EP1067822B1 - Herstellungsverfahren eines Heizelements für Heizungs- oder Kochvorrichtung,solches Heizelement so hergestellt und so ausgerüstete Einrichtung - Google Patents
Herstellungsverfahren eines Heizelements für Heizungs- oder Kochvorrichtung,solches Heizelement so hergestellt und so ausgerüstete Einrichtung Download PDFInfo
- Publication number
- EP1067822B1 EP1067822B1 EP00450011A EP00450011A EP1067822B1 EP 1067822 B1 EP1067822 B1 EP 1067822B1 EP 00450011 A EP00450011 A EP 00450011A EP 00450011 A EP00450011 A EP 00450011A EP 1067822 B1 EP1067822 B1 EP 1067822B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heating element
- envelope
- element according
- heating
- calorific
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims description 59
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000010411 cooking Methods 0.000 title claims description 5
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000956 alloy Substances 0.000 claims abstract description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 11
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000004927 fusion Effects 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 229910001060 Gray iron Inorganic materials 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 239000013529 heat transfer fluid Substances 0.000 claims description 2
- 239000012768 molten material Substances 0.000 claims description 2
- 238000005461 lubrication Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000005266 casting Methods 0.000 description 6
- 239000002826 coolant Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 208000018672 Dilatation Diseases 0.000 description 1
- 206010013647 Drowning Diseases 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 206010000496 acne Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
- H05B3/688—Fabrication of the plates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
- H05B3/50—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
Definitions
- the present invention relates to the manufacture of heating elements intended for radiant, convection or accumulation as well as to cooking appliances such as for example grills.
- EP0456173 discloses a method of manufacturing a heating element for heating apparatus, of the type comprising a heating means associated with a heat sink, in which a heating means is placed in a mold consistent with the shapes and dimensions of the heating element, and the molten aluminum is cast in said mold.
- the object of the invention is to produce elements of the type comprising, on the one hand, a means generating heat, such as an electrical resistance enclosed in a metallic sheath or other suitable material or fluid coolant circulating in a suitable sheath and, secondly, a dissipator associated closely with said heating means and more precisely with propose a technique of manufacturing such elements making more effective thermal transfers between heat source and dissipator.
- a means generating heat such as an electrical resistance enclosed in a metallic sheath or other suitable material or fluid coolant circulating in a suitable sheath
- a dissipator associated closely with said heating means and more precisely with propose a technique of manufacturing such elements making more effective thermal transfers between heat source and dissipator.
- the subject of the invention is a method of manufacturing a heating element for heating or cooking appliance, of the type comprising a heating means associated with a heat sink, characterized in that it consists in placing in a mold a heating means acting as a core, said means and the inner wall of the mold being in accordance with shapes and dimensions of the heating element to be produced, said heating means having at least one envelope of fusible material and to flow into the mold a molten material consisting of a particular ferrous alloy to melting temperature substantially equivalent to that of said envelope of calorific means, this envelope having a thickness and an inertia sufficient to allow a superficial melting of the envelope without damaging it.
- a heating element formed of a heating means such that for example an electrical resistance enclosed in an envelope metal or a tube of glass product under halogen, embedded in the mass of a ferrous alloy material such as gray cast iron for example, the fusion surface of the envelope of the resistance to contact of said alloy during the molding, ensuring an intimate connection between the materials providing a optimal efficiency of heat transfer.
- the calorific means can be constituted, in addition to the armored resistances or glass-product envelope, by a coolant flowing in a envelope of suitable material, or by the combination in the same heating element from two different sources, for example a resistor shielded electric and heat transfer fluid such as water.
- This element consists of a shielded electrical resistance 1 embedded in a plate 2 of ferrous alloy, provided with grooves 3 on both faces.
- the plate 2 has a generally rectangular shape, is provided on one side, in its four corners, studs 4 for fixing the heating element on the frame of the receiver.
- the electrical resistance 1 which is for example an armored resistance conventional circuit comprising an electrical conductor embedded in the compressed magnesia enclosed in a sheath or metal shell, is arranged in a sinuous path in the thickness of the plate 2.
- Resistor 1 is shown alone and in solid lines in FIG. in dashed, embedded in the plate 2 in Figure 1, the only ends 1a, 1b emerging from the plate in a wide notch 5 formed in one of the longitudinal edges of said plate 2.
- Said ends 1a, 1b are opposite and reveal the stripped ends of the electrical resistance 6 for their connection to the power supply circuit of the device.
- Resistor 1 is bent and extends in a plane that coincides (Figure 2) with the plane of symmetry of the plate 2.
- the plate 2 At the level of the resistance 1, the plate 2 has a tubular bulge 7 corresponding to the pattern of the resistance.
- This core 8 is for example made of sand, ceramic, polystyrene or any other suitable material. It is intended to protect ends 1a, 1b and to delimit the notch 5 of the plate 2.
- the assembly 1.8 is then put in place in a two-part mold M1, M2 ( Figure 2) whose inner wall is shaped according to the shape and dimensions of the plate 2.
- Said assembly 1.8 can be fixed in position correct by any appropriate means, such as gluing for example.
- All 1.8 thus forms a core inside the mold M1, M2, which is going to be completely embedded in a particular ferrous liquid alloy conveyed from preferably at the bottom of the mold by a conduit 9 (source casting), the liquid gradually filling the entire mold rising inside this Last, vents are of course provided in appropriate places.
- the ferrous alloy used for example a gray cast iron, is chosen or determined so as to have a melting point close to that of the sheath or shell of the resistor 1.
- the latter also presents minimum thickness and thermal inertia, so that the contact between the pouring liquid and said sheath or envelope results in only one melting surface of the "skin" of the sheath, without causing deterioration of this last.
- the conduct of the casting must be conducted in such a way as not to create overheating areas of the sheath of the resistor 1 inside the mold.
- the heating element (1, 2) of Figure 1 can equip various types of electric heating appliances.
- Figures 4 and 5 illustrate an apparatus for radiant heating and a convective heater respectively, each incorporating a heating element (1, 2).
- Figure 6 schematically shows a heater convective type convector comprising three heating elements according to the invention, 10, 11 and 12 respectively, formed of a plate disposed on the slice and each wrapping an armored electrical resistor 1.
- the three plates 10, 11, 12 are placed in a baffle to constrain the flow of air to lick the maximum surface of the plates which, moreover, present, on their facing faces, vertical ribs 13 of channeling the air.
- Fig. 7 shows a convective heater having a cylindrical heating element consisting of an electrical resistance 1 helix embedded in a tubular dissipator 14 provided internally with vertical splines 14 and externally covered with an insulating sleeve 16. The whole forms a natural convection heating chimney (or forced).
- FIG. 8 represents a grill plate consisting of an element heating element comprising a shielded electrical resistance 1 embedded in a plate 17, for example cast iron, provided with grooves 18 on its face higher.
- the heating elements (10, 11, 12, 1.14, 1.17) of FIGS. performed according to the method of the invention.
- the shapes and dimensions of the resistor 1 and the plate or the like (2, 10 to 12, 14, 17) forming heatsink are variable depending on the type of equipment to equip.
- the emitting surface of the dissipator (fluted surface or ribbed) can undergo treatment to confer properties improved or particular thermal.
- this surface can be treated mechanically or chemically or coated with a black, matte or reflective paint for him to confer a state improving thermal exchanges by radiation or convection or favoring one mode of exchange over the other.
- this adaptation or adequacy of melting temperatures of the two materials in the presence can also be affected by any technique, such as poteyage among others.
- Resistor 1 may be of a type other than armored resistors and for example be constituted by a filament under halogen enclosed in a glass, quartz or similar tube, the temperature of which fusion is close to that of the alloy that is being considered for use.
- the metallic sheath of the resistor 1 may comprise possibly diffusing fins.
- a same plate or the like (2, 10 to 12, 14, 16) may include several resistors 1 in parallel.
- a coolant such as water or other fluid circulating in a metal casing embedded in a particularly ferrous alloy material according to the present invention.
- a heating element according to the invention may also consist of two different heat sources and of a different nature, for example a combination of an armored electrical resistance and a coolant, the envelopes of the two sources being either juxtaposed or integral with one of the other, the two envelopes possibly being part of the same monobloc assembly. These two envelopes are of course treated as a single envelope and embedded in a cast material.
- the invention is obviously not limited to the embodiments represented and described above, but on the contrary covers all variants, in particular as regards the shapes and dimensions of the calorific means, the dissipator constituted by the material poured around said heating means.
- the surface of the dissipator can be coated with any material (enamel, teflon, paint) specific to the intended application, and / or have forms that promote heat exchange, such as pimples, fins, etc.
Landscapes
- Resistance Heating (AREA)
- General Preparation And Processing Of Foods (AREA)
- Vending Machines For Individual Products (AREA)
Claims (12)
- Verfahren zum Herstellen eines Heizelements für ein Heiz- oder Kochgerät, des Typs, der ein Wärmeerzeugungsmittel, das einem Wärmeverbraucher zugeordnet ist, umfasst, dadurch gekennzeichnet, dass es darin besteht, ein als Gießkern dienendes Wärmeerzeugungsmittel (1) in einer Gießform (M1, M2) anzuordnen, wobei das Mittel sowie die Innenwand der Gießform mit den Formen und Abmessungen des zu verwirklichenden Heizelements übereinstimmen und das Wärmeerzeugungsmittel (1) wenigstens eine Hülle aus einem schmelzbaren Werkstoff umfasst, und in die Gießform ein geschmolzenes Material zu gießen, das aus einer insbesondere eisenhaltigen Legierung mit einer Schmelztemperatur, die zu jener der Hülle des Wärmeerzeugungsmittels im Wesentlichen äquivalent ist, gebildet ist, wobei diese Hülle eine Dicke und eine Wärmeträgheit aufweist, die ausreichen, damit ein oberflächliches Schmelzen der Hülle möglich ist, ohne sie zu verschlechtem.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Hülle des Wärmeerzeugungsmittels vor dem Gießen einem Schlichten unterworfen wird.
- Heizelement, das gemäß dem Verfahren nach Anspruch 1 oder 2 erhalten wird, dadurch gekennzeichnet, dass es aus einem Wärmeerzeugungsmittel (1) gebildet ist, das in eine Masse aus einer insbesondere eisenhaltigen Legierung getaucht ist, wobei das Wärmeerzeugungsmittel (1) wenigstens eine Hülle aufweist, deren Außenhaut mit dem umgebenden Material verschmolzen ist, wobei die Masse einen Wärmeverbraucher (2) bildet.
- Heizelement nach Anspruch 3, dadurch gekennzeichnet, dass das Wärmeerzeugungsmittel (1) aus der Gruppe gewählt ist, die abgeschirmte elektrische Widerstände, Halogenwiderstände in einem Glasrohr und Wärmetransportfluide, die in den schmelzbaren Hüllen wenigstens oberflächlich zirkulieren, umfasst.
- Heizelement nach Anspruch 4, dadurch gekennzeichnet, dass das Wärmeerzeugungsmittel (1) mehrere Widerstände umfasst, die nebeneinander liegen oder in einer gemeinsamen Hülle untergebracht sind.
- Heizelement nach Anspruch 4, dadurch gekennzeichnet, dass das Wärmeerzeugungsmittel (1) einen elektrischen Widerstand und ein Wärmetransportfluid umfasst, die nebeneinander liegen oder in einer gemeinsamen Hülle untergebracht sind.
- Heizelement nach einem der Ansprüche 3 bis 6, dadurch gekennzeichnet, dass das Wärmeerzeugungsmittel (1) in einen Grauguss eingetaucht ist.
- Heizelement nach einem der Ansprüche 3 bis 7, dadurch gekennzeichnet, dass der Wärmeverbraucher eine ebene oder nicht ebene Platte (2) bildet.
- Heizelement nach Anspruch 8, dadurch gekennzeichnet, dass die Platte (2, 10 bis 12, 17) auf wenigstens einer Fläche Rillen, Rippen oder dergleichen (3, 12, 15, 18) aufweist.
- Heizelement nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass der Wärmeverbraucher eine zylindrische Form (14) aufweist und innen gerillt ist.
- Heizelement nach einem der Ansprüche 3 bis 10, dadurch gekennzeichnet, dass die Oberfläche des Wärmeverbrauchers mechanisch oder chemisch bearbeitet ist oder mit einem Material überzogen ist, um den Wärmeaustausch zu verbessern oder um ihm bestimmte Wärmeaustauscheigenschaften zu verleihen.
- Heiz- oder Kochgerät, das wenigstens ein Heizelement nach einem der Ansprüche 3 bis 11 umfasst.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9909195A FR2796199B1 (fr) | 1999-07-09 | 1999-07-09 | Procede de fabrication d'element chauffant pour appareil de chauffage ou cuisson, element chauffant ainsi obtenu et appareils ainsi equipes |
FR9909195 | 1999-07-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1067822A1 EP1067822A1 (de) | 2001-01-10 |
EP1067822B1 true EP1067822B1 (de) | 2005-11-16 |
Family
ID=9548143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00450011A Expired - Lifetime EP1067822B1 (de) | 1999-07-09 | 2000-07-07 | Herstellungsverfahren eines Heizelements für Heizungs- oder Kochvorrichtung,solches Heizelement so hergestellt und so ausgerüstete Einrichtung |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1067822B1 (de) |
AT (1) | ATE310370T1 (de) |
CY (1) | CY1105681T1 (de) |
DE (1) | DE60023995T2 (de) |
DK (1) | DK1067822T3 (de) |
ES (1) | ES2253196T3 (de) |
FR (1) | FR2796199B1 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2855359B1 (fr) | 2003-05-19 | 2005-07-01 | Seb Sa | Dispositif de chauffage d'un liquide pour appareil electromenager, appareil electromenager equipe d'un tel dispositif. |
FR2942419B1 (fr) * | 2009-02-23 | 2016-07-15 | Soc Muller & Cie | Procede de fabrication d'un element de chauffage d'un appareil de chauffage et moule pour l'obtention d'un tel element chauffant. |
FR2968225B1 (fr) * | 2010-12-03 | 2012-12-28 | Thermor Pacific | Procede de surmoulage et procede de fabrication d'un corps de chauffe mettant en oeuvre ce procede de surmoulage |
FR2991845B1 (fr) * | 2012-06-12 | 2014-08-08 | Muller & Cie Soc | Appareil de chauffage par convection |
FR3066010B1 (fr) * | 2017-05-05 | 2019-11-08 | Texas De France (Sas) | Module chauffant pour appareil de chauffage electrique |
US12117183B2 (en) * | 2021-01-29 | 2024-10-15 | B/E Aerospace, Inc. | Vehicle oven having an improved heating element |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1239248B (it) * | 1990-05-11 | 1993-09-28 | I R C A Ind Resistenze Corazza | Elemento scaldante d'aria in convezione forzata particolarmente per asciugabiancheria |
FR2764162B1 (fr) * | 1997-05-27 | 2004-09-03 | Muller Et Cie | Procede de realisation de resistances electriques blindees a dissipateurs multiples et resistances electriques ainsi obtenues |
-
1999
- 1999-07-09 FR FR9909195A patent/FR2796199B1/fr not_active Expired - Lifetime
-
2000
- 2000-07-07 DE DE60023995T patent/DE60023995T2/de not_active Expired - Lifetime
- 2000-07-07 DK DK00450011T patent/DK1067822T3/da active
- 2000-07-07 AT AT00450011T patent/ATE310370T1/de active
- 2000-07-07 EP EP00450011A patent/EP1067822B1/de not_active Expired - Lifetime
- 2000-07-07 ES ES00450011T patent/ES2253196T3/es not_active Expired - Lifetime
-
2006
- 2006-02-15 CY CY20061100212T patent/CY1105681T1/el unknown
Also Published As
Publication number | Publication date |
---|---|
ES2253196T3 (es) | 2006-06-01 |
FR2796199B1 (fr) | 2001-10-12 |
CY1105681T1 (el) | 2010-12-22 |
ATE310370T1 (de) | 2005-12-15 |
DE60023995T2 (de) | 2006-08-10 |
EP1067822A1 (de) | 2001-01-10 |
DK1067822T3 (da) | 2006-03-27 |
FR2796199A1 (fr) | 2001-01-12 |
DE60023995D1 (de) | 2005-12-22 |
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