EP1200038A1 - Siloxane containing macromonomers and dental composites thereof - Google Patents

Siloxane containing macromonomers and dental composites thereof

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Publication number
EP1200038A1
EP1200038A1 EP00950725A EP00950725A EP1200038A1 EP 1200038 A1 EP1200038 A1 EP 1200038A1 EP 00950725 A EP00950725 A EP 00950725A EP 00950725 A EP00950725 A EP 00950725A EP 1200038 A1 EP1200038 A1 EP 1200038A1
Authority
EP
European Patent Office
Prior art keywords
substituted
unsubstituted
macromonomer
group
macromonomers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00950725A
Other languages
German (de)
French (fr)
Inventor
Joachim E. Klee
Uwe Walz
Jürgen Fiedler
Rolf Mülhaupt
Holger Frey
Ekkehardt MÜH
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dentsply Sirona Inc
Original Assignee
Dentsply International Inc
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Filing date
Publication date
Application filed by Dentsply International Inc filed Critical Dentsply International Inc
Publication of EP1200038A1 publication Critical patent/EP1200038A1/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • C07F7/1804Compounds having Si-O-C linkages
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/884Preparations for artificial teeth, for filling teeth or for capping teeth comprising natural or synthetic resins
    • A61K6/891Compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • A61K6/896Polyorganosilicon compounds

Definitions

  • volumetric shrinkage is influenced by two different effects firstly, during polymerization the van der Waals distance of the monomers are replaced by covalent bonds and secondly, the packing density of the polymers increases in comparison to that of the monomers There are several possibilities to reduce the volumetric shrinkage
  • An aim of the invention was to reduce shrinkage by partial or complete replacement of low-molecular polymenzable monomers by the novel siloxane comprising macromonomers.
  • the invention concerns macromonomers of a molecular weight of at least M 500 g/mol containing at least one siloxane group that are described by the following generally formula wherein
  • A is a polymenzable moiety, preferably an olefinic double bond, most preferably acrylate or methacrylate
  • R is an C, to C 18 oxyalkyl, a C 5 to C 18 oxycycloalkyl or a C 5 to C 15 oxyaryiene
  • C, to C 18 alkyl, a C 5 to C 18 cycloalkyl or a C 5 to C 15 arylor heteroaryl X is N or a substituted or unsubstituted C, to C 18 alkylene, a C, to C 18 oxyalkylene or C, to C 18 carboxyalkylene Y is an C 1 to C 18 alkylene, C-, to C 18 oxyalkylene or an urethane -O-CO-NH- linking moiety
  • Z is an d to C 18 alkylene, a C 5 to C 18 cycloalkylene or a C 5 to C 15 arylene or heteroarylene, n is an integer.
  • the dental/medical composite is usable as a dental restorative material for filling and restoring teeth, making inlays and onlays, as core buildup materials, for artificial teeth, for sealing and coating materials, usable as temporary crown and bridge material
  • R is a residue derived from a diepoxide, notably a residue of the following formula
  • X is C(CH 3 ) 2 , -CH 2 -, -0-, -S-, -CO-, -S0 2 -
  • R denotes hydrogen or a substituted or unsubstituted C, to C 18 alkyl, C 5 to C 18 substituted or unsubstituted cycloalkyl, substituted or unsubstituted C 5 to C 18 aryl or heteroaryl,
  • R 2 is a difunctional substituted or unsubstituted C, to C 18 alkylene, C 2 to C 12 alkenyl, C 5 to C 18 substituted or unsubstituted cycloalkylene, C 5 to C 18 arylene or heteroarylene,
  • R 3 denotes a substituted or unsubstituted C to C 18 alkyl, C 2 to C 12 alkenyl, C 5 to C 18 substituted or unsubstituted cycloalkyl, C 6 to C 12 aryl or C 7 to C 12 aralkyl, or a siloxane moiety I, II or III
  • R 5 is a difunctional substituted or unsubstituted C, to C 18 alkylene, C 2 to C, 2 alkenyl, C 5 to C 18 substituted or unsubstituted cycloalkylene, C 5 to C 18 arylene or heteroaryiene, preferably CH 2 CH 2 CH 2 ,
  • R 6 denotes a substituted or unsubstituted C, to C 18 alkyl, C 2 to C 12 alkenyl, substituted or unsubstituted C, to C 18 alkylenoxy, C 5 to C 18 substituted or unsubstituted cycloalkyl, C 6 to C 12 aryl or C 7 to C 12 aralkyl,
  • R 4 is a substituted or unsubstituted C 6 to C 12 arylene, such as wherein X is C(CH 3 ) 2 , -CH 2 -, -0-, -S-, -CO-, -S0 2 -,
  • M is a siloxane moiety I, II or III or it is a protection groups forhydroxylic moieties such as an ether, an ester or an urethane group,
  • A is an ether, an ester or an urethane linking group
  • R 5 is a difunctional substituted or unsubstituted C, to C 18 alkylene, C 2 to C 12 alkenyl, C 5 to C 18 substituted or unsubstituted cycloalkylene, C 5 to C 18 arylene or heteroaryiene,
  • R 6 denotes a substituted or unsubstituted C, to C 18 alkyl, C 2 to C 12 alkenyl, substituted or unsubstituted C, to C 18 alkylenoxy, C 5 to C 18 substituted or unsubstituted cycloalkyl, C 6 to C 12 aryl or C 7 to C 12 aralkylene, and n is an integer
  • macromonomers 1 to 3 and 6 to 8 are synthesized in presence of catalysts in substance or in solvents such as THF, toluene, tnethyleneglycole bismethacrylate at temperatures between 60 and 100°C
  • a dental/medical composition comprise a macromonomer that is characterized by the following formulas:
  • the polymerizable monomer of the dental/medical compositions is a mono- and polyfunctional (meth)-acrylate, such as a polyalkylenoxide di- and poly-(meth)acryiate, an urethane di- and poly(meth) acrylate, a vinyl-, vinylen- or vinyliden-, acrylate- or methacrylate; preferably were used diethyleneglycol dimethacrylate, thethyleneglycol dimethacrylate, 3,(4), 8,(9)- dimethacryloyloxymethyltricyclodecane, dioxolan bismethacrylate, glycerol trimethacrylate, furfuryl methacrylate in a content of 5 to 80 wt-%.
  • Dental/medical compositions contains a polymerization initiator is a thermal initiator, a redox-initiator or a photo initiator
  • a dental/medical composition contains a filler that preferably is an inorganic filler and/or an organic filler in an amount of 20 to 85 % (w/w)
  • a dental/medical composition contains a stabilizer, that preferably is a radical absorbing monomer such as hydrochinon monomethylether, hydrochinon dimethylether, BHT, phenothiazine
  • a second polymerization reaction occurs using an organic or inorganic acid as a catalyst
  • organic acids p-toluene sulfonic acid and ascorbic acid are used
  • the preferred inorganic acids are sulfunc acid or phosphoric acid or organic derivatives of them
  • pentaerythrol t ⁇ acrylate monophosphate and dipentaerythol pentaacrylate monophosphate are used
  • the macromonomers are usable for filler surface mod ⁇ f ⁇ cat ⁇ on[CW6]
  • the surface modification of the glass is carried out in an organic solvent such as acetone, THF or toluene or in the absence of any solvents
  • the surface modification is catalyzed by amines such as primary amines, primary tertiary amines primary secondary amines, secondary amines or tertiary amines or mixtures thereof
  • amines such as primary amines, primary tertiary amines primary secondary amines, secondary amines or tertiary amines or mixtures thereof
  • amines such as primary amines, primary tertiary amines primary secondary amines, secondary amines or tertiary amines or mixtures thereof
  • 2-am ⁇ noethyl aminopropyl tnethoxysilane or triethyiamine are used
  • the new macromonomers are useable as precursors for siloxane condensation products, too These condensation products containing siloxane linkages and active polymerizable moieties are usable as monomers for dental materials Furthermore, the new hybrid monomers are usable as precursor for the preparation of nanoparticles containing active polymenzable moieties
  • the invented ⁇ , ⁇ -methacrylate terminated macromonomers 1 to 9 - 15 or the obtained gels can polymerized using photochemical and radical initiated polymerization
  • the obtained networks show good mechanical properties, a good adhesion to surfaces of metals, glass and ceramics Furthermore they show a relative low water absorption.
  • Advantageously is the relative low shrinkage during the polymerization.
  • Modified inorganic glass filler (3.0 %):
  • an barium alumo silicate glass having a particle size of 0.9 - 1.5 ⁇ m is dispersed in 250 ml of acetone.
  • 1.5 g of the adduct of 3- aminopropyl-methyl-diethoxysiiane/EGAMA is added, 2.0 g of diethylamine and 1.0 g of water are added to the dispersion.
  • the dispersion is stirred at 60° for 6 h.
  • the solvent is evaporated.
  • the remaining solid is stored at 1 15° for 15 - 18 h under reduced pressure (20 mbar) and sieved through a 220 ⁇ m sieve.
  • the obtained modified glass filler is used in dental/medical composite.
  • the obtained resin is used directly for the preparation of a dental/medical composite.
  • 240 g activated resin as described above are mixed with 760 g of modified inorganic glass filler as described above by the use of an planetary mixer under exclusion of daylight
  • the glass is successively added in five steps of 400 g, 150 g, 100, 50 g and 50 g
  • After getting a homogeneous paste the mixture is evaporated at a pressure of 180 - 220 mbar.
  • For conditioning the paste is stored under exclusion of daylight for additional 24 h at 40°C.
  • Dental/medical composites obtained according the method described above were tested on their mechanical properties on a standard testing machine (Zwick Z 010) The compressive strength was measured according to the ISO standard 9917, 1991 (dental water based cements), the flexural strength was measured according to ISO 4049, 1988 (dental composite materials)
  • the consistency of the composites were measured as following: To portion 0,5 ml of the composite it is filled into a cylindrical hole of a diameter of 0,7 ml and a height of 1 ,3 mm The composite is dosed on a surface of a polyetherketone foil and load with a weight of 575 g over a period of 30 sec Afterwards the diameter of the obtained composite circle is measured in mm and noted as the consistency of the material
  • the volumetric shrinkage is measured in two different ways According to the Archimedes method by measuring the change of the density as a result of the polymerization reaction and by measuring the linear dimensional change after the polymerization The linear dimensional change was afterwards calculated to a volumetric shrinkage (ZH-method). All results are shown in the table below
  • the composite shows a compressive strength of 291.3 MPa a flexural strength of 53 MPa and an E-modulus of 3830 MPa.
  • the volumetric shrinkage is 1.79 % at an degree of conversion of 0.86 (measured by using of DSC).

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Organic Chemistry (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Plastic & Reconstructive Surgery (AREA)
  • Dental Preparations (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The invention concerns macromonomers of a molecular weight of at least M ≥ 500 g/mol containing siloxane groups. The macromonomers are usable as polymerizable monomers in a dental/medical composite comprising further at least a polymerizable monomer, an organic or inorganic acid or an acidic monomer, a stabilizer, an iniator, pigments and an organic or inorganic filler. The dental/medical composite is usable as a dental restorative material for filling and restoring teeth, making inlays and onlays, for artificial teeth, for sealing and surface modification materials, usable as temporary crown and bridge material. Furthermore, the macromonomers are usable for filler surface modification, as precursors for siloxane condensation products or as precursor for preparation of nanoparticles containing active polymerizable moieties.

Description

SILOXANE CONTAINING MACROMONOMERS AND DENTAL COMPOSITES THEREOF
Technical background
In the last decade dental restorative materials, especially dental composites, becomes a high interest Manly the aesthetic quality of the filling material should be improved in comparison to amalgam and a possible toxicological risking should be avoided
Presently, commercial dental composites exhibit outstanding mechanical properties, such as compressive strengths ranging from 300 to 500 MPa and flexural strengths ranging from 130 to 170 MPa Furthermore, over the past years they have been improved with respect to abrasion resistance, marginal integrity, fatigue behavior and their optical properties Nevertheless, a volumetric shrinkage of about 2 5 to 4 0% takes place during the polymerization of these composites This shrinkage may lead to marginal gap formation, microfractures in the material and sometimes enamel edge cracks Secondary caries may arise as a result of these defects Therefore an important objective is to develop new composite materials that exhibit reduced volumetric shrinkage without sacrificing other beneficial properties
The volumetric shrinkage is influenced by two different effects firstly, during polymerization the van der Waals distance of the monomers are replaced by covalent bonds and secondly, the packing density of the polymers increases in comparison to that of the monomers There are several possibilities to reduce the volumetric shrinkage
In order to reduce volumetric shrinkage and improve mechanical properties materials that comprises polymenzable moieties and additionally siloxane groups were proposed in the past years Organosiloxanes described by prior art are mono (meth)acrylates having one siloxane moiety (US 5192815), polyfunctional compounds as well as the so-called ORMOCER® materials (DE 3903407, DE 4133494) Due to the relatively high viscosity of these materials they are only usable in combination with reactive diluents It is well-known that low-molecular methacrylates are less or non biocompatibility and have a relatively high volumetric shrinkage
An aim of the invention was to reduce shrinkage by partial or complete replacement of low-molecular polymenzable monomers by the novel siloxane comprising macromonomers.
Description of the invention
The invention concerns macromonomers of a molecular weight of at least M 500 g/mol containing at least one siloxane group that are described by the following generally formula wherein
A is a polymenzable moiety, preferably an olefinic double bond, most preferably acrylate or methacrylate, R is an C, to C 18 oxyalkyl, a C5 to C18 oxycycloalkyl or a C5 to C15 oxyaryiene,
C, to C18 alkyl, a C5 to C18 cycloalkyl or a C5 to C15 arylor heteroaryl X is N or a substituted or unsubstituted C, to C 18 alkylene, a C, to C 18 oxyalkylene or C, to C18 carboxyalkylene Y is an C1 to C18 alkylene, C-, to C18 oxyalkylene or an urethane -O-CO-NH- linking moiety Z is an d to C18 alkylene, a C5 to C18 cycloalkylene or a C5 to C15 arylene or heteroarylene, n is an integer.
The dental/medical composite is usable as a dental restorative material for filling and restoring teeth, making inlays and onlays, as core buildup materials, for artificial teeth, for sealing and coating materials, usable as temporary crown and bridge material
Examples of the used macromonomers containing alkoxysilyl groups are given in formulas 1 to 15 9
wherein
R is a residue derived from a diepoxide, notably a residue of the following formula
whereby X is C(CH3)2, -CH2-, -0-, -S-, -CO-, -S02-
R, denotes hydrogen or a substituted or unsubstituted C, to C18 alkyl, C5 to C18 substituted or unsubstituted cycloalkyl, substituted or unsubstituted C5 to C18 aryl or heteroaryl,
R2 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroarylene,
R3 denotes a substituted or unsubstituted C to C18 alkyl, C2 to C12alkenyl, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 aralkyl, or a siloxane moiety I, II or III
ORe R, -R5— Si-OR6 -R5— Si-ORβ -RR -Si-OR6 OR6 ORe Re
I III R5 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C,2 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroaryiene, preferably CH2CH2CH2,
R6 denotes a substituted or unsubstituted C, to C18 alkyl, C2 to C12 alkenyl, substituted or unsubstituted C, to C18 alkylenoxy, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 aralkyl,
R4 is a substituted or unsubstituted C6 to C12 arylene, such as wherein X is C(CH3)2, -CH2-, -0-, -S-, -CO-, -S02-,
M is a siloxane moiety I, II or III or it is a protection groups forhydroxylic moieties such as an ether, an ester or an urethane group,
OR6 Re R6
— A-R5— Sι-OR6 — A-R5— Sι-OR6 — A-R5— Sι-OR6
OR6 OR6 R6
IV V IV wherein A is an ether, an ester or an urethane linking group,
R5 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroaryiene,
R6 denotes a substituted or unsubstituted C, to C18 alkyl, C2 to C12 alkenyl, substituted or unsubstituted C, to C18 alkylenoxy, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 aralkylene, and n is an integer
Preferably macromonomers 1 to 3 and 6 to 8 are synthesized in presence of catalysts in substance or in solvents such as THF, toluene, tnethyleneglycole bismethacrylate at temperatures between 60 and 100°C
The reaction of macromonomers 4, 5 and 9 - 15 do not require catalysts and occur commonly at 20 to 80 °C Maromonomers usable in dental/medical compositions comprising at least a macromonomer containing alkylsilyl, alkoxysilyl-, arylsilyl and/or aryloxysilyl groups, a polymerizable monomer, an organic or inorganic acid or a monomer that has at least an acidic moiety, a stabilizer, an initiator, pigments and an organic and/or inorganic filler.
For example a dental/medical composition comprise a macromonomer that is characterized by the following formulas:
-Si
The polymerizable monomer of the dental/medical compositions is a mono- and polyfunctional (meth)-acrylate, such as a polyalkylenoxide di- and poly-(meth)acryiate, an urethane di- and poly(meth) acrylate, a vinyl-, vinylen- or vinyliden-, acrylate- or methacrylate; preferably were used diethyleneglycol dimethacrylate, thethyleneglycol dimethacrylate, 3,(4), 8,(9)- dimethacryloyloxymethyltricyclodecane, dioxolan bismethacrylate, glycerol trimethacrylate, furfuryl methacrylate in a content of 5 to 80 wt-%. Dental/medical compositions contains a polymerization initiator is a thermal initiator, a redox-initiator or a photo initiator
Furthermore, a dental/medical composition contains a filler that preferably is an inorganic filler and/or an organic filler in an amount of 20 to 85 % (w/w)
In order to avoid spontaneous polymerization a dental/medical composition contains a stabilizer, that preferably is a radical absorbing monomer such as hydrochinon monomethylether, hydrochinon dimethylether, BHT, phenothiazine
Due to the siloxane moieties in macromonomers a second polymerization reaction occurs using an organic or inorganic acid as a catalyst Preferably as organic acids p-toluene sulfonic acid and ascorbic acid are used The preferred inorganic acids are sulfunc acid or phosphoric acid or organic derivatives of them Most preferably pentaerythrol tπacrylate monophosphate and dipentaerythol pentaacrylate monophosphate are used
Furthermore, the macromonomers are usable for filler surface modιfιcatιon[CW6] When the macromonomers are used the surface modification of the glass is carried out in an organic solvent such as acetone, THF or toluene or in the absence of any solvents The surface modification is catalyzed by amines such as primary amines, primary tertiary amines primary secondary amines, secondary amines or tertiary amines or mixtures thereof Preferably, as catalyst aminopropy tπethoxysilane, 2-amιnoethyl aminopropyl tnethoxysilane or triethyiamine are used
The new macromonomers are useable as precursors for siloxane condensation products, too These condensation products containing siloxane linkages and active polymerizable moieties are usable as monomers for dental materials Furthermore, the new hybrid monomers are usable as precursor for the preparation of nanoparticles containing active polymenzable moieties
The invented α,ω-methacrylate terminated macromonomers 1 to 9 - 15 or the obtained gels can polymerized using photochemical and radical initiated polymerization The obtained networks show good mechanical properties, a good adhesion to surfaces of metals, glass and ceramics Furthermore they show a relative low water absorption. Advantageously is the relative low shrinkage during the polymerization.
Example 1
40.000 g (117.50 mmol) bis-[4-(2,3-epoxypropoxy)phenyl]propane, 52.023 g (235.00 mmol) 3-aminopropyl triethoxysilan, 33.408 g 2,3- (epoxypropoxy) methyl methacrylate and 0.126 g 2,6-di-tert.-butyl-p-cresol were reacted for four hours at 90°C. The obtained methacrylate terminated macromonomer is soluble in organic solvents such as chloroform, DMF and THF. In the IR-spectrum was observed no absorption of epoxide groups at 915 and 3050 cm 1. New absorption's was found at 1720 cm"1 (ester groups) and 3400 cm"1 (OH group).
Mn(vpo) = 1050 g/mol, Tg = 5.0 °C, η (23.C) = 50.4 Pa*s (C53H90016N2Si2), 1067.49 g/mol
Condensation of -Si(OC2Hg)3 groups
To 16.570 g (15.52 mmol) of macromonomer 4A-Si (n=1 ) dissolved in 80 ml THF were added 0.419 g (23.28 mmol) of water under stirring. The reaction mixture were stirred for additional 20 hours at ambient temperature. Then the solvent and ethanol were removed in vacuum and the condensation product was dried at 40 °C at 10 mbar.
Example 2
50.000 g (225.9 mmol) 3-aminopropyl triethoxy silan, 64.218 g (451.7 mmol) 2,3-(epoxypropoxy) methyl methacrylate and 0.1144 g 2,6-di-tert.- butyl-p-cresol were reacted for four hours at 90°C. The obtained methacrylate terminated macromonomer is soluble in organic solvents such as chloroform, DMF and THF. In the IR-spectrum was observed no absorption of epoxide groups at 915 and 3050 cm 1. New absorption's was found at 1720 cm"1 (ester groups) and 3400 cm"1 (OH group).
(C23H4309NSi), 505.68 g/mol; η (23.C) = 34 mPa*s
Condensation of -Si(OC2Hs)3 groups
To 19.260 g (38.09 mmol) of macromonomer 4A-SΪ (n=0) dissolved in 80 ml THF were added 1.029 g (57.13 mmol) of water under stirring. The reaction mixture were stirred for additional 20 hours at ambient temperature. Then the solvent and ethanol were removed in vacuum and the condensation product was dried at 40 °C at 8 mbar.
Example 3
A mixture of 50.000 g (0.247 mol) butanediole diglycidylether, 70.289 g (0.494 mol) 2,3-(epoxypropoxy) methyl methacrylate, 109.454 g (0.494 mol) 3-aminopropyltriethoxysilane and 0.230 g 2,6-di-tert.-butyl-p-cresol were reacted for 16 hours at 60°C Yield: 229.97 g (100 %)
To 93.052 g (0.100 mol) of the reaction product were added drop-wise under stirring and cooling 47.750 g (0.401 mol) phenylisocyanate and 0.141 g di-tert.-butylsulfide. Yield: 140.94 g (100 %)
In the IR spectrum of the modified macromonomer4B-Si absorption's at 3325 (NHCO), 1713 (CO), 1600 cm"1 (Ph) were found. Absorption's of OH groups at 3425 and NCO groups at 2272 cm 1 are completely missing.
Example 4
Synthesis of ethyleneglycolacrylatmethacrylat (EGAMA)
In a three-necked bottle equipped with a stirrer, a thermometer and a dropping funnel a mixture of 143.80 g (1 105 mol) of 2-hydroxyethyl methacrylate and 123.00 g (1 216 mol) oftπethylamine were dissolved in 800 ml of toluene. Under cooling (0 - 5 °C) 110 00 g (1 216 mol) of acryloyl chloride dissolved in 100 ml toluene were added during four hours. After standing over night, the precipitate was filtered off and washed twice with 20 ml of toluene Then the reaction mixture was extracted twice with 200 ml water, with 150 ml 1 n HCI and with 150 ml 1 n NaHC03 and dried over NaS04 Thereafter the toluene was distilled off at 32 mbar and 40 °C and 0.2035g BHT were added.
Yield: 156.71 g (77 % of th ), bp. 70°C/ 8 mbar, n^ = 1.4530 1H NMR (CDCy/ppm: 5.48 / 6.30 (1 ), 1.72 (3), 4.28 (5, 6), 5.73 (8), 6.03 (9) 13C NMR (CDCI3)/ppm: 126.0 (1 ), 135.8 (2), 17.6 (3), 165.6 (4), 62.2 (5, 6), 167.1 (7), 128.0 (8), 131.1 (9) Macromonomer 9-Si (n=0):
20.232 g (109.8 mmol) EGAMA, 12 158 g (54 9 mmol) aminopropyl tnethoxysilane and 0.032 g BHT were mixed homogeneously and stirred at room temperature for 12 hours C-zrH^NOnSi, 589.75 g/mol, m/z (FAB-MS) = 590
Condensation of -Sι(OC2H5)3 groups
To 12.000 g (11 57 mmol) of macromonomer 9-Sι dissolved in 50 ml THF were added 0.313 g (17 35 mmol) of water under stirring The reaction mixture were stirred for additional 20 hours at ambient temperature. Then the solvent and ethanol were removed in vacuum and the condensation product was dried at 40 °C at 8 mbar
Example 5 (Macromonomer 9-Sι, n=1 )
24.643 g (133 8 mmol) EGAMA and 0 062 g BHT were dissolved in 100 ml methanol To this mixture 25 600 g (133 8 mmol) aminopropyl tnethoxysilane were added at 0 - 5 °C and stirred for 2 hours Then the methanol was distilled off and the mixture was reacted for a further 24 hours at 23 °C C42H76N20162, 921 24 g/mol
Example 6 (Macromonomer 15-Sι)
26 777 g (145 4 mmol) EGAMA, 10 000 g (48 5 mmol) 2-amιnoethyl aminopropyl methyl dimethoxysilane and 0 037 g BHT were mixed homogeneously and stirred at room temperature for 12 hours
C35H58N2014Sι, 758 93 g/mol; m/z (FAB-MS) = 759, n2° = 1 4749, η (23.C) = 144 Pa*s.
Application Example 7 - Filler surface modification
1 3-amιnopropyl-rnethyl-dιethoxysιlane/EGAMA adduct
In a three-necked flask with a dropping funnel, dimroth cooler, CaCI2-dryιng tube, thermometer and magnetic stirrer 79.956 g (434 1 mmol) EGAMA and 0.121 g BHT are dissolved in 210 ml THF At a temperature of 0-5°C 41.530 g aminopropyl methyl-diethoxysilane in 25 ml THF are added by dropping over a period of 60 min. Afterwards the solution is stirred at room temperature for additional four hours. The solvent is evaporated under reduced pressure of 8 mmbar and a bath temperature of 40°C. The remaining mixture is stirred for additional 24 h at 23°C and 5 hours at 40°C. The addition product
APDES/EGAMA was characterized by FAB-MS m/z 560, n2° = 1.4600, η (23.C) = 40 mPa*s. C26H45NO10Si, 559.72 g/mol.
2. Modified inorganic glass filler (3.0 %):
50 g of an barium alumo silicate glass having a particle size of 0.9 - 1.5 μm is dispersed in 250 ml of acetone. 1.5 g of the adduct of 3- aminopropyl-methyl-diethoxysiiane/EGAMA is added, 2.0 g of diethylamine and 1.0 g of water are added to the dispersion. The dispersion is stirred at 60° for 6 h. The solvent is evaporated. For the silanation the remaining solid is stored at 1 15° for 15 - 18 h under reduced pressure (20 mbar) and sieved through a 220 μm sieve.
To control the success of the silanation a part of the silanated glass was stirred in acetone for 5 h. The solvent was filtered. The remaining glass was washed with acetone. The solutions were dried and the residue of non bonded silane on the glass was weighted.
20.2 % silane were found in the solution. The remaining 79.8 % were bond to the glass surface. Therefore the glass has a total silane content of 2.4 %
The obtained modified glass filler is used in dental/medical composite.
3. Dental/medical composite resin
28.900 g 2,2-Bis-[p-(2-hydroxy-3-methacryloyloxypropoxy)-phenyl]- propane (Bis-GMA), 31.225 g triethylene glycol dimethacrylate, 31.226 g ethoxylated bisphenol-A-dimethacrylate, 8.198 g hexamethylenediisocyanate, 0.330 g dibutyltindilaurate and 0.100 g BHT are mixed in a 250 ml beaker by stirring at 40°C.
The obtained resin is used directly for the preparation of a dental/medical composite. Activated resin
99.35 g resin as described above, 0.30 g camphor quinone and 0.35 DMABE are mixed in a 250 ml beaker by stirring at 40°C.
4 Dental/medical composite
240 g activated resin as described above are mixed with 760 g of modified inorganic glass filler as described above by the use of an planetary mixer under exclusion of daylight The glass is successively added in five steps of 400 g, 150 g, 100, 50 g and 50 g After getting a homogeneous paste the mixture is evaporated at a pressure of 180 - 220 mbar. For conditioning the paste is stored under exclusion of daylight for additional 24 h at 40°C.
5 Properties of dental/medical composites
Dental/medical composites obtained according the method described above were tested on their mechanical properties on a standard testing machine (Zwick Z 010) The compressive strength was measured according to the ISO standard 9917, 1991 (dental water based cements), the flexural strength was measured according to ISO 4049, 1988 (dental composite materials)
The consistency of the composites were measured as following: To portion 0,5 ml of the composite it is filled into a cylindrical hole of a diameter of 0,7 ml and a height of 1 ,3 mm The composite is dosed on a surface of a polyetherketone foil and load with a weight of 575 g over a period of 30 sec Afterwards the diameter of the obtained composite circle is measured in mm and noted as the consistency of the material
The volumetric shrinkage is measured in two different ways According to the Archimedes method by measuring the change of the density as a result of the polymerization reaction and by measuring the linear dimensional change after the polymerization The linear dimensional change was afterwards calculated to a volumetric shrinkage (ZH-method). All results are shown in the table below
Application Example 8 - Condensation to nanoparticles in TGDMA
1g (1 ,8 mmol) addition product of EGAMA and aminopropyl trimethoxysilane were dissolved in 9 g TGDMA. To this solution were added 0,15 g (8,2 mmol) water. Then this mixture and stirred for 14 days at room temperature. The formed particles have an average particle size of 3nm. The Transmission electron microscopic photograph (Figure 1 ) show the formed nano-scaled particles. In the IR spectrum double bonds of the methacrylate groups were found at 1720 cm"1. Figure 1 Transmission electron microscopic photograph of nano-scaled particles
Application Example 9 - Condensation to nanoparticles
1g (1 ,8 mmol) addition product of EGAMA and aminopropyl trimethoxysilane were dissolved in 10 ml ethanol. To this solution were added 1.08 g water and 0.51 g of acetic acid and stirred for 14 days at room temperature. The formed particles have an average particle size of 6.6 nm.
Figure 2 Transmission electron microscopic Figure 3 Element specific image - TEM image photograph of nano-scaled particles of the acid catalyzed condensation product
(film on carbon-grid)
In the Element specific image of the Transmission electron microscopic photograph (Figure 3) the silcium atoms of nano-scaled particles were found. These particles were observed in the Transmission electron microscopic photograph (Figure 2), too. In the IR spectrum double bonds of the methacrylate groups were found at 1720 cm"1.
Application Example 9 - Preparation a composite
0.035g camphor quinone and 0.035g dimethylamino benzoic acid ethyl ester were added to 3.00g of the addition product of EGAMA and aminopropyl diethoxymethylsilane and 7.00 g Bis-GMA. To this mixture silanized Spectrum glass (Schott) was added so that composites with about 70% share filler were obtained. Then the composite was homogenized by stirring at 40°C for 30 min and then degassed at 200 mbar and 60°C for 15 min. The photochemical polymerization of these samples was carried out in a Triad photochemical curing unit (Dentsply De Trey, Konstanz) within 4 minutes.
The composite shows a compressive strength of 291.3 MPa a flexural strength of 53 MPa and an E-modulus of 3830 MPa. The volumetric shrinkage is 1.79 % at an degree of conversion of 0.86 (measured by using of DSC).

Claims

We claim:
1. A macromonomers comprising a molecular weight of at least about M > 500 g/mol containing siloxane groups that are characterized by the following formula- wherein
A is a polymenzable moiety;
R, is a C, to C 18 oxyalkyl, a Cς to C18 oxycycloaikyl or a C5 to C15 oxyaryl, C, to C18 alkyl, a C5 to C18 cycloalkyl or a C5 to C15 aryl or heteroaryl, X is N or a substituted or unsubstituted C, to C 18 alkylene, a C, to C 18 oxyalkylene or C, to C18 carboxyalkylene, Y is a C, to C18 alkylene, C, to C18 oxyalkylene or a urethane -O-CO-NH- hnking moiety; Z is a C, to C18 alkylene, a C5 to C18 cycloalkylene or a C5 to C15 arylene or heteroaryiene, n is an integer.
2 A macromonomer as in claim 1 , wherein said polymenzable moiety has an olefinic double bond.
3. A macromonomer as in claim 2, wherein said polymerizable moiety is selected from the group consisting of acrylate and methacrylate.
4. A macromonomers comprising" WO 01/08639 PCTAJSOO/20348
10
11
wherein
R is a residue derived from a diepoxide and having a formula selected from the group consisting of i, ii, iii, iv as follows:
III
IV whereby X is C(CH3)2, -CH2-, -0-, -S-, -CO-, -S02-;
Ri denotes hydrogen or a substituted or unsubstituted C-, to C18 alkyl, C5 to C18 substituted or unsubstituted cycloalkyl, substituted or unsubstituted C5 to C18 aryl or heteroaryl,
R2 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroaryiene,
R3 denotes a substituted or unsubstituted C, to C18 alkyl, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 araikyl, or a siloxane moiety I, II or III OR6 e Re
— R5— Sι-OR6 — R5— Si-ORg — R5— Si-ORe
ORe ORe R6
I II III
R4 is a substituted or unsubstituted C6 to C12 arylene
R5 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroaryiene, preferably CH2CH2CH2,
R6 denotes a substituted or unsubstituted C, to C18 alkyl, substituted or unsubstituted C, to C18 alkylenoxy, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 aralkyl,
M is a siloxane moiety I, II or III or it is a protection groups for hydroxylic moieties selected from the group consisting of an ether, an ester or a urethane group; R5 is a difunctional substituted or unsubstituted C, to C18 alkylene, C2 to C12 alkenyl, C5 to C18 substituted or unsubstituted cycloalkylene, C5 to C18 arylene or heteroaryiene,
R6 denotes a substituted or unsubstituted C, to C18 alkyl, C2 to C12 alkenyl, substituted or unsubstituted C, to C18 alkylenoxy, C5 to C18 substituted or unsubstituted cycloalkyl, C6 to C12 aryl or C7 to C12 aralkyl, and n is an integer.
5. A macromolecule as in claim 4, wherein R4 is selected from VII and VIII as follows:
VII VIII wherein X is C(CH3)2, -CH2-, -0-, -S-, -CO-, or, -S02-.
6. A macromolecule as in claim 4, wherein M is selected from the group consisting of
ORe Re Re
-A-R5— Si-OR6 — A-R5— Si-ORe -A-R5— Si-ORe
ORe ORe R6
IV V IV FIX THIS wherein A is an ether, an ester or an urethane linking group
7. A macromonomer of claims 1 synthesized in presence of catalysts or in solvents selected from the group consisting of THF, toluene and triethyleneglycol bismethacrylate.
8. Macromonomers of claim 1 wherein said macromonomer is characterized by the following formula:
9. Macromonomers of claim 1 wherein said macromonomer is characterized by the following formula:
-Si
10. A composition comprising the macromonomer of claim 1 usable a) as monomers in dental composition that further comprises a polymenzable monomer, an organic or inorganic acid or a monomer that has at least an acidic moiety, a stabilizer, an initiator, pigments and an organic or inorganic filler; or b) for filler surface modification or c) as precursor for siloxane condensation products containing active polymerizable moieties d) as precursor for preparation of nanoparticles containing active polymenzable moieties
11. A composition as in claim 6 comprising at least a macromonomer containing at least one siloxane group, a polymerizable monomer, an organic or inorganic acid or a monomer that has at least an acidic moiety, a stabilizer, an initiator, pigments and an organic and/or inorganic filler
12. A composition as in claim 1 1 wherein said polymenzable monomer is a mono- and polyfunctional (meth)acrylate, in a content of 5 to 80 wt-%
13 A composition as in claim 12, wherein said polymenzable monomer is selected from the group consisting of polyalkylenoxide di- and poly- (meth)acrylate, urethane di- and poly(meth) acrylate, and vinyl-, vinylen- , vinyliden-acrylate- or methacrylate, alkoxysilyl (meth)acrylate
14 a composition as in claim 13, wherein said polymerizable monomer is selected from the group consisting of diethylene glycol dimethacrylate, tnethylene glycol dimethacrylate, 3,(4),8,(9)-dιmethacryloyloxymethyltrιcyclo decane, dioxolan bismethacrylate, glycerol tπmethacrylate, and furfuryl methacrylate
15. A composition as in claim 11 wherein said organic acid is selected from the group consisting of p-toluene sulfonic acid, ascorbic acid, citric acid, and maleic acid
16. A composition as in claim 11 wherein said acidic polymenzable monomer is selected from the group consisting of pentaerythrol tπacrylate monophosphate, dipentaerythrol pentaacrylate monophosphate, methacrylic acid, and acrylic acid
17. A macromonomer as in claim 1 wherein said polymerization initiator is a thermal initiator, a redox-initiator or a photo initiator
18. A macromonomer as in claim 17 wherein said photo initiator is chamfer quinone an/or a diaryliodonium salt, a triarylsulfonium salt or a pyπdinium salt.
19. A macromonomer as in claim 11 wherein said filler is an inorganic filler and/or an organic filler
20. A macromonomer as in claim 11 wherein said stabilizer is a radical absorbing monomer such as hydrochinonmonomethylether, hydrochinondimethylether, BHT, phenothiazine
21. A macromonomer as in claim 11 that is usable as dental restorative material for filling and restoring teeth, making inlays and onlays, as core buildup materials, for artificial teeth, for sealing and surface modification materials or that is usable as temporary crown and bridge material
22. A macromonomer as in claim 1 1 that is usable as a temporary crown and bridge material
23. A macromonomer as in claim 10 that comprises an inorganic or organic filler that is modified using siloxane containing macromonomers of claim 1
24. Macromonomers of claim 10 usable for filler surface modification that occurs in combination with basic catalysts selected from the group consisting primary amines, primary tertiary amines primary secondary amines, secondary amines, tertiary amines and mixtures thereof in, optionally in the presence of solvents
25. Macromonomers of claim 10 usable as precursors for siloxane condensation products containing active polymerizable moieties that are applicable as polymerizable monomers for dental material optionally in presence of further hydrolysable compounds of Silicium or Ba, B, Al, Tl, In or other transition element.
EP00950725A 1999-07-28 2000-07-26 Siloxane containing macromonomers and dental composites thereof Withdrawn EP1200038A1 (en)

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JPWO2019059169A1 (en) * 2017-09-22 2020-09-03 東レ株式会社 Transparent photosensitive resin composition, photo spacer, liquid crystal display device, method for manufacturing photo spacer, manufacturing method for liquid crystal display device, and use of transparent photosensitive resin composition for lens scan exposure
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