EP1123750B1 - Liquid constant rate discharge method - Google Patents

Liquid constant rate discharge method Download PDF

Info

Publication number
EP1123750B1
EP1123750B1 EP99970952.0A EP99970952A EP1123750B1 EP 1123750 B1 EP1123750 B1 EP 1123750B1 EP 99970952 A EP99970952 A EP 99970952A EP 1123750 B1 EP1123750 B1 EP 1123750B1
Authority
EP
European Patent Office
Prior art keywords
liquid
ejection
pressure
valve
ejection port
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99970952.0A
Other languages
German (de)
French (fr)
Other versions
EP1123750A4 (en
EP1123750A1 (en
Inventor
Kazumasa Ikushima
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Musashi Engineering Inc
Original Assignee
Musashi Engineering Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP30252298A external-priority patent/JP3342841B2/en
Priority claimed from JP30917998A external-priority patent/JP3398757B2/en
Application filed by Musashi Engineering Inc filed Critical Musashi Engineering Inc
Publication of EP1123750A1 publication Critical patent/EP1123750A1/en
Publication of EP1123750A4 publication Critical patent/EP1123750A4/en
Application granted granted Critical
Publication of EP1123750B1 publication Critical patent/EP1123750B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1007Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
    • B05C11/1013Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B05C5/0216Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles

Definitions

  • the present invention relates to a method for ejecting a liquid in a fixed amount, according to claim 1.
  • JP-4-49108 discloses one example of a conventional fixed-amount-of-liquid ejecting apparatus for use in regularly or irregularly coating an electronic material on a board in the form of points and lines in semiconductor manufacturing processes.
  • a disclosed screw type ejecting apparatus the amount of a liquid ejected through an ejection port is controlled in accordance with such a parameter as the speed and cycle time of rotation of a screw, etc.
  • the rotational speed and the stop timing of the screw are controlled with high accuracy.
  • the amount of the ejected liquid is stabilized and the ejection of the liquid in a fixed amount can be achieved even in a continuous ejection mode without being affected by the viscosity and fluidity of the liquid and the amount of the liquid present in a reservoir.
  • the liquid is ejected and stopped respectively upon rotation and stoppage of the screw, and the ejection port is left in a physically open state during the time in which the ejection is stopped.
  • This has raised the following problem, particularly in the case of the liquid having a low viscosity or the case of pressurizing the liquid in the reservoir. If there is a relatively large clearance between an outer peripheral surface of the screw and an inner peripheral surface of a screw housing, the liquid is not positively shut off at the time of stopping the ejection of the liquid, and the liquid tends to leak due to the own weight and a force applied to pressurize the liquid.
  • the clearance between the outer peripheral surface of the screw and the inner peripheral surface of the screw housing is set to a small value to overcome the above problem, another problem has arisen in that fillers, for example, mixed in the electronic material are broken.
  • US-5-462 199 A discloses a method and apparatus of ejecting a liquid in a fixed amount.
  • a pressure of the liquid supplied from said liquid reservoir to said ejection valve is controlled so as to keep constant a flow rate of the liquid ejected through an ejection part, and said ejection part is mechanically opened and closed.
  • a pressure of the liquid supplied from the liquid reservoir to the ejection valve is controlled depending on the liquid pressure near an ejection port of the ejection valve, and the ejection port is mechanically opened and closed.
  • the pressure in a flow passage after the end of the ejection is controlled to be kept at a predetermined specific value, whereby the subsequent ejection of the liquid can always be performed under the constant flow passage condition. Accordingly, by properly setting the force, time, etc. for pressurizing the liquid in the liquid reservoir, the ejection of the liquid in an amount corresponding to the set values can be repeatedly reproduced with high reliability.
  • the pressure of the supplied liquid is controlled also during the ejection of the liquid based on the detected result of the liquid pressure in such a manner, for example, that variations of the detected pressure is kept as small as possible. Consequently, the liquid can be ejected in the fixed amount as intended.
  • the ejection of the liquid can be started without a time lag.
  • the ejection valve by controlling the ejection valve so as to offset an increase of the pressurizing force and mechanically closing the ejection port of the ejection valve, one cycle of ejecting the liquid in the fixed amount can be ended with positive shutting-off of the liquid without a risk of liquid leakage.
  • the liquid pressure in the flow passage is controlled to be kept at the predetermined specific value depending on the liquid pressure near the ejection port of the ejection valve in a similar way as described above.
  • An apparatus for ejecting a liquid comprises a liquid reservoir, means for pressurizing the liquid in the liquid reservoir directly or indirectly, an ejection valve communicating with the liquid reservoir and having an ejection port mechanically opened and closed, a pressure sensor for detecting a pressure of the liquid near the ejection port, and control means for controlling operation of the pressurizing means in accordance with a signal from the pressure sensor.
  • the liquid in the liquid reservoir is pressurized for a time corresponding to the pressurizing time signal so that the liquid is held under a pressure corresponding to the pressure signal. Further, the ejection valve is opened in timed relationship with the operation of the pressurizing means. As a result, the ejection of the liquid can be started without a time lag.
  • the ejection valve is mechanically closed in timed relationship with the stop operation of the pressurizing means.
  • the ejection port of the ejection valve is thereby physically closed. Therefore, the liquid is positively shut off and an accidental leakage of the liquid after that can be perfectly prevented.
  • the liquid pressure near the ejection port is detected by the pressure sensor, and a detected pressure signal at this time is inputted to the control means.
  • the control means controls the pressurizing means to raise or lower the liquid pressure so that the residual liquid pressure near the ejection port becomes the predetermined specific value. It is a matter of course that if the detected liquid pressure coincides with the predetermined specific value, the pressurizing means is not required to be operated again.
  • the pressure detection by the pressure sensor is also performed during the ejection and the liquid pressurizing force applied from the pressurizing means is controlled in accordance with the detected result.
  • the ejection valve comprises a needle valve. Since the size of a needle can be made in itself sufficiently small, the needle can be smoothly and quickly displaced to open and close by a relatively small driving force even under a high pressure on the order of, for example, 100 - 200 kgf/cm 2 . It is therefore possible to shut off the liquid more positively at the end of the ejection, and to eliminate a time lag more effectively at the start of the ejection.
  • the needle valve is provided with a liquid pressure compensating piston.
  • the apparatus can operate so as to compensate pressure variations in the liquid passage, particularly at and near the ejection port, more easily, quickly and accurately in combination with back and forth movement of the liquid pressure compensating piston.
  • One example of the combined operation is as follows. When the needle valve is opened, the volume occupied by the needle in an area near the ejection port is reduced. Conversely, when the needle valve is closed, the volume occupied by the needle in the area near the ejection port is increased. In the former case, a decrease of the liquid pressure near the ejection port can be prevented by moving forth the liquid pressure compensating piston. In the latter case, an increase of the liquid pressure near the ejection port can be prevented by moving back the liquid pressure compensating piston.
  • liquid pressure compensating piston can be employed in addition to or in place of the pressurizing means for the purpose of controlling the residual liquid pressure to the predetermined specific value after the end of the ejection.
  • the ejection nozzle is preferably mounted to a manipulator which is based on the Cartesian coordinate system and enables the ejection nozzle to be displaced in three dimensional directions. More preferably, the manipulator is controlled in synchronous relation to control of the pressurizing means and control of the ejection valve.
  • the liquid pressure can be raised up to a required level even when the line air pressure in a general factory is relatively low. As a result, efficiency of the liquid ejecting work can be improved as intended.
  • Fig. 1 is a schematic view, sectioned in principal part, of a method according to the present invention and a comparative example apparatus for ejecting a liquid in a fixed amount.
  • reference numeral 1 denotes a liquid reservoir
  • 2 denotes a needle valve serving as an ejection valve.
  • the liquid reservoir 1 comprises a syringe 3 which can be made of a synthetic resin, for example, and a holder 4 surrounding the syringe 3 in contact relation from the outer side so as to hold it.
  • the syringe 3 is detachably attached to the holder 4.
  • a pressurizing means 5 for pressuring a liquid in the liquid reservoir 1 to a required level of pressure is constructed such that a ball screw 7 is mounted to an output shaft of a motor 6, a female screw member 8 is meshed with the ball screw 7 to be movable up and down with rotation of the ball screw 7, and a plunger 10 is coupled to the female screw member 8 through a rod 9.
  • the plunger 10 is preferably held in liquid tight contact with an inner surface of the syringe 3.
  • the needle valve 2 connected to the liquid reservoir 1 through a liquid flow passage 12 comprises an outlet space 14 communicating with the liquid flow passage 12 and leading to an ejection port 13, a needle 15 movable back and forth into outlet space 14 to thereby open and close the ejection port 13, and a double-acting cylinder 16 for moving the needle 15 back and forth.
  • the needle 15 is coupled at its rear end to a piston 17 of the cylinder 16.
  • a pressure sensor 18 is disposed to detect the pressure of the liquid in the flow passage 12. A detection signal from the pressure sensor 18 is inputted to a control means 19.
  • the control means 19 in this embodiment functions to control the operation of the motor 6 in accordance with a detection result of the pressure sensor 18 so that the liquid pressure in the flow passage 12, particularly in the position near the ejection port 13, is held at a predetermined particular value when the ejection of the liquid is stopped, more preferably also when the liquid is ejected.
  • Another function of the control means 19 is to control the speed and cycle time of rotation of motor 6, etc. at the time when the liquid is,ejected, as well as the operation of a selector valve 20 for the needle valve 2.
  • the liquid is ejected in a fixed amount as follows.
  • the control means 19 operates the motor 6 to move the plunger 10 up and down in the syringe 3, whereby the liquid pressure in the flow passage 12 is held at the predetermined particular value.
  • the motor 6 is rotated at a constant predetermined speed to pressurize the liquid in the syringe 3 to the required level of pressure, and the piston 17 of the syringe 16 and hence the needle 15 are moved back in timed relationship with the operation of the motor 6.
  • the ejection port 13 is thereby opened to start the ejection of the liquid through the ejection port 13.
  • the control means 19 outputs an ejection end signal to each of the motor 6 and the selector valve 20, thereby stopping the rotation of the motor 6 and closing the needle valve 2 at the same time.
  • One cycle of ejecting the liquid in a fixed amount is thereby completed.
  • Fig. 2 is a sectional view showing a comparative example of the liquid flow passage and the plunger.
  • the liquid flow passage 12 is formed to extend upwardly of the liquid reservoir 1 after penetrating the plunger 10.
  • the liquid flow passage 12 in this embodiment is suitably used for a liquid containing many precipitates in point of effectively preventing the precipitates being ejected with the liquid.
  • Fig. 3 is a sectional view showing still another comparative example of the liquid flow passage and the plunger.
  • a lower surface of the plunger 10 is formed to have a configuration similar to the bottom shape of the syringe 3.
  • Fig. 4 is a sectional view showing another comparative example of arrangement of the liquid reservoir and the needle valve.
  • the liquid flow passage 12 is formed in the body of the holder 4 of the syringe 3 to communicate with a lower end opening of the syringe 3 and an inner passage of the needle valve 2.
  • the liquid reservoir 1 and the needle valve 2 is constructed into a one-piece structure and therefore a tube for forming a flow passage between the liquid reservoir 1 and the needle valve 2 is no longer required. As a result, it is possible to prevent a pressure response from lowering due to a long flow passage between them.
  • Fig. 5 is a sectional view showing another comparative example of the needle valve 2.
  • a liquid pressure compensating piston 21 for defining the outlet space 14 is disposed independently of the double-acting cylinder 16 between the outlet space 14 and a cylinder space for actuating the piston 17.
  • the liquid pressure compensating piston 21 functions as follows. When the piston 21 is moved forth (downward) with a pressurized fluid, e.g., pressurized air, supplied to a chamber 22 on the same side as the cylinder space, the volume of the outlet space 14 is reduced. On the other hand, when pressurized air is supplied to a chamber 23 on the same side as the outlet space 14, the volume of the outlet space 14 is increased.
  • a pressurized fluid e.g., pressurized air
  • the predetermined liquid pressure can be realized by moving the liquid pressure compensating piston 21 forth to some extent when the liquid pressure near the ejection port 13 is lower than the predetermined value, and by moving the liquid pressure compensating piston 21 back to some extent when the liquid pressure near the ejection port 13 is higher than the predetermined value.
  • minute pressure variations can be effectively compensated as follows.
  • a lowering of the liquid pressure due to a reduction of the volume occupied by the needle 15 in the outlet space 14, which occurs when the needle 15 is moved back at the time of starting the ejection of the liquid, can be absorbed by moving the liquid pressure compensating piston 21 forth.
  • a rising of the liquid pressure due to an increase of the volume occupied by the needle 15 in the outlet space 14, which occurs when the needle 15 is moved forth at the time of stopping the ejection of the liquid can be absorbed by moving the piston 21 back.
  • the length of a portion of the ejection port wall, which projects downward from a position where the needle 15 is seated against it be as small as possible to make substantially zero the amount of the liquid remaining in the ejection port 13 after the ejection port 13 has been closed.
  • the thus-constructed apparatus for ejecting a liquid in a fixed amount can be used while the position of the needle valve 2 serving as the ejection valve is held stationary, when a workpiece, i.e., an object on which the liquid is coated, is properly moved in timed relationship with the ejection of the liquid.
  • the needle valve 2 when a workpiece is fixedly placed at a particular position, the needle valve 2 must be moved to a required position and a required direction.
  • Fig. 6 shows a comparative example that is adapted for such a case.
  • the needle valve 2 is mounted to a three-dimensional manipulator 25 based on the Cartesian coordinate system, and the three-dimensional manipulator 25 is operated by a controller 26 which outputs a position signal in accordance with a signal from the control means 19.
  • the ejection port 13 of the needle valve 2 is thereby moved to a desired position in the three-dimensional coordinate system.
  • the apparatus can provide good coating efficiency when employed for workpieces that are fed at a predetermined rate (tact) with a conveyor.
  • Fig. 7 is a schematic view, sectioned in principal part, of another embodiment of the method and apparatus for ejecting a liquid in a fixed amount according to the present invention.
  • a liquid reservoir denoted by reference numeral 1 a liquid reservoir, and 2 is a needle valve serving as an ejection valve.
  • the liquid reservoir 1 comprises a syringe 3 which can be made of a synthetic resin, for example, and a holder 4 surrounding the syringe 3 in contact relation from the outer side so as to hold it.
  • the syringe 3 is attached to the holder 4 in such a manner that it may be detached if necessary.
  • a pressurizing means 5 for pressuring a liquid in the liquid reservoir 1 to a required level of pressure is constructed by an air cylinder 27 having a bore diameter about 2 to 10 times the inner diameter of the syringe 3.
  • the plunger 10 is attached to the fore end of a piston rod 9 of the air cylinder 27, and is preferably held in liquid tight contact with an inner surface of the syringe 3 while it is allowed to move into the syringe 3.
  • the needle valve 2 connected to the liquid reservoir 1 through a liquid flow passage 12 comprises an outlet space 14 communicating with the liquid flow passage 12 and leading to an ejection port 13, a needle 15 movable back and forth in the outlet space 14 to thereby open and close the ejection port 13, and a double-acting cylinder 16 for moving the needle 15 back and forth.
  • the needle 15 is coupled at its rear end to a piston 17 of the cylinder 16.
  • the air cylinder 27, which may also be of the double-acting type, and the double-acting cylinder 16 are connected respectively to solenoid selector valves 28, 29.
  • the solenoid selector valves 28, 29 are connected to a control means 30 for controlling the operation of the valves 28, 29 in accordance with predetermined signals inputted to the control means 30.
  • one solenoid selector valve 28 for controlling supply and discharge of pressurized air to and from the air cylinder 16 is connected to a pressurized air supply source 33 through, e.g., a manual pressure reducing valve 31, whereas the other solenoid selector valve 29 is directly connected to the pressurized air supply source 33.
  • a signal is outputted to the solenoid selector valve 28 from the control means 30, whereupon the pressurized air is supplied to the air cylinder 27 at a pressure set by the manual pressure reducing valve 31, thereby moving the plunger 10 downward with a required force.
  • a signal is outputted to the solenoid selector valve 29 from the control means 30, whereupon the needle valve 2 is opened and the liquid pressurized to a required level of pressure is ejected through the ejection port 13 for a certain period of time that is specified depending on an opening area of the ejection port 13.
  • the liquid can be ejected in a fixed amount with high accuracy without a time lag.
  • an ejection end signal is sent to each of the solenoid selector valves 28, 29 from the control means 30, whereupon the supply of the pressurized air to the air cylinder 27 is stopped, and at the same time the ejection port 13 of the needle valve 2 is mechanically closed by the needle 15 with certainty.
  • An outflow of the liquid through the ejection port 13 is therefore perfectly stopped upon closing of the needle valve 2.
  • a risk of liquid leakage during the state in which the needle valve 2 is closed can be securely eliminated.
  • the needle 15 of the needle valve 2 is small in size and volume, and is operated to move back and forth always smoothly and quickly for mechanically opening and closing the ejection port 13 regardless of the magnitude of the liquid pressure. Consequently, not only positive opening and closing of the needle valve 2 but also a good response can be realized.
  • Fig. 8 shows still another embodiment of the method and apparatus for ejecting a liquid in a fixed amount according to the present invention.
  • a pressure sensor 18 for detecting the liquid pressure is disposed at a position near the ejection port 13 of the needle valve 2 which may or may not include a liquid pressure compensating piston, e.g., at a portion, as shown, from which the liquid flows into the needle valve 2.
  • a detection signal of the pressure sensor 18 is inputted to a control means 30.
  • the control means 30 Based on the pressure to be supplied to the air cylinder 27 and an external setting signal 34 for the liquid pressure, the control means 30 outputs a pressure regulation signal depending on the detected signal from the pressure sensor 18 to a pressure regulating means, preferably an electro-pneumatic regulator 32, which is disposed in a pressurized air supply path.
  • the electro-pneumatic regulator 32 is operated to regulate the pressure supplied to the air cylinder 27.
  • variations of the liquid pressure can be automatically compensated in accordance with the external setting signal 34.
  • the pressure of the liquid supplied to the needle valve 2 can be changed as required.
  • the pressure in the flow passage after the end of the ejection is controlled to be kept at a predetermined specific value, whereby the subsequent ejection of the liquid can always be performed under the constant flow passage condition. Accordingly, by properly setting the force, time, etc. for pressurizing the liquid in the liquid reservoir, the ejection of the liquid in an amount corresponding to the set values can be repeatedly reproduced with high reliability.
  • the pressure of the supplied liquid is controlled also during the ejection of the liquid based on the detected result of the liquid pressure in such a manner, for example, that variations of the detected pressure is kept as small as possible. Consequently, the liquid can be ejected in the fixed amount as intended. Further, by mechanically opening the ejection port of the ejection valve in timed relationship with an increase of the force pressurizing the liquid in the liquid reservoir, the ejection of the liquid can be started without a time lag.
  • one cycle of ejecting the liquid in the fixed amount can be ended with positive shutting-off of the liquid without a risk of liquid leakage.
  • the ejection port of the ejection valve since the ejection port of the ejection valve is mechanically opened and closed, positive shutting-off of the liquid at the time of stopping the ejection of the liquid can be more securely achieved without breaking fillers which are sometimes mixed in the liquid, and a leakage of the liquid through the ejection port can be prevented sufficiently.
  • the bore diameter of the air cylinder which serves as means for pressurizing the liquid, to be much larger than the inner diameter of the liquid reservoir, the liquid pressure can be raised up to a required level even when the line air pressure in a general factory is relatively low. As a result, efficiency of the liquid ejecting work can be improved as intended.
  • the method for ejecting a liquid in a fixed amount according to the present invention can be applied to the case in which it is required to eject a liquid in a fixed amount, the liquid including a viscous fluid and a material having consistency.
  • the present invention is applicable to the case of regularly or irregularly coating an electronic material on a board in the form of points and lines in semiconductor manufacturing processes.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Fluid Mechanics (AREA)
  • Coating Apparatus (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Description

  • The present invention relates to a method for ejecting a liquid in a fixed amount, according to claim 1.
  • JP-4-49108 , for example, discloses one example of a conventional fixed-amount-of-liquid ejecting apparatus for use in regularly or irregularly coating an electronic material on a board in the form of points and lines in semiconductor manufacturing processes. In a disclosed screw type ejecting apparatus, the amount of a liquid ejected through an ejection port is controlled in accordance with such a parameter as the speed and cycle time of rotation of a screw, etc. With the disclosed apparatus, the rotational speed and the stop timing of the screw are controlled with high accuracy. Therefore, the amount of the ejected liquid is stabilized and the ejection of the liquid in a fixed amount can be achieved even in a continuous ejection mode without being affected by the viscosity and fluidity of the liquid and the amount of the liquid present in a reservoir.
  • In the above prior art apparatus, however, the liquid is ejected and stopped respectively upon rotation and stoppage of the screw, and the ejection port is left in a physically open state during the time in which the ejection is stopped. This has raised the following problem, particularly in the case of the liquid having a low viscosity or the case of pressurizing the liquid in the reservoir. If there is a relatively large clearance between an outer peripheral surface of the screw and an inner peripheral surface of a screw housing, the liquid is not positively shut off at the time of stopping the ejection of the liquid, and the liquid tends to leak due to the own weight and a force applied to pressurize the liquid. On the other hand, if the clearance between the outer peripheral surface of the screw and the inner peripheral surface of the screw housing is set to a small value to overcome the above problem, another problem has arisen in that fillers, for example, mixed in the electronic material are broken.
  • US-5-462 199 A discloses a method and apparatus of ejecting a liquid in a fixed amount. When ejecting the liquid in the fixed amount from a liquid reservoir through an ejection valve, a pressure of the liquid supplied from said liquid reservoir to said ejection valve is controlled so as to keep constant a flow rate of the liquid ejected through an ejection part, and said ejection part is mechanically opened and closed.
  • It is the object of the present invention, to provide a method of ejecting a liquid in a fixed amount, in which the ejection of the liquid in an amount corresponding to the set values can be repeatedly reproduced with high reliability, and in particular, one cycle of ejecting the liquid in the fixed amount can be ended with positive shutting-off of the liquid without a risk of liquid leakage.
  • This object is achieved by the method of ejecting a liquid in a fixed amount having the features of claim 1. The invention is further developed as defined in the dependent claim.
  • In the method of ejecting a liquid in a fixed amount according to the present invention, when ejecting the liquid in the fixed amount from a liquid reservoir through an ejection valve, a pressure of the liquid supplied from the liquid reservoir to the ejection valve is controlled depending on the liquid pressure near an ejection port of the ejection valve, and the ejection port is mechanically opened and closed.
  • With the method of the present invention, when ejecting the liquid in a relatively small fixed amount, the pressure in a flow passage after the end of the ejection, particularly the pressure near the ejection port, is controlled to be kept at a predetermined specific value, whereby the subsequent ejection of the liquid can always be performed under the constant flow passage condition. Accordingly, by properly setting the force, time, etc. for pressurizing the liquid in the liquid reservoir, the ejection of the liquid in an amount corresponding to the set values can be repeatedly reproduced with high reliability.
  • On the other hand, when ejecting the liquid in a relatively large fixed amount, in addition to the above control, the pressure of the supplied liquid is controlled also during the ejection of the liquid based on the detected result of the liquid pressure in such a manner, for example, that variations of the detected pressure is kept as small as possible. Consequently, the liquid can be ejected in the fixed amount as intended.
  • Further, by mechanically opening the ejection port of the ejection valve in timed relationship with an increase of the force pressurizing the liquid in the liquid reservoir, the ejection of the liquid can be started without a time lag. In addition, at the end of the ejection, by controlling the ejection valve so as to offset an increase of the pressurizing force and mechanically closing the ejection port of the ejection valve, one cycle of ejecting the liquid in the fixed amount can be ended with positive shutting-off of the liquid without a risk of liquid leakage.
  • After one cycle of ejecting the liquid in the fixed amount has been ended, the liquid pressure in the flow passage is controlled to be kept at the predetermined specific value depending on the liquid pressure near the ejection port of the ejection valve in a similar way as described above.
  • An apparatus for ejecting a liquid according to the above method, comprises a liquid reservoir, means for pressurizing the liquid in the liquid reservoir directly or indirectly, an ejection valve communicating with the liquid reservoir and having an ejection port mechanically opened and closed, a pressure sensor for detecting a pressure of the liquid near the ejection port, and control means for controlling operation of the pressurizing means in accordance with a signal from the pressure sensor.
  • With the apparatus, using a pressure signal and a pressurizing time signal supplied to the pressurizing means, the liquid in the liquid reservoir is pressurized for a time corresponding to the pressurizing time signal so that the liquid is held under a pressure corresponding to the pressure signal. Further, the ejection valve is opened in timed relationship with the operation of the pressurizing means. As a result, the ejection of the liquid can be started without a time lag.
  • At the time when the time during which the liquid is pressurized by the pressurizing means reaches a predetermined time and the amount of the ejected liquid reaches a predetermined amount, the ejection valve is mechanically closed in timed relationship with the stop operation of the pressurizing means. The ejection port of the ejection valve is thereby physically closed. Therefore, the liquid is positively shut off and an accidental leakage of the liquid after that can be perfectly prevented.
  • After one cycle of ejecting the liquid in the fixed amount has been ended, the liquid pressure near the ejection port is detected by the pressure sensor, and a detected pressure signal at this time is inputted to the control means. In accordance with the input signal, the control means controls the pressurizing means to raise or lower the liquid pressure so that the residual liquid pressure near the ejection port becomes the predetermined specific value. It is a matter of course that if the detected liquid pressure coincides with the predetermined specific value, the pressurizing means is not required to be operated again.
  • By always keeping the liquid pressure near the ejection port and hence the pressure in the liquid flow passage at the constant values after the end of the ejection as described above, variations of the flow passage condition are eliminated. At the time of starting the next cycle of ejecting the liquid in the fixed amount, the force, time, etc. for pressurizing the liquid can be determined with no need of taking into account indefinite factors. In addition, the liquid can be ejected in the fixed amount with high accuracy.
  • When one cycle of liquid ejection is continued for a relatively long time as experienced, for example, when the liquid is coated in the linear form, it is preferable that the pressure detection by the pressure sensor is also performed during the ejection and the liquid pressurizing force applied from the pressurizing means is controlled in accordance with the detected result.
  • In the apparatus, preferably, the ejection valve comprises a needle valve. Since the size of a needle can be made in itself sufficiently small, the needle can be smoothly and quickly displaced to open and close by a relatively small driving force even under a high pressure on the order of, for example, 100 - 200 kgf/cm2. It is therefore possible to shut off the liquid more positively at the end of the ejection, and to eliminate a time lag more effectively at the start of the ejection.
  • In addition, since the required driving force is relatively small, the overall size of the ejection valve can be reduced.
  • More preferably, the needle valve is provided with a liquid pressure compensating piston.
  • With the above feature, the apparatus can operate so as to compensate pressure variations in the liquid passage, particularly at and near the ejection port, more easily, quickly and accurately in combination with back and forth movement of the liquid pressure compensating piston. One example of the combined operation is as follows. When the needle valve is opened, the volume occupied by the needle in an area near the ejection port is reduced. Conversely, when the needle valve is closed, the volume occupied by the needle in the area near the ejection port is increased. In the former case, a decrease of the liquid pressure near the ejection port can be prevented by moving forth the liquid pressure compensating piston. In the latter case, an increase of the liquid pressure near the ejection port can be prevented by moving back the liquid pressure compensating piston.
  • Accordingly, the liquid pressure compensating piston can be employed in addition to or in place of the pressurizing means for the purpose of controlling the residual liquid pressure to the predetermined specific value after the end of the ejection.
  • Further, when an ejection nozzle requires to be moved relative to a workpiece in the apparatus of the present invention, the ejection nozzle is preferably mounted to a manipulator which is based on the Cartesian coordinate system and enables the ejection nozzle to be displaced in three dimensional directions. More preferably, the manipulator is controlled in synchronous relation to control of the pressurizing means and control of the ejection valve.
  • As will be apparent from the above description, since the ejection port of the ejection valve is mechanically opened and closed, positive shutting-off of the liquid at the time of stopping the ejection of the liquid can be more securely achieved without breaking fillers which are sometimes mixed in the liquid, and a leakage of the liquid through the ejection port can be prevented sufficiently.
  • Additionally, by setting the bore diameter of an air cylinder, which serves as means for pressurizing the liquid, to be much larger than the inner diameter of the liquid reservoir, the liquid pressure can be raised up to a required level even when the line air pressure in a general factory is relatively low. As a result, efficiency of the liquid ejecting work can be improved as intended.
  • BRIEF DESCRIPTION OF THE DRAWINGS
    • Fig. 1 is a schematic view, sectioned in principal part, of one embodiment of a method according to the present invention and a comparative example of an apparatus for ejecting a liquid in a fixed amount in which a screw transmission device is employed as pressurizing means;
    • Fig. 2 is a sectional view showing another comparative example of a liquid flow passage and a plunger extended for use with a liquid reservoir ;
    • Fig. 3 is a sectional view showing still another comparative example of the liquid flow passage and a plunger for use with the liquid reservoir ;
    • Fig. 4 is a sectional view showing another comparative example of arrangement of the liquid reservoir and a needle valve ;
    • Fig. 5 is a sectional view showing another comparative example of the needle valve;
    • Fig. 6 is a schematic perspective view showing a comparative example in which the present invention is applied to a three-dimensional manipulator;
    • Fig. 7 is a schematic view, sectioned in principal part, of another embodiment of the method according to the present invention and another comparative example of an apparatus for ejecting a liquid in a fixed amount in which an air cylinder is employed as pressurzing means; and
    • Fig. 8 is a schematic view, sectioned in principal part, of still another embodiment of the method according to the present invention and another comparative example of an apparatus for ejecting a liquid in a fixed amount in which an air cylinder is employed as pressurizing means.
    BEST MODE FOR CARRYING OUT THE INVENTION
  • Embodiments of the present invention will be described below with reference to the drawings.
  • Fig. 1 is a schematic view, sectioned in principal part, of a method according to the present invention and a comparative example apparatus for ejecting a liquid in a fixed amount. In Fig. 1, reference numeral 1 denotes a liquid reservoir, and 2 denotes a needle valve serving as an ejection valve.
  • The liquid reservoir 1 comprises a syringe 3 which can be made of a synthetic resin, for example, and a holder 4 surrounding the syringe 3 in contact relation from the outer side so as to hold it. The syringe 3 is detachably attached to the holder 4.
  • A pressurizing means 5 for pressuring a liquid in the liquid reservoir 1 to a required level of pressure is constructed such that a ball screw 7 is mounted to an output shaft of a motor 6, a female screw member 8 is meshed with the ball screw 7 to be movable up and down with rotation of the ball screw 7, and a plunger 10 is coupled to the female screw member 8 through a rod 9. The plunger 10 is preferably held in liquid tight contact with an inner surface of the syringe 3.
  • The needle valve 2 connected to the liquid reservoir 1 through a liquid flow passage 12 comprises an outlet space 14 communicating with the liquid flow passage 12 and leading to an ejection port 13, a needle 15 movable back and forth into outlet space 14 to thereby open and close the ejection port 13, and a double-acting cylinder 16 for moving the needle 15 back and forth. The needle 15 is coupled at its rear end to a piston 17 of the cylinder 16.
  • At a position near the ejection port 13, i.e., at a portion where the needle valve 2 is connected to the flow passage 12 in the illustrated arrangement, a pressure sensor 18 is disposed to detect the pressure of the liquid in the flow passage 12. A detection signal from the pressure sensor 18 is inputted to a control means 19.
  • The control means 19 in this embodiment functions to control the operation of the motor 6 in accordance with a detection result of the pressure sensor 18 so that the liquid pressure in the flow passage 12, particularly in the position near the ejection port 13, is held at a predetermined particular value when the ejection of the liquid is stopped, more preferably also when the liquid is ejected. Another function of the control means 19 is to control the speed and cycle time of rotation of motor 6, etc. at the time when the liquid is,ejected, as well as the operation of a selector valve 20 for the needle valve 2.
  • With the apparatus thus constructed, the liquid is ejected in a fixed amount as follows. In accordance with the pressure detected by the pressure sensor 18, for example, the control means 19 operates the motor 6 to move the plunger 10 up and down in the syringe 3, whereby the liquid pressure in the flow passage 12 is held at the predetermined particular value. As a result, a flow passage condition before the start of ejection of the liquid is always kept constant.
  • Subsequently, with an ejection start signal and an ejection pressure signal outputted from the control means 19, the motor 6 is rotated at a constant predetermined speed to pressurize the liquid in the syringe 3 to the required level of pressure, and the piston 17 of the syringe 16 and hence the needle 15 are moved back in timed relationship with the operation of the motor 6. The ejection port 13 is thereby opened to start the ejection of the liquid through the ejection port 13.
  • When the liquid is ejected for a relatively long period of time, it is preferable to improve the accuracy of liquid ejection in a fixed amount that the liquid pressure is also detected during the ejection of the liquid, and the detected result is fed back to the control process for the operation of the motor 6 to regulate the speed of rotation thereof, etc.
  • At the time when a predetermined time corresponding to the ejection of the liquid in a predetermined amount has lapsed, the control means 19 outputs an ejection end signal to each of the motor 6 and the selector valve 20, thereby stopping the rotation of the motor 6 and closing the needle valve 2 at the same time. One cycle of ejecting the liquid in a fixed amount is thereby completed.
  • With the above arrangement, it is always ensured regardless of the magnitude of the liquid pressure that, particularly, the needle 15 of the needle valve 2 is operated to move forth smoothly and quickly for mechanically closing the ejection port 13. It is therefore possible to achieve good shutting-off of the liquid, to realize complete closing of the ejection port 13, and to avoid an accidental leakage of the liquid sufficiently.
  • Fig. 2 is a sectional view showing a comparative example of the liquid flow passage and the plunger. In this embodiment, the liquid flow passage 12 is formed to extend upwardly of the liquid reservoir 1 after penetrating the plunger 10. The liquid flow passage 12 in this embodiment is suitably used for a liquid containing many precipitates in point of effectively preventing the precipitates being ejected with the liquid.
  • Fig. 3 is a sectional view showing still another comparative example of the liquid flow passage and the plunger. In this example, a lower surface of the plunger 10 is formed to have a configuration similar to the bottom shape of the syringe 3.
  • With this example, a space remaining in the syringe when the plunger 10 is fully descended to a lower limit position can be reduced, and therefore the consumption efficiency of the liquid can be increased. Further, by opening the liquid flow passage 12 at the side of the plunger 10 as shown, sealed air can be more easily and surely discharged toward the valve.
  • Fig. 4 is a sectional view showing another comparative example of arrangement of the liquid reservoir and the needle valve.
  • In this embodiment, the liquid flow passage 12 is formed in the body of the holder 4 of the syringe 3 to communicate with a lower end opening of the syringe 3 and an inner passage of the needle valve 2. With this embodiment, the liquid reservoir 1 and the needle valve 2 is constructed into a one-piece structure and therefore a tube for forming a flow passage between the liquid reservoir 1 and the needle valve 2 is no longer required. As a result, it is possible to prevent a pressure response from lowering due to a long flow passage between them.
  • Fig. 5 is a sectional view showing another comparative example of the needle valve 2.
  • In the needle valve 2 of this example, a liquid pressure compensating piston 21 for defining the outlet space 14 is disposed independently of the double-acting cylinder 16 between the outlet space 14 and a cylinder space for actuating the piston 17. The liquid pressure compensating piston 21 functions as follows. When the piston 21 is moved forth (downward) with a pressurized fluid, e.g., pressurized air, supplied to a chamber 22 on the same side as the cylinder space, the volume of the outlet space 14 is reduced. On the other hand, when pressurized air is supplied to a chamber 23 on the same side as the outlet space 14, the volume of the outlet space 14 is increased.
  • Accordingly, the predetermined liquid pressure can be realized by moving the liquid pressure compensating piston 21 forth to some extent when the liquid pressure near the ejection port 13 is lower than the predetermined value, and by moving the liquid pressure compensating piston 21 back to some extent when the liquid pressure near the ejection port 13 is higher than the predetermined value.
  • For example, minute pressure variations can be effectively compensated as follows. A lowering of the liquid pressure due to a reduction of the volume occupied by the needle 15 in the outlet space 14, which occurs when the needle 15 is moved back at the time of starting the ejection of the liquid, can be absorbed by moving the liquid pressure compensating piston 21 forth. Conversely, a rising of the liquid pressure due to an increase of the volume occupied by the needle 15 in the outlet space 14, which occurs when the needle 15 is moved forth at the time of stopping the ejection of the liquid, can be absorbed by moving the piston 21 back.
  • To more positively shut off the liquid in each of the needle valve shown in Fig. 5 and the needle valve in the above embodiment at the time when the ejection port 13 is closed, it is preferable that the length of a portion of the ejection port wall, which projects downward from a position where the needle 15 is seated against it, be as small as possible to make substantially zero the amount of the liquid remaining in the ejection port 13 after the ejection port 13 has been closed.
  • The thus-constructed apparatus for ejecting a liquid in a fixed amount can be used while the position of the needle valve 2 serving as the ejection valve is held stationary, when a workpiece, i.e., an object on which the liquid is coated, is properly moved in timed relationship with the ejection of the liquid.
  • On the other hand, when a workpiece is fixedly placed at a particular position, the needle valve 2 must be moved to a required position and a required direction.
  • Fig. 6 shows a comparative example that is adapted for such a case. In this example, the needle valve 2 is mounted to a three-dimensional manipulator 25 based on the Cartesian coordinate system, and the three-dimensional manipulator 25 is operated by a controller 26 which outputs a position signal in accordance with a signal from the control means 19. The ejection port 13 of the needle valve 2 is thereby moved to a desired position in the three-dimensional coordinate system. The apparatus can provide good coating efficiency when employed for workpieces that are fed at a predetermined rate (tact) with a conveyor.
  • Fig. 7 is a schematic view, sectioned in principal part, of another embodiment of the method and apparatus for ejecting a liquid in a fixed amount according to the present invention. In Fig. 7, denoted by reference numeral 1 a liquid reservoir, and 2 is a needle valve serving as an ejection valve.
  • The liquid reservoir 1 comprises a syringe 3 which can be made of a synthetic resin, for example, and a holder 4 surrounding the syringe 3 in contact relation from the outer side so as to hold it. The syringe 3 is attached to the holder 4 in such a manner that it may be detached if necessary.
  • A pressurizing means 5 for pressuring a liquid in the liquid reservoir 1 to a required level of pressure is constructed by an air cylinder 27 having a bore diameter about 2 to 10 times the inner diameter of the syringe 3. The plunger 10 is attached to the fore end of a piston rod 9 of the air cylinder 27, and is preferably held in liquid tight contact with an inner surface of the syringe 3 while it is allowed to move into the syringe 3.
  • The needle valve 2 connected to the liquid reservoir 1 through a liquid flow passage 12 comprises an outlet space 14 communicating with the liquid flow passage 12 and leading to an ejection port 13, a needle 15 movable back and forth in the outlet space 14 to thereby open and close the ejection port 13, and a double-acting cylinder 16 for moving the needle 15 back and forth. The needle 15 is coupled at its rear end to a piston 17 of the cylinder 16.
  • Further, the air cylinder 27, which may also be of the double-acting type, and the double-acting cylinder 16 are connected respectively to solenoid selector valves 28, 29. The solenoid selector valves 28, 29 are connected to a control means 30 for controlling the operation of the valves 28, 29 in accordance with predetermined signals inputted to the control means 30. In addition, one solenoid selector valve 28 for controlling supply and discharge of pressurized air to and from the air cylinder 16 is connected to a pressurized air supply source 33 through, e.g., a manual pressure reducing valve 31, whereas the other solenoid selector valve 29 is directly connected to the pressurized air supply source 33.
  • In the operation of the thus-constructed apparatus for ejecting a liquid in a fixed amount, a signal is outputted to the solenoid selector valve 28 from the control means 30, whereupon the pressurized air is supplied to the air cylinder 27 at a pressure set by the manual pressure reducing valve 31, thereby moving the plunger 10 downward with a required force. In timed relationship with the above operation, a signal is outputted to the solenoid selector valve 29 from the control means 30, whereupon the needle valve 2 is opened and the liquid pressurized to a required level of pressure is ejected through the ejection port 13 for a certain period of time that is specified depending on an opening area of the ejection port 13. As a result, the liquid can be ejected in a fixed amount with high accuracy without a time lag.
  • At the end of the ejection of the liquid in a fixed amount, an ejection end signal is sent to each of the solenoid selector valves 28, 29 from the control means 30, whereupon the supply of the pressurized air to the air cylinder 27 is stopped, and at the same time the ejection port 13 of the needle valve 2 is mechanically closed by the needle 15 with certainty. An outflow of the liquid through the ejection port 13 is therefore perfectly stopped upon closing of the needle valve 2. As a result, a risk of liquid leakage during the state in which the needle valve 2 is closed can be securely eliminated.
  • Moreover, the needle 15 of the needle valve 2 is small in size and volume, and is operated to move back and forth always smoothly and quickly for mechanically opening and closing the ejection port 13 regardless of the magnitude of the liquid pressure. Consequently, not only positive opening and closing of the needle valve 2 but also a good response can be realized.
  • Fig. 8 shows still another embodiment of the method and apparatus for ejecting a liquid in a fixed amount according to the present invention.
  • In this embodiment, a pressure sensor 18 for detecting the liquid pressure is disposed at a position near the ejection port 13 of the needle valve 2 which may or may not include a liquid pressure compensating piston, e.g., at a portion, as shown, from which the liquid flows into the needle valve 2. A detection signal of the pressure sensor 18 is inputted to a control means 30. Based on the pressure to be supplied to the air cylinder 27 and an external setting signal 34 for the liquid pressure, the control means 30 outputs a pressure regulation signal depending on the detected signal from the pressure sensor 18 to a pressure regulating means, preferably an electro-pneumatic regulator 32, which is disposed in a pressurized air supply path.
  • With the apparatus, when a pressure change during the operation of ejecting the liquid in a fixed amount is detected by the pressure sensor 18, the electro-pneumatic regulator 32 is operated to regulate the pressure supplied to the air cylinder 27. As a result, variations of the liquid pressure can be automatically compensated in accordance with the external setting signal 34.
  • Furthermore, by modifying the external setting signal 34 itself, the pressure of the liquid supplied to the needle valve 2 can be changed as required.
  • INDUSTRIAL APPLICABILITY
  • With the method of the present invention, when ejecting the liquid in a relatively small fixed amount, the pressure in the flow passage after the end of the ejection, particularly the pressure near the ejection port, is controlled to be kept at a predetermined specific value, whereby the subsequent ejection of the liquid can always be performed under the constant flow passage condition. Accordingly, by properly setting the force, time, etc. for pressurizing the liquid in the liquid reservoir, the ejection of the liquid in an amount corresponding to the set values can be repeatedly reproduced with high reliability. On the other hand, when ejecting the liquid in a relatively large fixed amount, in addition to the above control, the pressure of the supplied liquid is controlled also during the ejection of the liquid based on the detected result of the liquid pressure in such a manner, for example, that variations of the detected pressure is kept as small as possible. Consequently, the liquid can be ejected in the fixed amount as intended. Further, by mechanically opening the ejection port of the ejection valve in timed relationship with an increase of the force pressurizing the liquid in the liquid reservoir, the ejection of the liquid can be started without a time lag. In addition, at the end of the ejection, by controlling the ejection valve so as to offset an increase of the pressurizing force and mechanically closing the ejection port of the ejection valve, one cycle of ejecting the liquid in the fixed amount can be ended with positive shutting-off of the liquid without a risk of liquid leakage.
  • Moreover, with the apparatus, since the ejection port of the ejection valve is mechanically opened and closed, positive shutting-off of the liquid at the time of stopping the ejection of the liquid can be more securely achieved without breaking fillers which are sometimes mixed in the liquid, and a leakage of the liquid through the ejection port can be prevented sufficiently. Additionally, by setting the bore diameter of the air cylinder, which serves as means for pressurizing the liquid, to be much larger than the inner diameter of the liquid reservoir, the liquid pressure can be raised up to a required level even when the line air pressure in a general factory is relatively low. As a result, efficiency of the liquid ejecting work can be improved as intended.
  • By utilizing the features described above, the method for ejecting a liquid in a fixed amount according to the present invention can be applied to the case in which it is required to eject a liquid in a fixed amount, the liquid including a viscous fluid and a material having consistency. As one practical example of application, the present invention is applicable to the case of regularly or irregularly coating an electronic material on a board in the form of points and lines in semiconductor manufacturing processes.

Claims (2)

  1. A method of ejecting a liquid in a fixed amount wherein when ejecting the liquid in the fixed amount from a liquid reservoir (1) through an ejection valve (2), a pressure of the liquid supplied from said liquid reservoir (1) to said ejection valve (2) is controlled so as to keep constant a flow rate of the liquid ejected through an ejection port (13) of the ejection valve (2) and to hold a pressure near an ejection port (13) of the ejection valve (2) at a predetermined specific value after the end of the ejection, said ejection port (13) is mechanically opened in a timed relationship with an increase of the force pressurizing the liquid in the liquid reservoir (1) at the start of the ejection, and said ejection port (13) is mechanically closed at the end of the ejection.
  2. A method of ejecting a liquid in a fixed amount according to Claim 1, wherein the pressure of the liquid supplied from said liquid reservoir (1) to said ejection valve (2) is controlled by controlling a pressure of the liquid stored in said liquid reservoir (1).
EP99970952.0A 1998-10-23 1999-10-06 Liquid constant rate discharge method Expired - Lifetime EP1123750B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP30252298 1998-10-23
JP30252298A JP3342841B2 (en) 1998-10-23 1998-10-23 Liquid metering method and apparatus
JP30917998A JP3398757B2 (en) 1998-10-29 1998-10-29 Liquid metering device
JP30917998 1998-10-29
PCT/JP1999/005500 WO2000024526A1 (en) 1998-10-23 1999-10-06 Liquid constant rate discharge method and device

Publications (3)

Publication Number Publication Date
EP1123750A1 EP1123750A1 (en) 2001-08-16
EP1123750A4 EP1123750A4 (en) 2006-08-16
EP1123750B1 true EP1123750B1 (en) 2013-05-15

Family

ID=26563144

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99970952.0A Expired - Lifetime EP1123750B1 (en) 1998-10-23 1999-10-06 Liquid constant rate discharge method

Country Status (7)

Country Link
US (1) US6527142B1 (en)
EP (1) EP1123750B1 (en)
KR (1) KR100592504B1 (en)
CN (1) CN1104290C (en)
MY (1) MY122409A (en)
TW (1) TW426551B (en)
WO (1) WO2000024526A1 (en)

Families Citing this family (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030003629A (en) * 2001-06-30 2003-01-10 주식회사 로코스텍 A flux dotting system
WO2005009627A2 (en) * 2003-07-14 2005-02-03 Nordson Corporation Apparatus and method for dispensing discrete amounts of viscous material
JP4183577B2 (en) * 2003-07-25 2008-11-19 武蔵エンジニアリング株式会社 Droplet adjustment method, droplet discharge method and apparatus
JP3998204B2 (en) * 2003-09-17 2007-10-24 壽一 久保 Optical fiber wiring method and apparatus
US20080248193A1 (en) * 2004-04-09 2008-10-09 Hachiroh Nakatsuji Viscous Fluid Application Device
EP1762539B1 (en) * 2005-09-13 2008-08-27 Sidel Participations Method and device for filling a container with a predetermined quantity of fluid and related filling machine
WO2008065794A1 (en) * 2006-11-30 2008-06-05 Abb K.K. Paint filling device for cartridge
DE102008003909A1 (en) * 2007-07-17 2009-02-26 Netzsch-Mohnopumpen Gmbh Manual application unit
DE102007035432A1 (en) * 2007-07-28 2009-01-29 Manroland Ag Rotary press
KR100967419B1 (en) * 2008-05-02 2010-07-01 주식회사 프로텍 Phosphor dispenser for a chip led
JP5419556B2 (en) * 2009-06-15 2014-02-19 武蔵エンジニアリング株式会社 Apparatus and method for quantitative discharge of highly viscous material
JP2011179468A (en) * 2010-03-03 2011-09-15 Dow Corning Toray Co Ltd Dispenser for high viscosity fluid
KR101311119B1 (en) * 2011-10-21 2013-10-16 주식회사 테크웰시스템 Apparatus and method of supplying packaging material
KR101885236B1 (en) * 2012-03-30 2018-08-06 주식회사 탑 엔지니어링 Resin applying apparatus
MY177760A (en) * 2012-10-01 2020-09-23 Musashi Eng Inc Plunger for dispenser, dispenser, and method for dispensing liquid material
US9393586B2 (en) * 2012-11-21 2016-07-19 Nordson Corporation Dispenser and method of dispensing and controlling with a flow meter
CN103386392B (en) * 2013-07-17 2015-09-16 常州欧凯电器有限公司 A micro machine sebific duct oiling device
JP5907138B2 (en) * 2013-10-07 2016-04-20 株式会社村田製作所 Bonding material coating apparatus and bonding material coating method
US10987845B2 (en) * 2014-02-11 2021-04-27 Structur3D Printing Incorporated Multi-material extruder and extrusion method for three-dimensional (3D) printing
CN106573405B (en) * 2014-08-05 2019-08-16 斯塔拉斯莫里茨的星堡 By for the particle and/or liquid flow-conditioning with the 3D printer handpiece of particle and/or liquid
CN105126319A (en) * 2015-08-21 2015-12-09 安徽省无为县正大羽毛制品有限责任公司 Glue squeezing device used for shuttlecock gluing control system
JP2018051479A (en) * 2016-09-29 2018-04-05 セイコーエプソン株式会社 Fluid discharge device and method of discharging fluid
JP6772725B2 (en) 2016-09-29 2020-10-21 セイコーエプソン株式会社 Fluid discharge device and method of discharging fluid
JP2018051478A (en) 2016-09-29 2018-04-05 セイコーエプソン株式会社 Fluid discharge device and method of discharging fluid
KR102476423B1 (en) 2017-04-21 2022-12-13 노드슨 코포레이션 distribution system
CN107185774A (en) * 2017-06-07 2017-09-22 惠科股份有限公司 Conductive glue coating method, glue spreading apparatus and the coating system of a kind of array base palte
JP6950335B2 (en) 2017-07-31 2021-10-13 セイコーエプソン株式会社 3D modeling device and control method of 3D modeling device
JP6803312B2 (en) * 2017-09-08 2020-12-23 川崎重工業株式会社 Viscous material discharge device
CN108067390B (en) * 2017-12-20 2020-06-19 汕头市灿阳体育用品有限公司 Automatic gluing assembly line
CN107961949B (en) * 2017-12-20 2020-06-16 温州翰轩林工业设计有限公司 Intelligent gluing manipulator
TWI764435B (en) * 2020-12-15 2022-05-11 陳學宗 Outlet with quick release mechanism and its feeding device

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4850514A (en) * 1982-12-16 1989-07-25 Nordson Corporation Constant pressure intermittent fluid dispenser
JPH0741185B2 (en) * 1986-02-12 1995-05-10 ソニー株式会社 Viscous substance coating device
WO1989010206A1 (en) 1988-04-20 1989-11-02 Lenhardt Maschinenbau Gmbh Device for dispensing high-viscosity pasty compressible substances
JPH0449108A (en) 1990-06-18 1992-02-18 Iwashita Eng Kk Screw type discharge device
US5207352A (en) * 1991-04-19 1993-05-04 Nordson Corporation Method and apparatus for dispensing high viscosity fluid materials
DE4121677A1 (en) * 1991-06-29 1993-01-07 Rheydt Kabelwerk Ag Optic fibre coating - has pressure control using computed nominal value according to drawing speed and coating requirements
JP2508696Y2 (en) * 1991-07-12 1996-08-28 株式会社ニレコ nozzle
JPH05168996A (en) * 1991-12-19 1993-07-02 Kobe Steel Ltd Coating gun for high viscosity material
US5800867A (en) * 1992-08-13 1998-09-01 Nordson Corporation Deflection control of liquid or powder stream during dispensing
JP3738913B2 (en) * 1994-06-17 2006-01-25 ソニー株式会社 Application method
US5747102A (en) * 1995-11-16 1998-05-05 Nordson Corporation Method and apparatus for dispensing small amounts of liquid material
JPH11156266A (en) 1997-11-20 1999-06-15 Matsushita Electric Ind Co Ltd Adhesive applying device
JPH11197571A (en) * 1998-01-12 1999-07-27 Nordson Kk Method for controlling opening and closing speed of valve mechanism of discharge gun, apparatus therefor, and discharge coating method for liquid body

Also Published As

Publication number Publication date
MY122409A (en) 2006-04-29
TW426551B (en) 2001-03-21
KR100592504B1 (en) 2006-06-23
US6527142B1 (en) 2003-03-04
EP1123750A4 (en) 2006-08-16
KR20010089337A (en) 2001-10-06
WO2000024526A1 (en) 2000-05-04
CN1104290C (en) 2003-04-02
EP1123750A1 (en) 2001-08-16
CN1324274A (en) 2001-11-28

Similar Documents

Publication Publication Date Title
EP1123750B1 (en) Liquid constant rate discharge method
EP1155748B1 (en) Method and device for injecting a fixed quantity of liquid
JP4844815B2 (en) Material applicator
EP2635381B1 (en) Pneumatic liquid dispensing apparatus and method
JP2007090345A (en) Pneumatic discharge system and method utilizing linear actuation
JPH10299644A (en) Delivery pump for epoxy resin sealing of integrated circuit
KR100992723B1 (en) Injection apparatus of die cast machine
EP3265242B1 (en) Liquid dispensing system with improved pressure control
JP3590298B2 (en) Method and apparatus for discharging liquid at high speed and precision
JP3342841B2 (en) Liquid metering method and apparatus
EP3316069A1 (en) Flow regulating pump, system, and method
JPH09327648A (en) Device for jetting quantitatively and method therefor
JP3590300B2 (en) Method and apparatus for discharging liquid at high speed and precision
JP2000193100A (en) Liquid constant flow discharge valve
JPH08276347A (en) Device for lubricating surface of mold and (or) workpiece
US4838311A (en) Control system for a programmed spraying device
JP3398757B2 (en) Liquid metering device
JP4486222B2 (en) Viscous material applicator
JP7402036B2 (en) Syringe pump for paint supply
JP4844820B2 (en) Material applicator
JPS5935872A (en) Method and device for controlling filling in accumulator
JPS6341088Y2 (en)
JPH0574429B2 (en)
KR20000056426A (en) A fluid fixed quantity method and the dispenser
JPH0220301B2 (en)

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20010516

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE

A4 Supplementary search report drawn up and despatched

Effective date: 20060718

17Q First examination report despatched

Effective date: 20070425

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

Ref country code: CH

Ref legal event code: EP

REG Reference to a national code

Ref country code: AT

Ref legal event code: REF

Ref document number: 611853

Country of ref document: AT

Kind code of ref document: T

Effective date: 20130615

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: DE

Ref legal event code: R096

Ref document number: 69944749

Country of ref document: DE

Effective date: 20130711

REG Reference to a national code

Ref country code: AT

Ref legal event code: MK05

Ref document number: 611853

Country of ref document: AT

Kind code of ref document: T

Effective date: 20130515

REG Reference to a national code

Ref country code: NL

Ref legal event code: VDEP

Effective date: 20130515

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: ES

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130826

Ref country code: AT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

Ref country code: GR

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130816

Ref country code: SE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

Ref country code: FI

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

Ref country code: PT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130916

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DK

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

Ref country code: BE

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

Ref country code: IT

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20140218

REG Reference to a national code

Ref country code: DE

Ref legal event code: R097

Ref document number: 69944749

Country of ref document: DE

Effective date: 20140218

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: MC

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

REG Reference to a national code

Ref country code: CH

Ref legal event code: PL

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20131006

REG Reference to a national code

Ref country code: IE

Ref legal event code: MM4A

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CH

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131031

Ref country code: LI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131031

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131006

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20140630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131031

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131006

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: CY

Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT

Effective date: 20130515

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20131006

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20181019

Year of fee payment: 20

REG Reference to a national code

Ref country code: DE

Ref legal event code: R071

Ref document number: 69944749

Country of ref document: DE