EP1330554B1

EP1330554B1 - Throat armour for a blast furnace

Info

Publication number: EP1330554B1
Application number: EP01969764A
Authority: EP
Inventors: Claude Pleimelding
Original assignee: Paul Wurth SA
Current assignee: Paul Wurth SA
Priority date: 2000-10-04
Filing date: 2001-09-24
Publication date: 2004-03-31
Anticipated expiration: 2021-09-24
Also published as: DE60102598D1; AR030793A1; EP1330554A1; AU2001289915A1; CZ298922B6; DE60102598T2; CZ2003938A3; TW448283B; LU90649B1; WO2002029122A1; ATE263256T1

Description

The present invention relates to throat armour for a blast furnace.
In a blast furnace, the use of throat armour to protect the outer shielding of the furnace above the charge against wear due to the raw materials loaded through the throat has long been known.
Originally, this throat armour was merely formed with refractory bricks. Such refractory bricks are, however, not very resistant to wear. Since then, many methods have been developed to increase the working life of the throat armour.
Thus, it is for example known how to form the throat armour with solid shielding plates. made of pig iron or cast steel suspended from the outer shielding of the blast furnace. However, even though these solid plates have quite good wear resistance because of their substantial thickness, they have a tendency to become deformed during a blast furnace campaign, which may upset the distribution of the charge. In addition, a plate may break or become detached and thus expose a considerable area of the outer shielding of the blast furnace to wear.
In order to avoid such problems with the shielding plates, throat armour is nowadays formed using pig iron or cast steel shielding bricks. These shielding bricks, which are much smaller in size than the shielding plates, are overlapped in large numbers over several rows and fixed to the outer shielding of the blast furnace. In an older type of execution, they form a smooth impact surface inside the furnace. In a more recent type of execution, each brick is dish-shaped. These dish-shaped bricks make it possible to form throat armour whose impact surface comprises material-retaining pockets. When such throat armour is new, its material-retaining pockets are filled with a concrete having a good wear resistance. This wear-resistant concrete then forms the majority of the impact surface and thus reduces the exposure of the metallic bricks to wear. As the concrete in the pockets becomes worn away, said pockets become filled with the charge material, which thus takes over the protective function of the initial wear-resistant concrete. Throat armour formed with dish-shaped bricks has an acceptable working life, but the fixing of the bricks to the outer shielding is complicated and the installation of the throat armour consequently takes a considerable time.
In order to make the installation of throat armour with metallic bricks less difficult, it is known that annular segments of the throat armour may be pre-assembled in the workshop. These pre-assembled segments comprise a metallic supporting plate on to which the metallic bricks are individually fixed. In order to install the throat armour in the furnace, it is then sufficient to fix the pre-assembled ring segments to the outer shielding of the furnace. However, even though the time taken for installation inside the furnace is thus greatly reduced, it should still be noted that the assembly of a segment of such throat armour in the workshop is far from simple. Another weakness of this type of throat armour originates from the large number of fixing elements required to fix the shielding bricks.
The objective of the present invention is to propose throat armour for a blast furnace which may be more easily installed, while having a working life that is comparable with, if not longer than, that of throat armour formed using pig iron or cast steel bricks.
In conformity with the invention, this objective is attained by throat armour according to Claim 1.
In throat armour according to the invention, the protective elements are no longer bricks but nodular graphite cast iron plates. The present invention has in effect the merit of having noticed that throat armour formed with nodular graphite cast iron plates may attain a working life comparable with, if not longer than, throat armour formed using pig iron or cast steel bricks, with two conditions: (1) the plates are provided with superimposed rows of material-retaining pockets; and (2) the plates are provided with an internal cooling circuit behind said rows of material-retaining pockets. Because of the existence of these pockets, the plates have an excellent wear resistance with a weight that is considerably less than that of solid plates. Thanks to its internal cooling circuit, the rear part of the plate forms, in spite of a reduced thickness, a support for the pockets which is distinguished by excellent stability in shape and high mechanical strength over time. In addition, the cooling of the plates also protects their fixing elements against overheating that could affect their mechanical strength.
In a preferred execution, approximately two thirds of the thickness of a plate are formed by material-retaining pockets, while the rest of the thickness of the plate forms a solid plate in which the internal cooling circuit is arranged.
In view of their reduced weight and their protection against overheating through their internal cooling circuit, the plates may be fixed to the outer shielding by means of threaded rods. Fixing elements, such as internally threaded bushes, are also advantageously anchored in the cooled rear part of the plate, which guarantees their strength over time.
The pockets are advantageously filled with a concrete having a good wear resistance. At least at the start of a blast furnace campaign, this wear-resistant concrete then forms the major part of the impact surface. As the wear-resistant concrete in the pockets wears away, said pockets are filled with charge material, which thus takes on the protective function of the initial wear-resistant concrete.
In order to guarantee good heat transfer, the internal cooling circuit is preferably cast in the plate. It may for example have a serpentine path or may comprise parallel vertical channels extending between two horizontal collectors.
In a preferred execution, the pockets have access openings in the impact surface of the throat armour, said openings penetrating the thickness of the plate obliquely, preferably making an angle between 30° and 50° with the vertical. Such an inclination of the pockets promotes the retention of the wear-resistant concrete or the charge material in the pockets. The lower edge of the opening of a pocket is advantageously formed by a vertical shoulder in order to promote still further the retention of the wear-resistant concrete or the charge material in the pockets.
In order to increase the stability of the plates, provision is advantageously made for vertical partitions that delimit the pockets in a given row.
The material-retaining pockets of an uppermost row preferably have access openings in the upper end surface of the plate. Although the throat armour then comprises two superimposed plates, the upper plate has its lower edge bevelled, so as to give access to the pockets of the uppermost row of the lower plate. In this way, an excellent protection of the two superimposed plates is achieved at the level of their common joint.
Other special features and characteristics of the invention will emerge from the detailed description of an advantageous mode of execution given below, as an illustrative example, in which reference is made to the appended drawings. These show:

Figure 1:: a three-dimensional view showing the rear face of a segment of throat armour of a blast furnace;
Figure 2:: a three-dimensional view showing the front face of the segment of Figure 1;
Figure 3:: an elevation of the segment of Figure 1, showing the front face;
Figure 4:: a side elevation of the segment of Figure 1.

In the appended figures, the same reference numbers denote identical or similar elements.
Figures 1 to 4 show an annular segment 10 of the throat armour of a blast furnace, which serves to protect the outer shielding of the furnace above the charge against wear by the raw materials loaded through the throat. These annular segments 10 are arranged side by side so as to form a continuous ring at the level of the blast furnace throat. To give an idea of size, it should be noted that, for a blast furnace with a diameter of about 10 m at the throat, such a segment 10 may have, for example, a height of about 5 m and a width of about 1.0 m, so that the throat armour will be formed by some thirty segments 10 as shown in the figures.
The segment 10 consists of two superimposed plates 12, 12'. Each plate 12, 12' comprises a rear surface 14, 14', which faces the outer shielding of the blast furnace, a front surface 16, 16', which is oriented towards the inside of the blast furnace and acts as the impact surface, two side surfaces 18, 20, 18', 20', an upper end 22, 22' and a lower end 24, 24'. The rear surface 14, 14' advantageously has a shape that matches the shape of the inner surface of the outer shielding at the place where it is fixed (see in particular the rear surface 14' of the lower plate 12' in Figure 4).
Each plate 12, 12' is individually fixed to the outer shielding of the blast furnace. It can be seen in Figures 1 to 4 that, in the back 14, 14' of each plate 12, 12', four bushes 26, 26' are anchored, each provided with an internal thread. Into these bushes 26, 26' are screwed threaded rods (not shown) which are used to fix the plates 12, 12' to the outer shielding (not shown). Sealing is achieved by sealing caps (not shown) welded to the outer shielding.
The plates 12, 12' are moulded plates made of nodular graphite cast iron. In order to guarantee their stability in shape and their mechanical strength over time, they are provided with an internal cooling circuit. It can be seen in Figure 3 that a plate 12, 12' comprises two serpentine channels whose path is shown by the broken lines 28, 30 or 28', 30'. It can be seen in Figure 4 that these channels are formed by pipes 32, 32', which are cast in the plate 12, 12' near the rear surface 14, 14'. The ends of these pipes 32, 32' emerge from the rear surface 14, 14' of the plate 12, 12' and form the connecting pipes 34, 36 and 34', 36'. Said connecting pipes emerge imperviously through the outer shielding where they enable the plates 12, 12' to be integrated into a cooling system of the blast furnace. The imperviousness of the passage of the connections 34, 34', 36, 36' into the outer shielding is achieved, for example, by means of sealing sleeves and/or expansion joints connected between each connector 34, 34', 36, 36' and the outer shielding.
Each plate 12, 12' comprises, on the side of its front surface 16, 16', several rows of material-retaining pockets 40, 40' (see for example Figure 2). These material-retaining pockets 40, 40' have access openings in the front surface 16, 16' of the plate 12, 12' and penetrate the thickness of said plate obliquely, making an angle of approximately 40° with the vertical (see Figure 4). Vertical partitions 42, 42' delimit the pockets 40, 40' of a given row. The lower edge of the opening of a material-retaining pocket 40, 40' is advantageously formed by a vertical shoulder 44, 44' (see for example Figure 2).
It should be noted that the material-retaining pockets 46, 46' of the uppermost row have their access openings in the surface of the upper end 22, 22' of the plate 12, 12'. It can be seen in Figure 4 that the upper plate 12 has its lower edge bevelled, so as to give access to the pockets 46' of the uppermost row of the lower plate 12'.
In Figure 4, the dotted areas in the pockets 40, 40', 46, 46' represent a concrete 50 with a good wear resistance, which fills the pockets 40, 40', 46, 46' at least at the beginning of a blast furnace campaign. This wear-resistant concrete 50 then forms more than three quarters of the impact surface 16, 16' of a plate 12, 12' and thus reduces the exposure of said plate to wear. As the concrete 50 in the pockets 40, 40', 46, 46' wears away, said pockets become filled with charge material, which thus takes on the protective function of the initial wear-resistant concrete. It remains to point out that the inclination of the pockets 40, 40', 46, 46' and the vertical shoulders 44, 44' promote the retention of the wear-resistant concrete or the charge material in the pockets 40, 40', 46, 46'.
It should be appreciated that two thirds of the thickness of a plate 12, 12' are formed by the material-retaining pockets 40, 40', 46, 46', while the rest of the thickness of a plate 12, 12' forms a solid plate in which said internal cooling circuit is arranged. Because of the existence of the pockets 40, 40', 46, 46', the plates 12, 12' have a weight that is considerably less than that of solid plates with the same thickness. Thanks to its internal cooling circuit, the rear third of the plate 12, 12' has an excellent stability of shape and a high mechanical strength over time. The cooling of the plates 12, 12' also protects the plate-fixing elements against overheating which might affect their mechanical strength. In this context, it should be particularly pointed out that the bushes 26, 26' are anchored in the cool rear part of the plate. The cooling circuit also has a beneficial effect on the wear resistance of the concrete in the material-retaining pockets and it promotes the deposition of the charge materials replacing the wear-resistant concrete at the end of the campaign.
The working life of the throat armour as described above may be estimated as equivalent to at least one blast furnace campaign, i.e. as at least 15 years.

Claims

Throat armour for the protection of an outer shielding of a blast furnace against wear above the charge, said throat armour comprising protective elements, which are fixed to said outer shielding and which form an impact surface (16, 16') formed mainly by material-retaining pockets (40, 40', 46, 46')
characterised
in that said protective elements are plates (12, 12') made of nodular graphite cast iron, each plate (12, 12') comprising several rows of material-retaining pockets (40, 40', 46, 46'); and
in that these plates (12, 12') are provided with an internal cooling circuit (32, 32') arranged behind said rows of material-retaining pockets (40, 40', 46, 46').
Throat armour according to Claim 1, characterised in that approximately two thirds of the thickness of a plate (12, 12') are formed by the material-retaining pockets (40, 40', 46, 46'), while the rest of the thickness of the plate (12, 12') forms a solid plate in which said internal cooling circuit (32, 32') is arranged.
Throat armour according to Claim 1 or 2, characterised in that said plates (12, 12') are fixed to said outer shielding by threaded rods.
Throat armour according to any one of Claims 1 to 3, characterised in that fixing elements (26, 26') are anchored in the cooled rear part of the plate (12, 12').
Throat armour according to any one of Claims 1 to 4, characterised in that said pockets (40, 40', 46, 46') are filled with a concrete (50) having a good wear resistance.
Throat armour according to any one of Claims 1 to 5, characterised in that said internal cooling circuit (32, 32') is cast in the plate (12, 12').
Throat armour according to Claim 6, characterised in that said internal cooling circuit (32, 32') has a serpentine path (28, 30).
Throat armour according to Claim 6, characterised in that said internal cooling circuit comprises parallel vertical channels extending between two horizontal collectors.
Throat armour according to any one of Claims 1 to 8, characterised in that said pockets (40, 40') have access openings in the impact surface (16, 16') of said throat armour and penetrate the thickness of the plate (12, 12') obliquely.
Throat armour according to Claim 9, characterised in that said pockets (40, 40', 46, 46') make an angle of between 30° and 50° with the vertical.
Throat armour according to Claim 9 or 10, characterised in that the lower edge of the opening of a material-retaining pocket (40, 40', 46, 46') is formed by a vertical shoulder (44, 44').
Throat armour according to any one of Claims 1 to 11, characterised in that vertical partitions (42, 42') delimit the pockets (40, 40', 46, 46') of a given row.
Throat armour according to any one of Claims 1 to 11, characterised in that the material-retaining pockets (46, 46') of an uppermost row have access openings in the surface of the upper end (22, 22') of the plate (12, 12').
Throat armour according to Claim 13, characterised by two superimposed plates (12, 12'), the upper plate (12) having a bevelled lower edge so as to give access to the pockets (46') of the uppermost row of the lower plate (12').