EP1349182A2 - Manufacturing method of a ribbon-cable with flat conductors - Google Patents
Manufacturing method of a ribbon-cable with flat conductors Download PDFInfo
- Publication number
- EP1349182A2 EP1349182A2 EP03290464A EP03290464A EP1349182A2 EP 1349182 A2 EP1349182 A2 EP 1349182A2 EP 03290464 A EP03290464 A EP 03290464A EP 03290464 A EP03290464 A EP 03290464A EP 1349182 A2 EP1349182 A2 EP 1349182A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductors
- insulating material
- foils
- flat conductor
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/009—Cables with built-in connecting points or with predetermined areas for making deviations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0838—Parallel wires, sandwiched between two insulating layers
Definitions
- a FL-BL is known from WO 01/62551 A1 mentioned at the beginning, which is relative narrow width has an increased number of conductors.
- Conductor tracks are used in the form of printed circuit boards made of metal thin layers.
- the Conductor tracks are made using known thin-film technology, for example Photolithography and etching generated. They are accordingly thin and mechanical sensitive. For a larger electrically conductive cross section, the Conductor tracks can be widened. This leads to a corresponding widening of the FL-BL itself or to a reduced number of conductors.
- the conductor tracks are in the finished FL-BL each covered by insulating foils.
- For connecting contact elements the thin conductors are attached to the ends of the FL-BL reinforcements that consist of several layers. The heads of the FL-BL and to the same Contact elements to be connected are in the assembly position in the reinforcements trapped.
Landscapes
- Insulated Conductors (AREA)
- Multi-Conductor Connections (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer elektrischen Flachleiter-Bandleitung, mit welchem auf den beiden einander gegenüber liegenden Seiten eines bandförmigen Trägers aus Isoliermaterial flache elektrische Leiter mit im wesentlichen rechteckigem Querschnitt parallel und mit Abstand zueinander angeordnet werden und mit welchem auf den freien Seiten der Leiter jeweils eine für alle Leiter gemeinsame, abdeckende Folie aus Isoliermaterial angebracht wird (WO 01/62551 A1).The invention relates to a method for producing an electrical flat conductor ribbon cable, with which one on the two opposite sides ribbon-shaped carrier made of insulating material with flat electrical conductors essentially rectangular cross section can be arranged parallel and at a distance from each other and with which on the free sides of the ladder one common to all leaders, covering film made of insulating material is attached (WO 01/62551 A1).
Flachleiter-Bandleitungen- im folgenden kurz "FL-BL genannt - werden wegen ihrer flachen Bauweise mit Vorteil in der Verdrahtungstechnik eingesetzt. Sie dienen beispielsweise als Verbindungsleitungen für gedruckte Schaltungen, als Ersatz für Kabelbäume in elektrischen Geräten und in Personenkraftwagen und insbesondere wegen ihrer guten Biegbarkeit für Verdrahtungen im allgemeinen dort, wo wenig Platz vorhanden ist. Ein Vorteil der FL-BL liegt auch in der festen Einbettung der Leiter in der Isolierung, so daß sie kaum zu beschädigen sind, insbesondere nicht durch Knicken.Flat conductor ribbon cables - hereinafter referred to as "FL-BL" - are because of their flat design used with advantage in wiring technology. You serve for example as connecting lines for printed circuits, as a replacement for Wiring harnesses in electrical devices and in passenger cars and in particular because of their good flexibility for wiring in general where there is little space is available. Another advantage of the FL-BL is that the conductors are firmly embedded in the Insulation so that they can hardly be damaged, especially not by kinking.
Die Breite einer FL-BL hängt im wesentlichen von der Anzahl ihrer Leiter ab. Wenn mehr Leiter benötigt werden als eine maximal vorgegebene Breite der FL-BL zuläßt, dann muß dieselbe im Einsatzfall beispielsweise gefaltet werden oder es können zwei oder mehr getrennte FL-BL nebeneinander eingesetzt werden. Der Aufwand ist in beiden Fällen hoch und es ergeben sich Probleme beim Anschließen von Kontaktelementen an die Leiter. The width of an FL-BL essentially depends on the number of its conductors. If more Conductors are required as a maximum specified width of the FL-BL permits, then must they can be folded, for example, or two or more can be used separate FL-BL can be used next to each other. The effort is in both cases high and there are problems when connecting contact elements to the Ladder.
Aus der eingangs erwähnten WO 01/62551 A1 ist eine FL-BL bekannt, die bei relativ geringer Breite eine erhöhte Anzahl von Leitern hat. Es wird dazu eine beidseitig mit Leiterbahnen in Form von Metalldünnschichten bedruckte Leiterkarte eingesetzt. Die Leiterbahnen werden in bekannter Dünnschichttechnik beispielsweise durch Photolithograhie und Ätzen erzeugt. Sie sind entsprechend dünn und mechanisch empfindlich. Für einen größeren elektrisch leitenden Querschnitt müssen die Leiterbahnen verbreitert werden. Das führt zu einer entsprechenden Verbreiterung der FL-BL selbst oder zu einer verminderten Leiterzahl. Die Leiterbahnen sind in der fertigen FL-BL jeweils durch Isolierfolien abgedeckt. Zum Anschließen von Kontaktelementen an die dünnen Leiter sind an den Enden der FL-BL jeweils Verstärkungen angebracht, die aus mehreren Schichten bestehen. Die Leiter der FL-BL und an dieselben anzuschließende Kontaktelemente sind in Montageposition in den Verstärkungen eingeklemmt.A FL-BL is known from WO 01/62551 A1 mentioned at the beginning, which is relative narrow width has an increased number of conductors. There will be one on both sides Conductor tracks are used in the form of printed circuit boards made of metal thin layers. The Conductor tracks are made using known thin-film technology, for example Photolithography and etching generated. They are accordingly thin and mechanical sensitive. For a larger electrically conductive cross section, the Conductor tracks can be widened. This leads to a corresponding widening of the FL-BL itself or to a reduced number of conductors. The conductor tracks are in the finished FL-BL each covered by insulating foils. For connecting contact elements the thin conductors are attached to the ends of the FL-BL reinforcements that consist of several layers. The heads of the FL-BL and to the same Contact elements to be connected are in the assembly position in the reinforcements trapped.
Der Erfindung liegt die Aufgabe zugrunde, das eingangs geschilderte Verfahren so zu gestalten, daß eine FL-BL mit mechanisch stabilen Leitern herstellbar ist, an welche auf einfache Weise Kontaktelemente anschließbar sind.The invention is based on the object of the method described at the outset design that a FL-BL can be manufactured with mechanically stable conductors to which on contact elements can be connected in a simple manner.
Diese Aufgabe wird gemäß der Erfindung dadurch gelöst,
- daß zunächst mindestens je zwei vorgefertigte Leiter zur Anlage an den einander gegenüber liegenden Seiten des Trägers aus Isoliermaterial gebracht werden und
- daß anschließend abdeckende Folien aus Isoliermaterial mit dem Träger und mit den Leitern verklebt werden, die zumindest im Bereich eines Endes der FL-BL mit Durchbrechungen versehen sind, welche durch einen Querstreifen der Folien zum Ende der FL-BL beabstandet sind und welche sich bis auf durchgehende Seitenstreifen an beiden Rändern der Folien nahezu über ihre ganze Breite erstrecken.
- that at least two prefabricated conductors are brought into contact with the mutually opposite sides of the carrier made of insulating material and
- that subsequently covering foils of insulating material are glued to the carrier and to the conductors, which are provided with openings at least in the area of one end of the FL-BL, which are spaced apart by a transverse strip of the foils to the end of the FL-BL and which are apart continuous side stripes on both edges of the films extend almost over their entire width.
Bei diesem Verfahren werden in der Technik von FL-BL an sich übliche, vorgefertigte Leiter verwendet. Deren elektrisch leitender Querschnitt ist in weiten Grenzen frei wählbar, da die Leiter gegebenenfalls auch ausreichend dick sein können. Die Leiter sind dementsprechend mechanisch relativ unempfindlich. Trotzdem kann bei vorgegebener Breite einer FL-BL beispielsweise die doppelte Anzahl von Leitern eingesetzt werden. Es kann andererseits bei gleichbleibender Leiterzahl die Breite der FL-BL vermindert werden.In this process, the FL-BL technology uses standard, prefabricated ones Head used. Their electrically conductive cross section is free within wide limits selectable, since the conductors can also be sufficiently thick if necessary. The ladder are accordingly mechanically relatively insensitive. Still can predefined width of an FL-BL, for example, twice the number of conductors be used. On the other hand, the width of the FL-BL can be reduced.
Bei Einsatz dieses Verfahrens ist außerdem ein einfaches Kontaktieren der Leiter der FL-BL ohne zusätzliche Maßnahmen und Bauteile sichergestellt. Die Leiter liegen zumindest an einem Ende der FL-BL in den Durchbrechungen der abdeckenden Folien frei, so daß weiterführende Leiter beispielsweise direkt angelötet werden können. Trotz der Durchbrechungen bleiben die Leiter in ihrer Lage fixiert, da sie ebenso wie auf der ganzen Länge der FL-BL an ihren Enden durch den dort vorhandenen Querstreifen der Folien festgehalten werden.When using this method, it is also easy to contact the conductors of the FL-BL ensured without additional measures and components. At least the ladder lies free at one end of the FL-BL in the openings in the covering foils, so that further conductors can be soldered directly, for example. Despite the Openings keep the ladder fixed in their position, as they are on the the entire length of the FL-BL at its ends due to the horizontal stripe of the Slides are held.
Ausführungsbeispiele des Erfindungsgegenstandes sind in den Zeichnungen dargestellt.Embodiments of the subject matter of the invention are shown in the drawings.
Es zeigen:
In Fig. 1 ist das Ende einer FL-BL mit einer beliebigen Anzahl (mindestens zwei pro Seite)
von Leitern 1 dargestellt. Die Leiter 1 haben einen im wesentlichen rechteckigen
Querschnitt. Das bedeutet, daß sie ganz rechteckig sein können, aber auch abgerundete
Seitenkanten haben können. Die Leiter 1 liegen in einer Durchbrechung 2 blank vor. Die
Durchbrechung 2 ist an den Seiten der FL-BL von durchgehenden Seitenstreifen 3 und 4
und zum Ende der FL-BL durch einen Querstreifen 5 des abdeckenden Isoliermaterials
begrenzt. In Fig. 1 is the end of an FL-BL with any number (at least two per side)
represented by
An die Leiter 1 können Leiter 6 von weiterführenden Leitungen 7 direkt angeschlossen
werden, beispielsweise durch Löten.
Die Leiter 1 sind in der FL-BL in zwei Ebenen angeordnet. Sie sind durch einen aus
Isoliermaterial bestehenden, bandförmigen Träger 8 voneinander getrennt. Auf den
freien Seiten der Leiter 1 sind abdeckende Folien 9 und 10 angebracht, welche mit dem
Träger 8 und den Leitern 1 verklebt sind. Die Durchbrechungen 2 sind bereits vor ihrer
Aufbringung auf die Leiter 1 in den Folien 9 und 10 angebracht.The
Die Leiter 1 können gemäß Fig. 3 fluchtend in der FL-BL angeordnet werden. Sie können
gemäß Fig. 4 in den beiden Ebenen aber auch seitlich gegeneinander versetzt sein. Das
kann bedeuten, daß die Leiter 1 der beiden unterschiedlichen Ebenen jeweils im Bereich
der Lücken zwischen den Leitern 1 der anderen Ebene liegen. Es ist aber auch eine
Überlappung zwischen den Leitern 1 der beiden unterschiedlichen Ebenen möglich. Das
gilt besonders für den Fall, wenn unterschiedlich breite Leiter 1 in den beiden Ebenen
verwendet werden.3, the
Zur Herstellung der FL-BL werden die bereits mit Durchbrechungen 2 versehenen Folien
9 und 10 von Spulen 11 und 12 abgezogen und einem Werkzeug 13 zugeführt, dem
auch der Träger 8 mit den auf beiden Seiten anliegenden Leitern 1 zugeführt wird. Im
Werkzeug 13 werden die Folien 9 und 10 mit dem Träger 8 und den Leitern 1 verklebt.
Aus dem Werkzeug 13 tritt eine "endlose" FL-BL aus, so wie sie beispielsweise in Fig. 6
dargestellt ist.For the production of the FL-BL, the films already provided with
In den Folien 9 und 10 der FL-BL sind in vorgegebenen Abständen Durchbrechungen 2
angebracht. Einzelne FL-BL können von dem endlosen Gebilde abgetrennt werden. Dazu
wird dasselbe beispielsweise entlang der in Fig. 6 gestrichelt eingezeichneten Linie 14
getrennt. Die so abgetrennten FL-BL haben an ihren Enden die oben beschriebenen
Durchbrechungen 2.
Claims (3)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10213606 | 2002-03-27 | ||
DE2002113606 DE10213606A1 (en) | 2002-03-27 | 2002-03-27 | Process for the production of a flat conductor ribbon cable |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1349182A2 true EP1349182A2 (en) | 2003-10-01 |
EP1349182A3 EP1349182A3 (en) | 2004-01-07 |
EP1349182B1 EP1349182B1 (en) | 2007-01-10 |
Family
ID=27798195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20030290464 Expired - Lifetime EP1349182B1 (en) | 2002-03-27 | 2003-02-27 | Manufacturing method of a ribbon-cable with flat conductors |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1349182B1 (en) |
DE (2) | DE10213606A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006108554A1 (en) * | 2005-04-11 | 2006-10-19 | Ingo Maurer Gmbh | Lighting system |
EP2937951A1 (en) * | 2014-04-11 | 2015-10-28 | Valeo Schalter und Sensoren GmbH | Ribbon cable for a coil spring |
WO2023182004A1 (en) * | 2022-03-24 | 2023-09-28 | ヤマハ株式会社 | Flat cable |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB235072A (en) * | 1924-10-14 | 1925-06-11 | Siemens Ag | Improvements in flat electric cables for weak current purposes and process of manufacture thereof |
US4367585A (en) * | 1979-12-26 | 1983-01-11 | Western Electric Company, Inc. | Methods for the termination and connectorization of multi-conductor flat cable |
GB2121594A (en) * | 1982-04-06 | 1983-12-21 | Filotex Sa | A method of and apparatus for manufacturing an element of flat electric cable |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1390923A (en) * | 1971-08-17 | 1975-04-16 | Elliott Brothers London Ltd | Manufacture of cableforms |
US4310365A (en) * | 1979-12-26 | 1982-01-12 | Western Electric Company, Inc. | Methods for the manufacture of multi-conductor flat cable |
DE3632281A1 (en) * | 1986-09-23 | 1988-04-07 | Siemens Ag | Installation line |
US6177635B1 (en) * | 1999-01-12 | 2001-01-23 | Yazaki Corporation | Wiring substrate and manufacturing method thereof |
DE10020761B4 (en) * | 2000-04-27 | 2005-08-18 | Leopold Kostal Gmbh & Co Kg | Foil conductor and method for producing a foil conductor |
-
2002
- 2002-03-27 DE DE2002113606 patent/DE10213606A1/en not_active Withdrawn
-
2003
- 2003-02-27 EP EP20030290464 patent/EP1349182B1/en not_active Expired - Lifetime
- 2003-02-27 DE DE50306239T patent/DE50306239D1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB235072A (en) * | 1924-10-14 | 1925-06-11 | Siemens Ag | Improvements in flat electric cables for weak current purposes and process of manufacture thereof |
US4367585A (en) * | 1979-12-26 | 1983-01-11 | Western Electric Company, Inc. | Methods for the termination and connectorization of multi-conductor flat cable |
GB2121594A (en) * | 1982-04-06 | 1983-12-21 | Filotex Sa | A method of and apparatus for manufacturing an element of flat electric cable |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006108554A1 (en) * | 2005-04-11 | 2006-10-19 | Ingo Maurer Gmbh | Lighting system |
EP2937951A1 (en) * | 2014-04-11 | 2015-10-28 | Valeo Schalter und Sensoren GmbH | Ribbon cable for a coil spring |
WO2023182004A1 (en) * | 2022-03-24 | 2023-09-28 | ヤマハ株式会社 | Flat cable |
Also Published As
Publication number | Publication date |
---|---|
EP1349182B1 (en) | 2007-01-10 |
EP1349182A3 (en) | 2004-01-07 |
DE10213606A1 (en) | 2003-10-16 |
DE50306239D1 (en) | 2007-02-22 |
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