EP0858574A1 - Device for heat treatment - Google Patents
Device for heat treatmentInfo
- Publication number
- EP0858574A1 EP0858574A1 EP96927710A EP96927710A EP0858574A1 EP 0858574 A1 EP0858574 A1 EP 0858574A1 EP 96927710 A EP96927710 A EP 96927710A EP 96927710 A EP96927710 A EP 96927710A EP 0858574 A1 EP0858574 A1 EP 0858574A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- boiler
- burner
- heating gas
- temperature
- determining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/52—Methods of heating with flames
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C3/00—Combustion apparatus characterised by the shape of the combustion chamber
- F23C3/006—Combustion apparatus characterised by the shape of the combustion chamber the chamber being arranged for cyclonic combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
- F23C7/02—Disposition of air supply not passing through burner
- F23C7/06—Disposition of air supply not passing through burner for heating the incoming air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
- F23M5/085—Cooling thereof; Tube walls using air or other gas as the cooling medium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
Definitions
- the present invention relates to a device for the heat treatment of a material, which has an oven space for the heat treatment material and at least one, preferably cylindrical boiler arranged on the top of the oven space, in which at least one burner is provided for generating a heating gas which is essentially tangential is introduced into the boiler, so that a downward vortex-shaped heating gas flow is formed inside the heating boiler and a heating gas flow with an approximately frustoconical boundary is formed below each boiler in the furnace chamber.
- Heat treatment furnaces are generally constructed in such a way that a plurality of burners are arranged on the lateral edge of the furnace chamber in the floor area, which burners have an open flame in the furnace chamber.
- extremely high temperatures occur in the immediate vicinity of the flame, so that the temperature distribution within the furnace space leaves something to be desired.
- a so-called all-round control has been introduced, in which the burners are operated in pulses, not in succession, but in one, two or more groups.
- the temperature of the furnace chamber is measured in the immediate vicinity of the material to be treated.
- thermocouples are generally also provided in the ceiling or wall area of such furnaces at regular intervals in order to enable improved control of the individual burner or control groups.
- a heat treatment furnace with a special temperature control is described in US-A-2,691,515.
- a furnace space in the form of a horizontal cylinder is provided, which is divided in the longitudinal direction into three heatable sections A, B, C, through which the material to be treated is transported.
- a central thermocouple is arranged, which controls the energy supply to the previous sections A and B via a control system, so as to maintain a uniform temperature in section C even when the furnace chamber is loaded irregularly.
- heat treatment furnaces of the type mentioned at the outset are special devices in which one or more boilers with a circular or oval cross section are provided above the furnace chamber, at least one gas or oil burner being provided in each boiler , whose longitudinal axis is arranged tangentially to the inner wall of the boiler, so that the heating gases can reach the cylindrical interior of the boiler tangentially and form a controlled vortex flow around the central axis of the boiler within the boiler.
- These boilers are therefore also called cyclones. Since the heating gases have the highest temperature immediately after leaving the flame, they will initially rise to the ceiling of the boiler and there will increase the gas pressure significantly.
- each boiler is assigned a means for determining the heating gas temperature and that this means within the Heating gas cone of this and only this boiler is arranged.
- the influence of each individual boiler on the temperature distribution within the furnace space can advantageously be precisely determined and, if necessary, changed quickly.
- the target temperature cannot be exceeded or fallen short of, since the maximum temperature in the furnace chamber is lower than the mean temperature of the hottest heating gas cone and the lowest temperature in the furnace chamber is higher than the mean temperature of the least hot heating gas cone. Since the temperature of each individual heating gas cone can be set and monitored exactly, the arrangement according to the invention therefore makes it possible to maintain extremely small temperature tolerances with little effort and to reliably implement any time-temperature profile.
- each means for determining the heating gas temperature is assigned a means for regulating a fuel / air mixture supplied to the burner or burners. This means that the individual boilers can be operated completely independently of one another and continuously within a wide performance range, for example between 15 and 100% of the maximum output
- the means for determining the heating gas temperature is arranged at a vertical distance from the upper edge of the furnace chamber that is smaller than that Average diameter of the assigned boiler is, in particular, it is advantageous to arrange the means for determining the heating gas temperature immediately below the boiler in the furnace chamber.
- This constructive measure ensures that the measured temperature only records heating gases from the assigned boiler and no heating gases that originate, for example, from neighboring boilers or are reflected by side walls of the furnace chamber.
- the distance to the burner is still sufficient to display a measurement result representative of the temperature distribution in the furnace chamber and not the flame temperature of the burner.
- each means for regulating the fuel-air mixture of a burner being advantageously connected to this control device for the furnace temperature .
- each means for determining the heating gas temperature is made up of at least one thermocouple, this thermocouple being electrically connected to a suitable controller which controls an actuator for the burner.
- a particularly simple burner control results in this exemplary embodiment in that the actuator determines the amount of air supplied to the burner and that the air supply to the burner is coupled to the fuel supply to the burner via a measuring line.
- the air supply located in front of the actuator has a section flowing around the boiler, which enables the air supplied to the burner to be preheated.
- the air supply of each boiler is also connected to a main air supply line, which is integrated in the ceiling of the furnace chamber.
- FIGS. 1 and 2 show the following:
- FIG. 1 shows a schematic representation of a partial section of a device according to the invention with two boilers in a horizontal section through these boilers,
- Figure 2 shows the device of Figure 1 in a vertical longitudinal section through the boiler.
- the partial section of the device 1 for the heat treatment of a good shown in FIGS. 1 and 2 has an oven space 2, which is indicated in FIG. 2 and which generally has a closed metal jacket (not shown), on the inside of which there is a theological insulation and / or a fireclay lining 3 are arranged.
- the dimensions of the furnace chamber and its walls can be chosen as desired and adapted to the requirements of the respective application (desired temperature range, size and quantity of the material to be treated).
- each boiler 4a, 4b has an essentially cylindrical chamotte lining 6a, 6b, which is surrounded by an insulating layer 7a, 7b, which is surrounded on all sides by a double metal jacket 8a, 8b.
- the boiler 4a, 4b is covered by a flat fireclay ceiling 9a, 9b, an insulating layer 10a, 10b and a simple metal cap 11a, 11b.
- the interior 4a ', 4b' of the boiler 4a, 4b is shown in the exemplary embodiment shown as a standing circular cylinder. In the context of the present invention, however, this interior can also have a different shape, e.g. that of a cylinder with an elliptical or oval cross-section or the shape of a polygonal standing prism.
- the ceiling of the boiler does not necessarily have to be flat, as shown, but can also be curved upwards, for example. It is also possible not to make the boiler cylindrical or prismatic, but rather conical or pyramid-shaped. It would also be conceivable to manufacture the boiler hemispherical or by a combination of the geometric elements mentioned above. Only a section with a circular cross-section is essential for the boiler to function properly. For practical reasons, however, the production of boilers with a cylindrical inner surface is currently preferred.
- a horizontally arranged burner 12a, 12b is provided on each boiler 4a, 4b, the longitudinal axis of which in is oriented substantially tangential to the inner surface of the boiler 4a, 4b.
- the burners can be operated with either oil or any type of gas. In other exemplary embodiments, not shown here, 2, 3, 4 or more burners can also be provided, but all of them are arranged tangentially.
- the tangential arrangement of the burners causes an essentially tangential inflow of the heating gas into the round boiler and subsequently a vortex flow around the vertical central axis of the boiler within the boiler.
- the hot heating gases rising from the burner 12a, 12b in a helical manner cause a high gas pressure in the area of the ceiling 9a, 9b of the boiler 4a, 4b, which generates a pressure gradient oriented in the vertical direction inside the boiler.
- This pressure gradient forms a resulting, helically downward heating gas flow, which presses the heating gases from the boiler down into the furnace chamber.
- this construction is also called cyclone heating and the boilers are also called cyclones.
- the heating gas flow After passing through the opening 5a, 5b, the heating gas flow widens, the envelope of this heating gas flow approximately takes the form of a truncated cone 13a, 13b and is referred to below as a heating gas cone.
- the heating gas cones 13a, 13b of adjacent cyclones 4a, 4b mix with one another and form a homogeneous heating gas layer with a uniform temperature distribution within the whole, approximately sub-section of the furnace chamber 2 lying below the dash-dotted line of FIG. 2.
- a suitable burner 12a, 12b is known to the person skilled in the field of heat treatment furnaces and is not explained in more detail below.
- a so-called pulse combustion chamber 15a is provided in the cylindrical chamotte 6a, the average diameter of which is larger than that of the inflow opening 14a, so that a particularly high heating gas speed can be achieved.
- Each burner 12a, 12b has an air supply 16a and a fuel supply 17a (gas or oil) in a known manner.
- the air supplied to the burner is supplied via a main air line 18 integrated in the ceiling of the furnace chamber 2, from which a partial air flow is conducted between the walls of the double jacket 8a by means of a pipe 19a connected thereto, so that the air quantity supplied to the burner 12a flows around the boiler 4a laterally while preheating to a certain temperature to enable better combustion.
- a pipe 20a arranged essentially diametrically opposite the pipe 19a finally leads the preheated air from the double jacket 8a to the burner 12a.
- the tube 20a is provided with a throttle valve which can be actuated by means of a servomotor 21a (or a pneumatic or hydraulic drive) which is controlled by a controller 22a which is connected to a thermocouple 23a which is located directly below the boiler 4a, namely within the heating gas cone 13a of this boiler 4a in the furnace chamber 2.
- a controller 22a which is connected to a thermocouple 23a which is located directly below the boiler 4a, namely within the heating gas cone 13a of this boiler 4a in the furnace chamber 2.
- the thermocouple 23 a is arranged so that it can only be reached by the heating gas flow of the boiler 4 a, so that the temperature measurement recorded by the controller 22 a is influenced only by the cyclone heating boiler 4 a.
- the thermocouple 23b is arranged according to the invention within the heating gas cone 13b of the boiler 4b, but outside the cone 13a of the boiler 4a.
- Figure 1 can also be seen that the sensor of the thermocouple 23 a is arranged
- the fuel supply is controlled synchronously with the control of the air supply 16a via a measuring line 24, which connects the pipe 20a to a regulator 25 of the fuel supply 17a.
- the regulator 25 can either be a constant pressure regulator (eg a gas actuator or another gas regulator) or a suitable one Be an oil regulator.
- a gate valve 26, a filter 27 and a solenoid valve 28 are provided in the fuel supply 17a.
- the slide 26 and the valve 28 are arranged on both sides of the filter 27 and the regulator 25 adjacent to the filter 27, in order to make it easy to change or maintain the filter 27 or the regulator 25.
- the burner 12a also has schematically indicated ignition electrodes and a flame monitor 29.
- thermocouples can be arranged at this point, which are connected to a control device 30, which in turn is connected to each controller 22a in Connection is established. This can be done via a data bus or suitable electronic control lines. This enables simple central control of several boilers 4a, 4b.
- the controllers 22a do not have to be physically separated from the control device as in the exemplary embodiment shown, but can also be in the control device 30 in another exemplary embodiment not shown here, e.g. be integrated on a Leite ⁇ latte or in a chip.
- the device according to the invention it is not only possible to keep the entire furnace space at a certain temperature, but there is also the possibility of generating a temperature gradient within the furnace space 2 in which the individual heating gas cones 13a, 13b each heat to a different temperature become. These temperatures are predefined for the individual controllers 22a and monitored by the thermocouples 23a, 23b.
- the cyclone heating of the type according to the invention makes it possible, for example, to operate an oven chamber at temperatures of approximately 100.degree. C. to 1400.degree. C. or higher without using forced heating gas converters at low temperatures, as is customary in previously known ovens must, which in turn are a hindrance at high temperatures and often no longer withstand these temperatures. So far, it has been common to operate separate furnaces for low and high temperatures, which has resulted in high manufacturing and running costs. These disadvantages can thus be avoided in a simple manner by the present invention.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Combustion Of Fluid Fuel (AREA)
- Incineration Of Waste (AREA)
Abstract
Description
Claims
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT138095A AT402736B (en) | 1995-08-16 | 1995-08-16 | DEVICE FOR HEAT TREATMENT |
AT1380/95 | 1995-08-16 | ||
AT138095 | 1995-08-16 | ||
PCT/EP1996/003533 WO1997007362A1 (en) | 1995-08-16 | 1996-08-09 | Device for heat treatment |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0858574A1 true EP0858574A1 (en) | 1998-08-19 |
EP0858574B1 EP0858574B1 (en) | 2000-04-26 |
Family
ID=3512634
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96927710A Expired - Lifetime EP0858574B1 (en) | 1995-08-16 | 1996-08-09 | Device for heat treatment |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0858574B1 (en) |
AT (1) | AT402736B (en) |
DE (1) | DE59605069D1 (en) |
WO (1) | WO1997007362A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10109694B4 (en) * | 2001-02-28 | 2006-07-27 | Ms- Maschinen- Stahlbau- Gmbh | heating device |
AT505494A1 (en) * | 2007-07-09 | 2009-01-15 | Alumonte Gmbh | DEVICE ON STOVES |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2691515A (en) * | 1949-05-19 | 1954-10-12 | Surface Combustion Corp | Forge furnace control |
US4028083A (en) * | 1974-08-19 | 1977-06-07 | Johns-Manville Corporation | Method and apparatus for controlling temperature within a furnace |
DE3035906A1 (en) * | 1980-09-24 | 1982-05-13 | Peter 7300 Esslingen Witkowski | Heat treatment furnace, esp. for steel ingots or billets - where furnace roof carries row of heating chambers contg. tangential fuel burners |
US4357135A (en) * | 1981-06-05 | 1982-11-02 | North American Mfg. Company | Method and system for controlling multi-zone reheating furnaces |
-
1995
- 1995-08-16 AT AT138095A patent/AT402736B/en not_active IP Right Cessation
-
1996
- 1996-08-09 EP EP96927710A patent/EP0858574B1/en not_active Expired - Lifetime
- 1996-08-09 WO PCT/EP1996/003533 patent/WO1997007362A1/en active IP Right Grant
- 1996-08-09 DE DE59605069T patent/DE59605069D1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO9707362A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE59605069D1 (en) | 2000-05-31 |
ATA138095A (en) | 1996-12-15 |
EP0858574B1 (en) | 2000-04-26 |
WO1997007362A1 (en) | 1997-02-27 |
AT402736B (en) | 1997-08-25 |
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