FLUIDTREATMENTARRANGEMENT
Background of the Invention
1. Field of the Invention
This invention relates to a fluid treatment arrangement having a plurality of fluid treatment elements. In particular, but not exclusively, it relates to a filter arrangement having a plurality of filter elements which can be readily detached from a tube sheet.
2. Description of the Related Art
Many fluid treatment arrangements include a plurality of fluid treatment elements, such as filter elements, disposed in a housing. Frequently, the fluid treatment elements are mounted on a plate, referred to as a tube sheet, which partitions the interior of the housing into an inlet chamber containing fluid which has yet to be treated and an outlet chamber containing fluid which has passed through the fluid treatment elements. The number of fluid treatment elements in a fluid treatment arrangement may be quite large, and it is not unusual to have hundreds of fluid treatment elements mounted on a single tube sheet. Therefore, it is highly desirable to be able to rapidly detach the fluid treatment elements from the tube sheet to minimize the time required to replace all of the elements. This is particularly the case when the fluid treatment elements have been used to treat hazardous materials. Since some of the materials may remain in the fluid treatment elements being replaced, it is desirable to minimize the exposure time of workers perfoπning the replacement.
Summary of the Invention
The present invention provides a fluid treatment arrangement having fluid treatment elements which can be easily and quickly replaced.
The present invention also provides a tube sheet for use with a fluid treatment arrangement.
The present invention also provides a method of removing fluid treatment elements from a tube sheet in a fluid treatment arrangement. According to one form of the present invention, a fluid treatment arrangement comprises a tube sheet and a plurality of fluid treatment elements, each sealed to the tube sheet. The tube sheet supports the fluid treatment elements such that the
distances of the lower ends of the fluid treatment elements vary among the fluid treatment elements.
According to another form of the present invention, a fluid treatment arrangement comprises a tube sheet for supporting a plurality of fluid treatment elements and an ejector mechanism for unsealing the upper ends of fluid treatment elements from the tube sheet. In a preferred embodiment, the ejector mechanism includes an ejector plate spaced from the tube sheet and movable toward and away from the tube sheet and a plurality of projections mounted on the ejector plate for engagement with the lower ends of fluid treatment elements supported by the tube sheet. When the fluid treatment elements are brought into contact with the projections and the tube sheet is moved toward the ejector plate, the projections can exert an axial force on the fluid treatment elements to produce relative movement between the fluid treatment elements and the tube sheet by a sufficient distance to unseal the fluid treatment elements from the tube sheet. According to another form of the present invention, a tube sheet for a fluid treatment arrangement comprises a plate having first and second surfaces and an outer periphery shaped for sealing to a housing. A plurality of holes extend between the first and second surfaces of the plate, with each hole having a ledge formed therein for supporting a fluid treatment element. The depth of the ledges from the first side of the tube sheet varies among the holes. With this structure, a plurality of fluid treatment elements can be supported by the tube sheet with the ends of the fluid treatment elements at varying distances from the tube sheet, making it easy to unseal and remove the fluid treatment elements from the tube sheet.
A method of removing fluid treatment elements from a tube sheet according to one form of the present invention includes placing a plurality of fluid treatment elements having upper ends sealed to a tube sheet on a support surface with lower ends of the fluid treatment elements contacting the surface to cause relative movement between the upper ends of the fluid treatment elements and the tube sheet by a sufficient amount to unseal the upper ends from the tube sheet. The fluid treatment elements are then removed from the tube sheet. The fluid treatment elements may contact the surface at different times so that the upper ends of the fluid treatment elements are unsealed from the tube sheet at different times rather than
simultaneously.
The support surface against which the fluid treatment elements are contacted need not be of any particular structure. For example, it may be the ground, a floor, or a raised support member such as a frame or a base. According to yet another form of the present invention, a method of removing fluid treatment elements from a tube sheet comprises supporting a plurality of fluid treatment elements having first and second ends with a tube sheet sealed to the first ends. The tube sheet is moved toward a plurality of projections to contact the second ends of the fluid treatment elements against the projections to produce relative movement between the first ends of the fluid treatment elements and the tube sheet by a sufficient amount to unseal the first ends from the tube sheet, after which the fluid treatment elements are removed from the tube sheet.
The fluid treatment elements need not be of any one type or for any one function. For example, the fluid treatment elements can perform filtration, coalescing, or other types of fluid treatment. In preferred embodiments of the present invention, the fluid treatment elements comprise filter elements for filtering fluids, and the fluid treatment arrangement comprises a filter arrangement capable of employing filter elements. The fluid to be treated by the fluid treatment arrangement is also not restricted to any particular type and may be a liquid, a gas, or a mixture of several different phases, for example.
Brief Description of the Drawings
Figure 1 is a cross-sectional elevation of an embodiment of a fluid treatment arrangement according to the present invention in the form of a filter arrangement.
Figure 2 is a cross-sectional elevation of the filter assembly of the filter arrangement of Figure 1.
Figure 3 is an enlarged cross-sectional view of a portion of a tube sheet of the filter assembly of Figure 2.
Figure 4 is an enlarged plan view of one of the filter elements of the filter assembly of Figure 2. Figure 5 is a bottom view of the retaining plate of the filter assembly of
Figure 2.
Figure 6 is a cross-sectional elevation of the filter assembly disposed on a support surface when the filter elements are being detached from the tube sheet.
Figure 7 is a cross-sectional elevation of one half of another embodiment of a filter assembly in which the heights of the upper ends of the filter elements are staggered.
Figure 8 is an enlarged cross-sectional view of the circled region in Figure 7.
Figure 9 is a cross-sectional elevation of the other half of the embodiment of Figure 7 when placed on a support surface in order to detach the filter elements from the tube sheet. Figure 10 is a cross-sectional elevation of the lower portion of another embodiment of a filter assembly according to the present invention in which the lower ends of the filter elements are retained by individual retairiing members.
Figure 11 is a cross-sectional elevation of the lower end of another embodiment of a filter assembly in which the lower ends of the filter elements can directly contact a surface on which the assembly is supported when the filter elements are being detached from a tube sheet of the filter assembly.
Figure 12 is a cross-sectional elevation of the lower end of another embodiment of a filter assembly in which the filter elements are detached from a tube sheet by placing the filter assembly on a surface with height variations.
Description of Preferred Embodiments
Figure 1 is a cross-sectional elevation of an embodiment of a fluid treatment arrangement according to the present invention. The illustrated embodiment is a filter arrangement for filtering fluids, although as stated above, a fluid treatment arrangement according to the present invention may be used for performing fluid treatment other than filtration.
The illustrated filter arrangement includes a housing 10 and a filter assembly 20 removably disposed in the housing 10 and including a plurality of filter elements 60 for filtering a fluid passing through the housing 10.
The housing 10 may have any structure which enables it to guide fluid through the filter elements 60 in a desired direction. The housing 10 will typically comprise a plurality of sections which can be detached from each other when desired to enable
the filter assembly 20 to be removed from the housing 10. The illustrated housing 10 includes a bottom 11 and a cover 13 which can be detachably secured to the bottom 11 by any suitable means, such as by bolts. The housing 10 also includes an inlet 15 through which fluid to be filtered can be introduced into the housing 10 and an outlet 16 through which fluid which has been filtered can exit from the housing 10. The inlet 15 and outlet 16 are not restricted to any particular location. In the illustrated embodiment, the inlet 15 is formed in the lower portion of the bottom 11 of the housing 10, while the outlet 16 is formed in an upper portion of the cover 13 of the housing 10. The housing 10 may include fluid ports in addition to the illustrated ones, such as drains, other inlets or outlets, or vents.
The housing 10 is shown with the cover 13 disposed above the bottom 11 of the housing 10 and with the filter elements 60 extending vertically. However, the housing 10 and filter elements 60 may have any orientation with respect to the vertical, such as horizontal or at any angle between horizontal and vertical. The filter assembly 20 is a removable unit including a tube sheet 30 and a plurality of filter elements 60 sealed to the tube sheet 30. As described below, the filter assembly 20 is preferably designed so that the filter elements 60 can be unsealed from the tube sheet 30 simply by placing the entire filter assembly 20 on a floor or other support surface outside of the housing 10. The tube sheet 30 is disposed between the inlet 15 and outlet 16 of the housing
10 and partitions the interior of the housing 10 into an inlet chamber 17 communicating with the inlet 15 and an outlet chamber 18 communicating with the outlet 16. The tube sheet 30 may be supported by the housing 10 in any manner which prevents fluid to be filtered from unintentionally bypassing the filter elements 60 by flowing between the tube sheet 30 and the housing 10. In the illustrated embodiment, the tube sheet 30 is sandwiched between a mounting flange 14 formed on the cover 13 and another mounting flange 12 formed on the bottom 11 of the housing 10, with the periphery of the tube sheet 30 exposed to the exterior of the housing 10. However, it is also possible for the tube sheet 30 to be located entirely within the housing 10 and not be exposed to the exterior. When a portion of the tube sheet 30 is exposed to the housing 10 exterior, a fluid port may be formed in the tube sheet 30 for communication between the interior and exterior of the housing 10. For
example, as shown in Figure 2, in the present embodiment, a passage 36 is formed in the tube sheet 30 between its outer periphery and its bottom surface to vent air or other gas from the interior of the housing 10 to the exterior. The tube sheet 30 is sealed to the housing 10 by suitable sealing members 34, such as gaskets or O-rings, disposed between the upper surface of the tube sheet 30 and the cover 13 and between the lower surface of the tube sheet 30 and the bottom 11 of the housing 10.
The illustrated tube sheet 30 is a substantially flat member having substantially planar upper and lower surfaces and a substantially constant thickness, but the tube sheet 30 may have other shapes. For example, it may have a curved or stepped profile, and its thickness may vary over its diameter.
The tube sheet 30 is formed with a plurality of holes 31 extending between its upper and lower surfaces for receiving the upper ends of the filter elements 60. The number of holes 31 is not restricted, and they may be arranged in any desired geometric pattern. Each of the holes 31 is large enough for one of the filter elements 60 to pass through the hole 31 until the upper end of the filter element 60 is sealed against the tube sheet 30. In the present embodiment, each of the holes 31 has a ledge 32 extending around its inner periphery for supporting one of the filter elements 60. The ledges 32 in this embodiment are at a constant depth with respect to the top surface of the tube sheet 30, but as described below, it is possible for the depths of the ledges to vary from hole to hole.
The tube sheet 30 may be made of any material which is impervious to the substance which is to be removed by the filter elements 60. For example, if the filter elements 60 are used to remove particles from a fluid, the tube sheet 30 is preferably impervious to particles of the size which are to be removed, but the tube sheet 30 need not be completely fluid tight. In many applications, a corrosion resistant metal, such as stainless steel, is suitable for forming the tube sheet 30.
The filter elements 60 may have any shape or structure and be formed of any materials suited to the filtering conditions and the fluid to be filtered, including but not limited to metals, polymers, ceramics, and composites of different materials. Frequently the filter elements 60 will be generally cylindrical members of substantially constant cross section over their lengths, but they need not be cylindrical, and the transverse cross section of the filter elements 60 may vary over
their lengths. A few examples of possible structures for the filter elements 60 are a pleated structure with lengthwise or accordion pleats, or a nonpleated structure, such as a fibrous tube, a bag, or a stack of filtering plates. Each filter element 60 includes a filter medium for removing a selected substance or substances from the fluid being filtered. The filter medium may be in a variety of forms, including but not limited to a mass of fibers, fibrous mats, woven or nonwoven fibrous sheets, porous membranes such as supported or unsupported microporous membranes, porous foam, and porous metals or ceramics. In addition to a filter medium, the filter element 60 may include a variety of conventional components, such as a perforated inner core, one or more end caps, drainage layers, cushioning layers for reducing abrasion of the filter medium, diffusion layers, and an outer protective member such as an external cage or a wrap member. Each filter element 60 may comprise a single section, or it may comprise a plurality of sections joined end-to-end in series. Flow through the filter elements 60 may be in any desired direction, such as in a radial direction of the filter element 60 (either radially inwardly or outwardly), in an axial direction, or both radially and axially.
The filter elements 60 in this embodiment are located in the inlet chamber 17 so that all fluid which passes through the tube sheet 30 has already been filtered by the filter elements 60. Alternatively, the filter elements 60 may be installed in the outlet chamber 18 so that fluid is filtered after it passes through the tube sheet 30 and enters the filter elements 60.
Figure 4 illustrates an example of a filter element 60 which can be employed in the present embodiment. The right end of the filter element 60 in the figure is the upper end which is sealed to the tube sheet 30, and the left end of the filter element 60 in the figure is the lower end which is remote from the tube sheet 30, although the terms "upper" and "lower" are used merely for reference purposes, and the filter element 60 need not be vertical and can be employed in any orientation to the vertical. The filter element 60 may extend continuously from its upper to its lower end, but in the present embodiment, the filter element 60 is divided into a plurality of sections 61 which are joined to each other end-to-end in series. Each section 61 has a polymeric end cap at its upper and lower ends and a filter body extending between the end caps. Each filter body comprises a composite of one or more layers of a
polymeric filter medium, an upstream polymeric drainage mesh disposed on a first side of the filter medium layer, and a downstream polymeric drainage mesh disposed on a second side of the filter medium layer. The composite is pleated with conventional pleating equipment to form parallel, axially extending pleats, and the pleated composite is then formed into a tubular shape and sealed along the edges of the composite to form a side seal. The end caps are then melt sealed to the lengthwise end surfaces of the filter body. The pleats of the filter body may extend substantially radially with respect to the longitudinal axis of the filter body, or they may in a laid over state in which the radially outer end of each pleat of the filter body is displaced in a circumferential direction of the filter body with respect to the radially inner end of the pleat. Prior to the end caps being sealed to the filter body, a strip of a metallic mesh is helically wrapped around the outside of the filter body in a plurality of overlapping turns to form a wrap member 62 to protect the pleats from abrasion and to prevent them from ballooning outward when subjected to radially outward forces. The overlapping turns of the wrap member 62 may be secured to each other at intervals along the length of the wrap member 62 by spot welding, for example. The hollow center of each filter body is supported by an unillustrated perforated polymeric core which extends between and is secured to both end caps of the section 61. The core gives the filter rigidity and supports the pleats of the filter body against radially inward forces. However, if the filter body has sufficient strength and rigidity by itself, the core may be omitted.
Each section 61 of the filter element 60 has an open polymeric end cap 63 which is joined to a similar end cap 63 of the adjoining section 61 by melting the two end caps 63 together, although they may be joined by other means, such as by a mechanical connector. The end cap 65 at the upper end of the filter element 60 is an open end cap which can be sealed to the tube sheet 30, while the end cap 70 at the lower end of the filter element 60 is a blind end cap which seals the lower end against the fluid being filtered.
The open end cap 65 at the upper end of the filter element 60 has a generally cylindrical outer shape with a bore extending through its length. At its upper end, it is formed with a flange 66 which has an outer diameter larger than the rest of the end cap 65 and which is dimensioned so as to rest on the ledge 32 in any one of the holes
31 in the tube sheet 30 and thereby prevent the end cap 65 from passing entirely through the tube sheet 30. The blind lower end cap 70 at the lower end of the filter element 60 is formed with an axial projection 71 against which an axial force can be applied to unseal the filter element 60 from the tube sheet 30. In this embodiment, all of the filter elements 60 are identical in structure and of the same length so that the lower ends of the filter elements 60 are at a uniform distance from the tube sheet 30. However, the filter elements 60 may vary in structure or in length.
Each filter element 60 may be sealed to the tube sheet 30 in any manner which can prevent the material being removed by the filter element 60 from passing between the filter element 60 and the tube sheet 30. A so-called face seal between an axially facing surface of the filter element 60 and an axially facing surface of the tube sheet 30 may be employed, but generally a radial seal, such as a piston seal, between the outer periphery of the filter element 60 and the inner periphery of one of the holes 31 in the tube sheet 30 is preferable because a face seal usually requires that the filter element 60 be loaded in the axial direction, so it is more complicated in terms of hardware and places greater stresses on the filter element 60. Furthermore, a radial seal can permit thermal expansion and makes it easier to remove the filter element 60 from the tube sheet 30. In the present embodiment, a radial seal on each filter element 60 is formed by a sealing member in the form of an O-ring 67 mounted in a groove 68 formed in the exterior surface of the upper end cap 65 of the filter element 60 and in sealing contact with the inner periphery of one of the holes 31 in the tube sheet 30.
The weight of the filter elements 60 may be supported partially or entirely by the tube sheet 30. In the present embodiment, substantially the entire weight of the filter elements 60 is supported by the ledges 32 formed in the holes 31 in the tube sheet 30. Alternatively, if the filter elements 60 are sufficiently strong in compression to support their own weight, the lower ends of the filter elements 60 may rest on a support member located beneath them. In the present embodiment, the upper end of each filter element 60 is recessed within the corresponding hole 31 in the tube sheet 30 and is supported on the ledge
32 in the hole 31. However, the filter elements 60 may extend to above the upper
surface of the tube sheet 30 into the outlet chamber 18, and they may be supported in a different manner. For example, the upper end cap 65 of each filter element 60 may be equipped with a flange or other portion which rests atop the upper surface of the tube sheet 30 to support the weight of the filter element 60. To prevent the lower ends of the filter elements 60 from moving in the lateral direction and to maintain a desired spacing between adjoining filter elements 60, a retaining plate 80 for engagement with a portion of each filter element 60 may be disposed beneath the tube sheet 30. The retaining plate 80 can have any structure which enables it to restrict or prevent lateral movement of the filter elements 60 yet allow the filter elements 60 to move with respect to the retaining plate 80 in the lengthwise direction of the filter elements 60 when the filter elements 60 are to be removed from the tube sheet 30. The retaining plate 80 may be attached to the housing 10, but in the present embodiment, it is part of the filter assembly 20 and serves to stabilize the filter elements 60 when they are being removed from the tube sheet 30. When the housing inlet 15 is located beneath the retaining plate 80, the retaining plate 80 preferably has as large an open area as possible to permit the fluid to be filtered to easily pass through the retaining plate 80 and reach the filter elements 60. In the present embodiment, the retaining plate 80 is formed by plasma cutting a circular metal plate to form a plurality of generally circular lands 81 connected with each other by narrow strips 82 of metal and largely surrounded by openings 83 through which fluid can pass. A circular bore 84 is cut through each land 81, and a metal tube 85 large enough to slidably receive the lower end cap 70 of any one of the filter elements 60 is inserted into the bore 84 and welded or otherwise secured to the land 81. The retaining plate 80 is supported at its outer periphery by a plurality of vertical legs 50 disposed at intervals around the periphery of the tube sheet 30 and secured at their upper ends to the tube sheet 30 by threaded engagement, welding, or other suitable method.
The illustrated filter assembly 20 is equipped with an ejector mechanism 90 for automatically breaking the seals between the upper ends of the filter elements 60 and the tube sheet 30 when the filter assembly 20 is set on a floor or other surface so that the filter elements 60 can be easily removed from the tube sheet 30. The ejector mechanism 90 comprises an ejector plate 91 movably supported with respect to the
tube sheet 30 and a plurality of projections in the form of eject pins 92 extending from the ejector plate 91 toward the lower ends of the filter elements 60. The ejector plate 91 can move with respect to the tube sheet 30 in the direction normal to the surface of the tube sheet 30 between a lowered position shown in Figure 2 and a raised position shown in Figure 6. In the lowered position, the upper ends of the eject pins 92 may be spaced from the lower ends of the filter elements 60 or otherwise disposed such that the upper ends of the filter elements 60 can remain sealed to the tube sheet 30. When the ejector plate 91 is in its raised position, each of the eject pins 92 is in contact with the lower end of one of the filter elements 60, and the upper ends of the filter elements 60 are raised with respect to the tube sheet 30 by a sufficient distance that the filter elements 60 are no longer sealed to the tube sheet 30 and can be easily removed from the tube sheet 30. The ejector plate 91 can be moved from its lowered to its raised position by placing the filter assembly 20 on a floor or other support surface so that the weight of the filter assembly 20 can press the filter elements 60 downward into contact with the eject pins 92 of the ejector plate 91.
The ejector plate 91 can be supported for movement relative to the tube sheet 30 in any desired manner. In the illustrated embodiment, a plurality of rods 94 are secured to the ejector plate 91 at intervals along its outer periphery, and each of the rods 94 is telescopically received in the lower end of one of the legs 50 of the filter assembly 20. A locking mechanism may be provided to lock the ejector plate 91 with respect to the legs 50. As shown in Figure 2, in the present embodiment, each leg 50 is provided with a locking mechanism in the form of a quick release pin 52 which can be passed through a pair of opposing holes 51 formed in the leg 50 and a corresponding hole 95 formed in each rod 94 of the ejector plate 91. When the quick release pins 52 are engaged with the holes 51 in the legs 50 and the rods 94, the ejector plate 91 is incapable of movement with respect to the legs 50, so the ejector plate 91 can be placed on a floor or other support surface and support the entire weight of the filter assembly 20. A compression spring 96 may be disposed around each of the rods 94 between the top surface of the ejector plate 91 and the bottom surface of each leg 50. The springs 96 provide a cushioning effect when the ejector plate 91 is moving between its lowered and raised portions, and they also urge the
ejector plate 91 to return to its lowered position when the filter assembly 20 is suspended above a surface and no upward force is acting on the ejector plate 91. To prevent the ejector plate 91 from being inadvertently detached from the legs 50, each rod 94 may be equipped with an unillustrated, removable, radially extending pin slidably engaged in an unillustrated longitudinally extending slot formed in the corresponding leg 50. When the ejector plate 91 is in its raised position, the pins contact the upper ends of the slots and prevent further upward movement of the ejector plate 91, and when the ejector plate 91 is in its lowered position, the pins contact the lower ends of the slots and prevent further downward movement of the ejector plate 91. When the pins abut the lower ends of the slots, the holes 51 in the legs 50 will be aligned with the holes 95 in the corresponding rods 94 of the ejector plates 91 to enable the quick release pins 52 to be inserted through the holes 51 and 95 to lock the rods 94 with respect to the legs 50.
The ejector plate 91 is preferably sufficiently strong to support the entire weight of the filter assembly 20 when set upon a floor or other support surface. When the inlet 15 of the housing 10 is located beneath the ejector plate 91, the ejector plate 91 preferably has a highly open structure to permit the fluid to be filtered to easily pass through it. In the present embodiment, the ejector plate 91 has a structure similar to that of the retaining plate 80, being formed by plasma cutting a circular metal plate to form lands interconnected by narrow strips and largely surrounded by openings through which fluid can flow. The eject pins 92 are then secured to the lands in any suitable manner, such as by welding or threaded engagement. One or more stiff eners 93 may be secured to the bottom surface, for example, of the ejector plate 91 to increase its bending stiffness. The lengths of the eject pins 92 are selected so that when the ejector plate 91 is in its raised position, each of the filter elements 60 will be contacted by the upper end of one of the eject pins 92, and the upper end of the filter element 60 will be pushed upward with respect to the tube sheet 30 far enough to release the seal between the O-ring 67 at the upper end of the filter element 60 and the inner surface of the corresponding hole 31 in the tube sheet 30 so that the filter element 60 can be readily detached from the tube sheet 30. Generally, it is sufficient if each filter element 60 is moved upward far enough that the O-ring 67 is no longer in sealing
contact with the inner surface of the corresponding hole 31 in the tube sheet 30, such as if the O-ring 67 is raised to above the ledge 32 in the corresponding hole 31 in the tube sheet 30. However, the filter elements 60 may be raised by a greater distance with respect to the tube sheet 30, such as far enough that the upper end caps 65 at least partially protrude from the tube sheet 30, enabling the end caps 65 to be easily grasped by a worker.
When the O-rings 67 are in sealing contact with the holes 31 in the tube sheet 30, the friction between the O-rings 67 and the tube sheet 30 produces significant resistance to movement of the filter elements 60 with respect to the tube sheet 30 in their lengthwise directions. For example, for a tube sheet 30 equipped with four hundred filter elements 60 and with the O-ring 67 of each filter element 60 producing a resistance to movement of approximately ten pounds force, the total force required to release the seals of all the filter elements 60 simultaneously would be on the order of four thousand pounds. However, if the filter elements 60 can be made to contact the eject pins 92 at different times so as to be pushed upward with respect to the tube sheet 30 at different times, such as in groups, the total force required at any time to release the seals of the filter elements 60 can be significantly reduced.
The filter elements 60 can be made to contact the eject pins 92 at different times in a variety of manners, such as by making the filter elements 60 of varying lengths, or by supporting filter elements 60 of the same length in a tube sheet 30 such that the lower ends of different filter elements 60 are at different heights. In the present embodiment, the filter elements 60 are all of the same length and are supported by the tube sheet 30 so that their lower ends are at a uniform distance from the tube sheet 30, so the filter elements 60 are made to contact the eject pins 92 at different times by making the eject pins 92 of varying lengths. When the filter assembly 20 is set on a floor or other surface, the filter elements 60 will come into contact with the eject pins 92 at different times, with the longest eject pins 92 contacting the corresponding filter elements 60 before the other eject pins 92. Each of the filter elements 60 may contact the corresponding eject pin 92 at a different time from all of the other filter elements 60, or the eject pins 92 may be arranged in a plurality of groups with the eject pins 92 in the same group having a constant length but differing in length from the eject pins 92 of a different group, so that the filter
elements 60 will be pushed upward from the tube sheet 30 in groups. In the present embodiment, the height of the eject pins 92 decreases from the outer periphery toward the center of the ejector plate 91 so that the outer filter elements 60 are pushed upward with respect to the tube sheet 30 before the inner ones, but the heights of the eject pins 92 may vary in a different manner. If the eject pins 92 are arranged in groups, the number of eject pins 92 in a group of the same height is preferably selected so that the weight of the tube sheet 30 and of those filter elements 60 exerting a downward force on the tube sheet 30 is sufficient to release the seals of the filter elements 60 being contacted by the eject pins 92 in the group without the need for application of any external force.
The eject pins 92 need not have any particular shape. The illustrated eject pins 92 are rods of a uniform cross section and have a rounded upper end for engagement with a recess in the lower end cap 70 of each filter element 60.
The resistance to movement by an O-ring 67 on a filter element 60 is greatest when the O-ring 67 is stationary with respect to the tube sheet 30 but rapidly decreases once starting friction has been overcome and the O-ring 67 has begun to slide with respect to the tube sheet 30. The height difference between any different eject pins 92 of different length is preferably at least long enough that one eject pin 92 comes into contact with the corresponding filter element 60 only after die filter element 60 previously contacted by another eject pin 92 of different length has started to move upward with respect to the tube sheet 30. There is no upper limit on the height difference between different eject pins 92. For example, one eject pin 92 may contact the corresponding filter element 60 after the seal of the O-rings 67 on a filter element 60 to be contacted by a different eject pin 92 has been released. During operation of the filter arrangement, the fluid pressure will tend to be higher in the inlet chamber 17 of the housing 10 than in the outlet chamber 18. This pressure difference can exert an upward force on the filter elements 60. Therefore, the filter arrangement may be equipped with a mechanism for preventing the upward force from pushing the filter elements 60 upward with respect to the tube sheet 30 far enough to release the seals between the filter elements 60 and the tube sheet 30. In the present embodiment, a mechanism for limiting the upward movement of the filter elements 60 comprises a hold-down plate 40 disposed atop the tube sheet 30. The
hold-down plate 40 comprises a flat disc 41 having a plurality of perforations 42 in locations corresponding to the locations of the bores in the upper end caps 65 of the filter elements 60. The perforations 42 are small enough that the upper ends of the filter elements 60 cannot pass through the perforations 42 but large enough not to produce any significant impediment to fluid flow. The hold-down plate 40 may include stiffeners 43 on its upper surface to give it rigidity, and it may include a lifting ring 44 or similar member for use in lifting the hold-down plate 40 off the tube sheet 30. It is not necessary for the hold-down plate 40 to prevent all axial movement of the filter elements 60. Rather, it is sufficient for it to limit any upward axial movement of the filter elements 60 relative to the tube sheet 30 to a level which will not release the seals between the filter elements 60 and the tube sheet 30. Therefore, it is not necessary to tightly clamp the hold-down plate 40 to the tube sheet 30 or to seal the hold-down plate 40 to the tube sheet 30. In the present embodiment, the hold-down plate 40 rests atop the tube sheet 30 and is prevented from upward movement by a step formed on the interior of the cover 13 of the housing 10. However, it is also possible for the hold-down plate 40 to be secured to the cover 13 of the housing 10. Mechanisms other than a hold-down plate 40 can also be employed to limit the upward movement of the filter elements 60, such as retaining rings, retaining pins, or a grid placed atop the tube sheet 30. Furthermore, if the differential pressure across the tube sheet 30 is sufficiently low to be unable to release the seals between the filter elements 60 and the tube sheet 30, a hold-down plate 40 or other mechanism for limiting movement of the filter elements 60 may be omitted.
During operation of the filter arrangement of Figure 1, fluid to be filtered enters the inlet chamber 17 of the housing 10 though the inlet 15, passes through the filter elements 60, and is discharged from the upper ends of the filter elements 60 into the outlet chamber 18, from which the filtered fluid exits the housing 10 via the outlet 16. When it is desired to replace the filter elements 60, the cover 13 of the housing 10 and the hold-down plate 40 are removed, and then the entire filter assembly 20 is lifted out of the housing 10 by means of lifting lugs 35 attached to the tube sheet 30. With the filter assembly 20 suspended from the lifting lugs 35, the quick release pins 52, if installed, are removed from the legs 50 of the filter assembly
20 to enable the ejector plate 91 to move with respect to the tube sheet 30, and the filter assembly 20 is lowered to set the bottom of the ejector plate 91 on a floor or other support surface 100. The support surface 100 may but need not be level and can have any shape which enables it to stably support the filter assembly 20. For example, it may be the ground, a floor, a support frame, a raised base, or blocks. The weight of the tube sheet 30 and the filter elements 60 pressing downward on the tube sheet 30 causes the tube sheet 30 and the filter elements 60 to move downward toward the ejector plate 91. When the tallest eject pins 92 contact the corresponding filter elements 60, the downward movement of the filter elements 60 which are contacted will be prevented so as the tube sheet 30 continues to move downward, the seal between the filter elements 60 contacting the eject pins 92 and the tube sheet 30 is released. As the tube sheet 30 continues its downward movement, more and more of the seals are released, so that by the time the tube sheet 30 reaches the bottom of its travel, i.e., when the ejector plate 91 reaches its raised position with respect to the tube sheet 30, all of the seals for the filter elements 60 will have been released, i.e., the upper ends of all the filter elements 60 will have been unsealed from the tube sheet 30. Once the filter elements 60 have been unsealed, they can then be easily removed from the tube sheet 30, either by hand, or by a tool such as a manipulator or a robot. In order to insert new filter elements 60 into the tube sheet 30, the filter assembly 20 can be lifted into the air far enough for the springs 96 to push the ejector plate 91 to its lowered position. The quick release pins 52 can then be inserted into the aligned holes 51, 95 in the legs 50 and the rods 94 of the ejector plate 91, and the filter assembly 20 can be lowered back onto the support surface 100. The new filter elements 60 can then be inserted into the tube sheet 30 from above until their lower ends engage the retaining plate 80.
Once the upper ends of the filter elements 60 have been automatically unsealed with respect to the tube sheet 30 by the operation of the ejector plate 91, it requires very little force for a worker to withdraw the filter elements 60 from the tube sheet 30. Therefore, the removal of the filter elements 60 can be performed quickly and easily, resulting in fewer hours of labor and less exposure of workers to potentially harmful substances in the filter elements 60. Furthermore, because the ejector plate
91 releases the seals of different ones of the filter elements 60 at different times, the weight of the filter assembly 20 is sufficient to release the seals, and it is unnecessary to employ any other equipment to release the seals, such as a press for applying a downward force on the tube sheet 30 or a device for pulling the filter elements 60 upward.
In the embodiment of Figure 2, the lower ends of all the filter elements 60 are at the same height, and the heights of the eject pins 92 vary so that the filter elements 60 are contacted at different times by the eject pins 92. Alternatively, the heights of the lower ends of the filter elements 60 can vary, and the eject pins 92 can have the same length. Figures 7 through 9 illustrate an embodiment of a filter assembly 110 according to the present invention having a tube sheet 120 which supports a plurality of identical filter elements 60 so that the bottom ends of the filter elements 60 are at different heights. Figure 7 is a cross-sectional elevation of one half of the filter assembly 110 when installed in a housing 10 like the one shown in Figure 1, Figure 8 is an enlarged cross-sectional view of the circled region in Figure 7, and Figure 9 is a cross-sectional elevation of the other half of the filter assembly 110 when removed from the housing 10 and sitting on a floor or other support surface 100. In each of Figures 7 and 9, the unillustrated half of the filter assembly 110 is the mirror image of the illustrated half. The tube sheet 120 is generally similar in structure to the tube sheet 30 of the embodiment of Figure 2 and includes a plurality of through holes 121 each having a ledge 122 for supporting a flange 66 of an upper end cap 65 of a filter element 60. However, whereas in the tube sheet 30 of Figure 2 the ledges 32 are at a constant depth with respect to the top surface of the tube sheet 30, in the tube sheet 120 of the present embodiment, the depths of the ledges 122 vary so that the heights of the upper and lower ends of the filter elements 60 also vary from element to element. All of the ledges 122 may be at different depths, or the holes 121 may be divided into a plurality of groups, with the holes 121 in each group having ledges 122 at a different depth from the ledges 122 in the holes 121 in the other groups but with the holes 121 of a single group having ledges 122 at the same depth. The filter assembly 110 includes an ejector mechanism 90, which may be similar in structure to that of the previous embodiment except that all of the eject pins 92 have the same length, although it is possible for the lengths to vary. The illustrated ejector
mechanism 90 does not include a biasing spring 96 for urging the ejector plate 91 to its lowered position with respect to the tube sheet 120, but such a spring may be added if desired.
In this embodiment, the upper ends of the filter elements 60 are recessed with respect to the upper surface of the tube sheet 120 and are at various heights, so the filter assembly 110 is equipped with a hold-down plate 130 of somewhat different structure from the hold-down plate 40 shown in Figure 2. This hold-down plate 130 includes a flat metal plate 131 having a plurality of openings 132 in locations corresponding to the bores of the upper end caps 65 of the filter elements 60. A tube 133 is secured to the plate 131 at each opening 132 and extends downward from the plate 131 into one of the holes 121 in the tube sheet 120 to the vicinity of the upper end cap 65 of one of the filter elements 60. Since the upper end caps 65 are at different depths in the tube sheet 120, the lengths of the tubes 133 vary so that each tube 133 is close enough to the upper end cap 65 of the corresponding filter element 60 to restrain the upward movement of the end cap 65 to an amount such that the upper end cap 65 will not become unsealed from the tube sheet 120. The hold-down plate 130 may be restrained from upward movement in the same manner as the hold- down plate 40 of the embodiment of Figure 2, for example. The hold-down plate 130 may also include a lift ring 134 or similar member for use in raising the hold- down plate 130 off the tube sheet 120. The structure of this embodiment is otherwise the same as that of the previous embodiment.
The operation of this filter assembly 110 is similar to that of the filter assembly 20 of Figure 2. The two filter assemblies perform filtration in the same manner. When it is desired to replace the filter elements 60, the filter assembly 110 is removed from the housing 10 in which it is used and placed on a floor or other surface 100 capable of supporting the weight of the filter assembly 110. If the quick release pins 52 have been removed from the legs 50 of the filter assembly 110, the tube sheet 120 will move downward under its own weight and under the weight of the filter elements 60 to bring the lower ends of the filter elements 60 into contact with the eject pins 92 of the ejector plate 91. The filter element 60 or group of filter elements 60 having lower ends furthest from the tube sheet 120 will contact the eject pins 92 first and be lifted upward with respect to the tube sheet 120 to release the seal
between the upper ends of these filter elements 60 and the tube sheet 120. After the first group of filter elements 60 have contacted the eject pins 92 and have begun to move with respect to the tube sheet 120, the group of filter elements 60 having lower ends next furthest from the tube sheet 120 will contact the eject pins 92, and so forth until all the filter elements 60 have contacted the eject pins 92 and the seals of all the filter elements 60 have been released, i.e., the upper ends of all the filter elements 60 have been unsealed from the tube sheet 120. As in me previous embodiment, because different filter elements 60 contact the eject pins 92 at different times, the total force required at any given time to release the seals is lower than if all the filter elements 60 contacted the eject pins 92 simultaneously. Thus, the required force can be kept to a level sufficiently low that the weight of the tube sheet 120 and the filter elements 60 supported by the tube sheet 120 at any given moment is sufficient to release the seals.
Figure 10 is a cross-sectional elevation of a portion of the lower end of another embodiment of a filter assembly according to the present invention. The overall structure of this embodiment is similar to that of the embodiment of Figure 2, and the structure of the unillustrated portions may be the same as in that embodiment. In contrast to Figure 2, the retaining plate 80 has been replaced by a plurality of retaining tubes 140, each slidably mounted on one of the eject pins 92 of the ejector mechanism 90. Each retaining tube 140 has an inner diameter large enough to loosely receive the lower end cap 70 of one of the filter elements 60 and the upper end of one of the eject pins 92. At its upper end, each retaining tube 140 has a flange 141, a cup, or other shape which is capable of supporting the lower end of one of the filter elements 60. Each retaining tube 140 is urged into contact with the corresponding filter element 60 by a compression spring 142 having an upper end pressed against the lower surface of the flange 141 and a lower end pressed against the top of the ejector plate 91. The spring 142 is not intended to exert any substantial upward force on the filter element 60 and merely serves to maintain contact between the retaining tube 140 and the filter element 60. Thus, the force exerted by the spring 142 by itself is preferably unable to overcome the frictional force between the sealing member at the upper end of the filter element 60 and the unillustrated tube sheet. At the maximum extension of the spring 142, the retaining tubes 140 and the
eject pins 92 overlap each other in the lengthwise direction. Therefore, the retaining tubes 140 are prevented from lateral movement by the eject pins 92, and when one of the retaining tubes 140 is engaged with one of the filter elements 60, the retaining tube 140 can restrain the filter element 60 from lateral movement and thus perform a function similar to that performed by the retaining plate 80 of the embodiment of
Figure 2. As in the embodiment of Figure 2, the lower ends of the filter elements 60 are at a constant height, while the lengths of the eject pins 92 vary.
The filter assembly of Figure 10 may be installed and used in a housing 10 in the same manner as the embodiment of Figure 2. During filtration, the upper end of each filter element 60 is sealed to the unillustrated tube sheet of the filter assembly, while the lower end of each filter element 60 is engaged with one of the retaining tubes 140 in the manner shown in Figure 10, with the lower ends of the filter elements 60 spaced from the eject pins 92.
In order to remove the filter elements 60 from the tube sheet, the entire filter assembly is removed from the housing 10 and placed on a floor or other support surface 100, with the quick release pins 52 which lock the ejector plate 91 to the legs 50 of the filter assembly removed so that the ejector plate 91 is free to move with respect to the mbe sheet. Under the weight of the tube sheet and the filter elements 60, the tube sheet moves downward to bring the lower ends of the filter elements 60 into contact with the eject pins 92. In the same manner as in the embodiment of
Figure 2, the seals between the upper ends of the filter elements 60 and the tube sheet are released a group at a time by the axial forces exerted on the filter elements 60 by the eject pins 92, with the seals of the filter elements 60 contacted by the longest eject pins 92 being released first and the seals of the filter elements 60 contacted by the shortest eject pins 92 being released last. When the ejector plate 91 reaches its raised position with respect to the tube sheet, all the seals will have been released, i.e., all the filter elements 60 will have been unsealed from the tube sheet, so the filter elements 60 can be easily removed from the tube sheet.
In the present embodiment, the length of the retaining tubes 140 is such that they do not contact the ejector plate 91 when the ejector plate 91 is in its raised position, so except for the relatively small upward force produced by the springs 142, the retaining tubes 140 do not apply an upward force on the filter elements 60 tending
to dislodge the filter elements 60 from the mbe sheet. However, if the retaining tubes 140 are sufficiently long, the lower ends of the retaining tubes 140 can be made to abut against the ejector plate 91 as the tube sheet and filter elements 60 are moving downward, in which case the upper ends of the retaining tubes 140 can exert an upward force on the filter elements 60 to urge the filter elements 60 to move upwards with respect to the tube sheet and unseal the filter elements 60 from the tube sheet. If each retaining tube 140 is sized to abut against the ejector plate 91 at the same time that the corresponding eject pin 92 contacts the filter element 60, each retaining tube 140 and the corresponding eject pin 92 can together urge a filter element 60 upward with respect to the tube sheet to release the seal between the filter element 60 and the tube sheet. On the other hand, if each retaining mbe 140 is sufficiently long, the retaining tube 140 can abut against the ejector plate 91 before the eject pin 92 contacts the corresponding filter element 60, so the filter element 60 can be urged upward with respect to the mbe sheet by the retaining tube 140 rather than by the eject pin 92, and the eject pin 92 can function as a guide for the retaining tube 140. In the embodiment of Figure 10, the lower ends of the filter elements 60 are at the same height as each other and the eject pins 92 have varying lengths. Alternatively, as in the embodiment of Figure 8, the eject pins 92 may have a constant length, and the tube sheet can be constructed so that the heights of the lower ends of the filter elements 60 vary.
Figure 11 illustrates the lower portion of another embodiment of a filter assembly according to the present invention. In this embodiment, an ejector mechanism has been omitted, and the seal between the upper ends of the filter elements 60 and an unillustrated tube sheet is released by direct contact between the lower ends of the filter elements 60 and a floor or other surface 100. Except for the lower end portion, the structure of the filter assembly and of a filter arrangement employing the assembly may be the same as that of any of the preceding embodiments. The unillustrated upper ends of the filter elements 60 are sealed to the unillustrated tube sheet in the same manner as in the preceding embodiments, while the lower ends of the filter elements 60 are retained by a retairiing plate 150 secured to the legs 50 of the filter assembly. Each filter element 60 has a lower end cap 70 with a projection 71 which extends downward through a corresponding opening 151
in the retaining plate 150 to below the bottom of the retaining plate 150. When the filter assembly is installed in a housing, there is no significant upward axial force acting on the lower ends of the projections 71, so the weight of the filter elements 60 is supported substantially entirely by the tube sheet. When it is desired to remove the filter elements 60 from the tube sheet, the entire filter assembly is removed from the housing 10 and set on a floor or other support surface 100, with the lower ends of the projections 71 contacting the support surface 100. The weight of the tube sheet and the filter elements 60 forces the tube sheet downward with respect to the filter elements 60, thereby releasing the seals between the upper ends of the filter elements 60 and the tube sheet. It is preferable if different filter elements 60 or different groups of filter elements 60 are urged upward with respect to the mbe sheet by contact with the surface 100 at different times so as to reduce the total force required at any time to release the seals between the filter elements 60 and the tube sheets. The filter elements 60 can be made to contact the surface 100 at different times in various manners. For example, the filter elements 60 may all have the same length, but they may be supported by a tube sheet like that shown in Figure 8 so that the lower ends of the filter elements 60 will be at different heights. Alternatively, the upper ends of the filter elements 60 can be supported at a constant height, as in the embodiment of Figure 2, but the lengths of the projections 71 on the lower ends caps 70 of the filter elements 60 can be varied among the filter elements 60 so that the lower ends of the projections 71 will extend from the retaining plate 150 by different amounts. The projections 71 on the lower end caps 70 need not be integral with the other portions of the lower ends caps 70, and may be separately formed members which can be attached to any one of the lower end caps 70 to adjust the overall length of the filter elements 60 to a desired level.
Figure 12 illustrates a variation of the embodiment of Figure 11 in which the lower ends of the projections 71 of all of the lower end caps 70 of a plurality of identical filter elements 60 are at a constant height, and the support surface 100 on which the filter assembly is placed when the filter elements 60 are to be removed from the tube sheet has height variations such as steps, holes, or sloping portions. Due to the height variations of the surface 100, when the filter assembly is lowered onto the surface 100, the projections 71 of different end caps 70 will contact the
surface 100 at different times, so that the seals of different filter elements 60 will be released at different times. The unillustrated portions of this embodiment may be otherwise the same as any one of the previous embodiments, and it may be installed in a filter housing in the same manner as those embodiments.
Although the present invention has been described with respect to a number of preferred embodiments, the present invention is not limited to the features shown in the individual embodiments. The features of different ones of the embodiments may be combined with one another to result in arrangements according to the present invention other than those specifically illustrated.