EP1115671A1 - Herstellung von mineralfaserprodukten - Google Patents
Herstellung von mineralfaserproduktenInfo
- Publication number
- EP1115671A1 EP1115671A1 EP99948858A EP99948858A EP1115671A1 EP 1115671 A1 EP1115671 A1 EP 1115671A1 EP 99948858 A EP99948858 A EP 99948858A EP 99948858 A EP99948858 A EP 99948858A EP 1115671 A1 EP1115671 A1 EP 1115671A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- additive
- rotors
- air
- fibres
- primary air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000011490 mineral wool Substances 0.000 title description 2
- 239000000654 additive Substances 0.000 claims abstract description 42
- 230000000996 additive effect Effects 0.000 claims abstract description 35
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 17
- 239000011230 binding agent Substances 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 239000000835 fiber Substances 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/42—Coatings containing inorganic materials
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/42—Coatings containing inorganic materials
- C03C25/44—Carbon, e.g. graphite
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/465—Coatings containing composite materials
- C03C25/47—Coatings containing composite materials containing particles, fibres or flakes, e.g. in a continuous phase
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/736—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged characterised by the apparatus for arranging fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
- E04B1/7658—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
- E04B1/7662—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres comprising fiber blankets or batts
Definitions
- the MMVF products are made using this apparatus by a process in which fibres are formed by pouring melt onto the top rotor while the rotors are rotating and the air blasts are being discharged and thereby forming a cloud of fibres traveling forwards from the spinner, and collecting the fibres from the cloud as a web, and if necessary converting the web to the insulation product.
- This conversion may include cross lapping, and may include curing any binder.
- binder in the web by spraying it on to the fibres as they are thrown off the rotors and carried forward from the rotors.
- the primary air which provides the wall jets serves predominantly to promote fibre formation, and also to provide some transport air to carry the cloud of fibres away.
- Various velocities have been proposed in the literature for the primary air for these purposes.
- the improvement is manifested particularly when the insulation product has relatively low density, usually below 100kg/m 3 and generally in the range of 5 to 60kg/m 3 , preferably around 10 to 40kg/m 3 . It is surprising that it is beneficial to make these relatively low density products at these high air blast velocities. When examining the effect of air velocity on product quality we have found that, with the exception of these particular products, it is usually preferred for the lower density products to be made using primary air blast velocities well below lOOm/s and so it is surprising that the higher velocities are beneficial in these particular products .
- a preferred additive is graphite in the form of particles, especially lamellar particles.
- Air-laid MMVF products comprising graphite are described in our co- pending application no. PCT/EP 99/ (reference
- the volume of secondary air on the cascade spinner is generally above 3000Nm 3 /hr, preferably above 3500 up to, for instance, 7000Nm 3 /hr, with best results generally being obtained with around 4000 to 6000Nm J /hr.
- the impulse due to the secondary air is generally above 8 ON and usually is above 100N. It may be up to, for instance, 250 or 350N, with best results generally being obtained with values in the range 120 to 20ON. It is not essential that there should be secondary air on each (or any) of the subsequent rotors. For instance, it can be preferred to have primary air only on the first subsequent rotor and secondary air on the remaining two subsequent rotors (when the spinner consists of four rotors) . Generally the secondary air slots (and the primary air slots) extend over 1/3 to A of the periphery of each of the subsequent rotors which each is associated.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Textile Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Geochemistry & Mineralogy (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Composite Materials (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Nonwoven Fabrics (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99948858A EP1115671A1 (de) | 1998-09-24 | 1999-09-24 | Herstellung von mineralfaserprodukten |
Applications Claiming Priority (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98307761 | 1998-09-24 | ||
| EP98307761A EP0989103A1 (de) | 1998-09-24 | 1998-09-24 | Synthetische Glasfaserprodukte für Wärmedämmung und Herstellungsverfahren |
| GBGB9916176.2A GB9916176D0 (en) | 1999-07-09 | 1999-07-09 | Man-made vitreous fibre products for use in thermal insulation, and their production |
| GB9916175 | 1999-07-09 | ||
| GBGB9916175.4A GB9916175D0 (en) | 1999-07-09 | 1999-07-09 | Man-made vitreous fibre products for use in thermal insulation, and their production |
| GB9916174 | 1999-07-09 | ||
| GB9916176 | 1999-07-09 | ||
| GBGB9916174.7A GB9916174D0 (en) | 1999-07-09 | 1999-07-09 | Man-made vitreous fibre products for use in thermal insulation, and their production |
| GB9921842 | 1999-09-15 | ||
| GBGB9921842.2A GB9921842D0 (en) | 1999-09-15 | 1999-09-15 | Manufacture of mineral wool products |
| PCT/EP1999/007122 WO2000017123A1 (en) | 1998-09-24 | 1999-09-24 | Manufacture of mineral wool products |
| EP99948858A EP1115671A1 (de) | 1998-09-24 | 1999-09-24 | Herstellung von mineralfaserprodukten |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1115671A1 true EP1115671A1 (de) | 2001-07-18 |
Family
ID=27514487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99948858A Ceased EP1115671A1 (de) | 1998-09-24 | 1999-09-24 | Herstellung von mineralfaserprodukten |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1115671A1 (de) |
| AU (1) | AU6196499A (de) |
| HU (1) | HUP0103861A3 (de) |
| WO (1) | WO2000017123A1 (de) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007020065A1 (en) * | 2005-08-19 | 2007-02-22 | Rockwool International A/S | Method and apparatus for the production of man-made vitreous fibre products |
| EP2121533A1 (de) * | 2007-01-12 | 2009-11-25 | Knauf Insulation GmbH | Graphitvermittelte steuerung von statischer elektrizität auf fiberglas |
| EA020286B1 (ru) * | 2009-07-31 | 2014-10-30 | Роквул Интернэшнл А/С | Способ производства аэрогельсодержащего композита и композит, полученный данным способом |
| CA2828321C (en) | 2011-03-30 | 2019-08-06 | Owens Corning Intellectual Capital, Llc | High thermal resistivity insulation material with opacifier uniformly distributed throughout |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5094899A (en) * | 1990-09-06 | 1992-03-10 | Owens-Corning Fiberglas Corporation | High r super insulation panel |
| US5123949A (en) * | 1991-09-06 | 1992-06-23 | Manville Corporation | Method of introducing addivites to fibrous products |
| US5232638A (en) * | 1992-09-18 | 1993-08-03 | Schuller International, Inc. | Apparatus and method for introducing additives to fibrous products |
| GB9524606D0 (en) * | 1995-12-01 | 1996-01-31 | Rockwool Int | Man-made vitreous fibre products and their use in fire protection systems |
| GB9524608D0 (en) * | 1995-12-01 | 1996-01-31 | Rockwool Int | Manufacture of man-made vitreous fibre products |
| DE19546979A1 (de) * | 1995-12-15 | 1997-07-03 | Gruenzweig & Hartmann | Temperaturbeständiges Mineralwolleprodukt |
| GB2319770A (en) * | 1996-11-29 | 1998-06-03 | Rockwool Int | Process and apparatus for production of vitreous fibre |
-
1999
- 1999-09-24 EP EP99948858A patent/EP1115671A1/de not_active Ceased
- 1999-09-24 HU HU0103861A patent/HUP0103861A3/hu unknown
- 1999-09-24 AU AU61964/99A patent/AU6196499A/en not_active Abandoned
- 1999-09-24 WO PCT/EP1999/007122 patent/WO2000017123A1/en not_active Application Discontinuation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0017123A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU6196499A (en) | 2000-04-10 |
| HUP0103861A3 (en) | 2002-08-28 |
| HUP0103861A2 (hu) | 2002-01-28 |
| WO2000017123A1 (en) | 2000-03-30 |
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