EP1275622A1 - An optical glass for molding - Google Patents
An optical glass for molding Download PDFInfo
- Publication number
- EP1275622A1 EP1275622A1 EP02254205A EP02254205A EP1275622A1 EP 1275622 A1 EP1275622 A1 EP 1275622A1 EP 02254205 A EP02254205 A EP 02254205A EP 02254205 A EP02254205 A EP 02254205A EP 1275622 A1 EP1275622 A1 EP 1275622A1
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- EP
- European Patent Office
- Prior art keywords
- glass
- molding
- optical
- durability
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000000465 moulding Methods 0.000 title claims abstract description 25
- 239000005304 optical glass Substances 0.000 title claims abstract description 22
- 239000011521 glass Substances 0.000 claims abstract description 58
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims abstract description 20
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 claims abstract description 17
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 claims abstract description 17
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 11
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Chemical compound O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims description 3
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 claims 1
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum oxide Inorganic materials [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims 1
- KTUFCUMIWABKDW-UHFFFAOYSA-N oxo(oxolanthaniooxy)lanthanum Chemical compound O=[La]O[La]=O KTUFCUMIWABKDW-UHFFFAOYSA-N 0.000 claims 1
- 230000004580 weight loss Effects 0.000 abstract description 5
- 229910019142 PO4 Inorganic materials 0.000 abstract description 4
- 239000010452 phosphate Substances 0.000 abstract description 4
- 239000000075 oxide glass Substances 0.000 abstract description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 abstract description 3
- 238000007496 glass forming Methods 0.000 abstract description 2
- 230000003287 optical effect Effects 0.000 description 10
- NOTVAPJNGZMVSD-UHFFFAOYSA-N potassium monoxide Inorganic materials [K]O[K] NOTVAPJNGZMVSD-UHFFFAOYSA-N 0.000 description 9
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000009477 glass transition Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 125000005341 metaphosphate group Chemical group 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 150000002222 fluorine compounds Chemical class 0.000 description 2
- 229910052746 lanthanum Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000004017 vitrification Methods 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000005303 fluorophosphate glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 239000005365 phosphate glass Substances 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/16—Silica-free oxide glass compositions containing phosphorus
- C03C3/17—Silica-free oxide glass compositions containing phosphorus containing aluminium or beryllium
Definitions
- This invention relates to an optical glass for molding, in particular, an optical glass for a precision molding lens capable of carrying out molding at no more than 400°C.
- JP-A-02-12473 for example, there is disclosed a low softening point, medium refractive index and low dispersion optical glass for a precision molded lens, having a yielding temperature (At) of at most 500°C, refractive index (nd) of 1.53 to 1.62 and Abbe number (vd) 59.0 to 64.0, and comprising P 2 O 5 and Z n O, as an essential element, and 28 to 49 weight % of ZnO + BaO + SrO + CaO + MgO.
- This optical glass has the feature that grinding or polishing after molding is not required because of a low yielding temperature (At) and excellent stability, chemical durability, weather proofness as well as softening characteristics.
- JP-A-08-183632 and JP-A-11-139845 have made similar proposals, with which lowering of the softening temperature of the glass is a common subject.
- Phosphate glasses having relatively lower softening temperatures of oxide glasses have hitherto been proposed as a low softening point glass, for example, as shown in JP-A-60-171244, JP-A-61-036136, JP-A-02-116642, JP-A-02-124743, JP-A-03-040934, JP-A-05-132339, JP-A-08-183632, JP-A-09-278479 and JP-A-09-301735.
- the inventors have made efforts to develop a glass capable of being subjected to press molding at a low temperature, i.e. at most 400°C, in particular, about 380°C in the above described oxide glass compositions of the phosphate type. Based on the technical common general knowledge of the prior art, it can be considered to increase the alkali component so as to lower the glass softening temperature, but if the alkali component is merely increased, the stability, chemical durability, weather resistance and softening characteristics of the glass cannot be satisfied.
- an optical glass for precision moldings which is represented, in term of elements for making up the glass, by the following chemical composition (mol %):
- Preferred Ranqe (1) P 2 O 5 32 to 40% 32 to 37% Li 2 O 6 to 21% 6 to 19.5% Na 2 O 8 to 31% 12 to 22% K 2 O 4 to 22% 7 to 19% Al 2 O 3 7.4 to 16% 8 to 15% ZnO 0 to 19.6% 1 to 11% BaO 0 to12% 0.5 to 9% and Sum of Li 2 O + Na 2 O + K 2 O 35.1 to 49% 36 to 47.5% (2) P 2 O 5 32 to 37% 32 to 36% Li 2 O 6 to 19.5% 7 to 14% Na 2 O 12 to 22% 12 to 19% K 2 O 7 to 19% 7 to 14% Al 2 O 3 8 to 15% 9 to 14% ZnO 1 to 11% 4 to 11% BaO 0.5 to 9% 2 to 9% and Sum of Li 2 O + Na 2 O + K 2 O 36 to 47.5% 36 to 43.
- the low softening point glass according to the present invention is a glass of phosphate type which can mainly be used for optical uses and predominantly comprises P 2 O 5 , Al 2 O 3 , ZnO, BaO and R 2 O (R: alkali metal), and in particular, at least 7.4% of Al 2 O 3 is incorporated as a durability improving component, with success, whereby to impart excellent chemical durability and stability which is represented by a weight loss of at most 0.15 weight %, preferably at most 0.05 weight %, in particular, at most 0.03 weight % in a durability test.
- This glass has a glass transition temperature (Tg) of 300 to 360°C, molding temperature of 350 to 400°C and optical characteristic values i.e. refractive index (nd) of 1.50 to 1.55 and Abbe number (vd) of 58 to 67.
- Li 2 O, Na 2 O and K 2 O are respectively 6 to 19.5%, 12 to 22% and 7 to 19%.
- R 2 O Li 2 O + Na 2 O + K 2 O
- R 2 O represents the sum of alkali metal oxide components and is generally adjusted to 35.1 to 49%. If the proportion is less than 35.1%, it is not sufficient to reduce the softening point of the optical glass for molding according to the present invention, while if more than 49%, not only is the durability significantly reduced, but also the glass is unstable. The preferred range is 36 to 47.5%.
- Al 2 O 3 has the effect of improving durability as the characteristic component of the glass according to the present invention but the solubility is so degraded thereby that the upper limit should be 16%. Further, if the proportion is less than 7.4%, the durability is markedly reduced. Thus, the proportion of Al 2 O 3 is generally in a range of 7.4 to 16%. The preferred range is 8 to 15%.
- ZnO is a component for assisting reduction of the softening point, but if exceeding 19.6%, the glass is unstable.
- the preferred range is 1 to 11%.
- BaO is a component for improving the melting property and stability of the glass, but if exceeding 12%, the durability is reduced.
- the preferred range is 0.5 to 9%.
- the reason for limiting P 2 O 5 , Li 2 O, Na 2 O, K 2 O, R 2 O and Al 2 O 3 can be illustrated in a substantially similar manner to the foregoing (1), but ZnO and BaO are essential components and if the proportion of ZnO is less than 1%, the stability of the glass gets worse and the effect of reducing the softening point is not sufficiently obtained, while if exceeding 11%, there arises a problem that the stability of the glass is reduced.
- the preferred range is 4 to 11%.
- BaO is a component for improving the stability and durability, since if the proportion is less than 0.5%, the effect on stability is not sufficient and if exceeding 9%, the durability is significantly reduced.
- the preferred range is 2 to 9%.
- the inventors have tried to develop a glass of oxide type, which can be subjected to press molding at a temperature of at most 400°C and have reached an epoch-making glass composition.
- Such a glass has markedly improved mass productivity and workability in a siding board heating molding (mold pressing) and moreover, gives an improved producibility in a softening production step because of being an oxide type glass.
- press molding a micro optical element having been considered difficult can be carried out with high producibility.
- Production of the low softening point optical glass according to the present invention is carried out by a conventional glass production process, using as a raw material, ordinary glass raw materials such as phosphorus pentoxide, salts such as metaphosphates, sodium carbonate and potassium carbonate.
- a transparent glass can be prepared by adequately melting these raw materials in a platinum crucible at a temperature of about 1000 to 1300°C and then casting the resulting melt into a mold made of carbon, etc. Then, the resulting glass is subjected to annealing at about glass transition temperature, thus obtaining a thermally stable glass.
- This process can also be applied to production of a preform of a drop of molten glass, which is to be used for the production of a lens for molding.
- the glass transition temperature is low, for example, about 300 to 350°C and molding is carried out at about 350 to 400°C.
- the chemical durability thereof can be represented by a weight loss with a boiling treatment in distilled water in a range of at most 0.15%, which does not constitute any problem in practical use.
- a small amount of a defoaming agent such as Sb 2 O 3 , etc. can further be added.
- the component compositions (100 g) shown in Tables 2, 5, 8, 11 and 14 were respectively weighed so as to give compositions as shown in Tables 1, 4, 7, 10 and 13 after vitrification, adequately mixed, then charged in a platinum crucible, held molten for several hours in an electric furnace at a temperature of 1000 to 1300°C, homogenized and refined by stirring and then poured into a metallic mold, followed by gradually cooling, to obtain a clear and homogeneous glass.
- Tg transition temperature
- At yield temperature
- TMA thermomechanical analyzer
- compositions were optionally chosen within the scope as claimed in JP-B-07-025567.
- the low softening point optical glass with each of the compositions as illustrated above according to the present invention is particularly useful for molding of lenses for molded or micro optical elements with complicated shapes, because of a relatively low softening temperature. Furthermore, this optical glass is more useful due to its chemical durability.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
Description
- This invention relates to an optical glass for molding, in particular, an optical glass for a precision molding lens capable of carrying out molding at no more than 400°C.
- Of late, aspherical lenses or micro optical lenses used in optical lens systems have often been produced by a molding technique using a high precision mold without polishing. However, the quality of a metallic mold suitable for molding is subject to various limitations from the aspect of workability, durability and mass producibility. This indicates that the property of a glass to be molded is also limited. The most important property limited is the softening temperature. Molding of a glass having a softening temperature of 600 to 700°C or higher, for example, has a large influence upon the life of a metallic mold and thus results in lowering of the mass producibility of lenses. Accordingly, it has been considered difficult from the standpoint of mass productivity to press-mold commercially available optical glasses of all kinds which have been marketed and consequently, it becomes a subject of research to develop a glass excellent in press moldability.
- In JP-A-02-12473, for example, there is disclosed a low softening point, medium refractive index and low dispersion optical glass for a precision molded lens, having a yielding temperature (At) of at most 500°C, refractive index (nd) of 1.53 to 1.62 and Abbe number (vd) 59.0 to 64.0, and comprising P2O5 and ZnO, as an essential element, and 28 to 49 weight % of ZnO + BaO + SrO + CaO + MgO. This optical glass has the feature that grinding or polishing after molding is not required because of a low yielding temperature (At) and excellent stability, chemical durability, weather proofness as well as softening characteristics.
- JP-A-08-183632 and JP-A-11-139845 have made similar proposals, with which lowering of the softening temperature of the glass is a common subject.
- Many of these glasses, however, have softening temperatures of about 400-500°C, since if lower than this temperature range, there arises a problem that chemical durability is reduced and no practical glass is obtained. When the composition of such a glass is selected so as to correspond to the optical properties of commercially available optical glasses, a sufficient softening temperature sometimes cannot be obtained. Further, a glass described in JP-A-57-027941 is known as a low softening point glass (having a low glass transition temperature). This fluorophosphate glass is a glass having a glass transition temperature of about 100°C, i.e. a very low softening point glass, but it meets with low productivity because it contains a large amount of fluorides resulting in vaporization of low boiling point fluorides during glass melting. Thus, this glass is not considered suitable for mass production.
- Phosphate glasses having relatively lower softening temperatures of oxide glasses have hitherto been proposed as a low softening point glass, for example, as shown in JP-A-60-171244, JP-A-61-036136, JP-A-02-116642, JP-A-02-124743, JP-A-03-040934, JP-A-05-132339, JP-A-08-183632, JP-A-09-278479 and JP-A-09-301735.
- The inventors have made efforts to develop a glass capable of being subjected to press molding at a low temperature, i.e. at most 400°C, in particular, about 380°C in the above described oxide glass compositions of the phosphate type. Based on the technical common general knowledge of the prior art, it can be considered to increase the alkali component so as to lower the glass softening temperature, but if the alkali component is merely increased, the stability, chemical durability, weather resistance and softening characteristics of the glass cannot be satisfied.
- It was found as a result of the Applicant's studies that in the above described glass compositions of the phosphate type, the above described problem can be solved by incorporating a substantial amount of Al2O3 in an increased amount of Li2O, Na2O and K2O as an essential element and the present invention is based on this finding.
- It is an object of the present invention to provide an optical glass for molding, which is excellent in workability and capable of performing precision molding at a low temperature, e.g. at most 400°C.
- It is another object of the present invention to provide, with excellent producibility, an optical glass having optical properties, i.e. refractive index (nd) of 1.50 to 1.55 and Abbe number (vd) of 58 to 67.
- Specifically, according to the present invention, there is provided an optical glass for precision moldings, which is represented, in term of elements for making up the glass, by the following chemical composition (mol %):
Preferred Ranqe (1) P2O5 32 to 40% 32 to 37% Li2O 6 to 21% 6 to 19.5% Na2O 8 to 31% 12 to 22% K2O 4 to 22% 7 to 19% Al2O3 7.4 to 16% 8 to 15% ZnO 0 to 19.6% 1 to 11% BaO 0 to12% 0.5 to 9% and Sum of Li2O + Na2O + K2O 35.1 to 49% 36 to 47.5% (2) P2O5 32 to 37% 32 to 36% Li2O 6 to 19.5% 7 to 14% Na2O 12 to 22% 12 to 19% K2O 7 to 19% 7 to 14% Al2O3 8 to 15% 9 to 14% ZnO 1 to 11% 4 to 11% BaO 0.5 to 9% 2 to 9% and Sum of Li2O + Na2O + K2O 36 to 47.5% 36 to 43.5% MgO 0 to 2% CaO 0 to 6% SrO 0 to 2% Ln2O3 0 to 2% (Ln = La, Gd, Y) In2O3 0 to 2% ZrO2 0 to 4% WO3 0 to 2% Nb2O5 0 to 2% and TiO2 0 to 1.5% - The low softening point glass according to the present invention is a glass of phosphate type which can mainly be used for optical uses and predominantly comprises P2O5, Al2O3, ZnO, BaO and R2O (R: alkali metal), and in particular, at least 7.4% of Al2O3 is incorporated as a durability improving component, with success, whereby to impart excellent chemical durability and stability which is represented by a weight loss of at most 0.15 weight %, preferably at most 0.05 weight %, in particular, at most 0.03 weight % in a durability test. This glass has a glass transition temperature (Tg) of 300 to 360°C, molding temperature of 350 to 400°C and optical characteristic values i.e. refractive index (nd) of 1.50 to 1.55 and Abbe number (vd) of 58 to 67.
- In a Chemical Durability Test employed herein, a glass sample (1.5 x 1.5 x 1.0 cm) is treated in boiled distilled water for 2 hours and during the same time, a weight loss is measured and represented by percent to the initial weight.
- The reasons for limiting the composition range (% should be taken as by mol unless otherwise indicated) of each component of this low softening point, optical glass according to the present invention to the above described (1) are as follows:
- P2O5 is a glass forming component for the low softening point optical glass according to the present invention, which is present in a proportion of 32 to 40%, since if less than 32%, glass formation is difficult, while if more than 40%, the durability is reduced. The preferred range is 32 to 37%.
- Li2O is a component for improving the softening characteristics of the glass and for reducing the softening temperature of the glass. If the proportion thereof is less than 6%, the above described effect is not sufficient, while if more than 21%, durability and stability are deteriorated. Na2O is a component for improving the softening property of the glass and for reducing the softening temperature, similar to Li2O. If the proportion thereof is less than 8%, the above described effect is not sufficient, while if more than 31%, the durability is reduced so as to degrade the stability. K2O is a component for improving the softening property of the glass and for lowering the softening temperature of the glass, but not so much as Li2O and Na2O. If the proportion thereof is less than 4%, the above described effect is not sufficient, while is more than 22%,the durability is reduced so as to render the glass unstable.
-
- The preferred ranges of Li2O, Na2O and K2O are respectively 6 to 19.5%, 12 to 22% and 7 to 19%.
- Furthermore, R2O (Li2O + Na2O + K2O) represents the sum of alkali metal oxide components and is generally adjusted to 35.1 to 49%. If the proportion is less than 35.1%, it is not sufficient to reduce the softening point of the optical glass for molding according to the present invention, while if more than 49%, not only is the durability significantly reduced, but also the glass is unstable. The preferred range is 36 to 47.5%.
- Al2O3 has the effect of improving durability as the characteristic component of the glass according to the present invention but the solubility is so degraded thereby that the upper limit should be 16%. Further, if the proportion is less than 7.4%, the durability is markedly reduced. Thus, the proportion of Al2O3 is generally in a range of 7.4 to 16%. The preferred range is 8 to 15%.
- ZnO is a component for assisting reduction of the softening point, but if exceeding 19.6%, the glass is unstable. The preferred range is 1 to 11%.
- BaO is a component for improving the melting property and stability of the glass, but if exceeding 12%, the durability is reduced. The preferred range is 0.5 to 9%.
- In the optical glass of the foregoing (2) according to the present invention, the reason for limiting P2O5, Li2O, Na2O, K2O, R2O and Al2O3 can be illustrated in a substantially similar manner to the foregoing (1), but ZnO and BaO are essential components and if the proportion of ZnO is less than 1%, the stability of the glass gets worse and the effect of reducing the softening point is not sufficiently obtained, while if exceeding 11%, there arises a problem that the stability of the glass is reduced. The preferred range is 4 to 11%.
- BaO is a component for improving the stability and durability, since if the proportion is less than 0.5%, the effect on stability is not sufficient and if exceeding 9%, the durability is significantly reduced. The preferred range is 2 to 9%.
- The reasons for limiting the optional components in the foregoing (3) are as follows:
- RO (oxides of alkaline earth metals selected from Mg, Ca and Sr) is a component for improving the melting property of the glass, but if exceeding the upper limit, the glass is unstable.
- In2O3 is a component for improving the durability, but if its proportion exceeds 2%, the melting property is degraded so as to retain a residue.
- ZrO is a component for significantly improving stability and durability, but if its proportion exceeds 4%, the melting property is degraded so as to retain a residue. The preferred range is 0 to 3.5%.
- WO3 is a component for improving weather resistance, but if the reducing atmosphere is strengthened the glass tends to be colored; accordingly, the upper limit should be 2%.
- Nb2O5 is a component for improving stability and durability, but its upper limit should be 2%, in order to raise the glass transition temperature.
- TiO2 is a component for improving durability, but since it tends to be colored and crystallized, its upper limited should be 1.5%.
- Ln2O3 (Ln: La, Y, Gd) is added in a proportion of 0 to 2% so as to improve mainly the weather resistance. If exceeding the upper limit, there arises a problem that the melting property gets worse so as to retain a melting residue.
-
- As illustrated above, the inventors have tried to develop a glass of oxide type, which can be subjected to press molding at a temperature of at most 400°C and have reached an epoch-making glass composition. Such a glass has markedly improved mass productivity and workability in a siding board heating molding (mold pressing) and moreover, gives an improved producibility in a softening production step because of being an oxide type glass. According to the present invention, it is found that press molding a micro optical element having been considered difficult can be carried out with high producibility.
- Production of the low softening point optical glass according to the present invention is carried out by a conventional glass production process, using as a raw material, ordinary glass raw materials such as phosphorus pentoxide, salts such as metaphosphates, sodium carbonate and potassium carbonate. A transparent glass can be prepared by adequately melting these raw materials in a platinum crucible at a temperature of about 1000 to 1300°C and then casting the resulting melt into a mold made of carbon, etc. Then, the resulting glass is subjected to annealing at about glass transition temperature, thus obtaining a thermally stable glass. This process can also be applied to production of a preform of a drop of molten glass, which is to be used for the production of a lens for molding.
- In these glasses, the glass transition temperature is low, for example, about 300 to 350°C and molding is carried out at about 350 to 400°C. The chemical durability thereof can be represented by a weight loss with a boiling treatment in distilled water in a range of at most 0.15%, which does not constitute any problem in practical use.
- A small amount of a defoaming agent such as Sb2O3, etc. can further be added.
- The following examples are given in order to illustrate the present invention in detail without limiting the same.
- Using the corresponding metaphosphates, oxides, carbonates, nitrates, etc., as a raw material of each component, the component compositions (100 g) shown in Tables 2, 5, 8, 11 and 14 were respectively weighed so as to give compositions as shown in Tables 1, 4, 7, 10 and 13 after vitrification, adequately mixed, then charged in a platinum crucible, held molten for several hours in an electric furnace at a temperature of 1000 to 1300°C, homogenized and refined by stirring and then poured into a metallic mold, followed by gradually cooling, to obtain a clear and homogeneous glass.
- In Tables 3, 6, 9, 12 and 15 are shown the thermal properties (transition temperature (Tg), yield temperature (At), thermal expansion coefficient at 50-250°C), optical properties (refractive index (nd), Abbe number (vd)) and data of the Chemical Durability Test of the resulting glasses.
- In the Chemical Durability Test employed herein, a glass sample (1.5 x 1.5 x 1.0 cm) is treated in boiled distilled water for 2 hours, during which the weight loss is measured and represented by percent to the initial weight.
- Thermal properties (transition temperature (Tg), yield temperature (At), thermal expansion coefficient at 50-250°C) were measured by the use of a thermomechanical analyzer (TMA) while raising the temperature at 5°C per minute.
- As Comparative Example, compositions were optionally chosen within the scope as claimed in JP-B-07-025567.
- Using the corresponding metaphosphates, oxides, carbonates, nitrates, etc., as a raw material of each component, these materials were weighed to give 100g of the component compositions as shown in Table 14, Comparative Example 1, after vitrification, adequately mixed, charged in a platinum crucible, held molten for several hours in an electric furnace at a temperature of 1000 to 1300°C, homogenized and refined by stirring and then poured into a metallic mold to obtain a clear and homogeneous glass.
- In the similar manner to the Examples, in Table 15 are shown the thermal properties (transition temperature (Tg), yield temperature (At),thermal expansion coefficient at 50-250°C), optical properties (refractive index (nd), Abbe number (vd)) and data of the Chemical Durability Test of the resulting glasses.
- The low softening point optical glass with each of the compositions as illustrated above according to the present invention is particularly useful for molding of lenses for molded or micro optical elements with complicated shapes, because of a relatively low softening temperature. Furthermore, this optical glass is more useful due to its chemical durability.
Claims (3)
- An optical glass for molding, which is represented, in term of elements for making up the glass, by the following chemical composition (mol %):
P2O5 32 to 40 % Li2O 6 to 21 % Na2O 8 to 31 % K2O 4 to 22 % Al2O3 7.4 to 16 % ZnO 0 to 19.6 % BaO 0 to 12 % and Sum of Li2O + Na2O + K2O 35.1 to 49 % - An optical glass for molding, which is represented, in term of elements for making up the glass, by the following chemical composition (mol %):
P2O5 32 to 37 % Li2O 6 to 19.5 % Na2O 12 to 22 % K2O 7 to 19 % Al2O3 8 to 15 % ZnO 1 to 11 % BaO 0.5 to 9 % and Sum of Li2O + Na2O + K2O 36 to 47.5 % - An optical glass for molding, as claimed in claim 1 or claim 2, wherein the following components are added thereto (mol %):
MgO 0 to 2 % CaO 0 to 6 % SrO 0 to 2 % In2O3 0 to 2 % ZrO2 0 to 4 % WO3 0 to 2 % Nb2O5 0 to 2 % TiO2 0 to 1.5 % La2O3 0 to 2 % Y2O3 0 to 2 % and Gd2O3 0 to 2 %
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001213295A JP4818538B2 (en) | 2001-07-13 | 2001-07-13 | Optical glass for molding |
JP2001213295 | 2001-07-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1275622A1 true EP1275622A1 (en) | 2003-01-15 |
EP1275622B1 EP1275622B1 (en) | 2003-11-05 |
Family
ID=19048295
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02254205A Expired - Lifetime EP1275622B1 (en) | 2001-07-13 | 2002-06-17 | An optical glass for molding |
Country Status (5)
Country | Link |
---|---|
US (1) | US6784128B2 (en) |
EP (1) | EP1275622B1 (en) |
JP (1) | JP4818538B2 (en) |
DE (1) | DE60200080T2 (en) |
HK (1) | HK1048800A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1555247A1 (en) | 2004-01-16 | 2005-07-20 | Schott AG | Optical glass in particular for press-moulded optical elements |
CN102422418A (en) * | 2009-05-13 | 2012-04-18 | 旭硝子株式会社 | Cover glass for a solid-state imaging element package |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1440950B1 (en) | 2001-10-30 | 2016-07-06 | Sumita Optical Glass, Inc. | Optical glass suitable for mold forming |
US7143609B2 (en) * | 2002-10-29 | 2006-12-05 | Corning Incorporated | Low-temperature fabrication of glass optical components |
US7157391B2 (en) * | 2002-12-27 | 2007-01-02 | Hoya Corporation | Optical glass, preform for press molding and optical element |
JP4162532B2 (en) * | 2003-04-18 | 2008-10-08 | Hoya株式会社 | Optical glass, press-molding preform and manufacturing method thereof, optical element and manufacturing method thereof |
CN1854100B (en) * | 2005-03-30 | 2012-05-09 | Hoya株式会社 | Optical glass, press-molding preform, process for the production thereof, optical element and process for the production thereof |
JP5616566B2 (en) * | 2005-11-24 | 2014-10-29 | 株式会社オハラ | Optical glass |
JPWO2015093326A1 (en) * | 2013-12-19 | 2017-03-16 | 旭硝子株式会社 | Glass for metal coating and metal member with glass layer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1555247A1 (en) | 2004-01-16 | 2005-07-20 | Schott AG | Optical glass in particular for press-moulded optical elements |
US7396787B2 (en) | 2004-01-16 | 2008-07-08 | Schott Ag | Optical glass and process for making precise-pressed optical elements therefrom as well as said optical elements |
CN102422418A (en) * | 2009-05-13 | 2012-04-18 | 旭硝子株式会社 | Cover glass for a solid-state imaging element package |
Also Published As
Publication number | Publication date |
---|---|
JP4818538B2 (en) | 2011-11-16 |
DE60200080D1 (en) | 2003-12-11 |
JP2003026439A (en) | 2003-01-29 |
HK1048800A1 (en) | 2003-04-17 |
US6784128B2 (en) | 2004-08-31 |
US20030153450A1 (en) | 2003-08-14 |
DE60200080T2 (en) | 2004-08-26 |
EP1275622B1 (en) | 2003-11-05 |
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