EP1321179A2 - Mélangeur pour matières granulaires ou poudreuses - Google Patents
Mélangeur pour matières granulaires ou poudreuses Download PDFInfo
- Publication number
- EP1321179A2 EP1321179A2 EP02080171A EP02080171A EP1321179A2 EP 1321179 A2 EP1321179 A2 EP 1321179A2 EP 02080171 A EP02080171 A EP 02080171A EP 02080171 A EP02080171 A EP 02080171A EP 1321179 A2 EP1321179 A2 EP 1321179A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- unit
- plate
- powders
- members
- dispensing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 title claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 description 7
- 239000004575 stone Substances 0.000 description 5
- 239000004579 marble Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005194 fractionation Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/60—Mixing solids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/40—Parts or components, e.g. receptacles, feeding or discharging means
- B01F29/403—Disposition of the rotor axis
- B01F29/4033—Disposition of the rotor axis inclined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
- B01F29/63—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with fixed bars, i.e. stationary, or fixed on the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/80—Mixers with rotating receptacles rotating about a substantially vertical axis
- B01F29/82—Mixers with rotating receptacles rotating about a substantially vertical axis the receptacle comprising a rotary part, e.g. the bottom, and a stationary part, e.g. the wall, with optional use of a stirrer; the receptacle comprising parts moving in opposite directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7545—Discharge mechanisms characterised by the means for discharging the components from the mixer using slides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
- B01F35/754551—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle using helical screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/892—Forming a predetermined ratio of the substances to be mixed for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet
- B01F35/8921—Forming a predetermined ratio of the substances to be mixed for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet the material after falling on a, e.g. rotatable, plate being wiped from this plate by means of a scraper
Definitions
- This invention relates in a totally general manner to the manufacture of ceramic tiles.
- the invention concerns the preparation of masses of multiple colour and/or of differing morphology from which to obtain tiles having decorative elements typical of natural stone.
- the ceramic sector is known to be constantly seeking new and innovative ornamental motifs, with current emphasis on decorations reproducing the appearance of natural stone, such a marble, which knowingly presents generally elongate veining and striations of various forms and colour.
- the characteristic or most important aesthetic element of said natural stone derives mainly from the randomness with which the form, the extension, the distribution, the colour and the shading of said generally elongate veining and striations are presented.
- Decorative motifs reproducing said aesthetic element typical of marble can be obtained by the modern ceramic technology involved in the manufacture of fine porcellainized stone, well known to the expert of the art, which will not be described in detail.
- the main object of this invention is to provide a mixer unit able to prepare base or starting materials by which the tiles leaving one and the same forming press present similar but differing aesthetic characteristics with each pressing, such as veining or striations which differ each time in at least one of the following details: shape, extension, distribution, colour, shading, such as to reproduce the randomness with which such veining is present in natural stone, for example marble.
- Another object of the invention is to provide a mixer unit presenting a productive capacity such as to satisfy the requirements of modern production plants.
- a further object of the invention is to provide a mixer unit able to prepare said ceramic starting materials, with said productive capacity, within the context of a simple, rational, reliable and economical construction.
- a rotary plate above which there are positioned at least two members for dispensing powders having different characteristics, said members being adjustable relative to said plate, with said plate there being associated a fixed hollow cylindrical body for containing said powders and comprising in proximity to said plate at least one material discharge aperture with which there is associated at least one deviator element arranged to convey said powders towards said discharge aperture.
- Said mixer unit is supported by a movable frame with which suitable drive means are associated in order to move, either continuously or at discrete time intervals, the entire mixer unit above the upper mouth of a hopper for receiving the mixed powders.
- the said independent drive means consisting for example of a robotized work system or centre, are placed under the control of a processor the purpose of which is to control in a prearranged or random manner the movements of the mixer unit above said hopper.
- downstream of said continuous discharge system there is preferably provided a secondary fractionating/mixing device able to subject, if necessary or considered opportune, the veined multi-colour mass leaving the cylindrical body to further fractionation and/or more or less intense partial remixing.
- the quantity per unit of time and the mutual arrangement of the partial streams of said two materials within the moving mass passing continuously through the unit can be randomly varied, so continuously varying the veining of said mass and hence also that of the tiles formed from the starting materials prepared in accordance with the invention.
- said at least two dispensing members are associated with a known robotized system which varies their position relative to the plate either continuously or at discrete time intervals.
- a presser member for example a roller, is associated with said plate upstream of said discharge aperture, to compact the powders deposited on the rotating plate by the dispensing members.
- Figure 1 is the section I-I indicated in Figure 2.
- Figure 2 is a schematic top plan view of the invention.
- Figures 3, 4 and 5 show some alternative forms of a part of the invention.
- Figure 6 is a plan view of a variant of the invention.
- Figure 7 is a plan view of the frame which manipulates the invention.
- a gasket can be provided between said plate 2 and the base of the cylindrical body 1 to prevent undesirable seepage or spillage of the material being processed.
- Each of the dispensing members 3 is arranged to deposit onto the rotating plate 2 the ceramic powders fed to them from overlying ceramic powder supply sources, not shown because of usual type.
- one of the dispensing members has a circular cross-section whereas the other has a square cross-section, however the cross-section through said dispensing members can be of any shape provided it is suitable for the purpose.
- the discharge mouths of said dispensing members can also be of different shapes according to the type of powder deposit to be created on the plate 2.
- said mouths are of circular and square shape respectively, but they can have any other shape.
- Each of the dispensing members 3 is provided with valve elements 31 provided to vary the powder quantity deposited on the plate 2.
- the position of said dispensing members on the plate can be adjusted by the operator according to the type of mixing and hence aesthetic effect which is to be obtained.
- the operator can also vary the height of each dispensing member above the plate to change the manner of delivery of the ceramic powders.
- the deviator element 13 is in the form of a sector of a cylindrical surface with its axis parallel to that of the body 1, and with its concavity facing the arriving material (see Figure 2).
- the deviator element 13 could also be shaped as a ploughshare, so that in addition to said plan curvature it also has a curvature transverse thereto, in correspondence with its lower portion.
- Said device comprises an inclined cylinder provided internally with one or more fins 51' and is rotated about itself by a drive unit.
- the cylinder is rotated by a belt 52 driven by a gearmotor with an incorporated speed variator.
- the cylinder can be rotated by other equivalent systems suitable for the purpose.
- the number, the position, the distribution, the dimensions, the shape and the pattern of said fins 51 can be varied on the basis of the results required.
- Figures 3, 4 and 5 show some possible forms which the fins 51 can assume.
- the described unit including the fractionating/mixing device, is supported by a movable frame 40, shown in Figure 7, which comprises a rectangular first carriage 41 supported on two parallel guides 42 via wheels 43.
- the carriage 41 is operated by usual means. Specifically, on each of the two guides 42 there is fixed a belt 44 and 44', which engage in pulleys 45 and 46 located on the shaft of a gearmotor 48, the operation of this latter causing the carriage 41 to translate along the guides 42.
- the carriage 41 supports a second carriage 49, substantially identical to the carriage 41, but translating in a direction perpendicular to the direction of translation of the carriage 41.
- the carriage 49 which supports the entire already described mixer/fractionator unit, comprises a rectangular frame 490 which rests via wheels 491 on two parallel guides 492 rigid with the carriage 41.
- the carriage 49 is operated by suitable drive means 60.
- Said means comprise a gearmotor 62 on the exit shaft of which there are fixed two pulleys 62 and 62', each of which engages in a belt 62, the ends of which are fixed onto the guides 492.
- the entire movable frame 40 is controlled by a processor which provides for moving the entire unit, continuously or at discrete intervals, above the upper mouth of a hopper 200 for receiving the mixed powders, in such a manner as to deposit said powders into said hopper in a prearranged or random sequence.
- the powders deposited continuously on the bottom 2 are subjected to different remixing operations which can be delicate, more or less consistent, or extended according to the adjustment prevailing at that moment.
- said dispensing members 3 are associated with a robotized system, not shown as of known type, which during powder deposition on the rotating plate 2 varies, either continuously or at predetermined time intervals, their position relative to the rotating plate in order to diversify the manner of mixing the powders.
- a robotized system not shown as of known type, which during powder deposition on the rotating plate 2 varies, either continuously or at predetermined time intervals, their position relative to the rotating plate in order to diversify the manner of mixing the powders.
- at least one roller 100 is associated with said plate, to compact the powder mixture upstream of the discharge aperture 12. Said roller is rotated by a gearmotor 101.
- the roller can be mounted idle in order to obtain particular aesthetic effects.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Processing Of Solid Wastes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Glanulating (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2001RE000128A ITRE20010128A1 (it) | 2001-12-21 | 2001-12-21 | Gruppo mescolatore per materiali granulari o in polvere |
ITRE20010128 | 2001-12-21 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1321179A2 true EP1321179A2 (fr) | 2003-06-25 |
EP1321179A3 EP1321179A3 (fr) | 2004-11-17 |
EP1321179B1 EP1321179B1 (fr) | 2006-08-23 |
Family
ID=11454168
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02080171A Expired - Lifetime EP1321179B1 (fr) | 2001-12-21 | 2002-12-09 | Mélangeur pour matières granulaires ou poudreuses |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP1321179B1 (fr) |
CN (1) | CN1298522C (fr) |
AT (1) | ATE337082T1 (fr) |
BR (1) | BR0205311A (fr) |
DE (1) | DE60214117D1 (fr) |
ES (1) | ES2269604T3 (fr) |
IT (1) | ITRE20010128A1 (fr) |
MX (1) | MXPA02012391A (fr) |
PT (1) | PT1321179E (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100406221C (zh) * | 2004-11-05 | 2008-07-30 | 佛山市德科机电设备有限公司 | 一种陶瓷砖粉料混料设备 |
CN101601981B (zh) * | 2009-07-01 | 2011-08-03 | 南京敬邺达新型建筑材料有限公司 | 胶浆搅拌机 |
CN112062239B (zh) * | 2019-06-11 | 2022-11-29 | 上海诚茨测控科技有限公司 | 一种含油微污染水处理的磁强化混凝工艺及其装置 |
CN111571770B (zh) * | 2020-05-12 | 2021-05-25 | 涡阳县沪涡多孔矸石砖有限公司 | 一种空心砖砖坯制备装置 |
CN114053927A (zh) * | 2021-10-29 | 2022-02-18 | 广西欧神诺陶瓷有限公司 | 一种陶瓷砖底坯粉料的制备方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB475519A (en) * | 1936-05-21 | 1937-11-22 | Runfold Sand & Tile Company Lt | Improvements in machines for mixing granular or pulverulent materials |
US3764646A (en) * | 1966-02-10 | 1973-10-09 | Hach Chemical Co | Method of making comparator color wheels |
US4175869A (en) * | 1977-06-29 | 1979-11-27 | Societe Anonyme des Etablissements Ph. Bonvillan & E. Ronceray | Mixer for different products and in particular for foundry sands |
WO1989009699A1 (fr) * | 1988-04-08 | 1989-10-19 | Jean Eveillard | Dispositif et procede pour le remplissage d'un intervalle compris entre deux parois transparentes ou translucides, avec des produits granuleux de couleurs variees |
EP0605930A1 (fr) * | 1993-01-08 | 1994-07-13 | CERAMICA MIRAGE S.p.A. | Procédé pour la fabrication de carreaux pressés à sec, avec son installation de moulage et les carreaux obtenus |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5795513A (en) * | 1995-12-28 | 1998-08-18 | Mark Austin | Method for creating patterns in cast materials |
CN1371817A (zh) * | 2001-02-22 | 2002-10-02 | 张林岗 | 一种装饰板及其制造方法与模具 |
CN1371790A (zh) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | 仿天然陶瓷石材加工成型的定位布料设备及其方法 |
-
2001
- 2001-12-21 IT IT2001RE000128A patent/ITRE20010128A1/it unknown
-
2002
- 2002-12-09 DE DE60214117T patent/DE60214117D1/de not_active Expired - Lifetime
- 2002-12-09 PT PT02080171T patent/PT1321179E/pt unknown
- 2002-12-09 AT AT02080171T patent/ATE337082T1/de not_active IP Right Cessation
- 2002-12-09 ES ES02080171T patent/ES2269604T3/es not_active Expired - Lifetime
- 2002-12-09 EP EP02080171A patent/EP1321179B1/fr not_active Expired - Lifetime
- 2002-12-13 MX MXPA02012391A patent/MXPA02012391A/es active IP Right Grant
- 2002-12-16 BR BR0205311-0A patent/BR0205311A/pt not_active Application Discontinuation
- 2002-12-17 CN CNB021571384A patent/CN1298522C/zh not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB475519A (en) * | 1936-05-21 | 1937-11-22 | Runfold Sand & Tile Company Lt | Improvements in machines for mixing granular or pulverulent materials |
US3764646A (en) * | 1966-02-10 | 1973-10-09 | Hach Chemical Co | Method of making comparator color wheels |
US4175869A (en) * | 1977-06-29 | 1979-11-27 | Societe Anonyme des Etablissements Ph. Bonvillan & E. Ronceray | Mixer for different products and in particular for foundry sands |
WO1989009699A1 (fr) * | 1988-04-08 | 1989-10-19 | Jean Eveillard | Dispositif et procede pour le remplissage d'un intervalle compris entre deux parois transparentes ou translucides, avec des produits granuleux de couleurs variees |
EP0605930A1 (fr) * | 1993-01-08 | 1994-07-13 | CERAMICA MIRAGE S.p.A. | Procédé pour la fabrication de carreaux pressés à sec, avec son installation de moulage et les carreaux obtenus |
Also Published As
Publication number | Publication date |
---|---|
ES2269604T3 (es) | 2007-04-01 |
DE60214117D1 (de) | 2006-10-05 |
ITRE20010128A1 (it) | 2003-06-21 |
CN1426883A (zh) | 2003-07-02 |
EP1321179B1 (fr) | 2006-08-23 |
CN1298522C (zh) | 2007-02-07 |
ATE337082T1 (de) | 2006-09-15 |
EP1321179A3 (fr) | 2004-11-17 |
PT1321179E (pt) | 2006-11-30 |
BR0205311A (pt) | 2004-07-20 |
MXPA02012391A (es) | 2004-12-13 |
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