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The present invention relates to a seal for sacks or bags, and
relates particularly, but not exclusively to seals for plastic
sacks and bags.
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Some products which are packaged in sacks produce gases which
need to be vented. If such gases are not vented the pressure
build up in sacks can lead to damage of the product or rupture
of the sack.
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A previous attempt to overcome the above described problem is
disclosed in Application No JP05255331, which describes a bag
for the containment of fermented food. The bag is formed from
two sheets of film bonded together along at least three sides,
the seals of said bonded sides being provided with gas venting
holes, that is, points along the line of the seal where the two
sheets are not bonded.
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A bag or sack with such vents allows gases produced by the
product contained within the bag, to escape. However, such
vents allow the product immediately adjacent to the vents to
come into direct contact with the air outside the sack. This
air may be relatively moist when compared to the air inside the
sack. In these circumstances the product, particularly that
adjacent to the vent, may absorb some of this moisture,
potentially having a detrimental effect upon the stored
product.
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The above described vents may allow fines or very small
particles of a particulate product a very short direct path,
through the vent, through which they can easily escape.
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Furthermore such vents create points of weakness in the seal.
These points of weakness may lead to splitting of the sack or
enlargement of the venting holes and to the product escaping or
at least exacerbation of the above described problems.
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For very hydroscopic products it may be necessary to maintain
closure of the venting holes until a specific internal pressure
has been created by the product. In the above described
venting bag the venting holes remain in an open condition
irrespective of whether an internal pressure has built up or
not. In the absence of any internal pressure, moist air is
able to enter the sack through the venting holes.
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Preferred embodiments of the present invention seek to overcome
the above disadvantages of the prior art.
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According to an aspect of the present invention there is
provided a seal for a bag comprising:
- a first seal having at least one interruption therein;
- adjacent a second seal having at least one interruption
therein;
- wherein the at least one interruption of the first seal is
offset relative to the at least one interruption of the second
seal.
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The interruption in the first and second seals may comprise a
hole in the seal. The interruptions are provided to, on
occasion, vent excess pressure from the inside of the bag.
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By providing two lines of seal both containing at least one
interruption, or venting hole, and said venting holes being
offset relative to one another, the distance between the inside
of the sack and the outside of the sack through the venting
system is increased. Thus the product contained within the
sack adjacent a venting hole on the inner line of seal is
maintained at a greater distance from the air outside the sack
by the provision of a second line of seal containing offset
venting holes. Therefore moisture on the outside of the sack
will take longer to come into contact with the product inside.
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The outer line of seal also provides structural support for the
weakness created by the venting holes in the first seal. This
support is further enhanced by the offsetting of the venting
holes.
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Furthermore, two lines of seal containing offset venting holes
also removes the short and direct pathway for fine particulate
product from within the sack to escape, therefore decreasing
losses of the product through the venting holes.
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A surprising advantage of the two adjacent lines of seal, is
that for certain thicknesses of plastic sheet film, combined
with certain distances between the adjacent first and second
lines of seal and certain sizes of venting holes, when a
product is contained within the bag, the pathway from the
venting holes in the first line of seal to the venting holes in
the second line of seal remains closed, even to the passage of
air, until a sufficient internal pressure has been built. When
such a pressure has been created the pathway between the
venting holes can open, to vent the excess gas, and re-closes
once the pressure is reduced. As a result the product
contained within the bag can be almost completely protected
from incursion of moisture and loss of product through the
venting system, whilst the venting properties of the seal are
maintained.
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Furthermore, the pressure at which the pathway between the
venting holes opens, can be controlled by varying the thickness
and/or flexibility of the material from which the bag is made,
the distance between the first and second lines of seal, the
size of the venting holes and the distance between the venting
holes.
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According to another aspect of the invention there is provided
a method for the forming of a seal for a bag comprising the
steps of:-
- forming a first seal having at least one interruption therein;
- forming a second seal adjacent said first seal having at least
one interruption therein;
- wherein the at least one interruption of the first seal is
offset relative to the at least one interruption of the second
seal.
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By providing a method containing the above steps, a bag can be
sealed to create a venting seal with the above described
advantages.
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According to a further aspect of the invention there is
provided apparatus for forming a seal for a bag, the apparatus
comprising:-
- a first heated bar for forming a first seal, said bar having at
least one gap to produce at least one interruption in said
first seal;
- a second heated bar for forming a second seal, said bar having
at least one gap to produce at least one interruption in said
second seal;
- wherein the at least one gap of the first bar is offset
relative to the at least one gap of the second bar.
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By providing the above described apparatus a bag can be sealed
to create a venting seal with the previously discussed
advantages.
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According to another aspect of the present invention there is
provided a bag having at least one seal according to the first
aspect of the present invention.
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A preferred embodiment of the invention will now be described,
by way of example only and not in any limitative sense, with
reference to the accompanying drawings, in which:-
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Figure 1 is a schematic representation of a sack having a seal
embodying an aspect of the present invention.
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Figure 2 is a front view of part of seal forming apparatus
embodying an aspect of the present invention.
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Figure 3 is a bottom view of the part of the seal forming
apparatus of Figure 2.
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Figure 4 is a side view of the part of the seal forming
apparatus of Figure 2.
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Referring to Figure 1, a sack 10 comprising a first sheet of
plastic 12 and a second sheet of plastic 14 (not shown). Three
sides of said sack are sealed by non-venting seals 16. The
seal for the fourth side of sack 10 comprises first line of
seal 18 with venting holes 20 and second line of seal 22 with
venting holes 24. Venting holes 20 in first line of seal 18
are offset relative to venting holes 24 of second line of seal
22.
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The bonds between sheets of plastic 12 and 14 may be formed by
the known technique of mechanically applying heated metal bars
to the plastic films 12 and 14. The vent holes in first and
second lines of seal 18 and 22 are produced by gaps in said
heated metal bars. A typical plastic film for producing such
a sack is a polyolefin film.
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Referring to Figures 2, 3 and 4, a heated sealing bar 30
comprising a first sealing bar 32 having gaps 34, and second
sealing bar 36 having gaps 38. Heated sealing bar 30 is
constructed such that gaps 34 of first sealing bar 32 are
offset relative to gaps 38 of second sealing bar 36. Heated
sealing bar 30 works in cooperation with a second heated
sealing bar (not shown) such that the first sealing bars 32 of
the pair of heated sealing bars 30 meet to form the first seal,
and the second sealing bars 36 of the pair of heated sealing
bars 30 meet to form the second seal. The gaps 34 in the pair
of first sealing bars 32 are aligned such that when plastic
sheets 12 and 14 are placed between the pair of heated sealing
bars 30 and pressure is applied between them they produce a
seal with venting holes 20 in the first seal 18. Similarly the
gaps 38 in the pair of sealing bars 36 are also aligned such
that when plastic sheets 12 and 14 are placed between the pair
of heated sealing bars 30 and pressure is applied between them
they produce a seal with venting holes 24 in the second seal
22.
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The temperature to which sealing bar 30 is heated, the pressure
applied and duration of contact required to bond the plastic
sheets are all dependent upon the plastic used in the film and
the thickness of the film.
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It will be appreciated by persons skilled in the art that the
above embodiment has been described by way of example only, and
not in any limitative sense, and that various alterations and
modifications are possible without departure from the scope of
the invention as described. For example the sack may be
constructed from a tube of plastic film which is sealed at the
ends. When supplying such sacks it is commonplace for a sack
manufacturer to form a sack from such a tube and seal one end,
for the purposes of this invention with a venting seal, so that
the product supplier can fill the sack and apply a non-venting
seal to the other end.
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It will also be appreciated by the person skilled in the art
that the venting seal maybe used along more than one edge of
the bag