Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/02—Inorganic compounds ; Elemental compounds
  • C11D3/04—Water-soluble compounds
  • C11D3/046—Salts
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/16—Organic compounds
  • C11D3/38—Products with no well-defined composition, e.g. natural products
  • C11D3/386—Preparations containing enzymes, e.g. protease or amylase
  • C11D3/38645—Preparations containing enzymes, e.g. protease or amylase containing cellulase
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
  • D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
  • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
  • D06P5/02—After-treatment
• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
  • D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
  • D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes

Definitions

• the present invention is directed to improved methods for the use of cellulases and compositions incorporating such improvements.
• the present invention is related to improved methods for treating cellulose containing textiles with cellulase, including improved detergents and improved stonewashing compositions.
• the present invention relates to improving the performance of cellulase in
• Cellulases are enzymes which hydrolyze cellulose ( ⁇ -1 ,4-D-glucan linkages) and produce as primary products glucose, cellobiose and cellooligosaccharides.
• Cellulases are produced by a number of microorganisms and comprise several different enzyme is classifications including those identified as exo-cellobiohydrolases (CBH), endoglucanases (EG) and ⁇ -glucosidases (BG) (M. Honeywell, Methods in Enzymology, Vol. 160, pp. 235-242 (1988)).
• CBH exo-cellobiohydrolases
• EG endoglucanases
• BG ⁇ -glucosidases
• Current theory holds that the enzymes within these classifications can be separated into individual components.
• microbial cellulase compositions may consist of one or more CBH components, one or more EG components and possibly ⁇ -
• the complete cellulase system comprising CBH, EG and BG components synergistically act to convert crystalline cellulose to glucose.
• the exo-cellobiohydrolases and the endoglucanases act together to hydrolyze cellulose to small cellooligosaccharides.
• the oligosaccharides (mainly cellobioses) are subsequently hydrolyzed to glucose by a major ⁇ -glucosidase.
• Cellulases and components thereof, used either singularly or in combination, are known to be useful in detergent compositions and for treating textiles.
• One purpose of this treatment is to remove fuzz, i.e., untangled fiber ends that protrude from the surface of a yarn or fabric, and pills, i.e., bunches or balls of tangled fibers that are held to the surface of a fabric by one or more fibers.
• cellulase has been used to improve the feel and/or appearance of cotton-containing fabrics and to remove surface fibers from cotton-containing knits.
• cellulase has additionally been used for imparting a stone washed appearance to cotton-containing denims.
• Japanese Patent Application Nos. 58-36217 and 58-54032 as well as Ohishi et al., "Reformation of Cotton Fabric by Cellulase” and "What's New - Weight Loss Treatment to Soften the Touch of Cotton Fabric", Japan Textile News, (December 1988) each disclose that treatment of cotton-containing fabrics with cellulase results in an improved feel for the fabric. It is generally believed that this cellulase treatment removes cotton fuzzing and/or surface fibers which reduces the weight of the fabric. The combination of these effects imparts improved feel to the fabric.
• a method of enhancing the activity of a cellulase against a cellulosic substrate wherein said cellulase is utilized in an aqueous solution comprising an ionic strength of 20 mM or greater.
• the cellulase is utilized in a laundry detergent composition which, when diluted into an aqueous laundry, provides an ionic strength of 20 mM or greater.
• the cellulase is utilized for the treatment of cellulosic fabric to improve the feel and/or appearance of the fabric and the ionic strength of the solution in which the cellulase is contacted with said textile comprises an ionic strength of 20 mM or greater.
• the cellulase is utilized in stonewashing of dyed cellulosic fabrics.
• the present invention comprises compounds capable of producing an ionic environment which include, for example, sodium, calcium, magnesium, potassium, borate, ammonium and phosphorus. Additionally, sodium chloride, calcium chloride, magnesium chloride, sodium dibasic phosphate (SDP), sodium bicarbonate and sodium sulfate are particularly preferred ionic compounds for use in conjunction with the present invention.
• the cellulase is from a microbial source, preferably from a fungal or bacterial source. In a most preferred embodiment, the cellulase is from Bacillus spp. or from an Actinomycete, most preferably from spp. or Bacillus spp. Also preferably, the cellulase has not been modified so as to compromise the ability of the enzyme to find the substrate.
• the ionic strength of the composition in which the cellulase is utilized to achieve a specific purpose is 40 mM or greater, more preferably 60 mM or greater and most preferably 80 mM or greater.
• An advantage of the present invention is to provide methods for easily enhancing the activity of a given cellulase. For example, detergent matrices into which cellulase has been incorporated, while including ionic compounds, generally show an ionic strength when diluted into the wash liquor in the micromolar range.
• cellulases respond to an increase in the ionic strength into the millimolar range of a composition comprising the cellulase, e.g., a solution comprising dissolved detergent or a stonewashing composition, and will exhibit desirable per ormance and/or activity changes.
• a composition comprising the cellulase e.g., a solution comprising dissolved detergent or a stonewashing composition
• FIG. 1 illustrates the effect of ionic strength at pH 7 on T. fusca E5 cellulase performance in surface polishing. Ionic strength is due to dibasic sodium phosphate buffer (5.73 mM), citric acid (0.87 mM), and sodium sulfate (varied from 0 to 100mM). Fabrics used where a Tencel/Cotton blend (•), and 100% cotton (D).
• Ionic strength is identified herein as a method of measuring the total charge effect of an environment within which cellulase is used. For the purposes herein, the calculation of ionic strength is as provided in Gould, Mechanism and Structure in Organic Chemistry, John Wiley and Sons N.Y., p. 185 (1959). As provided in Gould, calculation of ionic strength may be according to the formula:
• Ionic strength means the concentration of free ion in the solution comprising the cellulase during the relevant application.
• the ionic strength of a cellulase in a detergent composition would be calculated according to the actual ionic strength of the detergent in the laundry wash solution.
• the ionic strength is at least 20 mM, preferably at least 40 mM, more preferably at least 60 mM and most preferably at least 100 mM.
• Ionic strength may be conferred by the addition of any compound which releases free ions, i.e., cations and/or anions, into the aqueous solution in which the cellulase is used. While it is possible to adjust the ionic strength by the addition of any ion which provides charge to the treating solution certain ions are particularly useful due to their ready availability, low cost and established suitability in industrial compounds.
• compounds capable of producing ionic strength which include, for example, sodium, calcium, magnesium, potassium, borate, ammonium and phosphorus are particularly useful.
• sodium chloride, calcium chloride, magnesium chloride, sodium dibasic phosphate (SDP), sodium bicarbonate and sodium sulfate are particularly preferred ionic compounds.
• the ion selected should further be compatible with the enzyme used, i.e., not substantially deleterious to activity or performance in connection with the given substrate.
• the identification of such compatible ions may be routinely determined by methods standard in the art. It is desirable to adjust the ionic strength of the aqueous solution in which the cellulase is utilized according to the specific application. For example, in laundry detergents, the ionic strength is 20 mM or greater, preferably between 40 mM and 1000 mM, more preferably between 60 mM and 750 mM and most preferably between 100 mM and 500 mM. However, with respect to stonewashing of cotton denim fabric dyed with indigo dye, ionic strength appears to be linked to backstaining.
• Cotton-containing fabric means sewn or unsewn fabrics, yarns or fibers made of pure cotton or cotton blends including cotton woven fabrics, cotton knits, cotton denims, cotton yarns, raw cotton and the like. When cotton blends are employed, the amount of cotton in the fabric is preferably at least about 35 percent by weight cotton.
• the companion material employed in the fabric can include one or more non-cotton fibers including cellulosic or synthetic fibers such as polyamide fibers (for example, nylon 6 and nylon 66), acrylic fibers (for example, polyacrylonitrile fibers), and polyester fibers (for example, polyethylene terephthalate), polyvinyl alcohol fibers (for example, Vinylon), polyvinyl chloride fibers, polyvinylidene chloride fibers, polyurethane fibers, polyurea fibers and aramid fibers.
• cellulosic or synthetic fibers such as polyamide fibers (for example, nylon 6 and nylon 66), acrylic fibers (for example, polyacrylonitrile fibers), and polyester fibers (for example, polyethylene terephthalate), polyvinyl alcohol fibers (for example, Vinylon), polyvinyl chloride fibers, polyvinylidene chloride fibers, polyurethane fibers, polyurea fibers and aramid fibers.
• Cellulose containing fabric means any sewn or unsewn fabrics, yarns or fibers made of cotton or non-cotton containing cellulose or cotton or non-cotton containing cellulose blends including natural cellulosics and manmade cellulosics (such as jute, flax, ramie, rayon, and lyocell). Included under the heading of manmade cellulose containing fabrics are regenerated fabrics that are well known in the art such as rayon. Other manmade cellulose containing fabrics include chemically modified cellulose fibers (e.g, cellulose derivatized by acetate) and solvent-spun cellulose fibers (e.g. lyocell). Specifically included within the definition of cellulose containing fabric is any yam or fiber made of such materials.
• Stonewashing composition means a formulation for use in stonewashing cellulose containing fabrics. Stonewashing compositions are used to modify cellulose containing fabrics prior to presentation for consumer sale, i.e., during the manufacturing process. In contrast, detergent compositions are intended for the cleaning of soiled garments.
• “Stonewashing” means the treatment of cellulose containing fabric with a cellulase solution, i.e., in a rotary drum washing machine, to impart a "stonewashed” appearance to the denim.
• the cellulase solution according to the instant invention will functionally replace the use of stones in such art recognized methods, either completely or partially.
• Methods for imparting a stonewashed appearance to denim are described in U.S. Patent No. 4,832,864 which is incorporated herein by reference in its entirety.
• stonewashing techniques have been applied to indigo dyed cotton denim.
• “Detergent composition” means a mixture which is intended for use in a wash medium for the laundering of soiled cellulose containing fabrics.
• compositions may include, in addition to cellulases and surfactants, additional hydrolytic enzymes, builders, bleaching agents, bleach activators, bluing agents and fluorescent dyes, caking inhibitors, masking agents, cellulase activators, antioxidants, and solubilizers.
• additional hydrolytic enzymes builders, bleaching agents, bleach activators, bluing agents and fluorescent dyes, caking inhibitors, masking agents, cellulase activators, antioxidants, and solubilizers.
• Such compositions are generally used for cleaning soiled garments and are not used during the manufacturing process, in contrast to stonewashing compositions.
• Detergent compositions comprising cellulase are described in, for example, Clarkson et al., U.S. Patent No. 5,290,474 and EP Publication No. 271 004, incorporated herein by reference.
• Treatment of textiles according to the present invention contemplates textile processing or cleaning with a composition comprising a cellulase.
• Such treating includes, but is not limited to, stonewashing, modifying the texture, feel and/or appearance of cellulose containing fabrics or other techniques used during manufacturing or cleaning/reconditioning of cellulose containing fabrics.
• treating within the context of this invention contemplates the removal of "immature” or "dead” cotton, from cellulosic fabric or fibers, i.e. immature cotton which is significantly more amorphous than mature cotton. Dead cotton is known to cause uneven dyeing and is undesirable.
• the composition contemplated in the present invention includes a cellulase component intended for use in washing of a soiled manufactured cellulose containing fabric.
• cellulase may be used in a detergent composition for washing laundry.
• Detergent compositions useful in accordance with the present invention include special formulations such as pre-wash, pre-soak and home-use color restoration compositions.
• Such treating compositions, as described herein, may be in the form of a concentrate which requires dilution or in the form of a dilute solution or form which can be applied directly to the cellulose containing fabric.
• General treatment techniques known in the art for cellulase treatment of textiles are described in, for example, EP Publication No. 220 016 and GB Application Nos. 1 ,368,599 and 2,095,275.
• Treatment of a cellulosic material according to the present invention further contemplates the treatment of animal feed, pulp and/or paper, food and grain for purposes known in the art.
• cellulase is known to increase the value of animal feed, improve the drainability of wood pulp, enhance food products and reduce fiber in grain during the grain wet milling process or dry milling process.
• the aqueous composition comprising cellulase according to the present invention comprises a laundry detergent.
• the detergent composition is in concentrated form, it would be formulated so as to provide the requisite ionic strength upon dilution.
• the detergent compositions according to the present invention are useful as pre-wash compositions, pre- soak compositions, or for cleaning during the regular wash or rinse cycle.
• the detergent composition of the present invention comprises an effective amount of cellulase, a surfactant, and optionally includes other ingredients described below.
• An effective amount of cellulase employed in the detergent compositions of this invention is an amount sufficient to impart the desirable effects known to be produced by cellulase on cellulose containing fabrics, for example, depilling, softening, anti-pilling, surface fiber removal and cleaning.
• the cellulase in the detergent composition is employed in a concentration of about 10 ppm to about 20,000 ppm of detergent.
• the concentration of cellulase enzyme employed in the detergent composition is preferably selected so that upon dilution into a wash medium, the concentration of cellulase enzyme is in a range of about 0.01 to about 1000 ppm, preferably from about 0.02 ppm to about 500 ppm, and most preferably from about 0.5 ppm to about 250 ppm total protein.
• the amount of cellulase enzyme employed in the detergent composition will depend on the extent to which the detergent will be diluted upon addition to water so as to form a wash solution.
• the detergent compositions of the present invention may be in any art recognized form, for example, as a liquid diluent, in granules, in emulsions, in gels, or in pastes. Such forms are well known to the skilled artisan.
• the cellulase is preferably formulated as granules.
• the granules can be formulated so as to additionally contain a cellulase protecting agent. See, for instance, U.S. Serial No. 07/642,669, filed January 17, 1991 , as Attorney Docket No.
• the granule can be formulated so as to contain materials to reduce the rate of dissolution of the granule into the wash medium. Such materials and granules are disclosed in U.S. Patent No. 5,254,283 which is incorporated herein by reference in its entirety.
• the cellulase compositions described above may be employed as a stonewashing composition comprising the requisite ionic strength upon contact with the cellulosic fabric.
• stonewashing according to the instant invention comprises preparing an aqueous solution which contains an effective amount of cellulase together with other optional ingredients including, for example, a buffer, a surfactant, and a scouring agent.
• An effective amount of cellulase enzyme composition is a concentration of cellulase enzyme sufficient for its intended purpose.
• an "effective amount" of cellulase in the stonewashing composition according to the present invention is that amount which will provide the desired treatment, e.g., stonewashing.
• the amount of cellulase employed is also dependent on the equipment employed, the process parameters employed (the temperature and pH of the cellulase treatment solution, the exposure time to the cellulase solution, and the like), and the cellulase activity (e.g., a particular solution will require a lower concentration of cellulase where a more active cellulase composition is used as compared to a less active cellulase composition).
• concentration of cellulase in the aqueous treatment solution to which the fabric to be stonewashed is added can be readily determined by the skilled artisan based on the above factors as well as the desired result.
• the cellulase is present in a concentration of from 1 to 5,000 ppm and most preferably 10 to 200 ppm total protein.
• a concentrated stonewashing composition can be prepared for use in the methods described herein. Such concentrates would contain concentrated amounts of the cellulase composition described above, buffer and surfactant, preferably in an aqueous solution. When so formulated, the stonewashing concentrate can readily be diluted with water so as to quickly and accurately prepare stonewashing compositions having the requisite concentration of these additives. When aqueous concentrates are formulated, these concentrates can be diluted so as to arrive at the requisite concentration of the components in the cellulase solution as indicated above.
• stonewashing concentrates will permit facile formulation of the cellulase solutions as well as permit feasible transportation of the concentration to the location where it will be used.
• the stonewashing concentrate can be in any art recognized form, for example, liquid, emulsion, gel, or paste. Such forms are well known to those skilled in the art.
• the cellulase composition may be a granule, a powder, an agglomerate or a solid disk.
• the granules are preferably formulated so as to contain a cellulase protecting agent. See, for example, U.S. Serial No. 07/642,669, filed January 17, 1991, as Attorney Docket No. 010055-073 and entitled, "GRANULES CONTAINING BOTH AN ENZYME AND AN ENZYME PROTECTING AGENT AND DETERGENT COMPOSITIONS CONTAINING SUCH GRANULES," which application is incorporated herein by reference in its entirety.
• the granules can be formulated so as to contain materials to reduce the rate of dissolution of the granules into the wash medium.
• materials and granules are disclosed in U.S. Patent No. 5,254,283 which is incorporated herein by reference in its entirety.
• stonewashing composition of the present invention can also be used with or placed in the stonewashing composition of the present invention as desired, including stones, pumice, fillers, solvents, enzyme activators, and anti-redeposition agents.
• the cellulose containing fabric is contacted with the stonewashing composition containing an effective amount of the cellulase by intermingling the treating composition with the stonewashing composition, and thus bringing the cellulase enzyme into proximity with the fabric. Subsequently, the aqueous solution containing the cellulase and the fabric is often agitated. If the treating composition is an aqueous solution, the fabric may be directly soaked in the solution. Similarly, where the stonewashing composition is a concentrate, the concentrate is diluted into a water bath with the cellulose containing fabric. When the stonewashing composition is in a solid form, for example a pre-wash gel or solid stick, the stonewashing composition may be contacted by directly applying the composition to the fabric or to the wash liquor.
• the cellulose containing fabric is incubated with the stonewashing solution under conditions effective to allow the enzymatic action to confer a stonewashed appearance to the cellulose containing fabric.
• the pH, liquor ratio, temperature and reaction time and dosage of enzyme may be adjusted to optimize the conditions under which the stonewashing composition acts.
• Effective conditions necessarily refers to the pH, liquor ratio, and temperature which allow the cellulase enzyme to react efficiently with cellulose containing fabric.
• the reaction conditions effective for the stonewashing compositions of the present invention are substantially similar to well known methods used with corresponding prior art cellulase compositions. Accordingly, it is within the skill of those in the art to maximize conditions for using the stonewashing compositions according to the present invention.
• the liquor ratios during stonewashing i.e., the ratio of weight of stonewashing composition solution (i.e., the wash liquor) to the weight of fabric, employed herein is generally an amount sufficient to achieve the desired stonewashing effect in the denim fabric and is dependent upon the process used.
• the liquor ratios are from about 4:1 to about 50:1; more preferably from 5:1 to about 20:1, and most preferably from about 10:1 to about 15:1.
• Reaction temperatures during stonewashing with the present stonewashing compositions are governed by two competing factors. Firstly, higher temperatures generally correspond to enhanced reaction kinetics, i.e., faster reactions, which permit reduced reaction times as compared to reaction times required at lower temperatures.
• reaction temperatures are generally at least about 10°C and greater.
• cellulase is a protein which often loses activity beyond a given reaction temperature, which temperature is dependent on the nature of the cellulase used. Thus, if the reaction temperature is permitted to go too high, the cellulolytic activity is lost as a result of the denaturing of the cellulase.
• reaction times are dependent on the specific conditions under which the stonewashing occurs. For example, pH, temperature and concentration of cellulase will all effect the optimal reaction time. Generally, reaction times are from about 5 minutes to about 5 hours, and preferably from about 10 minutes to about 3 hours and, more preferably, from about 20 minutes to about 1 hour.
• compositions comprising cellulase enzymes formulated as described herein can be used in home use as a stand alone composition suitable for restoring color to faded fabrics (see, for example, U.S. Patent No. 4,738,682, which is incorporated herein by reference in its entirety) as well as used in a spot-remover and for depilling and antipilling (pilling prevention).
• cellulase according to the invention may be particularly effective in feed additives and in the processing of pulp and paper. These additional industrial applications are described in, for example, PCT Publication No. 95/16360 and Finnish
• T. Fusca E5 variant having a mutation at T140I was tested under varying ionic strength with respect to stonewashing performance on denim.
• the experiment analyzed the effect of altering the concentration of sodium sulfate and determined the level of bio-polishing of cotton and 60/40 Tencel/cotton blend surface by the following method:
• pH 7.0 (10mM sodium phosphate/1.7 mM citric acid buffer)
• both abrasion and backstaining levels of E5 variant treated denim were increased as the ionic strength is increased.
• the treated denim look at high buffer concentration resulted in reduced contrast, lighter shade, and blue cast.
• both abrasion and backstaining levels of treated denim were increased.
• 40 mM of NaCI was added, the abrasion and backstaining levels were increased as well. This result illustrates that the effects are not caused specifically by sodium sulfate, but by the increase in ionic strength through increased salt concentration.

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• Chemical & Material Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• Engineering & Computer Science (AREA)
• Microbiology (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Biochemistry (AREA)
• Textile Engineering (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• Wood Science & Technology (AREA)
• Organic Chemistry (AREA)
• General Chemical & Material Sciences (AREA)
• Inorganic Chemistry (AREA)
• Chemical Or Physical Treatment Of Fibers (AREA)
• Detergent Compositions (AREA)
• Enzymes And Modification Thereof (AREA)

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• 1998
  • 1998-12-01 CA CA002312166A patent/CA2312166A1/en not_active Abandoned
  • 1998-12-01 AU AU16037/99A patent/AU1603799A/en not_active Abandoned
  • 1998-12-01 WO PCT/US1998/025123 patent/WO1999029821A1/en not_active Application Discontinuation
  • 1998-12-01 EP EP98960452A patent/EP1036152A1/de not_active Withdrawn

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