BACKGROUND OF THE INVENTION
Field of the Invention
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The present invention relates to an attachment fixture
used for fixing an operation attachment to a tip end of an arm
of a power shovel, and more particularly, to an attachment
fixture capable of generally using for various power shovels of
different diameter of pin or width of bracket provided for
connecting an arm and an operation attachment.
Description of the Related Art
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An attachment in its default to be mounted to a tip end
of an arm of a power shovel is a bucket (shovel). Since the arm
of the power shovel moves three-dimensionally and energy can
easily be supplied to the attachment by a hydraulic pipe,
various operation attachment used in replacement of the buckets
have been developed. Examples of such attachments of this kind
are clamshells, one-claw rippers, breakers, crushers, jaw blocks
and so on. These attachments are mounted to the arm in
replacement of the buckets when particular operation is
required. Therefore, attachment fixtures which can easily and
quickly attach and detach or exchange the attachment have been
proposed.
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One example of an attachment fixture of this kind
proposed by the present applicant is shown in FIGS. 4 to 6.
(Japanese Utility Model Application Laid-open No.Hei5-87039).
This attachment fixture is provided with links 2, 3, made of two
pairs of (four in total) plate materials, and are pivotally
supported by a fulcrum pin 23. Each of the links 2, 3 includes
a connection pin hole 15, 16 connected to a power shovel arm 11
and a front link 12 at a medium position in a longitudinal
direction of the link. A pin hole 29 for the fulcrum pin 23 is
formed above the connection pin holes 15, 16, and U-shaped holes
21, 22 to be connected to the bucket are formed below the
connection pin holes 15, 16. The pair of links 2, 3 are
separately pivotally supported by short fulcrum pins 23 at the
side of the arm 11. Long connection pins 13, 14 passing through
the opposite link 2 or 3 are inserted in the connection pin
holes 15, 16. The connection pins 13, 14 pass through bucket
mounting holes provided in the arm tip end of the power shovel
and the front link to connect the attachment fixture to the arm
tip end of the power shovel.
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An expansion mechanism 26 for swinging the links 2, 3
around the fulcrum pin 23 to open and close the links is
disposed between the links 2, 3 located at both sides of the arm
11. The expansion mechanism 26 is a hydraulic cylinder or a
screw bar, for example.
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The operation for mounting the bucket 17 to the arm 11
using the above-described attachment fixture will be described
below. The mounting pins 18, 19 are previously inserted to the
mounting pin holes of the bucket 17. The attachment fixture 1
is mounted to the arm and the front link by the connection pins.
Next, the distance between the U-shaped holes 21, 22 is
shortened by operating the expansion mechanism 26. Then, one of
the mounting pins 18, 19 of the bucket 17 is inserted to one of
the U-shaped holes 21, 22, and the other pin is allowed to be
opposed to the other U-shaped hole. In this state, the
expansion mechanism 26 is operated to widen the distance between
the U-shaped holes and finally, the U-shaped holes 21, 22
project in a direction widening the mounting pins 18, 19 to
thereby fix the bucket 17.
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In the attachment fixture 1 of the above structure,
since the connection pins 13, 14 are located at medium positions
between the fulcrum pin 23 and the U-shaped holes 21, 22, if the
distance S between the pin holes of the bucket is narrow, the
distance L between the connection pins is also narrow, while if
the distance S between the pin holes of the bucket is wide, the
distance L between the connection pins is also wide. Therefore,
drawbacks such as variation of operation property due to
difference in distance of the pins of the attachment or a
limitation of the swinging angle of the bucket can be moderated,
various attachments having different distances S of the pin
holes of the mounting pins can be used.
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Further, in relation to the above-described prior art,
structures in which safety is enhanced are proposed by Japanese
Utility Model Application Laid-open No.Hei6-79849, Japanese
Patent Application Laid-open No.Hei6-322788 and Japanese Patent
Application Laid-open No.Hei7-331690.
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A plurality of power shovels of different type and
different size are produced by a plurality of makers, and such
power shovels of different types from different makers have
different tip end width of arms and different diameter of
connection pins in many cases. Therefore, conventionally, an
attachment fixture suitable for the particular tip end width of
the arm and the diameter of the connection pin is prepared for
each of the respective types of power shovel. However, there
are requirements that a single attachment fixture can be used
for all of the types of power shovel, and an attachment fixture
produced by a maker different from that of a power shovel is
used.
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However, although the conventional attachment fixture
can overcome the difference of distance between the pins of the
attachment, if the mounting width or pin diameter is different,
gap is generated between the arm and the operation attachment as
well as the attachment fixture, and there is an adverse
possibility that the operation force may not be transmitted
accurately, or the operation force may unevenly to generate
accident. Therefore, the attachment fixture could not be used
generally.
SUMMARY OF THE INVENTION
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The present invention provides a general-purpose
attachment fixture capable of being used even if a tip end width
of an arm or a diameter of a connection pin is different and a
bracket width of an attachment or a diameter of a mounting pin
is different.
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An attachment fixture of a power shovel according to the
present invention comprises a body 34 for connecting an
attachment 17 to an arm 11 and a front link 12 of the power
shovel, a spacer 35 interposed in gap formed between the body
and the attachment, and/or a spacer 37 interposed in gap formed
between the body and the arm as well as the front link.
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The body comprises upper plates 6, 7 located at opposite
outer sides of tip ends of the arm and the front link, and a
pair of link 2, 3 including U-shaped holes 21, 22 formed in
inner sides of a bracket of the attachment, the links 2, 3
includes connection pin holes 15, 16 connecting the arm and the
front link at medium positions in the longitudinal direction of
the links, a pin hole 29 of a fulcrum pin 23 for pivotally
supporting the pair of links is disposed above the connection
pin holes, and the U-shaped holes 21, 22 opposed to each other
or directed into the opposite direction from each other are
disposed below the connection pin holes.
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The spacer 35 interposed between the gap formed between
the body and the attachment is formed with a center hole 36
having the same diameter as those of mounting pins 18, 19 which
connect the body and the attachment with each other, and the
spacer is formed into a cylindrical shape, a cylindrical shape
having a flange, or a disk-like shape with a hole. The spacer
37 interposed in the gap formed between the arm and the front
link is formed with a center hole 38 having the same diameter as
those of connection pins 13, 14 which connect the body, the arm
as well as the front link with one another, and the spacer is
formed into a cylindrical shape, a cylindrical shape having a
flange, or a disk-like shape having a hole.
BRIEF DESCRIPTION OF THE DRAWINGS
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- FIGS. 1 to 3 show one example of the best mode for
carrying out the present invention, wherein FIG. 1 is a side
view showing the entire attachment fixture;
- FIG. 2 is a front view showing a first embodiment of the
attachment fixture shown in FIG. 1;
- FIG. 3 is a front view showing a second embodiment;
- FIGS. 4 and 5 show an example of a conventional
attachment fixture, wherein FIG. 4 is a side view and FIG. 5 is
a front view; and
- FIG. 6 shows a typical technique, and is a side view of
a state in which a bucket is mounted to a tip end of a power
shovel arm through an attachment fixture.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
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An attachment fixture shown in FIG. 1 includes a body 34
for connecting an arm 11 of a power shovel and an attachment 17,
and a spacer 35 interposed between the body 34 and the arm 11 or
a front link and/or the attachment.
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The body 34 of the attachment fixture includes a pair of
links 2, 3 pivotally connected by a fulcrum pin 23 such that a
distance between the links 2 and 3 can be freely widened and
shortened. The links 2, 3 include bridging plates 4, 5 in the
horizontal direction, a pair of upper plates 6, 7 to be located
at both sides of the arm, and a pair of lower plates 8, 9 to be
located opposite insides of two brackets of the attachment. The
bridging plates 4, 5 and the pair of upper plates 6, 7 form a
wide U-shape directing upward, and the bridging plates 4, 5 and
the pair of lower plates 8, 9 form a narrow U-shape directing
downward.
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Connection pins 13, 14 for connecting the attachment
fixture 1 to the power shovel arm 11 and the front link 12 are
inserted through connection pin holes 15, 16 formed at medium
positions of the upper plates 6, 7. The U-shaped holes 21, 22
for fixing the attachment fixture 1 and mounting pins 18, 19 of
a bucket 17 are provided on a receiving block 30 which connects
tip ends of the lower plates 8, 9 on opposite sides to be faced
to the outside.
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The links 2 and 3 are connected to each other by
pivotally connecting the upper plates on the opposite sides with
each other by a short fulcrum pin 23. The links 2 and 3 are
swung around the short pin 23 relative to each other so that the
distance between the U-shaped holes 21 and 22 is widened and
shortened.
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Between the lower plates 8 and 9 on both sides, block- like
trunnions 24, 25 are mounted such that their opposite pins
are pivotally supported by the opposite lower plates 8, 9. A
base end of a screw rod 26 is pivotally supported by the
trunnion 24 on the side of the link 2 rotatably and axially non-movably.
The screw rod 26 is threadedly engaged with the other
trunnion 25. The screw rod 26 is provided at its base end with
a hexagonal screw head 27. By inserting a box spanner or the
like into the screw head 26 to rotate the screw rod 26, the
distance between the U-shaped holes 21 and 22 is widened or
shortened, so that the bucket 17 is attached or detached. The
screw head 27 is provided with a split pin hole which passes
through the screw head in a direction at right angle to the
axial direction. The screw rod 26 is fixed such that a
rectangular lock plate having a size capable of fitting between
the both lower plates 8, 9 and provided at its center with a
rectangular hole fitted to the screw head 27 is inserted to the
screw head 27, and a split pin is inserted to the split pin hole
to prevent the lock plate from coming off.
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The receiving block 30 is formed such that its width is
smaller than the smallest inner width of the bracket 31 among
all of the attachments to be mounted to the power shovel, and
the U-shaped holes 21, 22 are formed such that their diameters
are smaller than the smallest diameter of the mounting hole 32
of the bracket. The mounting pin 18 for connecting the body 34
and the attachment has the same diameter as that of the U-shaped
hole 21.
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The spacer 35 is cylindrical in shape, cylindrical in
shape having a flange, or disk-like shape having a hole of a
size capable of just fitting in gap formed between the body 34
and the bracket 31 of the attachment or gap formed between the
mounting pin 18 and the mounting hole 32 of the attachment. The
diameter of the center hole 36 of the spacer 35 is the same as
that of the mounting pin 18.
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Next, a method for mounting various attachments to the
arm using the above-described attachment fixture will be
explained. In the case of the lower left attachment shown in
FIG. 2, the diameter of the mounting hole 32 of the bracket of
the attachment 17 is greater than that of the mounting pin 18,
and the width of the receiving block 30 of the body is narrower
than the inner width of the bracket 31. To such an attachment,
the cylindrical spacer 35 having the flange is inserted to the
mounting hole 32 from its inner side, and the mounting pin is
inserted into the center hole 36 of the spacer 35. Then, the U-shape
hole 21 of the body is fitted over the mounting pin 18
from the outside, thereby mounting the attachment without any
gap.
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In the case of the lower center attachment shown in FIG.
2, the mounting hole 32 of the bracket has the same diameter as
that of the U-shaped hole 21, and the inner width of the bracket
31 is substantially the same as the width of the receiving block
30 of the body. This attachment can be mounted without any gap
without using any spacer.
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In the case of the lower right attachment shown in FIG.
2, although the mounting hole 32 of the bracket has the same
diameter as that of the U-shaped hole 21, the inner width of the
bracket 31 is slightly wider than the width of the receiving
block 30 of the body. In this case, the disk-like spacer 35
having the hole is inserted to the mounting pin 18 such that the
spacer 35 is located inside the bracket, and the receiving block
30 of the body is fitted between the spacers 35 from the
outside, thereby the attachment being mounted without gap.
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FIG. 3 shows an example of the spacer to be provided on
the upper plate, and shows the fixture capable of being mounted
to various arms having different tip end width. This fixture
includes a spacer 37 interposed between the body 34 and the arm
11 as well as the front link 12.
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The diameter of each of the connection pin holes 15, 16
of the body 34 is formed greater than the outer diameters of the
connection pin 13 of the power shovel arm and the front link.
The inner width of the upper plate is formed wider than the
maximum width of the tip end width of the power shovel arm and
the front link to which the body is mounted. The spacer 37 is
cylindrical in shape, cylindrical in shape having a flange, or
disk-like shape having a hole of a size capable of just fitting
in gap formed between the body 34 and the arm 11 or gap formed
between the connection pin 13 and the connection pin hole 15.
The diameter of the center hole 38 of the spacer 37 is the same
as that of the connection pin 13.
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Next, a method for mounting the attachment fixture of
the present embodiment to the arms of various shapes will be
explained. In the case of the upper left arm shown in FIG. 3,
the width of the arm and the inner width of the upper plate of
the body are the same, but the diameter of the connection pin is
smaller than that of the upper pin hole. In this case, a short
cylindrical spacer 37 is inserted to the pin hole 15, and the
connection pin 13 is inserted in a state in which the upper
plates are located on opposite sides of the arm. With this
procedure, the arm and the fixture can be connected to each
other without gap.
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In the case of the upper center arm shown in FIG. 3, the
width of the arm and the inner width of the upper plate of the
body are the same, and the connection pin 13 and the pin hole 15
of the upper plate have the same diameter. In this case, the
fixture can be mounted to the arm without gas even if the spacer
37 is not used.
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In the case of the upper right arm shown in FIG. 3, the
width of the arm 11 is smaller than the inner width of the upper
plate 6 of the body, and the connection pin 13 and the pin hole
15 of the upper plate have the same diameter. In this case, the
disk-like spacer 37 having the hole is placed inside of the
upper plate, the tip end of the arm is inserted between the
spacer 37 and the upper plate so that the connection pin 13 is
inserted to the pin hole 15. With this procedure, the fixture
can be mounted to the arm without gap. If there are gaps
between the connection pin and the mounting hole, and between
the arm and the upper plate, the fixture can be mounted without
gap by using the cylindrical spacer having the flange.
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By using the attachment fixture having both the
structure explained in FIG. 2 and the structure explained in
FIG. 3, it is possible to mount the arm and the front link and
the attachment without gap and therefore, it is possible to
provide a general-purpose attachment fixture capable of
connecting various types of power shovel and various types of
attachment with each other by using one fixture.
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By using the attachment fixture of the present
invention, it is possible to connect an arm and an operation
attachment having different mounting width and pin diameter and
an attachment fixture to one another without generating gap
therebetween, and in such a state, it is possible to accurately
and safely operate the operation attachment. Therefore, for a
construction worker or construction site using various power
shovels or operation attachments, cost and burden required for
preparing the operation attachment can be reduced.
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Having described preferred embodiments of the invention
with reference to the accompanying drawings, it is to be
understood that the invention is not limited to those precise
embodiments and that various changes and modifications could be
effected therein by one skilled in the art without departing
from the spirit or scope of the invention as defined in the
appended claims.