EP1165001A1 - Container for the collection of bodily waste - Google Patents
Container for the collection of bodily wasteInfo
- Publication number
- EP1165001A1 EP1165001A1 EP00922115A EP00922115A EP1165001A1 EP 1165001 A1 EP1165001 A1 EP 1165001A1 EP 00922115 A EP00922115 A EP 00922115A EP 00922115 A EP00922115 A EP 00922115A EP 1165001 A1 EP1165001 A1 EP 1165001A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- adhesive
- wearer
- contact angle
- flange
- skin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
- A61F13/495—Absorbent articles specially adapted to be worn around the waist, e.g. diapers with faecal cavity
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/56—Supporting or fastening means
- A61F13/66—Garments, holders or supports not integral with absorbent pads
- A61F13/82—Garments, holders or supports not integral with absorbent pads with means for attaching to the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
- A61F5/44—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices
- A61F5/451—Genital or anal receptacles
- A61F5/453—Genital or anal receptacles for collecting urine or other discharge from male member
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
- A61F2013/49068—Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the shape of the outline
- A61F2013/49077—Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the shape of the outline as "T"-shaped
Definitions
- the present invention relates to a disposable human waste management devices such as urine management devices and faecal management devices for babies, children or adults to be attached directly to the skin between the buttocks of the wearer.
- the device utilises an improved flange and adhesive so as to facilitate easy application and removal of the device from the wearer, whilst ensuring maintenance of the device in the desired position.
- the flange and adhesive provide attachment on moist and wet skin for the entire period of wear, including circumstances or periods of wear during which the adhesive is exposed to excess amounts of liquids.
- Urine and faecal management devices are known articles of manufacture that are designed to be worn principally by incontinence sufferers and in particular by bedridden patients. Such devices are attached to the natural anal region or artificial anus of the wearer and or uro genital area and are intended to receive entrap and immediately contain urine, faecal material and other bodily discharges. Such devices as they are mostly known today are designed to be worn by bedridden patients. As such the devices are constituted of a relatively long and narrow tube, at one extremity of which there is an aperture and a skin attachment device upon which an adhesive can be applied.
- US 3,577,989 details a disposable elimination-trapping bag for incontinence sufferers including a container member having an open-top portion, and a flange secured to the container member around the open-top portion.
- the flange may include a layer of adhesive on its surface as a means of attachment of the bag to the wearer or alternatively discloses the use of elastic straps to attach the bag to the wearer.
- US 4,784,656 also describes a receptacle for collecting faecal matter from incontinence sufferers.
- the faecal collector comprises a gasket, conduit means or a cylinder and a receptacle; the receptacle and conduit means are each formed from two sheets of odour barrier thermoplastic film that are heat sealed along their side edges, respectively and the side surface of the gasket is coated with a layer of adhesive;
- GB 2 152 387 teaches a faecal collector for incontinence sufferers comprising a collection bag and a ring, which is provided with an adhesive.
- the faecal collector comprises a pair of panels of thermoplastic sheet material joined at their margins to define an elongate bag having an opening at one end.
- GB 1 078 588 describes a urine collector comprising a liquid proof bag of tube like configuration having an opening surrounded by an attachment means in the form of an adhesive bearing material.
- EP 245 064 discloses bags having a front and a rear wall, the front wall containing the aperture and attachment means to the body.
- the attachment means is a skin compatible water resistant material such as a hydrocolloid and a water insoluble viscose elastic binder.
- the urine and/or faecal management devices are designed such that they are securely attached to the skin of the wearer and do not become unintentionally unattached during all circumstances of use.
- the prior art typically discloses the utilisation of certain adhesives having very high cohesive strengths such as rubber based adhesives and acrylics. These adhesives are then applied as thick layers over the entire surface of the flange of the device to maximise the adhesive force by which the device is secured to the skin of the wearer. Indeed it is apparent that these devices, and in particular the adhesives, have been designed for use on faecal management devices utilised by bedridden patients particularly those having an artificial anus whereby maximum adhesion takes priority over any other criteria such as patient comfort.
- the adhesive must have a skin compatible composition and not be harsh or aggressive towards the skin or cause skin irritation or inflammation.
- the adhesive is compliant with the skin of the wearer such that maximum skin surface contact between the adhesive and the skin is achieved.
- the desired level of adhesion albeit painless should of course also be maintained during such multiple applications of the device. The problem of achieving the desired adhesion level is further exacerbated under wet skin conditions.
- the skin is cleaned and is usually as a result moist.
- adhesives such as hydrocolloids
- hydrocolloids often do not immediately strongly adhere to the skin and may need to be held in place until sufficient minimum adhesion occurs.
- the overall adhesive ability of such adhesives tends to be significantly reduced on wet skin surfaces per se, so that the device will typically not remain attached to the skin during wearer if any pressure is exerted onto the device, for example by the movement of the wearer or during the defaecation process.
- adhesives which are able to absorb water and thus immediately adhere to moist skin tend to absorb water very rapidly and not in a controlled manner such that extended adhesion time is not provided.
- Moist and wet skin however is not just a problem which is prevalent at the device application stage, as a significant amount of moisture is also generated during the use of the device from the wearer by perspiration and from the material contained within the disposable human waste device and material not collected by device but contained with the diaper.
- small amounts of liquid may be deposited or migrate on to the flange surface particularly at the inner and outer periphery without entering the bag cavity.
- the resulting humid environment naturally further increases when the device is utilised in combination with a diaper.
- adhesives typically cannot absorb this moisture which typically migrates to the wearer facing surface of the flange. Thereby again the adhesive strength is reduced to such an extent that the device will often become detached under exertion of pressure during wear.
- WO 98/03208 discloses medical pressure sensitive adhesives which can adhere to dry or wet skin and which comprise a mixture of hydrophilic (meth)acrylate copolymer containing tertiaryamino groups, a hydrophilic (meth)acrylate copolymer containing carboxyl groups, carboxylic acids and a crosslinking system.
- WO 97/24149 discloses a polar lipophilic pressure sensitive adhesive comprising a hydrophilic polymer matrix, a plasticizing solution and a surfactant that provides good adhesion to a variety of skin types. In this document the adhesives do not adhere to wet surfaces.
- the adhesive will adhere to moist or wet skin, independent of whether this is direct application of the device onto wet skin, or moisture which is generated on the skin surface during the wearing period of the device.
- An additional object of the present invention to provide an adhesive which in combination with the flange material provides flexibility, stretchability and contractability so that it is able to adapt to the contours of the body during all bodily movements and hence be comfortable for the wearer of the device, whilst still having sufficient adhesive capacity to ensure secure attachment during use.
- the adhesives are also desirable for the adhesives to provide additional benefits such as delivery/dispersal of a compound or composition which is beneficial for the skin or for the body in general.
- the disposal human waste management device with its specific adhesive as defined herein can be advantageously used in combination with a reusable underwear garment or preferably with a disposable diaper.
- Figure 1 is a perspective view of a disposable faecal management device in accordance with the present invention.
- Figure 2 shows a perspective view of the disposable faecal management device in conjunction with a disposable diaper;
- Figure 3 is a partially cut-away perspective view of a disposable diaper embodying a faecal management device of the present invention.
- Figure 4 is a plan view of a disposable urine management device of the present invention.
- the present invention thus relates to a disposable human waste management device such as a faecal management device or a urine management device can be comprising a bag (11 ) having an aperture (21 ) and a flange (12) surrounding the aperture for adhesive attachment to the uro-genital area and or the perianal area of a wearer as visible from Figure 1.
- the flange has a wearer facing surface, a garment facing surface, an inner periphery surface and an outer periphery surface, wherein said wearer facing surface comprises an adhesive, characterised in that a portion of said inner periphery surface and/or a portion of said outer periphery surface has a contact angle greater than the contact angle of the wearer facing surface of said flange.
- the adhesive can be utilised on disposable human waste management devices such as a faecal or urine management devices (10) which are applied to the uro-genital and or perianal area of a wearer as visible from Figure 1.
- a faecal or urine management devices 10
- the word "skin" according to the present invention does not only relate to the specific derma of the user but includes the mucous tissue as well as the hair which is typically found in the genital region.
- Such devices comprise a bag (11) having an aperture (21) and a flange (12) surrounding the aperture (21 ).
- the flange has a wearer facing surface and a garment facing surface, the wearer facing surface being provided with an adhesive.
- the adhesive does not become detached during use particularly when contacted by fluids.
- at least a portion the inner periphery surface of the flange or at least a portion of the outer periphery surface of the flange, or both are more hydrophobic than the wearer facing surface of the flange. More preferably substantially the entire inner periphery surface and or the outer periphery surface have a contact angle greater than the contact angle of the wearer facing surface of the flange which is typically provided by a hydrogel adhesive.
- the inner and or outer periphery surface formed by the hydrogel adhesive should also be treated so as to have a contact angle according to the present invention.
- Hydrophobicity of a surface can be readily assessed by determining the contact angle.
- said portion of the inner periphery surface and/or said outer periphery surface of said flange has a contact angle greater than the contact angle of the wearer facing surface.
- a drop of liquid 110 placed on a solid surface 112 makes a contact angle, A, with the solid surface, as seen in Fig. 5.
- the contact angle, A decreases.
- the contact angle, A increases.
- the liquid-solid contact angle may be determined from techniques known in the art, such as those described in greater detail in Physical Chemistry of Surfaces. Second Edition, by Arthur W. Adamson (1967), F. E. Bartell and H. H. Zuidema, J. Am. Chem. So ⁇ . 58, 1449 (1936), and J. J. Bikerman, Ind. En ⁇ . Chem.. Anal. Ed..
- hydrophilic is used to refer to surfaces that are wettable by aqueous fluids (e.g., aqueous body fluids) deposited thereon. Hydrophilicity and wettability are typically defined in terms of contact angle and the surface tension of the fluids and solid surfaces involved. This is discussed in detail in the American Chemical Society publication entitled Contact Angle. Wettability and Adhesion, edited by Robert F. Gould (Copyright 1964), which is hereby incorporated herein by reference. A surface is said to be wetted by an aqueous fluid (hydrophilic) when the fluid tends to spread spontaneously across the surface. Conversely, a surface is considered to be “hydrophobic” if the aqueous fluid does not tend to spread spontaneously across the surface.
- the liquid/solid contact angle depends on surface inhomogeneities (e.g., chemical and physical properties, such as roughness), contamination, chemical/physical treatment of or composition of the solid surface, as well as the nature of the liquid and its contamination.
- the surface energy of the solid also influences the contact angle. As the surface energy of the solid decreases, the contact angle increases. As the surface energy of the solid increases, the contact angle decreases.
- W is the work of adhesion measured in erg/ cm 2
- G is the surface tension of the liquid measured in dyne/cm, (xlO ⁇ Nm -- ') and
- A is the liquid-solid contact angle measured in degrees.
- the work of adhesion increases with the cosine of the liquid-solid contact angle (reaching a maximum where the contact angle A is zero).
- Fig 6. illustrates a droplet of fluid 110 which is located on a solid surface having two regions 113 and 115 having differing surface energies (indicated by the different cross-hatching for illustrative purposes).
- region 113 exhibits a comparatively lower surface energy than region 115, and hence a reduced wettability for the fluid of the droplet than region 115.
- the droplet 110 produces a contact angle A(b) at the edge of the droplet contacting region 113 which is greater than the contact angle A(a) produced at the edge of the droplet contacting region 115.
- dF is the net force on the fluid droplet
- dx is the distance between the reference locations "a” and "b”
- G is as defined previously
- A(a), and A(b) are the contact angles A at locations "a" and "b", respectively.
- Equation (3) can be simplified to equation (4):
- the term “gradient” when applied to differences in surface energy or work of adhesion is intended to describe a change in surface energy or work of adhesion occurring over a measurable distance.
- discontinuity is intended to refer to a type of “gradient” or transition, wherein the change in surface energy occurs over an essentially zero distance. Accordingly, as used herein all “discontinuities” fall within the definition of "gradient”.
- capillary and “capillarity” are used to refer to passageways, apertures, pores, or spaces within a structure which are capable of fluid transport in accordance with the principles of capillarity generally represented by the Laplace equation (5):
- p 2G (cos A) /R where: p is the capillary pressure; R is the internal radius of the capillary (capillary radius); and
- G and A are as defined above.
- Water is used as a reference liquid throughout only as an example for discussion purposes, and is not meant to be limiting.
- the physical properties of water are well-established, and water is readily available and has generally uniform properties wherever obtained.
- the concepts regarding work of adhesion with respect to water can easily be applied to other fluids such as blood, menses and urine, by taking into account the particular surface tension characteristics of the desired fluid.
- the inner or outer periphery of the flange will hinder the movement of a drop of liquid from the surface exhibiting the relatively lower surface energy to the wearer facing surface exhibiting the relatively higher surface energy.
- the motion of the drop of liquid is induced by the contact angle differential between the lower surface energy portion and the higher surface energy portion which results in an imbalance in surface tension force acting on the solid-liquid contact plane.
- a gradient may be established by two surfaces of diverse degrees of hydrophobicity or diverse degrees of hydrophilicity, and need not necessarily be established with regard to a hydrophobic surface and a hydrophilic surface.
- the inner periphery surface or outer periphery surface or both surfaces have a comparatively low surface energy, i.e., that they are generally hydrophobic, in order to maximize the driving force imparted to the incoming fluid.
- a number of physical parameters should be considered in designing the flange according to the human waste management device of the present invention, more particularly with regard to appropriately sizing and positioning the surface energy gradients for proper fluid handling. Such factors include the magnitude of the surface energy differential (which depends upon the materials utilized), migratability of materials, bio-compatibility of materials, porosity or capillary size, overall caliper and geometry, fluid viscosity and surface tension, and the presence or absence of other structures on either side of the interfaces.
- the difference in fluid contact angle between two adjacent surfaces namely the inner and or outer periphery surface and the wearer facing surface providing a surface energy gradient should be at least 10°, preferably at least 20°, more preferably at least 60°, even more preferably at least 90°, most preferably at least 100°.
- the surface having the lower surface energy should have a fluid contact angle of at least 60°, preferably at least 80°, more preferably at least 90°, even more preferably at least 110°, most preferably at least 120°.
- the contact angle of the inner or outer periphery surfaces of the flange may be increased by rendering that surface more hydrophobic.
- a surface treatment having a relatively lower surface energy is applied to the surface and is preferably cured.
- a suitable surface treatment is a silicone release coating from Dow Corning of Midland, Michigan available as Syl- Off 7677 to which a crosslinker available as Syl-Off 7048 is added in proportions by weight of 100 parts to 10 parts, respectively.
- Another suitable surface treatment is a coating of a UV curable silicone comprising a blend of two silicones commercially available from General Electric Company, Silicone Products Division, of Waterford, NY, under the designations UV 9300 and UV 9380C-D1 , in proportions by weight of 100 parts to 2.5 parts, respectively.
- fluorinated materials such as fluoropolymers (e.g., polytetrafluoroethylene (PTFE), commercially available under the trade name TEFLON") and chlorofluoropolymers.
- fluoropolymers e.g., polytetrafluoroethylene (PTFE), commercially available under the trade name TEFLON
- chlorofluoropolymers e.g., chlorofluoropolymers
- hydrocarbons such as petrolatum, latexes, paraffins, and the like
- silicone materials are presently preferred for use in the human waste management devices context for their biocompatibility properties.
- biocompatible is used to refer to materials having a low level of specific adsorption for, or in other words a low affinity for, bio-species or biological materials such as gluco-proteins, blood platelets, and the like.
- these materials tend to resist deposition of biological matter to a greater extent than other materials under in-use conditions. This property enables them to better retain their surface energy properties as needed for subsequent fluid handling situations.
- the deposition of such biological material tends to increase the roughness or non-uniformity of the surface, leading to increased drag force or resistance to fluid movement. Consequently, biocompatibility corresponds to reduced drag force or resistance to fluid movement, and hence faster access of fluid to the surface energy gradient and capillary structure. Maintenance of substantially the same surface energy also maintains the original surface energy differential for subsequent or enduring fluid depositions.
- Biocompatibility is not synonymous with low surface energy.
- Some materials such as polyurethane, exhibit biocompatibility to some degree but also exhibit a comparatively high surface energy.
- Presently preferred materials such as silicone and fluorinated materials advantageously exhibit both low surface energy and biocompatibility.
- Another particularly preferred treatment material are adhesives exhibiting a low surface energy with respect to the adhesive on the wearer facing surface of the flange.
- Suitable adhesives include water based acrylic adhesives such as Findley L8082I08 or Acronal V205, and oil gel adhesives such as those described for example in WO 98/28019.
- these adhesives can be applied as a coating at levels of from 0.5g/m 2 to 20g/m 2 .
- the layer exhibiting the lower surface energy may have the low surface energy material incorporated within said material during manufacture such that the surface is rendered hydrophobic during manufacture.
- This layer may then have a low surface energy material applied to its surface.
- said layer comprises at least 5% by total weight of said layer of a low surface energy material.
- the inner and or outer periphery surface can undergo thermal treatment in order to dehydrate the periphery surface and thereby render it hydrophobic.
- the inner or outer periphery surface may be applied with hydrogel adhesive as on the wearer facing surface which either before or after application to the periphery surface is at least partially dehydrated on the surface.
- the adhesive on the wearer facing surface of the flange is provided with the preferred pattern, typically on the wearer facing surface (23) of the flange (12) of the device (10), as a layer having a thickness or calliper C that is preferably constant.
- the layer can be preferably continuous or alternatively discontinuous, e.g. in form of dots, spirals, or stripes.
- PSA typical pressure sensitive adhesive
- this can be interpreted as meaning that a high fraction of the energy applied for the debonding is dissipated within the adhesive (so it is not effective in causing the debonding) and through the interface of the adhesive and the skin, while this fact causes macroscopically the recording of a very high level of adhesive force.
- materials useful as adhesives on the wearer facing surface of the flange according to the present invention have rheological characteristics which are measured at a reference temperature of 37°C (as usual body temperature of humans) and in a range of frequencies. It has been found that upon application of a human waste management device with a adhesive the adhesive contact is formed at a low frequency, while debonding happens at the speed of removing the device. This speed is expressed as a frequency of 100 rad/s, while the low frequency of forming the adhesive bond has been found to be on the order of 1 rad/s. Therefore, the frequency range for use according to the present invention is between 1 and 100 rad/s.
- the absolute values of the elastic modulus should not be too high, otherwise the adhesive is too hard and it is not able to intimately join or mold to the surface to which it is expected to adhere. It is also important to have a low absolute value of G" in order to have good cohesion while the material remains soft and capable of gently adhering to skin.
- the ratio of G' 37 (1 rad/sec) over G" 37 (1 rad/sec) is important to ensure that these two values are balanced upon adhesion to the skin.
- G' (1 rad/sec) - G" (1 rad/sec) needs to be large enough to ensure that the dynamic behaviour of both the elastic and the viscous module are maintained in a relationship which provides secure adhesion and painless and easy removal.
- the Glass Transition Temperature Tg of the adhesive composition is parameters which are useful to more fully define the group of useful adhesives.
- G' 37 (1 rad/sec) is in the range 500 Pa to 20000 Pa, preferably 700 Pa to 15000 Pa, most preferably 1000 Pa to 10000 Pa.
- G" 37 (1 rad/sec) is in the range 100 Pa to 15000 Pa, preferably 100 Pa to 10000 Pa, most preferably 300 Pa to 5000 Pa.
- the ratio of G' 37 (1 rad/sec) / G" 37 (1 rad/sec) is in the range of 1 to 30.
- G' 37 (1 rad/sec) - G" 37 (1 rad/sec) is not less than 0.5, preferably in the range 0.7 to 3, most preferably in the range 1 to 1.8.
- the value of the ratio of G' 37 /G" 37 at least for the frequency range above 1 rads/up to 100 rads/s should preferably be not less than 0.5, preferably from 0.7 to 10 and most preferably from 1 to 7.
- Tg Glass Transition Temperature
- Tg should preferably be less than 0°C, more preferably less than -5°C and most preferably less than -10°C.
- the adhesive is provided, typically on at least a portion of the wearer facing surface of the flange, as a layer having a thickness or calliper C that is preferably constant, or that alternatively can vary over the surface of application of the adhesive.
- the relationship between the thickness or calliper C measured in millimetres (mm) of the layer of the adhesive typically onto at least part of the wearer's facing surface of the flange of the disposable human waste management device, and the viscous modulus G" 25 at 25°C at about 100 rad/sec of the topical adhesive gives an indication of painless and easy removal of the adhesive from the skin.
- the adhesive is preferably provided as a layer having a thickness C such that the viscous modulus G" 25 (100 rad/sec) and the thickness C of the adhesive layer satisfy the following empirical equation:
- the thickness C of the adhesive layer is constant, such an adhesive layer can also have different thicknesses in different portions of the wearer facing surface of the flange where it is applied, provided that the above mentioned relationship between C and G" 25 is in any case satisfied in each portion.
- any medically suitable substantially water insoluble pressure sensitive adhesives comprising a polymer which forms a 3-dimensional matrix preferably meeting the these characteristics may be utilised.
- the 3 dimensional matrix also referred to herein as a gel, comprises as an essential component a polymer which can be physically or chemically cross linked.
- the polymer may be naturally or synthetically derived.
- the uncrosslinked polymer includes repeating units or monomers derived from vinyl alcohols, vinyl ethers and their copolymers, carboxy vinyl monomer, vinyl ester monomers, esters of carboxy vinyl monomers, vinyl amide monomers, anionic vinyl monomers, hydroxy vinyl monomers, cationic vinyl monomers containing amines or quaternary groups, N-vinyl lactam monomer, polyethylene oxides, polyvinylpyrrolidone (PVP), polyurethanes, acrylics such as methyl acrylate, 2-hydroxyethyl methacrylate, methoxydiethoxyethyl methacrylate and hydroxydiethoxyethyl methacrylate, acrylamides.and sulphonated polymers such as acrylamide sulphonated polymers for example 2 acryl
- the uncrosslinked polymer may be a homopolymer or copolymer of a polyvinyl ether, or a copolymer derived from a half ester of maleic ester.
- any other compatible polymer monomer units may be used as copolymers such as for example polyvinyl alcohol and polyacrylic acid or ethylene and vinyl acetate.
- the polymers may be block copolymer thermoplastic elastomers such as ABA block copolymers such as styrene-olefin-styrene block copolymers or ethylene-propylene block copolymers. More preferably such polymers include hydrogenated grade styrol/ethylene-butylene/styrol (SEBS), styrene/isoprene/styrene (SIS), and styrol/ethylene-propylene/styrol (SEPS).
- SEBS hydrogenated grade styrol/ethylene-butylene/styrol
- SIS styrene/isoprene/styrene
- SEPS styrol/ethylene-propylene/styrol
- Particularly preferred polymers are acrylics, sulphonated polymers such as acrylamide sulphonated polymers, vinyl alcohols, vinyl pyrrolidone, polyethylene oxide and mixtures thereof. Most preferred are nitrogen containing polymers.
- the 3 dimensional adhesive matrix also essentially comprises a plasticiser, which is preferably a liquid at room temperature.
- a plasticiser which is preferably a liquid at room temperature.
- This material is selected such that the polymer may be solubilized or dispersed within the plasticiser.
- the plasticiser must also be irradiation cross linking compatible such that it does not inhibit the irradiation cross linking process of the polymer.
- the plasticiser may be hydrophilic or hydrophobic.
- Suitable plasticisers include water, alcohols, polyhydric alcohols such as glycerol and sorbitol, and glycols and ether glycols such as mono- or diethers of polyalkylene gylcol, mono- or diester polyalkylene glycols, polyethylene glycols (typically up to a molecular weight of about 600), glycolates, glycerol, sorbitan esters, esters of citric and tartaric acid, imidazoline derived amphoteric surfactants, lactams, amides, polyamides, quaternary ammonium compounds, esters such phthalates, adipates, stearates, palmitates, sebacates, or myristates, and combinations thereof.
- polyhydric alcohols such as glycerol and sorbitol
- glycols and ether glycols such as mono- or diethers of polyalkylene gylcol, mono- or diester polyalkylene glycols
- the adhesive comprises a ratio of polymer to plasticiser by weight of from 1 :100 to 100:1 , more preferably from 50:1 to 1 :50.
- the exact amounts and ratios of the polymer and plasticiser will depend to a large extent on the exact nature of polymer and plasticisers utilised and can be readily selected by the skilled person in the art. For example a high molecular weight polymer material will require a greater amount of plasticiser than a low molecular weight polymer.
- additives known in the art such as preservatives, antioxidants, pigments, mineral fillers and mixtures thereof may also be comprised within the adhesive composition in quantities up to 10 % by weight each respectively.
- the polymer component of the adhesive can be physically or chemically cross linked in order to form the 3 dimensional matrix.
- Physical cross linking refers to polymers having cross links which are not chemical covalent bonds but are of a physical nature such that there are areas in the 3 dimensional matrix having high crystallinity or areas having a high glass transition temperature.
- Chemical cross linking refers to polymers which are linked by chemical bonds.
- the polymer is chemically cross linked by radiation techniques such as thermal-, E beam- , UV-, gamma or micro-wave radiation.
- a polyfunctional cross linker and/or a free radical initiator may be present in the premix to initiate the crosslinking upon irradiation.
- Such an initiator can be present in quantities up to 5 % by weight, preferably from 0.02 % to 2 %, more preferably from 0.02 % to 0.2 %.
- Suitable photoinitiators include type l-- - hydroxy-betones and benzilidimethyl-betols e.g. Irgocure 651 which are believed to on irradiation to form benzoyl radicals that initiate polymerization.
- Particularly preferred is l-hydroxycyclohexylphenylketone (available under the trade name Irgacure 184 from Ciba Speciality Chemicals).
- Irgacure 184 available under the trade name Irgacure 184 from Ciba Speciality Chemicals.
- thermal initiators may also be used.
- the resulting adhesive compositions is mainly hydrophilic. Hydrophobic and mixed phase compositions are dependant upon the nature of the components of the adhesive. In addition a mixture of monomers whether hydrophilic or both hydrophobic and hydrophilic may result in a single phase or mixed phase of at least 2 phases. Preferably, the adhesives of the present invention are mixed phase hydrophilic hydrophobic.
- a mixture of monomers which may result in 1 , 2 or more phases are preferred.
- Mixed phase adhesives are compositions in which both hydrophobic and hydrophilic components, preferably in both plasticisers and polymers, form two or more separate phases.
- an emulsifier is preferably present at a suitable level to form stable emulsions between the incompatible phases.
- the improved peel strength liquid stability particularly with respect to water of the adhesives is obtained from a monomer mix comprising both hydrophilic e.g. polar and/or ionic monomers preferably anionic water soluble monomer and hydrophobic i.e nonionic monomers.
- a monomer mix comprising both hydrophilic e.g. polar and/or ionic monomers preferably anionic water soluble monomer and hydrophobic i.e nonionic monomers.
- the ratio of hydrophilic monomers to hydrophobic monomers should be in the range of from 5:1 to 1 :5 and preferably from 3:1 to 1 :3, preferably from 2:1 to 1 :2.
- the hydrophilicity and hydrophobicity of a monomer component is always relative to the other component.
- hydrogel adhesives typically comprise hydrophilic monomers only, as a consequence of which they have a high rate of water absorption and do not maintain adhesion after exposure to excess liquid. Whilst not intending to be bound by theory, it is believed that the presence of a hydrophobic component in the adhesive matrix reduces the rate of absorption of water of the adhesive. As a result the distribution of the water absorbed by the adhesive is more uniform. Consequently a water film is not generated between the surface of the skin and the adhesive, which if present, prevents the formation of bonds between skin and adhesive and thus the adhesive capacity of the adhesive itself.
- the invention seeks to provide a homogeneously dispersed reaction mixture comprising both hydrophobic and hydrophilic components which, on polymerisation separates into a biphasic or a multiphasic structure.
- the phases have in some cases been observed to have a thickness of about 100 microns +/- 50 microns.
- the reaction mixture may contain one or more surface active agents which may assist or promote phase separation but in the course of polymersation become anistropically distributed between the result phases.
- the presence of a hydrophobic monomer or polymer may be necessary in the initial homogenous dispersion in order to more effectively promote phase separation.
- Suitable preferred hydrophilic monomers are acrylic acid, and salts thereof,
- 2-acrylamido methylpropane sulphonic acid acrylic (3-sulphopropyl) ester acid and salts thereof and combinations thereof.
- Suitable hydrophobic monomer components are acrylamide, acrylonitrile, methyl-, ethyl-, butyl hexyl, iso octyl- and isodecyl acrylates and methacrylate, vinyl ethers, vinyl pyrrolidine, gylcidyl acrylate and 2-hydroxyethyl acrylate, tehra-hydrofurfuryl acrylate, hydroxypropyl acrylate, vinyl propionate and vinyl butyrate, and combinations thereof.
- Particularly preferred are ethoxy ethyl acrylate or butyl acrylate.
- the adhesive comprises a hydrophobic component, such as butyl acrylate as well as a hydrophilic monomer (i.e. the aforesaid water soluble ionic monomer), such as NaAMPS, the nonionic water soluble monomer, for example
- NNDMA acts as a so-called "reactive solvent bridge" to provide intimate mixing of the various seemingly incompatible components of the reaction mixture prior to polymerisation.
- the reaction mixture thus has a homogenous structure containing both hydrophilic and hydrophobic components that are intimately mixed, as the NNDMA acts as a solvent for both hydrophilic and hydrophobic materials, providing a clear compatible coating solution or dispersion.
- the reactive solvent bridge is polymerised and thus essentially removed from the reaction mixture the stability of the system is adversely affected and the compatible coating solutions or dispersions undergo phase separation so as to provide a biphasic structure.
- the reaction mixture preferably comprises from 3% to 20%, and more preferably from 8% to 18% by weight of the reaction mixture, of a stabilised polymer dispersion that is used to provide a stable phase separated system.
- the polymer preferably comprises any of the following either alone or in combination: vinylacetate dioctyl maleate copolymer or ethylene-vinyl acetate copolymer. Ethylene-vinylacetate copolymer is preferred, such as that marketed under the trade name DM137 by Harlow Chemicals.
- the adhesive is thus typically formed by polymerising an aqueous reaction comprising from 5 to 50%, preferably from 30% to 50% by weight of the reaction mixture, of hydrophilic monomer, i.e.
- an ionic water soluble monomer from 10% to 50%, preferably from 15% to 45% by weight of the reaction mixture, of a plasticiser (other than water), from 10% to 50%, preferably from 15% to 30% more preferably from 15% to 25% by weight of the reaction mixture, of a hydrophobic nonionic monomer, i.e. nonionic water soluble monomer, from 3 to 40%, by weight of the reaction mixture, of water.
- the ingredients will usually be mixed to provide a reaction mixture in the form of an initial pre-gel aqueous based liquid formulation, and this is then converted into a gel by a free radical polymerisation reaction.
- a free radical polymerisation reaction This may be achieved for example using conventional thermal initiators and/or photoinitiators or by ionizing radiation.
- Photoinifiation is a preferred method and will usually be applied by subjecting the pre-gel reaction mixture containing an appropriate photoinitiation agent to UV light after it has been spread or coated as a layer on siliconised release paper or other solid substrate.
- the incident UV intensity, at a wavelength in the range from 240 to 420nm, is ideally substantially 40mW/cm 2 .
- the processing will generally be carried out in a controlled manner involving a precise predetermined sequence of mixing and thermal treatment or history.
- the UV irradiation time scale should ideally be less than 60 seconds, and preferably less than 10 seconds to form a gel with better than 95% conversion of the monomers and for conversion better than 99.95% exposure to UV light less than 60 seconds and preferably less than 40 seconds is preferred.
- the extent of irradiation will be dependent on the thickness of the reaction mixture, concentration of photoinitiator and nature of substrate on to which the reaction mixture is coated and the source of UV.
- timings are for medium pressure mercury arc lamps as the source of UV operating at 100 W/cm.
- the intensity of UV @ 254nm and 313nm reaching the surface of the substrate is approximately 150 ⁇ W/cm 2 and 750 ⁇ W/cm 2 .
- For a given lamp UV intensity in a function of the operating power and distance of the reaction mixture from the UV source.
- UV intensity in a function of the operating power and distance of the reaction mixture from the UV source.
- the conversion of the hydrophilic monomers present such as NaAMPS should be 98%, preferably 99.0% most preferably 99.9% so that the amount of monomer within the adhesive is 4600 microg/g or less, preferably 2300 microg/g or less, most preferably 230 microg/g or less.
- the conversion of the hydrophobic monomers present such as NNDMA should be 99%, preferably 99.9%, most preferably 99.99% so that the amount of monomer present in the adhesive is 2200 microg/g or less, preferably 220 microg/g or less, most preferably 22microg/g or less.
- any disposable human waste management device known in the art can be provided with the adhesive according to the present invention as defined herein.
- urine or faecal management devices comprise a bag (11 ) having an aperture (21 ) and a flange (12) surrounding the aperture for preferably adhesive attachment to the uro genital area and or the perianal area of a wearer as visible from Figures 1 and 4.
- Any faecal or urine management device known in the art can be provided with an adhesive according to the present invention.
- the bag (11 ) as used herein is a flexible receptacle for the containment of urine and excreted faecal matter.
- the bag (11 ) can be provided in any shape or size depending on the intended use thereof, i.e. whether the device is intended for bedridden patients or active patients suffering from incontinence or requiring an artificial bowel or for infants.
- elongated bags which are principally tubular or rectangular are typically utilised by bedridden patients and elderly incontinence sufferers.
- the disposal human waste management device should preferably be anatomically shaped such that the device follows the contours of the body and can be worn inconspicuously by the wearer under normal garments.
- the bag (11 ) has a substantially truncated cone shape.
- a preferred shape bag for urine devices is shown in figure 4.
- the bags will have a wearer facing portion (16) and a garment facing portion (17).
- the wearer facing portion (16) of the faecal management device (10) is disposed adjacent the buttocks of the wearer. As such, the wearer facing portion (16) amply covers the buttocks of the wearer and does not hang between the thighs of the wearer.
- the bag (11 ) is preferably shaped to allow at least partial insertion and retention of the bag in-between the buttocks of the wearer and thereby ensure good contact between the flange and the skin of the wearer.
- the bag (11 ) may be provided with a neck portion or conduit.
- the bag (11 ) is preferably designed to provide sufficient volume for urine and/or faecal material under a variety of wearing conditions, also when worn by a freely moving, i.e. not bedridden wearer. Sitting on the bag, for example, will result in a largely reduced volume in some areas of the bag.
- the bag (11 ) is preferably shaped to provide sufficient volume in areas which are not subjected to much pressure in wearing conditions such as sitting.
- the bag (11 ) is designed to safely contain any entrapped material, typically it will be liquid impermeable, yet it may be breathable.
- the bag (11 ) is designed of sufficient strength to withstand rupture in use, also when pressure on the bag (11 ) is exerted in typical wearing conditions, such as sitting.
- the bag (11 ) may be provided from a unitary piece of material or from a number of separate pieces of material, which may be identical or different and which are sealed at their respective peripheries.
- the bags herein have a wearer facing portion (16) and a garment facing portion (17) which comprise separate pieces of material.
- the wearer facing portion (16) and the garment facing portion (17) are sealed at the periphery of the bag (11 ), thus creating a bag peripheral rim (18).
- the wearer facing portion (16) of the bag (11 ) may comprise two further sections (19), which are secured to each other by means known to the man skilled in the art, such as adhesive, thermobonding or pressure bonding in order to provide the desired bag configuration.
- Said rim (18) may also be inside the bag, thus being coextensive with the inner surface (15) of the bag (11 ) rather than with the outer surface (30) of the bag (11 ).
- the bag (11 ) is asymmetrical to the transversal axis, so that the distance measured in the longitudinal direction from the centre of the aperture (21 ) to the front end of the bag (11 ) is shorter than the distance measured to the rear end of the bag (11 ).
- the bag (11 ) can comprise one or multiple layers, preferably two or three layers.
- the layer on the inside of the bag (11 ), which will typically at least partially come in contact with faecal material is called the inner layer.
- the layers of the bag material may be provided from any material, preferably so that the bag is liquid impervious.
- the layers may in particular comprise any material such as non-wovens or films.
- a laminate may be formed from a non-woven layer and a film. The laminate can be formed by means known to the man skilled in the art.
- Any non-woven layer can comprise felt fabrics, spunlaced fabrics, fluid jet entangled fabrics, air-laid fabrics, wet-laid fabrics, dry-laid fabrics, melt-blown fabrics, staple fibre carding fabrics, spunbonded fabrics, stitch-bonded fabrics, apertured fabrics, combinations of the above or the like.
- thermoplastic material can be selected from among all types of hot-melt adhesives, polyolefins especially polyethylene, polypropylene, amorphous polyolefins, and the like; material containing meltable components comprising fibres or polymeric binders including natural fibres such as cellulose - wood pulp, cotton, jute, hemp; synthetic fibres such as fibreglass, rayon, polyester, polyolefin, acrylic, polyamid, aramid, polytetrafluroethylene metal, polyimide; binders such as bicomponent high melt/low melt polymer, copolymer polyester, polyvinyl chloride, polyvinyl acetate/chloride copolymer, copolymer polyamide, materials comprising blends wherein some of the constituent materials are not meltable; air and vapour permeable materials including microporous films such as those supplied by EXXON Chemical Co., Ill, US under the designation EXXAIRE or
- a film which is comprised in any layer, is preferably permeable to gases such as air and to vapour such as water vapour in order to avoid the problem of entrapment and condensation of moisture vapour given off by the body of the wearer and thus, the hot, clammy and uncomfortable conditions after a short period of use.
- the outer layer of the bag is preferably provided with a non-woven layer.
- Such material layers present an uneven surface to the skin of the wearer and thus reduce significantly the problem of occlusion and greatly improve skin healthiness.
- the bag comprises two layers.
- the outer layer comprises a non-woven layer and the inner layer comprises a film.
- the bag (11 ) comprises three layers, preferably one film and two non-woven layers.
- the film is interposed between the two non-woven layers. This sequence of layers results in a closed fibrous structure, which has a particularly pleasing sensation on contact with the skin of the wearer.
- the inner layer comprises a film and the other two layers comprise non-wovens.
- the non-woven layer or the non-woven layers comprised by the bag (11 ) may be hydrophobic or hydrophilic. If the bag (11 ) does not comprise a film layer, preferably at least one non-woven layer is hydrophobic. As a consequence, fluid penetration is resisted through the wearer facing portion (16) and the garment facing portion (17) of the faecal management device (10). If the bag comprises a film or a hydrophobic non-woven layer, further non-woven layers may be hydrophilic.
- the non-woven layer is treated with a surface active material, such as a fluorchemical or other hydrophobic finishings, to provide the requisite hydrophobicity.
- a surface active material such as a fluorchemical or other hydrophobic finishings
- the non-woven layer may equally be treated with coatings of liquid impervious materials such as hot-melt adhesives or coatings of silicone or other hydrophobic compounds such as rubbers and vegetable and mineral waxes or it may be physically treated using nano-particulates or plasma coating techniques, for example.
- the non-woven layer can also be treated with agents to improve the tactile perceivable softness of the wearer facing portion (16) and the garment facing portion (17).
- the agents include but are not limited to vegetable, animal or synthetic oils, silicone oils and the like. The presence of these agents are known to impart a silky or flannel-like feel to the non-woven layer without rendering it greasy or oily to the tactile sense of the wearer.
- surfactant material including anionic, non-anionic, cationic and non-cationic surfactants, may be added to further enhance softness and surface smoothness.
- the non-woven layer may be impregnated with a lotion to provide desirable therapeutic or protective coating lotion benefits.
- the lotion coating on the wearer facing portion (16) and the garment facing portion (17) is transferable to the skin of the wearer by normal contact and wearer motion and/or body heat.
- mineral oil in the form of a lotion is recognised as being effective in imparting a soothing, protective coating to the skin of the wearer.
- the bag (11) may contain absorbent material.
- the absorbent material may comprise any absorbent material which is capable of absorbing and retaining liquids.
- the absorbent material may comprise a wide variety of liquid-absorbent materials commonly used in disposable diapers and other absorbent articles such as comminuted wood pulp, which is generally referred to as airfelt.
- suitable absorbent materials include creped cellulose wadding; meltblown polymers, including coform; chemically stiffened, modified or cross-linked cellulosic fibers; tissue, including tissue wraps and tissue laminates; absorbent foams; absorbent sponges; superabsorbent polymers; absorbent gelling materials; or any other known absorbent material or combinations of materials.
- the absorbent material may be positioned in the bag (11 ) in any suitable manner.
- the absorbent material may be loosely arranged within the bag or may be secured to the inner layer of the bag (11 ). Any known techniques for securing absorbent material to nonwoven and film substrates may be used to secure the absorbent material to the inner layer of the bag.
- the absorbent material may also be arranged to have any desired shape or configuration (e.g., rectangular, oval, circular, etc.).
- the outer surface of bag (11 ) is provided with patches of adhesive (40) for securing the bag (11 ) to the body of the wearer.
- the patches of adhesive (40) are positioned on the outer surface of bag (11 ) such that they are secured to the abdomen of the wearer in use. Any number, size and shape of adhesive patches (40) may be used depending on the intended use of the device.
- the human waste management device in particular urine management devices according to the present invention also preferably comprise an additional acquisition layer.
- the acquisition layer is typically secured to the inner surface of bag. However, the acquisition layer may also be secured to the flange, or both the flange and the inner surface of bag.
- the acquisition layer is preferably positioned such that it separates the genitalia of the wearer from coming into direct contact with the absorbent material.
- the acquisition layer is fluid pervious allowing urine to readily pass through so that it may be absorbed by absorbent material.
- the acquisition layer may be manufactured from a wide range of materials, such as porous foams; reticulated foams; apertured plastic films; or woven or nonwoven webs of natural fibers (e.g., wood or cotton fibers), synthetic fibers
- the fibers may be spunbond, carded, wet-laid, meltblown, hydroentangled, or otherwise processed as is known in the art.
- the acquisition layer is designed to have a pore size such that the absorbent material is not allowed to pass through and contact the wearer's skin. While designed not to have to large of a pore size which permits the passage of absorbent material, the acquisition layer preferably has a pore size which is greater than the pore size of the absorbent material.
- the acquisition layer is less hydrophilic than the absorbent material.
- the acquisition layer may be treated with a surfactant to increase its initial wettability. When treated with surfactant, however, the acquisition layer should still be less hydrophilic than the absorbent material. Suitable methods for treating the acquisition layer with a surfactant include spraying the acquisition layer with the surfactant and immersing the material into the surfactant. Alternatively, a surfactant may be incorporated into the acquisition layer.
- the bag (11) is provided with an aperture (21 ) whereby excreted matter is received from the body prior to storage within the bag cavity.
- the aperture (21 ) is surrounded by a flange (12) and may be provided in any shape or size, such as circular, oblong, heart shaped and may be symmetrical or asymmetrical, preferably the aperture has an oblong configuration either in the longitudinal or in the transversal direction or in both directions, e.g. the contours of the aperture are in the shape of two ellipses with the respective main axes being substantially perpendicular.
- the flange (12) is attached to the bag (11) according to any means known to the man skilled in the art which may provide permanent or releasable attachment.
- the flange is attached to the bag by adhesive.
- the bag will be attached to the flange, towards the outer periphery of flange so as not to cause any obstruction for the entering matter.
- the flange may be provided in any size depending on the wearer group for which the device is intended. Similarly the flange may be provided in any shape and preferably has a symmetrical shape preferably comprising a plurality of lobes (13).
- the flange (12) may comprise a front projection (28) and a rear projection (29) to the perineal and coccygeal area of a wearer.
- the flange comprises a garment facing surface (22) and a wearer facing surface (23). In an preferred embodiment these are two large, substantially flat surfaces, however, the flange may also comprise projections designed to fit the perineal or coccygeal area of the wearer.
- the flange (12) should be made of soft, flexible and malleable material to allow easy placement of the flange to the perianal area.
- Typical materials include nonwoven materials, wovens, open celled thermoplastic foams, closed-cell thermoplastic foams, composites of open celled foams and stretch nonwoven, and films.
- a closed-cell foam of polyethylene has been found effective, but more preferably an open celled polyurethane foam is used.
- the flanges should have a thickness within the general range of 0.1 to 5 millimetres.
- Other thermoplastic foam materials, or other suitable plastics sheet materials having the described properties of such foams i.e., softness, pliability, stretchability, and contractability
- the material of garment facing surface (23) of the flange (12) may extend into the defined aperture area so as to form a skirt or flap of material which prevents unintentional adhesion of the surface edges of the flange defining the aperture to oneanother during use.
- the adhesive (20) is preferably covered with a release means (not shown) in order to protect the adhesive (20), such as siliconized paper.
- the adhesive (20) can cover the entire wearer facing surface (23) of the flange (12) or more preferably have at least one, preferably two to six non-adhesive portions. These portions may be adhesive free or may contain inactivated or covered adhesives.
- the adhesive is in one preferred embodiment not applied to the entire wearer facing surface area of the flange (12), so as to provide lobes (13) on either side of the flange (12) which are non-adhesive and can thereby serve to facilitate placement and removal of the device whilst avoiding contact with the adhesive.
- the adhesive (20) can be applied to the wearer facing surface of the flange (12) by any means known in the art such as slot coating, spiral, or bead application or printing. Typically the adhesive is applied at a basis weight of from 20g/m 2 to 2500g/m 2 , more preferably from 500g/m 2 to 2000g/m 2 most preferably from 700g/m 2 to 1500g/m 2 depending on the end use envisioned. For example, for faecal management devices (10) to be used for babies the amount of adhesive may be less than for faecal management devices (10) designed for active adult incontinence sufferers.
- the disposable human waste management device (10) of the present invention has been found to be particularly useful and beneficial when used in conjunction with a garment, or diaper (50), preferably a disposable diaper - refer to Figure 2.
- the disposable human waste management device (10) is preferably first positioned in the perianal area of the wearer before the disposable diaper (50) is applied.
- the diaper (50) is positioned over the disposable human waste management device (10) and fastened in a conventional manner around the body of the wearer. It has been found that, in addition, to providing excellent separation between urine and faecal material, the combined disposable human waste management device (10) and diaper (50) system actually reduces skin irritation, which may at times occur, especially since the group of typical wearers includes the very old, the very young and the unhealthy wearers.
- the presence of the disposable human waste management device (10) permits the formation of a separation layer between the skin of the wearer and the diaper (50), i.e. a part of the absorbent core (58) of the diaper (10).
- the diaper (50) can be of the conventional type (an embodiment of which is described below although not a limiting example by any means) or can be adapted to contain in an effective and comfortable manner the disposal human waste management device (10) according to the teachings of the present invention.
- the term "disposable diapers” refers to articles which absorb and contain body exudates; and more specifically, refers to articles which are placed against or in proximity to the body of the wearer to absorb and contain the various exudates discharged from the body and which are intended to be discarded after a single use (i.e., they are not intended to be laundered or otherwise restored or reused) and, preferably, to be recycled, composted or otherwise disposed of in an environmentally compatible manner.
- the term “diaper” refers to a garment generally worn by infants or incontinence sufferers that is drawn up between the legs and fastened about the waist of the wearer.
- FIG 3 is a partially cut-away perspective view of a diaper (50) embodying the present invention prior to it being placed on the wearer over the faecal management device (10).
- a preferred diaper (50) comprises a body portion (52) and a refastenable mechanical fastening device (54).
- a preferred body portion (52) comprises a liquid pervious topsheet (56), and absorbent core (58), a liquid impervious backsheet (60), and elastically contractible leg cuffs (62); each leg cuff (62) preferably comprising a side flap (64) and one or more elastic members (66). For simplicity purposes, only one elastic member (66) is shown in the side flap (64).
- topsheet (56), the absorbent core (58), the backsheet (60), the side flaps (64), and the elastic members (66) may be assembled in a variety of well-known configurations.
- a preferred disposable diaper configuration is shown and generally described in US 3,860,003, an even more preferred disposable diaper configuration is shown and generally described in WO 93/16669.
- the backsheet (60) is joined to the topsheet (56); the absorbent core (58) is positioned between the topsheet (56) and the backsheet (60); the side flaps (64) extend outwardly from and along each side edge of the absorbent core (58); and the elastic member (66) is operatively associated with each side flap (64).
- Figure 3 shows the body portion (52) in which the topsheet (56) and the backsheet (60) are coextensive and have length and width dimensions generally larger than those of the absorbent core (58).
- the topsheet (56) is superposed on the backsheet (60) thereby forming the periphery (68) of the body portion (52).
- the body portion (52) has an inside surface (74) and an outside surface
- the inside surface (74) is that surface of the diaper (50) opposite the outside surface (76) and in the embodiment shown is typically formed by the topsheet (56).
- the inside surface (74) of the diaper (50) is that surface coextensive with the outside surface (76) and which is for the greater part in contact with the wearer when the diaper (50) is worn.
- the absorbent core (58) of the body portion (52) may be any absorbent means which is generally compressible, conformable, non-irritating to the skin of the wearer, and capable of absorbing and retaining liquids such as urine and other certain bodily discharges.
- the absorbent core (58) may be manufactured in a variety of sizes and shapes (for example, rectangular, hour-glass, "T"-shaped, asymmetric, etc.) and from a wide variety of liquid absorbent materials commonly used in disposable diapers and other absorbent articles such as comminuted wood pulp which is generally referred to as airfelt.
- suitable absorbent materials include creped cellulose wadding, meltblown polymers including coform, crosslinked cellulosic fibers, tissue including tissue wraps, absorbent foams, absorbent sponges, superabsorbent polymers, absorbent gelling materials, or any equivalent materials or combinations of materials.
- the configuration and construction of the absorbent core (58) may also be varied (for example, the absorbent core (58) may have varying calliper zones, hydrophilic gradients, superabsorbent gradients, or lower average density and lower average basis weight acquisition zones; or may comprise one or more layers or structures). Further, the size and absorbent capacity of the absorbent core (58) may be varied to accommodate wearers ranging from infants to adults.
- the backsheet (60) is impervious to liquids (for example, urine) and is preferably manufactured from a thin plastic film, preferably a thermoplastic film, although other flexible liquid impervious materials may also be used.
- the term "flexible” refers to materials which are compliant and which will readily conform to the general shape and contours of the human body.
- the backsheet (60) prevents the exudates absorbed and contained in the absorbent core (58) from soiling articles which are in contact with the diaper (50) such as undergarments and bedding.
- the backsheet (60) may thus comprise polymeric films such as thermoplastic films of polyethylene or polypropylene, or composite materials such as film-coated non-woven material. Exemplary films are manufactured by Tredegar Industries, Inc. of Terre Haute, Ind., USA or BP- Chemical PlasTec, Rotbuchenstrasse 1 , D-8000 M ⁇ nchen, Germany.
- the backsheet (60) is preferably textured to provide a more clothlike appearance. Further, the backsheet (60) may also permit vapours to escape from the absorbent core (58) while still preventing exudates from passing through the backsheet (60) by, for example, being supplied with microapertures.
- the size of the backsheet (60) is dictated by the size of the absorbent core (58) and the exact diaper design selected.
- the topsheet (56) of the diaper is compliant, soft feeling and non-irritating to the skin of the wearer. Further, the topsheet (56) is liquid pervious permitting liquids (for example, urine) to readily penetrate through its thickness.
- a suitable topsheet (56) may be manufactured from a wide range of materials, such as porous foams, reticulated foams, apertured films; or woven or non-woven webs of natural fibres (for example, wood or cotton fibres) or from a combination of natural and synthetic fibres. Preferably, it is made of a material that isolates the skin of the wearer from liquids retained in the absorbent core (58).
- the topsheet (56) may be a non- woven web of fibres.
- An exemplary topsheet (56) is carded and thermally bonded by means well-known to those skilled in the fabric art.
- a suitable topsheet (56) is manufactured by, for example, Veratec Inc., a division of International Paper Company, of Walpole, Mass., USA.
- a topsheet (56) particularly preferred for incontinence garments comprises a formed thermoplastic film.
- the hydrophobic edge treatment of the flange may also find application in wound dressings.
- wound dressings comprising a layer of hydrogel adhesive as described herein and preferably provided on a substrate material (similar to the flange material also described herein) benefit in a similar manner in terms of adhesive performance from providing the outer periphery of the wound dressing such that at least a portion of the periphery, preferably substantially all of the periphery is more hydrophobic that the wearer facing surface of the wound dressing provided by the hydrogel adhesive.
- Polyester Film PET 23 ⁇ available from EFFEGIDI S.p.A.,43052 Colorno, Italy.
- Dry The forearm is untreated and not wiped prior to test or between repetitions.
- Wet To one cotton disk (Demak'up diameter 5.5cm, weight about 0.6g),
- test area of the forearm is a rectangle approximately 2cm wider and longer than the adhesive area).
- step C4 the specimen is taken and put in a humidity controlled oven for 3 hours at 85degC. It is then taken out and steps C5, C6 are carried out.
- step C4 the specimen is taken and put in a humidity controlled oven for 3 hours at 85degC. It is then taken out and steps C5, C6 are carried out.
- Step C6 take the free end of the specimen (approx. 100mm long) and insert it in the upper end of the adhesion testing machine. Ensure the specimen is at a 90 degree angle to the forearm. Start the testing machine.
- the single values are the base to calculate the standard deviation between the samples.
- hydrogel adhesives are suitable adhesives for application on the wearer facing surface of the flange of a human waste management device.
- 250 ml of triethanolamine is placed in a 80 I plastic beaker and stirred.
- N,N,-dimethylacrylate (NNDMA) is added to the beaker and stirred.
- Glycerol is then added and the entire mixture is stirred for 5 minutes.
- Sodium 2 acrylamide 2 methyl propane sulphonic acid (NaAMPS) is then added and the mixture stirred for 5 minutes.
- the crosslinker is then added and the mixture is again stirred for at least 30 minutes.
- the mixture is then extruded onto a substrate material prior to UV curing.
- the UV curing consists of 2 - 4 passes under a bank of 3 UV lights.
- the first material material is prepared as above, except that the NNDMA is replaced by acrylic (3 sulphopropyl) ester acid (SPA) and the mixture is stirred for 24 hrs. at 53°C prior to UV curing.
- NNDMA is replaced by acrylic (3 sulphopropyl) ester acid (SPA) and the mixture is stirred for 24 hrs. at 53°C prior to UV curing.
- SPA acrylic (3 sulphopropyl) ester acid
- the intent of this test is to measure the contact angle in dynamic conditions using the probe fluid .
- the instrument software automatically provides the contact angle value calculated for the entire sample surface. This automatic determination is much more reliable, because it is less operator-dependent than optical measurements.
- the contact angle ⁇ is measured by the tangent at three phase; solid/liquid/vapour interface.
- the probe liquid contained in a beaker is programmed to move at a constant rate to scan the surface of the solid and produce a unique contact angle hysteresis curve.
- the instrument software will automatically dip the sample into the probe fluid for 6 mm and afterwards remove the sample. During this action the software will record the weight variation (F) that is related to the Hydrophobicity / Hydrophicity of the sample. Applying the Young equation the contact angle is calculated.
- Results Report the average of the contact angle of 3 tests.
- the single values are the base to calculate the standard deviation between the samples.
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Abstract
The present invention relates to a disposable human waste management devices such as faecal and urine management devices (10) which are provided with adhesives for attachment of the device to the skin. In particular the present invention relates to an improved flange and adhesives (20) which provide secure attachment and are pleasing to the skin upon application, yet cause no discomfort upon removal. In particular the present invention relates to a flange and adhesive which provide secure attachment under moist and wet skin conditions and which maintains adhesive peel strength even under exposure to excess water.
Description
CONTAINER FOR THE COLLECTION OF BODILY WASTE
Field of the Invention
The present invention relates to a disposable human waste management devices such as urine management devices and faecal management devices for babies, children or adults to be attached directly to the skin between the buttocks of the wearer. The device utilises an improved flange and adhesive so as to facilitate easy application and removal of the device from the wearer, whilst ensuring maintenance of the device in the desired position. In particular the flange and adhesive provide attachment on moist and wet skin for the entire period of wear, including circumstances or periods of wear during which the adhesive is exposed to excess amounts of liquids.
Background of the Invention
Urine and faecal management devices are known articles of manufacture that are designed to be worn principally by incontinence sufferers and in particular by bedridden patients. Such devices are attached to the natural anal region or artificial anus of the wearer and or uro genital area and are intended to receive entrap and immediately contain urine, faecal material and other bodily discharges.
Such devices as they are mostly known today are designed to be worn by bedridden patients. As such the devices are constituted of a relatively long and narrow tube, at one extremity of which there is an aperture and a skin attachment device upon which an adhesive can be applied.
Examples of these bags are disclosed for example in US 3,577,989, which details a disposable elimination-trapping bag for incontinence sufferers including a container member having an open-top portion, and a flange secured to the container member around the open-top portion. The flange may include a layer of adhesive on its surface as a means of attachment of the bag to the wearer or alternatively discloses the use of elastic straps to attach the bag to the wearer. US 4,784,656 also describes a receptacle for collecting faecal matter from incontinence sufferers. The faecal collector comprises a gasket, conduit means or a cylinder and a receptacle; the receptacle and conduit means are each formed from two sheets of odour barrier thermoplastic film that are heat sealed along their side edges, respectively and the side surface of the gasket is coated with a layer of adhesive; GB 2 152 387, teaches a faecal collector for incontinence sufferers comprising a collection bag and a ring, which is provided with an adhesive. The faecal collector comprises a pair of panels of thermoplastic sheet material joined at their margins to define an elongate bag having an opening at one end. GB 1 078 588 describes a urine collector comprising a liquid proof bag of tube like configuration having an opening surrounded by an attachment means in the form of an adhesive bearing material.
Other types of faecal management bags having a flatter shape are known from EP 245 064. EP 245 064 discloses bags having a front and a rear wall, the front wall containing the aperture and attachment means to the body. The attachment means is a skin compatible water resistant material such as a hydrocolloid and a water insoluble viscose elastic binder.
Due to their typical elongated shape and dimensions, such devices particularly when worn by active wearers, such as infants or non bedridden incontinent adults, can readily twist around the thighs of the wearers and/or can cause the formation of folds and kinks in the devices themselves. Under such circumstances the pressure and stress exerted upon the bag will naturally
increase due to the movement of the wearer and the pressure of the wearer's body upon the bag. Consequently, the likelihood that the urine or faecal material once excreted and contained within the bag will be caused to exert pressure upon the attachment means of the device will increase. As a result not only will the storage capacity of the device be detrimentally affected but also more importantly it may result in unintentional detachment of the device from the wearer during use. Such an occurrence is unacceptable causing distressing consequences for both the wearer and the carer.
Hence, it is critical that the urine and/or faecal management devices are designed such that they are securely attached to the skin of the wearer and do not become unintentionally unattached during all circumstances of use.
In order to provide the desired level of adhesion of the device to the wearer, the prior art typically discloses the utilisation of certain adhesives having very high cohesive strengths such as rubber based adhesives and acrylics. These adhesives are then applied as thick layers over the entire surface of the flange of the device to maximise the adhesive force by which the device is secured to the skin of the wearer. Indeed it is apparent that these devices, and in particular the adhesives, have been designed for use on faecal management devices utilised by bedridden patients particularly those having an artificial anus whereby maximum adhesion takes priority over any other criteria such as patient comfort.
However, the adhesive must have a skin compatible composition and not be harsh or aggressive towards the skin or cause skin irritation or inflammation.
Also it is preferred if the adhesive is compliant with the skin of the wearer such that maximum skin surface contact between the adhesive and the skin is achieved. Moreover, it is also desirable to provide an adhesive such that the disposal human waste management device can be readily removed from the wearer, without the wearer experiencing any unacceptable pain level. This is particularly important under circumstances, where the device is misplaced, and removal and reapplication of the device once or even a number of times is required and or to ensure the application of such devices on sensitive skin and wearer groups such as infants. However, on the other hand the desired level of adhesion, albeit painless should of course also be maintained during such multiple applications of the device.
The problem of achieving the desired adhesion level is further exacerbated under wet skin conditions. Typically, prior to the placement of the disposable human waste management device, the skin is cleaned and is usually as a result moist. The currently available adhesives, such as hydrocolloids, however often do not immediately strongly adhere to the skin and may need to be held in place until sufficient minimum adhesion occurs. Moreover, the overall adhesive ability of such adhesives tends to be significantly reduced on wet skin surfaces per se, so that the device will typically not remain attached to the skin during wearer if any pressure is exerted onto the device, for example by the movement of the wearer or during the defaecation process. Alternatively adhesives which are able to absorb water and thus immediately adhere to moist skin, tend to absorb water very rapidly and not in a controlled manner such that extended adhesion time is not provided.
Another problem which is associated with adhesives which do not maintain their adhesive strength after exposure to liquids is that not only will the adhesive no longer adhere satisfactorily to skin, it will also no longer adhere to the flange.
Moist and wet skin however is not just a problem which is prevalent at the device application stage, as a significant amount of moisture is also generated during the use of the device from the wearer by perspiration and from the material contained within the disposable human waste device and material not collected by device but contained with the diaper. In addition particularly for the case of urine management devices, small amounts of liquid may be deposited or migrate on to the flange surface particularly at the inner and outer periphery without entering the bag cavity. The resulting humid environment naturally further increases when the device is utilised in combination with a diaper. Under such circumstances currently available adhesives typically cannot absorb this moisture which typically migrates to the wearer facing surface of the flange. Thereby again the adhesive strength is reduced to such an extent that the device will often become detached under exertion of pressure during wear. It is hence very important to provide an adhesive which provides both initial adhesion and maintenance of its adhesive strength on wet skin. Moreover, it is also another important factor for the product performance that the adhesive is also stable to exposure to excess quantities of liquid such as water and in particular urine, so
that it will also not loose its adhesive strength under such circumstances, particularly at the periphery of the flange.
None of the prior art in the field of faecal management bags however even recognises or addresses the problem of providing these devices with an adhesive which meets these criteria, in particular adhesives which adhere to wet skin and are stable and maintain their adhesiveness even when exposed to excessive amounts of liquid.
The prior art in the general field of adhesives for attachment to the skin is in contrast more developed in the field of articles such as band-aids, plasters and bandages. These articles are however typically applied in an emergency situation, where for example, a cut into the skin of the wearer has occurred and absorption of the body liquids emanating from a wound is desired. In this context performance aspects of the article such as easy application and use of the product, comfortable wear as well as painless removal, and discreteness are again subordinate, to other criteria in this case such as sterility, healing support, and mechanical protection of the wound. Such products typically have poor wet skin adhesion.
Adhesion to wet skin is addressed for example in WO 98/03208 which discloses medical pressure sensitive adhesives which can adhere to dry or wet skin and which comprise a mixture of hydrophilic (meth)acrylate copolymer containing tertiaryamino groups, a hydrophilic (meth)acrylate copolymer containing carboxyl groups, carboxylic acids and a crosslinking system. However this document does not discuss adhesion after exposure to excess liquid. Similarly, WO 97/24149 discloses a polar lipophilic pressure sensitive adhesive comprising a hydrophilic polymer matrix, a plasticizing solution and a surfactant that provides good adhesion to a variety of skin types. In this document the adhesives do not adhere to wet surfaces.
Another field wherein the use of such adhesives has been disclosed is in absorbent such as for example sanitary napkins, as described in for example US statutory invention registration H1602 or WO 96/33683 and WO 95/16424. The latter discloses sanitary articles having a topical adhesive which is applied on the wearer facing side of a sanitary napkin along the entire periphery. WO 96/13238
discloses a topical adhesive which is described in terms of frequency dependency. EP-638 303 discloses the use of a topical adhesive on side cuffs of sanitary napkins in order to keep the cuffs in an upright position. Swiss publication CH-643730 discloses the use of a very long sanitary napkin having chamfered outer edges with a topical adhesive at the four corners of the outer edges in order to provide a topical adhesive area well outside the region of pubic hair growth.
However all of these disclosures typically disclose a product which is designed to be utilised in combination with an undergarment and hence the degree of adhesion actually provided is very low and is not designed to withstand any excessive pressure. Moreover the adhesive is only discussed in general terms or concentrates on the area of application of the adhesive to the article. The nature of adhesive per se other than the basic physical requirements such as pressure sensitivity are not discussed in particular with reference to the chemical composition or the adhesive criteria.
Hence there still exists a need to provide disposable human waste management devices having an adhesive for the secure attachment and painless removal of the device from the skin in-between the buttocks of the wearer so as to be suitable for use of sensitive skin of an infant and it is thus an object of the present invention to provide such a device.
It is another objective of the present invention to provide an adhesive that exhibits an ability to adhere to skin upon reapplication, particularly multiple reapplication for example when the device is misplaced, whilst still allowing painless removal.
It is yet a further objective of the present invention that the adhesive will adhere to moist or wet skin, independent of whether this is direct application of the device onto wet skin, or moisture which is generated on the skin surface during the wearing period of the device. In particular it is an objective of the present invention to provide an adhesive which is liquid stable especially to water and urine, such that the adhesion properties particularly at the periphery of the flange will not be significantly effected in the presence thereof over the period of wear of the device.
It is another object of the present invention to provide an adhesive which upon removal from the skin of the wearer leaves no residues. It is yet another object of the present invention to provide an adhesive which does not cause a cold or otherwise unacceptable temperature sensation upon application to the wearer.
An additional object of the present invention to provide an adhesive which in combination with the flange material provides flexibility, stretchability and contractability so that it is able to adapt to the contours of the body during all bodily movements and hence be comfortable for the wearer of the device, whilst still having sufficient adhesive capacity to ensure secure attachment during use.
In addition to the above objectives of the present invention it is also desirable for the adhesives to provide additional benefits such as delivery/dispersal of a compound or composition which is beneficial for the skin or for the body in general.
It has now been surprisingly found that the above drawbacks will be substantially alleviated by ensuring that the inner or outer periphery of the flange are more hydrophobic than the wearer facing surface of the flange of the disposal human waste management device.
In another aspect of the present invention, the disposal human waste management device with its specific adhesive as defined herein can be advantageously used in combination with a reusable underwear garment or preferably with a disposable diaper.
Brief description of the drawings
It is believed that the invention will be better understood from the foregoing description in conjunction with the accompanying drawings in which:
Figure 1 is a perspective view of a disposable faecal management device in accordance with the present invention.
Figure 2 shows a perspective view of the disposable faecal management device in conjunction with a disposable diaper; and
Figure 3 is a partially cut-away perspective view of a disposable diaper embodying a faecal management device of the present invention.
Figure 4 is a plan view of a disposable urine management device of the present invention.
Summary of the Invention
The present invention thus relates to a disposable human waste management device such as a faecal management device or a urine management device can be comprising a bag (11 ) having an aperture (21 ) and a flange (12) surrounding the aperture for adhesive attachment to the uro-genital area and or the perianal area of a wearer as visible from Figure 1. The flange has a wearer facing surface, a garment facing surface, an inner periphery surface and an outer periphery surface, wherein said wearer facing surface comprises an adhesive, characterised in that a portion of said inner periphery surface and/or a portion of said outer periphery surface has a contact angle greater than the contact angle of the wearer facing surface of said flange.
Detailed Description of the Invention
According to the present invention the adhesive can be utilised on disposable human waste management devices such as a faecal or urine management devices (10) which are applied to the uro-genital and or perianal area of a wearer as visible from Figure 1. The word "skin" according to the present invention does not only relate to the specific derma of the user but includes the mucous tissue as well as the hair which is typically found in the genital region. Such devices comprise a bag (11) having an aperture (21) and a flange (12) surrounding the aperture (21 ). The flange has a wearer facing surface and a garment facing surface, the wearer facing surface being provided with an adhesive.
Due to the nature and environment in which such disposable human waste management devices such as urine and faecal management devices are utilised it is an essential feature that the adhesive does not become detached during use particularly when contacted by fluids. Thus is an essential feature of the present invention that at least a portion the inner periphery surface of the flange or at least a portion of the outer periphery surface of the flange, or both are more hydrophobic than the wearer facing surface of the flange. More preferably substantially the entire inner periphery surface and or the outer periphery surface have a contact angle greater than the contact angle of the wearer facing surface of the flange which is typically provided by a hydrogel adhesive. It should be noted that in embodiments wherein the hydrogel adhesive extends to the inner and or outer periphery of the flange the inner and or outer periphery surface formed by the hydrogel adhesive should also be treated so as to have a contact angle according to the present invention.
Hydrophobicity of a surface can be readily assessed by determining the contact angle. Thus accordingly said portion of the inner periphery surface and/or said outer periphery surface of said flange has a contact angle greater than the contact angle of the wearer facing surface.
Typically, a drop of liquid 110 placed on a solid surface 112 makes a contact angle, A, with the solid surface, as seen in Fig. 5. As the wettability of the solid surface by the liquid increases, the contact angle, A, decreases. As the wettability of the solid surface by the liquid decreases, the contact angle, A, increases. The liquid-solid contact angle may be determined from techniques known in the art, such as those described in greater detail in Physical Chemistry of Surfaces. Second Edition, by Arthur W. Adamson (1967), F. E. Bartell and H. H. Zuidema, J. Am. Chem. Soα. 58, 1449 (1936), and J. J. Bikerman, Ind. Enα. Chem.. Anal. Ed.. 13, 443 (1941 ), each of which are hereby incorporated herein by reference. More recent publications in this area include Cheng, et al., Colloids and Surfaces 43:151-167 (1990), and Rotenberg, et al., Journal of Colloid and Interface Science 93(1 ):169-183 (1983), which are also hereby incorporated herein by reference.
As used herein, the term "hydrophilic" is used to refer to surfaces that are wettable by aqueous fluids (e.g., aqueous body fluids) deposited thereon.
Hydrophilicity and wettability are typically defined in terms of contact angle and the surface tension of the fluids and solid surfaces involved. This is discussed in detail in the American Chemical Society publication entitled Contact Angle. Wettability and Adhesion, edited by Robert F. Gould (Copyright 1964), which is hereby incorporated herein by reference. A surface is said to be wetted by an aqueous fluid (hydrophilic) when the fluid tends to spread spontaneously across the surface. Conversely, a surface is considered to be "hydrophobic" if the aqueous fluid does not tend to spread spontaneously across the surface.
The liquid/solid contact angle depends on surface inhomogeneities (e.g., chemical and physical properties, such as roughness), contamination, chemical/physical treatment of or composition of the solid surface, as well as the nature of the liquid and its contamination. The surface energy of the solid also influences the contact angle. As the surface energy of the solid decreases, the contact angle increases. As the surface energy of the solid increases, the contact angle decreases.
The energy required to separate a liquid from a solid surface (e.g., a film or fiber) is expressed by equation (1 ):
(1 ) W = G (1 + cos A)
where:
W is the work of adhesion measured in erg/cm2, (x10"3jm_2) G is the surface tension of the liquid measured in dyne/cm, (xlO^Nm--') and
A is the liquid-solid contact angle measured in degrees.
For a given liquid, the work of adhesion increases with the cosine of the liquid-solid contact angle (reaching a maximum where the contact angle A is zero).
Work of adhesion is one useful tool in understanding and quantifying the surface energy characteristics of a given surface for a given liquid.
Table 1 is useful to illustrate the relationship between solid-liquid contact angle and work of adhesion for a particular fluid (e.g., water), whose surface tension is 75 dynes/cm (75x10"3jm"2).
Table 1
A (degrees) cos A 1 +cos A W (era/cm2 (x10"3Jm-2)
0 1 2 150
30 0.87 1.87 140
60 0.5 1.50 113
90 0 1.00 75
120 -0.5 0.5 38
150 -0.87 0.13 10
180 -1 0 0
As depicted in Table 1 , as the work of adhesion of a particular surface decreases (exhibiting a lower surface energy of the particular surface), the contact angle of the fluid on the surface increases, and hence the fluid tends to "bead up" and occupy a smaller surface area of contact. The reverse is likewise true as the surface energy of a given surface decreases with a given fluid. The work of adhesion, therefore, influences interfacial fluid phenomena on the solid surface.
More importantly, in the context of the present invention, surface energy gradients as illustrated by fluid contact angles or discontinuities have been found to be useful in preventing fluid transport. Fig 6. illustrates a droplet of fluid 110 which is located on a solid surface having two regions 113 and 115 having differing surface energies (indicated by the different cross-hatching for illustrative purposes). In the situation illustrated in Fig. 6, region 113 exhibits a comparatively lower surface energy than region 115, and hence a reduced wettability for the fluid of the droplet than region 115. Accordingly, the droplet 110 produces a contact angle A(b) at the edge of the droplet contacting region 113 which is greater than the contact angle A(a) produced at the edge of the droplet contacting region 115. It should be noted that although for graphic clarity the points "a" and "b" lie in a plane, the distance "dx" between points "a" and "b"
need not be linear, instead representing the extent of droplet/surface contact regardless of the shape of the surface. Droplet 110 thus experiences a surface energy imbalance and hence an external force due to the differences in the relative surface energies (i.e., the surface energy gradient or discontinuity) between regions 113 and 115, which can be represented by the equation (2):
(2) dF = G [cos A(a) - cos A(b)] dx
where: dF is the net force on the fluid droplet, dx is the distance between the reference locations "a" and "b", G is as defined previously, and
A(a), and A(b) are the contact angles A at locations "a" and "b", respectively.
Solving equation (1 ) for cos A(a) and cos A(b) and substituting into equation (2) yields equation (3):
(3) dF = G [(W(a)/G - 1 ) - (W(b)/G - 1 )] dx
Equation (3) can be simplified to equation (4):
(4) dF = (W(a) - W(b)) dx
The importance of the differential in surface energy between the two surfaces is clearly depicted in equation (4), as is the directly proportional effect that changes in the magnitude of the differential in work of adhesion would have on the magnitude of the force.
More detailed discussions of the physical nature of surface energy effects and capillarity may be found in Textile Science and Technology. Volume 7, Absorbencv. edited by Portnoy K. Chatterjee (1985), and Capillarity. Theory and Practice. Ind. Eno. Chem. 61 ,10 (1969) by A. M. Schwartz, which are hereby incorporated herein by reference.
Accordingly, the force experienced by a droplet will cause movement in the direction of the surface featuring the higher surface energy. For simplicity and graphic clarity, the surface energy gradient or discontinuity has been depicted in Fig. 4 as a single, sharp discontinuity or boundary between well-defined regions of constant but differing surface energy. Surface energy gradients may also exist as a continuous gradient or a step-wise gradient, with the force exerted on any particular droplet (or portions of such droplet) being determined by the surface energy at each particular area of droplet contact.
As used herein, the term "gradient" when applied to differences in surface energy or work of adhesion is intended to describe a change in surface energy or work of adhesion occurring over a measurable distance. The term "discontinuity" is intended to refer to a type of "gradient" or transition, wherein the change in surface energy occurs over an essentially zero distance. Accordingly, as used herein all "discontinuities" fall within the definition of "gradient".
Also, as used herein the terms "capillary" and "capillarity" are used to refer to passageways, apertures, pores, or spaces within a structure which are capable of fluid transport in accordance with the principles of capillarity generally represented by the Laplace equation (5):
(5) p = 2G (cos A) /R where: p is the capillary pressure; R is the internal radius of the capillary (capillary radius); and
G and A are as defined above.
As noted in Penetration of Fabrics by Emery I. Valko, found in Chapter III of Chem. Aftertreat. Text. (1971 ), pp. 83-113, which is hereby incorporated herein by reference, for A = 90° , the cosine of A is zero and there is no capillary pressure. For A > 90°, the cosine of A is negative and the capillary pressure opposes the entry of fluid into the capillary. Hence, for hydrophilic aqueous liquids the capillary walls should be of a hydrophilic nature for an appreciable capillary phenomena to occur. Also, R must be sufficiently small for p to have a meaningful value, since as R increases (larger aperture/capillary structure) the capillary pressure decreases.
Perhaps at least as important as the presence of surface energy gradients is the particular orientation or location of the gradients themselves with respect to the orientation and location of the capillaries or fluid passageways themselves.
Water is used as a reference liquid throughout only as an example for discussion purposes, and is not meant to be limiting. The physical properties of water are well-established, and water is readily available and has generally uniform properties wherever obtained. The concepts regarding work of adhesion with respect to water can easily be applied to other fluids such as blood, menses and urine, by taking into account the particular surface tension characteristics of the desired fluid.
By having a surface energy gradient between the inner periphery surface and or outer periphery surface of the flange and the wearer facing surface of the flange the inner or outer periphery of the flange will hinder the movement of a drop of liquid from the surface exhibiting the relatively lower surface energy to the wearer facing surface exhibiting the relatively higher surface energy. The motion of the drop of liquid is induced by the contact angle differential between the lower surface energy portion and the higher surface energy portion which results in an imbalance in surface tension force acting on the solid-liquid contact plane.
With regard to the surface energy gradients of the present invention, it is important to remember that the upper and lower bounds of any such gradient are relative with respect to one another. That is to say, a gradient may be established by two surfaces of diverse degrees of hydrophobicity or diverse degrees of hydrophilicity, and need not necessarily be established with regard to a hydrophobic surface and a hydrophilic surface. Notwithstanding the foregoing, it is presently preferred that the inner periphery surface or outer periphery surface or both surfaces have a comparatively low surface energy, i.e., that they are generally hydrophobic, in order to maximize the driving force imparted to the incoming fluid.
A number of physical parameters should be considered in designing the flange according to the human waste management device of the present invention, more particularly with regard to appropriately sizing and positioning the
surface energy gradients for proper fluid handling. Such factors include the magnitude of the surface energy differential (which depends upon the materials utilized), migratability of materials, bio-compatibility of materials, porosity or capillary size, overall caliper and geometry, fluid viscosity and surface tension, and the presence or absence of other structures on either side of the interfaces.
Preferably the difference in fluid contact angle between two adjacent surfaces namely the inner and or outer periphery surface and the wearer facing surface providing a surface energy gradient should be at least 10°, preferably at least 20°, more preferably at least 60°, even more preferably at least 90°, most preferably at least 100°. In addition the surface having the lower surface energy should have a fluid contact angle of at least 60°, preferably at least 80°, more preferably at least 90°, even more preferably at least 110°, most preferably at least 120°.
According to the present invention the contact angle of the inner or outer periphery surfaces of the flange may be increased by rendering that surface more hydrophobic. A surface treatment having a relatively lower surface energy is applied to the surface and is preferably cured. A suitable surface treatment is a silicone release coating from Dow Corning of Midland, Michigan available as Syl- Off 7677 to which a crosslinker available as Syl-Off 7048 is added in proportions by weight of 100 parts to 10 parts, respectively. Another suitable surface treatment is a coating of a UV curable silicone comprising a blend of two silicones commercially available from General Electric Company, Silicone Products Division, of Waterford, NY, under the designations UV 9300 and UV 9380C-D1 , in proportions by weight of 100 parts to 2.5 parts, respectively. When such a silicone blend is utilized coating application levels of at least 0.25g, preferably 0.5 to 8.0 grams silicone per square meter of surface area have performed satisfactorily, although other coating levels may prove suitable for certain applications depending upon the nature of the flange and the characteristics of the fluid, etc.
Other suitable treatment materials include, but are not limited to, fluorinated materials such as fluoropolymers (e.g., polytetrafluoroethylene (PTFE), commercially available under the trade name TEFLON") and chlorofluoropolymers. Other materials which may prove suitable for reduced
surface energy include hydrocarbons such as petrolatum, latexes, paraffins, and the like, although silicone materials are presently preferred for use in the human waste management devices context for their biocompatibility properties. As used herein, the term "biocompatible" is used to refer to materials having a low level of specific adsorption for, or in other words a low affinity for, bio-species or biological materials such as gluco-proteins, blood platelets, and the like. As such, these materials tend to resist deposition of biological matter to a greater extent than other materials under in-use conditions. This property enables them to better retain their surface energy properties as needed for subsequent fluid handling situations. In the absence of biocompatibility, the deposition of such biological material tends to increase the roughness or non-uniformity of the surface, leading to increased drag force or resistance to fluid movement. Consequently, biocompatibility corresponds to reduced drag force or resistance to fluid movement, and hence faster access of fluid to the surface energy gradient and capillary structure. Maintenance of substantially the same surface energy also maintains the original surface energy differential for subsequent or enduring fluid depositions.
Biocompatibility, however, is not synonymous with low surface energy. Some materials, such as polyurethane, exhibit biocompatibility to some degree but also exhibit a comparatively high surface energy. Presently preferred materials such as silicone and fluorinated materials advantageously exhibit both low surface energy and biocompatibility.
Another particularly preferred treatment material are adhesives exhibiting a low surface energy with respect to the adhesive on the wearer facing surface of the flange. Suitable adhesives include water based acrylic adhesives such as Findley L8082I08 or Acronal V205, and oil gel adhesives such as those described for example in WO 98/28019. Typically these adhesives can be applied as a coating at levels of from 0.5g/m2 to 20g/m2.
Alternatively, the layer exhibiting the lower surface energy, may have the low surface energy material incorporated within said material during manufacture such that the surface is rendered hydrophobic during manufacture. This layer may then have a low surface energy material applied to its surface. Typically, said layer comprises at least 5% by total weight of said layer of a low surface
energy material. Similarly the inner and or outer periphery surface can undergo thermal treatment in order to dehydrate the periphery surface and thereby render it hydrophobic. In particular the inner or outer periphery surface may be applied with hydrogel adhesive as on the wearer facing surface which either before or after application to the periphery surface is at least partially dehydrated on the surface.
The adhesive on the wearer facing surface of the flange is provided with the preferred pattern, typically on the wearer facing surface (23) of the flange (12) of the device (10), as a layer having a thickness or calliper C that is preferably constant. The layer can be preferably continuous or alternatively discontinuous, e.g. in form of dots, spirals, or stripes.
Even though adhesives are used like pressure sensitive adhesives on human skin, hair and mucous tissues, it is understood that the adhesive compositions could only with difficulty be considered typical pressure sensitive adhesives (referred to as PSA hereinafter) on the basis of the most characteristic rheological behaviours identifying such materials.
In fact as the person skilled in the art of adhesives knows, the most characteristic feature that distinguishes a PSA from other substances that can temporarily adhere objects (e.g. water between two glass plates could) is the fact that their rheological parameters and especially the Elastic Modulus G' vary greatly with the frequency of applied stresses. More in particular, G' of PSA can increase over some orders of magnitude, while the frequency of applied stresses varies from typical bonding frequency to typical debonding frequency, i.e. 1 rad/s to 100 rad/s as indicated below.
As a first consequence, it is therefore inadmissible to define materials intended for use as "adhesives" by giving values of rheological parameters and especially of G' at a fixed value of frequency. This can be misleading because in the absence of other characteristics such as surface chemistry it will include materials which have no practical value. It is hence necessary that rheological characterisation must be on the basis of dynamic considerations. This not only applies to the Elastic Modulus G' but also to the viscous modulus G" and hence also for tan (d) = G'7 G\
It is well known that typical PSAs have not only a high variation of G' across the considered frequencies, but also that there is an even higher variation of G" which can get close or become even higher than the value of G', i.e. tan (d) becomes about or even greater than 1 , in particular at the frequencies that are typical of debonding.
Without wishing to be bound by theory this can be interpreted as meaning that a high fraction of the energy applied for the debonding is dissipated within the adhesive (so it is not effective in causing the debonding) and through the interface of the adhesive and the skin, while this fact causes macroscopically the recording of a very high level of adhesive force.
As indicated above materials useful as adhesives on the wearer facing surface of the flange according to the present invention have rheological characteristics which are measured at a reference temperature of 37°C (as usual body temperature of humans) and in a range of frequencies. It has been found that upon application of a human waste management device with a adhesive the adhesive contact is formed at a low frequency, while debonding happens at the speed of removing the device. This speed is expressed as a frequency of 100 rad/s, while the low frequency of forming the adhesive bond has been found to be on the order of 1 rad/s. Therefore, the frequency range for use according to the present invention is between 1 and 100 rad/s.
In order to provide good conditions of bonding, i.e. at a frequency of about 1 rad/sec, the absolute values of the elastic modulus should not be too high, otherwise the adhesive is too hard and it is not able to intimately join or mold to the surface to which it is expected to adhere. It is also important to have a low absolute value of G" in order to have good cohesion while the material remains soft and capable of gently adhering to skin.
The ratio of G'37 (1 rad/sec) over G"37 (1 rad/sec) is important to ensure that these two values are balanced upon adhesion to the skin.
Importantly, the ratio of G"37 (100 rad/sec) - G"37 (100 rad/sec)
G' (1 rad/sec) - G" (1 rad/sec)
needs to be large enough to ensure that the dynamic behaviour of both the elastic and the viscous module are maintained in a relationship which provides secure adhesion and painless and easy removal.
Finally the person skilled in the art will also recognise that the Glass Transition Temperature Tg of the adhesive composition, the specific heat capacity, and the specific heat conductivity are parameters which are useful to more fully define the group of useful adhesives.
The following set of characteristics should preferably be satisfied for the adhesive of the present invention:
G'37 (1 rad/sec) is in the range 500 Pa to 20000 Pa, preferably 700 Pa to 15000 Pa, most preferably 1000 Pa to 10000 Pa.
G"37 (1 rad/sec) is in the range 100 Pa to 15000 Pa, preferably 100 Pa to 10000 Pa, most preferably 300 Pa to 5000 Pa.
the ratio of G'37 (1 rad/sec) / G"37 (1 rad/sec) is in the range of 1 to 30.
the ratio G'37 (100 rad/sec) - G"37 (100 rad/sec)
G'37 (1 rad/sec) - G"37 (1 rad/sec) is not less than 0.5, preferably in the range 0.7 to 3, most preferably in the range 1 to 1.8.
The value of the ratio of G'37/G"37 at least for the frequency range above 1 rads/up to 100 rads/s should preferably be not less than 0.5, preferably from 0.7 to 10 and most preferably from 1 to 7.
The rheological behaviour can also be related to the values of the Glass Transition Temperature Tg. For topical adhesives according to the present
invention Tg should preferably be less than 0°C, more preferably less than -5°C and most preferably less than -10°C.
The adhesive is provided, typically on at least a portion of the wearer facing surface of the flange, as a layer having a thickness or calliper C that is preferably constant, or that alternatively can vary over the surface of application of the adhesive.
When considering particularly the removal phase of an adhesive composition for attachment to the skin of a wearer, it is commonly recognised that good conditions of removal, i.e. at a frequency of about 100 rad/sec, of the adhesive applied to at least part of the wearer facing surface of the flange, are achieved when the adhesive can be easily removed from the skin, and particularly from the bodily hair that may be located on this area of the skin, where the flange contacts the body, without causing pain to the wearer, therefore without adhering too hard upon removal, to the skin and the hair of the wearer. Moreover, a good removal implies that the adhesive does not leave residues on the skin or on the hair.
The relationship between the thickness or calliper C measured in millimetres (mm) of the layer of the adhesive typically onto at least part of the wearer's facing surface of the flange of the disposable human waste management device, and the viscous modulus G"25 at 25°C at about 100 rad/sec of the topical adhesive gives an indication of painless and easy removal of the adhesive from the skin.
Without being bound to any theory, it is believed that for higher values of G"25 at 100 rad/sec, which overall correspond to a higher adhesiveness of the composition, a thicker calliper or thickness C of the adhesive layer is needed so that the energy applied for the removal is more evenly distributed within the mass of the adhesive, and is therefore transferred smoothly to the skin, so avoiding peaks of energy that typically cause the pain sensation to the wearer. In other words, thinner layers of the adhesive necessitate an adhesive with a lower G"25 at 100 rad/sec to achieve a reduced pain sensation upon removal of the device.
According to the present invention, the adhesive is preferably provided as a layer having a thickness C such that the viscous modulus G"25 (100 rad/sec) and the thickness C of the adhesive layer satisfy the following empirical equation:
G"25 < [(7.00 + C) 3000] Pa
and preferably the following empirical equation:
G"25 < [(5.50 + C) x 1700] Pa
While in a preferred embodiment of the present invention the thickness C of the adhesive layer is constant, such an adhesive layer can also have different thicknesses in different portions of the wearer facing surface of the flange where it is applied, provided that the above mentioned relationship between C and G"25 is in any case satisfied in each portion.
In order to provide adhesive compositions which preferably satisfy the requirements of the above rheological and physical characteristics of an adhesive, any medically suitable substantially water insoluble pressure sensitive adhesives comprising a polymer which forms a 3-dimensional matrix preferably meeting the these characteristics may be utilised.
According to the present invention the 3 dimensional matrix also referred to herein as a gel, comprises as an essential component a polymer which can be physically or chemically cross linked. The polymer may be naturally or synthetically derived. The uncrosslinked polymer includes repeating units or monomers derived from vinyl alcohols, vinyl ethers and their copolymers, carboxy vinyl monomer, vinyl ester monomers, esters of carboxy vinyl monomers, vinyl amide monomers, anionic vinyl monomers, hydroxy vinyl monomers, cationic vinyl monomers containing amines or quaternary groups, N-vinyl lactam monomer, polyethylene oxides, polyvinylpyrrolidone (PVP), polyurethanes, acrylics such as methyl acrylate, 2-hydroxyethyl methacrylate, methoxydiethoxyethyl methacrylate and hydroxydiethoxyethyl methacrylate, acrylamides.and sulphonated polymers such as acrylamide sulphonated polymers for example 2 acrylamido methylpropane sulphonic acid and acrylic (3- sulphopropyl) ester acid, and mixtures thereof. Also acrylonitriie, methacrylamide,
N,N,-dimethylacrylamide, acrylic esters such as methyl, ethyl and butyl acrylates. Alternatively, the uncrosslinked polymer may be a homopolymer or copolymer of a polyvinyl ether, or a copolymer derived from a half ester of maleic ester. Similarly any other compatible polymer monomer units may be used as copolymers such as for example polyvinyl alcohol and polyacrylic acid or ethylene and vinyl acetate.
As another alternative, the polymers may be block copolymer thermoplastic elastomers such as ABA block copolymers such as styrene-olefin-styrene block copolymers or ethylene-propylene block copolymers. More preferably such polymers include hydrogenated grade styrol/ethylene-butylene/styrol (SEBS), styrene/isoprene/styrene (SIS), and styrol/ethylene-propylene/styrol (SEPS).
Particularly preferred polymers are acrylics, sulphonated polymers such as acrylamide sulphonated polymers, vinyl alcohols, vinyl pyrrolidone, polyethylene oxide and mixtures thereof. Most preferred are nitrogen containing polymers.
According to the present invention the 3 dimensional adhesive matrix also essentially comprises a plasticiser, which is preferably a liquid at room temperature. This material is selected such that the polymer may be solubilized or dispersed within the plasticiser. For embodiments wherein irradiation cross linking is to be carried out, the plasticiser must also be irradiation cross linking compatible such that it does not inhibit the irradiation cross linking process of the polymer. The plasticiser may be hydrophilic or hydrophobic.
Suitable plasticisers include water, alcohols, polyhydric alcohols such as glycerol and sorbitol, and glycols and ether glycols such as mono- or diethers of polyalkylene gylcol, mono- or diester polyalkylene glycols, polyethylene glycols (typically up to a molecular weight of about 600), glycolates, glycerol, sorbitan esters, esters of citric and tartaric acid, imidazoline derived amphoteric surfactants, lactams, amides, polyamides, quaternary ammonium compounds, esters such phthalates, adipates, stearates, palmitates, sebacates, or myristates, and combinations thereof. Particularly preferred are polyhydric alcohols, polyethylene glycol (with a molecular weight up to about 600), glycerol, sorbitol, water and mixtures thereof.
Typically the adhesive comprises a ratio of polymer to plasticiser by weight of from 1 :100 to 100:1 , more preferably from 50:1 to 1 :50. However, the exact amounts and ratios of the polymer and plasticiser will depend to a large extent on the exact nature of polymer and plasticisers utilised and can be readily selected by the skilled person in the art. For example a high molecular weight polymer material will require a greater amount of plasticiser than a low molecular weight polymer.
Other common additives known in the art such as preservatives, antioxidants, pigments, mineral fillers and mixtures thereof may also be comprised within the adhesive composition in quantities up to 10 % by weight each respectively.
According to the present invention the polymer component of the adhesive can be physically or chemically cross linked in order to form the 3 dimensional matrix. Physical cross linking refers to polymers having cross links which are not chemical covalent bonds but are of a physical nature such that there are areas in the 3 dimensional matrix having high crystallinity or areas having a high glass transition temperature. Chemical cross linking refers to polymers which are linked by chemical bonds. Preferably the polymer is chemically cross linked by radiation techniques such as thermal-, E beam- , UV-, gamma or micro-wave radiation.
In addition when chemical crosslinks are formed in the system, a polyfunctional cross linker and/or a free radical initiator may be present in the premix to initiate the crosslinking upon irradiation. Such an initiator can be present in quantities up to 5 % by weight, preferably from 0.02 % to 2 %, more preferably from 0.02 % to 0.2 %. Suitable photoinitiators include type l-- - hydroxy-betones and benzilidimethyl-betols e.g. Irgocure 651 which are believed to on irradiation to form benzoyl radicals that initiate polymerization. Particularly preferred is l-hydroxycyclohexylphenylketone (available under the trade name Irgacure 184 from Ciba Speciality Chemicals). In addition from 0.02% to 2% of thermal initiators may also be used.
The resulting adhesive compositions is mainly hydrophilic. Hydrophobic and mixed phase compositions are dependant upon the nature of the components of the adhesive. In addition a mixture of monomers whether hydrophilic or both
hydrophobic and hydrophilic may result in a single phase or mixed phase of at least 2 phases. Preferably, the adhesives of the present invention are mixed phase hydrophilic hydrophobic.
A mixture of monomers which may result in 1 , 2 or more phases are preferred. Mixed phase adhesives are compositions in which both hydrophobic and hydrophilic components, preferably in both plasticisers and polymers, form two or more separate phases. In such cases an emulsifier is preferably present at a suitable level to form stable emulsions between the incompatible phases.
Whilst not intending to be bound by theory it is believed that the improved peel strength liquid stability particularly with respect to water of the adhesives is obtained from a monomer mix comprising both hydrophilic e.g. polar and/or ionic monomers preferably anionic water soluble monomer and hydrophobic i.e nonionic monomers. Preferably the ratio of hydrophilic monomers to hydrophobic monomers should be in the range of from 5:1 to 1 :5 and preferably from 3:1 to 1 :3, preferably from 2:1 to 1 :2. The hydrophilicity and hydrophobicity of a monomer component is always relative to the other component. Typically prior art hydrogel adhesives comprise hydrophilic monomers only, as a consequence of which they have a high rate of water absorption and do not maintain adhesion after exposure to excess liquid. Whilst not intending to be bound by theory, it is believed that the presence of a hydrophobic component in the adhesive matrix reduces the rate of absorption of water of the adhesive. As a result the distribution of the water absorbed by the adhesive is more uniform. Consequently a water film is not generated between the surface of the skin and the adhesive, which if present, prevents the formation of bonds between skin and adhesive and thus the adhesive capacity of the adhesive itself.
Thus the invention seeks to provide a homogeneously dispersed reaction mixture comprising both hydrophobic and hydrophilic components which, on polymerisation separates into a biphasic or a multiphasic structure. The phases have in some cases been observed to have a thickness of about 100 microns +/- 50 microns. The reaction mixture may contain one or more surface active agents which may assist or promote phase separation but in the course of polymersation become anistropically distributed between the result phases.
The presence of a hydrophobic monomer or polymer may be necessary in the initial homogenous dispersion in order to more effectively promote phase separation.
Suitable preferred hydrophilic monomers are acrylic acid, and salts thereof,
2-acrylamido methylpropane sulphonic acid, acrylic (3-sulphopropyl) ester acid and salts thereof and combinations thereof. Suitable hydrophobic monomer components are acrylamide, acrylonitrile, methyl-, ethyl-, butyl hexyl, iso octyl- and isodecyl acrylates and methacrylate, vinyl ethers, vinyl pyrrolidine, gylcidyl acrylate and 2-hydroxyethyl acrylate, tehra-hydrofurfuryl acrylate, hydroxypropyl acrylate, vinyl propionate and vinyl butyrate, and combinations thereof. Particularly preferred are ethoxy ethyl acrylate or butyl acrylate.
When the adhesive comprises a hydrophobic component, such as butyl acrylate as well as a hydrophilic monomer (i.e. the aforesaid water soluble ionic monomer), such as NaAMPS, the nonionic water soluble monomer, for example
NNDMA, acts as a so-called "reactive solvent bridge" to provide intimate mixing of the various seemingly incompatible components of the reaction mixture prior to polymerisation. The reaction mixture thus has a homogenous structure containing both hydrophilic and hydrophobic components that are intimately mixed, as the NNDMA acts as a solvent for both hydrophilic and hydrophobic materials, providing a clear compatible coating solution or dispersion. As the reactive solvent bridge is polymerised and thus essentially removed from the reaction mixture the stability of the system is adversely affected and the compatible coating solutions or dispersions undergo phase separation so as to provide a biphasic structure.
In certain circumstances the reaction mixture preferably comprises from 3% to 20%, and more preferably from 8% to 18% by weight of the reaction mixture, of a stabilised polymer dispersion that is used to provide a stable phase separated system. The polymer preferably comprises any of the following either alone or in combination: vinylacetate dioctyl maleate copolymer or ethylene-vinyl acetate copolymer. Ethylene-vinylacetate copolymer is preferred, such as that marketed under the trade name DM137 by Harlow Chemicals.
The adhesive is thus typically formed by polymerising an aqueous reaction comprising from 5 to 50%, preferably from 30% to 50% by weight of the reaction mixture, of hydrophilic monomer, i.e. an ionic water soluble monomer, from 10% to 50%, preferably from 15% to 45% by weight of the reaction mixture, of a plasticiser (other than water), from 10% to 50%, preferably from 15% to 30% more preferably from 15% to 25% by weight of the reaction mixture, of a hydrophobic nonionic monomer, i.e. nonionic water soluble monomer, from 3 to 40%, by weight of the reaction mixture, of water.
In preparing adhesive compositions in accordance with the invention, the ingredients will usually be mixed to provide a reaction mixture in the form of an initial pre-gel aqueous based liquid formulation, and this is then converted into a gel by a free radical polymerisation reaction. This may be achieved for example using conventional thermal initiators and/or photoinitiators or by ionizing radiation. Photoinifiation is a preferred method and will usually be applied by subjecting the pre-gel reaction mixture containing an appropriate photoinitiation agent to UV light after it has been spread or coated as a layer on siliconised release paper or other solid substrate. The incident UV intensity, at a wavelength in the range from 240 to 420nm, is ideally substantially 40mW/cm2. The processing will generally be carried out in a controlled manner involving a precise predetermined sequence of mixing and thermal treatment or history.
The UV irradiation time scale should ideally be less than 60 seconds, and preferably less than 10 seconds to form a gel with better than 95% conversion of the monomers and for conversion better than 99.95% exposure to UV light less than 60 seconds and preferably less than 40 seconds is preferred. Those skilled in the art will appreciate that the extent of irradiation will be dependent on the thickness of the reaction mixture, concentration of photoinitiator and nature of substrate on to which the reaction mixture is coated and the source of UV.
These timings are for medium pressure mercury arc lamps as the source of UV operating at 100 W/cm. The intensity of UV @ 254nm and 313nm reaching the surface of the substrate is approximately 150μW/cm2 and 750μW/cm2. For a given lamp UV intensity in a function of the operating power and distance of the reaction mixture from the UV source.
In order to minimize and preferably eliminate the presence of any residual monomers it is important to ensure that the reaction is complete. This is dependent upon a number of factors such as the substrate onto which the adhesive is applied, the type and intensity of the ultra violet light and the number of ultra violet light passes. Preferably the conversion of the hydrophilic monomers present such as NaAMPS should be 98%, preferably 99.0% most preferably 99.9% so that the amount of monomer within the adhesive is 4600 microg/g or less, preferably 2300 microg/g or less, most preferably 230 microg/g or less. Similarly, the conversion of the hydrophobic monomers present such as NNDMA should be 99%, preferably 99.9%, most preferably 99.99% so that the amount of monomer present in the adhesive is 2200 microg/g or less, preferably 220 microg/g or less, most preferably 22microg/g or less.
According to the present invention any disposable human waste management device known in the art can be provided with the adhesive according to the present invention as defined herein.
Typically urine or faecal management devices (10) comprise a bag (11 ) having an aperture (21 ) and a flange (12) surrounding the aperture for preferably adhesive attachment to the uro genital area and or the perianal area of a wearer as visible from Figures 1 and 4. Any faecal or urine management device known in the art can be provided with an adhesive according to the present invention.
The bag (11 ) as used herein is a flexible receptacle for the containment of urine and excreted faecal matter. The bag (11 ) can be provided in any shape or size depending on the intended use thereof, i.e. whether the device is intended for bedridden patients or active patients suffering from incontinence or requiring an artificial bowel or for infants. For example, elongated bags which are principally tubular or rectangular are typically utilised by bedridden patients and elderly incontinence sufferers. For more active wearers whether infants or adults, the disposal human waste management device should preferably be anatomically shaped such that the device follows the contours of the body and can be worn inconspicuously by the wearer under normal garments.
Particularly, preferred shapes are flat circular type bags, cone shaped bags, truncated shaped bags and pyramidal or truncated pyramidal shaped bags. In a
most preferred embodiment of a faecal management device of the present invention, the bag (11 ) has a substantially truncated cone shape. A preferred shape bag for urine devices is shown in figure 4. Typically the bags will have a wearer facing portion (16) and a garment facing portion (17). The wearer facing portion (16) of the faecal management device (10) is disposed adjacent the buttocks of the wearer. As such, the wearer facing portion (16) amply covers the buttocks of the wearer and does not hang between the thighs of the wearer.
In addition, the bag (11 ) is preferably shaped to allow at least partial insertion and retention of the bag in-between the buttocks of the wearer and thereby ensure good contact between the flange and the skin of the wearer. For example, the bag (11 ) may be provided with a neck portion or conduit.
The bag (11 ) is preferably designed to provide sufficient volume for urine and/or faecal material under a variety of wearing conditions, also when worn by a freely moving, i.e. not bedridden wearer. Sitting on the bag, for example, will result in a largely reduced volume in some areas of the bag. Thus, the bag (11 ) is preferably shaped to provide sufficient volume in areas which are not subjected to much pressure in wearing conditions such as sitting.
The bag (11 ) is designed to safely contain any entrapped material, typically it will be liquid impermeable, yet it may be breathable. The bag (11 ) is designed of sufficient strength to withstand rupture in use, also when pressure on the bag (11 ) is exerted in typical wearing conditions, such as sitting.
According to the present invention, depending on the shape of the bag (11 ) required, the bag (11 ) may be provided from a unitary piece of material or from a number of separate pieces of material, which may be identical or different and which are sealed at their respective peripheries.
In one preferred embodiment the bags herein have a wearer facing portion (16) and a garment facing portion (17) which comprise separate pieces of material. The wearer facing portion (16) and the garment facing portion (17) are sealed at the periphery of the bag (11 ), thus creating a bag peripheral rim (18). As is visible from Figure 1 , the wearer facing portion (16) of the bag (11 ) may comprise two further sections (19), which are secured to each other by means
known to the man skilled in the art, such as adhesive, thermobonding or pressure bonding in order to provide the desired bag configuration. Said rim (18) may also be inside the bag, thus being coextensive with the inner surface (15) of the bag (11 ) rather than with the outer surface (30) of the bag (11 ). Preferably the bag (11 ) is asymmetrical to the transversal axis, so that the distance measured in the longitudinal direction from the centre of the aperture (21 ) to the front end of the bag (11 ) is shorter than the distance measured to the rear end of the bag (11 ).
According to the present invention the bag (11 ) can comprise one or multiple layers, preferably two or three layers. The layer on the inside of the bag (11 ), which will typically at least partially come in contact with faecal material is called the inner layer. The outermost layer of the bag, which will typically at least partially come in contact with the skin to the wearer and the garments of the wearer, is called the outer layer.
The layers of the bag material may be provided from any material, preferably so that the bag is liquid impervious. The layers may in particular comprise any material such as non-wovens or films. In a preferred embodiment of the present invention a laminate may be formed from a non-woven layer and a film. The laminate can be formed by means known to the man skilled in the art.
Any non-woven layer can comprise felt fabrics, spunlaced fabrics, fluid jet entangled fabrics, air-laid fabrics, wet-laid fabrics, dry-laid fabrics, melt-blown fabrics, staple fibre carding fabrics, spunbonded fabrics, stitch-bonded fabrics, apertured fabrics, combinations of the above or the like.
Suitable film materials for any of said layers preferably comprise a thermoplastic material. The thermoplastic material can be selected from among all types of hot-melt adhesives, polyolefins especially polyethylene, polypropylene, amorphous polyolefins, and the like; material containing meltable components comprising fibres or polymeric binders including natural fibres such as cellulose - wood pulp, cotton, jute, hemp; synthetic fibres such as fibreglass, rayon, polyester, polyolefin, acrylic, polyamid, aramid, polytetrafluroethylene metal, polyimide; binders such as bicomponent high melt/low melt polymer, copolymer polyester, polyvinyl chloride, polyvinyl acetate/chloride copolymer, copolymer polyamide, materials comprising blends wherein some of the
constituent materials are not meltable; air and vapour permeable materials including microporous films such as those supplied by EXXON Chemical Co., Ill, US under the designation EXXAIRE or those supplied by Mitsui Toatsu Co., Japan under the designation ESPOIR NO; and monolithic breathable materials such as Hytrel™ available from DuPont and Pebax™ available from ELF Atochem, France.
In a preferred embodiment a film, which is comprised in any layer, is preferably permeable to gases such as air and to vapour such as water vapour in order to avoid the problem of entrapment and condensation of moisture vapour given off by the body of the wearer and thus, the hot, clammy and uncomfortable conditions after a short period of use.
The outer layer of the bag is preferably provided with a non-woven layer. Such material layers present an uneven surface to the skin of the wearer and thus reduce significantly the problem of occlusion and greatly improve skin healthiness.
In one preferred embodiment of the present invention the bag comprises two layers. Preferably the outer layer comprises a non-woven layer and the inner layer comprises a film.
In yet another preferred embodiment of the present invention, the bag (11 ) comprises three layers, preferably one film and two non-woven layers. In an even more preferable embodiment the film is interposed between the two non-woven layers. This sequence of layers results in a closed fibrous structure, which has a particularly pleasing sensation on contact with the skin of the wearer. In yet another preferred embodiment the inner layer comprises a film and the other two layers comprise non-wovens.
The non-woven layer or the non-woven layers comprised by the bag (11 ) may be hydrophobic or hydrophilic. If the bag (11 ) does not comprise a film layer, preferably at least one non-woven layer is hydrophobic. As a consequence, fluid penetration is resisted through the wearer facing portion (16) and the garment facing portion (17) of the faecal management device (10). If the bag comprises a
film or a hydrophobic non-woven layer, further non-woven layers may be hydrophilic.
Typically, the non-woven layer is treated with a surface active material, such as a fluorchemical or other hydrophobic finishings, to provide the requisite hydrophobicity. The non-woven layer, however, may equally be treated with coatings of liquid impervious materials such as hot-melt adhesives or coatings of silicone or other hydrophobic compounds such as rubbers and vegetable and mineral waxes or it may be physically treated using nano-particulates or plasma coating techniques, for example.
The non-woven layer can also be treated with agents to improve the tactile perceivable softness of the wearer facing portion (16) and the garment facing portion (17). The agents include but are not limited to vegetable, animal or synthetic oils, silicone oils and the like. The presence of these agents are known to impart a silky or flannel-like feel to the non-woven layer without rendering it greasy or oily to the tactile sense of the wearer. Additionally, surfactant material, including anionic, non-anionic, cationic and non-cationic surfactants, may be added to further enhance softness and surface smoothness.
Furthermore, the non-woven layer may be impregnated with a lotion to provide desirable therapeutic or protective coating lotion benefits. The lotion coating on the wearer facing portion (16) and the garment facing portion (17) is transferable to the skin of the wearer by normal contact and wearer motion and/or body heat. Generally, mineral oil in the form of a lotion is recognised as being effective in imparting a soothing, protective coating to the skin of the wearer. It is also possible to impregnate the non-woven layer with a solid oil phase of cream formulation or to incorporate into the non-woven layer an array of pressure- or thermal- or hydrorupturable capsules containing for example, baby oil.
In one embodiment of the present invention the bag (11) may contain absorbent material. The absorbent material may comprise any absorbent material which is capable of absorbing and retaining liquids. The absorbent material may comprise a wide variety of liquid-absorbent materials commonly used in disposable diapers and other absorbent articles such as comminuted
wood pulp, which is generally referred to as airfelt. Examples of other suitable absorbent materials include creped cellulose wadding; meltblown polymers, including coform; chemically stiffened, modified or cross-linked cellulosic fibers; tissue, including tissue wraps and tissue laminates; absorbent foams; absorbent sponges; superabsorbent polymers; absorbent gelling materials; or any other known absorbent material or combinations of materials.
The absorbent material may be positioned in the bag (11 ) in any suitable manner. For example, the absorbent material may be loosely arranged within the bag or may be secured to the inner layer of the bag (11 ). Any known techniques for securing absorbent material to nonwoven and film substrates may be used to secure the absorbent material to the inner layer of the bag. The absorbent material may also be arranged to have any desired shape or configuration (e.g., rectangular, oval, circular, etc.).
In the embodiment shown in Figure 4, the outer surface of bag (11 ) is provided with patches of adhesive (40) for securing the bag (11 ) to the body of the wearer. Preferably, the patches of adhesive (40) are positioned on the outer surface of bag (11 ) such that they are secured to the abdomen of the wearer in use. Any number, size and shape of adhesive patches (40) may be used depending on the intended use of the device.
The human waste management device in particular urine management devices according to the present invention also preferably comprise an additional acquisition layer. The acquisition layer is typically secured to the inner surface of bag. However, the acquisition layer may also be secured to the flange, or both the flange and the inner surface of bag. The acquisition layer is preferably positioned such that it separates the genitalia of the wearer from coming into direct contact with the absorbent material. The acquisition layer is fluid pervious allowing urine to readily pass through so that it may be absorbed by absorbent material.
The acquisition layer may be manufactured from a wide range of materials, such as porous foams; reticulated foams; apertured plastic films; or woven or nonwoven webs of natural fibers (e.g., wood or cotton fibers), synthetic fibers
(e.g., polyester or polypropylene fibers), or a combination of natural and synthetic
fibers. If the acquisition, barrier layer includes fibers, the fibers may be spunbond, carded, wet-laid, meltblown, hydroentangled, or otherwise processed as is known in the art.
The acquisition layer is designed to have a pore size such that the absorbent material is not allowed to pass through and contact the wearer's skin. While designed not to have to large of a pore size which permits the passage of absorbent material, the acquisition layer preferably has a pore size which is greater than the pore size of the absorbent material.
Preferably, the acquisition layer is less hydrophilic than the absorbent material. The acquisition layer may be treated with a surfactant to increase its initial wettability. When treated with surfactant, however, the acquisition layer should still be less hydrophilic than the absorbent material. Suitable methods for treating the acquisition layer with a surfactant include spraying the acquisition layer with the surfactant and immersing the material into the surfactant. Alternatively, a surfactant may be incorporated into the acquisition layer.
As shown in Figure 1 the bag (11) is provided with an aperture (21 ) whereby excreted matter is received from the body prior to storage within the bag cavity. The aperture (21 ) is surrounded by a flange (12) and may be provided in any shape or size, such as circular, oblong, heart shaped and may be symmetrical or asymmetrical, preferably the aperture has an oblong configuration either in the longitudinal or in the transversal direction or in both directions, e.g. the contours of the aperture are in the shape of two ellipses with the respective main axes being substantially perpendicular.
The flange (12) is attached to the bag (11) according to any means known to the man skilled in the art which may provide permanent or releasable attachment. Preferably however, the flange is attached to the bag by adhesive.
Typically, the bag will be attached to the flange, towards the outer periphery of flange so as not to cause any obstruction for the entering matter.
The flange may be provided in any size depending on the wearer group for which the device is intended. Similarly the flange may be provided in any shape and preferably has a symmetrical shape preferably comprising a plurality of lobes
(13). The flange (12) may comprise a front projection (28) and a rear projection (29) to the perineal and coccygeal area of a wearer.
The flange comprises a garment facing surface (22) and a wearer facing surface (23). In an preferred embodiment these are two large, substantially flat surfaces, however, the flange may also comprise projections designed to fit the perineal or coccygeal area of the wearer.
The flange (12) should be made of soft, flexible and malleable material to allow easy placement of the flange to the perianal area. Typical materials include nonwoven materials, wovens, open celled thermoplastic foams, closed-cell thermoplastic foams, composites of open celled foams and stretch nonwoven, and films. A closed-cell foam of polyethylene has been found effective, but more preferably an open celled polyurethane foam is used. Preferably, the flanges should have a thickness within the general range of 0.1 to 5 millimetres. Other thermoplastic foam materials, or other suitable plastics sheet materials having the described properties of such foams (i.e., softness, pliability, stretchability, and contractability) might also be used. Preferably, the material of garment facing surface (23) of the flange (12) may extend into the defined aperture area so as to form a skirt or flap of material which prevents unintentional adhesion of the surface edges of the flange defining the aperture to oneanother during use.
According to the present invention the adhesive (20) is preferably covered with a release means (not shown) in order to protect the adhesive (20), such as siliconized paper. The adhesive (20) can cover the entire wearer facing surface (23) of the flange (12) or more preferably have at least one, preferably two to six non-adhesive portions. These portions may be adhesive free or may contain inactivated or covered adhesives. As is evident from Figure 1 , the adhesive is in one preferred embodiment not applied to the entire wearer facing surface area of the flange (12), so as to provide lobes (13) on either side of the flange (12) which are non-adhesive and can thereby serve to facilitate placement and removal of the device whilst avoiding contact with the adhesive. These lobes are however preferably also covered by the release means. Before application of the faecal management device (10) to the skin of the wearer, the release means if present is removed.
The adhesive (20) can be applied to the wearer facing surface of the flange (12) by any means known in the art such as slot coating, spiral, or bead application or printing. Typically the adhesive is applied at a basis weight of from 20g/m2 to 2500g/m2, more preferably from 500g/m2 to 2000g/m2 most preferably from 700g/m2 to 1500g/m2 depending on the end use envisioned. For example, for faecal management devices (10) to be used for babies the amount of adhesive may be less than for faecal management devices (10) designed for active adult incontinence sufferers.
The disposable human waste management device (10) of the present invention has been found to be particularly useful and beneficial when used in conjunction with a garment, or diaper (50), preferably a disposable diaper - refer to Figure 2. The disposable human waste management device (10) is preferably first positioned in the perianal area of the wearer before the disposable diaper (50) is applied. In particular, the diaper (50) is positioned over the disposable human waste management device (10) and fastened in a conventional manner around the body of the wearer. It has been found that, in addition, to providing excellent separation between urine and faecal material, the combined disposable human waste management device (10) and diaper (50) system actually reduces skin irritation, which may at times occur, especially since the group of typical wearers includes the very old, the very young and the unhealthy wearers. In effect, the presence of the disposable human waste management device (10) permits the formation of a separation layer between the skin of the wearer and the diaper (50), i.e. a part of the absorbent core (58) of the diaper (10). The diaper (50) can be of the conventional type (an embodiment of which is described below although not a limiting example by any means) or can be adapted to contain in an effective and comfortable manner the disposal human waste management device (10) according to the teachings of the present invention.
As used herein, the term "disposable diapers" refers to articles which absorb and contain body exudates; and more specifically, refers to articles which are placed against or in proximity to the body of the wearer to absorb and contain the various exudates discharged from the body and which are intended to be discarded after a single use (i.e., they are not intended to be laundered or otherwise restored or reused) and, preferably, to be recycled, composted or
otherwise disposed of in an environmentally compatible manner. As used herein, the term "diaper" refers to a garment generally worn by infants or incontinence sufferers that is drawn up between the legs and fastened about the waist of the wearer.
Figure 3 is a partially cut-away perspective view of a diaper (50) embodying the present invention prior to it being placed on the wearer over the faecal management device (10). As is visible from Figure 3, a preferred diaper (50) comprises a body portion (52) and a refastenable mechanical fastening device (54). A preferred body portion (52) comprises a liquid pervious topsheet (56), and absorbent core (58), a liquid impervious backsheet (60), and elastically contractible leg cuffs (62); each leg cuff (62) preferably comprising a side flap (64) and one or more elastic members (66). For simplicity purposes, only one elastic member (66) is shown in the side flap (64). While the topsheet (56), the absorbent core (58), the backsheet (60), the side flaps (64), and the elastic members (66) may be assembled in a variety of well-known configurations. A preferred disposable diaper configuration is shown and generally described in US 3,860,003, an even more preferred disposable diaper configuration is shown and generally described in WO 93/16669. In this preferred diaper configuration, the backsheet (60) is joined to the topsheet (56); the absorbent core (58) is positioned between the topsheet (56) and the backsheet (60); the side flaps (64) extend outwardly from and along each side edge of the absorbent core (58); and the elastic member (66) is operatively associated with each side flap (64).
Figure 3 shows the body portion (52) in which the topsheet (56) and the backsheet (60) are coextensive and have length and width dimensions generally larger than those of the absorbent core (58). The topsheet (56) is superposed on the backsheet (60) thereby forming the periphery (68) of the body portion (52).
The body portion (52) has an inside surface (74) and an outside surface
(76). When a backsheet (60) is used, it typically forms the outside surface (76) of the body portion (52). The inside surface (74) is that surface of the diaper (50) opposite the outside surface (76) and in the embodiment shown is typically formed by the topsheet (56). In general, the inside surface (74) of the diaper (50) is that surface coextensive with the outside surface (76) and which is for the greater part in contact with the wearer when the diaper (50) is worn.
The absorbent core (58) of the body portion (52) may be any absorbent means which is generally compressible, conformable, non-irritating to the skin of the wearer, and capable of absorbing and retaining liquids such as urine and other certain bodily discharges. The absorbent core (58) may be manufactured in a variety of sizes and shapes (for example, rectangular, hour-glass, "T"-shaped, asymmetric, etc.) and from a wide variety of liquid absorbent materials commonly used in disposable diapers and other absorbent articles such as comminuted wood pulp which is generally referred to as airfelt. Examples of other suitable absorbent materials include creped cellulose wadding, meltblown polymers including coform, crosslinked cellulosic fibers, tissue including tissue wraps, absorbent foams, absorbent sponges, superabsorbent polymers, absorbent gelling materials, or any equivalent materials or combinations of materials. The configuration and construction of the absorbent core (58) may also be varied (for example, the absorbent core (58) may have varying calliper zones, hydrophilic gradients, superabsorbent gradients, or lower average density and lower average basis weight acquisition zones; or may comprise one or more layers or structures). Further, the size and absorbent capacity of the absorbent core (58) may be varied to accommodate wearers ranging from infants to adults.
The backsheet (60) is impervious to liquids (for example, urine) and is preferably manufactured from a thin plastic film, preferably a thermoplastic film, although other flexible liquid impervious materials may also be used. As used herein, the term "flexible" refers to materials which are compliant and which will readily conform to the general shape and contours of the human body. The backsheet (60) prevents the exudates absorbed and contained in the absorbent core (58) from soiling articles which are in contact with the diaper (50) such as undergarments and bedding. The backsheet (60) may thus comprise polymeric films such as thermoplastic films of polyethylene or polypropylene, or composite materials such as film-coated non-woven material. Exemplary films are manufactured by Tredegar Industries, Inc. of Terre Haute, Ind., USA or BP- Chemical PlasTec, Rotbuchenstrasse 1 , D-8000 Mϋnchen, Germany.
The backsheet (60) is preferably textured to provide a more clothlike appearance. Further, the backsheet (60) may also permit vapours to escape from the absorbent core (58) while still preventing exudates from passing through the
backsheet (60) by, for example, being supplied with microapertures. The size of the backsheet (60) is dictated by the size of the absorbent core (58) and the exact diaper design selected.
The topsheet (56) of the diaper is compliant, soft feeling and non-irritating to the skin of the wearer. Further, the topsheet (56) is liquid pervious permitting liquids (for example, urine) to readily penetrate through its thickness. A suitable topsheet (56) may be manufactured from a wide range of materials, such as porous foams, reticulated foams, apertured films; or woven or non-woven webs of natural fibres (for example, wood or cotton fibres) or from a combination of natural and synthetic fibres. Preferably, it is made of a material that isolates the skin of the wearer from liquids retained in the absorbent core (58).
There are a number of manufacturing techniques which may be used to manufacture the topsheet (56). For example, the topsheet (56) may be a non- woven web of fibres. An exemplary topsheet (56) is carded and thermally bonded by means well-known to those skilled in the fabric art. A suitable topsheet (56) is manufactured by, for example, Veratec Inc., a division of International Paper Company, of Walpole, Mass., USA. A topsheet (56) particularly preferred for incontinence garments comprises a formed thermoplastic film.
In another aspect of the present invention the hydrophobic edge treatment of the flange may also find application in wound dressings. In particular wound dressings comprising a layer of hydrogel adhesive as described herein and preferably provided on a substrate material (similar to the flange material also described herein) benefit in a similar manner in terms of adhesive performance from providing the outer periphery of the wound dressing such that at least a portion of the periphery, preferably substantially all of the periphery is more hydrophobic that the wearer facing surface of the wound dressing provided by the hydrogel adhesive.
TEST METHODS Peel adhesion method
This is a quantitative method to determine the average peel force required to remove a skin at a specified peel angle and speed.
Eguipment Scissors Convenient source Standard ruler Convenient source Steel Roller 5.0kg Mass. 13cm in diameter and 4.5cm in width covered with 0.5mm thick rubber.
Polyester Film PET 23μ available from EFFEGIDI S.p.A.,43052 Colorno, Italy.
Transfer Adhesive 3M 1524 available from 3M Italia S.p.a. ,20090 Segrate Italy
Stop watch Convenient source Tensile Tester Instron mod.: 6021 ( or equivalent)
Test procedure
A) Tensile Tester Peel Settings:
Load cell 10N
Test Speed 1000 mm/min
Clamp to Clamp distance 25 mm Pre Loading 0.2N
Test Path "LM" 50mm
Measure variable F average (N) in "LM"
B) Skin Condition and Preparation The sample is peel from the forearm. There are 3 conditions of the skin that are tested:
1 ) Dry: The forearm is untreated and not wiped prior to test or between repetitions.
2) Wet: To one cotton disk (Demak'up diameter 5.5cm, weight about 0.6g),
3ml of distilled water is added. Next the disk is then wiped with a light pressure 3 times over the test area on the forearm. (The test area of the forearm is a rectangle approximately 2cm wider and longer than the adhesive area).
C) Sample preparation
1. Allow the samples to adjust to conditioned room (23 ± 2° Celsius and
50±2%RH) for about 1 hr.
2. Prepare rectangular adhesive samples 260mm ±2 length and 20mm ±2 wide.
3. Attach on the sample surface the polyester film (using the transfer adhesive to attach the polyester to the substrate surface).
4. Each test specimen should be prepared individually and tested immediately.
5. Remove the release paper from the adhesive without touching it. Attach one end to the skin (see section B).
6. Roll the Steel Roller for 160mm along the adhesive strip, once in each direction.
D) Test Environment
There are 2 environments the adhesive can be tested in:
1 ) Conditioned Room as described in C1.
2) Wet Environment. Here, after step C4, the specimen is taken and put in a humidity controlled oven for 3 hours at 85degC. It is then taken out and steps C5, C6 are carried out.
E) Execution
1 minute after Step C6, take the free end of the specimen (approx. 100mm long) and insert it in the upper end of the adhesion testing machine. Ensure the specimen is at a 90 degree angle to the forearm. Start the testing machine.
F) Report
Report the average of the peel strength of 5 tests. The single values are the base to calculate the standard deviation between the samples.
Hydrogel Adhesive preparation
The following hydrogel adhesives are suitable adhesives for application on the wearer facing surface of the flange of a human waste management device.
The following is the general description to prepare 20 kg of the hydrogel adhesive at room temperature and pressure. 250 ml of triethanolamine is placed in a 80 I plastic beaker and stirred. N,N,-dimethylacrylate (NNDMA) is added to the beaker and stirred. Glycerol is then added and the entire mixture is stirred for 5 minutes. Sodium 2 acrylamide 2 methyl propane sulphonic acid (NaAMPS) is then added and the mixture stirred for 5 minutes. The crosslinker is then added and the mixture is again stirred for at least 30 minutes. The mixture is then extruded onto a substrate material prior to UV curing. The UV curing consists of 2 - 4 passes under a bank of 3 UV lights.
The first material material is prepared as above, except that the NNDMA is replaced by acrylic (3 sulphopropyl) ester acid (SPA) and the mixture is stirred for 24 hrs. at 53°C prior to UV curing.
All formulations detailed below were coated onto a polyurethane foam (EV
1700X from Caligen) at a coat weight of 0.8 to 1.6 kg per square meter and cured by expose to ultraviolet radiation emitted from a medium pressure mercury are lamp operating at 100w/cm power for 10 seconds.
Results
Component Example 1 Example 2
NaAMPS (58%) 37 32.5
NNDMA - 18
Glycerol 33 40
SPA 15 -
Vinyl acetate 10 -
Photoinitiator 0.03 0.23
Crosslinker 0.11 0.07
No. of UV passes 4 3
P, (N/cm) 2.5 0.95
PF (N/cm) 1.43 1.81
P ( Water absorbency 0.43 1.13 of 20 %, N/cm)
G'37 (dynes/cm2) 90712 181340
G"37 (dynes/cm2) 59338 124660
Contact Angle test
Intent:
The intent of this test is to measure the contact angle in dynamic conditions using the probe fluid . The instrument software automatically provides the contact angle value calculated for the entire sample surface. This automatic determination is much more reliable, because it is less operator-dependent than optical measurements.
The contact angle θ, is measured by the tangent at three phase; solid/liquid/vapour interface. As the solid surface is held in a fixed position by the CAHN Eletrobalance, the probe liquid contained in a beaker is programmed to move at a constant rate to scan the surface of the solid and produce a unique contact angle hysteresis curve. By applying the principles of the well-Wilhelmy technique, the dynamic contact angle is calculated from the modified Young equation: cos θ = F/s.t. * p where:
• F is the wetting force recorded by the balance.
• s.t. is the surface tension of the probe liquid
• p is the wetted perimeter ( or circumference ) of the solid
Equipment:
Tensiometer: CAHM mod.: DCA-322 Fluid : Physiological solution ( NaCL 0.9%, surface tension 71.94dynes/cm ) available from Bieffe Medital SpA, Italy under 57100102 Adhesive support: cylinder wood ( φ 2mm ) suspended on NiCr wire Test environment 24°C and 47.5UR+/-2
Sample preparation:
Plunge the cylinder of wood 6 times (wait 5 minutes between each immersion ) into the sample (cold glue) so that the surface of cylinder wood is covered by homogeneous film of the cold glue. Then leave the samples for 24 hr in order to dried the cold glue surface. With the micrometric instrument determine the diameter of sample and calculate the p value.
Determination of the contact angle:
After the instrument calibration according to the instrument instructions fill up the beaker with the probe fluid and position the beaker on the motorised plate of instrument. Put the sample on LOOP A of the instrument so that the samples is positioned 2 mm over the surface of probe fluid. The instrument automatically provides the weight of the sample and the reset of the balance.
The instrument software will automatically dip the sample into the probe fluid for 6 mm and afterwards remove the sample. During this action the software will record the weight variation (F) that is related to the Hydrophobicity / Hydrophicity of the sample. Applying the Young equation the contact angle is calculated.
Results: Report the average of the contact angle of 3 tests. The single values are the base to calculate the standard deviation between the samples.
Acronal V205 (SAPT702 APT2044) = 138.4° (SD 7.110) Findley L8082I08 (SAPT702 APT2043) = 65.9° (SD 2.727) Hydrogel adhesive example 1 = 0 (after 1 minute) Hydrogel adhesive example 2 = 0 (after 1 minute)
Claims
1. A disposable human waste management device comprising a bag, said bag having an aperture and a flange surrounding said aperture, wherein said flange has a wearing facing surface, a garment facing surface, an inner periphery surface and an outer periphery surface, wherein said wearer facing surface comprises an adhesive for attachment of said device to a wearer, characterised in that a portion of said inner periphery surface or a portion of said outer periphery surface has a contact angle greater than the contact angle of said wearer facing surface of said flange.
2. A disposable human waste management device according to claim 1 , wherein the portion of said inner periphery surface or said outer periphery surface comprises a low surface energy material.
3. A disposable human waste management device according to claim 2, wherein said low surface energy material is a curable silicone, a fluoropolymer, a hydrocarbon, dehydrated hydrogel adhesive, water based acrylic adhesive or mixtures thereof.
4. A disposable human waste management device according to claim 3, wherein said low surface energy material is a water based acrylic adhesive.
5. A disposable human waste management device according to any one of the preceding claims, wherein substantially the entire inner periphery surface or substantially the entire outer periphery surface has a contact angle greater than the contact angle of said wearer facing surface.
6. A disposable human waste management device according to any one of the preceding claims, wherein said portion of said inner periphery surface or said portion of said outer periphery surface has a contact angle of 20° less than the contact angle of said wearer facing surface.
7. A disposable human waste management device according to any one of the preceding claims, wherein said portion of said inner periphery surface or said portion of said outer periphery surface has a contact angle of 60° less than the contact angle of said wearer facing surface.
8. A disposable human waste management device according to any one of the preceding claims, wherein both said portions of said inner periphery surface and said outer periphery surface have a contact angle greater than the contact angle of said wearer facing surface.
9. A disposable human waste management device to any one of the preceding claims, wherein adhesive is provided as a layer having a thickness C measured in millimetres (mm), on said wearer facing surface
said adhesive having a viscous modulus at a temperature of 25°C (77°F),
G"25.
wherein said viscous modulus G"25 (100 rad/sec) and said thickness C of said adhesive satisfy the following equation:
G"25< [(7.00 + C) x3000] PA.
10. A disposable human waste management device according to claim 9 characterized in that said viscous modulus G"25 (100 rad/sec) and said thickness C satisfy the following equation:
G"25 < [(5.50 + C) x1700] PA.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00922115A EP1165001A1 (en) | 1999-04-12 | 2000-04-12 | Container for the collection of bodily waste |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP99107072 | 1999-04-12 | ||
EP99107072A EP1044667A1 (en) | 1999-04-12 | 1999-04-12 | Container for the collection of bodily waste. |
PCT/US2000/009783 WO2000061051A1 (en) | 1999-04-12 | 2000-04-12 | Container for the collection of bodily waste |
EP00922115A EP1165001A1 (en) | 1999-04-12 | 2000-04-12 | Container for the collection of bodily waste |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1165001A1 true EP1165001A1 (en) | 2002-01-02 |
Family
ID=8237934
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99107072A Withdrawn EP1044667A1 (en) | 1999-04-12 | 1999-04-12 | Container for the collection of bodily waste. |
EP00922115A Withdrawn EP1165001A1 (en) | 1999-04-12 | 2000-04-12 | Container for the collection of bodily waste |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99107072A Withdrawn EP1044667A1 (en) | 1999-04-12 | 1999-04-12 | Container for the collection of bodily waste. |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP1044667A1 (en) |
JP (1) | JP2003524464A (en) |
AU (1) | AU4235100A (en) |
CA (1) | CA2369185A1 (en) |
MX (1) | MXPA01010367A (en) |
WO (1) | WO2000061051A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6824535B2 (en) | 2000-12-07 | 2004-11-30 | Sca Hygiene Products Ab | Absorbent article |
DE60143967D1 (en) * | 2001-04-24 | 2011-03-10 | Procter & Gamble | BODY LIQUID TREATMENT DEVICE USED WITH AN ABSORBENT ARTICLE |
JP2007536984A (en) * | 2004-05-13 | 2007-12-20 | エスセーアー・ハイジーン・プロダクツ・アーベー | Absorbent product with wiping function |
JP2008526424A (en) * | 2005-01-12 | 2008-07-24 | フィンテックス アンド パートナーズ イタリア ソチエタ ペル アチオーニ | COMPOSITE ABSORBING MATERIAL HAVING WATER-SOLUBLE BINDER, PRODUCT PRODUCED BY THE MATERIAL, AND METHOD FOR PRODUCING THE SAME |
DE102007001079B4 (en) * | 2007-01-04 | 2009-07-23 | Sylvia Vitale | Panties diaper with a absorbent core |
WO2016124202A1 (en) | 2015-02-02 | 2016-08-11 | Coloplast A/S | Ostomy device |
DK3280368T3 (en) | 2015-04-10 | 2019-09-23 | Coloplast As | STOMA DEVICE |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3292626A (en) | 1965-05-25 | 1966-12-20 | Hollister Inc | Urine collector |
US3577989A (en) | 1968-10-31 | 1971-05-11 | Jean O Anderson | Disposable plastic, elimination-trapping bag for incontinent patients |
US4445898A (en) | 1982-03-16 | 1984-05-01 | Hollister Incorporated | Fecal incontinence device with separable release sheets |
US4784656A (en) | 1985-05-02 | 1988-11-15 | Christian Delores J | Fecal incontinence receptacle and methods of use |
GB2185404B (en) * | 1986-01-17 | 1989-10-25 | Smiths Industries Plc | Wc disposable bags |
GB2201597B (en) | 1986-05-09 | 1990-01-04 | Craig Med Prod Ltd | Faecal incontinence bag |
GB2283916B (en) * | 1993-10-25 | 1997-06-18 | Welland Medical Ltd | Adhesive flange |
DE19628999C1 (en) | 1996-07-18 | 1998-03-12 | Lohmann Gmbh & Co Kg | Medical pressure sensitive adhesives with high water vapor permeability and adhesive strength and plasters provided with them and their use |
-
1999
- 1999-04-12 EP EP99107072A patent/EP1044667A1/en not_active Withdrawn
-
2000
- 2000-04-12 EP EP00922115A patent/EP1165001A1/en not_active Withdrawn
- 2000-04-12 JP JP2000610388A patent/JP2003524464A/en active Pending
- 2000-04-12 AU AU42351/00A patent/AU4235100A/en not_active Abandoned
- 2000-04-12 CA CA002369185A patent/CA2369185A1/en not_active Abandoned
- 2000-04-12 WO PCT/US2000/009783 patent/WO2000061051A1/en not_active Application Discontinuation
- 2000-04-12 MX MXPA01010367A patent/MXPA01010367A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO0061051A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1044667A1 (en) | 2000-10-18 |
WO2000061051A1 (en) | 2000-10-19 |
JP2003524464A (en) | 2003-08-19 |
MXPA01010367A (en) | 2002-03-27 |
CA2369185A1 (en) | 2000-10-19 |
WO2000061051A9 (en) | 2002-02-14 |
AU4235100A (en) | 2000-11-14 |
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