EP1272054A1 - Flavour encapsulation - Google Patents
Flavour encapsulationInfo
- Publication number
- EP1272054A1 EP1272054A1 EP01917044A EP01917044A EP1272054A1 EP 1272054 A1 EP1272054 A1 EP 1272054A1 EP 01917044 A EP01917044 A EP 01917044A EP 01917044 A EP01917044 A EP 01917044A EP 1272054 A1 EP1272054 A1 EP 1272054A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flavour
- encapsulated
- syrup
- process according
- boiled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000796 flavoring agent Substances 0.000 title claims abstract description 91
- 235000019634 flavors Nutrition 0.000 title claims abstract description 91
- 238000005538 encapsulation Methods 0.000 title description 5
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 239000006188 syrup Substances 0.000 claims abstract description 31
- 235000020357 syrup Nutrition 0.000 claims abstract description 31
- 235000000346 sugar Nutrition 0.000 claims abstract description 30
- 235000009508 confectionery Nutrition 0.000 claims abstract description 26
- 239000011521 glass Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000004615 ingredient Substances 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000009835 boiling Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000013019 agitation Methods 0.000 claims abstract description 3
- 239000002253 acid Substances 0.000 claims description 10
- 239000003921 oil Substances 0.000 claims description 10
- 235000019198 oils Nutrition 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 235000013361 beverage Nutrition 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 235000006679 Mentha X verticillata Nutrition 0.000 claims description 5
- 235000002899 Mentha suaveolens Nutrition 0.000 claims description 5
- 235000001636 Mentha x rotundifolia Nutrition 0.000 claims description 5
- 244000299461 Theobroma cacao Species 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 4
- 235000010449 maltitol Nutrition 0.000 claims description 4
- SERLAGPUMNYUCK-DCUALPFSSA-N 1-O-alpha-D-glucopyranosyl-D-mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O SERLAGPUMNYUCK-DCUALPFSSA-N 0.000 claims description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 3
- 240000008042 Zea mays Species 0.000 claims description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 3
- 229920001222 biopolymer Polymers 0.000 claims description 3
- 235000005822 corn Nutrition 0.000 claims description 3
- 239000008103 glucose Substances 0.000 claims description 3
- 235000010439 isomalt Nutrition 0.000 claims description 3
- 239000000905 isomalt Substances 0.000 claims description 3
- HPIGCVXMBGOWTF-UHFFFAOYSA-N isomaltol Natural products CC(=O)C=1OC=CC=1O HPIGCVXMBGOWTF-UHFFFAOYSA-N 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 244000223760 Cinnamomum zeylanicum Species 0.000 claims description 2
- 240000007154 Coffea arabica Species 0.000 claims description 2
- 240000009226 Corylus americana Species 0.000 claims description 2
- 235000001543 Corylus americana Nutrition 0.000 claims description 2
- 235000007466 Corylus avellana Nutrition 0.000 claims description 2
- 235000019502 Orange oil Nutrition 0.000 claims description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 2
- 229930006000 Sucrose Natural products 0.000 claims description 2
- 235000009470 Theobroma cacao Nutrition 0.000 claims description 2
- 235000019219 chocolate Nutrition 0.000 claims description 2
- 235000017803 cinnamon Nutrition 0.000 claims description 2
- 235000016213 coffee Nutrition 0.000 claims description 2
- 235000013353 coffee beverage Nutrition 0.000 claims description 2
- 239000000416 hydrocolloid Substances 0.000 claims description 2
- 235000010448 lactitol Nutrition 0.000 claims description 2
- 239000000832 lactitol Substances 0.000 claims description 2
- VQHSOMBJVWLPSR-JVCRWLNRSA-N lactitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@@H]1O[C@H](CO)[C@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-JVCRWLNRSA-N 0.000 claims description 2
- 229960003451 lactitol Drugs 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000000845 maltitol Substances 0.000 claims description 2
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 claims description 2
- 229940035436 maltitol Drugs 0.000 claims description 2
- 239000010502 orange oil Substances 0.000 claims description 2
- 239000005720 sucrose Substances 0.000 claims description 2
- 235000009499 Vanilla fragrans Nutrition 0.000 claims 1
- 244000263375 Vanilla tahitensis Species 0.000 claims 1
- 235000012036 Vanilla tahitensis Nutrition 0.000 claims 1
- 238000002156 mixing Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 229920002245 Dextrose equivalent Polymers 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 235000019197 fats Nutrition 0.000 description 3
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical class CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 229920002774 Maltodextrin Polymers 0.000 description 2
- 239000005913 Maltodextrin Substances 0.000 description 2
- DLRVVLDZNNYCBX-UHFFFAOYSA-N Polydextrose Polymers OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(O)O1 DLRVVLDZNNYCBX-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 150000002016 disaccharides Chemical class 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 235000021552 granulated sugar Nutrition 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 229940035034 maltodextrin Drugs 0.000 description 2
- 239000008368 mint flavor Substances 0.000 description 2
- 150000002772 monosaccharides Chemical class 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- PXRKCOCTEMYUEG-UHFFFAOYSA-N 5-aminoisoindole-1,3-dione Chemical compound NC1=CC=C2C(=O)NC(=O)C2=C1 PXRKCOCTEMYUEG-UHFFFAOYSA-N 0.000 description 1
- 244000215068 Acacia senegal Species 0.000 description 1
- 241000282421 Canidae Species 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- 244000024873 Mentha crispa Species 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 229920001100 Polydextrose Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 244000030973 Vanilla pompona Species 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000000825 pharmaceutical preparation Substances 0.000 description 1
- 229940127557 pharmaceutical product Drugs 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 235000013856 polydextrose Nutrition 0.000 description 1
- 239000001259 polydextrose Substances 0.000 description 1
- 229940035035 polydextrose Drugs 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/346—Finished or semi-finished products in the form of powders, paste or liquids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0205—Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
- A23G3/0231—Transformation of a liquid, paste, cream, lump, powder, granule or shred into powder, granule or shred; Manufacture or treatment of powder
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/56—Flavouring or bittering agents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/70—Fixation, conservation, or encapsulation of flavouring agents
- A23L27/72—Encapsulation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
- A23G2200/06—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing beet sugar or cane sugar if specifically mentioned or containing other carbohydrates, e.g. starches, gums, alcohol sugar, polysaccharides, dextrin or containing high or low amount of carbohydrate
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2220/00—Products with special structure
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to the encapsulation of flavours, more especially to the encapsulation of volatile flavours by a high-boiled sugar glass, and to edible products containing such encapsulated flavours.
- US-A-5,009,900 describes a process for encapsulation of a composition containing at least one volatile and/or labile component, which process comprises forming a mixture of said composition with:
- WO 96/11589 describes a process for the preparation of particulate flavour compositions comprising a flavour oil fixed in a particulate polyol material, which comprises: (a) mixing a mono- or disaccharide, a polysaccharide and water with a minor but flavour effective amount of a flavour oil to form a homogeneous substrate such that the resulting particulate flavour compositions possess a T g below room temperature; and
- High boiled sugar glass is predominantly an amorphous glassy matrix at ambient temperature with the sugar in a continuous phase.
- pressed or compressed sweets and tablets, etc. contain sugar particles which are not continuous and any flavour contained therein can be lost easily.
- high-boiled sugar glass e.g. Fox's glacier mint
- a conventional manufacturing process for the production of high-boiled sweets to produce the sugar glass without the need of expensive extruders.
- sugar glass restrict the mobility of flavour molecules at ambient temperatures so that flavour losses are minimised during mixing but also, the flavours are retained during shelf storage.
- an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass which comprises boiling the ingredients of a high-boiled sweet to give a syrup, further heating the syrup to reduce the moisture content to below 5% by weight based on the weight of the syrup, cooling the syrup to a temperature from 120° to 80°C, adding the flavour with agitation to encapsulate the flavour, cooling to solidify the encapsulated flavour, and finally particulating the encapsulated flavour.
- ingredients of the high-boiled sweet and the amounts in which they are used are well known to the skilled person and generally comprise a mixture of a sugary or non-sugary sweet material with water, e.g. from 0.1-2.5% by weight of water.
- sugary sweet materials are sucrose and corn/glucose syrup.
- non- sugary sweet materials examples include isomalt, lactitol, maltitol and lycasin.
- the syrup may be further heated to a temperature from 120°c to 160°c to reduce the moisture content, preferably to from 0.1 to 4.5% and more preferably to from 1 to 3% by weight, the actual temperature may depend on the type of cooker used, for example, if an open pan is used, the syrup may conveniently be heated to from 145° to 160°c. if a vacuum cooker is used, the syrup may conveniently be heated to a temperature from 125° to 140°c depending on the vacuum, if a batch cooker is used, the syrup may conveniently be heated to a temperature from 135° to 150°c.
- the syrup is preferably cooled to from 110° to 82.5°C, more preferably from 105° to 85°C, and especially from 100° to 87.5°C.
- the flavour is then added to the syrup with mixing and the syrup cooled further preferably to room temperature, e.g. from 20° to 30°C, to solidify the high-boiled sugar glass containing the encapsulated flavour, e.g. by pouring onto a water-cooled slab.
- the flavour is advantageously a volatile flavour which may be in liquid or solid form, e.g.vanilla, orange, chocolate, coffee, cocoa, and especially a flavour oil, e.g. mint oil, orange oil, cinnamon, hazelnut, etc.
- a colour or an acid such as in Foxes fruits (citric and lactic acids) may be incorporated in addition to the flavour.
- the colour can be any format and may be water soluble, e.g.dyes, pigments or it may be a non soluble fat-based or oil which would be added as a dispersion.
- the acid may be, for instance, citric, malic, tartaric, lactic or ascorbic acid.
- the amount of colour will depend on the legal maximum levels permitted and may be any amount up to the maximum for that particular colour or blend of colours.
- the amount of acid may be from, for example, 0.1-3%.
- the colour or acid may be added to the sugar glass at the same time as the flavour or separately anytime after heating to 120°C.
- the acid, with or without the addition of buffer, should be a food-acceptable acid such as the acid used in Fox's fruits.
- the amount of the flavour added to the cooled syrup should be an amount effective to impart the desired flavour to the edible product in which the encapsulated flavour composition is incorporated.
- the amount of flavour added may be up to 20%, e.g. from 0.1 to 20%, preferably from 0.5 to 17.5% and more preferably from 2 to 15% by weight based on the weight of the encapsulated flavour composition.
- the encapsulated mix is cooled to ambient temperature and particulated into beads, slabs or a powder.
- the particle sizes of the beads, slabs and powders depend on the application, e.g. to incorporate into a pressed sweet, this may be less than 1mm. In some cases, they will be added to give a visual impact for the colour and appearance. For visual effect the particle size may be in the range of from 50 microns to 5mm depending on the effect or texture required, to use as a concentrated flavour sugar for beverages, the size will be of any size depending on the dissolving characteristics.
- Particulation into beads may be carried out by spray chilling/drying. Slabs may be formed by injection moulding or depositing into a mould. Powders may conveniently be obtained by grinding or with addition of a spray drying process.
- the present invention also provides an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass.
- the encapsulated flavour composition may be used in any desired application in edible products.
- the present invention also provides an edible product having incorporated therein or covered therewith an encapsulated flavour composition comprising an effective amount of a flavour encapsulated in a high-boiled sugar glass.
- the encapsulated flavour composition is prepared by the process of the present invention.
- the amount of encapsulated flavour composition may be from 0.1% to 10% and preferably from 1 to 5% by weight based on the weight of the edible product.
- the edible products include confectionery, pharmaceutical, beverage or functional products.
- Confectionery products may include pressed tablets or sweets, chew and hydrocolloid based products. Pressed tablets or sweets conventionally contain mainly granulated sugar together with a binder, a lubricant and a optionally a colour/conventional flavour.
- binders are gums such as gum arabic, gelatin or alginates, or they may be starches, sugars or fats.
- lubricants are magnesium stearate, stearic acid, oils or fats.
- the encapsulated flavour composition When used to cover the edible product, it can be used to dust, coat or surface enrobe the edible product.
- the edible product is preferably a confectionery product.
- the encapsulated flavour composition When used in beverages, the encapsulated flavour composition will allow instant release of flavour when dissolving in water before consumption and the present invention also provides a beverage containing an effective amount of an encapsulated flavour composition comprising a flavour encapsulated in a high- boiled sugar glass.
- the encapsulated flavour composition may be also contain a colour or and acid and used as a colour/flavour/acid encapsulated compound in edible products.
- the encapsulated flavour composition can encapsulate a flavour to prevent deterioration of flavour intensity and characteristics over time in foods and pharmaceutical products.
- High boiled sugar glass being predominantly an amorphous glassy matrix at ambient temperature restricts the mobility of flavour molecules. Hence, this may be able to protect the product from flavour loss leading to maximum flavour retention especially for volatile flavour (e.g. essential oil). This may be especially useful for products which are stored at high humidity and temperature, e.g. in tropical regions or South American climates.
- volatile flavour e.g. essential oil
- hygroscopicity could be overcome by adding a small amount, e.g. from 0.1 to 5% by weight of a biopolymer e.g. maltodextrin to increase the glass transition temperature.
- a biopolymer e.g. maltodextrin
- the depositing conditions may require modification to suit the higher viscosity as a consequence of addition of the biopolymer into a mould whereby "tailing" should be avoided after the flavour addition.
- the recipe used for a high boiled sugar glass is as follows:
- the above ingredients were boiled and further heated to 149°C in a vacuum cooker to reduce the moisture content to 2.5% and allowed to cool to 90°C. 5% mint oil was then added with mixing, and the syrup cooled further to room temperature to solidify the high-boiled sugar glass containing the encapsulated mint flavour by pouring onto a cold water-cooled slab.
- the sugar glass was broken and ground in a Stephan Mixer to a fine powder having an average particle size of 0.1 to 1mm
- a basic recipe for sugar- free high boiled sugar is as follows:
- Example 2 5 parts of the particulated sugar glass containing encapsulated mint flavour prepared as in Example 1 is added with mixing to 95 parts of the ingredients of a conventional pressed tablet or sweet containing mainly granulated sugar together with a binder, a lubricant and a optionally a colour/conventional flavour. The mixture is then compressed under pressure in a die to give a mint flavoured pressed sweet.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Non-Alcoholic Beverages (AREA)
- Confectionery (AREA)
Abstract
A process for the preparation of an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass which comprises boiling the ingredients of a high-boiled sweet to give a syrup, heating the syrup to reduce the moisture content to below 5 %, cooling the syrup to a temperature from 120- 80 °C, adding the flavour with agitation to encapsulate the flavour, cooling to solidify the flavour, and finally particulated.
Description
FLAVOUR ENCAPSULATION
FIELD OF THE INVENTION
The present invention relates to the encapsulation of flavours, more especially to the encapsulation of volatile flavours by a high-boiled sugar glass, and to edible products containing such encapsulated flavours.
BACKGROUND OF THE INVENTION
US-A-5,009,900 describes a process for encapsulation of a composition containing at least one volatile and/or labile component, which process comprises forming a mixture of said composition with:
(a) from about 40 to 80% by weight of a water-soluble, chemically-modified starch having a dextrose equivalent not greater than about 2;
(b) from about 10 to 40% by weight of a maltodextrin having a dextrose equivalent in the range of from about 5 to about 15;
(c) from about 5 to about 20% by weight of corn syrup solids or a polydextrose having a dextrose equivalent in the range of from about 21 to about 42; and (d) from about 5 to about 20% by weight of a mono- or disaccharide, all of said percentages being based upon the total weight of said components (a), (b), (c) and (d); and extruding the mixture to form a glassy matrix having a glass transition temperature of at least 40°C wherein the composition containing at least one volatile and/or labile component is encapsulated.
WO 96/11589 describes a process for the preparation of particulate flavour compositions comprising a flavour oil fixed in a particulate polyol material, which comprises: (a) mixing a mono- or disaccharide, a polysaccharide and water with a minor but flavour effective amount of a flavour oil to form a homogeneous substrate such that the resulting particulate flavour compositions possess a Tg below room temperature; and
(b) extruding said homogeneous substrate at a temperature sufficient to form a melt which on cooling solidifies as a hard rubbery and amorphous material having said flavour oil entrapped therein
The above processes, as are many of the prior known processes for encapsulating flavours, require extrusion. In many cases, this requires investment in costly and space-consuming extrusion equipment as well as the know-how to operate the extrusion system.
High boiled sugar glass is predominantly an amorphous glassy matrix at ambient temperature with the sugar in a continuous phase. In contrast, pressed or compressed sweets and tablets, etc. contain sugar particles which are not continuous and any flavour contained therein can be lost easily. We have found, surprisingly, that by using high-boiled sugar glass (e.g. Fox's glacier mint) to encapsulate volatile flavour for use as a flavour protector/carrier, e.g. in edible products such as pressed sweets or tablets, we can use a conventional manufacturing process for the production of high-boiled sweets to produce the sugar glass without the need of expensive extruders. We have found surprisingly that not only does the sugar glass restrict the mobility of flavour molecules at ambient temperatures so that flavour losses are minimised during mixing but also, the flavours are retained during shelf storage.
SUMMARY OF THE INVENTION
According to the present invention there is provided a process for the preparation of an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass which comprises boiling the ingredients of a high-boiled sweet to give a syrup, further heating the syrup to reduce the moisture content to below 5% by weight based on the weight of the syrup, cooling the syrup to a temperature from 120° to 80°C, adding the flavour with agitation to encapsulate the flavour, cooling to solidify the encapsulated flavour, and finally particulating the encapsulated flavour.
DETAILED DESCRIPTION OF THE INVENTION
The ingredients of the high-boiled sweet and the amounts in which they are used are well known to the skilled person and generally comprise a mixture of a sugary or non-sugary sweet material with water, e.g. from 0.1-2.5% by weight of water.
Examples of sugary sweet materials are sucrose and corn/glucose syrup.
Examples of non- sugary sweet materials include isomalt, lactitol, maltitol and lycasin.
after boiling the ingredients of the high-boiled sweet to give a syrup, the syrup may be further heated to a temperature from 120°c to 160°c to reduce the moisture content, preferably to from 0.1 to 4.5% and more preferably to from 1 to 3% by weight, the actual temperature may depend on the type of cooker used, for example, if an open pan is used, the syrup may conveniently be heated to from 145° to 160°c. if a vacuum cooker is used, the syrup may conveniently be heated to a temperature from 125° to 140°c depending on the vacuum, if a batch cooker is used, the syrup may conveniently be heated to a temperature from 135° to 150°c.
After the water content has been reduced to below 5% , the syrup is preferably cooled to from 110° to 82.5°C, more preferably from 105° to 85°C, and especially from 100° to 87.5°C. The flavour is then added to the syrup with mixing and the syrup cooled further preferably to room temperature, e.g. from 20° to 30°C, to solidify the high-boiled sugar glass containing the encapsulated flavour, e.g. by pouring onto a water-cooled slab.
The flavour is advantageously a volatile flavour which may be in liquid or solid form, e.g.vanilla, orange, chocolate, coffee, cocoa, and especially a flavour oil, e.g. mint oil, orange oil, cinnamon, hazelnut, etc. If desired, a colour or an acid (such as in Foxes fruits (citric and lactic acids) may be incorporated in addition to the flavour. The colour can be any format and may be water soluble, e.g.dyes, pigments or it may be a non soluble fat-based or oil which would be added as a dispersion. The acid may be, for instance, citric, malic, tartaric, lactic or ascorbic acid. The amount of colour will depend on the legal maximum levels permitted and may be any amount up to the maximum for that particular colour or blend of colours. The amount of acid may be from, for example, 0.1-3%. The colour or acid may be added to the sugar glass at the same time as the flavour or separately anytime after heating to 120°C. The acid, with or without the addition of buffer, should be a food-acceptable acid such as the acid used in Fox's fruits.
The amount of the flavour added to the cooled syrup should be an amount effective to impart the desired flavour to the edible product in which the encapsulated flavour composition is incorporated. The amount of flavour added may be up to 20%, e.g. from 0.1 to 20%, preferably from 0.5 to 17.5% and more preferably from 2 to 15% by weight based on the weight of the encapsulated flavour composition.
After the flavour has been added and mixed with the cooled syrup to encapsulate it, the encapsulated mix is cooled to ambient temperature and particulated into beads, slabs or a powder. The particle sizes of the beads, slabs and powders depend on the application, e.g. to incorporate into a pressed sweet, this may be less than 1mm. In some cases, they will be added to give a visual impact for the colour and appearance. For visual effect the particle size may be in the range of from 50 microns to 5mm depending on the effect or texture required, to use as a concentrated flavour sugar for beverages, the size will be of any size depending on the dissolving characteristics., Particulation into beads may be carried out by spray chilling/drying. Slabs may be formed by injection moulding or depositing into a mould. Powders may conveniently be obtained by grinding or with addition of a spray drying process.
The present invention also provides an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass.
The encapsulated flavour composition may be used in any desired application in edible products.
Accordingly, the present invention also provides an edible product having incorporated therein or covered therewith an encapsulated flavour composition comprising an effective amount of a flavour encapsulated in a high-boiled sugar glass. Preferably, the encapsulated flavour composition is prepared by the process of the present invention.
The amount of encapsulated flavour composition may be from 0.1% to 10% and preferably from 1 to 5% by weight based on the weight of the edible product.
The edible products include confectionery, pharmaceutical, beverage or functional products. Confectionery products may include pressed tablets or sweets, chew and hydrocolloid based products. Pressed tablets or sweets conventionally contain mainly granulated sugar together with a binder, a lubricant and a optionally a colour/conventional flavour. Examples of binders are gums such as gum arabic, gelatin or alginates, or they may be starches, sugars or fats. Examples of lubricants are magnesium stearate, stearic acid, oils or fats.
When the encapsulated flavour composition is used to cover the edible product, it can be used to dust, coat or surface enrobe the edible product. In this case, the edible product is preferably a confectionery product.
When used in beverages, the encapsulated flavour composition will allow instant release of flavour when dissolving in water before consumption and the present invention also provides a beverage containing an effective amount of an encapsulated flavour composition comprising a flavour encapsulated in a high- boiled sugar glass.
The encapsulated flavour composition may be also contain a colour or and acid and used as a colour/flavour/acid encapsulated compound in edible products.
The encapsulated flavour composition can encapsulate a flavour to prevent deterioration of flavour intensity and characteristics over time in foods and pharmaceutical products.
High boiled sugar glass being predominantly an amorphous glassy matrix at ambient temperature restricts the mobility of flavour molecules. Hence, this may be able to protect the product from flavour loss leading to maximum flavour retention especially for volatile flavour (e.g. essential oil). This may be especially useful for products which are stored at high humidity and temperature, e.g. in tropical regions or South American climates.
The issue of hygroscopicity could be overcome by adding a small amount, e.g. from 0.1 to 5% by weight of a biopolymer e.g. maltodextrin to increase the glass transition temperature.
The depositing conditions may require modification to suit the higher viscosity as a consequence of addition of the biopolymer into a mould whereby "tailing" should be avoided after the flavour addition.
The present invention provides the following advantages:
1) It improves the product quality,
2) It increases the fresh and shelf life of the products,
3) It reduces waste and increases efficiency due to possible use of rework from existing high boiled products,
4) It enables utilization of existing assets, using current high boil process and equipment for production of flavour compounds for foods and pharmaceutical applications,
5) It reduces cost for flavour as losses are minimised. 6) It enhances visual appear and perceived quality.
EXAMPLES
The following Examples further illustrate the present invention. Percentages are given by weight.
Example 1
The recipe used for a high boiled sugar glass is as follows:
%
Sugar 56
42DE Glucose syrup 24
Water 20
The above ingredients were boiled and further heated to 149°C in a vacuum cooker to reduce the moisture content to 2.5% and allowed to cool to 90°C. 5% mint oil was then added with mixing, and the syrup cooled further to room temperature to solidify the high-boiled sugar glass containing the encapsulated mint flavour by pouring onto a cold water-cooled slab. The sugar glass was broken and
ground in a Stephan Mixer to a fine powder having an average particle size of 0.1 to 1mm
Example 2
A basic recipe for sugar- free high boiled sugar is as follows:
% Isomalt 80
Water 20
The above ingredients were boiled and further heated to 155-160°C in a vacuum cooker to reduce the moisture content to 1.5% and allowed to cool to 90°C. 5% mint oil was added with mixing, and the syrup cooled further to room temperature to solidify the high-boiled sugar glass containing the encapsulated by pouring onto a cold water-cooled slab. The sugar glass was broken and ground in a Stephan
Mixer to a fine powder having an average particle size of 0.1 to 1mm.
Example 3
5 parts of the particulated sugar glass containing encapsulated mint flavour prepared as in Example 1 is added with mixing to 95 parts of the ingredients of a conventional pressed tablet or sweet containing mainly granulated sugar together with a binder, a lubricant and a optionally a colour/conventional flavour. The mixture is then compressed under pressure in a die to give a mint flavoured pressed sweet.
Claims
1. A process for the preparation of an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass which comprises boiling the ingredients of a high-boiled sweet to give a syrup, heating the syrup to reduce the moisture content to below 5%, cooling the syrup to a temperature from 120 to 80°C , adding the flavour with agitation to encapsulate the flavour, further cooling to solidify the encapsulated flavour, and finally particulating the encapsulated flavour.
2. A process according to claim 1 wherein the ingredients of the high-boiled sweet comprise a mixture of a sugary or non-sugary sweet material with water.
3. A process according to claim 2 wherein the sugary sweet material is sucrose or corn glucose syrup.
4. A process according to claim 2 wherein the non-sugary sweet material is isomalt, lactitol, maltitol or lycasin .
5. A process according to claim 1 wherein after boiling the ingredients of the high-boiled sweet to give a syrup, the syrup is heated to a temperature from 120°C to 160°C to reduce the moisture content.
6. A process according to claim 1 wherein after the water content has been reduced to below 5%, the syrup is cooled to from 120° to 80°C.
7. A process according to claim 1 wherein the flavour is a volatile flavour which is in liquid or solid form.
8. A process accordmg to claim 1 wherein the flavour is vanilla, orange, chocolate, coffee, cocoa, mint oil, orange oil, cinnamon or hazelnut.
9. A process according to claim 1 wherein a colour or an acid may be incorporated in addition to the flavour
10. A process according to claim 1 wherein the amount of the flavour added to the cooled syrup is up to 20% by weight based on the weight of the encapsulated flavour composition.
11. A process according to claim 1 wherein after the flavour has been added and mixed with the cooled syrup to encapsulate it, the encapsulated mix is cooled to ambient temperature and particulated into beads, slabs or a powder .
12. An encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass.
13. An edible product having incorporated therein an encapsulated flavour composition comprising an effective amount of a flavour encapsulated in a high-boiled sugar glass.
14. An edible product according to claim 13 wherein the edible product includes confectionery, pharmaceutical, beverage or functional products.
15. An edible product according to claim 13 wherein confectionery products include pressed tablets, chew and hydrocolloid based products.
16. An edible product which is dusted, coated or surface-enrobed by an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass.
17. A beverage containing an effective amount of an encapsulated flavour composition comprising a flavour encapsulated in a high-boiled sugar glass.
18. An encapsulated flavour composition according to claim 12 comprising from 0.1 to 5% by weight of a biopolymer.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0007837 | 2000-03-31 | ||
GBGB0007837.8A GB0007837D0 (en) | 2000-03-31 | 2000-03-31 | Flavour encapsulation |
PCT/EP2001/002265 WO2001074178A1 (en) | 2000-03-31 | 2001-02-28 | Flavour encapsulation |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1272054A1 true EP1272054A1 (en) | 2003-01-08 |
Family
ID=9888845
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01917044A Withdrawn EP1272054A1 (en) | 2000-03-31 | 2001-02-28 | Flavour encapsulation |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1272054A1 (en) |
AU (1) | AU4417501A (en) |
GB (1) | GB0007837D0 (en) |
WO (1) | WO2001074178A1 (en) |
ZA (1) | ZA200208791B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2004218409A1 (en) * | 2003-03-03 | 2004-09-16 | Wm. Wrigley Jr. Company | Fast flavor release coating for confectionery |
US8334007B2 (en) | 2003-03-19 | 2012-12-18 | Firmenich Sa | Continuous process for the incorporation of a flavor or fragrance ingredient or composition into a carbohydrate matrix |
EP2503902A4 (en) * | 2009-11-25 | 2014-11-05 | Cargill Inc | Sweetener compositions and methods of making the same |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3615645A (en) * | 1968-07-31 | 1971-10-26 | John H Forkner | Method of making food product containing gel particles |
US3794741A (en) * | 1971-12-15 | 1974-02-26 | Procter & Gamble | Flavor bits for incorporation in culinary mixes and process for making same |
US4134999A (en) * | 1977-04-15 | 1979-01-16 | Indiana University Foundation | Noncariogenic comestible |
ES8501615A1 (en) * | 1981-09-25 | 1984-01-01 | Warner Lambert Co | Flavour composites and their preparation. |
EP0370296B1 (en) * | 1988-11-25 | 1994-01-19 | The Procter & Gamble Company | Chewing gum |
-
2000
- 2000-03-31 GB GBGB0007837.8A patent/GB0007837D0/en not_active Ceased
-
2001
- 2001-02-28 WO PCT/EP2001/002265 patent/WO2001074178A1/en not_active Application Discontinuation
- 2001-02-28 AU AU44175/01A patent/AU4417501A/en not_active Abandoned
- 2001-02-28 EP EP01917044A patent/EP1272054A1/en not_active Withdrawn
-
2002
- 2002-10-30 ZA ZA200208791A patent/ZA200208791B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO0174178A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU4417501A (en) | 2001-10-15 |
GB0007837D0 (en) | 2000-05-17 |
ZA200208791B (en) | 2003-10-30 |
WO2001074178A1 (en) | 2001-10-11 |
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