EP1240028A2

EP1240028A2 - Binder mechanism

Info

Publication number: EP1240028A2
Application number: EP00981533A
Authority: EP
Inventors: Murray Basil Blumberg; Eric Rodney De Beer
Original assignee: Slideco Inc
Current assignee: Slideco Inc
Priority date: 1999-12-20
Filing date: 2000-12-15
Publication date: 2002-09-18
Also published as: AU770202B2; NZ519887A; WO2001045963A2; WO2001045963A3; AU1876601A

Abstract

This invention relates to a fastener assembly (10) for an accessible file. The fastener assembly (10) includes a fastener base plate (12) having an upper face (14) and a lower face (16), with at least one prong (20) extending from the upper face (14). The assembly (10) also includes a compressor bar (22) having at least one hole (24) therethrough, with each prong (20) extending through a corresponding hole (24) and capable of being retained in a fastened position, and a securing means (18) for securing the fastener base plate (12) to a file cover. The securing means (18) is such that thefastener base plate (12) can be secured to the file cover in an assembled configuration together with the compressor bar (22). The invention extends to a transfer mechanism component which, together with the fastener assembly (10), forms a fastener arrangement for an accessible file. The invention yet further extends to an accessible file including the transfer arrangement, to a method of manufacturing the accessible file, and to an apparatus therefor.

Description

A FASTENER ARRANGEMENT FOR AN ACCESSIBLE FILE

This invention relates to accessible files. More particularly, it relates to a

fastener assembly for an accessible file, a transfer mechanism component for an

accessible file, a fastener arrangement for an accessible file, a method of

manufacturing an accessible file, and an apparatus for manufacturing accessible files.

According to a first aspect of the invention, there is provided a fastener

assembly for an accessible file, which fastener assembly includes

a fastener base plate defining an upper face and a lower face;

at least one prong extending from the upper face of the fastener base plate;

a compressor bar having at least one hole therethrough, the or each prong

extending through the hole or holes in the compressor bar and capable of being

retained in a fastened position wherein it is substantially parallel to the fastener base

plate; and a securing means for securing the fastener base plate to a file cover, the

securing means being such that the fastener base plate can be secured to the file

cover in an assembled configuration together with the compressor bar.

Preferably, the prongs are two resiliently flexible elongate springs extending

through two complementary holes in the compressor bar, and the assembly includes

at least one locking member for locking the prongs in their fastened positions. In one form of the invention, the securing means includes securing formations

extending from the fastener base plate for securing the assembly to the file cover. The

securing formations may comprise lugs which are extendable through the file cover

and are folded over, in use, to secure the base plate, and thereby the assembly, to the

file cover.

The lugs preferably are domed to project convexly outwardly when they have

been folded over.

Instead, the securing formations may comprise at least one laterally projecting

lug with a hole through it for accepting a securing member, such as a rivet or the like,

for securing the assembly to the file cover. Preferably, two lugs with holes are

provided for accepting securing members for securing the assembly to the file cover.

The lugs may have been cut out of the base plate and bent laterally away from

the base plate.

In another embodiment of the invention, the securing means includes a number

of tabs extending from at least one side of the fastener base plate, the tabs being

extendable through the file cover and being deformable, in use, to secure the base

plate to the file cover. In yet another embodiment of the invention, the securing means includes at

least one securing hole in the fastener base plate for receiving a securing member to

secure the fastener base plate to the file cover. The compressor bar may then have

apertures aligned with the or each securing hole to permit insertion of the securing

member into its securing hole, through the appropriate aperture, when the fastener

assembly is in the assembled configuration.

The fastener base plate and the compressor bar may each have a registering central hole extending therethrough.

According to a second aspect of the invention, there is provided a transfer

mechanism component which includes

an elongate transfer base plate having an upper face and a lower face;

an integral transfer member having a base portion pivotally mounted to the

transfer base plate, a pair of substantially parallel limbs and two intermediate portions

between the base portion and the limbs, with a distance between the limbs being

greater than the length of the base portion.

According to a third aspect of the invention, there is provided a transfer

mechanism component which includes

an elongate transfer base plate having an upper face and a lower face; an integral transfer member having a base portion pivotally mounted to the

transfer base plate and a pair of substantially parallel limbs, with the limbs having free ends and kink formations near their free ends.

Preferably, the transfer member is pivotally mounted to the transfer base plate

at its base portion by means of at least one pivot mounting member.

The transfer base plate may include a central hole.

Preferably, the transfer mechanism includes a transfer mechanism securing

means for securing the transfer base plate to the file cover. The transfer mechanism

securing means may be substantially similar to the securing means for securing the

fastener assembly to the file cover.

According to a fourth aspect of the invention there is provided a fastener

arrangement for an accessible file, which arrangement includes

a fastener assembly as described above; and

a transfer mechanism component as described above.

According to a fifth aspect of the invention there is provided an accessible file

which includes a file cover; and

a transfer mechanism component as described above, with the fastener

assembly and the transfer mechanism component being secured to the file cover.

According to a sixth aspect of the invention, there is provided a method of

manufacturing an accessible file, which includes the steps of

providing a fastener assembly and a transfer mechanism component as

described above;

positioning the fastener assembly and the transfer mechanism component on

a file cover; and

0 securing the fastener assembly and the transfer mechanism component to the

file cover by means of their respective securing means.

According to a seventh aspect of the invention, there is provided an apparatus for manufacturing accessible files, which includes

5 a first magazine for holding a plurality of fastener assemblies for an accessible

file as described above;

a second magazine for holding a plurality of transfer mechanism components for

an accessible file as described above;

a first securing mechanism for securing the fastener assemblies to file cover;

0 and a second securing mechanism for securing the transfer mechanism components

to the file covers.

The apparatus may include a first positioning means for removing a fastener

assembly from the first magazine and moving it into position relative to the first

securing mechanism and the file cover to which it is to be secured.

Similarly, the apparatus may include a second positioning means for removing

a transfer mechanism component from the second magazine and moving it into

position relative to the second securing mechanism and the file cover to which it is to

be secured.

The apparatus may include a file cover supply means which supplies file covers

to a securing station at which the securing mechanisms and the magazines are

located. The supply means may be arranged to supply cut and creased sections of

board which comprise the file covers. The apparatus may include a cutting means for

cutting sections of board from a roll of board, and a creasing means for creasing the

sections of board to form the file covers.

The apparatus may also include a transport means for transporting the covers.

The covers may be transported in a transport direction with a crease of the covers parallel thereto. The magazines and securing mechanisms may be located on either

side of the crease and be oriented to be parallel thereto.

Several embodiments of this invention and an apparatus for securing a fastener

assembly according to the invention are now described in more detail with reference

to the accompanying drawings, in which:

Figure 1 is an isometric view of a first embodiment of a fastener assembly

for an accessible file according to the invention;

Figure 2 is a partly sectioned side view of the assembly of Figure 1 shown

secured to a file cover;

Figure 2a is a top view of an alternative configuration for a base plate according to the invention.

Figure 3 is an isometric view of a second embodiment of a fastener assembly

for an accessible file according to the invention;

Figure 4 is a partly sectioned, exploded side view of the assembly of Figure 3 shown secured to a file cover; Figure 5 is an isometric view of a third embodiment of a fastener assembly for an accessible file according to the invention;

Figure 6 is a partly sectioned, exploded side view of the assembly of Figure 5 shown secured to a file cover;

Figure 7 is an isometric view of a fourth embodiment of a fastener assembly for

an accessible file according to the invention;

Figure 8 is a partly sectioned side view of the assembly of Figure 7 shown secured to a file cover, taken along line VIII-VIII;

Figure 9 is an isometric view of a fifth embodiment of a fastener assembly for

an accessible file according to the invention;

Figure 10 is a sectioned side view of the assembly of Figure 9 shown secured

to a file cover, taken at line X-X;

Figure 1 1 is a schematic side view of a transfer mechanism according to the

invention; Figure 1 2 is a schematic, partly sectioned side view of apparatus for

manufacturing accessible files according to the invention; and

Figure 1 3 is a schematic, partly sectioned front view of a securing station of the

apparatus of Figure 1 2, taken at line XIII-XIII.

Referring now to Figures 1 and 2, a fastener assembly 1 0 for an accessible file

according to the invention is shown to comprise a fastener base plate 1 2 defining an

upper face 14 and a lower face 1 6. The base plate 1 2 has securing means in the form

of a plurality of deformable securing formations, in this instance lugs 1 8, extending

from the lower face 1 6. The base plate 1 2 also has two flexible prongs 20 extending

from the upper face 14. A compressor bar 22 having two holes in the form of

elongate slots 24 locates on the base plate 12 as shown, with the prongs 20

extending through the slots 24. A central hole 1 2.1 extends through the base plate

1 2 and the compressor bar 22. The compressor bar 22 includes two locking members

26 which retain the flexible prongs 20 in a fastened position wherein they extend

laterally and are substantially parallel to the base plate 1 2, as shown in the drawings.

Alternatively, securing lugs 41 may be provided in a base plate 33 (see Figure

2a) the lugs 41 extending parallel to the base plate 33 and in a position directly in line

with the slots 24 in the compressor bar 34. With this configuration, an assembly die (not shown) is able to access the lugs 41 through the slots 24 for securing the lugs

41 to the file cover 28.

In use, the assembly 10, with the base plate 1 2 and the compressor bar 22

assembled together, is placed on a file cover 28 and the lugs 1 8 are forced through

the cover 28 (or inserted through pre-punched slots, not shown, in the file cover) and

bent laterally away from the base plate 1 2 as shown in Figure 2 to secure the

assembly 1 0 to the file cover 28. A strip of covering material 29 is adhesively applied

over the lugs 1 8. The lugs 1 8 are domed (not shown) to project convexly outwardly

when they have been folded over, and are covered by a strip of covering material 29.

Referring now to Figures 3 and 4, a fastener assembly 30 for an accessible file

according to the invention is shown to comprise a fastener base plate 32 and a

compressor bar 34, retained in position by means of flexible prongs 36 and locking

members 38 in the same fashion as the assembly of Figures 1 and 2.

In this embodiment, however, securing formations 40, comprising laterally

extending lugs with holes 42 therethrough are provided. A central hole 32.1 is

provided in the base plate 32.

In use, the assembly 30, again in an assembled configuration, is placed on a file cover 28 and is secured thereto by means of rivets 44 which are forced through the

material of the cover 28 and the holes 42 in the securing formations 40 to secure the assembly 30 to the cover 28.

5

Referring now to Figures 5 and 6, a fastener assembly 50 for an accessible file

according to the invention is shown to comprise a fastener base plate 52 and a

compressor bar 54, retained in position by means of flexible prongs 56 and locking

members 58 in the same fashion as the assemblies of Figures 1 to 4.

0

This embodiment also includes securing formations 60 in the form of

laterally extending lugs with holes 62 through them. The only difference between this

embodiment and the embodiment of Figures 3 and 4 is that the securing formation

lugs are cut out from the base plate 52 and bent laterally away therefrom to extend

5 from the sides of the base plate 52, leaving cavities 63 in the base plate 52. In this

embodiment, the base plate is also provided with a central hole 52.1 .

In use, the assembly 50, again in an assembled configuration, is secured to a

file cover 28 in the same way as the embodiment of Figures 3 and 4, by placing the

0 assembly 50 on the file cover 28 and securing it thereto by means of rivets 44 which

are forced through the material of the cover 28 and the holes 62 in the securing

formations 60 to secure the assembly 50 to the cover 28. Referring now to Figures 7 and 8, a fastener assembly 1 30 for an accessible file

according to the invention is shown to comprise a fastener base plate 1 42 and a

compressor bar 1 44, retained in position by means of flexible prongs 1 46 and locking

members 148 in the same fashion as the assemblies of Figures 1 to 6. The base plate

142 and the compressor bar 144 are each provided with a hole, the holes being

aligned to define a central hole 142.1 of the assembly 140.

In this embodiment, however, the securing means include a pair of holes 142.2

in the base plate 142. The holes 1 42.2 are dimensioned such that they are in register

with the slots 24 in the compressor bar 1 44, the slots 24 having a width which is

larger than a diameter of the holes 142.2.

In use, the assembly 140, again in an assembled configuration, is placed on a

file cover 28 and is secured thereto by means of rivets 44 which are forced through

the material of the cover 28 and the holes 142.2 to secure the assembly 140 to the

cover 28. The dimensions of the slots 24 are such that, even if the rivets 44 have

been passed through the holes 1 42.2 and deformed while the compressor bar 144

abutted the base plate 142, the compressor bar 144 is still displaceable away from the

base plate 142, and can be brought into abutment with it without contacting the rivets

44. Referring now to Figures 9 and 10, a fastener assembly 1 50 for an accessible

file according to the invention is shown to comprise a fastener base plate 1 52 and a

compressor bar 1 54, retained in position by means of flexible prongs 1 56 and locking

members 1 58 in the same fashion as the assemblies of Figures 1 to 8. The base plate

1 52 and the compressor bar 1 54 are each provided with a hole, the holes being

aligned to define a central hole 1 52.1 of the assembly 1 40.

In this embodiment, however, the securing means include a number of securing

formations in the form of a number of symmetrically spaced tabs 1 55 which extend

from opposed sides 1 57 of the base plate 1 52. The tabs 1 55 have been integrally

formed with the base plate 1 52.

In use, the tabs 1 55 are deformed through 90° such that they extend

downwardly from the sides 1 57 of the base plate 1 52. The assembly 10, again in an

assembled configuration, is positioned above a file cover 28 such that each tab 1 55

is aligned with a complementary slot (not shown) which has been punched in the file

cover 28 for receiving the tabs 1 55. The assembly 10 is then brought into contact

with the file cover 28 the tabs 1 55 are being inserted into their corresponding slots

such that a portion of each tab 1 55 protrudes from the file cover 28. The tabs 1 55

are deformed away from the assembly 10 to secure the base plate 1 52 to the file

cover 28, the tabs 1 55 being substantially parallel to the base plate 1 52, as shown in Figure 10.

0 In Figure 1 1 , a transfer mechanism component 70 is shown to comprise a

transfer base plate 72 having an upper face 74 and a lower face 76. The transfer

mechanism component 70 includes a transfer mechanism securing means in the form

of two fastening members, in this instance lugs 78, which extend downwardly from

the lower face 76 of the transfer base plate 72 as shown. A transfer member,

5 generally indicated by reference numeral 80 is shown to comprise a base portion 82,

two substantially parallel limbs 84 and two intermediate portions 86, each formed

such that the distance between the limbs 84 is greater than the length of the base

portion 82. The limbs 84 each includes a kink formation 85 close to their free ends to

limit movement of the prongs 20 of the fastener assembly 1 0 thereon, in use, and to

0 improve grip between the limbs and the prongs.

The transfer base plate 72 includes a central hole 88. The limb member 80 is

mounted to the transfer base plate by pivotal mounting means in the form of two pivot

mounting members 90 which allows the transfer member 80 to move between an

5 upright position as shown in the drawing and a flat position wherein it lies in a plane

which is substantially parallel to a plane defined by the transfer base plate 72.

The base portion 82 of the transfer member 80 includes a kink formation 82.1 so that when the transfer member 80 is in its flat position, the base portion does not

cover or obstruct the central hole 88.

In use, the transfer mechanism component is secured to a file cover (not shown)

by forcing the lugs 78 through the cover and bending them over against the cover (or

by inserting the lugs 78 through pre-punched slots, not shown, in the file cover 28) .

The transfer mechanism component 70 and the fastener assembly 10 (shown

in Figure 1 ) together form a transfer arrangement for an accessible file. It will be

appreciated that each of the embodiments of a fastener assembly described with

reference to Figures 3 to 10 may be provided with a transfer mechanism component

which has a transfer mechanism securing means which is substantially similar to the

securing means of that fastener assembly. This enables the transfer mechanism

components and the fastener assemblies to be secured to a file cover by a single, or

similar, securing apparatus.

In Figure 12, apparatus 1 00 for manufacturing accessible files according to the

invention is shown. The apparatus 100 includes a feed roll of file cover board 1 02

located on a spindle 104. In use, the file cover board 1 02 is fed through cutting means

in the form of two cutting rollers 106 which cut the board 102 into sections to form

file covers 28 to size from the roll of file cover board 102. The covers 28 are conveyed by means of a transport means in the form of a double, parallel conveyor

belt arrangement 1 08 through creasing means in the form of two creasing rolls 1 10 which form centre creases in the covers 28.

5

After the creasing operation has been completed, the covers 28 are conveyed

on the belt arrangement 108 to a punching and embossing station 1 1 2, at which point

the belt arrangement 108 stops for purposes of effecting a punching and embossing

operation. Station 1 1 2 includes a male punching and embossing die 1 1 6 and a female

0 punching and embossing die 1 1 8. A locator device 1 20 locates the file covers 28 in

position under the station 82 until the operation is complete. Thereafter, the locator

device 1 20 moves downwardly in direction A to allow the file cover to pass. The belt

arrangement 108 conveys the file cover to a securing station 1 22.

5 Referring now to Figures 1 2 and 1 3, the cut, punched and embossed covers 28

are positioned under securing station 1 22 by means of a locator device 1 21 . The

securing station includes a first magazine 1 24 for holding a plurality of fastener

assemblies such as the fastener assemblies 1 0 described with reference to Figures 1

and 2 and a second magazine 1 26 for holding a plurality of transfer mechanism

0 components 70. The central holes 1 2.1 and 88 of the fastener assemblies 10 and

transfer mechanism components 70 are accepted over guide pins (not shown) in the

magazines 1 28 and 1 30 to align the assemblies and mechanism components in the magazines.

A fastener assembly securing means 1 28 is located adjacent the magazine 1 24

and a transfer mechanism component securing means 1 30 is located adjacent the

magazine 1 26 as shown in Figure 1 3.

A first positioning means in the form of a first feeder device 1 32 feeds the

fastener assemblies 1 0 in direction A one by one from the bottom of the magazine

1 24 onto the file cover 28 and under the securing means 1 28, where it is secured by

the securing means 1 28 to the file cover 28. Simultaneously, a second positioning

means in the form of a second feeder device 1 34 feeds the transfer mechanism

components 70 in direction B from the bottom of the magazine 1 26 onto the file cover

28, where it is secured to the file cover 28 by the securing means 78.

From the securing station 1 22, the accessible files are conveyed to a folding

device 1 36 where the files are folded.

With the invention as described with reference to the drawings, the applicant

has found that the number of components required by a manufacturer of accessible

files is reduced to 2 separate components, being the file fastener assembly and the

transfer mechanism component, which can easily and conveniently be secured to a file cover by means of the apparatus of the invention. This reduces the number of

components, reduces the steps in the manufacturing process and permits of automated assembly with a resultant saving of time and costs.

The configuration of the transfer mechanism component 70 as described with

reference to Figure 1 1 furthermore reduces the length of the transfer base plate 72 with a resultant saving in costs.

The applicant believes that a further advantage of the arrangement as described

with reference to the drawings lies therein that the lugs 1 8 and 78 of the fastener

assembly and transfer mechanism component respectively can be assembled

simultaneously on an assembly machine, with a further saving in costs.

Claims

CLAIMS: 90

1 . A fastener assembly for an accessible file, which fastener assembly

includes a fastener base plate defining an upper face and a lower face;

95 at least one prong extending from the upper face of the fastener base plate;

a compressor bar having at least one hole therethrough, the or each prong

extending through the hole or holes in the compressor bar and capable of being

plate; and 00 a securing means for securing the fastener base plate to a file cover, the

cover in an assembled configuration together with the compressor bar.

2. A fastener assembly as claimed in claim 1 wherein the prongs are two

05 resiliently flexible elongate springs extending through two complementary holes in the

compressor bar, and the assembly includes at least one locking member for locking the

prongs in their fastened positions.

3. A fastener assembly as claimed in claim 1 or claim 2 wherein the securing

10 means includes securing formations extending from the fastener base plate.

4. A fastener assembly as claimed in claim 3 wherein the securing

formations are lugs which are extendable through the file cover and are folded over, in use, to secure the fastener base plate to the file cover.

5. A fastener assembly as claimed in claim 4 wherein the lugs are domed

to project convexly outwardly when they have been folded over.

6. A fastener assembly as claimed in claim 3 wherein the securing

formations comprise at least one laterally projecting lug with a hole through it for

accepting a securing member to secure the assembly to the file cover.

7. A fastener assembly as claimed in claim 6 wherein each lug has been cut

out of the fastener base plate and bent laterally away therefrom.

8. A fastener assembly as claimed in claim 3 wherein the securing

formations comprise a number of tabs extending from at least one side of the fastener

base plate, the tabs being extendable through the file cover and are deformable, in

use, to secure the base plate to the file cover.

9. A fastener assembly as claimed in claim 1 or claim 2 wherein the securing

means includes at least one securing hole in the fastener base plate for receiving a securing member to secure the fastener base plate to the file cover.

5

1 0. A fastener assembly as claimed in claim 9 wherein the compressor bar

has apertures aligned with the or each securing hole to permit insertion of the securing

member into the securing hole, through the aperture, when the fastener assembly is

in the assembled configuration.

0

1 1 . A fastener assembly as claimed in any one of the preceding claims

wherein the fastener base plate and the compressor bar each has a central hole

extending therethrough, the central holes being aligned when the assembly is in the

assembled configuration.

5

1 2. A transfer mechanism component which includes

an elongate transfer base plate having an upper face and a lower face;

an integral transfer member having a base portion pivotally mounted to the

0 between the base portion and the limbs, with a distance between the limbs being

greater than the length of the base portion.

1 3. A transfer mechanism component which includes

an elongate transfer base plate having an upper face and a lower face; 55 an integral transfer member having a base portion pivotally mounted to the

60 14. A transfer mechanism component as claimed in claim 1 2 or 1 3, wherein

the transfer base plate has a central hole.

1 5. A transfer mechanism component as claimed in any one of claims 1 2 to

14, which includes a transfer mechanism securing means for securing the transfer

65 base plate to the file cover.

1 6. A fastener arrangement for an accessible file, which arrangement includes

a fastener assembly as claimed in any one of claims 1 to 1 1 ; and

a transfer mechanism component as claimed in any one of claims 1 2 to 1 5.

70

1 7. An accessible file which includes

a file cover;

a fastener arrangement as claimed in any one of claims 1 to 1 1 secured to the

file cover; and

75 a transfer mechanism component as claimed in any one of claims 1 2 to 1 5 also

secured to the file cover.

1 8. A method of manufacturing an accessible file, which includes the steps

of providing a fastener assembly as claimed in any one of claims 1 to 1 1 and a

transfer mechanism component as claimed in any one of claims 1 2 to 1 5;

positioning the fastener assembly and the transfer mechanism component on

a file cover; and

securing the fastener assembly and the transfer mechanism component to the

file cover.

1 9. An apparatus for manufacturing accessible files, which includes

a first magazine for holding a plurality of fastener assemblies for an accessible

file as claimed in any one of claims 1 to 1 1 ;

a second magazine for holding a plurality of transfer mechanism components as

claimed in any one of claims 1 2 to 1 5;

a first securing mechanism for securing the fastener assemblies to file covers;

and

a second securing mechanism for securing the transfer mechanism components

to the file covers.

20. An apparatus for manufacturing accessible files as claimed in claim 1 9

which includes a first positioning means for removing a fastener assembly from the 00 first magazine and moving it into position relative to the first securing mechanism and

the file cover to which it is to be secured.

21 . An apparatus for manufacturing accessible files as claimed in claim 1 9

or 20 which includes a second positioning means for removing a transfer mechanism

05 component from the second magazine and moving it into position relative to the

second securing mechanism and the file cover to which it is to be secured.

22. An apparatus for manufacturing accessible files as claimed in any one of

claims 1 9 to 21 , which includes a file cover supply means for supplying file covers to

1 0 a securing station at which the securing mechanisms and the magazines are located.

23. An apparatus for manufacturing accessible files as claimed in claim 22

wherein the supply means supplies cut sections of board having a crease, which

comprise the file covers.

1 5

24. An apparatus for manufacturing accessible files as claimed in claim 23,

wherein the supply means includes a cutting means for cutting sections of board from

a roll of board, and a creasing means for creasing the sections of board to form the

file covers.

20

25. An apparatus for manufacturing accessible files as claimed in claim 23

or 24, which includes a transport means for transporting the covers in a transport direction with a crease of the covers parallel thereto.

25

26. An apparatus for manufacturing accessible files as claimed in claim 23

or 24, wherein the magazines and securing mechanisms are located, in use, on either

side of the crease.

30 27. A fastener assembly for an accessible file, substantially as herein

described and illustrated.

28. A transfer mechanism component for an accessible file, substantially as

herein described and illustrated.

35

29. An accessible file, substantially as herein described and illustrated.

30. A method of manufacturing an accessible file, substantially as herein

described and illustrated.

40

31 . An apparatus for manufacturing accessible files, substantially as herein

described and illustrated.