EP1014405A2 - Push switch - Google Patents

Push switch Download PDF

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Publication number
EP1014405A2
EP1014405A2 EP99125555A EP99125555A EP1014405A2 EP 1014405 A2 EP1014405 A2 EP 1014405A2 EP 99125555 A EP99125555 A EP 99125555A EP 99125555 A EP99125555 A EP 99125555A EP 1014405 A2 EP1014405 A2 EP 1014405A2
Authority
EP
European Patent Office
Prior art keywords
unit
operation unit
protrusion
contact unit
fixed contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99125555A
Other languages
German (de)
French (fr)
Other versions
EP1014405B1 (en
EP1014405A3 (en
Inventor
Yasunori Yanai
Hisashi Watanabe
Jun Sato
Hiroshi Matsui
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Publication of EP1014405A2 publication Critical patent/EP1014405A2/en
Publication of EP1014405A3 publication Critical patent/EP1014405A3/en
Application granted granted Critical
Publication of EP1014405B1 publication Critical patent/EP1014405B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/12Movable parts; Contacts mounted thereon
    • H01H13/20Driving mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2215/00Tactile feedback
    • H01H2215/002Longer travel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2215/00Tactile feedback
    • H01H2215/004Collapsible dome or bubble
    • H01H2215/006Only mechanical function

Definitions

  • the present invention relates to a push switch used for various kinds of electronic apparatuses, and, more particularly, the invention relates to a small push switch having a long operation stroke.
  • a switch disclosed in Japanese Patent Application Non-Examined Publication No. H8-203380 is widely known.
  • the structure of the conventional push switch as an example is described referring to Fig. 5 which shows the cross sectional front view of the conventional switch, and to Fig. 6 which shows the exploded perspective view of the same.
  • a resinous case 310 is formed to have a shape of a box having an opening at the upper side thereof.
  • a short fixed contact unit 320 having a terminal 321 and a long contact unit 330 having a terminal 331 are disposed.
  • a contact slip 340 is formed by bending a belt shaped elastic thin metal plate to have a shape like a character of U.
  • the contact slip 340 has an upward bent portion 341 at one end thereof.
  • the other end of the contact slip 340 is formed to have two leg portions 343 and 344.
  • the two leg portions 343 and 344 are bent at the bent portions 342 as shown in Fig. 6.
  • the two leg portions 343 and 344 have respective movable contact portions 345 and 346 at the respective ends thereof.
  • a connecting portion 347 is formed for connecting the two leg portions 343 and 344.
  • the movable contact portions 345 and 346 are disposed in the case 310 in such a manner as to touch the inner side of the bottom of the case 310.
  • a resinous cover 350 is disposed on the upper side of the case 310 in such a manner as to close the upper side opening of the case 310. At one end of the cover 350 a downward protrusion is formed. A supporting portion 351, viz., the front end of the downward protrusion of the cover 350 presses downward the upward bent portion 341 of the contact slip 340, whereby the movable contact units 345 and 346 elastically contact to the inner side of the bottom of the case 310 with predetermined pressing force.
  • a resinous operation unit 360 is disposed in such a manner as to extend from the space between the two leg portions 343 and 344 of the contact slip 340 to the outside of the cover 350 through a hole 352 formed through the central portion of the cover 350. That is, the operation unit 360 is supported to be movable up and down by the hole 352, and, the upper end portion 361 thereof protrudes though the hole 352.
  • a pressing portion 362 formed on the outer side-wall of the operation unit 360 touches the upper side of the connecting portion 347 of the contact slip 340. The pressing portion 362 is pressed upward by the elastic force of the contact slip 340 and touches the lower side of the cover 350 as shown in Fig. 5.
  • one movable contact portion 345 contacts to the long fixed contact unit 330, but the other movable contact portion 346 does not contact to neither of the contact units, accordingly the terminals 321 and 331 are not electrically connected.
  • the pressing portion 362 presses the connecting portion 347 of the contact slip 340 downward, whereby the contact slip 340 rotates on the upward bent portion 341 supported by the supporting portion 351 of the cover 350, whereby the bent portion 342 bends further, also the movable contact portions 345 and 346 are elastically pressed and slide on the inner side of the bottom of the case 310, whereby the movable contact portion 346 comes to contact to the short fixed contact unit 320 in the state that the other movable contact portion 345 is in contact with the long fixed contact unit 330.
  • the terminals 321 and 331 are electrically connected through these contact units.
  • the operation unit 360 is pressed further downward until the lower end portion 363 of the operation unit 360 touches the inner side of the bottom of the case 310 as shown in Fig. 7 and stop the downward movement.
  • the connecting portion 347 presses the pressing portion 362 of the operation unit 360 upward with the elastic restoring force of the contact slip 340, whereby the push switch comes back to the state as shown in fig. 5.
  • the stroke of the push switch is constituted with a pre-stroke comprising the move of the operation unit 360 starting from the original state of Fig. 5 till the state that the terminals 321 and 331 are electrically connected by the contact between the movable contact portion 346 of the contact slip 340 and the short fixed contact unit 320, and, an over-stroke comprising the move of the operation unit 360 starting from the state of the above pre-stroke till the state that the lower end portion 363 of the operation unit 360 touches the inner side of the bottom of the case 1. Therefore, the total stroke is considerably long.
  • the contact slip 340 is formed in such a manner that an elastic thin metal plate is bent to have a shape like a character of U having thin two leg portions 343 and 344. Therefore, careful attention have to be paid in handling during transport and assembling for preventing the intertwining and the deformation of the contact slip 340. Furthermore, the assembling of the switch is difficult and inefficient because the assembling is performed in such a manner that the contact slip 340 is set in the case 310 pressing the contact slip 340 with the supporting portion 351 of the downward protrusion of the cover 350 and the pressing portion 362 of the operation unit 360.
  • the present invention addresses the above problems in the conventional push switch, and aims to provide a push switch in which the component parts are handled without difficulty, and assembling productivity is superior, also operation stroke is long.
  • the push switch of the present invention comprises:
  • Fig. 1 is a cross sectional front view showing a push switch in an exemplary embodiment in the present invention
  • Fig. 2 shows an exploded perspective view of the push switch in the same.
  • a shallow cavity 111 is formed in the cavity 111.
  • a central fixed contact unit 120 is disposed at the central position of the cavity 111, and two outer fixed contact units 130 are disposed symmetrically about the central fixed contact unit 120 at the positions outer than the central fixed contact unit 120.
  • the contact units 120 and 130 are fixed to the substrate 110 by insert formation, and are exposed from the upper side of the switch substrate 110, also have substantially same height.
  • contact terminals 121 and 131 are disposed on outer sides of the switch substrate 110.
  • One terminal 121 is electrically connected to the central fixed contact unit 120, and the other terminal 131 is electrically connected to the outer fixed contact unit 130.
  • a movable contact unit 140 formed with an elastic thin metal plate has a shape shown in Fig. 2. That is, the movable contact unit 140 comprises an outer annular portion 141, a tongue shaped portion 142 disposed at the central position of the outer annular portion 141. The tongue shaped portion 142 bends upward at a connecting portion 143 which connects the tongue shaped portion 142 to the outer annular portion 141.
  • the outer annular portion 141 is placed on the outer fixed contact units 130.
  • the tongue shaped portion 142 is disposed in such a manner as to face toward the central fixed contact unit 120 forming a predetermined insulation gap between the tongue shaped portion 142 and the central fixed contact unit 120.
  • An elastic unit 150 formed with an elastic insulating material comprises a thin conical portion 151 which has an opening at the lower side thereof, an upward protrusion 153 which is formed on the upper side of the conical portion 151 and has predetermined dimensions, and a downward protrusion 156 which protrudes downward from the upper end of the opening of the conical portion 151 and has predetermined dimensions.
  • a round cavity 155 having predetermined dimensions is formed, and at the lower end side of the downward protrusion 156, a round cavity 157 having predetermined dimensions is formed.
  • the diameters and the depth of the cavities 155 and 157 are determined in such a manner that, when the elastic unit 150 is deformed by pressing downward the upper end side 154 of the upward protrusion 153, the thin conical portion 151 bends backward first, next the downward protrusion 156 compressibly deforms, last the upward protrusion 153 compressibly deforms.
  • the lower end portion 152 of the conical portion 151 of the elastic unit 150 is placed on the outer annular portion 141 of the movable contact unit 140, and presses downward the outer annular portion 141 onto the outer fixed contact units 130.
  • a resinous operation unit 160 is disposed on the upward protrusion 153 of the elastic unit 150.
  • the upward protrusion 153 engages with a cavity 161 formed at the lower side of the operation unit 160.
  • the flat surface of the upper end side 154 of the upward protrusion 153 touches the flat surface of the lower side of the upper portion of the operation unit 160.
  • the operation unit 160 further comprises two protrusions 162 on the two different positions of the outer side-wall thereof and a protrusion 163 which protrudes outward from the lower end of the outer side-wall thereof.
  • a resinous cover 170 On the inner side-wall of a resinous cover 170, two grooves corresponding to the two protrusions 162 of the operation unit 160 are formed, and a surrounding wall 172 having a cavity corresponding to the protrusion 163 are formed, at the respective corresponding positions.
  • the two protrusions 162 of the operation unit 160 engage with the two grooves of the cover 170, and the protrusion 163 of the operation unit 160 engages with the cavity of the surrounding wall 172 of the cover 170.
  • the cover 170 is fixed to the switch substrate 110 by caulking after inserting protrusions 112 formed on the periphery of the upper side of the switch substrate 110 into the cuttings 173 formed at the lower end periphery of the cover 170.
  • the assembling of the push switch in this exemplary embodiment having the above structure is performed in such a manner that the component parts are placed on the switch substrate 110 in the order of the movable contact unit 140 first, next the elastic unit 150, then the operation unit 160, last the cover 170 and these are fixed by the above caulking. Therefore the assembling is simple and the respective component parts have shapes which hardly deform, whereby the handling of the component parts is not difficult, and automatic assembling can be realized without difficulty.
  • Fig. 1 shows the state of switch-off.
  • the operation unit 160 moves straight downward with the guidance of a hole 171 of the cover 170 and the inner side of the surrounding wall 172, whereby the flat lower side of the upper portion of the operation unit 160 presses downward the flat upper end side 154 of the upward protrusion 153 of the elastic unit 150.
  • the thin conical portion 151 of the elastic unit 150 elastically deforms and bends backward, whereby the lower end side of the downward protrusion 156 of the elastic unit 150 presses downward the tongue shaped portion 142 of the movable contact unit 140, whereby the tongue shaped portion 142 contacts to the central fixed contact unit 120 disposed on the switch substrate 110, whereby the central contact unit 120 and the outer fixed contact units 130 (i.e., terminals 121 and 131) are electrically connected and comes to the state of switch-on as shown in Fig. 3A.
  • the above operation constitutes a pre-stroke.
  • the operation unit 160 When the operation unit 160 is further pressed, the operation unit 160 further moves downward, and the downward protrusion 156 elastically deforms as shown in Fig. 3B. Last, the upward protrusion 153 of the elastic unit 150 deforms as shown in Fig. 3C, and the operation unit 160 stops the downward movement when the protrusion 163 at the lower end periphery of the operation unit 160 touches upper side of the switch substrate 110.
  • the occurrence of slippage between the operation unit 160 and the elastic unit 150 can be prevented because the upper portion of the elastic unit 150 engages with the cavity 161 formed at the lower side of the operation unit 160. Furthermore, the touching portions of both have flat surfaces, whereby the elastic unit 150 is pushed substantially vertically downward and elastically deforms without tilt.
  • round cavities 155 and 157 are respectively formed on the upper end side 154 of the upward protrusion 153 and at the lower end side of the downward protrusion 156 of the elastic unit 150 for setting the predetermined resilient force and compressible dimension of the respective protrusions (153,156).
  • the same effect can be obtained by replacing each of the cavities 155 and 157 with a cross-shaped cutting 181 which are symmetrical about the center thereof as shown in Fig. 4A, or a round cavity having two-cutting 182 as shown in Fig. 4B, or a round cavity having four-cutting 183 as shown in Fig. 4C.
  • the same effect can be obtained by supporting the operation unit with the cover to be movable up and down without rotation by shaping the outer side-wall of the operation unit and either of the hole formed through the upper central portion of the cover or the inner side of the surrounding wall into non-round.

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  • Push-Button Switches (AREA)

Abstract

A push switch of the present invention, which suits for small switches used for various apparatuses, comprises (a) a switch substrate (110) having outer fixed contact units (130) and a central fixed contact unit (120), both of which are fixed to the substrate (110) and have contact portions exposed from upper side of the substrate (110), also have connecting terminals (121, 131) extended therefrom, (b) a movable contact unit (140) which is formed with an elastic thin metal plate, and has an outer portion (141) placed on the outer fixed contact units (130), also has a tongue shaped portion (142) which faces toward the central fixed contact unit (120) forming a predetermined insulation gap between the portion (142) and the fixed contact unit (120), (c) an elastic unit (150) which is formed with an elastic material, and has a conical portion (151) having an opening at the lower side thereof, an upward protrusion (153) and a downward protrusion (156) which protrudes downward from the upper end of the opening, and, presses the outer portion (141) with the lower end portion (152) of the conical portion (151), (d) an operation unit (160) which is disposed on the upward protrusion (153) of the elastic unit (150) in such a manner as to be movable up and down and has a protrusion (163) at the lower end periphery thereof for preventing the slip off of the operation unit (160), (e) a cover (171) which is fixed to the periphery of the switch substrate (110), and holds the operation unit (160) with the surrounding wall (172) thereof in such a manner as to be movable up and down without the upward slip off of the operation unit (160), also has a hole (171), through which the operation unit (160) protrudes, at the upper central portion thereof, wherein, when an upper end portion (164) of the operation unit (160) is pressed, the portion (151) elastically deforms first, whereby the protrusion (156) presses the portion (142), whereby the portion (142) touches the fixed contact unit (120), next at least one of the protrusion (153) or the protrusion (156) deforms, whereby the protrusion (163) touches the substrate (110). The above structure realizes a push switch in which component parts are handled without difficulty, and the assembling productivity is superior, also the operation stroke is long.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a push switch used for various kinds of electronic apparatuses, and, more particularly, the invention relates to a small push switch having a long operation stroke.
  • BACKGROUND OF THE INVENTION
  • Conventionally, a switch disclosed in Japanese Patent Application Non-Examined Publication No. H8-203380 is widely known. Hereinafter, the structure of the conventional push switch as an example is described referring to Fig. 5 which shows the cross sectional front view of the conventional switch, and to Fig. 6 which shows the exploded perspective view of the same.
  • In Fig. 5 and Fig. 6, a resinous case 310 is formed to have a shape of a box having an opening at the upper side thereof. On the inner side of the bottom of the case 310, a short fixed contact unit 320 having a terminal 321 and a long contact unit 330 having a terminal 331 are disposed.
  • A contact slip 340 is formed by bending a belt shaped elastic thin metal plate to have a shape like a character of U. The contact slip 340 has an upward bent portion 341 at one end thereof. The other end of the contact slip 340 is formed to have two leg portions 343 and 344. The two leg portions 343 and 344 are bent at the bent portions 342 as shown in Fig. 6. The two leg portions 343 and 344 have respective movable contact portions 345 and 346 at the respective ends thereof. At around the bent portion 342, a connecting portion 347 is formed for connecting the two leg portions 343 and 344. The movable contact portions 345 and 346 are disposed in the case 310 in such a manner as to touch the inner side of the bottom of the case 310.
  • A resinous cover 350 is disposed on the upper side of the case 310 in such a manner as to close the upper side opening of the case 310. At one end of the cover 350 a downward protrusion is formed. A supporting portion 351, viz., the front end of the downward protrusion of the cover 350 presses downward the upward bent portion 341 of the contact slip 340, whereby the movable contact units 345 and 346 elastically contact to the inner side of the bottom of the case 310 with predetermined pressing force.
  • A resinous operation unit 360 is disposed in such a manner as to extend from the space between the two leg portions 343 and 344 of the contact slip 340 to the outside of the cover 350 through a hole 352 formed through the central portion of the cover 350. That is, the operation unit 360 is supported to be movable up and down by the hole 352, and, the upper end portion 361 thereof protrudes though the hole 352. A pressing portion 362 formed on the outer side-wall of the operation unit 360 touches the upper side of the connecting portion 347 of the contact slip 340. The pressing portion 362 is pressed upward by the elastic force of the contact slip 340 and touches the lower side of the cover 350 as shown in Fig. 5.
  • In the state shown in Fig. 5, one movable contact portion 345 contacts to the long fixed contact unit 330, but the other movable contact portion 346 does not contact to neither of the contact units, accordingly the terminals 321 and 331 are not electrically connected.
  • Hereinafter, the operation of the push switch having the above structure is described.
  • When the upper end portion 361 of the operation unit 360 is pressed downward, the pressing portion 362 presses the connecting portion 347 of the contact slip 340 downward, whereby the contact slip 340 rotates on the upward bent portion 341 supported by the supporting portion 351 of the cover 350, whereby the bent portion 342 bends further, also the movable contact portions 345 and 346 are elastically pressed and slide on the inner side of the bottom of the case 310, whereby the movable contact portion 346 comes to contact to the short fixed contact unit 320 in the state that the other movable contact portion 345 is in contact with the long fixed contact unit 330. As a result, the terminals 321 and 331 are electrically connected through these contact units. The operation unit 360 is pressed further downward until the lower end portion 363 of the operation unit 360 touches the inner side of the bottom of the case 310 as shown in Fig. 7 and stop the downward movement.
  • After that, when the force pressing the upper end portion 361 of the operation unit 360 is removed, the connecting portion 347 presses the pressing portion 362 of the operation unit 360 upward with the elastic restoring force of the contact slip 340, whereby the push switch comes back to the state as shown in fig. 5.
  • In the above, the stroke of the push switch is constituted with a pre-stroke comprising the move of the operation unit 360 starting from the original state of Fig. 5 till the state that the terminals 321 and 331 are electrically connected by the contact between the movable contact portion 346 of the contact slip 340 and the short fixed contact unit 320, and, an over-stroke comprising the move of the operation unit 360 starting from the state of the above pre-stroke till the state that the lower end portion 363 of the operation unit 360 touches the inner side of the bottom of the case 1. Therefore, the total stroke is considerably long.
  • However, in the above conventional push switch, the contact slip 340 is formed in such a manner that an elastic thin metal plate is bent to have a shape like a character of U having thin two leg portions 343 and 344. Therefore, careful attention have to be paid in handling during transport and assembling for preventing the intertwining and the deformation of the contact slip 340. Furthermore, the assembling of the switch is difficult and inefficient because the assembling is performed in such a manner that the contact slip 340 is set in the case 310 pressing the contact slip 340 with the supporting portion 351 of the downward protrusion of the cover 350 and the pressing portion 362 of the operation unit 360.
  • SUMMARY OF THE INVENTION
  • The present invention addresses the above problems in the conventional push switch, and aims to provide a push switch in which the component parts are handled without difficulty, and assembling productivity is superior, also operation stroke is long.
  • For realizing the above aim, the push switch of the present invention comprises:
  • (a) a switch substrate which has an outer fixed contact unit and a central fixed contact unit, both of which are fixed to the switch substrate and the contact portions of the respective fixed contact units are exposed from the upper side of the switch substrate, also has respective contact terminals extended outward from the respective fixed contact units,
  • (b) a movable contact unit which is formed with an elastic thin metal plate, and has an outer annular portion placed on the outer fixed contact units, also has a tongue shaped portion which faces toward the central fixed contact unit forming a predetermined insulation gap between the tongue shaped portion and the central fixed contact unit,
  • (c) an elastic unit which is formed with an elastic material, and has a conical portion having an opening at the lower side thereof, an upward protrusion and a downward protrusion which protrudes downward from the upper end of the opening, and, presses the outer annular portion of the movable contact unit with the lower end portion of the conical portion,
  • (d) an operation unit which is disposed on the elastic unit in such a manner as to be movable up and down, and, has a protrusion at the lower end periphery thereof for preventing the slip off of the operation unit, and
  • (e) a cover which is fixed to the periphery of the switch substrate, and holds the operation unit with the surrounding wall thereof in such a manner as to be movable up and down without the upward slip off of the operation unit, also has a hole, through which the operation unit protrudes, at the upper central portion thereof,
    wherein, when the upper end portion of the operation unit is pressed, the conical portion of the elastic unit elastically deforms first, whereby the downward protrusion in the conical portion presses the tongue shaped portion of the movable contact unit, whereby the tongue shaped portion touches the central fixed contact unit, next at least one of the upward protrusion or the downward protrusion of the elastic unit deforms, whereby the protrusion formed at the lower end periphery of the operation unit touches the switch substrate. The above structure realizes a push switch in which component parts are handled without difficulty, and the assembling productivity is superior, also the operation stroke is long.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Fig. 1 shows a cross sectional front view of a push switch in an exemplary embodiment in the present invention,
  • Fig. 2 shows an exploded perspective view of the push switch in the exemplary embodiment in the same,
  • Fig. 3A, Fig. 3B and Fig. 3C are cross sectional front views showing the states of operations of the push switch in the exemplary embodiment in the same,
  • Fig. 4A, Fig. 4B and Fig. 4C are perspective views showing the shapes of cavities and cuttings formed on the protrusions of the elastic unit of the push switch in the exemplary embodiment in the same,
  • Fig. 5 shows a cross sectional front view of an example of conventional push switches,
  • Fig. 6 shows an exploded perspective view of the same, and
  • Fig. 7 is an cross sectional front view showing the state of an operation of the same.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Hereinafter, an exemplary embodiment in the present invention is described referring to illustrations. Fig. 1 is a cross sectional front view showing a push switch in an exemplary embodiment in the present invention, and Fig. 2 shows an exploded perspective view of the push switch in the same.
  • In Fig. 1 and Fig. 2, on the upper side of a resinous plate shaped switch substrate 110, a shallow cavity 111 is formed. In the cavity 111, a central fixed contact unit 120 is disposed at the central position of the cavity 111, and two outer fixed contact units 130 are disposed symmetrically about the central fixed contact unit 120 at the positions outer than the central fixed contact unit 120. The contact units 120 and 130 are fixed to the substrate 110 by insert formation, and are exposed from the upper side of the switch substrate 110, also have substantially same height. On outer sides of the switch substrate 110, contact terminals 121 and 131 are disposed. One terminal 121 is electrically connected to the central fixed contact unit 120, and the other terminal 131 is electrically connected to the outer fixed contact unit 130.
  • A movable contact unit 140 formed with an elastic thin metal plate has a shape shown in Fig. 2. That is, the movable contact unit 140 comprises an outer annular portion 141, a tongue shaped portion 142 disposed at the central position of the outer annular portion 141. The tongue shaped portion 142 bends upward at a connecting portion 143 which connects the tongue shaped portion 142 to the outer annular portion 141.
  • The outer annular portion 141 is placed on the outer fixed contact units 130. The tongue shaped portion 142 is disposed in such a manner as to face toward the central fixed contact unit 120 forming a predetermined insulation gap between the tongue shaped portion 142 and the central fixed contact unit 120.
  • An elastic unit 150 formed with an elastic insulating material comprises a thin conical portion 151 which has an opening at the lower side thereof, an upward protrusion 153 which is formed on the upper side of the conical portion 151 and has predetermined dimensions, and a downward protrusion 156 which protrudes downward from the upper end of the opening of the conical portion 151 and has predetermined dimensions. On the upper end side 154 of the upward protrusion 153, a round cavity 155 having predetermined dimensions is formed, and at the lower end side of the downward protrusion 156, a round cavity 157 having predetermined dimensions is formed.
  • The diameters and the depth of the cavities 155 and 157 are determined in such a manner that, when the elastic unit 150 is deformed by pressing downward the upper end side 154 of the upward protrusion 153, the thin conical portion 151 bends backward first, next the downward protrusion 156 compressibly deforms, last the upward protrusion 153 compressibly deforms.
  • The lower end portion 152 of the conical portion 151 of the elastic unit 150 is placed on the outer annular portion 141 of the movable contact unit 140, and presses downward the outer annular portion 141 onto the outer fixed contact units 130.
  • On the upward protrusion 153 of the elastic unit 150, a resinous operation unit 160 is disposed. The upward protrusion 153 engages with a cavity 161 formed at the lower side of the operation unit 160. In this case, the flat surface of the upper end side 154 of the upward protrusion 153 touches the flat surface of the lower side of the upper portion of the operation unit 160.
  • The operation unit 160 further comprises two protrusions 162 on the two different positions of the outer side-wall thereof and a protrusion 163 which protrudes outward from the lower end of the outer side-wall thereof.
  • On the inner side-wall of a resinous cover 170, two grooves corresponding to the two protrusions 162 of the operation unit 160 are formed, and a surrounding wall 172 having a cavity corresponding to the protrusion 163 are formed, at the respective corresponding positions. The two protrusions 162 of the operation unit 160 engage with the two grooves of the cover 170, and the protrusion 163 of the operation unit 160 engages with the cavity of the surrounding wall 172 of the cover 170. By engaging the outer side-wall of the operation unit 160 with the inner side-wall of the cover 170 as described in the above, the operation unit 160 is supported to be movable up and down without the rotation and without the upward slip off of the operation unit 160.
  • The cover 170 is fixed to the switch substrate 110 by caulking after inserting protrusions 112 formed on the periphery of the upper side of the switch substrate 110 into the cuttings 173 formed at the lower end periphery of the cover 170.
  • The assembling of the push switch in this exemplary embodiment having the above structure is performed in such a manner that the component parts are placed on the switch substrate 110 in the order of the movable contact unit 140 first, next the elastic unit 150, then the operation unit 160, last the cover 170 and these are fixed by the above caulking. Therefore the assembling is simple and the respective component parts have shapes which hardly deform, whereby the handling of the component parts is not difficult, and automatic assembling can be realized without difficulty.
  • Hereinafter the operation of the push switch having the above structure is described.
  • Fig. 1 shows the state of switch-off. When the upper end side 164 of the operation unit 160 is pressed downward, the operation unit 160 moves straight downward with the guidance of a hole 171 of the cover 170 and the inner side of the surrounding wall 172, whereby the flat lower side of the upper portion of the operation unit 160 presses downward the flat upper end side 154 of the upward protrusion 153 of the elastic unit 150.
  • By the above operation, the thin conical portion 151 of the elastic unit 150 elastically deforms and bends backward, whereby the lower end side of the downward protrusion 156 of the elastic unit 150 presses downward the tongue shaped portion 142 of the movable contact unit 140, whereby the tongue shaped portion 142 contacts to the central fixed contact unit 120 disposed on the switch substrate 110, whereby the central contact unit 120 and the outer fixed contact units 130 (i.e., terminals 121 and 131) are electrically connected and comes to the state of switch-on as shown in Fig. 3A.
  • The above operation constitutes a pre-stroke.
  • When the operation unit 160 is further pressed, the operation unit 160 further moves downward, and the downward protrusion 156 elastically deforms as shown in Fig. 3B. Last, the upward protrusion 153 of the elastic unit 150 deforms as shown in Fig. 3C, and the operation unit 160 stops the downward movement when the protrusion 163 at the lower end periphery of the operation unit 160 touches upper side of the switch substrate 110.
  • The operation from the state of Fig. 3A to the state of Fig. 3C constitutes an over-stroke.
  • In the above pressing operation, the occurrence of slippage between the operation unit 160 and the elastic unit 150 can be prevented because the upper portion of the elastic unit 150 engages with the cavity 161 formed at the lower side of the operation unit 160. Furthermore, the touching portions of both have flat surfaces, whereby the elastic unit 150 is pushed substantially vertically downward and elastically deforms without tilt.
  • After that, when the force pressing the operation unit 160 is removed, the elastic unit 150 and the movable contact unit 140 come back to the state of Fig. 1 (i.e., state of switch-off) by the elastic restoring force of the elastic unit 150.
  • In the above description, round cavities 155 and 157 are respectively formed on the upper end side 154 of the upward protrusion 153 and at the lower end side of the downward protrusion 156 of the elastic unit 150 for setting the predetermined resilient force and compressible dimension of the respective protrusions (153,156). However, the same effect can be obtained by replacing each of the cavities 155 and 157 with a cross-shaped cutting 181 which are symmetrical about the center thereof as shown in Fig. 4A, or a round cavity having two-cutting 182 as shown in Fig. 4B, or a round cavity having four-cutting 183 as shown in Fig. 4C.
  • Also, the same effect can be obtained by supporting the operation unit with the cover to be movable up and down without rotation by shaping the outer side-wall of the operation unit and either of the hole formed through the upper central portion of the cover or the inner side of the surrounding wall into non-round.
  • In this exemplary embodiment, the following advantageous effects are obtainable.
  • (1) A push switch, in which the component parts thereof can be handled without difficulty, and assembling productivity is superior, also an operation stroke comprising a pre-stroke and an over-stroke is long, can be realized.
  • (2) In a push switch constituted in such a manner that, when the upper side of the operation unit is pressed, the thin conical portion of the elastic unit elastically deforms first, whereby the downward protrusion in the conical portion presses the tongue shaped portion of the movable contact unit, whereby the tongue shaped portion touches the central fixed contact unit, next the downward protrusion elastically deforms by a predetermined dimension, last the upward protrusion elastically deforms, more stable operation is realized in addition to the above effect.
  • (3) In a push switch constituted in such a manner that the setting of predetermined resilient force and compressible dimension are set by forming the cavity having predetermined size and depth or the cutting which is symmetrical about the center thereof having predetermined size and depth on at least either of the upward protrusion or the downward protrusion of the elastic unit, the setting of the resilient force in the over-stroke and the length of the over-stroke can be set at desired values without difficulty.
  • (4) In a push switch constituted in such a manner that, the flat upper end side of the upward protrusion of the elastic unit touches the flat lower side of the operation unit, and the protrusion formed on one side engages with the cavity formed on the other side, the positioning between the lower side of the operation unit and the upper end side of the upward protrusion of the elastic unit becomes stable and the slippage between both in the occasion of the pressing operation of the operation unit can be prevented, whereby the elastic unit can surely be elastically deformed.
  • (5) In a push switch constituted in such a manner that the outer side-wall of the operation unit and either of the hole formed through the upper central portion of the cover or the inner side of the surrounding wall are shaped into non-round, and the operation unit is supported by the cover to be movable up and down without rotation, the operation unit is guided to maintain a constant facing direction without rotation during up and down movement, whereby the elastic unit can be elastically deformed without tilt, which enables surer switching operation.
  • (6) In a push switch constituted in such a manner that the outer fixed contact units and the inner fixed contact unit are exposed from the upper side of the switch substrate and have substantially same height, and the tongue shaped portion disposed at the central position of the movable contact unit is bent upward at the connecting portion, which connects the tongue shaped portion to the outer annular portion, for forming a predetermined insulation gap between the tongue shaped portion and the central fixed contact unit, the insulation gap between the central fixed contact unit and the tongue shaped portion can be surely maintained, also the movable contact unit hardly deforms as a whole even when the tongue shaped portion of the movable contact unit is strongly pressed because the movable contact unit becomes only flat even under strong pressing force, whereby the electric characteristic of the push switch becomes stable.

Claims (13)

  1. A push switch comprising:
    (a) a switch substrate (110) having an outer fixed contact unit (130) and a central fixed contact unit (120), wherein both contact units (130,120) are fixed to said substrate (110), and have respective contact portions exposed from the upper side of said switch substrate (110), also have connecting terminals (121,131) extended outward from said respective fixed contact units (130,120);
    (b) a movable contact unit (140) formed with an elastic thin metal plate, wherein said movable contact unit (140) has an outer portion (141) placed on said outer fixed contact unit (130), and a tongue shaped portion (142) which faces toward said central fixed contact unit (120) forming a predetermined insulation gap between said tongue shaped portion (142) and said central fixed contact unit (120).
    (c) an elastic unit (150) formed with an elastic material, wherein said elastic unit (150) has a conical portion (151) having an opening at the lower side thereof, an upward protrusion (153) and a downward protrusion (156) which protrudes downward from the upper end of said opening, and, presses said outer portion (141) of said movable contact unit (140) with the lower end portion (152) of said conical portion (151);
    (d) an operation unit (160) disposed on said elastic unit (150) in such a manner as to be movable up and down, wherein said operation unit (160) has a protrusion (163) at the lower end periphery of said operation unit (160) for preventing the slip off of said operation unit (160);
    (e) a cover (170) fixed to the periphery of said switch substrate (110), wherein said cover (170) holds said operation unit (160) with a surrounding wall (172) thereof in such a manner as to be movable up and down without the upward slip off of the operation unit (160), and has a hole (171), through which the operation unit (160) protrudes, at the upper central portion thereof;
    wherein, when said upper end portion (164) of said operation unit (160) is pressed, said conical portion (151) of said elastic unit (150) elastically deforms first, whereby said downward protrusion (156) in said conical portion (151) presses said tongue shaped portion (142) of said movable contact unit (140), whereby said tongue shaped portion (142) contacts to said central fixed contact unit (120), next at least one of said upward protrusion (153) and said downward protrusion (156) elastically deforms, whereby said protrusion (163) at the lower end periphery of said operation unit (160) touches said switch substrate (110).
  2. The push switch of claim 1, wherein, when said upper end portion (164) of said operation unit (160) is pressed, said conical portion (151) of said elastic unit (150) elastically deforms first, whereby said downward protrusion (156) in said conical portion (151) presses said tongue shaped portion (142) of said movable contact unit (140), whereby said tongue shaped portion (142) contacts to said central fixed contact unit (120), next said downward protrusion (156) elastically deforms by a predetermined dimension, last said upward protrusion (153) elastically deforms.
  3. The push switch of claim 1 or 2, wherein the resilient force and compressible dimension of said elastic unit (150) is set at respective predetermined values by forming one of a cavity having predetermined size and depth, and, a cutting which is symmetrical about the center thereof and has predetermined size and depth, on at least one of said upward protrusion (153) and said downward protrusion (156) of said elastic unit (150).
  4. The push switch of claim 1 or 2, wherein the flat surface of said upper end side (154) of said upward protrusion (153) touches the flat surface of the lower side of said operation unit (160), and, a protrusion formed on one side engages with a cavity formed on the other side.
  5. The push switch of claim 3, wherein the flat surface of said upper end side (154) of said upward protrusion (153) touches the flat surface of the lower side of said operation unit (160), and, a protrusion formed on one side engages with a cavity formed on the other side.
  6. The push switch of claim 1 or 2, wherein the outer side-wall of said operation unit (160) and one of said hole (171) formed through upper central portion of said cover (170) and inner side of said surrounding wall (172) are shaped into non-round, whereby said operation unit (160) is held by said cover (170) in such a manner as to be movable up and down without rotation.
  7. The push switch of claim 3, wherein the outer side-wall of said operation unit (160) and one of said hole (171) formed through upper central portion of said cover (170) and inner side of said surrounding wall (172) are shaped into non-round, whereby said operation unit (160) is held by said cover (170) in such a manner as to be movable up and down without rotation.
  8. The push switch of claim 4, wherein the outer side-wall of said operation unit (160) and one of said hole (171) formed through upper central portion of said cover (170) and inner side of said surrounding wall (172) are shaped into non-round, whereby said operation unit (160) is held by said cover (170) in such a manner as to be movable up and down without rotation.
  9. The push switch of claim 5, wherein the outer side-wall of said operation unit (160) and one of said hole (171) formed through upper central portion of said cover (170) and inner side of said surrounding wall (172) are shaped into non-round, whereby said operation unit (160) is held by said cover (170) in such a manner as to be movable up and down without rotation.
  10. The push switch of to claim 1 or 2, wherein said outer fixed contact unit (130) and said central contact unit (120), both of which are exposed from the upper side of said switch substrate (110), have substantially same height, and, said tongue shaped portion (142) disposed at the central position of said movable contact unit (140) is bent upward at said connecting portion (143), which connects said tongue shaped portion (142) to said outer portion (141), for forming a predetermined insulation gap between said tongue shaped portion (142) and said central fixed contact unit (120).
  11. The push switch of claim 3, wherein said outer fixed contact unit (130) and said central contact unit (120), both of which are exposed from the upper side of said switch substrate (110), have substantially same height, and, said tongue shaped portion (142) disposed at the central position of said movable contact unit (140) is bent upward at said connecting portion (143), which connects said tongue shaped portion (142) to said outer portion (141), for forming a predetermined insulation gap between said tongue shaped portion (142) and said central fixed contact unit (120).
  12. The push switch of claim 4, wherein said outer fixed contact unit (130) and said central contact unit (120), both of which are exposed from the upper side of said switch substrate (110), have substantially same height, and, said tongue shaped portion (142) disposed at the central position of said movable contact unit (140) is bent upward at said connecting portion (143), which connects said tongue shaped portion (142) to said outer portion (141), for forming a predetermined insulation gap between said tongue shaped portion (142) and said central fixed contact unit (120).
  13. The push switch of claim 5, wherein said outer fixed contact unit (130) and said central contact unit (120), both of which are exposed from the upper side of said switch substrate (110), have substantially same height, and, said tongue shaped portion (142) disposed at the central position of said movable contact unit (140) is bent upward at said connecting portion (143), which connects said tongue shaped portion (142) to said outer portion (141), for forming a predetermined insulation gap between said tongue shaped portion (142) and said central fixed contact unit (120).
EP19990125555 1998-12-21 1999-12-21 Push switch Expired - Lifetime EP1014405B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP36263798A JP3890789B2 (en) 1998-12-21 1998-12-21 Push switch
JP36263798 1998-12-21

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EP1014405A2 true EP1014405A2 (en) 2000-06-28
EP1014405A3 EP1014405A3 (en) 2001-12-05
EP1014405B1 EP1014405B1 (en) 2007-02-14

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JP (1) JP3890789B2 (en)
DE (1) DE69935119T2 (en)

Cited By (4)

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WO2005008003A1 (en) * 2003-07-15 2005-01-27 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or hinged flaps of vehicles
WO2010072377A1 (en) * 2008-12-22 2010-07-01 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or panels, especially on vehicles
CN101923977A (en) * 2009-06-16 2010-12-22 美格电子工业株式会社 Push-button switch
WO2019151940A1 (en) 2018-02-01 2019-08-08 Razer (Asia-Pacific) Pte. Ltd. Key switch mechanisms, user input devices and methods of fabricating a key switch mechanism

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JP2004134117A (en) 2002-10-08 2004-04-30 Alps Electric Co Ltd Multistage pushing operation switch device
JP6240814B2 (en) * 2015-07-24 2017-11-29 信越ポリマー株式会社 Pushbutton switch member
KR101759170B1 (en) * 2016-01-25 2017-07-18 현대자동차주식회사 Dual type switch and vehicle having the same
JP7291866B2 (en) * 2019-11-19 2023-06-16 ミック電子工業株式会社 Push-button switch

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Publication number Priority date Publication date Assignee Title
WO2005008003A1 (en) * 2003-07-15 2005-01-27 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or hinged flaps of vehicles
US7273991B2 (en) 2003-07-15 2007-09-25 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or hinged flaps of vehicles
WO2010072377A1 (en) * 2008-12-22 2010-07-01 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or panels, especially on vehicles
US8822857B2 (en) 2008-12-22 2014-09-02 Huf Hülsbeck & Fürst Gmbh & Co. Kg Handle for doors or panels, especially for vehicles
CN101923977A (en) * 2009-06-16 2010-12-22 美格电子工业株式会社 Push-button switch
CN101923977B (en) * 2009-06-16 2015-04-29 美格电子工业株式会社 Push button switch
WO2019151940A1 (en) 2018-02-01 2019-08-08 Razer (Asia-Pacific) Pte. Ltd. Key switch mechanisms, user input devices and methods of fabricating a key switch mechanism
CN111684560A (en) * 2018-02-01 2020-09-18 雷蛇(亚太)私人有限公司 Key switch mechanism, user input device, and method of manufacturing key switch mechanism
EP3747037A4 (en) * 2018-02-01 2021-04-14 Razer (Asia-pacific) Pte Ltd Key switch mechanisms, user input devices and methods of fabricating a key switch mechanism
CN111684560B (en) * 2018-02-01 2022-12-06 雷蛇(亚太)私人有限公司 Key switch mechanism, user input device, and method of manufacturing key switch mechanism
AU2018405470B2 (en) * 2018-02-01 2023-01-19 Razer (Asia-Pacific) Pte. Ltd. Key switch mechanisms, user input devices and methods of fabricating a key switch mechanism

Also Published As

Publication number Publication date
DE69935119T2 (en) 2007-06-06
JP3890789B2 (en) 2007-03-07
JP2000188037A (en) 2000-07-04
EP1014405B1 (en) 2007-02-14
DE69935119D1 (en) 2007-03-29
EP1014405A3 (en) 2001-12-05

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