EP1310520A1 - Blowing agent composition for the production of foamed thermoplastic synthetic materials - Google Patents
Blowing agent composition for the production of foamed thermoplastic synthetic materials Download PDFInfo
- Publication number
- EP1310520A1 EP1310520A1 EP03001742A EP03001742A EP1310520A1 EP 1310520 A1 EP1310520 A1 EP 1310520A1 EP 03001742 A EP03001742 A EP 03001742A EP 03001742 A EP03001742 A EP 03001742A EP 1310520 A1 EP1310520 A1 EP 1310520A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hfc
- 365mfc
- weight
- blowing agent
- propellant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 20
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 15
- 239000004604 Blowing Agent Substances 0.000 title claims description 51
- 229920002994 synthetic fiber Polymers 0.000 title 1
- 239000003380 propellant Substances 0.000 claims abstract description 40
- MSSNHSVIGIHOJA-UHFFFAOYSA-N pentafluoropropane Chemical compound FC(F)CC(F)(F)F MSSNHSVIGIHOJA-UHFFFAOYSA-N 0.000 claims abstract description 30
- -1 polyethylene Polymers 0.000 claims abstract description 28
- 239000004793 Polystyrene Substances 0.000 claims abstract description 25
- 229920002223 polystyrene Polymers 0.000 claims abstract description 25
- 239000004698 Polyethylene Substances 0.000 claims abstract description 11
- 229920000573 polyethylene Polymers 0.000 claims abstract description 11
- 239000004743 Polypropylene Substances 0.000 claims abstract description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 5
- 229920001155 polypropylene Polymers 0.000 claims abstract description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 3
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 17
- 239000011496 polyurethane foam Substances 0.000 claims description 15
- 239000003063 flame retardant Substances 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 239000004014 plasticizer Substances 0.000 claims description 2
- WZLFPVPRZGTCKP-UHFFFAOYSA-N 1,1,1,3,3-pentafluorobutane Chemical compound CC(F)(F)CC(F)(F)F WZLFPVPRZGTCKP-UHFFFAOYSA-N 0.000 abstract description 100
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 abstract description 58
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 abstract description 40
- NSGXIBWMJZWTPY-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropane Chemical compound FC(F)(F)CC(F)(F)F NSGXIBWMJZWTPY-UHFFFAOYSA-N 0.000 abstract description 23
- 239000006260 foam Substances 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 21
- YFMFNYKEUDLDTL-UHFFFAOYSA-N 1,1,1,2,3,3,3-heptafluoropropane Chemical compound FC(F)(F)C(F)C(F)(F)F YFMFNYKEUDLDTL-UHFFFAOYSA-N 0.000 abstract description 19
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 abstract description 17
- 150000002170 ethers Chemical class 0.000 abstract description 10
- FYIRUPZTYPILDH-UHFFFAOYSA-N 1,1,1,2,3,3-hexafluoropropane Chemical compound FC(F)C(F)C(F)(F)F FYIRUPZTYPILDH-UHFFFAOYSA-N 0.000 abstract description 9
- 238000009835 boiling Methods 0.000 abstract description 9
- NVSXSBBVEDNGPY-UHFFFAOYSA-N 1,1,1,2,2-pentafluorobutane Chemical compound CCC(F)(F)C(F)(F)F NVSXSBBVEDNGPY-UHFFFAOYSA-N 0.000 abstract description 8
- WXGNWUVNYMJENI-UHFFFAOYSA-N 1,1,2,2-tetrafluoroethane Chemical compound FC(F)C(F)F WXGNWUVNYMJENI-UHFFFAOYSA-N 0.000 abstract description 6
- 150000008282 halocarbons Chemical class 0.000 abstract description 4
- UKACHOXRXFQJFN-UHFFFAOYSA-N heptafluoropropane Chemical compound FC(F)C(F)(F)C(F)(F)F UKACHOXRXFQJFN-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005187 foaming Methods 0.000 abstract description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 27
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 15
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 14
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 14
- 229910002092 carbon dioxide Inorganic materials 0.000 description 11
- 239000001273 butane Substances 0.000 description 9
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 229920006327 polystyrene foam Polymers 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 6
- 150000003077 polyols Chemical class 0.000 description 6
- 239000001294 propane Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000002666 chemical blowing agent Substances 0.000 description 4
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000002667 nucleating agent Substances 0.000 description 3
- 150000003014 phosphoric acid esters Chemical class 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000004872 foam stabilizing agent Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 229920001955 polyphenylene ether Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000012815 thermoplastic material Substances 0.000 description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 1
- GIMHIYOFDSJVRY-UHFFFAOYSA-N 1,2-dichloropropan-2-yl dihydrogen phosphate Chemical compound ClCC(Cl)(C)OP(O)(O)=O GIMHIYOFDSJVRY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- GTEXIOINCJRBIO-UHFFFAOYSA-N 2-[2-(dimethylamino)ethoxy]-n,n-dimethylethanamine Chemical compound CN(C)CCOCCN(C)C GTEXIOINCJRBIO-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- QEOGKTCJGDHZDW-UHFFFAOYSA-N 3-[2-(dimethylamino)ethoxy]-n,n-dimethylpropan-1-amine Chemical compound CN(C)CCCOCCN(C)C QEOGKTCJGDHZDW-UHFFFAOYSA-N 0.000 description 1
- ZMSQJSMSLXVTKN-UHFFFAOYSA-N 4-[2-(2-morpholin-4-ylethoxy)ethyl]morpholine Chemical compound C1COCCN1CCOCCN1CCOCC1 ZMSQJSMSLXVTKN-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001414 amino alcohols Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical group NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- VONWDASPFIQPDY-UHFFFAOYSA-N dimethyl methylphosphonate Chemical compound COP(C)(=O)OC VONWDASPFIQPDY-UHFFFAOYSA-N 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- JQVXMIPNQMYRPE-UHFFFAOYSA-N ethyl dimethyl phosphate Chemical compound CCOP(=O)(OC)OC JQVXMIPNQMYRPE-UHFFFAOYSA-N 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- DGWNGWVWFZCEGL-UHFFFAOYSA-L iron(2+);4-oxopentanoate Chemical compound [Fe+2].CC(=O)CCC([O-])=O.CC(=O)CCC([O-])=O DGWNGWVWFZCEGL-UHFFFAOYSA-L 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 150000002780 morpholines Chemical class 0.000 description 1
- PMHXGHYANBXRSZ-UHFFFAOYSA-N n,n-dimethyl-2-morpholin-4-ylethanamine Chemical compound CN(C)CCN1CCOCC1 PMHXGHYANBXRSZ-UHFFFAOYSA-N 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- SBOJXQVPLKSXOG-UHFFFAOYSA-N o-amino-hydroxylamine Chemical class NON SBOJXQVPLKSXOG-UHFFFAOYSA-N 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920005903 polyol mixture Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000009757 thermoplastic moulding Methods 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical group NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/149—Mixtures of blowing agents covered by more than one of the groups C08J9/141 - C08J9/143
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4804—Two or more polyethers of different physical or chemical nature
- C08G18/482—Mixtures of polyethers containing at least one polyether containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/143—Halogen containing compounds
- C08J9/144—Halogen containing compounds containing carbon, halogen and hydrogen only
- C08J9/146—Halogen containing compounds containing carbon, halogen and hydrogen only only fluorine as halogen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/005—< 50kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/06—CO2, N2 or noble gases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/12—Organic compounds only containing carbon, hydrogen and oxygen atoms, e.g. ketone or alcohol
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
- C08J2203/142—Halogenated saturated hydrocarbons, e.g. H3C-CF3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
Definitions
- the invention relates to a process for the production of rigid polyurethane foams and foamed thermoplastics.
- Polyurethane foams are used as heat- or sound-absorbing building materials.
- the production of single-component and multicomponent polyurethane foams with blowing agents based on liquefied CO 2 is disclosed in WO 96/14354.
- Foamed thermoplastics can, for example in the form of Plates are used as a heat or noise insulating component.
- the USA No. 5,276,063 discloses a process for producing extruded, closed-cell alkenyl aromatic Polymers using a blowing agent mixture which is 1,1-difluoroethane and another propellant with lower vapor pressure and even higher Solubility in the molten polymer.
- Suitable alkenyl aromatic polymers are, for example, polymers of styrene, alpha-methylstyrene, ethylstyrene, vinylbenzene, Vinyl toluene, chlorostyrene and bromostyrene.
- these polymers can be used Copolymers such as acrylic acid, acrylonitrile or butadiene.
- US-A 5,204,169 discloses the production of foamed thermoplastic polymers such as polystyrene using polyfluorinated hydrocarbons having 2 C atoms. The foamed Material is particularly suitable for food packaging.
- EP-A-0 436 847 discloses the production of foamed thermoplastic moldings Base of polyphenylene ether resins. As blowing agent hydrocarbons are recommended. Also useful are halogenated hydrocarbons having 1 or 2 carbon atoms mentioned.
- the object of the present invention is a process for the production of rigid polyurethane foams by means of a selected, novel, advantageous blowing agent specify.
- Object of the present invention is also a method for Production of foamed thermoplastics by means of a novel, indicate advantageous propellant. These tasks are governed by the procedure and dissolved the blowing agent of the present invention.
- the blowing agent used is a composition which comprises a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one other Blowing agent selected from the group comprising low-boiling, aliphatic hydrocarbons, Ethers and haloethers; Difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,
- a blowing agent which comprises 1,1,1,3,3-pentafluorobutane, 1,1,1,3,3-pentafluoropropane and at least one of the mentioned under b) Having propellant.
- the inventive method therefore preferably provides that as Propellant used a composition containing 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one further blowing agent selected from the group comprising low boiling aliphatic hydrocarbons, ethers and haloethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and h
- low boiling hydrocarbons, ethers and halo ethers means Compounds with a boiling point below 70 ° C, preferably below 55 ° C. Suitable hydrocarbons are those having 2 to 6 carbon atoms, for. Ethane, propane, Butane, pentane and hexane and mixtures thereof. This can be isomerically pure compounds or mixtures of different isomers are used. Under “butane” are understood mixtures of n-butane and i-butane. Such mixtures are commercially available. Pure n-butane or i-butane or their mixture in any composition is also usable, but very expensive. The same applies to higher homologues such as pentane etc.
- blowing agent compositions preferably contain 5 to 95% by weight. 1,1,1,3,3-pentafluorobutane, in particular 10 to 70 wt .-%.
- Propellant compositions which, in addition to HFC-365mfc and one or more of the blowing agents listed above under b), such as hydrofluorocarbons or hydrocarbons, also contain liquefied carbon dioxide are also suitable for use in the process according to the invention. Preferably, then 2 to 50 wt .-% of CO 2 are included in the blowing agent composition. In addition, the propellant composition may still contain up to 30% by weight of additives which modify the properties of the plastic to be produced.
- Preferred blowing agent compositions contain 1,1,1,3,3-pentafluorobutane and difluoromethane and / or 1,1-difluoroethane, or consist of these compounds. Very particular use is made of compositions which contain 10 to 70% by weight of the HFC-365mfc and 90 to 30 wt .-% of HFC-152a and / or HFC-32 or from it consist.
- flame retardants examples include reactive flame retardants such as brominated polyols. Also suitable are flame retardants based on organic phosphorus compounds, for example phosphate esters and phosphonic esters. These have organic groups, which also by a or more halogen atoms may be substituted. The organic groups can have aliphatic or aromatic character.
- phosphate esters and phosphonate esters formed by three C1-C6 alkyl groups containing one or two halogen atoms may be substituted, for example trischloroisopropyl phosphate, Trischloroethyl phosphate, trischloropropyl phosphate, dimethyl ethyl phosphate, tris dichloroisopropyl phosphate, Dimethyl methyl phosphonate, preferably trischloropropyl phosphate.
- One embodiment of the process according to the invention for the production of rigid polyurethane foams provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , low boiling, optionally halogenated hydrocarbons, ethers or halogenated ethers, the propellant composition is less than 50% by weight 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-
- blowing agent composition which is obtained in the invention Procedure can be determined by simple hand tests.
- the propellant composition is added in an amount of 1 to 50% by weight based on the total mixture of plastic to be foamed or the precursors (polyol, Isocyanate, adjuvant) and blowing agent composition.
- Another object of the invention are substantially closed-cell Rigid polyurethane foams obtained by a content of the process according to the invention to be applied in the cells.
- diphenylmethane diisocyanate polymethylene polyphenyl isocyanate and their mixtures. It is also possible to use so-called "modified polyisocyanates" which carbodiimide groups, urethane groups, allophanate groups, isocyanurate groups, Contain urea groups or biuret groups.
- Other starting components are compounds with at least 2 to isocyanates reactive hydrogen atoms. These are in particular compounds having a molecular weight of 400 to 10,000, preferably 2 to 8 Have hydroxyl groups and also amino groups, thiol groups or carboxyl groups can have.
- auxiliaries and additives can be used.
- chemical blowing agents such as water or other easily Use volatile organic substances as a physical blowing agent.
- catalysts such as, for example, tertiary amines, such as dimethylcyclohexylamine, and / or organic metal compounds.
- It can be surface-active additives such as Emulsifiers or foam stabilizers, for example siloxane polyether copolymers, Reaction retarders, cell regulators such as paraffins, fatty alcohols or dimethylpolysiloxanes, Pigments, dyes, flame retardants such as phosphate esters or phosphonate esters, such as For example, trischloro-propyl phosphate can be used.
- catalysts are, for example, in the international patent application Called WO 96/14354. These include organic amines, amino alcohols and amino ethers such as morpholine compounds, for example dimethylcyclohexylamine, diethanolamine, 2-dimethylaminoethyl-3-dimethylaminopropyl ether, 2-dimethylaminoethyl ether, 2,2-dimorpholinodiethyl ether, N, N-dimethylaminoethylmorpholine, N-dimethylmorpholine.
- organometallic compounds such as tin, cobalt or iron compounds are useful as a catalyst. Tin dioctoate, cobalt naphthenate, for example, can be used. Dibutyltin dilaurate and iron acetonylacetate.
- the propellants may contain adjuvants and additives such as water, one or more Catalysts, flame retardants, emulsifiers, foam stabilizers, binders, Crosslinking agents, UV stabilizers, nucleating agents and optionally further propellants.
- the propellant may, for. As the propolymers of polyol and polyisocyanate or diisocyanate be added, which is then foamed.
- An advantage of the method according to the invention is first that the applied Propellant composition, which also belongs to the invention, favorable properties in terms of ODP, GWP and Photosmog owns. Compared with rigid polyurethane foams, made with pure hydrocarbons as blowing agent are, the foams produced by the process according to the invention are characterized by a better thermal conductivity.
- a particular advantage of the polyurethane rigid foams obtainable by the process according to the invention comes at lower temperatures, mostly below about 15 ° C, to bear.
- those according to the invention Process available polyurethane rigid foam not only a cheaper Thermal conductivity (i.e., the heat transfer is lower) than foams made from pure Hydrocarbons were produced, but even compared to foams, the with pure pentafluorobutane (HFC-365mfc) is the thermal conductivity lower.
- thermoplastic foams The production of thermoplastic foams will be further explained below.
- thermoplastics based on polymeric alkenylaromatics and those mentioned in EP-A-0 436 847 thermoplastic, based on polyphenylene ether compounds Plastic foams. Also foamable are thermoplastics based on of polyethylene, polyvinyl chloride (PVC) and polyethylene terephthalate (PET) and polypropylene. Particular preference is given to foaming in the process according to the invention Thermoplastic plastics based on polystyrene, polyethylene and polypropylene on. It is very particularly preferred, as thermoplastic polystyrene use.
- An embodiment of the process according to the invention for producing plastics based on polystyrene or polyethylene provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.
- the blowing agent composition is used in an amount of from 1 to 30% by weight, based on the total mixture of thermoplastic material to be foamed and propellant composition.
- a further subject of the present invention is a propellant composition, which can be used in the process according to the invention. It contains or consists of a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from the group comprising low-boiling aliphatic hydrocarbons, ethers and halogen ethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); Pentafluoropropane preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and hepta
- a preferred composition contains or consists of: a) 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from Group comprising ethane, propane, butane, pentane; Difluoromethane (HFC-32); difluoroethane (HFC-152a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). It preferably contains 5 to 95 wt .-%, in particular 10 to 70 wt .-% of 1,1,1,3,3-pentafluorobutane (HFC-365mfc).
- compositions contain or consist of: HFC-365mfc and HFC-152a; HFC-365mfc and HFC-32; HFC-365mfc, HF-152a and CO 2 ; HFC-365mfc, HFC-32 and CO 2 ; HFC-365mfc, HFC-152a and butane; HFC-365mfc, HFC-32 and butane; HFC-365mfc, HFC-32 and HFC-134a; HFC-365mfc and dimethyl ether; HFC-365mfc and pentane; HFC-365mfc and propane; HFC-365mfc and ethane; HFC-365mfc, pentane and CO 2 ; HFC-365mfc, butane and CO 2 ; HFC-365mfc, propane and CO 2 ; HFC-365mfc, ethane and CO 2 .
- the propellant composition contains 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and difluoromethane and / or 1,1-difluoroethane (HFC-152a), or it consists of these compounds.
- HFC-365mfc 1,1,1,3,3-pentafluorobutane
- HFC-152a 1,1-difluoroethane
- 10 to 70 wt .-% are 1,1,1,3,3-pentafluorobutane and 90 to 30% by weight of 1,1-difluoroethane or difluoromethane contain, or it consists of these components in the specified quantity ranges.
- the propellant composition may also contain from 2 to 50% by weight of liquefied Contain carbon dioxide.
- blowing agent composition provides that, when a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.
- the same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, aliphatic hydrocarbons, ali
- Another object of the invention are substantially closed-cell, foamed plastics obtained by a content of the blowing agent composition according to the invention marked in the cells.
- it is in the essentially closed-cell foamed thermoplastics, preferably based on polystyrene, polyethylene, polypropylene, PVC or PET, in particular polystyrene.
- thermoplastic obtainable by the process according to the invention Foams have the advantage that they, compared with the use of, for example HFC-134a as a blowing agent, have improved closed cell content.
- HFC-134a improved processability of the polystyrene melt is compared to the sole use of HFC-134a.
- the blowing agents according to the invention have sufficient solubility.
- the blowing agents according to the invention have no ODP and low GWP. The influence on the formation of Photosmog is extreme low.
- a particular advantage of the rigid foams according to the invention is improved Properties relating to the thermal conductivity.
- an increased residual content of propellant present In the cells of the foam, compared with the sole use of HFC-134a, HFC-152a and HFC-32 as Propellant, an increased residual content of propellant present.
- a polyol mixture was used as an initial component, consisting of 40 parts by weight of an ethylene diamine / propylene oxide polyether (OH number 480), 60 parts by weight of a sorbltol / glycerol / propylene oxide polyether (OHZ 490), 1 part by weight foam stabilizer (type DC 193 from Dow Corning Corp.) and 1.5 parts by weight of dimethylcyclohexylamine used.
- Diphenylmethane diisocyanate was used as the isocyanate component in an increased by 10 wt .-% stoichiometric amount.
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Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur Herstellung von Polyurethanhartschäumen und von geschäumten, thermoplastischen Kunststoffen.The invention relates to a process for the production of rigid polyurethane foams and foamed thermoplastics.
Polyurethanschaumstoffe werden als wärme- bzw. geräuschdämmende Baumaterialien eingesetzt. Die Herstellung von Ein- und Mehrkomponentenpolyurethanhartschäumen mit Treibmitteln auf Basis von verflüssigtem CO2 wird in der WO 96/14354 offenbart.Polyurethane foams are used as heat- or sound-absorbing building materials. The production of single-component and multicomponent polyurethane foams with blowing agents based on liquefied CO 2 is disclosed in WO 96/14354.
Geschäumte thermoplastische Kunststoffe können, beispielsweise in Form von Platten, als wärme- bzw. geräuschisolierendes Bauteil eingesetzt werden. Die US-A 5,276,063 offenbart ein Verfahren zur Herstellung extrudierter, geschlossenzelliger alkenylaromatischer Polymere unter Verwendung eines Treibmittelgemisches, welches 1,1-Difluoroethan sowie ein weiteres Treibmittel mit geringerem Dampfdruck und noch höherer Löslichkeit im geschmolzenen Polymer vorsieht. Geeignete alkenylaromatische Polymere sind beispielsweise Polymere von Styrol, Alpha-Methylstyrol, Ethylstyrol, Vinylbenzol, Vinyltoluol, Chlorstyrol und Bromstyrol. Diese Polymere können gewünschtenfalls Copolymere wie Acrylsäure, Acrylnitril oder Butadien aufweisen. Die US-A 5,204,169 offenbart die Herstellung von geschäumten thermoplastischen Polymeren wie Polystyrol unter Verwendung von polyfluorierten Kohlenwasserstoffen mit 2 C-Atomen. Das geschäumte Material eignet sich insbesondere für die Nahrungsmittelverpackung. Die EP-A-0 436 847 offenbart die Herstellung von geschäumten thermoplastischen Formkörpern auf Basis von Polyphenylenether-Harzen. Als Treibmittel werden Kohlenwasserstoffe empfohlen. Als brauchbar werden auch halogenierte Kohlenwasserstoffe mit 1 oder 2 Kohlenstoffatomen erwähnt.Foamed thermoplastics can, for example in the form of Plates are used as a heat or noise insulating component. The USA No. 5,276,063 discloses a process for producing extruded, closed-cell alkenyl aromatic Polymers using a blowing agent mixture which is 1,1-difluoroethane and another propellant with lower vapor pressure and even higher Solubility in the molten polymer. Suitable alkenyl aromatic polymers are, for example, polymers of styrene, alpha-methylstyrene, ethylstyrene, vinylbenzene, Vinyl toluene, chlorostyrene and bromostyrene. If desired, these polymers can be used Copolymers such as acrylic acid, acrylonitrile or butadiene. US-A 5,204,169 discloses the production of foamed thermoplastic polymers such as polystyrene using polyfluorinated hydrocarbons having 2 C atoms. The foamed Material is particularly suitable for food packaging. EP-A-0 436 847 discloses the production of foamed thermoplastic moldings Base of polyphenylene ether resins. As blowing agent hydrocarbons are recommended. Also useful are halogenated hydrocarbons having 1 or 2 carbon atoms mentioned.
Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zur Herstellung von Polyurethanhartschaumstoffen mittels eines ausgewählten, neuartigen, vorteilhaften Treibmittels anzugeben. Aufgabe der vorliegenden Erfindung ist es weiterhin, ein Verfahren zur Herstellung von geschäumten thermoplastischen Kunststoffen mittels eines neuartigen, vorteilhaften Treibmittels anzugeben. Diese Aufgaben werden durch das Verfahren und die Treibmittel der vorliegenden Erfindung gelöst.The object of the present invention is a process for the production of rigid polyurethane foams by means of a selected, novel, advantageous blowing agent specify. Object of the present invention is also a method for Production of foamed thermoplastics by means of a novel, indicate advantageous propellant. These tasks are governed by the procedure and dissolved the blowing agent of the present invention.
Ausgangspunkt war die überraschende Erkenntnis, dass Pentafluorbutan, besonders 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) im Gemisch mit bestimmten weiteren Treibmitteln eine für die Herstellung von Polyurethanhartschaumstoffen und geschäumten thermoplastischen Kunststoffen sehr gut geeignete Zusammensetzung liefert. The starting point was the surprising finding that pentafluorobutane, especially 1,1,1,3,3-pentafluorobutane (HFC-365mfc) in admixture with certain others Blowing agents one for the production of rigid polyurethane foams and foamed thermoplastic materials very well suitable composition provides.
Das erfindungsgemäße Verfahren zur Herstellung von Polyurethanhartschaumstoffen und geschäumten thermoplastischen Kunststoffen mit Hilfe eines Treibmittels sieht vor, dass man als Treibmittel eine Zusammensetzung verwendet, die a) Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende, aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1,1-Difluorethan (HFC-152a); 1,1,2,2-Tetrafluorethan (HFC-134); 1,1,1,2-Tetrafluorethan (HFC-134a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea) enthält oder daraus besteht.The process according to the invention for the production of rigid polyurethane foams and foamed thermoplastics using a propellant sees in that the blowing agent used is a composition which comprises a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one other Blowing agent selected from the group comprising low-boiling, aliphatic hydrocarbons, Ethers and haloethers; Difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) or consists thereof.
Gemäß einer Ausführungsform verwendet man ein Treibmittel, welches 1,1,1,3,3-Pentafluorbutan, 1,1,1,3,3-Pentafluorpropan sowie mindestens eines der unter b) genannten Treibmittel aufweist.According to one embodiment, a blowing agent is used which comprises 1,1,1,3,3-pentafluorobutane, 1,1,1,3,3-pentafluoropropane and at least one of the mentioned under b) Having propellant.
Bevorzugt ist die Ausführungsform, welche 1,1,1,3,3-Pentafluorbutan als unter a) genannte Komponente aufweist.Preference is given to the embodiment which comprises 1,1,1,3,3-pentafluorobutane as under a) having said component.
Das erfindungsgemäße Verfahren sieht deshalb bevorzugt vor, dass man als Treibmittel eine Zusammensetzung verwendet, die 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende, aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1,1-Difluorethan (HFC-152a); 1,1,2,2-Tetrafluorethan (HFC-134); 1,1,1,2-Tetrafluorethan (HFC-134a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea) enthält oder daraus besteht.The inventive method therefore preferably provides that as Propellant used a composition containing 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one further blowing agent selected from the group comprising low boiling aliphatic hydrocarbons, ethers and haloethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); 1,1,2,2-tetrafluoroethane (HFC-134); 1,1,1,2-tetrafluoroethane (HFC-134a); Pentafluoropropane, preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); Hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) or consists of.
Der Begriff "niedrig siedende Kohlenwasserstoffe, Ether und Halogenether" bedeutet Verbindungen mit einem Siedepunkt unterhalb von 70 °C, vorzugsweise unterhalb von 55 °C. Geeignete Kohlenwasserstoffe sind solche mit 2 bis 6 C-Atomen, z. B. Ethan, Propan, Butan, Pentan und Hexan sowie deren Gemische. Dabei können isomerenreine Verbindungen oder Gemische von verschiedenen Isomeren eingesetzt werden. Unter "Butan" werden Gemische von n-Butan und i-Butan verstanden. Solche Gemische sind handelsüblich. Reines n-Butan oder i-Butan oder deren Gemisch in beliebiger Zusammensetzung ist auch verwendbar, aber sehr teuer. Analoges gilt für höhere Homologe wie Pentan etc.The term "low boiling hydrocarbons, ethers and halo ethers" means Compounds with a boiling point below 70 ° C, preferably below 55 ° C. Suitable hydrocarbons are those having 2 to 6 carbon atoms, for. Ethane, propane, Butane, pentane and hexane and mixtures thereof. This can be isomerically pure compounds or mixtures of different isomers are used. Under "butane" are understood mixtures of n-butane and i-butane. Such mixtures are commercially available. Pure n-butane or i-butane or their mixture in any composition is also usable, but very expensive. The same applies to higher homologues such as pentane etc.
Die Treibmittelzusammensetzungen enthalten vorzugsweise 5 bis 95 Gew.-% 1,1,1,3,3-Pentafluorbutan, insbesondere 10 bis 70 Gew.-%.The blowing agent compositions preferably contain 5 to 95% by weight. 1,1,1,3,3-pentafluorobutane, in particular 10 to 70 wt .-%.
Gut geeignet zur Anwendung im erfindungsgemäßen Verfahren sind auch Treibmittelzusammensetzungen, die zusätzlich zu HFC-365mfc und einem oder mehreren der oben unter b) angegebenen Treibmittel, wie Fluorkohlenwasserstoffe oder Kohlenwasserstoffe, außerdem verflüssigtes Kohlendioxid enthalten. Vorzugsweise sind dann 2 bis 50 Gew.-% an CO2 in der Treibmittelzusammensetzung enthalten. Außerdem kann die Treibmittelzusammensetzung noch bis zu 30 Gew.-% an Zusätzen enthalten, welche die Eigenschaften des herzustellenden Kunststoffes modifizieren.Propellant compositions which, in addition to HFC-365mfc and one or more of the blowing agents listed above under b), such as hydrofluorocarbons or hydrocarbons, also contain liquefied carbon dioxide are also suitable for use in the process according to the invention. Preferably, then 2 to 50 wt .-% of CO 2 are included in the blowing agent composition. In addition, the propellant composition may still contain up to 30% by weight of additives which modify the properties of the plastic to be produced.
Sehr gut geeignet als Treibmittel sind z. B. die folgenden Zusammensetzungen, die enthalten oder bestehen können aus (Beispiele für Zusammensetzungen mit Angabe der Gewichtsteile in Klammern):
- HFC-365mfc und HFC-152a (70:30);
- HFC-365mfc und HFC-32 (70:30);
- HFC-365mfc, HFC-152a und CO2 (60:30:10);
- HFC-365mfc, HFC-32 und CO2 (60:30:10);
- HFC-365mfc, HFC-152a und Butan (60:30:10);
- HFC-365mfc, HFC-32 und Butan (60:30:10);
- HFC-365mfc, HFC-152a und HFC-134a (60:25:15);
- HFC-365mfc, HFC-32 und HFC-134a (60:25:15);
- HFC-365mfc und Dimethylether (80:20);
- HFC-365mfc und Pentan (50:50);
- HFC-365mfc und Propan (70:30);
- HFC-365mfc und Ethan (90:10);
- HFC-365mfc, Pentan und CO2 (45:45:10);
- HFC-365mfc, Butan und CO2 (50:40:10);
- HFC-365mfc, Propan und CO2 (70:20:10);
- HFC-365mfc, Ethan und CO2 (90:5:5).
- HFC-365mfc and HFC-152a (70:30);
- HFC-365mfc and HFC-32 (70:30);
- HFC-365mfc, HFC-152a and CO 2 (60:30:10);
- HFC-365mfc, HFC-32 and CO 2 (60:30:10);
- HFC-365mfc, HFC-152a and butane (60:30:10);
- HFC-365mfc, HFC-32 and butane (60:30:10);
- HFC-365mfc, HFC-152a and HFC-134a (60:25:15);
- HFC-365mfc, HFC-32 and HFC-134a (60:25:15);
- HFC-365mfc and dimethyl ether (80:20);
- HFC-365mfc and pentane (50:50);
- HFC-365mfc and propane (70:30);
- HFC-365mfc and Ethan (90:10);
- HFC-365mfc, pentane and CO 2 (45:45:10);
- HFC-365mfc, butane and CO 2 (50:40:10);
- HFC-365mfc, propane and CO 2 (70:20:10);
- HFC-365mfc, ethane and CO 2 (90: 5: 5).
Bevorzugte Treibmittelzusammensetzungen enthalten 1,1,1,3,3-Pentafluorbutan und Difluormethan und/oder 1,1-Difluorethan, oder sie bestehen aus diesen Verbindungen. Ganz besonders setzt man Zusammensetzungen ein, welche 10 bis 70 Gew.-% des HFC-365mfc und 90 bis 30 Gew.-% des HFC-152a und/oder HFC-32 enthalten oder daraus bestehen.Preferred blowing agent compositions contain 1,1,1,3,3-pentafluorobutane and difluoromethane and / or 1,1-difluoroethane, or consist of these compounds. Very particular use is made of compositions which contain 10 to 70% by weight of the HFC-365mfc and 90 to 30 wt .-% of HFC-152a and / or HFC-32 or from it consist.
Im folgenden wird die Herstellung der PU-Hartschäume weiter erläutert.In the following, the production of PU rigid foams will be further explained.
Zu den hervorragend gut brauchbaren Flammschutzmitteln gehören beispielsweise reaktive Flammschutzmittel wie bromierte Polyole. Ebenfalls geeignet sind Flammschutzmittel auf Basis von organischen Phosphorverbindungen, beispielsweise Phosphatester und Phosphonester. Diese weisen organische Gruppen auf, die auch durch ein oder mehrere Halogenatome substituiert sein können. Die organischen Gruppen können aliphatischen oder aromatischen Charakter aufweisen. Sehr gut geeignet sind Phosphatester und Phosphonatester, die durch drei C1-C6-Alkylgruppen, die ein oder zwei Halogenatome aufweisen können, substituiert sind, beispielsweise Trischlorisopropylphosphat, Trischlorethylphosphat, Trischlorpropylphosphat, Dimethylethylphosphat, Trisdichlorisopropylphosphat, Dimethylmethylphosphonat, vorzugsweise Trischlorpropylphosphat. Examples of outstandingly useful flame retardants include reactive flame retardants such as brominated polyols. Also suitable are flame retardants based on organic phosphorus compounds, for example phosphate esters and phosphonic esters. These have organic groups, which also by a or more halogen atoms may be substituted. The organic groups can have aliphatic or aromatic character. Very suitable are phosphate esters and phosphonate esters formed by three C1-C6 alkyl groups containing one or two halogen atoms may be substituted, for example trischloroisopropyl phosphate, Trischloroethyl phosphate, trischloropropyl phosphate, dimethyl ethyl phosphate, tris dichloroisopropyl phosphate, Dimethyl methyl phosphonate, preferably trischloropropyl phosphate.
Eine Ausführungsform des erfindungsgemäßen Verfahrens zur Herstellung von Polyurethanhartschaumstoffen sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2, niedrig siedende, gegebenenfalls halogenierte Kohlenwasserstoffe, Ether oder halogenierte Ether enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,2-Tetrafluorethan; 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht.One embodiment of the process according to the invention for the production of rigid polyurethane foams provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , low boiling, optionally halogenated hydrocarbons, ethers or halogenated ethers, the propellant composition is less than 50% by weight 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof.
Die effektive Menge an Treibmittelzusammensetzung, die man im erfindungsgemäßen Verfahren einsetzt, kann durch einfache Handversuche ermittelt werden. Vorteilhaft wird die Treibmittelzusammensetzung in einer Menge von 1 bis 50 Gew.-%, bezogen auf die Gesamtmischung aus zu verschäumendem Kunststoff bzw. den Vorprodukten (Polyol, Isocyanat, Hilfsmittel) und Treibmittelzusammensetzung, eingesetzt.The effective amount of blowing agent composition which is obtained in the invention Procedure can be determined by simple hand tests. Advantageous the propellant composition is added in an amount of 1 to 50% by weight based on the total mixture of plastic to be foamed or the precursors (polyol, Isocyanate, adjuvant) and blowing agent composition.
Ein weiterer Gegenstand der Erfindung sind im wesentlichen geschlossenzellige Polyurethanhartschaumstoffe, die durch einen Gehalt der im erfindungsgemäßen Verfahren anzuwendenden Treibmittelzusammensetzung in den Zellen gekennzeichnet ist.Another object of the invention are substantially closed-cell Rigid polyurethane foams obtained by a content of the process according to the invention to be applied in the cells.
Die Herstellung solcher Schaumstoffe und die dafür verwendbaren Grundmaterialien und die Art der Schaumherstellung werden in der europäischen Patentanmeldung EP-A-0 381 986; in "Ullmanns Encyclopedia of Industrial Chemistry", 5. Auflage, Band A21, Seiten 665 - 680; den internationalen Patentanmeldungen WO 92/00345, 96/30439, 96/14354 und der deutschen Offenlegungsschrift DE 44 22 714 A1 offenbart. Man setzt Polyisocyanate beispielsweise mit 2 bis 4 Isocyanat-Gruppen ein.The production of such foams and the base materials that can be used for this purpose and the type of foam production are described in the European patent application EP-A-0 381 986; in "Ullmann's Encyclopedia of Industrial Chemistry", 5th Edition, Vol A21, pages 665-680; International Patent Applications WO 92/00345, 96/30439, 96/14354 and German Offenlegungsschrift DE 44 22 714 A1. You bet Polyisocyanates, for example, with 2 to 4 isocyanate groups.
Sie weisen einen aliphatischen Kohlenwasserstoffrest mit bis zu 18 C-Atomen, einen cycloaliphatischen Kohlenwasserstoffrest mit bis zu 15 C-Atomen, einen aromatischen Kohlenwasserstoffrest mit 6 bis 15 C-Atomen oder einen aliphatischen Kohlenwasserstoffrest mit 8 bis 15 C-Atomen auf. Technisch besonders bevorzugte Ausgangskomponenten sind beispielsweise Diphenylmethandiisocyanat, Polymethylenpolyphenylisocyanat und deren Mischungen. Es können auch sogenannte "modifizierte Polyisocyanate" eingesetzt werden, welche Carbodiimidgruppen, Urethangruppen, Allophanatgruppen, Isocyanuratgruppen, Harnstoffgruppen oder Biuretgruppen enthalten.They have an aliphatic hydrocarbon radical with up to 18 C atoms, a cycloaliphatic hydrocarbon radical with up to 15 C atoms, an aromatic Hydrocarbon radical having 6 to 15 carbon atoms or an aliphatic hydrocarbon radical with 8 to 15 C atoms on. Technically particularly preferred starting components For example, diphenylmethane diisocyanate, polymethylene polyphenyl isocyanate and their mixtures. It is also possible to use so-called "modified polyisocyanates" which carbodiimide groups, urethane groups, allophanate groups, isocyanurate groups, Contain urea groups or biuret groups.
Weitere Ausgangskomponenten sind Verbindungen mit mindestens 2 gegenüber Isocyanaten reaktionsfähigen Wasserstoffatomen. Es handelt sich insbesondere um Verbindungen mit einem Molekulargewicht von 400 bis 10.000, welche vorzugsweise 2 bis 8 Hydroxylgruppen aufweisen und außerdem Aminogruppen, Thiolgruppen oder Carboxylgruppen aufweisen können.Other starting components are compounds with at least 2 to isocyanates reactive hydrogen atoms. These are in particular compounds having a molecular weight of 400 to 10,000, preferably 2 to 8 Have hydroxyl groups and also amino groups, thiol groups or carboxyl groups can have.
Gegebenenfalls können weitere Hilfs- und Zusatzmittel mitverwendet werden. Beispielsweise kann man zusätzlich chemische Treibmittel wie Wasser bzw. andere leicht flüchtige organische Substanzen als physikalisches Treibmittel einsetzen. Einsetzbar sind auch Katalysatoren wie beispielsweise tertiäre Amine, wie Dimethylcyclohexylamin, und/oder organische Metallverbindungen. Es können oberflächenaktive Zusatzstoffe wie Emulgatoren oder Schaumstabilisatoren, beispielsweise Siloxanpolyethercopolymere, Reaktionsverzögerer, Zellregler wie Paraffine, Fettalkohole oder Dimethylpolysiloxane, Pigmente, Farbstoffe, Flammschutzmittel wie Phosphatester oder Phosphonatester, wie beispielsweise Trischloriso-propylphosphat eingesetzt werden. Einsetzbar sind weiterhin Stabilisatoren gegen Alterungs- und Witterungseinflüsse, Weichmacher, Füllstoffe, Farbstoffe, Antistatika, Nukleisierungsmittel, Porenreglersubstanzen oder biozid wirksame Wirkstoffe.If necessary, other auxiliaries and additives can be used. For example In addition, you can add chemical blowing agents such as water or other easily Use volatile organic substances as a physical blowing agent. Can be used also catalysts such as, for example, tertiary amines, such as dimethylcyclohexylamine, and / or organic metal compounds. It can be surface-active additives such as Emulsifiers or foam stabilizers, for example siloxane polyether copolymers, Reaction retarders, cell regulators such as paraffins, fatty alcohols or dimethylpolysiloxanes, Pigments, dyes, flame retardants such as phosphate esters or phosphonate esters, such as For example, trischloro-propyl phosphate can be used. Can still be used Stabilizers against aging and weathering, plasticizers, fillers, dyes, Antistatic agents, nucleating agents, pore regulators or biocidally effective Agents.
Gut geeignete Katalysatoren sind beispielsweise in der internationalen Patentanmeldung WO 96/14354 genannt. Dazu zählen organische Amine, Aminoalkohole und Aminoether wie Morpholinverbindungen, beispielsweise Dimethylcyclohexylamin, Diethanolamin, 2-Dimethylaminoethyl-3-dimethylaminopropyl-ether, 2-Dimethylaminoethylether, 2,2-Dimorpholinodiethyl-ether, N,N-Dimethylaminoethylmorpholin, N-Dimethylmorpholin. Auch metallorganische Verbindungen wie beispielsweise Zinn-, Kobalt- oder Eisenverbindungen sind brauchbar als Katalysator. Einsetzbar ist beispielsweise Zinndioctoat, Kobaltnaphthenat, Dibutylzinndilaurat und Eisenacetonylacetat.Well suitable catalysts are, for example, in the international patent application Called WO 96/14354. These include organic amines, amino alcohols and amino ethers such as morpholine compounds, for example dimethylcyclohexylamine, diethanolamine, 2-dimethylaminoethyl-3-dimethylaminopropyl ether, 2-dimethylaminoethyl ether, 2,2-dimorpholinodiethyl ether, N, N-dimethylaminoethylmorpholine, N-dimethylmorpholine. Also organometallic compounds such as tin, cobalt or iron compounds are useful as a catalyst. Tin dioctoate, cobalt naphthenate, for example, can be used. Dibutyltin dilaurate and iron acetonylacetate.
Die Treibmittel können Hilfs- und Zusatzstoffe enthalten wie Wasser, einen oder mehrere Katalysatoren, Flammschutzmittel, Emulgatoren, Schaumstabilisatoren, Bindemittel, Vernetzungsmittel, UV-Stabilisatoren, Nukleirungsmittel und gegebenenfalls weitere Treibgase. Das Treibmittel kann z. B. den Propolymeren aus Polyol und Poly- oder Diisocyanat zugesetzt werden, welches dann verschäumt wird.The propellants may contain adjuvants and additives such as water, one or more Catalysts, flame retardants, emulsifiers, foam stabilizers, binders, Crosslinking agents, UV stabilizers, nucleating agents and optionally further propellants. The propellant may, for. As the propolymers of polyol and polyisocyanate or diisocyanate be added, which is then foamed.
Vorteilhaft am erfindungsgemäßen Verfahren ist zunächst, dass die angewendete Treibmittelzusammensetzung, die ebenfalls zur Erfindung gehört, günstige Eigenschaften im Hinblick auf ODP, GWP und Photosmog besitzt. Verglichen mit Polyurethanhartschaumstoffen, die mit reinen Kohlenwasserstoffen als Treibmittel hergestellt worden sind, zeichnen sich die nach dem erfindungsgemäßen Verfahren hergestellten Schaumstoffe durch eine bessere Wärmeleitzahl aus.An advantage of the method according to the invention is first that the applied Propellant composition, which also belongs to the invention, favorable properties in terms of ODP, GWP and Photosmog owns. Compared with rigid polyurethane foams, made with pure hydrocarbons as blowing agent are, the foams produced by the process according to the invention are characterized by a better thermal conductivity.
Ein besonderer Vorteil der nach dem erfindungsgemäßen Verfahren erhältlichen Polyurethanhartschaumstoffe kommt bei tieferen Temperaturen, zumeist unterhalb von etwa 15 °C, zum Tragen. Erstaunlicherweise besitzen die nach dem erfindungsgemäßen Verfahren erhältlichen Polyurethanhartschaumstoffe nicht nur eine günstigere Wärmeleitzahl (d. h. der Wärmeübergang ist niedriger) als Schaumstoffe, die aus reinen Kohlenwasserstoffen hergestellt wurden, sondern selbst gegenüber Schaumstoffen, die mit reinem Pentafluorbutan (HFC-365mfc) hergestellt worden sind, ist die Wärmeleitzahl geringer. In weitgehend geschlossenzelligen Polyurethanhartschaumstoffen, die mit Treibmittelgemischen, welche Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan und mindestens 1 der obengenannten weiteren Treibmittel aufweisen, macht sich bezüglich der Wärmeleitzahl, d. h. der Wärmedämmungsfähigkeit ein synergistischer Effekt der verwendeten Treibmittelmischungen bemerkbar. Die unter Verwendung von Pentafluorbutan, vorzugsweise HFC-365mfc und mindestens einem weiteren der oben angegebenen Treibmittel erhältlichen Polyurethanhartschaumstoffe eignen sich erhältlichen Polyurethanhartschaumstoffe eignen sich infolgedessen besonders gut zur Dämmung gegen Kälte in einem Temperaturbereich unterhalb von etwa 15 °C.A particular advantage of the polyurethane rigid foams obtainable by the process according to the invention comes at lower temperatures, mostly below about 15 ° C, to bear. Surprisingly, those according to the invention Process available polyurethane rigid foam not only a cheaper Thermal conductivity (i.e., the heat transfer is lower) than foams made from pure Hydrocarbons were produced, but even compared to foams, the with pure pentafluorobutane (HFC-365mfc) is the thermal conductivity lower. In largely closed-cell polyurethane rigid foams, which with Propellant mixtures which pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane and at least 1 of the above-mentioned further blowing agents, makes up in terms of thermal conductivity, d. H. the thermal insulation ability is more synergistic Effect of the blowing agent mixtures used noticeable. The using of Pentafluorobutane, preferably HFC-365mfc and at least one other of the above polyurethane foams obtainable with the stated blowing agents are suitable As a result, available polyurethane rigid foams are particularly well suited for Insulation against cold in a temperature range below about 15 ° C.
Im folgenden wird die Herstellung thermoplastischer Schäume weiter erläutert.The production of thermoplastic foams will be further explained below.
Mit dem erfindungsgemäßen Verfahren kann man beispielsweise die in den oben erwähnten US-Patenten 5,204,169 und 5,276,063 genannten thermoplastischen Kunststoffe auf Basis von polymeren Alkenylaromaten und die in der EP-A-0 436 847 genannten thermoplastischen, auf Basis von Polyphenylenether-Verbindungen basierenden Kunststoffe verschäumen. Verschäumbar sind auch thermoplastische Kunststoffe auf Basis von Polyethylen, Polyvinylchlorid (PVC) und Polyethylenterephthalat (PET) und Polypropylen. Besonders bevorzugt setzt man im erfindungsgemäßen Verfahren zu verschäumende thermoplastische Kunststoffe auf Basis von Polystyrol, Polyethylen und Polypropylen ein. Ganz besonders bevorzugt ist es, als thermoplastischen Kunststoff Polystyrol einzusetzen.With the method according to the invention, for example, in the above mentioned US patents 5,204,169 and 5,276,063 mentioned thermoplastics based on polymeric alkenylaromatics and those mentioned in EP-A-0 436 847 thermoplastic, based on polyphenylene ether compounds Plastic foams. Also foamable are thermoplastics based on of polyethylene, polyvinyl chloride (PVC) and polyethylene terephthalate (PET) and polypropylene. Particular preference is given to foaming in the process according to the invention Thermoplastic plastics based on polystyrene, polyethylene and polypropylene on. It is very particularly preferred, as thermoplastic polystyrene use.
Eine Ausführungsform des erfindungsgemäßen Verfahrens zur Herstellung von Kunststoffen auf Basis von Polystyrol oder Polyethylen sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2 enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,2-Tetrafluorethan; 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht. Die gleiche Maßgabe gilt auch für diese Ausführungsform, sofern kein weiteres Treibmittel aus der Gruppe der niedrigsiedenden, gegebenenfalls halogenierten Kohlenwasserstoffe, Chlor und Halogenether enthalten ist. Bezüglich bevorzugter Treibmittel gelten die oben für PU-Schäume gemachten Ausführungen.An embodiment of the process according to the invention for producing plastics based on polystyrene or polyethylene provides that, provided that a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,2-tetrafluoroethane; 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof. The same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, optionally halogenated hydrocarbons, chlorine and halogen ethers is contained. With regard to preferred blowing agents, the statements made above for PU foams apply.
Vorteilhaft wird die Treibmittelzusammensetzung in einer Menge von 1 bis 30 Gew.-%, bezogen auf die Gesamtmischung aus zu verschäumendem thermoplastischem Kunststoff und Treibmittelzusammensetzung, eingesetzt.Advantageously, the blowing agent composition is used in an amount of from 1 to 30% by weight, based on the total mixture of thermoplastic material to be foamed and propellant composition.
Ein weiterer Gegenstand der vorliegenden Erfindung ist eine Treibmittelzusammensetzung, die im erfindungsgemäßen Verfahren eingesetzt werden kann. Sie enthält oder besteht aus a) Pentafluorbutan, vorzugsweise 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend niedrig siedende aliphatische Kohlenwasserstoffe, Ether und Halogenether; Difluormethan (HFC-32); Difluorethan, vorzugsweise 1.1-Difluorethan (HFC-152a); Pentafluorpropan, vorzugsweise 1,1,1,3,3-Pentafluorpropan (HFC-245fa); Hexafluorpropan, vorzugsweise 1,1,2,3,3,3-Hexafluorpropan (HFC-236ea) oder 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und Heptafluorpropan, vorzugsweise 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea). Eine bevorzugte Zusammensetzung enthält oder besteht aus: a) 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und b) mindestens ein weiteres Treibmittel ausgewählt aus der Gruppe umfassend Ethan, Propan, Butan, Pentan; Difluormethan (HFC-32); Difluorethan (HFC-152a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); und 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea). Sie enthält vorzugsweise 5 bis 95 Gew.-%, insbesondere 10 bis 70 Gew.-% an 1,1,1,3,3-Pentafluorbutan (HFC-365mfc).A further subject of the present invention is a propellant composition, which can be used in the process according to the invention. It contains or consists of a) pentafluorobutane, preferably 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from the group comprising low-boiling aliphatic hydrocarbons, ethers and halogen ethers; difluoromethane (HFC-32); Difluoroethane, preferably 1,1-difluoroethane (HFC-152a); Pentafluoropropane preferably 1,1,1,3,3-pentafluoropropane (HFC-245fa); hexafluoropropane, preferably 1,1,2,3,3,3-hexafluoropropane (HFC-236ea) or 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and heptafluoropropane, preferably 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). A preferred composition contains or consists of: a) 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and b) at least one further blowing agent selected from Group comprising ethane, propane, butane, pentane; Difluoromethane (HFC-32); difluoroethane (HFC-152a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); and 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). It preferably contains 5 to 95 wt .-%, in particular 10 to 70 wt .-% of 1,1,1,3,3-pentafluorobutane (HFC-365mfc).
Sehr gut geeignete Zusammensetzungen enthalten oder bestehen aus: HFC-365mfc und HFC-152a; HFC-365mfc und HFC-32; HFC-365mfc, HF-152a und CO2; HFC-365mfc, HFC-32 und CO2; HFC-365mfc, HFC-152a und Butan; HFC-365mfc, HFC-32 und Butan; HFC-365mfc, HFC-32 und HFC-134a; HFC-365mfc und Dimethylether; HFC-365mfc und Pentan; HFC-365mfc und Propan; HFC-365mfc und Ethan; HFC-365mfc, Pentan und CO2; HFC-365mfc, Butan und CO2; HFC-365mfc, Propan und CO2; HFC-365mfc, Ethan und CO2.Highly suitable compositions contain or consist of: HFC-365mfc and HFC-152a; HFC-365mfc and HFC-32; HFC-365mfc, HF-152a and CO 2 ; HFC-365mfc, HFC-32 and CO 2 ; HFC-365mfc, HFC-152a and butane; HFC-365mfc, HFC-32 and butane; HFC-365mfc, HFC-32 and HFC-134a; HFC-365mfc and dimethyl ether; HFC-365mfc and pentane; HFC-365mfc and propane; HFC-365mfc and ethane; HFC-365mfc, pentane and CO 2 ; HFC-365mfc, butane and CO 2 ; HFC-365mfc, propane and CO 2 ; HFC-365mfc, ethane and CO 2 .
Gemäß einer bevorzugten Ausführungsform enthält die Treibmittelzusammensetzung 1,1,1,3,3-Pentafluorbutan (HFC-365mfc) und Difluormethan und/oder 1,1-Difluorethan (HFC-152a), oder sie besteht aus diesen Verbindungen. Insbesondere sind 10 bis 70 Gew.-% 1,1,1,3,3-Pentafluorbutan und 90 bis 30 Gew.-% 1,1-Difluorethan oder Difluormethan enthalten, oder sie besteht aus diesen Komponenten in den angegebenen Mengenbereichen.According to a preferred embodiment, the propellant composition contains 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and difluoromethane and / or 1,1-difluoroethane (HFC-152a), or it consists of these compounds. In particular, 10 to 70 wt .-% are 1,1,1,3,3-pentafluorobutane and 90 to 30% by weight of 1,1-difluoroethane or difluoromethane contain, or it consists of these components in the specified quantity ranges.
Die Treibmittelzusammensetzung kann auch noch 2 bis 50 Gew.-% verflüssigtes Kohlendioxid enthalten.The propellant composition may also contain from 2 to 50% by weight of liquefied Contain carbon dioxide.
Eine Ausführungsform der Treibmittelzusammensetzung sieht vor, dass, sofern a) HFC-365mfc und b) 1,1,1,2-Tetrafluorethan (HFC-134a); 1,1,1,3,3-Pentafluorpropan (HFC-245fa); 1,1,1,3,3,3-Hexafluorpropan (HFC-236fa); oder 1,1,1,2,3,3,3-Heptafluorpropan (HFC-227ea), aber kein CO2 enthalten sind, die Treibmittelzusammensetzung weniger als 50 Gew.-% an 1,1,1,3,3-Pentafluorbutan und mehr als 50 Gew.-% an 1,1,1,3,3-Pentafluorpropan; 1,1,1,3,3,3-Hexafluorpropan oder 1,1,1,2,3,3,3-Heptafluorpropan enthält oder daraus besteht. Die gleiche Maßgabe gilt auch für diese Ausführungsform, sofern kein weiteres Treibmittel aus der Gruppe der niedrig siedenden, aliphatischen Kohlenwasserstoffe, Ether und Halogenether enthalten ist.One embodiment of the blowing agent composition provides that, when a) HFC-365mfc and b) 1,1,1,2-tetrafluoroethane (HFC-134a); 1,1,1,3,3-pentafluoropropane (HFC-245fa); 1,1,1,3,3,3-hexafluoropropane (HFC-236fa); or 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea) but containing no CO 2 , the propellant composition is less than 50% by weight of 1,1,1,3,3-pentafluorobutane and more than 50% by weight of 1,1,1,3,3-pentafluoropropane; Contains 1,1,1,3,3,3-hexafluoropropane or 1,1,1,2,3,3,3-heptafluoropropane or consists thereof. The same proviso also applies to this embodiment, provided that no further blowing agent from the group of low-boiling, aliphatic hydrocarbons, ethers and halogen ethers is contained.
Ein weiterer Gegenstand der Erfindung sind im wesentlichen geschlossenzellige, geschäumte Kunststoffe, die durch einen Gehalt der erfindungsgemäßen Treibmittelzusammensetzung in den Zellen gekennzeichnet ist. Insbesondere handelt es sich um im wesentlichen geschlossenzellige, geschäumte, thermoplastische Kunststoffe, vorzugsweise auf Basis von Polystyrol, Polyethylen, Polypropylen, PVC oder PET, insbesondere Polystyrol.Another object of the invention are substantially closed-cell, foamed plastics obtained by a content of the blowing agent composition according to the invention marked in the cells. In particular, it is in the essentially closed-cell foamed thermoplastics, preferably based on polystyrene, polyethylene, polypropylene, PVC or PET, in particular polystyrene.
Die mit dem erfindungsgemäßen Verfahren erhältlichen thermoplastischen Schaumstoffe weisen den Vorteil auf, dass sie, verglichen mit der Verwendung von beispielsweise HFC-134a als Treibmittel, eine verbesserte Geschlossenzelligkeit aufweisen. Bei Polystyrol ist eine verbesserte Verarbeitbarkeit der Polystyrolschmelze im Vergleich zu der alleinigen Verwendung von HFC-134a festzustellen. Die erfindungsgemäßen Treibmittel weisen eine ausreichende Löslichkeit auf. Die erfindungsgemäßen Treibmittel haben kein ODP und ein geringes GWP. Der Einfluss auf die Bildung von Photosmog ist äußerst gering.The thermoplastic obtainable by the process according to the invention Foams have the advantage that they, compared with the use of, for example HFC-134a as a blowing agent, have improved closed cell content. For polystyrene, improved processability of the polystyrene melt is compared to the sole use of HFC-134a. The blowing agents according to the invention have sufficient solubility. The blowing agents according to the invention have no ODP and low GWP. The influence on the formation of Photosmog is extreme low.
Ein besonderer Vorteil der erfindungsgemäßen Hartschaumstoffe sind verbesserte Eigenschaften in bezug auf die Wärmeleitfähigkeit. In den Zellen des Schaumstoffes ist, verglichen mit der alleinigen Verwendung von HFC-134a, HFC-152a und HFC-32 als Treibmittel, ein erhöhter Restgehalt an Treibmittel vorhanden.A particular advantage of the rigid foams according to the invention is improved Properties relating to the thermal conductivity. In the cells of the foam, compared with the sole use of HFC-134a, HFC-152a and HFC-32 as Propellant, an increased residual content of propellant present.
Die folgenden Beispiele sollen die Erfindung weiter erläutern, ohne sie in ihrem Umfang einzuschränken.The following examples are intended to further illustrate the invention without being limited in scope limit.
Zur Herstellung des PUR-Schaumstoffes wurde als eine Ausgangskomponente eine Polyolmischung, bestehend aus 40 Gewichtsteilen eines Ethylendiamin/Propylenoxid-Polyethers (OH-Zahl 480), 60 Gewichtsteile eines Sorbltol/Glycerin/Propylenoxid-Polyethers (OHZ 490), 1 Gewichtsteil Schaumstabilisator (Typ DC 193 der Dow Corning Corp.) und 1,5 Gewichtsteile Dimethylcyclohexylamin eingesetzt. Diphenylmethandiisocyanat wurde als Isocyanatkomponente in einer um 10 Gew.-% erhöhten stöchiometrischen Menge eingesetzt.To prepare the polyurethane foam, a polyol mixture was used as an initial component, consisting of 40 parts by weight of an ethylene diamine / propylene oxide polyether (OH number 480), 60 parts by weight of a sorbltol / glycerol / propylene oxide polyether (OHZ 490), 1 part by weight foam stabilizer (type DC 193 from Dow Corning Corp.) and 1.5 parts by weight of dimethylcyclohexylamine used. Diphenylmethane diisocyanate was used as the isocyanate component in an increased by 10 wt .-% stoichiometric amount.
Die PUR-Schaumstoffe wurden auf einer Niederdruckanlage mit einer Austragsleistung
von ca. 8 kg/min, mit der eine Dosierung von 3 Komponenten möglich ist, hergestellt. Als
Mischaggregat diente ein statischer Mischer.
Claims (10)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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DE19822945 | 1998-05-22 | ||
DE19822944A DE19822944A1 (en) | 1998-05-22 | 1998-05-22 | Production of polyurethane foam with improved properties, especially low thermal conductivity at low temperature |
DE19822944 | 1998-05-22 | ||
DE19822945A DE19822945C2 (en) | 1998-05-22 | 1998-05-22 | Process for the production of foamed thermoplastics and blowing agent composition |
EP99924983A EP1080143B1 (en) | 1998-05-22 | 1999-05-15 | The production of polyurethane foams and foamed thermoplastic synthetic materials |
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EP99924983A Division EP1080143B1 (en) | 1998-05-22 | 1999-05-15 | The production of polyurethane foams and foamed thermoplastic synthetic materials |
EP99924983.2 Division | 1999-05-15 |
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EP99924983A Revoked EP1080143B1 (en) | 1998-05-22 | 1999-05-15 | The production of polyurethane foams and foamed thermoplastic synthetic materials |
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EP (2) | EP1310520B2 (en) |
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DK1310520T3 (en) | 2005-12-12 |
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ATE302812T1 (en) | 2005-09-15 |
JP4937885B2 (en) | 2012-05-23 |
JP2012062480A (en) | 2012-03-29 |
JP2007126682A (en) | 2007-05-24 |
DE59904637D1 (en) | 2003-04-24 |
ES2248648T5 (en) | 2016-09-16 |
ES2248648T3 (en) | 2006-03-16 |
JP5628468B2 (en) | 2014-11-19 |
JP2002516369A (en) | 2002-06-04 |
EP1080143B1 (en) | 2003-03-19 |
ATE234892T1 (en) | 2003-04-15 |
EP1080143A1 (en) | 2001-03-07 |
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