EP1310520A1 - Blowing agent composition for the production of foamed thermoplastic synthetic materials - Google Patents

Blowing agent composition for the production of foamed thermoplastic synthetic materials Download PDF

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Publication number
EP1310520A1
EP1310520A1 EP03001742A EP03001742A EP1310520A1 EP 1310520 A1 EP1310520 A1 EP 1310520A1 EP 03001742 A EP03001742 A EP 03001742A EP 03001742 A EP03001742 A EP 03001742A EP 1310520 A1 EP1310520 A1 EP 1310520A1
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EP
European Patent Office
Prior art keywords
hfc
365mfc
weight
blowing agent
propellant
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03001742A
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German (de)
French (fr)
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EP1310520B1 (en
EP1310520B2 (en
Inventor
Werner Krücke
Lothar Zipfel
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Solvay Fluor GmbH
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Solvay Fluor und Derivate GmbH
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Priority claimed from DE19822944A external-priority patent/DE19822944A1/en
Priority claimed from DE19822945A external-priority patent/DE19822945C2/en
Application filed by Solvay Fluor und Derivate GmbH filed Critical Solvay Fluor und Derivate GmbH
Publication of EP1310520A1 publication Critical patent/EP1310520A1/en
Publication of EP1310520B1 publication Critical patent/EP1310520B1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/149Mixtures of blowing agents covered by more than one of the groups C08J9/141 - C08J9/143
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/482Mixtures of polyethers containing at least one polyether containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143Halogen containing compounds
    • C08J9/144Halogen containing compounds containing carbon, halogen and hydrogen only
    • C08J9/146Halogen containing compounds containing carbon, halogen and hydrogen only only fluorine as halogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0025Foam properties rigid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0041Foam properties having specified density
    • C08G2110/005< 50kg/m3
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/06CO2, N2 or noble gases
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/12Organic compounds only containing carbon, hydrogen and oxygen atoms, e.g. ketone or alcohol
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • C08J2203/142Halogenated saturated hydrocarbons, e.g. H3C-CF3
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes

Definitions

  • the invention relates to a process for the production of rigid polyurethane foams and foamed thermoplastics.
  • Polyurethane foams are used as heat- or sound-absorbing building materials.
  • the production of single-component and multicomponent polyurethane foams with blowing agents based on liquefied CO 2 is disclosed in WO 96/14354.
  • Foamed thermoplastics can, for example in the form of Plates are used as a heat or noise insulating component.
  • the USA No. 5,276,063 discloses a process for producing extruded, closed-cell alkenyl aromatic Polymers using a blowing agent mixture which is 1,1-difluoroethane and another propellant with lower vapor pressure and even higher Solubility in the molten polymer.
  • Suitable alkenyl aromatic polymers are, for example, polymers of styrene, alpha-methylstyrene, ethylstyrene, vinylbenzene, Vinyl toluene, chlorostyrene and bromostyrene.
  • these polymers can be used Copolymers such as acrylic acid, acrylonitrile or butadiene.
  • US-A 5,204,169 discloses the production of foamed thermoplastic polymers such as polystyrene using polyfluorinated hydrocarbons having 2 C atoms. The foamed Material is particularly suitable for food packaging.
  • EP-A-0 436 847 discloses the production of foamed thermoplastic moldings Base of polyphenylene ether resins. As blowing agent hydrocarbons are recommended. Also useful are halogenated hydrocarbons having 1 or 2 carbon atoms mentioned.
  • the object of the present invention is a process for the production of rigid polyurethane foams by means of a selected, novel, advantageous blowing agent specify.
  • Object of the present invention is also a method for Production of foamed thermoplastics by means of a novel, indicate advantageous propellant. These tasks are governed by the procedure and dissolved the blowing agent of the present invention.
  • the blowing agent used is a composition which comprises a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one other Blowing agent selected from the group comprising low-boiling, aliphatic hydrocarbons, Ethers and haloethers; Difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,
  • a blowing agent which comprises 1,1,1,3,3-pentafluorobutane, 1,1,1,3,3-pentafluoropropane and at least one of the mentioned under b) Having propellant.
  • the inventive method therefore preferably provides that as Propellant used a composition containing 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one further blowing agent selected from the group comprising low boiling aliphatic hydrocarbons, ethers and haloethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and h
  • low boiling hydrocarbons, ethers and halo ethers means Compounds with a boiling point below 70 ° C, preferably below 55 ° C. Suitable hydrocarbons are those having 2 to 6 carbon atoms, for. Ethane, propane, Butane, pentane and hexane and mixtures thereof. This can be isomerically pure compounds or mixtures of different isomers are used. Under “butane” are understood mixtures of n-butane and i-butane. Such mixtures are commercially available. Pure n-butane or i-butane or their mixture in any composition is also usable, but very expensive. The same applies to higher homologues such as pentane etc.
  • blowing agent compositions preferably contain 5 to 95% by weight. 1,1,1,3,3-pentafluorobutane, in particular 10 to 70 wt .-%.
  • Propellant compositions which, in addition to HFC-365mfc and one or more of the blowing agents listed above under b), such as hydrofluorocarbons or hydrocarbons, also contain liquefied carbon dioxide are also suitable for use in the process according to the invention. Preferably, then 2 to 50 wt .-% of CO 2 are included in the blowing agent composition. In addition, the propellant composition may still contain up to 30% by weight of additives which modify the properties of the plastic to be produced.
  • Preferred blowing agent compositions contain 1,1,1,3,3-pentafluorobutane and difluoromethane and / or 1,1-difluoroethane, or consist of these compounds. Very particular use is made of compositions which contain 10 to 70% by weight of the HFC-365mfc and 90 to 30 wt .-% of HFC-152a and / or HFC-32 or from it consist.
  • flame retardants examples include reactive flame retardants such as brominated polyols. Also suitable are flame retardants based on organic phosphorus compounds, for example phosphate esters and phosphonic esters. These have organic groups, which also by a or more halogen atoms may be substituted. The organic groups can have aliphatic or aromatic character.
  • phosphate esters and phosphonate esters formed by three C1-C6 alkyl groups containing one or two halogen atoms may be substituted, for example trischloroisopropyl phosphate, Trischloroethyl phosphate, trischloropropyl phosphate, dimethyl ethyl phosphate, tris dichloroisopropyl phosphate, Dimethyl methyl phosphonate, preferably trischloropropyl phosphate.
  • One embodiment of the process according to the invention for the production of rigid polyurethane foams provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , low boiling, optionally halogenated hydrocarbons, ethers or halogenated ethers, the propellant composition is less than 50% by weight 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-
  • blowing agent composition which is obtained in the invention Procedure can be determined by simple hand tests.
  • the propellant composition is added in an amount of 1 to 50% by weight based on the total mixture of plastic to be foamed or the precursors (polyol, Isocyanate, adjuvant) and blowing agent composition.
  • Another object of the invention are substantially closed-cell Rigid polyurethane foams obtained by a content of the process according to the invention to be applied in the cells.
  • diphenylmethane diisocyanate polymethylene polyphenyl isocyanate and their mixtures. It is also possible to use so-called "modified polyisocyanates" which carbodiimide groups, urethane groups, allophanate groups, isocyanurate groups, Contain urea groups or biuret groups.
  • Other starting components are compounds with at least 2 to isocyanates reactive hydrogen atoms. These are in particular compounds having a molecular weight of 400 to 10,000, preferably 2 to 8 Have hydroxyl groups and also amino groups, thiol groups or carboxyl groups can have.
  • auxiliaries and additives can be used.
  • chemical blowing agents such as water or other easily Use volatile organic substances as a physical blowing agent.
  • catalysts such as, for example, tertiary amines, such as dimethylcyclohexylamine, and / or organic metal compounds.
  • It can be surface-active additives such as Emulsifiers or foam stabilizers, for example siloxane polyether copolymers, Reaction retarders, cell regulators such as paraffins, fatty alcohols or dimethylpolysiloxanes, Pigments, dyes, flame retardants such as phosphate esters or phosphonate esters, such as For example, trischloro-propyl phosphate can be used.
  • catalysts are, for example, in the international patent application Called WO 96/14354. These include organic amines, amino alcohols and amino ethers such as morpholine compounds, for example dimethylcyclohexylamine, diethanolamine, 2-dimethylaminoethyl-3-dimethylaminopropyl ether, 2-dimethylaminoethyl ether, 2,2-dimorpholinodiethyl ether, N, N-dimethylaminoethylmorpholine, N-dimethylmorpholine.
  • organometallic compounds such as tin, cobalt or iron compounds are useful as a catalyst. Tin dioctoate, cobalt naphthenate, for example, can be used. Dibutyltin dilaurate and iron acetonylacetate.
  • the propellants may contain adjuvants and additives such as water, one or more Catalysts, flame retardants, emulsifiers, foam stabilizers, binders, Crosslinking agents, UV stabilizers, nucleating agents and optionally further propellants.
  • the propellant may, for. As the propolymers of polyol and polyisocyanate or diisocyanate be added, which is then foamed.
  • An advantage of the method according to the invention is first that the applied Propellant composition, which also belongs to the invention, favorable properties in terms of ODP, GWP and Photosmog owns. Compared with rigid polyurethane foams, made with pure hydrocarbons as blowing agent are, the foams produced by the process according to the invention are characterized by a better thermal conductivity.
  • a particular advantage of the polyurethane rigid foams obtainable by the process according to the invention comes at lower temperatures, mostly below about 15 ° C, to bear.
  • those according to the invention Process available polyurethane rigid foam not only a cheaper Thermal conductivity (i.e., the heat transfer is lower) than foams made from pure Hydrocarbons were produced, but even compared to foams, the with pure pentafluorobutane (HFC-365mfc) is the thermal conductivity lower.
  • thermoplastic foams The production of thermoplastic foams will be further explained below.
  • thermoplastics based on polymeric alkenylaromatics and those mentioned in EP-A-0 436 847 thermoplastic, based on polyphenylene ether compounds Plastic foams. Also foamable are thermoplastics based on of polyethylene, polyvinyl chloride (PVC) and polyethylene terephthalate (PET) and polypropylene. Particular preference is given to foaming in the process according to the invention Thermoplastic plastics based on polystyrene, polyethylene and polypropylene on. It is very particularly preferred, as thermoplastic polystyrene use.
  • An embodiment of the process according to the invention for producing plastics based on polystyrene or polyethylene provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.
  • the blowing agent composition is used in an amount of from 1 to 30% by weight, based on the total mixture of thermoplastic material to be foamed and propellant composition.
  • a further subject of the present invention is a propellant composition, which can be used in the process according to the invention. It contains or consists of a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from the group comprising low-boiling aliphatic hydrocarbons, ethers and halogen ethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); Pentafluoropropane preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and hepta
  • a preferred composition contains or consists of: a) 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from Group comprising ethane, propane, butane, pentane; Difluoromethane (HFC-32); difluoroethane (HFC-152a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). It preferably contains 5 to 95 wt .-%, in particular 10 to 70 wt .-% of 1,1,1,3,3-pentafluorobutane (HFC-365mfc).
  • compositions contain or consist of: HFC-365mfc and HFC-152a; HFC-365mfc and HFC-32; HFC-365mfc, HF-152a and CO 2 ; HFC-365mfc, HFC-32 and CO 2 ; HFC-365mfc, HFC-152a and butane; HFC-365mfc, HFC-32 and butane; HFC-365mfc, HFC-32 and HFC-134a; HFC-365mfc and dimethyl ether; HFC-365mfc and pentane; HFC-365mfc and propane; HFC-365mfc and ethane; HFC-365mfc, pentane and CO 2 ; HFC-365mfc, butane and CO 2 ; HFC-365mfc, propane and CO 2 ; HFC-365mfc, ethane and CO 2 .
  • the propellant composition contains 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and difluoromethane and / or 1,1-difluoroethane (HFC-152a), or it consists of these compounds.
  • HFC-365mfc 1,1,1,3,3-pentafluorobutane
  • HFC-152a 1,1-difluoroethane
  • 10 to 70 wt .-% are 1,1,1,3,3-pentafluorobutane and 90 to 30% by weight of 1,1-difluoroethane or difluoromethane contain, or it consists of these components in the specified quantity ranges.
  • the propellant composition may also contain from 2 to 50% by weight of liquefied Contain carbon dioxide.
  • blowing agent composition provides that, when a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.
  • the same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, aliphatic hydrocarbons, ali
  • Another object of the invention are substantially closed-cell, foamed plastics obtained by a content of the blowing agent composition according to the invention marked in the cells.
  • it is in the essentially closed-cell foamed thermoplastics, preferably based on polystyrene, polyethylene, polypropylene, PVC or PET, in particular polystyrene.
  • thermoplastic obtainable by the process according to the invention Foams have the advantage that they, compared with the use of, for example HFC-134a as a blowing agent, have improved closed cell content.
  • HFC-134a improved processability of the polystyrene melt is compared to the sole use of HFC-134a.
  • the blowing agents according to the invention have sufficient solubility.
  • the blowing agents according to the invention have no ODP and low GWP. The influence on the formation of Photosmog is extreme low.
  • a particular advantage of the rigid foams according to the invention is improved Properties relating to the thermal conductivity.
  • an increased residual content of propellant present In the cells of the foam, compared with the sole use of HFC-134a, HFC-152a and HFC-32 as Propellant, an increased residual content of propellant present.
  • a polyol mixture was used as an initial component, consisting of 40 parts by weight of an ethylene diamine / propylene oxide polyether (OH number 480), 60 parts by weight of a sorbltol / glycerol / propylene oxide polyether (OHZ 490), 1 part by weight foam stabilizer (type DC 193 from Dow Corning Corp.) and 1.5 parts by weight of dimethylcyclohexylamine used.
  • Diphenylmethane diisocyanate was used as the isocyanate component in an increased by 10 wt .-% stoichiometric amount.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Fireproofing Substances (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Foamed, thermoplastic polymers are prepared using a propellant composition comprising pentafluoropropane and/or pentafluorobutane and at least a further propellant. <??>A process for the production of foamed thermoplastic polymers (I) by foaming of a thermoplastic polymer using a propellant composition (II) is claimed. The propellant (II) comprises: <??>(A) pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245 fa) and/or pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365 mfc) and <??>(B) at least a further propellant consisting of low boiling , optionally halogenated hydrocarbons, ethers and halogenated ethers, difluoroethane (HFC-32), difluoroethane, preferably 1,1-difluoroethane (HFC-152a), 1,1,2,2-tetrafluoroethane (HFC-134), 1,1,1,2-tetrafluoroethane (HFC-134a), pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245 fa), hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoro-propane (HFC-245a), hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea), 1,1,1,3,3,3-hexafluoropropane (HFC-236a) and/or heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane(HFC-227ea). <??>Independent claims are included for: <??>(i) the propellant composition (II) and <??>(ii) a closed cell, thermoplastic foam, preferably of polystyrene, polyethylene, polypropylene, PVC or PET, preferably polystyrene, prepared by the process and containing (II) in the closed cells.

Description

Die Erfindung bezieht sich auf ein Verfahren zur Herstellung von Polyurethanhartschäumen und von geschäumten, thermoplastischen Kunststoffen.The invention relates to a process for the production of rigid polyurethane foams and foamed thermoplastics.

Polyurethanschaumstoffe werden als wärme- bzw. geräuschdämmende Baumaterialien eingesetzt. Die Herstellung von Ein- und Mehrkomponentenpolyurethanhartschäumen mit Treibmitteln auf Basis von verflüssigtem CO2 wird in der WO 96/14354 offenbart.Polyurethane foams are used as heat- or sound-absorbing building materials. The production of single-component and multicomponent polyurethane foams with blowing agents based on liquefied CO 2 is disclosed in WO 96/14354.

Geschäumte thermoplastische Kunststoffe können, beispielsweise in Form von Platten, als wärme- bzw. geräuschisolierendes Bauteil eingesetzt werden. Die US-A 5,276,063 offenbart ein Verfahren zur Herstellung extrudierter, geschlossenzelliger alkenylaromatischer Polymere unter Verwendung eines Treibmittelgemisches, welches 1,1-Difluoroethan sowie ein weiteres Treibmittel mit geringerem Dampfdruck und noch höherer Löslichkeit im geschmolzenen Polymer vorsieht. Geeignete alkenylaromatische Polymere sind beispielsweise Polymere von Styrol, Alpha-Methylstyrol, Ethylstyrol, Vinylbenzol, Vinyltoluol, Chlorstyrol und Bromstyrol. Diese Polymere können gewünschtenfalls Copolymere wie Acrylsäure, Acrylnitril oder Butadien aufweisen. Die US-A 5,204,169 offenbart die Herstellung von geschäumten thermoplastischen Polymeren wie Polystyrol unter Verwendung von polyfluorierten Kohlenwasserstoffen mit 2 C-Atomen. Das geschäumte Material eignet sich insbesondere für die Nahrungsmittelverpackung. Die EP-A-0 436 847 offenbart die Herstellung von geschäumten thermoplastischen Formkörpern auf Basis von Polyphenylenether-Harzen. Als Treibmittel werden Kohlenwasserstoffe empfohlen. Als brauchbar werden auch halogenierte Kohlenwasserstoffe mit 1 oder 2 Kohlenstoffatomen erwähnt.Foamed thermoplastics can, for example in the form of Plates are used as a heat or noise insulating component. The USA No. 5,276,063 discloses a process for producing extruded, closed-cell alkenyl aromatic Polymers using a blowing agent mixture which is 1,1-difluoroethane and another propellant with lower vapor pressure and even higher Solubility in the molten polymer. Suitable alkenyl aromatic polymers are, for example, polymers of styrene, alpha-methylstyrene, ethylstyrene, vinylbenzene, Vinyl toluene, chlorostyrene and bromostyrene. If desired, these polymers can be used Copolymers such as acrylic acid, acrylonitrile or butadiene. US-A 5,204,169 discloses the production of foamed thermoplastic polymers such as polystyrene using polyfluorinated hydrocarbons having 2 C atoms. The foamed Material is particularly suitable for food packaging. EP-A-0 436 847 discloses the production of foamed thermoplastic moldings Base of polyphenylene ether resins. As blowing agent hydrocarbons are recommended. Also useful are halogenated hydrocarbons having 1 or 2 carbon atoms mentioned.

Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zur Herstellung von Polyurethanhartschaumstoffen mittels eines ausgewählten, neuartigen, vorteilhaften Treibmittels anzugeben. Aufgabe der vorliegenden Erfindung ist es weiterhin, ein Verfahren zur Herstellung von geschäumten thermoplastischen Kunststoffen mittels eines neuartigen, vorteilhaften Treibmittels anzugeben. Diese Aufgaben werden durch das Verfahren und die Treibmittel der vorliegenden Erfindung gelöst.The object of the present invention is a process for the production of rigid polyurethane foams by means of a selected, novel, advantageous blowing agent specify. Object of the present invention is also a method for Production of foamed thermoplastics by means of a novel, indicate advantageous propellant. These tasks are governed by the procedure and dissolved the blowing agent of the present invention.

Ausgangspunkt war die überraschende Erkenntnis, dass Pentafluorbutan, besonders 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) im Gemisch mit bestimmten weiteren Treibmitteln eine für die Herstellung von Polyurethanhartschaumstoffen und geschäumten thermoplastischen Kunststoffen sehr gut geeignete Zusammensetzung liefert. The starting point was the surprising finding that pentafluorobutane, especially 1,1,1,3,3-pentafluorobutane (HFC-365mfc) in admixture with certain others Blowing agents one for the production of rigid polyurethane foams and foamed thermoplastic materials very well suitable composition provides.

Das erfindungsgemäße Verfahren zur Herstellung von Polyurethanhartschaumstoffen und geschäumten thermoplastischen Kunststoffen mit Hilfe eines Treibmittels sieht vor, dass man als Treibmittel eine Zusammensetzung verwendet, die a) Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende, aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1,1-Difluorethan (HFC-152a); 1,1,2,2-Tetrafluorethan (HFC-134); 1,1,1,2-Tetrafluorethan (HFC-134a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea) enthält oder daraus besteht.The process according to the invention for the production of rigid polyurethane foams and foamed thermoplastics using a propellant sees in that the blowing agent used is a composition which comprises a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one other Blowing agent selected from the group comprising low-boiling, aliphatic hydrocarbons, Ethers and haloethers; Difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) or consists thereof.

Gemäß einer Ausführungsform verwendet man ein Treibmittel, welches 1,1,1,3,3-Pentafluorbutan, 1,1,1,3,3-Pentafluorpropan sowie mindestens eines der unter b) genannten Treibmittel aufweist.According to one embodiment, a blowing agent is used which comprises 1,1,1,3,3-pentafluorobutane, 1,1,1,3,3-pentafluoropropane and at least one of the mentioned under b) Having propellant.

Bevorzugt ist die Ausführungsform, welche 1,1,1,3,3-Pentafluorbutan als unter a) genannte Komponente aufweist.Preference is given to the embodiment which comprises 1,1,1,3,3-pentafluorobutane as under a) having said component.

Das erfindungsgemäße Verfahren sieht deshalb bevorzugt vor, dass man als Treibmittel eine Zusammensetzung verwendet, die 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende, aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1,1-Difluorethan (HFC-152a); 1,1,2,2-Tetrafluorethan (HFC-134); 1,1,1,2-Tetrafluorethan (HFC-134a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea) enthält oder daraus besteht.The inventive method therefore preferably provides that as Propellant used a composition containing 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one further blowing agent selected from the group comprising low boiling aliphatic hydrocarbons, ethers and haloethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) or consists of.

Der Begriff "niedrig siedende Kohlenwasserstoffe, Ether und Halogenether" bedeutet Verbindungen mit einem Siedepunkt unterhalb von 70 °C, vorzugsweise unterhalb von 55 °C. Geeignete Kohlenwasserstoffe sind solche mit 2 bis 6 C-Atomen, z. B. Ethan, Propan, Butan, Pentan und Hexan sowie deren Gemische. Dabei können isomerenreine Verbindungen oder Gemische von verschiedenen Isomeren eingesetzt werden. Unter "Butan" werden Gemische von n-Butan und i-Butan verstanden. Solche Gemische sind handelsüblich. Reines n-Butan oder i-Butan oder deren Gemisch in beliebiger Zusammensetzung ist auch verwendbar, aber sehr teuer. Analoges gilt für höhere Homologe wie Pentan etc.The term "low boiling hydrocarbons, ethers and halo ethers" means Compounds with a boiling point below 70 ° C, preferably below 55 ° C. Suitable hydrocarbons are those having 2 to 6 carbon atoms, for. Ethane, propane, Butane, pentane and hexane and mixtures thereof. This can be isomerically pure compounds or mixtures of different isomers are used. Under "butane" are understood mixtures of n-butane and i-butane. Such mixtures are commercially available. Pure n-butane or i-butane or their mixture in any composition is also usable, but very expensive. The same applies to higher homologues such as pentane etc.

Die Treibmittelzusammensetzungen enthalten vorzugsweise 5 bis 95 Gew.-% 1,1,1,3,3-Pentafluorbutan, insbesondere 10 bis 70 Gew.-%.The blowing agent compositions preferably contain 5 to 95% by weight. 1,1,1,3,3-pentafluorobutane, in particular 10 to 70 wt .-%.

Gut geeignet zur Anwendung im erfindungsgemäßen Verfahren sind auch Treibmittelzusammensetzungen, die zusätzlich zu HFC-365mfc und einem oder mehreren der oben unter b) angegebenen Treibmittel, wie Fluorkohlenwasserstoffe oder Kohlenwasserstoffe, außerdem verflüssigtes Kohlendioxid enthalten. Vorzugsweise sind dann 2 bis 50 Gew.-% an CO2 in der Treibmittelzusammensetzung enthalten. Außerdem kann die Treibmittelzusammensetzung noch bis zu 30 Gew.-% an Zusätzen enthalten, welche die Eigenschaften des herzustellenden Kunststoffes modifizieren.Propellant compositions which, in addition to HFC-365mfc and one or more of the blowing agents listed above under b), such as hydrofluorocarbons or hydrocarbons, also contain liquefied carbon dioxide are also suitable for use in the process according to the invention. Preferably, then 2 to 50 wt .-% of CO 2 are included in the blowing agent composition. In addition, the propellant composition may still contain up to 30% by weight of additives which modify the properties of the plastic to be produced.

Sehr gut geeignet als Treibmittel sind z. B. die folgenden Zusammensetzungen, die enthalten oder bestehen können aus (Beispiele für Zusammensetzungen mit Angabe der Gewichtsteile in Klammern):

  • HFC-365mfc und HFC-152a (70:30);
  • HFC-365mfc und HFC-32 (70:30);
  • HFC-365mfc, HFC-152a und CO2 (60:30:10);
  • HFC-365mfc, HFC-32 und CO2 (60:30:10);
  • HFC-365mfc, HFC-152a und Butan (60:30:10);
  • HFC-365mfc, HFC-32 und Butan (60:30:10);
  • HFC-365mfc, HFC-152a und HFC-134a (60:25:15);
  • HFC-365mfc, HFC-32 und HFC-134a (60:25:15);
  • HFC-365mfc und Dimethylether (80:20);
  • HFC-365mfc und Pentan (50:50);
  • HFC-365mfc und Propan (70:30);
  • HFC-365mfc und Ethan (90:10);
  • HFC-365mfc, Pentan und CO2 (45:45:10);
  • HFC-365mfc, Butan und CO2 (50:40:10);
  • HFC-365mfc, Propan und CO2 (70:20:10);
  • HFC-365mfc, Ethan und CO2 (90:5:5).
Very suitable as blowing agents are, for. For example, the following compositions which may contain or consist of (examples of compositions indicating the parts by weight in parentheses):
  • HFC-365mfc and HFC-152a (70:30);
  • HFC-365mfc and HFC-32 (70:30);
  • HFC-365mfc, HFC-152a and CO 2 (60:30:10);
  • HFC-365mfc, HFC-32 and CO 2 (60:30:10);
  • HFC-365mfc, HFC-152a and butane (60:30:10);
  • HFC-365mfc, HFC-32 and butane (60:30:10);
  • HFC-365mfc, HFC-152a and HFC-134a (60:25:15);
  • HFC-365mfc, HFC-32 and HFC-134a (60:25:15);
  • HFC-365mfc and dimethyl ether (80:20);
  • HFC-365mfc and pentane (50:50);
  • HFC-365mfc and propane (70:30);
  • HFC-365mfc and Ethan (90:10);
  • HFC-365mfc, pentane and CO 2 (45:45:10);
  • HFC-365mfc, butane and CO 2 (50:40:10);
  • HFC-365mfc, propane and CO 2 (70:20:10);
  • HFC-365mfc, ethane and CO 2 (90: 5: 5).

Bevorzugte Treibmittelzusammensetzungen enthalten 1,1,1,3,3-Pentafluorbutan und Difluormethan und/oder 1,1-Difluorethan, oder sie bestehen aus diesen Verbindungen. Ganz besonders setzt man Zusammensetzungen ein, welche 10 bis 70 Gew.-% des HFC-365mfc und 90 bis 30 Gew.-% des HFC-152a und/oder HFC-32 enthalten oder daraus bestehen.Preferred blowing agent compositions contain 1,1,1,3,3-pentafluorobutane and difluoromethane and / or 1,1-difluoroethane, or consist of these compounds. Very particular use is made of compositions which contain 10 to 70% by weight of the HFC-365mfc and 90 to 30 wt .-% of HFC-152a and / or HFC-32 or from it consist.

Im folgenden wird die Herstellung der PU-Hartschäume weiter erläutert.In the following, the production of PU rigid foams will be further explained.

Zu den hervorragend gut brauchbaren Flammschutzmitteln gehören beispielsweise reaktive Flammschutzmittel wie bromierte Polyole. Ebenfalls geeignet sind Flammschutzmittel auf Basis von organischen Phosphorverbindungen, beispielsweise Phosphatester und Phosphonester. Diese weisen organische Gruppen auf, die auch durch ein oder mehrere Halogenatome substituiert sein können. Die organischen Gruppen können aliphatischen oder aromatischen Charakter aufweisen. Sehr gut geeignet sind Phosphatester und Phosphonatester, die durch drei C1-C6-Alkylgruppen, die ein oder zwei Halogenatome aufweisen können, substituiert sind, beispielsweise Trischlorisopropylphosphat, Trischlorethylphosphat, Trischlorpropylphosphat, Dimethylethylphosphat, Trisdichlorisopropylphosphat, Dimethylmethylphosphonat, vorzugsweise Trischlorpropylphosphat. Examples of outstandingly useful flame retardants include reactive flame retardants such as brominated polyols. Also suitable are flame retardants based on organic phosphorus compounds, for example phosphate esters and phosphonic esters. These have organic groups, which also by a or more halogen atoms may be substituted. The organic groups can have aliphatic or aromatic character. Very suitable are phosphate esters and phosphonate esters formed by three C1-C6 alkyl groups containing one or two halogen atoms may be substituted, for example trischloroisopropyl phosphate, Trischloroethyl phosphate, trischloropropyl phosphate, dimethyl ethyl phosphate, tris dichloroisopropyl phosphate, Dimethyl methyl phosphonate, preferably trischloropropyl phosphate.

Eine Ausführungsform des erfindungsgemäßen Verfahrens zur Herstellung von Polyurethanhartschaumstoffen sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2, niedrig siedende, gegebenenfalls halogenierte Kohlenwasserstoffe, Ether oder halogenierte Ether enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,2-Tetrafluorethan; 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht.One embodiment of the process according to the invention for the production of rigid polyurethane foams provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , low boiling, optionally halogenated hydrocarbons, ethers or halogenated ethers, the propellant composition is less than 50% by weight 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.

Die effektive Menge an Treibmittelzusammensetzung, die man im erfindungsgemäßen Verfahren einsetzt, kann durch einfache Handversuche ermittelt werden. Vorteilhaft wird die Treibmittelzusammensetzung in einer Menge von 1 bis 50 Gew.-%, bezogen auf die Gesamtmischung aus zu verschäumendem Kunststoff bzw. den Vorprodukten (Polyol, Isocyanat, Hilfsmittel) und Treibmittelzusammensetzung, eingesetzt.The effective amount of blowing agent composition which is obtained in the invention Procedure can be determined by simple hand tests. Advantageous the propellant composition is added in an amount of 1 to 50% by weight based on the total mixture of plastic to be foamed or the precursors (polyol, Isocyanate, adjuvant) and blowing agent composition.

Ein weiterer Gegenstand der Erfindung sind im wesentlichen geschlossenzellige Polyurethanhartschaumstoffe, die durch einen Gehalt der im erfindungsgemäßen Verfahren anzuwendenden Treibmittelzusammensetzung in den Zellen gekennzeichnet ist.Another object of the invention are substantially closed-cell Rigid polyurethane foams obtained by a content of the process according to the invention to be applied in the cells.

Die Herstellung solcher Schaumstoffe und die dafür verwendbaren Grundmaterialien und die Art der Schaumherstellung werden in der europäischen Patentanmeldung EP-A-0 381 986; in "Ullmanns Encyclopedia of Industrial Chemistry", 5. Auflage, Band A21, Seiten 665 - 680; den internationalen Patentanmeldungen WO 92/00345, 96/30439, 96/14354 und der deutschen Offenlegungsschrift DE 44 22 714 A1 offenbart. Man setzt Polyisocyanate beispielsweise mit 2 bis 4 Isocyanat-Gruppen ein.The production of such foams and the base materials that can be used for this purpose and the type of foam production are described in the European patent application EP-A-0 381 986; in "Ullmann's Encyclopedia of Industrial Chemistry", 5th Edition, Vol A21, pages 665-680; International Patent Applications WO 92/00345, 96/30439, 96/14354 and German Offenlegungsschrift DE 44 22 714 A1. You bet Polyisocyanates, for example, with 2 to 4 isocyanate groups.

Sie weisen einen aliphatischen Kohlenwasserstoffrest mit bis zu 18 C-Atomen, einen cycloaliphatischen Kohlenwasserstoffrest mit bis zu 15 C-Atomen, einen aromatischen Kohlenwasserstoffrest mit 6 bis 15 C-Atomen oder einen aliphatischen Kohlenwasserstoffrest mit 8 bis 15 C-Atomen auf. Technisch besonders bevorzugte Ausgangskomponenten sind beispielsweise Diphenylmethandiisocyanat, Polymethylenpolyphenylisocyanat und deren Mischungen. Es können auch sogenannte "modifizierte Polyisocyanate" eingesetzt werden, welche Carbodiimidgruppen, Urethangruppen, Allophanatgruppen, Isocyanuratgruppen, Harnstoffgruppen oder Biuretgruppen enthalten.They have an aliphatic hydrocarbon radical with up to 18 C atoms, a cycloaliphatic hydrocarbon radical with up to 15 C atoms, an aromatic Hydrocarbon radical having 6 to 15 carbon atoms or an aliphatic hydrocarbon radical with 8 to 15 C atoms on. Technically particularly preferred starting components For example, diphenylmethane diisocyanate, polymethylene polyphenyl isocyanate and their mixtures. It is also possible to use so-called "modified polyisocyanates" which carbodiimide groups, urethane groups, allophanate groups, isocyanurate groups, Contain urea groups or biuret groups.

Weitere Ausgangskomponenten sind Verbindungen mit mindestens 2 gegenüber Isocyanaten reaktionsfähigen Wasserstoffatomen. Es handelt sich insbesondere um Verbindungen mit einem Molekulargewicht von 400 bis 10.000, welche vorzugsweise 2 bis 8 Hydroxylgruppen aufweisen und außerdem Aminogruppen, Thiolgruppen oder Carboxylgruppen aufweisen können.Other starting components are compounds with at least 2 to isocyanates reactive hydrogen atoms. These are in particular compounds having a molecular weight of 400 to 10,000, preferably 2 to 8 Have hydroxyl groups and also amino groups, thiol groups or carboxyl groups can have.

Gegebenenfalls können weitere Hilfs- und Zusatzmittel mitverwendet werden. Beispielsweise kann man zusätzlich chemische Treibmittel wie Wasser bzw. andere leicht flüchtige organische Substanzen als physikalisches Treibmittel einsetzen. Einsetzbar sind auch Katalysatoren wie beispielsweise tertiäre Amine, wie Dimethylcyclohexylamin, und/oder organische Metallverbindungen. Es können oberflächenaktive Zusatzstoffe wie Emulgatoren oder Schaumstabilisatoren, beispielsweise Siloxanpolyethercopolymere, Reaktionsverzögerer, Zellregler wie Paraffine, Fettalkohole oder Dimethylpolysiloxane, Pigmente, Farbstoffe, Flammschutzmittel wie Phosphatester oder Phosphonatester, wie beispielsweise Trischloriso-propylphosphat eingesetzt werden. Einsetzbar sind weiterhin Stabilisatoren gegen Alterungs- und Witterungseinflüsse, Weichmacher, Füllstoffe, Farbstoffe, Antistatika, Nukleisierungsmittel, Porenreglersubstanzen oder biozid wirksame Wirkstoffe.If necessary, other auxiliaries and additives can be used. For example In addition, you can add chemical blowing agents such as water or other easily Use volatile organic substances as a physical blowing agent. Can be used also catalysts such as, for example, tertiary amines, such as dimethylcyclohexylamine, and / or organic metal compounds. It can be surface-active additives such as Emulsifiers or foam stabilizers, for example siloxane polyether copolymers, Reaction retarders, cell regulators such as paraffins, fatty alcohols or dimethylpolysiloxanes, Pigments, dyes, flame retardants such as phosphate esters or phosphonate esters, such as For example, trischloro-propyl phosphate can be used. Can still be used Stabilizers against aging and weathering, plasticizers, fillers, dyes, Antistatic agents, nucleating agents, pore regulators or biocidally effective Agents.

Gut geeignete Katalysatoren sind beispielsweise in der internationalen Patentanmeldung WO 96/14354 genannt. Dazu zählen organische Amine, Aminoalkohole und Aminoether wie Morpholinverbindungen, beispielsweise Dimethylcyclohexylamin, Diethanolamin, 2-Dimethylaminoethyl-3-dimethylaminopropyl-ether, 2-Dimethylaminoethylether, 2,2-Dimorpholinodiethyl-ether, N,N-Dimethylaminoethylmorpholin, N-Dimethylmorpholin. Auch metallorganische Verbindungen wie beispielsweise Zinn-, Kobalt- oder Eisenverbindungen sind brauchbar als Katalysator. Einsetzbar ist beispielsweise Zinndioctoat, Kobaltnaphthenat, Dibutylzinndilaurat und Eisenacetonylacetat.Well suitable catalysts are, for example, in the international patent application Called WO 96/14354. These include organic amines, amino alcohols and amino ethers such as morpholine compounds, for example dimethylcyclohexylamine, diethanolamine, 2-dimethylaminoethyl-3-dimethylaminopropyl ether, 2-dimethylaminoethyl ether, 2,2-dimorpholinodiethyl ether, N, N-dimethylaminoethylmorpholine, N-dimethylmorpholine. Also organometallic compounds such as tin, cobalt or iron compounds are useful as a catalyst. Tin dioctoate, cobalt naphthenate, for example, can be used. Dibutyltin dilaurate and iron acetonylacetate.

Die Treibmittel können Hilfs- und Zusatzstoffe enthalten wie Wasser, einen oder mehrere Katalysatoren, Flammschutzmittel, Emulgatoren, Schaumstabilisatoren, Bindemittel, Vernetzungsmittel, UV-Stabilisatoren, Nukleirungsmittel und gegebenenfalls weitere Treibgase. Das Treibmittel kann z. B. den Propolymeren aus Polyol und Poly- oder Diisocyanat zugesetzt werden, welches dann verschäumt wird.The propellants may contain adjuvants and additives such as water, one or more Catalysts, flame retardants, emulsifiers, foam stabilizers, binders, Crosslinking agents, UV stabilizers, nucleating agents and optionally further propellants. The propellant may, for. As the propolymers of polyol and polyisocyanate or diisocyanate be added, which is then foamed.

Vorteilhaft am erfindungsgemäßen Verfahren ist zunächst, dass die angewendete Treibmittelzusammensetzung, die ebenfalls zur Erfindung gehört, günstige Eigenschaften im Hinblick auf ODP, GWP und Photosmog besitzt. Verglichen mit Polyurethanhartschaumstoffen, die mit reinen Kohlenwasserstoffen als Treibmittel hergestellt worden sind, zeichnen sich die nach dem erfindungsgemäßen Verfahren hergestellten Schaumstoffe durch eine bessere Wärmeleitzahl aus.An advantage of the method according to the invention is first that the applied Propellant composition, which also belongs to the invention, favorable properties in terms of ODP, GWP and Photosmog owns. Compared with rigid polyurethane foams, made with pure hydrocarbons as blowing agent are, the foams produced by the process according to the invention are characterized by a better thermal conductivity.

Ein besonderer Vorteil der nach dem erfindungsgemäßen Verfahren erhältlichen Polyurethanhartschaumstoffe kommt bei tieferen Temperaturen, zumeist unterhalb von etwa 15 °C, zum Tragen. Erstaunlicherweise besitzen die nach dem erfindungsgemäßen Verfahren erhältlichen Polyurethanhartschaumstoffe nicht nur eine günstigere Wärmeleitzahl (d. h. der Wärmeübergang ist niedriger) als Schaumstoffe, die aus reinen Kohlenwasserstoffen hergestellt wurden, sondern selbst gegenüber Schaumstoffen, die mit reinem Pentafluorbutan (HFC-365mfc) hergestellt worden sind, ist die Wärmeleitzahl geringer. In weitgehend geschlossenzelligen Polyurethanhartschaumstoffen, die mit Treibmittelgemischen, welche Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan und mindestens 1 der obengenannten weiteren Treibmittel aufweisen, macht sich bezüglich der Wärmeleitzahl, d. h. der Wärmedämmungsfähigkeit ein synergistischer Effekt der verwendeten Treibmittelmischungen bemerkbar. Die unter Verwendung von Pentafluorbutan, vorzugsweise HFC-365mfc und mindestens einem weiteren der oben angegebenen Treibmittel erhältlichen Polyurethanhartschaumstoffe eignen sich erhältlichen Polyurethanhartschaumstoffe eignen sich infolgedessen besonders gut zur Dämmung gegen Kälte in einem Temperaturbereich unterhalb von etwa 15 °C.A particular advantage of the polyurethane rigid foams obtainable by the process according to the invention comes at lower temperatures, mostly below about 15 ° C, to bear. Surprisingly, those according to the invention Process available polyurethane rigid foam not only a cheaper Thermal conductivity (i.e., the heat transfer is lower) than foams made from pure Hydrocarbons were produced, but even compared to foams, the with pure pentafluorobutane (HFC-365mfc) is the thermal conductivity lower. In largely closed-cell polyurethane rigid foams, which with Propellant mixtures which pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane and at least 1 of the above-mentioned further blowing agents, makes up in terms of thermal conductivity, d. H. the thermal insulation ability is more synergistic Effect of the blowing agent mixtures used noticeable. The using of Pentafluorobutane, preferably HFC-365mfc and at least one other of the above polyurethane foams obtainable with the stated blowing agents are suitable As a result, available polyurethane rigid foams are particularly well suited for Insulation against cold in a temperature range below about 15 ° C.

Im folgenden wird die Herstellung thermoplastischer Schäume weiter erläutert.The production of thermoplastic foams will be further explained below.

Mit dem erfindungsgemäßen Verfahren kann man beispielsweise die in den oben erwähnten US-Patenten 5,204,169 und 5,276,063 genannten thermoplastischen Kunststoffe auf Basis von polymeren Alkenylaromaten und die in der EP-A-0 436 847 genannten thermoplastischen, auf Basis von Polyphenylenether-Verbindungen basierenden Kunststoffe verschäumen. Verschäumbar sind auch thermoplastische Kunststoffe auf Basis von Polyethylen, Polyvinylchlorid (PVC) und Polyethylenterephthalat (PET) und Polypropylen. Besonders bevorzugt setzt man im erfindungsgemäßen Verfahren zu verschäumende thermoplastische Kunststoffe auf Basis von Polystyrol, Polyethylen und Polypropylen ein. Ganz besonders bevorzugt ist es, als thermoplastischen Kunststoff Polystyrol einzusetzen.With the method according to the invention, for example, in the above mentioned US patents 5,204,169 and 5,276,063 mentioned thermoplastics based on polymeric alkenylaromatics and those mentioned in EP-A-0 436 847 thermoplastic, based on polyphenylene ether compounds Plastic foams. Also foamable are thermoplastics based on of polyethylene, polyvinyl chloride (PVC) and polyethylene terephthalate (PET) and polypropylene. Particular preference is given to foaming in the process according to the invention Thermoplastic plastics based on polystyrene, polyethylene and polypropylene on. It is very particularly preferred, as thermoplastic polystyrene use.

Eine Ausführungsform des erfindungsgemäßen Verfahrens zur Herstellung von Kunststoffen auf Basis von Polystyrol oder Polyethylen sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2 enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,2-Tetrafluorethan; 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht. Die gleiche Maßgabe gilt auch für diese Ausführungsform, sofern kein weiteres Treibmittel aus der Gruppe der niedrigsiedenden, gegebenenfalls halogenierten Kohlenwasserstoffe, Chlor und Halogenether enthalten ist. Bezüglich bevorzugter Treibmittel gelten die oben für PU-Schäume gemachten Ausführungen.An embodiment of the process according to the invention for producing plastics based on polystyrene or polyethylene provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof. The same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, optionally halogenated hydrocarbons, chlorine and halogen ethers is contained. With regard to preferred blowing agents, the statements made above for PU foams apply.

Vorteilhaft wird die Treibmittelzusammensetzung in einer Menge von 1 bis 30 Gew.-%, bezogen auf die Gesamtmischung aus zu verschäumendem thermoplastischem Kunststoff und Treibmittelzusammensetzung, eingesetzt.Advantageously, the blowing agent composition is used in an amount of from 1 to 30% by weight, based on the total mixture of thermoplastic material to be foamed and propellant composition.

Ein weiterer Gegenstand der vorliegenden Erfindung ist eine Treibmittelzusammensetzung, die im erfindungsgemäßen Verfahren eingesetzt werden kann. Sie enthält oder besteht aus a) Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1.1-Difluorethan (HFC-152a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea). Eine bevorzugte Zusammensetzung enthält oder besteht aus: a) 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend Ethan, Propan, Butan, Pentan; Difluormethan (HFC-32); Difluorethan (HFC-152a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea). Sie enthält vorzugsweise 5 bis 95 Gew.-%, insbesondere 10 bis 70 Gew.-% an 1,1,1,3,3-Pentafluorbutan (HFC-365mfc).A further subject of the present invention is a propellant composition, which can be used in the process according to the invention. It contains or consists of a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from the group comprising low-boiling aliphatic hydrocarbons, ethers and halogen ethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); Pentafluoropropane preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). A preferred composition contains or consists of: a) 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from Group comprising ethane, propane, butane, pentane; Difluoromethane (HFC-32); difluoroethane (HFC-152a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). It preferably contains 5 to 95 wt .-%, in particular 10 to 70 wt .-% of 1,1,1,3,3-pentafluorobutane (HFC-365mfc).

Sehr gut geeignete Zusammensetzungen enthalten oder bestehen aus: HFC-365mfc und HFC-152a; HFC-365mfc und HFC-32; HFC-365mfc, HF-152a und CO2; HFC-365mfc, HFC-32 und CO2; HFC-365mfc, HFC-152a und Butan; HFC-365mfc, HFC-32 und Butan; HFC-365mfc, HFC-32 und HFC-134a; HFC-365mfc und Dimethylether; HFC-365mfc und Pentan; HFC-365mfc und Propan; HFC-365mfc und Ethan; HFC-365mfc, Pentan und CO2; HFC-365mfc, Butan und CO2; HFC-365mfc, Propan und CO2; HFC-365mfc, Ethan und CO2.Highly suitable compositions contain or consist of: HFC-365mfc and HFC-152a; HFC-365mfc and HFC-32; HFC-365mfc, HF-152a and CO 2 ; HFC-365mfc, HFC-32 and CO 2 ; HFC-365mfc, HFC-152a and butane; HFC-365mfc, HFC-32 and butane; HFC-365mfc, HFC-32 and HFC-134a; HFC-365mfc and dimethyl ether; HFC-365mfc and pentane; HFC-365mfc and propane; HFC-365mfc and ethane; HFC-365mfc, pentane and CO 2 ; HFC-365mfc, butane and CO 2 ; HFC-365mfc, propane and CO 2 ; HFC-365mfc, ethane and CO 2 .

Gemäß einer bevorzugten Ausführungsform enthält die Treibmittelzusammensetzung 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und Difluormethan und/oder 1,1-Difluorethan (HFC-152a), oder sie besteht aus diesen Verbindungen. Insbesondere sind 10 bis 70 Gew.-% 1,1,1,3,3-Pentafluorbutan und 90 bis 30 Gew.-% 1,1-Difluorethan oder Difluormethan enthalten, oder sie besteht aus diesen Komponenten in den angegebenen Mengenbereichen.According to a preferred embodiment, the propellant composition contains 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and difluoromethane and / or 1,1-difluoroethane (HFC-152a), or it consists of these compounds. In particular, 10 to 70 wt .-% are 1,1,1,3,3-pentafluorobutane and 90 to 30% by weight of 1,1-difluoroethane or difluoromethane contain, or it consists of these components in the specified quantity ranges.

Die Treibmittelzusammensetzung kann auch noch 2 bis 50 Gew.-% verflüssigtes Kohlendioxid enthalten.The propellant composition may also contain from 2 to 50% by weight of liquefied Contain carbon dioxide.

Eine Ausführungsform der Treibmittelzusammensetzung sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2 enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht. Die gleiche Maßgabe gilt auch für diese Ausführungsform, sofern kein weiteres Treibmittel aus der Gruppe der niedrig siedenden, aliphatischen Kohlenwasserstoffe, Ether und Halogenether enthalten ist.One embodiment of the blowing agent composition provides that, when a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof. The same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, aliphatic hydrocarbons, ethers and halogen ethers is contained.

Ein weiterer Gegenstand der Erfindung sind im wesentlichen geschlossenzellige, geschäumte Kunststoffe, die durch einen Gehalt der erfindungsgemäßen Treibmittelzusammensetzung in den Zellen gekennzeichnet ist. Insbesondere handelt es sich um im wesentlichen geschlossenzellige, geschäumte, thermoplastische Kunststoffe, vorzugsweise auf Basis von Polystyrol, Polyethylen, Polypropylen, PVC oder PET, insbesondere Polystyrol.Another object of the invention are substantially closed-cell, foamed plastics obtained by a content of the blowing agent composition according to the invention marked in the cells. In particular, it is in the essentially closed-cell foamed thermoplastics, preferably based on polystyrene, polyethylene, polypropylene, PVC or PET, in particular polystyrene.

Die mit dem erfindungsgemäßen Verfahren erhältlichen thermoplastischen Schaumstoffe weisen den Vorteil auf, dass sie, verglichen mit der Verwendung von beispielsweise HFC-134a als Treibmittel, eine verbesserte Geschlossenzelligkeit aufweisen. Bei Polystyrol ist eine verbesserte Verarbeitbarkeit der Polystyrolschmelze im Vergleich zu der alleinigen Verwendung von HFC-134a festzustellen. Die erfindungsgemäßen Treibmittel weisen eine ausreichende Löslichkeit auf. Die erfindungsgemäßen Treibmittel haben kein ODP und ein geringes GWP. Der Einfluss auf die Bildung von Photosmog ist äußerst gering.The thermoplastic obtainable by the process according to the invention Foams have the advantage that they, compared with the use of, for example HFC-134a as a blowing agent, have improved closed cell content. For polystyrene, improved processability of the polystyrene melt is compared to the sole use of HFC-134a. The blowing agents according to the invention have sufficient solubility. The blowing agents according to the invention have no ODP and low GWP. The influence on the formation of Photosmog is extreme low.

Ein besonderer Vorteil der erfindungsgemäßen Hartschaumstoffe sind verbesserte Eigenschaften in bezug auf die Wärmeleitfähigkeit. In den Zellen des Schaumstoffes ist, verglichen mit der alleinigen Verwendung von HFC-134a, HFC-152a und HFC-32 als Treibmittel, ein erhöhter Restgehalt an Treibmittel vorhanden.A particular advantage of the rigid foams according to the invention is improved Properties relating to the thermal conductivity. In the cells of the foam, compared with the sole use of HFC-134a, HFC-152a and HFC-32 as Propellant, an increased residual content of propellant present.

Die folgenden Beispiele sollen die Erfindung weiter erläutern, ohne sie in ihrem Umfang einzuschränken.The following examples are intended to further illustrate the invention without being limited in scope limit.

Beispiel 1:Example 1: Herstellung von PU-SchaumstoffenProduction of PU foams

Zur Herstellung des PUR-Schaumstoffes wurde als eine Ausgangskomponente eine Polyolmischung, bestehend aus 40 Gewichtsteilen eines Ethylendiamin/Propylenoxid-Polyethers (OH-Zahl 480), 60 Gewichtsteile eines Sorbltol/Glycerin/Propylenoxid-Polyethers (OHZ 490), 1 Gewichtsteil Schaumstabilisator (Typ DC 193 der Dow Corning Corp.) und 1,5 Gewichtsteile Dimethylcyclohexylamin eingesetzt. Diphenylmethandiisocyanat wurde als Isocyanatkomponente in einer um 10 Gew.-% erhöhten stöchiometrischen Menge eingesetzt.To prepare the polyurethane foam, a polyol mixture was used as an initial component, consisting of 40 parts by weight of an ethylene diamine / propylene oxide polyether (OH number 480), 60 parts by weight of a sorbltol / glycerol / propylene oxide polyether (OHZ 490), 1 part by weight foam stabilizer (type DC 193 from Dow Corning Corp.) and 1.5 parts by weight of dimethylcyclohexylamine used. Diphenylmethane diisocyanate was used as the isocyanate component in an increased by 10 wt .-% stoichiometric amount.

Die PUR-Schaumstoffe wurden auf einer Niederdruckanlage mit einer Austragsleistung von ca. 8 kg/min, mit der eine Dosierung von 3 Komponenten möglich ist, hergestellt. Als Mischaggregat diente ein statischer Mischer.

  • a) Verwendung von HFC-365mfc/152a Erfindungsgemäß wurde eine Treibmittelzusammensetzung in einer Menge von 30 Gewichtsteilen, bezogen auf Polyolkomponente, eingesetzt. Erfindungsgemäß bestand die Treibmittelzusammensetzung aus 70 Gewichtsteilen HFC-365mfc und 30 Gewichtsteilen HFC-152a. Zusätzlich wurde 1 Gewichtsteil Wasser als chemisches Treibmittel mit verwendet. Mit der erfindungsgemäßen Treibmittelzusammensetzung wurde ein PUR-Hartschaumstoff mit einer feinzelligen Struktur und einer Dichte von ca. 32 kg/m3 mit geringer Schrumpfung hergestellt.
  • b) Verwendung von HFC-365mfc/32 Erfindungsgemäß wurde eine Treibmittelzusammensetzung in einer Menge von 30 Gewichtsteilen, bezogen auf Polyolkomponente, eingesetzt. Erfindungsgemäß bestand die Treibmittelzusammensetzung aus 80 Gewichtsteilen HFC-365mfc und 20 Gewichtsteilen HFC-32. Zusätzlich wurde 1 Gewichtsteil Wasser als chemisches Treibmittel mit verwendet. Mit dieser erfindungsgemäßen Treibmittelzusammensetzung wurde ein PUR-Hartschaumstoff mit einer feinzelligen Struktur und einer Dichte von ca. 28 kg/m3 mit geringer Schrumpfung hergestellt.
  • c) Verwendung von HFC-365mfc/152a/CO2 Erfindungsgemäß wurde eine Treibmittelzusammensetzung in einer Menge von 22 Gewichtsteilen, bezogen auf Polyolkomponente, eingesetzt. Erfindungsgemäß bestand die Treibmittelzusammensetzung aus 70 Gewichtsteilen HFC-365mfc und 30 Gewichtsteilen HFC-152a. Zusätzlich zur erfindungsgemäßen Treibmittelzusammensetzung wurde gemäß - DE 44 39 082 - 8 Gewichtsteile verflüssigtes Kohlendioxid mit verwendet. Ferner wurde 1 Gewichtsteil Wasser als chemisches Treibmittel mit verwendet.Mit der erfindungsgemäßen Treibmittelzusammensetzung wurde ein PUR-Hartschaumstoff mit einer feinzelligen Struktur und einer Dichte von ca. 26 kg/m3 mit geringer Schrumpfung hergestellt.
  • The PUR foams were produced on a low-pressure system with a discharge capacity of approx. 8 kg / min, with which a dosage of 3 components is possible. The mixing unit used was a static mixer.
  • a) Use of HFC-365mfc / 152a According to the invention, a blowing agent composition was used in an amount of 30 parts by weight, based on the polyol component. According to the invention, the propellant composition consisted of 70 parts by weight HFC-365mfc and 30 parts by weight HFC-152a. In addition, 1 part by weight of water was used as the chemical blowing agent. With the blowing agent composition according to the invention, a rigid polyurethane foam having a fine-cell structure and a density of about 32 kg / m 3 with low shrinkage was prepared.
  • b) Use of HFC-365mfc / 32 According to the invention, a blowing agent composition was used in an amount of 30 parts by weight, based on polyol component. According to the invention, the propellant composition consisted of 80 parts by weight HFC-365mfc and 20 parts by weight HFC-32. In addition, 1 part by weight of water was used as the chemical blowing agent. With this inventive blowing agent composition, a rigid polyurethane foam with a fine-cell structure and a density of about 28 kg / m 3 with low shrinkage was prepared.
  • c) Use of HFC-365mfc / 152a / CO 2 According to the invention, a blowing agent composition was used in an amount of 22 parts by weight, based on polyol component. According to the invention, the propellant composition consisted of 70 parts by weight HFC-365mfc and 30 parts by weight HFC-152a. In addition to the blowing agent composition according to the invention, according to DE-44 39 082 8 parts by weight of liquefied carbon dioxide were used. Further, 1 part by weight of water was used as the chemical blowing agent. The foaming agent composition of the present invention was prepared into a PUR rigid foam having a fine cell structure and a density of about 26 kg / m 3 with little shrinkage.
  • Beispiel 2:Example 2: Herstellung eines Polystyrol-SchaumstoffesProduction of a polystyrene foam

  • a) Verwendung von HFC-365mfc/152a Es wurden 200 kg Polystyrol (Schmelzindex 3,0 - 110) mit 2 kg Talkum als Nukleierungsmittel vermischt und diese Mischung in eine übliche Extruderanlage eindosiert und aufgeschmolzen. In die Schmelzzone des Extruders wurden über eine Einspritzdüse in die Polystyrolschmelze ca. 8 Gew.-% eines erfindungsgemäßen Treibmittels, bezogen auf das Polystyrol, eindosiert. Die erfindungsgemäße Treibmittelmischung enthielt 30 Gew.-% HFC-365mfc und 70 Gew.-% HFC-152a.In der Mischzone wurde die Polystyrolschmelze mit der erfindungsgemäßen Treibmittelzusammensetzung homogen vermischt und anschließend die erhaltene Mischung über eine Düse extrudiert. Man erhielt einen geschlossenzelligen Schaumstoff von gleichmäßiger, feinzelliger Struktur.Es wurden sowohl Polystyrol-Schaumfolien als auch Polystyrol-Schaumplatten erfindungsgemäß hergestellt. Eine erfindungsgemäß hergestellte Polystyrol-Schaumfolie besaß eine Dichte von 38 kg/m3, eine erfindungsgemäß hergestellte Polystyrol-Schaumplatte eine Dichte von 35 kg/m3.a) Use of HFC-365mfc / 152a 200 kg of polystyrene (melt index 3.0-110) were mixed with 2 kg of talc as nucleating agent and this mixture was metered into a conventional extruder plant and melted. In the molten zone of the extruder about 8 wt .-% of a blowing agent according to the invention, based on the polystyrene, were metered into the polystyrene melt via an injection nozzle. The blowing agent mixture according to the invention contained 30% by weight of HFC-365mfc and 70% by weight of HFC-152a. In the mixing zone, the polystyrene melt was mixed homogeneously with the blowing agent composition according to the invention and then the resulting mixture was extruded through a die. This gave a closed-cell foam of uniform, fine-celled Struktur.Es both polystyrene foam sheets and polystyrene foam sheets were prepared according to the invention. A polystyrene foam sheet produced according to the invention had a density of 38 kg / m 3 , a polystyrene foam sheet produced according to the invention a density of 35 kg / m 3 .
  • b) Verwendung von HFC-365mfc/32 Wie unter Beispiel 2a) beschrieben, wurde in eine Polystyrolschmelze ca. 6 Gew.-% eines erfindungsgemäßen Treibmittels, bezogen auf Polystyrol, eindosiert. Die erfindungsgemäße Treibmittelzusammensetzung enthielt 30 Gew.-% HFC-365mfc und 70 Gew.-% HFC-32. Eine erfindungsgemäß hergestellte Polystyrolfolie besaß eine Dichte von 42 kg/m3, eine erfindungsgemäß hergestellte Polystyrol-Schaumplatte eine Dichte von 39 kg/m3.b) Use of HFC-365mfc / 32 As described in example 2a), about 6% by weight of a blowing agent according to the invention, based on polystyrene, was metered into a polystyrene melt. The propellant composition of the present invention contained 30 wt% HFC-365mfc and 70 wt% HFC-32. A polystyrene film produced according to the invention had a density of 42 kg / m 3 , a polystyrene foam sheet produced according to the invention had a density of 39 kg / m 3 .
  • c) Verwendung von HFC-365mfc/134a/152a Wie unter Beispiel 2a) beschrieben, wurde in eine Polystyrolschmelze ca. 8,5 Gew.-% eines erfindungsgemäßen Treibmittels, bezogen auf Polystyrol, eindosiert. Die erfindungsgemäße Treibmittelzusammensetzung enthielt 30 Gewichtsteile HFC-365mfc, 14 Gewichtsteile HFC-134a und 56 Gewichtsteile HFC-152a.Eine erfindungsgemäß hergestellte Polystyrolfolie besaß eine Dichte von 40 kg/m3, eine erfindungsgemäß hergestellte Polystyrol-Schaumplatte eine Dichte von 38 kg/m3.c) Use of HFC-365mfc / 134a / 152a As described in example 2a), about 8.5% by weight of a blowing agent according to the invention, based on polystyrene, was metered into a polystyrene melt. The propellant composition of the present invention contained 30 parts by weight of HFC-365mfc, 14 parts by weight of HFC-134a and 56 parts by weight of HFC-152a. A polystyrene film prepared according to the present invention had a density of 40 kg / m 3 , and a polystyrene foam sheet of the present invention had a density of 38 kg / m 3 ,
  • d) Verwendung von HFC-365mfc/152a/CO2 Wie unter Beispiel 2a) beschrieben, wurde in eine Polystyrolschmelze ca. 5,5 Gew.-% eines erfindungsgemäßen Treibmittels, bezogen auf Polystyrol, eindosiert. Die erfindungsgemäße Treibmittelzusammensetzung enthielt 30 Gewichtsteile HFC-365mfc, 70 Gewichtsteile HFC-152a. Zusätzlich zur erfindungsgemäßen Treibmittelzusammensetzung wurde gemäß - DE 44 39 082 - 8 Gewichtsteile verflüssigtes Kohlendioxid mit verwendet.Eine erfindungsgemäß hergestellte Polystyrolfolie besaß eine Dichte von 36 kg/m3, eine erfindungsgemäß hergestellte Polystyrol-Schaumplatte eine Dichte von 33 kg/m3.d) Use of HFC-365mfc / 152a / CO 2 As described in example 2a), about 5.5% by weight of a blowing agent according to the invention, based on polystyrene, was metered into a polystyrene melt. The blowing agent composition of the present invention contained 30 parts by weight of HFC-365mfc, 70 parts by weight of HFC-152a. In addition to the blowing agent composition according to the invention, 8 parts by weight of liquefied carbon dioxide were used according to DE 44 39 082. A polystyrene film produced according to the invention had a density of 36 kg / m 3 and a polystyrene foam sheet produced according to the invention had a density of 33 kg / m 3 .
  • Beispiel 3:Example 3: Herstellung eines Polyethylen-SchaumstoffesProduction of a polyethylene foam

  • a) Verwendung von HFC-365mfc/152a 200 kg Polyethylen (Schmelzindex 3,5 - 150) wurden unter ähnlichen Bedingungen, wie in Beispiel 2 für Polystyrol beschrieben, extrudiert. Es wurden ca. 9 Gewichtsteile einer Treibmittelmischung, bezogen auf Polyethylen, eindosiert. Erfindungsgemäß wurde eine Treibmittelzusammensetzung aus 30 Gewichtsteilen HFC-365mfc und 70 Gewichtsteilen HFC-152a eingesetzt. Es wurde ein feinzelliger Polyethylen-Schaumstoff mit geringer Schrumpfung erhalten. Das erfindungsgemäß hergestellte Polyethylen-Schaumrohr wies eine Dichte von 38 kg/m3 auf.a) Use of HFC-365mfc / 152a 200 kg of polyethylene (melt index 3.5-150) were extruded under conditions similar to those described in Example 2 for polystyrene. About 9 parts by weight of a blowing agent mixture, based on polyethylene, were metered in. According to the invention, a blowing agent composition of 30 parts by weight of HFC-365mfc and 70 parts by weight of HFC-152a was used. There was obtained a fine cell polyethylene foam with low shrinkage. The polyethylene foam tube produced according to the invention had a density of 38 kg / m 3 .
  • Claims (10)

    Treibmittelzusammensetzung enthaltend oder bestehend aus a) <50 Gew.-% HFC 365mfc und b) >50 Gew.-% HFC 245fa.Propellant composition containing or consisting of a) <50% by weight HFC 365mfc and b)> 50 wt% HFC 245fa. Treibmittelzusammensetzung nach Anspruch 1, dadurch gekennzeichnet, dass sie 1 bis <50 Gew.-% HFC 365 mfc und 99 bis >50 Gew.-% HFC 245 fa enthält oder daraus besteht.Propellant composition according to claim 1, characterized in that it contains or consists of 1 to <50% by weight of HFC 365 mfc and 99 to> 50% by weight of HFC 245 fa. Treibmittelzusammensetzung nach Anspruch 1, dadurch gekennzeichnet, dass sie 5 bis <50 Gew.-% HFC 365 mfc und 95 bis >50 Gew.-% HFC 245fa enthält oder daraus besteht.Propellant composition according to claim 1, characterized in that it contains or consists of 5 to <50% by weight of HFC 365 mfc and 95 to> 50% by weight of HFC 245fa. Treibmittelzusammensetzung nach Anspruch 1, dadurch gekennzeichnet, dass sie 10 bis <50 Gew.-% HFC 365mfc und 90 bis >50 Gew.-% HFC 245fa enthält oder daraus besteht.Propellant composition according to claim 1, characterized in that it contains or consists of 10 to <50% by weight of HFC 365mfc and 90 to> 50% by weight of HFC 245fa. Treibmittelzusammensetzung nach Anspruch 1, dadurch gekennzeichnet, dass sie 30 bis <50 Gew.-% HFC 365mfc und 70 bis >50 Gew.-% HFC 245fa enthält oder daraus besteht.Propellant composition according to claim 1, characterized in that it contains or consists of 30 to <50% by weight of HFC 365mfc and 70 to> 50% by weight of HFC 245fa. Treibmittelzusammensetzung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass sie 2 bis 50 Gew.-% verflüssigtes CO2 enthält.Propellant composition according to any one of Claims 1 to 5, characterized in that it contains from 2 to 50% by weight of liquefied CO 2 . Treibmittelzusammensetzung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass sie bis zu 30 Gew.-% Hilfs- und Zusatzmittel z.B. Weichmacher oder Flammschutzmittel enthält.Propellant composition according to one of claims 1 to 6, characterized in that it contains up to 30 wt .-% auxiliaries and additives such as plasticizers or flame retardants. Verwendung einer Treibmittelzusammensetzung gemäß Anspruch 1 bis 7 zur Herstellung von Polyurethanschäumen und von geschäumten thermoplastischen Kunststoffen.Use of a blowing agent composition according to claims 1 to 7 for Production of polyurethane foams and foamed thermoplastics. Verwendung gemäß Anspruch 8, dadurch gekennzeichnet, dass als thermoplastischer Kunststoff Polystyrol, Polyethylen, Polypropylen, Polyvinylchlorid oder Polyethylenterephthalat eingesetzt wird.Use according to claim 8, characterized in that is used as thermoplastic polystyrene, polyethylene, polypropylene, polyvinyl chloride or polyethylene terephthalate. Verwendung gemäß Anspruch 8 zur Herstellung von Polyurethanschaumstoffen.Use according to claim 8 for the production of polyurethane foams.
    EP03001742.0A 1998-05-22 1999-05-15 Blowing agent composition for the production of foamed thermoplastic synthetic materials Expired - Lifetime EP1310520B2 (en)

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    DE19822945A DE19822945C2 (en) 1998-05-22 1998-05-22 Process for the production of foamed thermoplastics and blowing agent composition
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