EP1149851B1 - Aliphatic thermoplastic polyurethane and its use - Google Patents

Aliphatic thermoplastic polyurethane and its use Download PDF

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Publication number
EP1149851B1
EP1149851B1 EP01109308A EP01109308A EP1149851B1 EP 1149851 B1 EP1149851 B1 EP 1149851B1 EP 01109308 A EP01109308 A EP 01109308A EP 01109308 A EP01109308 A EP 01109308A EP 1149851 B1 EP1149851 B1 EP 1149851B1
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mol
molecular weight
polyol
average molecular
number average
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German (de)
French (fr)
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EP1149851A1 (en
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Wolfgang Kaufhold
Henricus Peerlings
Hans-Georg Hoppe
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Covestro Deutschland AG
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Bayer MaterialScience AG
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group

Definitions

  • the invention relates to aliphatic thermoplastic polyurethanes (TPU) of hexamethylene diisocyanate, polytetramethylene glycol and hexanediol with improved properties.
  • TPU thermoplastic polyurethanes
  • Aromatic thermoplastic polyurethanes are not light stable because of their construction from aromatic diisocyanates. In the case of color settings of molded articles, the effect of light causes a strong yellowing and even with black shaped articles, the color and gloss level changes.
  • DE-C 42 03 307 describes a thermoplastic polyurethane molding composition which can be processed thermoplastically in the form of sintered powder for producing grained sintered films, the powder being produced exclusively from linear, aliphatic components.
  • the polyol component is composed of 60 to 80 parts by weight of an aliphatic polycarbonate diol having a molecular weight M ⁇ n of 2000 and 40 to 20 parts by weight of a polydiol based on adipic acid, hexanediol and neopentyl glycol having a molecular weight M ⁇ n of 2000.
  • This molding composition has the disadvantage (especially for optically demanding applications) that it tends to form a white deposit after storage (at room temperature and especially in accelerated aging tests such as climate change test, Arizona test and in the heat (60-95 ° C.)).
  • the deposit formation that occurs has the further disadvantage that it is not easy to wipe off with a cloth.
  • 1,6-hexanediol as a chain extender reduces the described deposit formation, it occurs again when stored at room temperature. However, this deposit formation can be removed by wiping with a cloth.
  • the object of the present invention was therefore to provide light-stable thermoplastic polyurethanes for high optical requirements which, especially after storage at room temperature and after an accelerated aging test (eg after storage at 60 ° C.), give moldings which show only very little or no deposit formation ,
  • thermoplastic polyurethanes according to the invention.
  • the above sequence of components A to E says nothing about the method of preparation of the TPU according to the invention.
  • the TPUs according to the invention can be prepared in various process variants, these variants being equivalent to one another.
  • the novel TPUs based on two different aliphatic diisocyanates “A1" (HDI) and “A2" (aliphatic diisocyanate other than HDI) can be prepared, for example, in a reaction process for TPU "A1-2".
  • HDI aliphatic diisocyanate
  • A2 aliphatic diisocyanate other than HDI
  • the TPUs based on polyol mixtures according to the invention can likewise be prepared by using polyol mixtures (polyol B1 and polyol B2) (for example in mixing units) in a reaction process for the TPU "B1-2".
  • polyol B1 and polyol B2 for example in mixing units
  • the remaining components A and C to E are identical.
  • TPU "B1" and “B2” in a known manner in the desired ratio to the TPU "B1-2" mixed (eg with extruders or kneaders).
  • the hexamethylene diisocyanate (HDI) can be partially protected against one or more other aliphatic diisocyanates, in particular isophorone diisocyanate (IPDI), 1,4-cyclohexane diisocyanate, 1-methyl-2,4- cyclohexane diisocyanate, 1-methyl-2,6-cyclohexane diisocyanate and isomer mixtures thereof, 4,4'-, 2,4'- and 2,2'-dicyclohexylmethane diisocyanate and isomer mixtures thereof.
  • IPDI isophorone diisocyanate
  • 1,4-cyclohexane diisocyanate 1,4-cyclohexane diisocyanate
  • 1-methyl-2,4- cyclohexane diisocyanate 1-methyl-2,6-cyclohexane diisocyanate and isomer mixtures thereof
  • Examples are 2,4-toluene diisocyanate, mixtures of 2,4- and 2,6-toluene diisocyanate, 4,4'-, 2,2'- and 2,4'-diphenylmethane diisocyanate, mixtures of 2,4- and 4,4'- Diphenylmethane diisocyanate, urethane-modified, liquid 2,4- and / or 4,4'-diphenylmethane diisocyanates, 4,4'-diisocyanatodiphenylethane (1,2) and 1,5-naphthylene diisocyanate.
  • linear hydroxyl-terminated polyols having an average molecular weight of 600 to 5000 g / mol, preferably from 700 to 4 200 g / mol are used. Due to production, these often contain small amounts of nonlinear compounds. Therefore, one often speaks of "substantially linear polyols".
  • Suitable polyester diols can be prepared, for example, from dicarboxylic acids having 2 to 12 carbon atoms, preferably 4 to 6 carbon atoms, and polyhydric alcohols.
  • suitable dicarboxylic acids are: aliphatic dicarboxylic acids, such as succinic acid, glutaric acid, adipic acid, suberic acid, Azelaic acid and sebacic acid and aromatic dicarboxylic acids, such as phthalic acid, isophthalic acid and terephthalic acid.
  • the dicarboxylic acids can be used individually or as mixtures, for example in the form of an amber, glutaric and adipic acid mixture.
  • the corresponding dicarboxylic acid derivatives such as carbonic diesters having 1 to 4 carbon atoms in the alcohol radical, carboxylic acid anhydrides or carbonyl chlorides.
  • polyhydric alcohols are glycols having 2 to 10, preferably 2 to 6 carbon atoms, such as ethylene glycol, diethylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, 2,2- Dimethyl 1,3-propanediol, 1,3-propanediol and dipropylene glycol.
  • the polyhydric alcohols may be used alone or optionally mixed with each other.
  • esters of carbonic acid with the diols mentioned in particular those having 4 to 6 carbon atoms, such as 1,4-butanediol or 1,6-hexanediol, condensation products of hydroxycarboxylic acids, for example hydroxycaproic acid and polymerization of lactones, for example optionally substituted caprolactones.
  • polyester diols Preferably used as polyester diols are ethanediol polyadipates, 1,4-butanediol polyadipates, ethanediol-1,4-butanediol polyadipates, 1,6-hexanediol neopentyl glycol polyadipates, 1,6-hexanediol-1,4-butanediol polyadipates and polycaprolactones.
  • the polyester diols have average molecular weights of 600 to 5000, preferably 700 to 4,200 and can be used individually or in the form of mixtures with one another.
  • Suitable polyether diols can be prepared by reacting one or more alkylene oxides having 2 to 4 carbon atoms in the alkylene radical with a starter molecule containing two active hydrogen atoms bound.
  • alkylene oxides which may be mentioned are: ethylene oxide, 1,2-propylene oxide, epichlorohydrin and 1,2-butylene oxide and 2,3-butylene oxide.
  • ethylene oxide, propylene oxide and mixtures of 1,2-propylene oxide and ethylene oxide are used.
  • the alkylene oxides can be used individually, alternately in succession or as mixtures.
  • Suitable starter molecules are, for example: water, amino alcohols, such as N-alkyl-diethanolamines, for example N-methyldiethanolamine, and diols, such as ethylene glycol, 1,3-propylene glycol, 1,4-butanediol and 1,6-hexanediol.
  • Suitable polyether diols are also the hydroxyl-containing polymerization of tetrahydrofuran. It is also possible to use trifunctional polyethers in proportions of from 0 to 30% by weight, based on the bifunctional polyethers, but at most in such an amount that a thermoplastically processable product is formed.
  • the substantially linear polyether diols have molecular weights of from 600 to 5,000, preferably from 700 to 4,200. They can be used both individually and in the form of mixtures with one another.
  • 1,6-hexanediol is used, optionally in admixture with up to 20 wt .-% of 1,6-hexanediol and polytetramethylene glycol having a number average molecular weight of 200 to 590 g / mol various chain extenders having a number average molecular weight of 60 to 500 g / mol, preferably aliphatic diols having 2 to 14 carbon atoms, such as Ethanediol, diethylene glycol, dipropylene glycol and especially 1,4-butanediol, or (cyclo) aliphatic diamines, e.g.
  • Isophoronediamine ethylenediamine, 1,2-propylenediamine, 1,3-propylenediamine, N-methyl-propylene-1,3-diamine, N, N'-dimethylethylenediamine.
  • triols smaller amounts can be added.
  • parts of the aliphatic diols and diamines can be replaced by aromatic diols and diamines.
  • suitable aromatic diols are diesters of terephthalic acid with glycols having 2 to 4 carbon atoms, such as terephthalic acid-bis-ethylene glycol or terephthalic acid-bis-1,4-butanediol, hydroxyalkylene ethers of hydroquinone, such as 1,4-di (-hydroxyethyl) hydroquinone , and ethoxylated bisphenols.
  • suitable aromatic diamines are.
  • 2,4-tolylene-diamine and 2,6-toluenediamine 3,5-diethyl-2,4-toluenediamine and 3,5-diethyl-2,6-toluenediamine and primary mono-, di-, tri- or tetraalkyl-substituted 4,4'-diaminodiphenylmethanes.
  • customary monofunctional compounds in small amounts, e.g. as chain terminators or demoulding aids.
  • examples include alcohols such as octanol and stearyl alcohol or amines such as butylamine and stearylamine.
  • the TPUs of the invention can be prepared by the known tape or extruder processes (GB-A 1,057,018 and DE-A 2,059,570). The method according to PCT / EP 98/07753 is preferred.
  • a catalyst is used in the continuous production of the thermoplastic polyurethanes according to the extruder or belt process.
  • Suitable catalysts are those known in the art and conventional tertiary amines, e.g. Triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2- (dimethylaminoethoxy) ethanol, diazabicyclo [2,2,2] octane and the like, and especially organic metal compounds such as titanic acid esters, iron compounds, tin compounds, e.g.
  • Tin diacetate, tin dioctoate, tin dilaurate or the Zinndialkylsalze aliphatic carboxylic acids such as dibutyltin diacetate, dibutyltin dilaurate or the like.
  • Preferred catalysts are organic metal compounds, in particular titanic acid esters, iron or tin compounds. Very particular preference is given to dibutyltin dilaurate.
  • UV stabilizers In addition to the TPU components and optionally catalysts, it is also possible to add UV stabilizers, auxiliaries and additives. Mention may be made, for example, of lubricants such as fatty acid esters, their metal soaps, fatty acid amides and silicone compounds, antiblocking agents, inhibitors, hydrolysis stabilizers, heat and discoloration, flame retardants, dyes, pigments, inorganic and organic fillers and reinforcing agents prepared by the prior art and also may be applied with a sizing. Details The specialist literature can be found on the abovementioned auxiliaries and additives, for example JH Saunders, KC Frisch: “High Polymers", Volume XVI, Polyurethanes, Parts 1 and 2, Interscience Publishers 1962 and 1964, R. Gumbleter, H. Müller ( Ed.): Paperback of the plastic additives, 3rd edition, Hanser Verlag, Kunststoff 1989 or DE-A-29 01 774.
  • lubricants such as fatty acid esters, their metal
  • additives may take place after the polymerization by compounding or during the polymerization.
  • antioxidants and UV stabilizers can be dissolved in the polyol.
  • lubricants and stabilizers in the extruder process for example in the second part of the screw.
  • the TPUs according to the invention can be used for the production of moldings, in particular for the production of extrudates (for example films) and injection-molded parts. Furthermore, the TPUs according to the invention can be used as a sinterable powder for the production of fabrics and hollow bodies.
  • the TPUs were continuously prepared as follows:
  • Component B which additionally contains auxiliaries (see Table), chain extender C) and dibutyltin dilaurate were heated in a kettle with stirring to about 110 ° C and together with the component A), which by means of heat exchangers to about 110 ° C. was thoroughly mixed by a static mixer from Sulzer (DN6 with 10 mixing elements and a shear rate of 500 s -1 ) and then fed into the feeder of a screw (ZSK 32). The entire mixture reacted on the extruder until complete reaction and was then granulated.
  • auxiliaries see Table
  • chain extender C chain extender C
  • dibutyltin dilaurate dibutyltin dilaurate
  • the granules produced were dried and then sprayed in each case to several spray plates.
  • a part of the spray plates was stored in a circulating air dryer at 60 ° C and tested for surface buildup.
  • Another part of the splash plates was stored at room temperature.
  • the formation of deposits is particularly good to recognize fingerprints, which are located on the molding.
  • the evaluation of the samples was qualitative, since a measuring method is not known.
  • Rectangular splash plates (125 mm x 50 mm x 2 mm) were produced from the TPU.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)
  • Materials For Medical Uses (AREA)

Abstract

Thermoplastic polyurethanes derived from hexamethylenedi-isocyanate and a polyol mixture based on polytetramethylene glycol, 1,6-hexanediol and optionally other polyols and chain extenders. Thermoplastic polyurethanes (TPU) derived from: (A) 100-60 mol% hexamethylenedi-isocyanate (HDI) and 0-40 mol% other aliphatic di-isocyanates; (B) 30-100 wt% polytetramethylene glycol (B1) and 0-70 wt% other polyols or polyol mixtures (B2) with a number-average mol. wt. (Mn) of 600-5000; (C) 80-100 wt% 1,6-hexanediol (C1) and 0-20 wt% other chain extender(s) with an Mn of 60-500; with the optional addition of (D) catalysts; and (E) conventional additives, etc. In this system, the equivalent ratio of (A):(B) = (1.5:1.0)-(10.0:1.0) and the NCO index is 95-105; the amounts of components (B1) and (B2) are 40-100 wt% and 0-60 wt% respectively if (B1) has an Mn of 600-1600, or 30-70 wt% and 70-30 wt% respectively if (B1) has an Mn of 200-590; components (C1) and (C2) are not the same as (B1). An Independent claim is also included for moulded products obtained from TPU as described.

Description

Die Erfindung betrifft aliphatische thermoplastische Polyurethane (TPU) aus Hexamethylendiisocyanat, Polytetramethylenglykol und Hexandiol mit verbesserten Eigenschaften.The invention relates to aliphatic thermoplastic polyurethanes (TPU) of hexamethylene diisocyanate, polytetramethylene glycol and hexanediol with improved properties.

Aromatische thermoplastische Polyurethane (aromatische TPU) sind aufgrund ihres Aufbaus aus aromatischen Diisocyanaten nicht lichtstabil. Bei Farbeinstellungen von Formkörpern entsteht durch Lichteinwirkung eine starke Vergilbung und selbst bei schwarzen Formkörpern kommt es zu einer Farb- und Glanzgradveränderung.Aromatic thermoplastic polyurethanes (aromatic TPUs) are not light stable because of their construction from aromatic diisocyanates. In the case of color settings of molded articles, the effect of light causes a strong yellowing and even with black shaped articles, the color and gloss level changes.

In DE-C 42 03 307 ist eine thermoplastisch in Form von Sinterpulver verarbeitbare Polyurethanformmasse zur Herstellung genarbter Sinterfolien beschrieben, wobei das Pulver ausschließlich aus linearen, aliphatischen Komponenten hergestellt wird. Die Polyolkomponente setzt sich zusammen aus 60 bis 80 Gewichtsteilen eines aliphatischen Polycarbonatdiols mit einem Molekulargewicht M ¯

Figure imgb0001
n von 2000 und 40 bis 20 Gewichtsteilen eines Polydiols auf Basis Adipinsäure, Hexandiol und Neopentylglykol mit einem Molekulargewicht M ¯
Figure imgb0002
n von 2000. 1,6-Hexamethylendiisocyanat in einem Äquivalenzverhältnis von 2,8:1,0 bis 4,2:1,0, bezogen auf das Polyolgemisch, und 1,4-Butandiol als Kettenverlängerungsmittel, wobei das Äquivalenzverhältnis des 1,4-Butandiols bezogen auf das Polydiol 1,3:1,0 bis 3,3:1,0 beträgt, werden bevorzugt eingesetzt.DE-C 42 03 307 describes a thermoplastic polyurethane molding composition which can be processed thermoplastically in the form of sintered powder for producing grained sintered films, the powder being produced exclusively from linear, aliphatic components. The polyol component is composed of 60 to 80 parts by weight of an aliphatic polycarbonate diol having a molecular weight M ¯
Figure imgb0001
n of 2000 and 40 to 20 parts by weight of a polydiol based on adipic acid, hexanediol and neopentyl glycol having a molecular weight M ¯
Figure imgb0002
n of 2000. 1,6-Hexamethylene diisocyanate in an equivalence ratio of 2.8: 1.0 to 4.2: 1.0, based on the polyol mixture, and 1,4-butanediol as a chain extender, the equivalence ratio of the 1.4 Butanediols based on the polydiol 1.3: 1.0 to 3.3: 1.0, are preferably used.

Diese Formmasse hat den Nachteil (insbesondere für optisch anspruchsvolle Anwendungen), dass sie nach Lagerung (bei Raumtemperatur und besonders bei beschleunigtem Alterungstest, wie Klimawechseltest, Arizonatest und in der Wärme (60 - 95°C)) zu einer weißen Belagsbildung neigt. Die auftretende Belagsbildung hat den weiteren Nachteil, dass sie mit einem Tuch nicht einfach abwischbar ist.This molding composition has the disadvantage (especially for optically demanding applications) that it tends to form a white deposit after storage (at room temperature and especially in accelerated aging tests such as climate change test, Arizona test and in the heat (60-95 ° C.)). The deposit formation that occurs has the further disadvantage that it is not easy to wipe off with a cloth.

Bei Verwendung von 1,6 Hexandiol als Kettenverlängerer wird die geschilderte Belagsbildung zwar reduziert, sie tritt jedoch bei Lagerung bei Raumtemperatur wieder auf. Allerdings kann diese Belagsbildung durch Abwischen mit einem Tuch entfernt werden.Although the use of 1,6-hexanediol as a chain extender reduces the described deposit formation, it occurs again when stored at room temperature. However, this deposit formation can be removed by wiping with a cloth.

Aufgabe der vorliegenden Erfindung war es daher, lichtstabile thermoplastische Polyurethane für hohe optische Anforderungen zur Verfügung zu stellen, die besonders nach Lagerung bei Raumtemperatur und nach beschleunigtem Alterungstest (z.B. nach Lagerung bei 60°C) Formkörper liefern, die nur sehr geringe oder keine Belagsbildung zeigen.The object of the present invention was therefore to provide light-stable thermoplastic polyurethanes for high optical requirements which, especially after storage at room temperature and after an accelerated aging test (eg after storage at 60 ° C.), give moldings which show only very little or no deposit formation ,

Diese Aufgabe konnte mit den erfindungsgemäßen thermoplastischen Polyurethanen gelöst werden.This problem could be solved with the thermoplastic polyurethanes according to the invention.

Gegenstand der vorliegenden Erfindung sind aliphatische, thermoplastische Polyurethane erhältlich aus

  • A) 100 bis 60 Mol-%, bevorzugt 100 bis 70 Mol-%, besonders bevorzugt 100 bis 80 Mol-% Hexamethylendiisocyanat (HDI) und 0 bis 40 Mol-%, bevorzugt 0 bis 30 Mol-%, besonders bevorzugt 0 bis 20 Mol-% andere, von HDI verschiedene, aliphatische Diisocyanate,
  • B) 40 bis 100 Gew.-% Polytetramethylenglycol mit einem zahlenmittleren Molekulargewicht von 600 bis 1600 g/Mol und 0 bis 60 Gew.-% eines von Polytetramethylenglycol verschiedenen Polyols oder Polyolgemisches mit einem zahlenmittleren Molekulargewicht von 600 bis 5000 g/Mol und
  • C) 80 bis 100 Gew.-% 1,6-Hexandiol und 0 bis 20 Gew.-% von 1,6-Hexandiol verschiedenen Kettenverlängerers mit einem zahlenmittleren Molekulargewicht von 60 bis 500 g/Mol,
    unter Zugabe von
  • D) gegebenenfalls Katalysatoren und
  • E) gegebenenfalls weiteren üblichen Hilfsmitteln und Zusatzstoffen,
wobei das Äquivalenzverhältnis von Diisocyanat A) zu Polyol B) zwischen 1,5:1,0 und 10,0:1,0 beträgt und wobei die NCO-Kennzahl (gebildet aus dem mit 100 multiplizierten Quotienten der Äquivalentverhältnisse von Isocyanatgruppen und der Summe der Hydroxylgruppen aus Polyol und Kettenverlängerungsmittel) 95 bis 105 beträgt.The present invention relates to aliphatic, thermoplastic polyurethanes obtainable from
  • A) 100 to 60 mol%, preferably 100 to 70 mol%, particularly preferably 100 to 80 mol% of hexamethylene diisocyanate (HDI) and 0 to 40 mol%, preferably 0 to 30 mol%, particularly preferably 0 to 20 Mol% of other aliphatic diisocyanates other than HDI,
  • B) 40 to 100 wt .-% polytetramethylene glycol having a number average molecular weight of 600 to 1600 g / mol and 0 to 60 wt .-% of a polyol or polyol mixture other than polytetramethylene glycol having a number average molecular weight of 600 to 5000 g / mol and
  • C) 80 to 100% by weight of 1,6-hexanediol and 0 to 20% by weight of 1,6-hexanediol different chain extender having a number average molecular weight of 60 to 500 g / mol,
    with the addition of
  • D) optionally catalysts and
  • E) optionally further customary auxiliaries and additives,
wherein the equivalence ratio of diisocyanate A) to polyol B) is between 1.5: 1.0 and 10.0: 1.0 and wherein the NCO index (formed from the multiplied by 100 quotient of the equivalent ratios of isocyanate groups and the sum of Hydroxyl groups of polyol and chain extender) is 95 to 105.

Gegenstand der vorliegenden Erfindung sind weiterhin aliphatische thermoplastische Polyurethane erhältlich aus

  • A) 100 bis 60 Mol-%, bevorzugt 100 bis 70 Mol-%, besonders bevorzugt 100 bis 80 Mol-% Hexamethylendiisocyanat (HDI) und 0 bis 40 Mol-%, bevorzugt 0 bis 30 Mol-%, besonders bevorzugt 0 bis 20 Mol-% andere, von HDI verschiedene, aliphatische Diisocyanate,
  • B) 70 bis 30 Gew.-% eines von Polytetramethylenglykol verschiedenen Polyols oder Polyolgemisches mit einem zahlenmittleren Molekulargewicht von 600 bis 5000 g/Mol und 30-70 Gew.% Polytetramethylenglykol mit einem zahlenmittleren Molekulargewicht von 200-590 g/mol und
  • C) 80 bis 100 Gew.-% 1,6-Hexandiol und 0 bis 20 Gew.-% Kettenverlängerer mit einem zahlenmittleren Molekulargewicht von 60 bis 5 00 g/Mol, der verschieden von Polytetramethylenglykol mit einem zahlenmittleren Molekulargewicht von 200 bis 590 g/mol und verschieden von 1,6-Hexandiol ist,
    unter Zugabe von
  • D) gegebenenfalls Katalysatoren und
  • E) gegebenenfalls üblichen Hilfsmitteln und Zusatzstoffen,
   wobei das Äquivalenzverhältnis von Diisocyanat A) zu Polyol B) zwischen 1,5:1,0 und 10,0:1,0 beträgt und wobei die NCO-Kennzahl (gebildet aus dem mit 100 multiplizierten Quotienten der Äquivalentverhältnisse von Isocyanatgruppen und der Summe der Hydroxylgruppen aus Polyol und Kettenverlängerungsmittel) 95 bis 105 beträgt.The present invention furthermore relates to aliphatic thermoplastic polyurethanes obtainable from
  • A) 100 to 60 mol%, preferably 100 to 70 mol%, particularly preferably 100 to 80 mol% of hexamethylene diisocyanate (HDI) and 0 to 40 mol%, preferably 0 to 30 mol%, particularly preferably 0 to 20 Mol% of other aliphatic diisocyanates other than HDI,
  • B) 70 to 30 wt .-% of a different polytetramethylene glycol polyol or polyol mixture having a number average molecular weight of 600 to 5000 g / mol and 30-70 wt.% Polytetramethylenglykol having a number average molecular weight of 200-590 g / mol and
  • C) 80 to 100% by weight of 1,6-hexanediol and 0 to 20% by weight of chain extenders having a number average molecular weight of 60 to 5,000 g / mol, which is different from polytetramethylene glycol having a number average molecular weight of 200 to 590 g / mol and unlike 1,6-hexanediol,
    with the addition of
  • D) optionally catalysts and
  • E) optionally conventional auxiliaries and additives,
wherein the equivalence ratio of diisocyanate A) to polyol B) is between 1.5: 1.0 and 10.0: 1.0 and wherein the NCO index (formed from the multiplied by 100 quotient of the equivalent ratios of isocyanate groups and the sum of Hydroxyl groups of polyol and chain extender) is 95 to 105.

Die obige Reihenfolge der Komponenten A bis E sagt nichts über die Herstellungsweise der erfindungsgemäßen TPU aus. Die erfindungsgemäßen TPU können in verschiedenen Verfahrensvarianten hergestellt werden, wobei diese Varianten untereinander gleichwertig sind.The above sequence of components A to E says nothing about the method of preparation of the TPU according to the invention. The TPUs according to the invention can be prepared in various process variants, these variants being equivalent to one another.

Die erfindungsgemäßen TPU auf Basis zweier unterschiedlicher aliphatischer Diisocyanate "A1" (HDI) und "A2" (aliphatisches, von HDI verschiedenes Diisocyanat) können beispielsweise in einem Reaktionsprozess zum TPU "A1-2" hergestellt werden. Man kann jedoch auch in bekannter Weise zunächst das TPU "A1" auf Basis des aliphatischen Diisocyanates "A1" und getrennt davon das TPU "A2" auf Basis des aliphatischen Diisocyanates "A2" herstellen, wobei die übrigen Komponenten B bis E identisch sind. Danach werden dann TPU "A1" und TPU "A2" in bekannter Weise im gewünschten Verhältnis zum TPU "A1-2" gemischt (z.B. mit Extrudern oder Knetern).The novel TPUs based on two different aliphatic diisocyanates "A1" (HDI) and "A2" (aliphatic diisocyanate other than HDI) can be prepared, for example, in a reaction process for TPU "A1-2". However, it is also possible to prepare in a known manner firstly the TPU "A1" based on the aliphatic diisocyanate "A1" and separately the TPU "A2" based on the aliphatic diisocyanate "A2", the other components B to E being identical. Then TPU "A1" and TPU "A2" are then mixed in a known manner in the desired ratio to the TPU "A1-2" (for example with extruders or kneaders).

Die erfindungsgemäßen TPU auf Basis von Polyolgemischen können ebenfalls durch Einsatz von Polyolgemischen (Polyol B1 und Polyol B2) (z.B. in Mischaggregaten) in einem Reaktionsprozess zum TPU "B1-2" hergestellt werden. Zum anderen kann in bekannter Weise zunächst das TPU "B1" auf Basis von Polyol "B1" und getrennt davon das TPU "B2" auf Basis von Polyol "B2" hergestellt werden, wobei die restlichen Komponenten A und C bis E identisch sind. Danach werden dann TPU "B1" und "B2" in bekannter Weise im gewünschten Verhältnis zum TPU "B1-2" gemischt (z.B. mit Extrudern oder Knetern).The TPUs based on polyol mixtures according to the invention can likewise be prepared by using polyol mixtures (polyol B1 and polyol B2) (for example in mixing units) in a reaction process for the TPU "B1-2". On the other hand in a known manner, first the TPU "B1" based on polyol "B1" and separately the TPU "B2" based on polyol "B2" are produced, the remaining components A and C to E are identical. Thereafter, then TPU "B1" and "B2" in a known manner in the desired ratio to the TPU "B1-2" mixed (eg with extruders or kneaders).

Je nach Anforderung an das Formteil, welches aus dem erfindungsgemäßen TPU hergestellt wird, kann das Hexamethylendiisocyanat (HDI) partiell gegen ein oder mehrere andere aliphatische Diisocyanate, insbesondere Isophorondiisocyanat (IPDI), 1,4-Cyclohexandiisocyanat, 1-Methyl-2,4-cyclohexandiisocyanat, 1-Methyl-2,6-cyclohexandiisocyanat und Isomerengemische davon, 4,4'-, 2,4'- und 2,2'-Dicyclohexylmethandiisocyanat und Isomerengemische davon ersetzt werden.Depending on the requirements of the molded part, which is produced from the TPU according to the invention, the hexamethylene diisocyanate (HDI) can be partially protected against one or more other aliphatic diisocyanates, in particular isophorone diisocyanate (IPDI), 1,4-cyclohexane diisocyanate, 1-methyl-2,4- cyclohexane diisocyanate, 1-methyl-2,6-cyclohexane diisocyanate and isomer mixtures thereof, 4,4'-, 2,4'- and 2,2'-dicyclohexylmethane diisocyanate and isomer mixtures thereof.

Bei Anwendungen mit geringeren Anforderungen an die Lichtstabilität, z.B. dunkel eingefärbten Formmassen können Teile (0 bis 20 Gew.%) des aliphatischen Diisocyanats sogar durch aromatische Diisocyanate ersetzt werden. Diese sind in Justus Liebigs Annalen der Chemie 562, S.75-136 beschrieben. Beispiele sind 2,4 Toluylendiisocyanat, Gemische aus 2,4- und 2,6 Toluylendiisocyanat, 4,4'-, 2,2'- und 2,4'-Diphenylmethandiisocyanat, Gemische aus 2,4- und 4,4'-Diphenylmethandiisocyanat, urethanmodifizierte, flüssige 2,4- und/oder 4,4'-Diphenylmethandiisocyanate, 4,4'-Diisocyanatodiphenylethan(1,2) und 1,5- Naphthylendiisocyanat.For applications with lower light stability requirements, e.g. dark colored molding compositions parts (0 to 20 wt.%) Of the aliphatic diisocyanate may even be replaced by aromatic diisocyanates. These are described in Justus Liebigs Annalen der Chemie 562, pp. 75-136. Examples are 2,4-toluene diisocyanate, mixtures of 2,4- and 2,6-toluene diisocyanate, 4,4'-, 2,2'- and 2,4'-diphenylmethane diisocyanate, mixtures of 2,4- and 4,4'- Diphenylmethane diisocyanate, urethane-modified, liquid 2,4- and / or 4,4'-diphenylmethane diisocyanates, 4,4'-diisocyanatodiphenylethane (1,2) and 1,5-naphthylene diisocyanate.

Als Komponente B2) werden lineare hydroxylterminierte Polyole mit einem mittleren Molekulargewicht von 600 bis 5000 g/Mol, bevorzugt von 700 bis 4 200 g/Mol eingesetzt. Produktionsbedingt enthalten diese oft kleine Mengen an nichtlinearen Verbindungen. Häufig spricht man daher auch von "im wesentlichen linearen Polyolen".As component B2) linear hydroxyl-terminated polyols having an average molecular weight of 600 to 5000 g / mol, preferably from 700 to 4 200 g / mol are used. Due to production, these often contain small amounts of nonlinear compounds. Therefore, one often speaks of "substantially linear polyols".

Geeignete Polyesterdiole können beispielsweise aus Dicarbonsäuren mit 2 bis 12 Kohlenstoffatomen, vorzugsweise 4 bis 6 Kohlenstoffatomen, und mehrwertigen Alkoholen hergestellt werden. Als Dicarbonsäuren kommen beispielsweise in Betracht: aliphatische Dicarbonsäuren, wie Bernsteinsäure, Glutarsäure, Adipinsäure, Korksäure, Azelainsäure und Sebacinsäure und aromatische Dicarbonsäuren, wie Phthalsäure, Isophthalsäure und Terephthalsäure. Die Dicarbonsäuren können einzeln oder als Gemische, z.B. in Form einer Bernstein-, Glutar- und Adipinsäuremischung, verwendet werden. Zur Herstellung der Polyesterdiole kann es gegebenenfalls vorteilhaft sein, anstelle der Dicarbonsäuren die entsprechenden Dicarbonsäurederivate, wie Carbonsäurediester mit 1 bis 4 Kohlenstoffatomen im Alkoholrest, Carbonsäureanhydride oder Carbonsäurechloride zu verwenden. Beispiele für mehrwertige Alkohole sind Glykole mit 2 bis 10, vorzugsweise 2 bis 6 Kohlenstoffatomen, wie Ethylenglykol, Diethylenglykol, 1,4-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, 1,10-Decandiol, 2,2-Dimethyl-1,3-propandiol, 1,3-Propandiol und Dipropylenglykol. Je nach den gewünschten Eigenschaften können die mehrwertigen Alkohole allein oder gegebenenfalls in Mischung untereinander verwendet werden. Geeignet sind ferner Ester der Kohlensäure mit den genannten Diolen, insbesondere solchen mit 4 bis 6 Kohlenstoffatomen, wie 1,4-Butandiol oder 1,6-Hexandiol, Kondensationsprodukte von Hydroxycarbonsäuren, beispielsweise Hydroxycapronsäure und Polymerisationsprodukte von Lactonen, beispielsweise gegebenenfalls substituierten Caprolactonen. Als Polyesterdiole vorzugsweise verwendet werden Ethandiol-polyadipate, 1,4-Butandiol-polyadipate, Ethandiol-1,4-butandiol-polyadipate, 1,6-Hexandiol-neopentylglykol-polyadipate, 1,6-Hexandiol-1,4-butandiol-polyadipate und Polycaprolactone. Die Polyesterdiole besitzen mittlere Molekulargewichte von 600 bis 5000, bevorzugt von 700 bis 4 200 und können einzeln oder in Form von Mischungen untereinander zur Anwendung kommen.Suitable polyester diols can be prepared, for example, from dicarboxylic acids having 2 to 12 carbon atoms, preferably 4 to 6 carbon atoms, and polyhydric alcohols. Examples of suitable dicarboxylic acids are: aliphatic dicarboxylic acids, such as succinic acid, glutaric acid, adipic acid, suberic acid, Azelaic acid and sebacic acid and aromatic dicarboxylic acids, such as phthalic acid, isophthalic acid and terephthalic acid. The dicarboxylic acids can be used individually or as mixtures, for example in the form of an amber, glutaric and adipic acid mixture. For the preparation of the polyester diols, it may be advantageous to use, instead of the dicarboxylic acids, the corresponding dicarboxylic acid derivatives, such as carbonic diesters having 1 to 4 carbon atoms in the alcohol radical, carboxylic acid anhydrides or carbonyl chlorides. Examples of polyhydric alcohols are glycols having 2 to 10, preferably 2 to 6 carbon atoms, such as ethylene glycol, diethylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, 2,2- Dimethyl 1,3-propanediol, 1,3-propanediol and dipropylene glycol. Depending on the desired properties, the polyhydric alcohols may be used alone or optionally mixed with each other. Also suitable are esters of carbonic acid with the diols mentioned, in particular those having 4 to 6 carbon atoms, such as 1,4-butanediol or 1,6-hexanediol, condensation products of hydroxycarboxylic acids, for example hydroxycaproic acid and polymerization of lactones, for example optionally substituted caprolactones. Preferably used as polyester diols are ethanediol polyadipates, 1,4-butanediol polyadipates, ethanediol-1,4-butanediol polyadipates, 1,6-hexanediol neopentyl glycol polyadipates, 1,6-hexanediol-1,4-butanediol polyadipates and polycaprolactones. The polyester diols have average molecular weights of 600 to 5000, preferably 700 to 4,200 and can be used individually or in the form of mixtures with one another.

Geeignete Polyetherdiole können dadurch hergestellt werden, dass man ein oder mehrere Alkylenoxide mit 2 bis 4 Kohlenstoffatomen im Alkylenrest mit einem Startermolekül, das zwei aktive Wasserstoffatome gebunden enthält, umsetzt. Als Alkylenoxide seien z.B. genannt: Ethylenoxid, 1,2-Propylenoxid, Epichlorhydrin und 1,2-Butylenoxid und 2,3-Butylenoxid. Vorzugsweise werden Ethylenoxid, Propylenoxid und Mischungen aus 1,2-Propylenoxid und Ethylenoxid eingesetzt. Die Alkylenoxide können einzeln, alternierend nacheinander oder als Mischungen verwendet werden. Als Startermoleküle kommen beispielsweise in Betracht: Wasser, Aminoalkohole, wie N-Alkyl-diethanolamine, beispielsweise N-Methyl-diethanol-amin, und Diole, wie Ethylenglykol, 1,3-Propylenglykol, 1,4-Butandiol und 1,6-Hexandiol. Gegebenenfalls können auch Mischungen von Startermolekülen eingesetzt werden. Geeignete Polyetherdiole sind ferner die hydroxylgruppenhaltigen Polymerisationsprodukte des Tetrahydrofurans. Es können auch trifunktionelle Polyether in Anteilen von 0 bis 30 Gew.-%, bezogen auf die bifunktionellen Polyether, eingesetzt werden, jedoch höchstens in solcher Menge, dass ein thermoplastisch verarbeitbares Produkt entsteht. Die im wesentlichen linearen Polyetherdiole besitzen Molekulargewichte von 600 bis 5 000, bevorzugt von 700 bis 4 200. Sie können sowohl einzeln als auch in Form von Mischungen untereinander zur Anwendung kommen.Suitable polyether diols can be prepared by reacting one or more alkylene oxides having 2 to 4 carbon atoms in the alkylene radical with a starter molecule containing two active hydrogen atoms bound. Examples of alkylene oxides which may be mentioned are: ethylene oxide, 1,2-propylene oxide, epichlorohydrin and 1,2-butylene oxide and 2,3-butylene oxide. Preferably, ethylene oxide, propylene oxide and mixtures of 1,2-propylene oxide and ethylene oxide are used. The alkylene oxides can be used individually, alternately in succession or as mixtures. Suitable starter molecules are, for example: water, amino alcohols, such as N-alkyl-diethanolamines, for example N-methyldiethanolamine, and diols, such as ethylene glycol, 1,3-propylene glycol, 1,4-butanediol and 1,6-hexanediol. Optionally, mixtures of starter molecules can be used. Suitable polyether diols are also the hydroxyl-containing polymerization of tetrahydrofuran. It is also possible to use trifunctional polyethers in proportions of from 0 to 30% by weight, based on the bifunctional polyethers, but at most in such an amount that a thermoplastically processable product is formed. The substantially linear polyether diols have molecular weights of from 600 to 5,000, preferably from 700 to 4,200. They can be used both individually and in the form of mixtures with one another.

Als Kettenverlängerungsmittel C) wird 1,6-Hexandiol eingesetzt, gegebenenfalls in Abmischung mit bis zu 20 Gew.-% von 1,6-Hexandiol und von Polytetramethylenglykol mit einem zahlenmittleren Molekulargewicht von 200 bis 590 g/mol verschiedenen Kettenverlängerer mit einem zahlenmittleren Molekulargewicht von 60 bis 500 g/Mol, vorzugsweise aliphatische Diole mit 2 bis 14 Kohlenstoffatomen, wie z.B. Ethandiol, Diethylenglykol, Dipropylenglykol und insbesondere 1,4-Butandiol, oder (cyclo)aliphatische Diamine, wie z.B. Isophorondiamin, Ethylendiamin, 1,2-Propylendiamin, 1,3-Propylendiamin, N-Methyl-propylen-1,3-diamin, N,N'-Dimethylethylendiamin. Daneben können auch kleinere Mengen an Triolen zugesetzt werden.As chain extender C) 1,6-hexanediol is used, optionally in admixture with up to 20 wt .-% of 1,6-hexanediol and polytetramethylene glycol having a number average molecular weight of 200 to 590 g / mol various chain extenders having a number average molecular weight of 60 to 500 g / mol, preferably aliphatic diols having 2 to 14 carbon atoms, such as Ethanediol, diethylene glycol, dipropylene glycol and especially 1,4-butanediol, or (cyclo) aliphatic diamines, e.g. Isophoronediamine, ethylenediamine, 1,2-propylenediamine, 1,3-propylenediamine, N-methyl-propylene-1,3-diamine, N, N'-dimethylethylenediamine. In addition, smaller amounts of triols can be added.

Bei Anwendungen mit geringeren Anforderungen an die Lichtstabilität, z.B bei dunkel eingefärbten Formmassen, können Teile der aliphatischen Diole und Diamine (bis zu 20 Gew.% bezogen auf Kettenverlängerer) durch aromatische Diole und Diamine ersetzt werden. Beispiele für geeignete aromatische Diole sind Diester der Terephthalsäure mit Glykolen mit 2 bis 4 Kohlenstoffatomen, wie z.B. Terephthalsäure-bisethylenglykol oder Terephthalsäure-bis-1,4-butandiol, Hydroxyalkylenether des Hydrochinons, wie z.B. 1,4-Di(-hydroxyethyl)-hydrochinon, und ethoxylierte Bisphenole. Beispiele für geeignete aromatische Diamine sind. 2,4-Toluylen-diamin und 2,6-Toluylendiamin, 3,5-Diethyl-2,4-toluylendiamin und 3,5-Diethyl-2,6-toluylendiamin und primäre mono-, di-, tri- oder tetraalkylsubstituierte 4,4'-Diaminodiphenylmethane.For applications with lower light stability requirements, for example with dark-colored molding compositions, parts of the aliphatic diols and diamines (up to 20% by weight, based on chain extender) can be replaced by aromatic diols and diamines. Examples of suitable aromatic diols are diesters of terephthalic acid with glycols having 2 to 4 carbon atoms, such as terephthalic acid-bis-ethylene glycol or terephthalic acid-bis-1,4-butanediol, hydroxyalkylene ethers of hydroquinone, such as 1,4-di (-hydroxyethyl) hydroquinone , and ethoxylated bisphenols. Examples of suitable aromatic diamines are. 2,4-tolylene-diamine and 2,6-toluenediamine, 3,5-diethyl-2,4-toluenediamine and 3,5-diethyl-2,6-toluenediamine and primary mono-, di-, tri- or tetraalkyl-substituted 4,4'-diaminodiphenylmethanes.

Weiterhin können in geringen Mengen auch übliche monofunktionelle Verbindungen eingesetzt werden, z.B. als Kettenabbrecher oder Entformungshilfen. Beispielhaft genannt seien Alkohole wie Oktanol und Stearylalkohol oder Amine wie Butylamin und Stearylamin.Furthermore, it is also possible to use customary monofunctional compounds in small amounts, e.g. as chain terminators or demoulding aids. Examples include alcohols such as octanol and stearyl alcohol or amines such as butylamine and stearylamine.

Die erfindungsgemäßen TPU können nach den bekannten Band- oder Extruderverfahren hergestellt werden (GB-A 1,057,018 und DE-A 2,059,570). Bevorzugt ist das Verfahren nach PCT/EP 98/07753.The TPUs of the invention can be prepared by the known tape or extruder processes (GB-A 1,057,018 and DE-A 2,059,570). The method according to PCT / EP 98/07753 is preferred.

Vorzugsweise wird bei der kontinuierlichen Herstellung der thermoplastischen Polyurethane gemäß dem Extruder- oder Bandverfahren ein Katalysator eingesetzt. Geeignete Katalysatoren sind nach dem Stand der Technik bekannte und übliche tertiäre Amine, wie z.B. Triethylamin, Dimethylcyclohexylamin, N-Methylmorpholin, N,N'-Dimethyl-piperazin, 2-(Dimethylaminoethoxy)-ethanol, Diazabicyclo-[2,2,2]-octan und ähnliche sowie insbesondere organische Metallverbindungen wie Titansäureester, Eisenverbindungen, Zinnverbindungen, z.B. Zinndiacetat, Zinndioctoat, Zinndilaurat oder die Zinndialkylsalze aliphatischer Carbonsäuren wie Dibutylzinndiacetat, Dibutylzinndilaurat oder ähnliche. Bevorzugte Katalysatoren sind organische Metallverbindungen, insbesondere Titansäureester, Eisen- oder Zinnverbindungen. Ganz besonders bevorzugt ist Dibutylzinndilaurat.Preferably, a catalyst is used in the continuous production of the thermoplastic polyurethanes according to the extruder or belt process. Suitable catalysts are those known in the art and conventional tertiary amines, e.g. Triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2- (dimethylaminoethoxy) ethanol, diazabicyclo [2,2,2] octane and the like, and especially organic metal compounds such as titanic acid esters, iron compounds, tin compounds, e.g. Tin diacetate, tin dioctoate, tin dilaurate or the Zinndialkylsalze aliphatic carboxylic acids such as dibutyltin diacetate, dibutyltin dilaurate or the like. Preferred catalysts are organic metal compounds, in particular titanic acid esters, iron or tin compounds. Very particular preference is given to dibutyltin dilaurate.

Neben den TPU-Komponenten und gegebenenfalls Katalysatoren können auch UV-Stabilisatoren, Hilfsmittel und Zusatzstoffe zugesetzt werden. Genannt seien beispielsweise Gleitmittel, wie Fettsäureester, deren Metallseifen, Fettsäureamide und Silikonverbindungen, Antiblockmittel, Inhibitoren, Stabilisatoren gegen Hydrolyse, Hitze und Verfärbung, Flammschutzmittel, Farbstoffe, Pigmente, anorganische und organische Füllstoffe und Verstärkungsmittel, die nach dem Stand der Technik hergestellt werden und auch mit einer Schlichte beaufschlagt sein können. Nähere Angaben über die genannten Hilfs- und Zusatzstoffe sind der Fachliteratur zu entnehmen, beispielsweise J.H. Saunders, K.C. Frisch: "High Polymers", Band XVI, Polyurethane, Teil 1 und 2, Interscience Publishers 1962 bzw. 1964, R. Gächter, H. Müller (Ed.): Taschenbuch der Kunststoff-Additive, 3. Ausgabe, Hanser Verlag, München 1989 oder DE-A-29 01 774.In addition to the TPU components and optionally catalysts, it is also possible to add UV stabilizers, auxiliaries and additives. Mention may be made, for example, of lubricants such as fatty acid esters, their metal soaps, fatty acid amides and silicone compounds, antiblocking agents, inhibitors, hydrolysis stabilizers, heat and discoloration, flame retardants, dyes, pigments, inorganic and organic fillers and reinforcing agents prepared by the prior art and also may be applied with a sizing. Details The specialist literature can be found on the abovementioned auxiliaries and additives, for example JH Saunders, KC Frisch: "High Polymers", Volume XVI, Polyurethanes, Parts 1 and 2, Interscience Publishers 1962 and 1964, R. Gächter, H. Müller ( Ed.): Paperback of the plastic additives, 3rd edition, Hanser Verlag, Munich 1989 or DE-A-29 01 774.

Die Zugabe von Additiven kann nach der Polymerisation durch Compoundierung oder auch während der Polymerisation erfolgen. Während der Polymerisation können beispielsweise Antioxidationsmittel und UV-Stabilisatoren im Polyol gelöst werden. Es können aber auch Gleitmittel und Stabilisatoren beim Extruderverfahren beispielsweise im zweiten Teil der Schnecke zugegeben werden.The addition of additives may take place after the polymerization by compounding or during the polymerization. During the polymerization, for example, antioxidants and UV stabilizers can be dissolved in the polyol. However, it is also possible to add lubricants and stabilizers in the extruder process, for example in the second part of the screw.

Die erfindungsgemäßen TPU können zur Herstellung von Formkörpern, insbesondere zur Herstellung von Extrudaten (z.B. Folien) und Spritzgießteilen eingesetzt werden. Des weiteren können die erfindungsgemäßen TPU als sinterfähiges Pulver zur Herstellung von Flächengebilden und Hohlkörpern verwendet werden.The TPUs according to the invention can be used for the production of moldings, in particular for the production of extrudates (for example films) and injection-molded parts. Furthermore, the TPUs according to the invention can be used as a sinterable powder for the production of fabrics and hollow bodies.

Die Erfindung soll anhand der nachfolgenden Beispiele näher erläutert werden.The invention will be explained in more detail with reference to the following examples.

BeispieleExamples Herstellung der TPU und SpritzplattenProduction of TPU and splash plates

Die TPU wurden folgendermaßen kontinuierlich hergestellt:The TPUs were continuously prepared as follows:

Die Komponente B), die zusätzlich noch Hilfsmittel enthält (siehe Tabelle), Kettenverlängerer C) und Dibutylzinndilaurat wurden in einem Kessel unter Rühren auf ca. 110°C erhitzt und zusammen mit der Komponente A), welche mittels Wärmeaustauscher auf ca. 110°C erhitzt wurde, durch einen Statikmischer der Firma Sulzer (DN6 mit 10 Mischelementen und einer Scherrate von 500 s-1) intensiv gemischt und dann in den Einzug einer Schnecke (ZSK 32) geführt. Das gesamte Gemisch reagierte auf dem Extruder bis zur vollständigen Umsetzung aus und wurde anschließend granuliert.Component B), which additionally contains auxiliaries (see Table), chain extender C) and dibutyltin dilaurate were heated in a kettle with stirring to about 110 ° C and together with the component A), which by means of heat exchangers to about 110 ° C. was thoroughly mixed by a static mixer from Sulzer (DN6 with 10 mixing elements and a shear rate of 500 s -1 ) and then fed into the feeder of a screw (ZSK 32). The entire mixture reacted on the extruder until complete reaction and was then granulated.

Das hergestellte Granulat wurde getrocknet und dann jeweils zu mehreren Spritzplatten verspritzt. Ein Teil der Spritzplatten wurde jeweils in einem Umlufttrockenschrank bei 60°C gelagert und auf Belagsbildung an der Oberfläche getestet. Ein anderer Teil der Spritzplatten wurde bei Raumtemperatur gelagert. Die Belagsbildung ist besonders gut an Fingerabdrücken, die sich auf dem Formkörper befinden, zu erkennen. Die Beurteilung der Proben erfolgte qualitativ, da eine Messmethode nicht bekannt ist.The granules produced were dried and then sprayed in each case to several spray plates. A part of the spray plates was stored in a circulating air dryer at 60 ° C and tested for surface buildup. Another part of the splash plates was stored at room temperature. The formation of deposits is particularly good to recognize fingerprints, which are located on the molding. The evaluation of the samples was qualitative, since a measuring method is not known.

Testbedingungentest conditions

Aus den TPU wurden rechteckige Spritzplatten (125 mm x 50 mm x 2 mm) hergestellt.Rectangular splash plates (125 mm x 50 mm x 2 mm) were produced from the TPU.

Qualitative Beurteilung (Zunehmende Belagsbildung):
keine < sehr gering < gering < deutlich < stark < sehr stark DBTL Dibutylzinndilaurat DE2020 Polycarbonatdiol auf 1,6-Hexandiol-Basis mit mittlerem Molekulargewicht M ¯

Figure imgb0003
n = 2000 g/mol PE 225B Polybutandioladipat mit mittlerem Molekulargewicht M ¯
Figure imgb0004
n = 2250 g/mol
Therathane 2000® Polytetrahydrofurandiol mit M ¯
Figure imgb0005
n = 2000 g/mol (Firma Du Pont)
Therathane 1000® Polytetrahydrofurandiol mit M ¯
Figure imgb0006
n = 1000 g/mol (Firma Du Pont)
Therathane 650® Polytetrahydrofurandiol mit M ¯
Figure imgb0007
n = 650 g/mol (Firma Du Pont)
Therathane 250® Polytetrahydrofurandiol mit M ¯
Figure imgb0008
n = 250 g/mol (Firma Du Pont)
Acclaim® 2220 Polyetherpolyol mit Polyoxypropylen-Polyoxethyleneinheiten (mit ca. 85% primären Hydroxylgruppen und einem mittleren Molekulargewicht von M ¯
Figure imgb0009
n von ca. 2000 g/mol Fa. Lyondell)
HDI Hexamethylendiisocyanat Irganox® 1010 Tetrakis[methylen-(3,5-di-tert-butyl-4-hydroxyhydrocinnamate)]methan (Fa. Ciba Geigy) Stabaxol® P200 Aromatisches Polycarbodiimid (Fa. Rhein-Chemie) 1,4BDO 1,4-Butandiol 1,6 HDO 1,6-Hexandiol
Figure imgb0010
Qualitative assessment (increasing deposit formation):
none <very low <slight <distinct <strong <very strong DBTL dibutyltindilaurate DE2020 1,6-hexanediol-based medium molecular weight polycarbonate diol M ¯
Figure imgb0003
n = 2000 g / mol
PE 225B Medium molecular weight polybutanediol adipate M ¯
Figure imgb0004
n = 2250 g / mol
Therathane 2000® Polytetrahydrofurandiol with M ¯
Figure imgb0005
n = 2000 g / mol (Du Pont company)
Therathane 1000® Polytetrahydrofurandiol with M ¯
Figure imgb0006
n = 1000 g / mol (Du Pont company)
Therathane 650® Polytetrahydrofurandiol with M ¯
Figure imgb0007
n = 650 g / mol (Du Pont company)
Therathane 250® Polytetrahydrofurandiol with M ¯
Figure imgb0008
n = 250 g / mol (Du Pont company)
Acclaim® 2220 Polyether polyol with polyoxypropylene-polyoxyethylene units (containing about 85% primary hydroxyl groups and an average molecular weight of M ¯
Figure imgb0009
n of about 2000 g / mol Fa. Lyondell)
HDI hexamethylene diisocyanate Irganox® 1010 Tetrakis [methylene (3,5-di-tert-butyl-4-hydroxyhydrocinnamate)] methane (Ciba Geigy) Stabaxol® P200 Aromatic polycarbodiimide (Rhein-Chemie) 1,4BDO 1,4-butanediol 1.6 HDO 1,6-hexanediol
Figure imgb0010

Ergebnisse:Results:

Figure imgb0011
Figure imgb0011

Claims (5)

  1. Thermoplastic polyurethanes obtainable from
    A) 100 to 60 mol% of hexamethylene diisocyanate (HDI) and 0 to 40 mol% of other aliphatic diisocyanates,
    B) 30 to 100 wt.% of polytetramethylene glycol having a number average molecular weight of 600 to 1600 g/mol or of 200 to 590 g/mol (B1) and 0 to 70 wt.% of a polyol or polyol mixture (B2) differing from (B1) and having a number average molecular weight of 600 to 5000 g/mol and
    C) 80 to 100 wt.% of 1,6-hexanediol (C1) and 0 to 20 wt.% of a chain extender differing from (C1) and having a number average molecular weight of 60 to 500 g/mol (C2),
    with the addition of
    D) optionally catalysts and
    E) optionally conventional auxiliary substances and additives,
    wherein the equivalence ratio of diisocyanate A) to polyol B) is between 1.5:1.0 and 10.0:1.0 and wherein the NCO index is 95 to 105,
    and wherein, in the case of a number average molecular weight of (B1) of 600 to 1600 g/mol, (B1) is present in a quantity of 40 to 100 wt.% and (B2) is present in a quantity of 0 to 60 wt.% and, in the case of a number average molecular weight of (B1) of 200 to 590 g/mol, (B1) is present in a quantity of 30 to 70 wt.% and (B2) is present in quantity of 70 to 30 wt.%, wherein (C1) and (C2) differ from (B1).
  2. Use of the thermoplastic polyurethanes according to claim 1 for the production of mouldings.
  3. Use of the thermoplastic polyurethanes according to claim 1 for the production of extrudates and injection moulded articles.
  4. Use of the thermoplastic polyurethanes according to claim 1 as a sinterable powder for the production of sheet products and hollow articles.
  5. Mouldings obtainable from a thermoplastic polyurethane according to claim 1.
EP01109308A 2000-04-25 2001-04-12 Aliphatic thermoplastic polyurethane and its use Expired - Lifetime EP1149851B1 (en)

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DE10020163A DE10020163B4 (en) 2000-04-25 2000-04-25 Aliphatic thermoplastic polyurethanes and their use
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