EP1056944A1 - Heat engine - Google Patents
Heat engineInfo
- Publication number
- EP1056944A1 EP1056944A1 EP98902602A EP98902602A EP1056944A1 EP 1056944 A1 EP1056944 A1 EP 1056944A1 EP 98902602 A EP98902602 A EP 98902602A EP 98902602 A EP98902602 A EP 98902602A EP 1056944 A1 EP1056944 A1 EP 1056944A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- housing
- vanes
- outlet
- rotary expansible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Definitions
- the present invention relates to a heat driven combustion engine incorporating an air compressor, a combustion chamber, and an expansion chamber.
- Pistons compress air on one side, and receive pressure from combustion gasses on the other side. Combustion is continuous, occurring in a dedicated combustion chamber. Sensors report data to a microprocessor, which controls fuel delivery to the combustion chamber.
- Rohr does not show an expander having a selectable expansion ratio.
- German Pat. Document No. 40 23 299, dated February 21, 1991, describes a continuous internal combustion engine having a rotor of configuration similar to that of a helical screw positive displacement pump.
- German Pat. Document No. 1815711 shows a heat engine having an air compressor, a combustion chamber, and an expansion chamber.
- German ' 711 has a sliding vane type expander with a single passive vacuum relief valve.
- German '711 does not show an expander whose expansion ratio can be selectively set at a plurality of values.
- Japanese Pat. Document No. 55-78188 shows a rotary internal combustion engine having a rotor with pivoted vanes.
- Japanese '188 does not show an engine having a separate compressor and expander. Further, Japanese '188 does not show an expander having a selectable expansion ratio.
- the present invention comprises a combustion engine having a combustion chamber, a compressor and an expander. Both compressor and expander are of the rotary vane type, and employ a common shaft.
- the vanes are biased, as by spring or fluid pressure, to contact the inner surface of the housing. This could lead to excessive friction, either between vane edge and housing, or between the vane and its supporting cavity walls, and further threatens to bind the vane against the housing.
- vanes are controlled by arms having rollers.
- the rollers roll along a cam or track which is configured to cooperate with the housing cross sectional configuration.
- the rollers influence the arms, and therefore the vanes, to remain within a predetermined dimension of the housing wall.
- venting valves automatically open to enable atmospheric pressure to compensate for the vacuum.
- the venting valves also provide variation of the dynamic expansion ratio. While the geometry of the rotor and housing are fixed, the mathematical expansion ratio is thus also fixed. Provision of the venting valves allows the expander geometry to be variable, thus allowing the expansion ratio to be set at a value selected from a plurality of values corresponding in number to the number of venting valves .
- Lubrication and cooling are provided by the lubricant, which is slung under great force by centrifugal action, spreading through shaft bearings to the inside of the compressor and expander rotors .
- a microprocessor and sensor system control fuel supply so that the engine quickly responds to changes in power demand.
- the same microprocessor controls the venting valves .
- the compressor and expander are mounted to a common shaft and are of the positive displacement type. Therefore, air supply volume is linear with the volume being expanded.
- the novel heat engine is able, therefore, to cause the torque curve to be substantially linear, within minor limits imposed by high speed friction and fluid flow characteristics.
- Still another object of the invention is to provide for venting an expansion chamber to the atmosphere, whereby excessive pressure drop during expansion is prevented from reducing engine output.
- An additional object of the invention is to provide a rotary vane engine having a torque curve which is substantially linear throughout the range of attainable rotational speeds.
- Fig. 1 is a schematic representation of the heat engine and associated control system of the present invention.
- Fig. 2 is a cross sectional detail view of the compressor of the present invention.
- Fig. 3 is a cross sectional detail view of the expander of the present invention.
- Fig. 4 is a diagrammatic, top plan, cross sectional view of the compressor and expander assemblies, showing details of the lubrication system of the present invention.
- Fig. 5 is an elevational detail view of a representative vane arm, as used in the compressor and expander of the present invention, shown in isolation. Similar reference characters denote corresponding features consistently throughout the attached drawings.
- the heat engine 10 of the present invention is seen in diagrammatic form in Fig. 1.
- An air intake 12 communicating with the atmosphere or other suitable air source leads to a compressor assembly 14, which discharges compressed air to a combustor 16 having a combustion chamber 18.
- Hot gaseous products of combustion are conducted to an expander assembly 20.
- Compressor and expander assemblies 14,20 are mounted to a common shaft 22.
- compressor assembly 14 has venting valves 42.
- the venting valves 42 will be discussed in greater detail in the context of the detailed description of the expander 20.
- the compressor 14 has a rotor 44 of circular cross section, mounted eccentrically, with respect to the center of mass of the cross sectional area of the interior of compressor housing 46, within compressor housing 46 and includes vanes 50 which project from the rotor 44.
- Housing interior surface 54 has a portion parallel to the surface 52 of the rotor 44 from which the vanes 50 project. This surface portion would be projecting out of the plane of the page in the view shown in Fig. 2.
- the portion of surface 54 parallel to surface 52 is displaced from the surface 52 by a variable amount. This displacement decreases monotonically from a maximum proximate the intake 72 to a minimum proximate the outlet 74.
- Variable projection enables vanes 50 to seal the displacement, i.e. the dimension, between rotor surface 52 and the portion of the housing interior surface 54 parallel to surface 52.
- the variable distance existing between rotor surface 52 and the portion of the housing interior surface 54 parallel to surface 52 arises from the eccentricity of rotor 44 with respect to the center of mass of the cross sectional area of the interior of housing 46. Accordingly, the projection of each of the vanes 50 varies monotonically between a maximum projection proximate intake 72 to a minimum projection proximate outlet 74.
- each of the vanes 50 varies between a maximum and a minimum projection, and reaches the maximum projection once for every revolution of the rotor 44.
- the housing interior surface 54 in cross section, may form a modified "figure-8", wherein two circles overlap but do not precisely overlie one another. Of course, other cross sectional configurations, for example, circles and ellipses, would be satisfactory, depending upon the actual application. Additional seals 56,58 seal gaps existing between rotor 44 and vanes 50, and between vanes 50 and housing interior surface 5 .
- the rotor 44 is generally cylindrical, and is mounted on shaft 22, which is coaxial therewith. In the preferred embodiment of Fig. 1, shaft 22 is common to both the compressor rotor and the expander rotor.
- each vane 50 is secured at one end to an arm 60, which arm 60 is pivotally attached to rotor 44 about axis 62. Arm 60 is mounted on an end wall 64 of cylindrical rotor 44, and extends into the hollow
- Vane 50 is preferably arcuate about a radius swung about axis 62, to accommodate projection and retraction.
- Arm 60 oscillates as rotor 44
- a rotatable guide bearing 66 is disposed upon arm 60.
- Guide bearing 66 is located on the opposite side of arm 60 from end wall 64.
- a groove or track 68 is formed in a housing end wall (not shown) , and guide
- track 68 acts as a camming surface controlling the amount of projection of vanes 50 out of the rotor 44.
- the track 68 passes close to the surface 52 near the intake 72 and farther from the surface 52, and closer to the center of rotor 44, near the outlet 74. Therefore, as the rotor 44 rotates, the guide bearings 66 move close to and away from
- Track 68 is configured to cooperate with or parallel the portion, parallel to surface 52, of interior surface 54 of housing 46, in the sense that a tip 70 of vane 50 is maintained spaced from the portion, parallel to surface 52, of interior surface 54 by -a gap of predetermined dimension.
- Guide bearing 66 can be maintained in contact with track 68 by centrifugal force or by springs (not shown) biasing vanes 50 to project from surface 52 of rotor 44. It should be noted that many other means, for maintaining guide bearing 66 in contact with track 68, will readily be apparent to those skilled in the art and all such means are considered to be within the scope of the present invention.
- Compressor 14 has inlet 72 and outlet 74 which define the inlet channel and the outlet channel of the compressor respectively. Compressor assembly 14 draws in fresh air, and compresses the same, releasing compressed air at a point of minimal expansible chamber volume 76, to the outlet 74. Referring to Fig. 3, the expander 20 is seen.
- the expander 20 has a rotor 78 of circular cross section, mounted eccentrically, with respect to the center of mass of the cross sectional area of the interior of expander housing 48, within expander housing 48, and includes vanes 80 which project from the rotor 78.
- Housing interior surface 82 has a portion parallel to the surface 84 of the rotor 78 from which the vanes 80 project. This surface portion would be projecting out of the plane of the page in the view shown in Fig. 3.
- the portion of surface 82 parallel to surface 84 is displaced from the surface 84 by a variable amount. This displacement increases monotonically from a minimum proximate the intake 86 to a maximum proximate the outlet 88.
- Variable projection enables vanes 80 to seal the displacement, i.e.
- each of the vanes 80 varies monotonically between a minimum projection proximate intake 86 to a maximum projection proximate outlet 88.
- each of vanes 80 reaches the maximum projection once for every revolution of the rotor 78.
- the housing interior surface 82 in cross section, may form a modified "figure-8", wherein two circles overlap but do not precisely overlie one another.
- each vane 80 is secured at one end to an arm 94, which arm 94 is pivotally attached to rotor 78 about axis 96.
- Arm 94 is mounted on an end wall 98 of cylindrical rotor 78, and extends into the hollow interior of rotor 78, in order to movably support vane 80 so as to allow vane 80 to move into and out of rotor 78.
- Vane 80 is preferably arcuate about a radius swung about axis 96, to accommodate projection and retraction.
- Arm 94 oscillates as rotor 78 rotates, being guided by the following arrangement.
- a rotatable guide bearing 100 is disposed upon arm
- Guide bearing 100 is located on the opposite side of arm 94 from end wall 98.
- a groove or track 102 is formed in a housing end wall (not shown) , and guide bearing 100 rolls just inside track 102.
- track 102 acts as a camming surface controlling the amount of projection of vanes 80 out of the rotor 78.
- the track 102 passes close to the surface 84 near the outlet 88 and farther from the surface 84, and closer to the center of rotor 78, near the inlet 86.
- Track 102 is configured to cooperate with or parallel the portion, parallel to surface 84, of interior surface 82 of housing 48, in the sense that a tip 104 of vane 80 is maintained spaced from the portion, parallel to surface 84, of interior surface 82 by a gap of predetermined dimension. This is an important feature of the invention, since vanes 80- are not subject to frictional contact with interior surface 82, nor with walls which would otherwise be required to support and guide vanes 80 within rotor 78. The possibility of a vane 80 binding against interior surface 82 is thereby forestalled.
- Guide bearing 100 can be maintained in contact with track 102 by centrifugal force or by springs (not shown) biasing vanes 80 to project from surface 84 of rotor 78. It should be noted that many other means, for maintaining guide bearing 100 in contact with track 102, will readily be apparent to those skilled in the art and all such means are considered to be within the scope of the present invention.
- the arm 94 and the respective vane 80 are identical in their general configuration to arm 60 and respective vane 50 shown in isolation in the detail of Fig. 5. Pivoting of arm 94 about axis 96 and the arcuate nature of vane 80, would be identical to the pivoting of arm 60 about axis 62 and the arcuate nature of vane 50 as shown in Fig. 5.
- expander 20 is substantially similar to compressor 14, however expander 20 operates in reverse sequence to compressor 14.
- Expander assembly 20 accepts heated combustion gasses within its inlet 86, which gasses are then introduced to a variable volume space defined by surface 84, surface 82, and a neighboring pair of vanes 80, at a point 106.
- the variable volume space defined by surface 84, surface 82, and a neighboring pair of vanes 80 occupies its minimum volume at the point 106.
- this variable volume space expands, heat energy is converted to mechanical energy, and exhaust is discharged to an exhaust system (not shown in its entirety) through outlet 88.
- valves 42 are actively controlled which means that the valves 42 can be set in either the open position or the closed position independently of the pressure differential existing across any particular valve 42.
- Valves 42 are preferably electromagnetically operated, for example by using solenoids, and are biased into the closed position by springs 108.
- valves 42 may be mechanically actuated as, for example, by a cam arrangement, or the valves 42 may be actuated hydraulically using a hydraulic cylinder. Regardless of the actuating mechanism, most preferably the valves 42 are actively controlled by a microprocessor which selectively opens valves 42 in response to sensor inputs which will be described below.
- valves 42 in the rotary expansible chamber device housing 48 are provided to admit atmospheric air to the housing when the pressure in the housing drops below atmospheric pressure. During the expansion of a gas if the pressure in the rotary expansible chamber device housing drops below atmospheric, the rotor will have to do work to discharge the gas to the atmosphere thus losing efficiency. Opening the valves 42, effectively reduces the expansion ratio of the rotary expansible chamber device 20 of the present invention, thereby preventing the pressure inside the housing from falling below atmospheric pressure.
- provision of three valves 42 effectively allows the expander 20 to have four actively selectable expansion ratios. With all three valves 42 closed, the expander has its highest expansion ratio. Opening the valve closest to the outlet 88 of the expander, reduces the expansion ratio to the next lower level. Simultaneously opening the two valves closest to the outlet of the expander, further reduces the expansion ratio to the second lowest level. Finally, opening all three valves reduces the expansion ratio of the expander 20 to its lowest value.
- valves 42 may be opened in response to a drop in demand for power as detected by sensor 36 which will be described below. Opening valves 42 reduces power output by the expander. This in turn reduces power available to the compressor 14 causing a decrease in the air intake flow rate. Reduced air flow means that less power will be generated from combustion, which leads to an overall reduction in engine rpm. Thus opening valves 42 can effectively act as an engine control mechanism allowing quick braking of the engine.
- Fuel is conducted from a fuel storage tank 24 to combustor 16. Fuel flow is controlled by a valve 26. A microprocessor 28 processes input data generated by sensors, and adjusts fuel valve 26 accordingly. There are four principal sensors 30,32,34,36. Sensors 30 and 32 sense temperature and pressure, respectively, existing at the outlet of the combustion chamber 18. Air flow sensor 34, located in the airstream of air intake 12, determines rate of intake of air mass, generating appropriate signals which are communicated to microprocessor 28 by communication cables, generally designated 38. Air flow sensor 34 is of any suitable common type currently in use in automotive applications, and need not be described in greater detail herein. Demand for power is inferred by demand sensor 36, which senses an operator control 40 essentially corresponding to a throttle.
- microprocessor 28 In response to these inputs, microprocessor 28 generates four control signals .
- One control signal modulates fuel valve 26 to suit conditions. Temperature and pressure sensors 30,32 indicate excessive or intolerable temperature or pressure, or failure of combustion. Fuel valve 26 is adjusted accordingly. Demand for power is the most significant variable influencing fuel flow under normal circumstances .
- Air flow sensor 34 provides one input to microprocessor 28 enabling, in combination with other inputs, inferred determination of a low pressure condition which may exist within expander assembly 20.
- the pressure within the expander housing can be inferred using well known thermodynamic principles given the pressure and temperature measured by sensors 32 and 30 (see Figure 1) respectively.
- T h is the housing wall temperature
- ⁇ C p /C v
- C p is the constant pressure heat capacity of the gas
- C v is the constant volume heat capacity of the gas
- Q is the heat loss from the gas
- A is the heat transfer area
- h is the heat transfer coefficient.
- the calculation would begin by calculating the gas pressure after a small increment of time using equation 1.
- the heat capacity ratio ⁇ is a function of temperature and can be calculated using readily available software. Because in engines of the present type the ratio of air to fuel is on the order of 50 to 1, the gas composition is assumed to be the same as air.
- the engine rpm can be determined.
- the volume of an elemental volume of the gas at the beginning and the end of the time interval is determined by the expander geometry and the engine rpm.
- equation 1 the pressure at the end of the time interval can be calculated.
- a new temperature for the gas can be calculated using equation 2.
- An average of the new temperature and the initial temperature is used in equation 3 to calculate the heat loss from the gas during the time interval.
- the heat transfer coefficient h is given in the literature as a function of surface type and Reynolds number.
- a corrected gas temperature can be calculated.
- a corrected pressure is calculated.
- the heat capacity ratio ⁇ is evaluated at the corrected temperature, and the whole process is repeated for additional increments of time.
- experimental correlations correlating the pressure in the expander housing with the pressure measured by sensor 32, the temperature measured by sensor 30, and the air flow measured by sensor 34 may be programmed into the microprocessor 28 allowing the microprocessor to determine the pressure in the expander housing at the location of the valves 42.
- the correlations can be determined by routine experimentation using an experimental engine having a pressure sensor provided proximate the location of each of the valves 42, for directly measuring the pressure in the expander housing in the vicinity of each of the valves 42.
- production engines may be provided with pressure sensors proximate the location of each of the valves 42, for directly measuring the pressure in the expander housing in the vicinity of each of the valves 42.
- three signals control three venting valves 42 communicating between an expansion chamber (see Fig. 3) and the open atmosphere, should microprocessor 28 determine a low pressure condition wherein expansion drops pressure therein below ambient pressure. This provides another adjustment in response to low pressure, should conditions not warrant adjusting fuel flow.
- Lubrication and cooling are provided by forced liquid lubrication, as seen in Fig. 4.
- Liquid lubricant such as oil, is stored in an enclosure 110.
- a conduit 112 leads to an annulus 114 formed between shaft 22 and a shaft housing 116 enclosing shaft 22.
- Annulus 114 is extended to both ends of shaft 22, and communicates with the cavities 118 and 120, formed by rotors 44 and 78 respectively, via bores 122.
- Oil is constrained to flow through bores 122 by seals 124.
- Suitable bearings 126 are located in annulus 114, and are lubricated by oil flow therethrough.
- a flow path at 128 is then provided by vanes, conduits, or other suitable structure (none shown) , so that flow path 128 extends radially outwardly towards circumferential walls 130 and 132 bounding rotors 44 and 78 respectively.
- the oil pressurized by centrifugal force, continues to flow through passageways 134 and 136 into annular cavities 138 and 140 surrounding housings 46 and 48 respectively.
- the oil then flows back to storage enclosure 110 via conduits 142 and 144.
- Storage enclosure 110 is located above the level of shaft 22, and preferably above the highest point of flow path 128, so that there is always oil subject to be pressurized immediately upon shaft rotation.
- Oil flows through rotors 44 and 78 and around housings 46,48, thus contacting the major structures that require cooling. Heat may be dissipated from oil as by radiation from enclosure 110, or there may be provided an active heat exchange system (not shown) , depending upon the application and cooling load encountered thereby.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT98902602T ATE335914T1 (en) | 1998-01-20 | 1998-01-20 | THERMAL MOTOR |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1998/000882 WO1999036691A1 (en) | 1995-05-16 | 1998-01-20 | Heat engine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1056944A1 true EP1056944A1 (en) | 2000-12-06 |
EP1056944A4 EP1056944A4 (en) | 2003-04-16 |
EP1056944B1 EP1056944B1 (en) | 2006-08-09 |
Family
ID=22266217
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98902602A Expired - Lifetime EP1056944B1 (en) | 1998-01-20 | 1998-01-20 | Heat engine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1056944B1 (en) |
AU (1) | AU5921998A (en) |
DE (1) | DE69835542T2 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1324260A (en) * | 1919-01-28 | 1919-12-09 | Bulldog Pump Co | Rotary pump. |
US2248639A (en) * | 1935-01-04 | 1941-07-08 | Miksits Reinhold | Rotary piston machine |
US2435476A (en) * | 1944-04-03 | 1948-02-03 | Orran B Summers | Internal-combustion power unit having a rotor with pivoted impulse elements |
US2463155A (en) * | 1944-04-10 | 1949-03-01 | Bailey P Dawes | Rotary engine |
-
1998
- 1998-01-20 DE DE69835542T patent/DE69835542T2/en not_active Expired - Lifetime
- 1998-01-20 EP EP98902602A patent/EP1056944B1/en not_active Expired - Lifetime
- 1998-01-20 AU AU59219/98A patent/AU5921998A/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1324260A (en) * | 1919-01-28 | 1919-12-09 | Bulldog Pump Co | Rotary pump. |
US2248639A (en) * | 1935-01-04 | 1941-07-08 | Miksits Reinhold | Rotary piston machine |
US2435476A (en) * | 1944-04-03 | 1948-02-03 | Orran B Summers | Internal-combustion power unit having a rotor with pivoted impulse elements |
US2463155A (en) * | 1944-04-10 | 1949-03-01 | Bailey P Dawes | Rotary engine |
Non-Patent Citations (1)
Title |
---|
See also references of WO9936691A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU5921998A (en) | 1999-08-02 |
DE69835542T2 (en) | 2007-08-09 |
EP1056944B1 (en) | 2006-08-09 |
EP1056944A4 (en) | 2003-04-16 |
DE69835542D1 (en) | 2006-09-21 |
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