EP0900294A1 - Composite yarn - Google Patents
Composite yarnInfo
- Publication number
- EP0900294A1 EP0900294A1 EP97915635A EP97915635A EP0900294A1 EP 0900294 A1 EP0900294 A1 EP 0900294A1 EP 97915635 A EP97915635 A EP 97915635A EP 97915635 A EP97915635 A EP 97915635A EP 0900294 A1 EP0900294 A1 EP 0900294A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite
- flame retardant
- composition
- composite wire
- ternary composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
- D02G3/404—Yarns or threads coated with polymeric solutions
Definitions
- the present invention relates to a composite yarn for technical or industrial use, which can be assembled into all types of textile structures, in particular suitable textile surfaces, to meet any particular application or specification, for example for the manufacture of blinds or curtains.
- Document EP-A-0 385 025 describes the manufacture of a composite yarn comprising a glass fiber core, and a sheath obtained by spinning fibers at low melting temperature, for example cotton.
- a core comprising a continuous wire, for example a glass wire;
- a coated sheath comprising a plastic matrix, constituted by at least one chlorinated polymeric material, for example a polyvinyl chloride;
- such a wire is obtained by coating the core with a plastisol comprising the chlorinated polymer material, for example polyvinyl chloride, and the plasticizer, then by gelling the plastisol around the core.
- a plastisol comprising the chlorinated polymer material, for example polyvinyl chloride
- the regulations applicable to such fabrics in the Federal Republic of Germany define different classifications, characterized in particular by the length of the sample destroyed by fire, and by the temperature of the combustion fumes, and identified by the letters Bl to B3 , the letter Bl characterizing the best behavior in fire accessible by a material comprising organic matters.
- the technical fabrics obtained exhibit a fire behavior with a certain limit, illustrated by the fact that such fabrics have never been able to obtain, without chemical treatment subsequent to their weaving, the classification Bl of the German regulations, together with the classification Ml of the French regulations.
- the main reason for the limits noted above is obviously due to the organic nature of certain constituents of the composite yarn, in particular the chlorinated polymer material, the plasticizer, or even certain coating additives.
- plasticizers such as organic phosphates.
- plasticizers Unfortunately, the use of such plasticizers deteriorates the processing characteristics (flexibility, sliding power, etc.) of these threads, which harms their posterior weaving, and makes the latter more difficult. Furthermore, the incorporation of such plasticizers increases the smoke index. Nor is it possible to significantly increase the proportion by weight of the flame-retardant filler, unless, as before, the processing characteristics of the composite yarn are deteriorated.
- a flame retardant filler comprising a chlorinated polyethylene, a compound chosen from in particular the oxides and / or hydroxides of antimony, and of aluminum, and preferably a another compound chosen from certain zinc salts, including zinc borate.
- the subject of the present invention is a composite wire, as defined above, having globally and intrinsically improved fire behavior, expressed jointly by a substantial decrease in the temperature of the combustion fumes and by a substantial lowering of the residual ignition threshold of the different fabrics obtained with the yarn according to the invention, so that in particular such fabrics can satisfy both the current classifications Bl of the German regulations (standard DIN N04102 Part 1), and Ml and F3 of the French regulations (standard NFP 92503), and all this without harming the processing characteristics of the same yarn, required for weaving.
- a ternary composition for the flame retardant charge combining: an oxygenated antimony compound, for example trioxide (Sb 2 0 3 ) or antimony pentoxide; - a hydrated metal oxide, the metal of which is chosen from the group consisting of aluminum, magnesium, tin, zinc, and lead, for example alumina hydrate (AI2O3.3H2O); and a zinc borate, hydrated or not, for example (2ZnO.3B 2 0 3 .7 / 2 H 2 0); (b) with the aforementioned ternary composition, maintaining the total weight composition in inorganic matter of the composite yarn, including the core, in a range between 4% and 65%.
- an oxygenated antimony compound for example trioxide (Sb 2 0 3 ) or antimony pentoxide
- the total weight composition in inorganic matter of the sheath is between 4% and 15%.
- the flame retardant charge consists of said ternary composition.
- chlorinated polymeric material it is possible to use, in accordance with the invention, any PVC resin capable of being plasticized, and in particular able therefore to be used in the form of plastisol.
- the polyvinyl chlorides according to the present invention have a K WERT of between 65 and 75.
- chlorinated polymer material is meant either a pure chlorinated polymer or a vinyl chloride copolymer copolymerized with other monomers, or a chlorinated polymer which is alloyed with other polymers.
- monomers which can be copolymerized with vinyl chloride mention will be made in particular of olefins such as, for example, ethylene, vinyl esters of saturated carboxylic acids, such as vinyl acetate or vinyl butyrate; halogenated vinyl derivatives such as, for example, vinylidene chloride, esters of acrylic or methacrylic acid such as butyl acrylate.
- chlorinated polymer By way of chlorinated polymer, mention may be made, for example, of polyvinyl chloride but also superchlorinated PVCs, polyvinylidene chlorides and chlorinated polyolefins.
- the chlorinated polymer material according to the present invention has a halogen content by weight of between 50 and 70%.
- the continuous wire forming or included in the core of the composite wire may itself be constituted by one or more continuous filaments.
- Its chemical nature can be organic, for example polyester, or inorganic, for example glass or silica, it being understood that its melting temperature must be higher than that of the polymeric material of the matrix constituting the sheath or envelope of the composite wire.
- fillers can be incorporated and distributed in the sheath matrix, in addition to the flame retardant filler, for example a pigment filler and / or a stabilizing filler.
- the total weight composition of the composite yarn, in inorganic matter is obviously modified or affected, also by the inorganic matter content of these additional fillers. Thanks to the invention, it remains possible to use traditional plasticizers for the plastic matrix, for example comprising at least one organic phthalate, and therefore not to compromise the processing properties of the wire, vis-à-vis of its subsequent weaving.
- the invention also makes it possible to limit the flame-retardant load by weight, in proportions not exceeding 65% of the plastic matrix, which promotes good weaving of the thread according to the invention. Above 65%, there is dusting of the sheath, altering the notably mechanical properties of the composite wire.
- the present invention therefore provides a fire behavior of the same wire, very close to that of a wire of inorganic nature. And the fabrics obtained with a composite yarn according to the invention do not need a subsequent treatment to improve their fire behavior.
- the composite yarns according to the present invention have very good resistance to light and weathering.
- the composite yarns according to the present invention have very good resistance to light and weathering.
- composition by weight of plasticizer of a composite yarn according to the invention does not exceed 40%, and is preferably between 10 and 20%; beyond 35% of plasticizer, the latter exudes from the matrix of the envelope or sheath;
- the flame retardant filler combines in substantially equal weight shares, the oxygenated antimony compound, the hydrated metal oxide and the zinc borate.
- the present invention is based on the following experimental protocol.
- a plastisol comprising the polymer material and a plasticizer was formulated, according to the following weight composition:
- polyvinyl chloride resins commercial reference ECKAVYL EF701 from the company ATOCHEM
- additives for the complement, including inorganic thermal stabilizer (from 1.5 to 2%).
- this thread is woven according to different weaves, or specifications, specified below.
- a composite yarn according to the present invention can be integrated into, or assembled according to any required textile structure, two-dimensional (tablecloths, fabrics, etc.) or three-dimensional (braids for example).
- the composite yarn can firstly be cut and divided into elementary yarns, which can be intertwined and fixed to each other, in the form of non-woven textile structures, for example matt.
- the fixing of the intermingled elementary wires can be obtained by impregnation with an appropriate adhesive substance, or by thermofusion of the polymer material of the sheath.
- the composite yarn can then be assembled on itself, in any suitable knitted textile structure, but it can be assembled with other yarns, according to the present invention or not, to constitute two-dimensional; in the latter case, it may be grids in which the wires according to the present invention are interlaced and fixed with other wires, according to the present invention or not, and fabrics, in which the composite threads according to the invention are woven with other warp and / or weft threads, also according to the invention or not.
- a very particular application of the present invention relates to obtaining technical fabrics, intended for the realization or manufacture of blinds or curtains both inside and outside.
- the threads obtained according to the aforementioned experimental protocol were woven according to the following weaves or following specifications, for example: satin - 18/14 weave texture - 14/14 texture After fire tests, all these fabrics have shown that they meet both the German regulations with the Bl classification and the French regulations with the Ml and F3 classification.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Glass Compositions (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
- Multicomponent Fibers (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Artificial Filaments (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9605942A FR2748496B1 (en) | 1996-05-07 | 1996-05-07 | COMPOSITE YARN |
FR9605942 | 1996-05-07 | ||
PCT/IB1997/000413 WO1997042363A1 (en) | 1996-05-07 | 1997-04-16 | Composite yarn |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0900294A1 true EP0900294A1 (en) | 1999-03-10 |
EP0900294B1 EP0900294B1 (en) | 1999-11-24 |
Family
ID=9492090
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97915635A Expired - Lifetime EP0900294B1 (en) | 1996-05-07 | 1997-04-16 | Composite yarn |
Country Status (9)
Country | Link |
---|---|
US (1) | US6032454A (en) |
EP (1) | EP0900294B1 (en) |
JP (1) | JP4369996B2 (en) |
AT (1) | ATE186953T1 (en) |
AU (1) | AU715198B2 (en) |
DE (1) | DE69700842T2 (en) |
ES (1) | ES2140969T3 (en) |
FR (1) | FR2748496B1 (en) |
WO (1) | WO1997042363A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014013284A1 (en) | 2012-07-17 | 2014-01-23 | Italmatch Chemicals S.P.A. | Pvc flame retardant compositions |
WO2015162371A1 (en) | 2014-04-22 | 2015-10-29 | Mermet | Novel process for manufacturing flame retardant yarns |
WO2019202151A1 (en) | 2018-04-20 | 2019-10-24 | Mermet | Composite yarn, manufacturing process and textile surface comprising such a yarn |
FR3080386A1 (en) | 2018-04-20 | 2019-10-25 | Mermet | COMPOSITE WIRE, MANUFACTURING METHOD AND TEXTILE SURFACE COMPRISING SUCH A THREAD |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6991693B2 (en) | 1997-12-24 | 2006-01-31 | Saint-Gobain Bayform America, Inc. | Screen cloth insertion apparatus and method |
US6279644B1 (en) | 1997-12-24 | 2001-08-28 | St. Gobain Bayform America Inc. | Screen and frame assembly in which the screen is adhesively secured to the frame |
FR2791353B1 (en) * | 1999-03-23 | 2001-05-25 | Chavanoz Ind | FLAME RETARDANT PLASTIC COMPOSITION, WIRE AND TEXTILE STRUCTURE COATED WITH THE SAME |
US6315499B1 (en) * | 1999-04-01 | 2001-11-13 | Saint Cobain Technical Fabrics Canada, Ltd. | Geotextile fabric |
US7365032B1 (en) | 1999-11-04 | 2008-04-29 | Kaneka Corporation | Flame-retardant union fabric |
US9045845B2 (en) * | 2001-12-28 | 2015-06-02 | Chavanoz Industrie | Composite yarn, method for obtaining same and resulting textile structure |
FR2834302B1 (en) * | 2001-12-28 | 2005-05-06 | Chavanoz Ind | COMPOSITE WIRE, PROCESS FOR OBTAINING AND TEXTILE STRUCTURE OBTAINED |
US6977021B2 (en) * | 2003-07-09 | 2005-12-20 | Alumaroll Specialty Co., Inc. | Screen assembly and method |
AT503675B1 (en) * | 2006-05-15 | 2008-09-15 | Lenzing Plastics Gmbh | CHEMICALLY RESISTANT AND FORM-RESISTANT MONOFILAMENTS, A METHOD FOR THE PRODUCTION THEREOF, AND THEIR USE |
FR2923500B1 (en) * | 2007-11-14 | 2009-11-27 | Porcher Ind | FLEXIBLE, FLAME RETARDANT WITH PHOTOCATALYTIC COATING, AND PROCESS FOR PRODUCING THE SAME |
US20100003879A1 (en) * | 2008-07-02 | 2010-01-07 | Porcher Industries | Composition ignifugee a base de PVC |
FR2933418B1 (en) * | 2008-07-02 | 2010-09-03 | Porcher Ind | FLAME RETARDANT COMPOSITION BASED ON PVC. |
FR2939152B1 (en) | 2008-12-01 | 2011-05-06 | Porcher Ind | PHOTOLUMINESCENT COMPOSITE FIL, PROCESS FOR OBTAINING AND TEXTILE STRUCTURE OBTAINED |
US11091874B2 (en) | 2018-11-29 | 2021-08-17 | Eastman Kodak Company | Yarn with coating over yarn core |
EP3887456A1 (en) | 2018-11-29 | 2021-10-06 | Eastman Kodak Company | Aqueous composition for making yarns and fabrics |
US10870768B2 (en) | 2018-11-29 | 2020-12-22 | Eastman Kodak Company | Composition for making coated yarn |
US10927483B2 (en) | 2018-11-29 | 2021-02-23 | Eastman Kodak Company | Fabric substrates |
TWI824157B (en) * | 2019-06-10 | 2023-12-01 | 日商日東紡績股份有限公司 | Resin-coated inorganic multifilament fiber fabric and sunshade using the same |
WO2023278134A1 (en) | 2021-07-02 | 2023-01-05 | Eastman Kodak Company | Non-foamed aqueous composition, coated textile and method of making |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IL36371A (en) * | 1970-03-17 | 1975-06-25 | Chiarotto N | Flameproof composite yarns |
JPS536617A (en) * | 1976-07-07 | 1978-01-21 | Kohjin Co Ltd | Composite fibers |
IT1084174B (en) * | 1977-09-01 | 1985-05-25 | Bobkowicz E | Three-component yarn having inner layer of glass fibre - is used for fabric with fire-retardant properties |
US4381639A (en) * | 1980-06-19 | 1983-05-03 | Record Industrial Company | Sheath-core yarn for severe thermal protecting fabrics and method therefor |
FR2494313A1 (en) * | 1980-11-14 | 1982-05-21 | Brochier Fils Sa J | Industrial fabric used as window blind - comprising coated and wrapped glass fibres, in woven fabric which is heat treated |
JPS58185637A (en) * | 1982-04-23 | 1983-10-29 | Hitachi Cable Ltd | Polyvinyl chloride composition |
US4921456A (en) * | 1988-07-29 | 1990-05-01 | Amp Incorporated | Electrical assemblies including female electrical terminal |
US4921756A (en) * | 1989-03-03 | 1990-05-01 | Springs Industries, Inc. | Fire resistant balanced fine corespun yarn and fabric formed thereof |
JPH0359134A (en) * | 1989-07-26 | 1991-03-14 | Unitika Ltd | Core-sheath type composite yarn |
US5506043A (en) * | 1989-08-18 | 1996-04-09 | Norfab Corporation | Thermal protective fabric and core-spun heat resistant yarn for making the same, said yarns consisting essentially of a fiberglass core and a cover of modacrylic fibers and at least one other flame retardant fiber |
-
1996
- 1996-05-07 FR FR9605942A patent/FR2748496B1/en not_active Expired - Fee Related
-
1997
- 1997-04-16 AT AT97915635T patent/ATE186953T1/en active
- 1997-04-16 AU AU23042/97A patent/AU715198B2/en not_active Expired
- 1997-04-16 DE DE69700842T patent/DE69700842T2/en not_active Expired - Lifetime
- 1997-04-16 WO PCT/IB1997/000413 patent/WO1997042363A1/en active IP Right Grant
- 1997-04-16 JP JP53967397A patent/JP4369996B2/en not_active Expired - Lifetime
- 1997-04-16 ES ES97915635T patent/ES2140969T3/en not_active Expired - Lifetime
- 1997-04-16 EP EP97915635A patent/EP0900294B1/en not_active Expired - Lifetime
- 1997-04-16 US US09/171,420 patent/US6032454A/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9742363A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014013284A1 (en) | 2012-07-17 | 2014-01-23 | Italmatch Chemicals S.P.A. | Pvc flame retardant compositions |
WO2015162371A1 (en) | 2014-04-22 | 2015-10-29 | Mermet | Novel process for manufacturing flame retardant yarns |
WO2019202151A1 (en) | 2018-04-20 | 2019-10-24 | Mermet | Composite yarn, manufacturing process and textile surface comprising such a yarn |
FR3080386A1 (en) | 2018-04-20 | 2019-10-25 | Mermet | COMPOSITE WIRE, MANUFACTURING METHOD AND TEXTILE SURFACE COMPRISING SUCH A THREAD |
US11530497B2 (en) | 2018-04-20 | 2022-12-20 | Mermet | Composite yarn, manufacturing process and textile surface comprising such a yarn |
Also Published As
Publication number | Publication date |
---|---|
EP0900294B1 (en) | 1999-11-24 |
AU2304297A (en) | 1997-11-26 |
ES2140969T3 (en) | 2000-03-01 |
FR2748496A1 (en) | 1997-11-14 |
US6032454A (en) | 2000-03-07 |
AU715198B2 (en) | 2000-01-20 |
ATE186953T1 (en) | 1999-12-15 |
JP4369996B2 (en) | 2009-11-25 |
DE69700842D1 (en) | 1999-12-30 |
JP2000509766A (en) | 2000-08-02 |
DE69700842T2 (en) | 2000-03-16 |
WO1997042363A1 (en) | 1997-11-13 |
FR2748496B1 (en) | 1998-06-26 |
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