EP1324893A1 - A hybrid propulsion system for a motor vehicle - Google Patents

A hybrid propulsion system for a motor vehicle

Info

Publication number
EP1324893A1
EP1324893A1 EP01970465A EP01970465A EP1324893A1 EP 1324893 A1 EP1324893 A1 EP 1324893A1 EP 01970465 A EP01970465 A EP 01970465A EP 01970465 A EP01970465 A EP 01970465A EP 1324893 A1 EP1324893 A1 EP 1324893A1
Authority
EP
European Patent Office
Prior art keywords
rotor
primary
rotation
stator
propulsion system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01970465A
Other languages
German (de)
French (fr)
Other versions
EP1324893B1 (en
Inventor
Melvyn Wilmore
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Volvo Truck Corp
Original Assignee
Volvo Lastvagnar AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Volvo Lastvagnar AB filed Critical Volvo Lastvagnar AB
Publication of EP1324893A1 publication Critical patent/EP1324893A1/en
Application granted granted Critical
Publication of EP1324893B1 publication Critical patent/EP1324893B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/26Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • B60K6/383One-way clutches or freewheel devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/006Starting of engines by means of electric motors using a plurality of electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • F02N15/02Gearing between starting-engines and started engines; Engagement or disengagement thereof
    • F02N15/022Gearing between starting-engines and started engines; Engagement or disengagement thereof the starter comprising an intermediate clutch
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/02Machines with one stator and two or more rotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/26Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
    • B60K2006/268Electric drive motor starts the engine, i.e. used as starter motor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/108Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction clutches
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/19991Lubrication

Definitions

  • the present invention relates to an integrated starter generator apparatus for producing electrical power and/or rotational torque, said apparatus including a primary rotor arranged for cooperation with a primary stator, and a secondary rotor arranged for cooperation with a secondary stator.
  • the invention also relates to a propulsion system for a motor vehicle including the integrated starter generator apparatus.
  • ICE internal combustion engine
  • ISG integrated starter generator
  • WO 99/22955 discloses a hybrid propulsion system for a motor vehicle provided with an integrated starter generator apparatus.
  • This apparatus includes a single stator - rotor unit and two independently controllable, axially arranged clutches.
  • the integrated starter generator apparatus is characterized in that a one-way clutch is disposed between the primary rotor and the secondary rotor, permitting both rotors to be locked together in one direction of rotation, and allowing them to operate independently in the opposite direction of rotation.
  • the clutch and the primary and secondary rotors are concentrically arranged at a common axis of rotation.
  • FIG 1 is a schematic view showing the propulsion system according to the invention
  • FIG 2 is an exploded perspective view of the propulsion system according to Fig. 1
  • FIG 3 is an exploded perspective view of the integrated starter generator apparatus according to the invention.
  • the integrated starter generator apparatus enables the automatic connection and disconnection of the power transmission between an internal combustion engine and the alternative drive machine in a hybrid road vehicle.
  • Fig. 1 and 2 shows the major components of a preferred embodiment of the inventive apparatus and propulsion system.
  • the output shaft 10 of an internal combustion engine is connected via an integrated starter generator apparatus 12 and a clutch 13 to a gearbox 14.
  • a housing 15 comprises a primary stator 16 and a secondary stator 17.
  • a primary rotor 18 is adapted to be mounted on the shaft 10 for rotation inside the primary stator 16.
  • the primary rotor 18 is provided with a centrally arranged one-way clutch 19.
  • a secondary rotor 20 is adapted to be mounted on the clutch 19, so that both rotors are locked together in one direction of rotation and able to operate independently in the opposite direction of rotation.
  • the secondary rotor 20 forms the attachment point for the clutch 13 which is used as a conventional clutch when selecting different gears in the gearbox 14 for driving at different speeds.
  • Fig. 3 is an exploded view of the primary rotor 18 with one-way clutch 19.
  • the clutch 19 is ' mounted inside a cylindrical flywheel mass 21 with a clutch core 22 riding on bearings 23 and the clutch assembly is locked inside the flywheel by means a circlip 24.
  • a circlip 24 is a description of the major basic modes for a hybrid vehicle using the propulsion system according to the invention, but there are, of course, other modes not included here.
  • ICE Internal combustion engine
  • ISG integrated starter generator
  • the one-way roller clutch 19 locks the drive so that the engine flywheel and the secondary ISG rotor 20 rotate together. This enables the full electrical power to be generated by the ISG.
  • the ICE can be stopped.
  • the secondary ISG stator 17 can be energised and EV drive is enabled by the secondary rotor.
  • the one-way roller clutch 19 unlocks, disconnecting the drive between the ICE and secondary ISG rotor 20.
  • This mode can also be used for a creep function in very dense or slow moving traffic.
  • the invention provides the following functionality. Normally required flywheel effect is maintained even when drive connection is separated. Adequate mechanical support and location is maintained for ISG rotor when drive is disconnected. Coupling/decoupling can occur completely automatically. Coupling/decoupling device may be maintenance free. ICE restarts is possible by energising part of ISG stator without having any effect on the electrical drive.

Abstract

Arrangement for providing an integrated starter generator apparatus for producing electrical power and/or rotational torque. The apparatus includes a primary rotor ( 18 ) arranged for cooperation with a primary stator ( 16 ), and a secondary rotor ( 20 ) arranged for cooperation with a secondary stator ( 17 ). A one-way clutch ( 19 ) is disposed between the primary rotor ( 18 ) and the secondary rotor ( 20 ) that permits both rotors to be locked together in one direction of rotation, and that allows them to operate independently in the opposite direction of rotation.

Description

Title:
A hybrid propulsion system for a motor vehicle
TECHNICAL FIELD
The present invention relates to an integrated starter generator apparatus for producing electrical power and/or rotational torque, said apparatus including a primary rotor arranged for cooperation with a primary stator, and a secondary rotor arranged for cooperation with a secondary stator. The invention also relates to a propulsion system for a motor vehicle including the integrated starter generator apparatus.
BACKGROUND OF THE INVENTION
On a parallel hybrid road vehicle using an internal combustion engine (ICE) and, for example, an integrated starter generator (ISG) , it can be desirable to be able to disconnect the ICE from the ISG in order to drive the vehicle using electrical power only. Thus, it must be possible to stop the ICE. Then drive using the ISG as a traction motor and when needed be able to restart the ICE and reconnect power transmission.
WO 99/22955 discloses a hybrid propulsion system for a motor vehicle provided with an integrated starter generator apparatus. This apparatus includes a single stator - rotor unit and two independently controllable, axially arranged clutches.
This and other types of prior, art integrated starter generator apparatuses increases . the. length of the propulsion system, especially when a large electrical power capacity is needed.
SUMMARY OF THE INVENTION What is needed is therefore an integrated starter generator apparatus having a large electrical power capacity as well as being longitudinally compact.
For this object, the integrated starter generator apparatus according to the invention is characterized in that a one-way clutch is disposed between the primary rotor and the secondary rotor, permitting both rotors to be locked together in one direction of rotation, and allowing them to operate independently in the opposite direction of rotation.
According to an advantageous embodiment of the invention, the clutch and the primary and secondary rotors are concentrically arranged at a common axis of rotation.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be further described in the following, in a non-limiting way with reference to the accompanying drawings in which: FIG 1 is a schematic view showing the propulsion system according to the invention, FIG 2 is an exploded perspective view of the propulsion system according to Fig. 1, and FIG 3 is an exploded perspective view of the integrated starter generator apparatus according to the invention. DETAILED DESCRIPTION OF THE INVENTION
The integrated starter generator apparatus according to the invention enables the automatic connection and disconnection of the power transmission between an internal combustion engine and the alternative drive machine in a hybrid road vehicle.
Fig. 1 and 2 shows the major components of a preferred embodiment of the inventive apparatus and propulsion system. The output shaft 10 of an internal combustion engine is connected via an integrated starter generator apparatus 12 and a clutch 13 to a gearbox 14.
A housing 15 comprises a primary stator 16 and a secondary stator 17. A primary rotor 18 is adapted to be mounted on the shaft 10 for rotation inside the primary stator 16.
The primary rotor 18 is provided with a centrally arranged one-way clutch 19. A secondary rotor 20 is adapted to be mounted on the clutch 19, so that both rotors are locked together in one direction of rotation and able to operate independently in the opposite direction of rotation. The secondary rotor 20 forms the attachment point for the clutch 13 which is used as a conventional clutch when selecting different gears in the gearbox 14 for driving at different speeds.
Fig. 3 is an exploded view of the primary rotor 18 with one-way clutch 19. The clutch 19 is ' mounted inside a cylindrical flywheel mass 21 with a clutch core 22 riding on bearings 23 and the clutch assembly is locked inside the flywheel by means a circlip 24. Below is a description of the major basic modes for a hybrid vehicle using the propulsion system according to the invention, but there are, of course, other modes not included here.
Internal combustion engine (ICE) start mode The internal combustion engine can be started by energising the primary integrated starter generator (ISG) stator 16.
Conventional ICE drive mode
When the ICE is running, the one-way roller clutch 19 locks the drive so that the engine flywheel and the secondary ISG rotor 20 rotate together. This enables the full electrical power to be generated by the ISG.
Electric Vehicle (EV) mode
The ICE can be stopped. The secondary ISG stator 17 can be energised and EV drive is enabled by the secondary rotor. In this mode the one-way roller clutch 19 unlocks, disconnecting the drive between the ICE and secondary ISG rotor 20. This mode can also be used for a creep function in very dense or slow moving traffic.
Vehicle coasting mode
When coasting or going downhill and the throttle is released the ICE will go to idle and the one-way clutch will unlock and become a free-wheel. In this mode the primary ISG continues to generate power at a low level, and the secondary ISG can either be used as a retarder if the vehicle speed must be reduced, or as a means of recuperating some of the vehicles energy. In general, the invention provides the following functionality. Normally required flywheel effect is maintained even when drive connection is separated. Adequate mechanical support and location is maintained for ISG rotor when drive is disconnected. Coupling/decoupling can occur completely automatically. Coupling/decoupling device may be maintenance free. ICE restarts is possible by energising part of ISG stator without having any effect on the electrical drive.
The invention is not limited to the above-described embodiments, but several modifications are possible within the scope of the following claims.

Claims

1. An integrated starter generator apparatus (12) for producing electrical power and/or rotational torque, said apparatus including a primary rotor (18) arranged for cooperation with a primary stator (16), and a secondary rotor (20) arranged for cooperation with a secondary stator (17) , c h a r a c t e r i z e d in that a one-way clutch (19) is disposed between the primary rotor (18) and the secondary rotor (20), permitting both rotors to be locked together in one direction of rotation, and allowing them to operate independently in the opposite direction of rotation.
2. An apparatus according to claim 1, c h a r a c t e r i z e d in that the clutch (19) and the primary and secondary rotors (18, 20) are concentrically arranged at a common axis of rotation.
3. An apparatus according to claim 2, c h a r a c t e r i z e d in that one of the rotors (18; 20) is adapted to be connected to the output shaft (10) of an engine.
4. An apparatus according to claim 3, c h a r a c t e r i z e d in that the other rotor (18; 20) is adapted to be connected to a vehicle transmission (14).
5. A propulsion system for a motor vehicle, including an internal combustion engine and a multi-gear transmission (14), wherein the engine and the transmission are interconnected via an integrated starter generator apparatus (12) according to claim 1.
EP01970465A 2000-10-02 2001-09-25 A hybrid propulsion system for a motor vehicle Expired - Lifetime EP1324893B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0003572 2000-10-02
SE0003572A SE521861C2 (en) 2000-10-02 2000-10-02 A hybrid drive system for a motor vehicle
PCT/SE2001/002072 WO2002028674A1 (en) 2000-10-02 2001-09-25 A hybrid propulsion system for a motor vehicle

Publications (2)

Publication Number Publication Date
EP1324893A1 true EP1324893A1 (en) 2003-07-09
EP1324893B1 EP1324893B1 (en) 2005-06-29

Family

ID=20281286

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01970465A Expired - Lifetime EP1324893B1 (en) 2000-10-02 2001-09-25 A hybrid propulsion system for a motor vehicle

Country Status (9)

Country Link
US (1) US6936933B2 (en)
EP (1) EP1324893B1 (en)
JP (1) JP4243794B2 (en)
AT (1) ATE298680T1 (en)
AU (1) AU2001290466A1 (en)
BR (1) BR0114385B1 (en)
DE (1) DE60111760T2 (en)
SE (1) SE521861C2 (en)
WO (1) WO2002028674A1 (en)

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EP2688184A1 (en) 2012-07-19 2014-01-22 Eurocopter Reversible electric machine for aircraft

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JP4243794B2 (en) 2009-03-25
DE60111760T2 (en) 2006-05-04
BR0114385B1 (en) 2011-09-06
DE60111760D1 (en) 2005-08-04
JP2004511192A (en) 2004-04-08
BR0114385A (en) 2003-08-26
US20040251758A1 (en) 2004-12-16
ATE298680T1 (en) 2005-07-15
SE0003572L (en) 2002-04-03
EP1324893B1 (en) 2005-06-29
AU2001290466A1 (en) 2002-04-15
WO2002028674A1 (en) 2002-04-11
SE521861C2 (en) 2003-12-16
SE0003572D0 (en) 2000-10-02
US6936933B2 (en) 2005-08-30

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