EP0844514A1 - Photothermographic recording material having tabular grains - Google Patents
Photothermographic recording material having tabular grains Download PDFInfo
- Publication number
- EP0844514A1 EP0844514A1 EP97202781A EP97202781A EP0844514A1 EP 0844514 A1 EP0844514 A1 EP 0844514A1 EP 97202781 A EP97202781 A EP 97202781A EP 97202781 A EP97202781 A EP 97202781A EP 0844514 A1 EP0844514 A1 EP 0844514A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- silver
- silver halide
- grains
- tabular
- halide grains
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 90
- -1 silver halide Chemical class 0.000 claims abstract description 97
- 229910052709 silver Inorganic materials 0.000 claims abstract description 84
- 239000004332 silver Substances 0.000 claims abstract description 84
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 25
- 229910021607 Silver chloride Inorganic materials 0.000 claims abstract description 24
- 239000011230 binding agent Substances 0.000 claims abstract description 23
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 claims abstract description 23
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims description 39
- 239000011248 coating agent Substances 0.000 claims description 24
- 238000000576 coating method Methods 0.000 claims description 24
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 18
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 9
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 9
- HOLVRJRSWZOAJU-UHFFFAOYSA-N [Ag].ICl Chemical compound [Ag].ICl HOLVRJRSWZOAJU-UHFFFAOYSA-N 0.000 claims description 5
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 4
- SJOOOZPMQAWAOP-UHFFFAOYSA-N [Ag].BrCl Chemical compound [Ag].BrCl SJOOOZPMQAWAOP-UHFFFAOYSA-N 0.000 claims description 2
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- 238000002360 preparation method Methods 0.000 description 10
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- 150000003839 salts Chemical class 0.000 description 7
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- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 6
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 6
- 239000002019 doping agent Substances 0.000 description 6
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 150000003378 silver Chemical class 0.000 description 6
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- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 4
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- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 3
- JKFYKCYQEWQPTM-UHFFFAOYSA-N 2-azaniumyl-2-(4-fluorophenyl)acetate Chemical compound OC(=O)C(N)C1=CC=C(F)C=C1 JKFYKCYQEWQPTM-UHFFFAOYSA-N 0.000 description 3
- 229930024421 Adenine Natural products 0.000 description 3
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- 235000021357 Behenic acid Nutrition 0.000 description 3
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- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 3
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- 206010070834 Sensitisation Diseases 0.000 description 3
- 229910021612 Silver iodide Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
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- ZUNKMNLKJXRCDM-UHFFFAOYSA-N silver bromoiodide Chemical compound [Ag].IBr ZUNKMNLKJXRCDM-UHFFFAOYSA-N 0.000 description 3
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- 239000002184 metal Substances 0.000 description 1
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- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- DDIZAANNODHTRB-UHFFFAOYSA-N methyl p-anisate Chemical compound COC(=O)C1=CC=C(OC)C=C1 DDIZAANNODHTRB-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- 239000011368 organic material Substances 0.000 description 1
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- LFSXCDWNBUNEEM-UHFFFAOYSA-N phthalazine Chemical compound C1=NN=CC2=CC=CC=C21 LFSXCDWNBUNEEM-UHFFFAOYSA-N 0.000 description 1
- 125000005543 phthalimide group Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 239000004584 polyacrylic acid Chemical class 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
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- 229920001282 polysaccharide Polymers 0.000 description 1
- 150000004804 polysaccharides Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229940070376 protein Drugs 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- NDGRWYRVNANFNB-UHFFFAOYSA-N pyrazolidin-3-one Chemical compound O=C1CCNN1 NDGRWYRVNANFNB-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 150000003236 pyrrolines Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- KIWUVOGUEXMXSV-UHFFFAOYSA-N rhodanine Chemical class O=C1CSC(=S)N1 KIWUVOGUEXMXSV-UHFFFAOYSA-N 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- YRSQDSCQMOUOKO-KVVVOXFISA-M silver;(z)-octadec-9-enoate Chemical compound [Ag+].CCCCCCCC\C=C/CCCCCCCC([O-])=O YRSQDSCQMOUOKO-KVVVOXFISA-M 0.000 description 1
- CLDWGXZGFUNWKB-UHFFFAOYSA-M silver;benzoate Chemical compound [Ag+].[O-]C(=O)C1=CC=CC=C1 CLDWGXZGFUNWKB-UHFFFAOYSA-M 0.000 description 1
- ILTLXKRUPFUFIP-UHFFFAOYSA-M silver;dodecane-1-sulfonate Chemical compound [Ag+].CCCCCCCCCCCCS([O-])(=O)=O ILTLXKRUPFUFIP-UHFFFAOYSA-M 0.000 description 1
- MNMYRUHURLPFQW-UHFFFAOYSA-M silver;dodecanoate Chemical compound [Ag+].CCCCCCCCCCCC([O-])=O MNMYRUHURLPFQW-UHFFFAOYSA-M 0.000 description 1
- LTYHQUJGIQUHMS-UHFFFAOYSA-M silver;hexadecanoate Chemical compound [Ag+].CCCCCCCCCCCCCCCC([O-])=O LTYHQUJGIQUHMS-UHFFFAOYSA-M 0.000 description 1
- SUGXYMLKALUNIU-UHFFFAOYSA-N silver;imidazol-3-ide Chemical class [Ag+].C1=C[N-]C=N1 SUGXYMLKALUNIU-UHFFFAOYSA-N 0.000 description 1
- ORYURPRSXLUCSS-UHFFFAOYSA-M silver;octadecanoate Chemical compound [Ag+].CCCCCCCCCCCCCCCCCC([O-])=O ORYURPRSXLUCSS-UHFFFAOYSA-M 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- CVYDEWKUJFCYJO-UHFFFAOYSA-M sodium;docosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCC([O-])=O CVYDEWKUJFCYJO-UHFFFAOYSA-M 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 150000001467 thiazolidinediones Chemical class 0.000 description 1
- 150000003549 thiazolines Chemical class 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical class NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- ZZKYNWVJXAXFKI-UHFFFAOYSA-N tribromomethyl benzenesulfinate Chemical compound BrC(Br)(Br)OS(=O)C1=CC=CC=C1 ZZKYNWVJXAXFKI-UHFFFAOYSA-N 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000001018 xanthene dye Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/005—Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein
- G03C1/0051—Tabular grain emulsions
- G03C1/0053—Tabular grain emulsions with high content of silver chloride
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/494—Silver salt compositions other than silver halide emulsions; Photothermographic systems ; Thermographic systems using noble metal compounds
- G03C1/498—Photothermographic systems, e.g. dry silver
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/005—Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein
- G03C1/0051—Tabular grain emulsions
- G03C2001/0055—Aspect ratio of tabular grains in general; High aspect ratio; Intermediate aspect ratio; Low aspect ratio
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C7/00—Multicolour photographic processes or agents therefor; Regeneration of such processing agents; Photosensitive materials for multicolour processes
- G03C7/30—Colour processes using colour-coupling substances; Materials therefor; Preparing or processing such materials
- G03C7/3022—Materials with specific emulsion characteristics, e.g. thickness of the layers, silver content, shape of AgX grains
- G03C2007/3025—Silver content
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C2200/00—Details
- G03C2200/03—111 crystal face
Abstract
A transparent photothermographic recording material is disclosed,
wherein said material comprises a support bearing a photo-adressable
thermosensitive element comprising photosensitive silver halide
grains, a reducing agent for silver ions and a binder, characterised
in that said silver halide grains are tabular silver halide grains
having silver chloride in an amount of 50 mole % or more, more
preferably in an amount of 70 mole % or more, and an average grain
thickness of 0.20 µm or less and wherein said tabular grains account
for at least 50 % of the total projective surface area of all silver
halide grains.
Description
The present invention relates to a photothermographic recording
material comprising photosensitive silver halide.
Thermal imaging or thermography is a recording process wherein
images are generated by the use of imagewise modulated thermal
energy.
In thermography three approaches are known:
Thermographic materials of type 1 become photothermographic when
a photosensitive agent is present which after exposure to UV,
visible or IR light is capable of catalysing or participating in a
thermographic process bringing about changes in colour or optical
density.
Examples of photothermographic materials are the so called "Dry
Silver" photographic materials of the 3M Company, which are reviewed
by D.A. Morgan in "Handbook of Imaging Science", edited by A.R.
Diamond, page 43, published by Marcel Dekker in 1991.
When coated onto transparent supports for viewing or projection,
photothermographic recording materials suffer from a phenomenon,
called "haze". Haze occurs when a fraction of the light which is
incident on the thermographic layer is scattered rather than being
transmitted. This light-scattering causes degradation in the quality
of the viewed image, which increases with increasing light
scattering.
Increased transparency, which in photographic materials is often
related to fog or stain and in general minimum density, is desirable
in photothermographic materials for use in viewing or projection.
Typically the photosensitive agent in photothermographic
materials is a photosensitive silver halide. It is normally present
in materials in a concentration of 0.1 to 35 mole % vs. a
substantially light-insensitive organic silver salt. Silver
bromo(iod)ide is normally used, which may, in principle, have any
crystal habit.
US-A 4,435,499 describes a photothermographic material wherein
said material comprises a support bearing in reactive association
photosensitive thin tabular exemplified silver bromoiodide grains
having an average grain thickness of less than 0.3 µm and a
photosensitive silver halide processing agent.
According to WO96/15479 tabular grains are the least preferred
of the silver halide grain types if photothermographic elements are
required with reduced woodgrain interference patterns.
It is a first object of the present invention to provide a
photothermographic recording material with enhanced transparency.
It is a second object of the present invention to provide a
photothermographic recording material with a reduced haze level.
It is a third object of the present invention to provide a
method of preparing a photothermographic recording material, which
can be coated from aqueous media, said material comprising a photo-addressable
thermally developable element based on a substantially
light-insensitive organic silver salt, an organic reducing agent for
the organic silver salt and photosensitive silver halide in catalytic
association with the light insensitive organic silver salt,
further having in addition to a reduced haze level an improved
transparency.
Further objects and advantages of the invention will become
apparent from the description hereinafter.
According to the present invention, a transparent
photothermographic recording material is disclosed wherein said
material comprises a support bearing a photo-adressable
thermosensitive element comprising photosensitive silver halide
grains, a reducing agent for silver ions and a binder, characterised
in that said silver halide grains are tabular silver halide grains
having silver chloride in an amount of 50 mole % or more, more
preferably in an amount of 70 mole % or more, and an average grain
thickness of 0.20 µm or less and wherein said tabular grains account
for at least 50 % of the total projective surface area of all silver
halide grains.
In a preferred embodiment said material has, prior to exposure,
a density difference of less than 0.10, and preferably not more than
0.05, said density difference being measured by means of a MacBeth™
TD501 densitometer between density of the said material prior to
exposure and density of the bare support of said material before
coating with a photosensitive layer.
A transparent photothermographic recording material having a low
haze level is highly preferred as it contributes to good image
quality.
Moreover prior to exposure a density difference, expressing
transparency, measured by means of a MacBeth TD501 densitometer, of
less than 0.10 and preferably of 0.05 or less is measured, wherein
said density difference has been measured between the density of the
material prior to exposure and the density of the bare support of
the material before coating with a photosensitive layer.
The photo-addressable thermosensitive element comprises
photosensitive silver halide, a reducing agent for silver ions and a
binder. The thermosensitive element may further comprise a
substantially light-insensitive silver salt in catalytic association
with the photosensitive silver halide and in thermal working
relationship with the reducing agent for silver ions. The element
may comprise a layer system with the silver halide in catalytic
association with the substantially light-insensitive organic silver
salt ingredients, spectral sensitiser optionally together with a
supersensitiser in intimate sensitising association with the silver
halide particles and the other ingredients active in the thermal
development process or pre- or post-development stabilization of the
element being in the same layer or in other layers the proviso that
the organic reducing agent and the toning agent, if present, are in
thermal working relationship with the substantially light-insensitive
organic silver salt i.e. during the thermal development
process the reducing agent and the toning agent, if present, are
able to diffuse to the substantially light-insensitive organic
silver salt, e.g. a silver salt of a fatty acid.
If the photosensitive silver halide grains set forth
hereinbefore are employed together with a substantially light-insensitive
organic silver salt it is used in a range of 0.1 to 90
mole percent of substantially light-insensitive organic silver salt,
with the range from 0.2 to 50 mole % and from 0.5 to 35 mole percent
even more being preferred and the range from 1 to 12 mole percent of
said subtantially light-insensitive organic silver salt being
particularly preferred.
According to the present invention photosensitive silver halide
crystals are tabular crystals having silver chloride in an amount of
50 mole % or more, more preferably in an amount of 70 mole % or
more, having an average grain thickness of 0.2 µm or less, and more
preferred from 0.03 µm up to 0.18 µm, an average aspect ratio of 2
or more, preferably at least 5:1 and still more preferably from 5:1
to 50:1.
Moreover according to the present invention said tabular silver
halide crystals rich in silver chloride are accounting for at least
50 %, more preferably at least 70 %, and even more preferably at
least 90 % of the total projected area of all grains.
According to the present invention said silver halide crystals
rich in silver chloride are silver chloride, silver chloroiodide,
silver chlorobromide or silver chlorobromoiodide grains.
In a further preferred embodiment said tabular silver
chloroiodide grains have iodide in an amount of from 0.1 up to 3
mole %.
In a further preferred embodiment according to the present
invention said tabular crystals are present in an amount of up to 2
g/m2 of silver, expressed as an equivalent amount of silver nitrate,
and more preferably in an amount of from 0.05 g/m2 up to 1 g/m2.
Further it has been found that, according to a preferred
embodiment of the present invention said photosensitive silver
halide crystals are tabular crystals, comprising silver chloride in
an amount of at least 50 mole %, more preferably at least 70 mole %,
and still more preferably at least 90 mole %, wherein bromide ions
and iodide ions may be present. Said iodide ions, as well as bromide
ions if present, may be added as iodide salts or bromide salts
respectively or as organic iodide or bromide releasing agents
respectively, as those described e.g. in EP-A's 0 561 415, 0 563
701, 0 563 708, 0 649 052 and 0 651 284 and in WO 96/13759. Said
inorganic salts or organic products providing iodide and/or bromide
ions may be added in order to cause a homogeneous or a heterogeneous
distribution of the said ions over the crystal volume of these
crystals. Heterogenous distributions over the said crystal volume
can be attained by addition in separate steps of solutions providing
said ions, wherein said ions are incorporated in the crystal lattice
by conversion.
Tabular grains suitable for use in one or more hydrophilic
emulsion layer(s) of the silver halide photographic materials of the
present invention have {111} or {100} major faces.
Tabular silver halide grains having {111} major faces known
since 1982 to be suitable for use in photographic materials are
crystals possessing two parallel major faces with a ratio between
the diameter of a circle having the same area as these faces, and
the thickness, being the distance between the two major faces, of at
least 2.
For tabular emulsion crystals rich in silver chloride having
{111} major faces the stability of said crystals requires the use
during preparation of a crystal habit modifier in relatively high
amounts, so that after flocculation, washing and redispersing an
excess of said modifier remains strongly adsorbed on the {111}
surfaces of the tabular grains rich in chloride, even after
protonation. Said protonation causes release of crystal habit
modifier as has been described e.g. in EP-A 0 481 133, and in US-A's
5,176,991; 5,176,992; 5,272,052 and 5,399,478. The presence of a
crystal habit modifier can lead to poor reproducibility. Therefore
preparation conditions of tabular grains rich in silver chloride
should be carefully controlled as morphological instability of the
tabular silver halide grains rich in chloride, reflected in the
occurrence of a rounded edges after the disappearance of sharp,
well-defined edges of hexagons and triangles, is undesirable.
Compounds that are useful as crystal habit modifier of crystals
rich in silver chloride besides the most frequently used adenine,
include substances disclosed in EP-A's 0 481 133 and 0 532 801 and
in US-A's 5,176,991; 5,176,992; 5,178,997; 5,178,998; 5,183,732;
5,185,239; 5,217,858; 5,221,602; 5,252,452; 5,264,337; 5,272,052;
5,298,385; 5,298,387; 5,298,388; 5,399,478; 5,405,738; 5,411,852 and
5,418,125.
Tabular silver halide grains rich in chloride, bounded by {111}
major faces and/or the preparation method thereof and/or materials
in which said grains are incorporated have also been described in
e.g. US-A's 4,399,215; 4,400,463; 4,804,621; 5,061,617; 5,275,930;
5,286,621; 5,292,632; 5,310,644; 5,320,938; 5,356,764; and in the
published EP-A's 0 503 700, 0 533 189, 0 647 877 and 0 678 772.
Tabular emulsion crystals rich in silver chloride having {100}
major faces can be produced with a stable crystal habit. The said
{100} tabular grains rich in chloride, although having been
developed later than {111} tabular grains rich in chloride, are the
subject of intensive studies as no crystal habit modifier is
required in their preparation and consequently better
reproducibility can be attained.
Silver halide grains rich in chloride, bounded by the said {100}
major faces and/or the preparation method thereof and/or materials
in which said grains can be incorporated have been described in e.g.
US-A's 5,024,931; 5,264,337; 5,275,930; 5,292,632; 5,310,635;
5,314,798; 5,320,938; 5,356,764 and in WO 94/022051; in the
published EP-A's 0 534 395, 0 569 971, 0 584 815, 0 584 644, 0 602
878, 0 616 255, 0 617 317, 0 617 320, 0 617 321, 0 617 325, 0 618
492 and 0 653 669.
Dopants may be used in the preparation of silver halide crystals
rich in silver chloride have e.g. been described (preferred elements
between brackets) in US-A's 4,269,927 (Cd,Pb,Zn) ; 4,835,093 (Re-complexes);
4,981,781 (Ru,Fe,Re,Os,Mn,Mo,Cr,W); 5,024,931
(Ru,Rh,Os,Ir,Pd,Pt); 5,252,456 (Pt,Ir) and 5,360,712 (groups 8 and 9
from periods IV, V and VI): EP-A's 0 017 148 (Cd,Pb,Zn,Cu); 0 336
426 (Ru,Re,Os); 0 336 427 (Ru,Os); 0 415 481 (Rh,Ir,Os,Ru,Fe,Co);
0 658,802 (Cr); JP-A 04-009939 and WO 90/016014 (group VIb).
A survey of dopants in tabular {111} grains has been given in
US-A 5,503,971. Most preferred are ruthenium, rhodium and iridium.
Combinations of one or more dopant(s) may be added, in the same or
different preparation steps of silver halide crystals. As with
halide ions the said dopants can be divided homogeneously or
heterogeneously over the total crystal volume. So in the core or in
the shell or even at the crystal surface, as is e.g. the case when
conversion techniques are applied, the said halide ions and/or the
said dopants may be concentrated in particular regions of the
crystals.
Mixtures of emulsions having the same or different halide
composition, crystal habit, crystal size, crystal size distribution
and/or dopant(s) may be used in order to obtain improved
sensitometry and image quality.
The silver halide used in the present invention may be employed
without modification. However, it may be chemically sensitised with
a chemical sensitising agent such as a compound containing sulphur,
selenium, tellurium etc., or a compound containing gold, platinum,
palladium, iron, ruthenium, rhodium or iridium etc., a reducing
agent such as a tin halide etc., or a combination thereof. Details
of these procedures are described in T.H. James, "The Theory of the
Photographic Process", Fourth Edition, Macmillan Publishing Co.
Inc., New York (1977), Chapter 5, pages 149 to 169. If mixtures of
silver halide emulsion crystals are used chemical sensitisation is
preferably performed before mixing them in order to preserve an
optimised chemical sensitisation for each silver halide tabular
grain present.
As thermographic materials of type 1, as discussed in the
background of the invention, become photothermographic when a
photosensitive agent. In order to enhance the photosensitivity to
visible or IR light, a suitable spectral sensitising dye should be
added in order to make light-sensitive silver halide sensitive to
the practically used irradiation. So the silver halide may be
spectrally sensitized with various known dyes including cyanine,
merocyanine, styryl, hemicyanine, oxonol, hemioxonol and xanthene
dyes optionally, particularly in the case of sensitization to infra-red
radiation, in the presence of a so-called supersensitiser.
Useful cyanine dyes include those having a basic nucleus, such as a
thiazoline nucleus, an oxazoline nucleus, a pyrroline nucleus, a
pyridine nucleus, an oxazole nucleus, a thiazole nucleus, a
selenazole nucleus and an imidazole nucleus. Useful merocyanine dyes
which are preferred include those having not only the above
described basic nuclei but also acid nuclei, such as a thiohydantoin
nucleus, a rhodanine nucleus, an oxazolidinedione nucleus, a
thiazolidinedione nucleus, a barbituric acid nucleus, a thiazolinone
nucleus, a malononitrile nucleus and a pyrazolone nucleus. In the
above described cyanine and merocyanine dyes, those having imino
groups or carboxyl groups are particularly effective. Suitable
sensitizers of silver halide to infra-red radiation include those
disclosed in the EP-A's 0 465 078, 0 559 101, 0 616 014, 0 635 756
and 0 638 841, the JP-A's 03-080251, 03-163440, 05-019432, 05-072662
and 06-003763 and the US-A's 4,515,888, 4,639,414, 4,713,316,
5,258,282 and 5,441,866. Suitable supersensitizers for use with
infra-red spectral sensitizers are disclosed in EP-A's 559 228 and
587 338 and in the US-P's 3,877,943 and 4,873,184. As has been shown
in unpublished EP-Application No. 96202100, filed July 24, 1996, the
suitable infrared spectral sensitizers are preferably applied
without requiring the presence of a supersensitiser.
Preferred substantially light-insensitive organic silver salts
are silver salts of organic carboxylic acids in particular aliphatic
carboxylic acids known as fatty acids, wherein the aliphatic carbon
chain has preferably at least 12 C-atoms, e.g. silver laurate,
silver palmitate, silver stearate, silver hydroxystearate, silver
oleate and silver behenate, which silver salts are also called
"silver soaps": silver dodecyl sulphonate described in US-A
4,504,575; and silver di-(2-ethylhexyl)-sulfosuccinate described in
EP-A 0 227 141. Modified aliphatic carboxylic acids with thioether
group as described e.g. in GB-P 1,111,492 and other organic silver
salts as described in GB-P 1,439,478, e.g. silver benzoate and
silver phthalazinone, may be used likewise to produce a thermally
developable silver image. Further are mentioned silver imidazolates
and the substantially light-insensitive inorganic or organic silver
salt complexes described in US-A 4,260,677.
A suspension of particles containing a substantially light-insensitive
organic silver salt may be obtained by using a process,
comprising simultaneous metered addition of an aqueous solution or
suspension of an organic carboxylic acid or its salt; and an aqueous
solution of a silver salt to an aqueous liquid, as described in EP-A
0 754 969.
The silver halide emulsion grains described hereinbefore may be
added to the photo-addressable thermally developable element in any
fashion which places it in catalytic proximity to the substantially
light-insensitive organic silver salt. Silver halide and the
substantially light-insensitive organic silver salt which are
separately formed, i.e. ex-situ or "preformed", in a binder can be
mixed prior to use to prepare a coating solution, but it is also
effective to blend both of them for a long period of time in order
to get an intimate contact at the large specific surface of the
tabular grains accounting for at least 50 % (and preferably more) of
the total projective surface area. Furthermore, it is effective to
use a process which comprises adding a halogen-containing compound
to the organic silver salt to partially convert the substantially
light-insensitive organic silver salt to silver halide as disclosed
in US-A 3,457,075.
A particularly preferred mode of preparing the emulsion of
organic silver salt and photosensitive silver halide for coating of
the photo-addressable thermally developable element from solvent
media, according to the present invention is that disclosed in US-A
3,839,049, but other methods such as those described in Research
Disclosure, June 1978, item 17029 and US-A 3,700,458 may also be
used for producing the emulsion.
A particularly preferred mode of preparing the emulsion of
organic silver salt and photosensitive silver halide for coating of
the photo-addressable thermally developable element from aqueous
media, according to the present invention is that disclosed in
unpublished Application PCT/EP 96/02579, filed June 13, 1996, which
discloses a production method for a photothermographic recording
material comprising the steps of:
In a preferred embodiment molar ratios of light-sensitive silver
halide and substantially light-insensitive organic silver salt are
from 0.1 up to 90 mole %, more preferably from 0.2 up to 50 mole %,
even more preferably from 0.5 up to 35 mole % and especially
preferred from 1 to 12 mole % of the said substantially light-insensitive
organic silver salt.
Suitable organic reducing agents for the reduction of the
substantially light-insensitive organic silver salts in photo-addressable
thermosensitive element are organic compounds containing
at least one active hydrogen atom linked to O, N or C, such as is
the case with, mono-, bis-, tris- or tetrakis-phenols; mono- or bis-naphthols;
di- or polyhydroxy-naphthalenes; di- or
polyhydroxybenzenes; hydroxymonoethers such as alkoxynaphthols, e.g.
4-methoxy-1-naphthol described in US-A 3,094,41; pyrazolidin-3-one
type reducing agents, e.g. PHENIDONE (tradename); pyrazolin-5-ones;
indan-1,3-dione derivatives; hydroxytetrone acids;
hydroxytetronimides; 3-pyrazolines; pyrazolones; reducing
saccharides; aminophenols e.g. METOL (tradename); p-phenylenediamines,
hydroxylamine derivatives such as for example
described in US-A 4,082,901; reductones e.g. ascorbic acids;
hydroxamic acids; hydrazine derivatives; amidoximes; n-hydroxyureas;
and the like, see also US-A 3,074,809, 3,080,254, 3,094,417 and
3,887,378.
Polyphenols such as the bisphenols used in the 3M Dry Silver™
materials, sulfonamide phenols such as used in the Kodak Dacomatic™
materials, and naphthols are particularly preferred for
photothermographic recording materials with photo-addressable
thermally developable elements on the basis of photosensitive silver
halide/organic silver salt/reducing agent.
During the thermal development process the reducing agent must
be present in such a way that it is able to diffuse to the
photosensitive silver halide and, if present, the substantially
light-insensitive organic silver salt particles so that reduction
thereof can take place.
The above mentioned reducing agents, regarded as primary or main
reducing agents, may be used in conjunction with so-called auxiliary
reducing agents. Auxiliary reducing agents that may be used in
conjunction with the above mentioned primary reducing agents are
sulfonyl hydrazide reducing agents such as disclosed in US-A
5,464,738, trityl hydrazides and formyl-phenyl-hydrazides such as
disclosed in US-A 5,496,695 and organic reducing metal salts, e.g.
stannous stearate described in US-A's 3,460,946 and 3,547,648.
The film-forming binder for the photo-addressable
thermosensitive element according to the present invention may be
coatable from a solvent or aqueous dispersion medium.
The film-forming binder for the photo-addressable thermosensitive
element according to the present invention may be coatable from a
solvent dispersion medium, according to the present invention, may
be all kinds of natural, modified natural or synthetic resins or
mixtures of such resins, wherein the organic silver salt can be
dispersed homogeneously: e.g. polymers derived from α,β-ethylenically
unsaturated compounds such as polyvinyl chloride,
after-chlorinated polyvinyl chloride, copolymers of vinyl chloride
and vinylidene chloride, copolymers of vinyl chloride and vinyl
acetate, polyvinyl acetate and partially hydrolyzed polyvinyl
acetate, polyvinyl acetals that are made from polyvinyl alcohol as
starting material in which only a part of the repeating vinyl
alcohol units may have reacted with an aldehyde, preferably
polyvinyl butyral, copolymers of acrylonitrile and acrylamide,
polyacrylic acid esters, polymethacrylic acid esters, polystyrene
and polyethylene or mixtures thereof. A particularly suitable
polyvinyl butyral containing a minor amount of vinyl alcohol units
is marketed by MONSANTO USA under the trade names BUTVAR™ B76 and
BUTVAR™ B79 and provides a good adhesion to paper and properly
subbed polyester supports. The film-forming binder for the photo-addressable
thermosensitive developable element coatable from an
aqueous dispersion medium, according to the present invention, may
be all kinds of transparent or translucent water-dispersible or
water soluble natural, modified natural or synthetic resins or
mixtures of such resins, wherein the organic silver salt can be
dispersed homogeneously for example pro-teins, such as gelatin and
gelatin derivatives (e.g. phthaloyl gela-tin), cellulose
derivatives, such as carboxymethylcellulose, poly-saccharides, such
as dextran, starch ethers, galactomannan, polyvi-nyl alcohol,
polyvinylpyrrolidone acrylamide polymers, homo- or co-polymerized
acrylic or methacrylic acid, latexes of water disper-sible polymers,
with or without hydrophilic groups, or mixtures thereof. Polymers
with hydrophilic functionality for forming an aqueous polymer
dispersion (latex) are described in US-A 5,006,451, but serve
therein for forming a barrier layer preventing unwanted diffusion of
vanadium pentoxide present as an antistatic agent.
The binder to organic silver salt weight ratio is preferably in
the range of 0.2 to 6 µm, whereas the thickness of the photo-addressable
thermally developable element is preferably in the range of 5
to 50 µm.
The above mentioned binders or mixtures thereof may be used in
conjunction with waxes or "heat solvents" also called "thermal
solvents" or "thermosolvents" improving the reaction speed of the
redox-reaction at elevated temperature.
By the term "heat solvent" in this invention is meant a non-hydrolyzable
organic material which is in solid state in the
recording layer at temperatures below 50°C but becomes a plasticizer
for the recording layer in the heated region and/or liquid solvent
for at least one of the redox-reactants, e.g. the reducing agent for
the organic silver salt, at a temperature above 60°C. Useful for
that purpose are a polyethylene glycol having a mean molecular
weight in the range of 1,500 to 20,000 described in US-A 3,347,675.
Further are mentioned compounds such as urea, methyl sulfonamide and
ethylene carbonate being heat solvents described in US-A 3,667,959,
and compounds such as tetrahydro-thiophene-1,1-dioxide, methyl
anisate and 1,10-decanediol being described as heat solvents in
Research Disclosure, December 1976, (item 15027) pages 26-28. Still
other examples of heat solvents have been described in US-A
3,438,776, and 4,740,446, and in published EP-A 0 119 615 and 0 122
512 and DE-A 3 339 810.
In order to obtain a neutral black image tone in the higher
densities and neutral grey in the lower densities the photo-addressable
thermosensitve element contains preferably in admixture
with the organic heavy metal salts and reducing agents a so-called
toning agent known from thermography or photothermography.
Suitable toning agents are succinimide and the phthalimides and
phthalazinones within the scope of the general formulae described in
US-A 4,082,901. Further reference is made to the toning agents
described in US-A 3,074,809, 3,446,648 and 3,844,797. Other particularly
useful toning agents are the heterocyclic toner compounds of
the benzoxazine dione or naphthoxazine dione type within the scope
of following general formula :
in which: X represents O or N-alkyl; each of R1, R2, R3 and R4 (same
or different) represents hydrogen, alkyl, e.g. C1-C20 alkyl,
preferably C1-C4 alkyl, cycloalkyl, e.g. cyclopentyl or cyclohexyl.
alkoxy, preferably methoxy or ethoxy, alkylthio with preferably up
to 2 carbon atoms, hydroxy, dialkylamino of which the alkyl groups
have preferably up to 2 carbon atoms or halogen, preferably chlorine
or bromine; or R1 and R2 or R2 and R3 represent the ring members
required to complete a fused aromatic ring, preferably a benzene
ring, or R3 and R4 represent the ring members required to complete a
fused aromatic aromatic or cyclohexane ring. Toners within the
scope of the general formula are described in GB-P 1,439,478 and US-A
3,951,660.
A toner compound particularly suited for use in combination with
polyhydroxy benzene reducing agents is 3,4-dihydro-2,4-dioxo-1,3,2H-benzoxazine
described in US-A 3,951,660.
Alternatively in a transparent photothermographic recording
material comprising tabular silver halide grains according to the
present invention use in photosensitive silver halide emulsion
layers comprising said tabular grains of blue coloured polymeric
matting particles as disclosed in EP-Application 96203262, filed
November 21, 1996, is recommended in favour of image tone.
In order to obtain improved shelf-life and reduced fogging,
stabilizers and antifoggants may be incorporated into the
photothermographic materials of the present invention. Examples of
suitable stabilizers and antifoggants and their precursors, which
can be used alone or in combination, include the thiazolium salts
described in US-A 2,131,038 and 2,694,716; the azaindenes described
in US-A 2,886,437 and 2,444,605; the urazoles described in US-A
3,287,135; the sulfocatechols described in US-A 3,235,652; the
oximes described in GB-P 623,448; the thiuronium salts described in
US-A 3,220,839; the palladium, platinum and gold salts described in
US-A 2,566,263 and 2,597,915; the tetrazolyl-thio-compounds
described in US-A 3,700,457; the mesoionic 1,2,4-triazolium-3-thiolate
stablizer precursors described in US-A 4,404,390 and
4,351,896; the tribromomethyl ketone compounds described in EP-A 0
600 587; the combination of isocyanate and halogenated compounds
described in EP-A 0 600 586; the vinyl sulfone and β-halo sulfone
compounds described in EP-A 0 600 589; and those compounds mentioned
in this context in Chapter 9 of "Imaging Processes and Materials,
Neblette's 8th edition", by D. Kloosterboer, edited by J. Sturge, V.
Walworth and A. Shepp, page 279, Van Nostrand (1989); in Research
Disclosure 17029 published in June 1978; and in the references cited
in all these documents.
Non-ionic, cationic or anionic surfactants may be used,
according to the present invention, to produce dispersions of
particles of the substantially light-insensitive organic silver salt
in aqueous media and to disperse water-dispersible binders, such as
polymer latexes, in aqueous media. A mixture of non-ionic and
anionic surfactacts, of non-ionic and cationic surfactants, of
cationic and anionic surfactants or of non-ionic, cationic and
anionic surfactants may also be used, according to the present
invention.
In addition to the ingredients the photo-addressable
thermosensitive element may contain other additives such as free
fatty acids, surface-active agents, antistatic agents, e.g. non-ionic
antistatic agents including a fluorocarbon group as e.g. in
F3C(CF2)6CONH(CH2CH2O)-H, silicone oil, e.g. BAYSILONE Ö1 A
(tradename of BAYER AG - GERMANY), ultraviolet light absorbing
compounds, white light reflecting and/or ultraviolet radiation
reflecting pigments, silica, colloidal silica, fine polymeric
particles [e.g. of poly(methylmethacrylate)] and/or optical
brightening agents.
According to a preferred embodiment of the present invention,
the photothermographic recording material further comprises an
antihalation or acutance dye which absorbs light which has passed
through the photosensitive layer, thereby preventing its reflection.
Such dyes may be incorporated into the photo-addressable
thermosensitive element or in any other layer comprising the
photothermographic recording material of the present invention. The
antihalation dye may also be bleached either thermally during the
thermal development process, as disclosed in the US-A's 4,033,948,
4,088,497, 4,153,463, 4,196,002, 4,201,590, 4,271,263, 4,283,487,
4,308,379, 4,316,984, 4,336,323, 4,373,020, 4,548,896, 4,594,312,
4,977,070, 5,258,274, 5,314,795 and 5,312,721, or photo-bleached
after removable after the thermal development process, as disclosed
in the US-A's 3,984,248, 3,988,154, 3,988,156, 4,111,699 and
4,359,524. Furthermore the antihalation dye may be contained in a
layer which can be removed subsequent to the exposure process, as
disclosed in US-A 4,477,562 and EP-A 0 491 457. Suitable
antihalation dyes for use with infra-red light are described in the
EP-A's 377 961 and 652 473, the EP-B's 101 646 and 102 781 and the
US-P's 4,581,325 and 5,380,635.
The support for the photothermographic recording material
according to the present invention is a transparent resin film, e.g.
made of a cellulose ester, e.g. cellulose triacetate, corona and
flame treated polypropylene, polystyrene, polymethacrylic acid
ester, polycarbonate or polyester, e.g. polyethylene terephthalate
or polyethylene naphthalate as disclosed in GB 1,293,676, GB
1,441,304 and GB 1,454,956.
The support may be in sheet, ribbon or web form and subbed if
need be to improve the adherence to the thereon coated
thermosensitive recording layer. The support may be made of an
opacified resin composition, e.g. polyethylene terephthalate
opacified by means of pigments and/or micro-voids and/or coated with
an opaque pigment-binder layer, and may be called synthetic paper,
or paperlike film; information about such supports can be found in
EP-A's 0 194 106 and 0 234 563 and US-A's 3,944,699, 4,187,113,
4,780,402 and 5,059,579. Should a transparent base be used, the base
may be colourless or coloured, e.g. having a blue colour.
One or more backing layers may be provided to control physical
properties such as curl or static.
According to a preferred embodiment of the photothermographic
recording material of the present invention, the photo-addressable
thermosensitive element is provided with a protective layer to avoid
local deformation of the photo-addressable thermosensitive element,
to improve its resistance against abrasion and to prevent its direct
contact with components of the apparatus used for thermal
development.
This protective layer may have the same composition as an anti-sticking
coating or slipping layer which is applied in thermal dye
transfer materials at the rear side of the dye donor material or
protective layers used in materials for direct thermal recording.
The protective layer preferably comprises a binder, which may be
solvent soluble (hydrophobic), solvent dispersible, water soluble
(hydrophilic) or water dispersible. Among the hydrophobic binders
cellulose acetate butyrate, polymethylmethacrylate and polycarbonates,
for example as described in EP-A 0 614 769, are particularly
preferred. Suitable hydrophilic binders are, e.g., gelatin, polyvinylalcohol,
cellulose derivatives or other polysaccharides, hydroxyethylcellulose,
hydroxypropylcellulose etc., with hardenable binders
being preferred and polyvinylalcohol being particularly preferred.
A protective layer of the photothermographic recording material,
according to the present invention, may be crosslinked. Crosslinking
can be achieved by using crosslinking agents such as described in WO
95/12495 for protective layers, e.g. tetra-alkoxysilanes,
polyisocyanates, zirconates, titanates, melamine resins etc., with
tetraalkoxysilanes such as tetramethylorthosilicate and
tetraethylorthosilicate being preferred.
A protective layer according to the present invention may
comprise in addition at least one solid lubricant having a melting
point below 150°C and at least one liquid lubricant in a binder,
wherein at least one of the lubricants is a phosphoric acid
derivative, further dissolved lubricating material and/or
particulate material, e.g. talc particles, optionally protruding
from the outermost layer. Examples of suitable lubricating materials
are surface active agents, liquid lubricants, solid lubricants which
do not melt during thermal development of the recording material,
solid lubricants which melt (thermomeltable) during thermal
development of the recording material or mixtures thereof. The
lubricant may be applied with of without a polymeric binder. The
surface active agents may be any agents known in the art such as
carboxylates, sulfonates, aliphatic amine salts, aliphatic
quaternary ammonium salts, polyoxyethylene alkyl ethers,
polyethylene glycol fatty acid esters, fluoroalkyl C2-C20 aliphatic
acids. Examples of liquid lubricants include silicone oils,
synthetic oils, saturated hydrocarbons and glycols. Examples of
solid lubricants include various higher alcohols such as stearyl
alcohol and fatty acids. Suitable slipping layer compositions are
described in e.g. EP-A 0 138 483, EP-A 0 227 090, US-A 4,567,113;
4,572,860 and 4,717,711 and in EP-A 0 311 841.
A suitable slipping layer being a layer comprising as binder a
styrene-acrylonitrile copolymer or a styrene-acrylonitrile-butadiene
copolymer or a mixture hereof and as lubricant in an amount of 0.1
to 10 % by weight of the binder (mixture) a polysiloxane-polyether
copolymer or polytetrafluoroethylene or a mixture hereof.
Other suitable protective layer compositions that may be applied
as slipping (anti-stick) coating are described e.g. in EP-A's 0 501
072 and 0 492 411.
Such protective layers may also comprise particulate material,
e.g. talc particles, optionally protruding from the protective
outermost layer as described in WO 94/11198. Other additives can
also be incorporated in the protective layer e.g. colloidal
particles such as colloidal silica.
In a preferred embodiment the recording material of the present
invention an antistatic layer is applied to the outermost layer on
the side of the support not coated with the photo-addressable
thermosensitive element.
Suitable antistatic layers therefore are described in EP-A's 0
444 326, 0 534 006 and 0 644 456, US-A's 5,364,752 and 5,472,832 and
DE-OS 4 125 758.
The coating of any layer of the photothermographic recording
material of the present invention may proceed by any coating
technique e.g. such as described in Modern Coating and Drying
Technology, edited by Edward D. Cohen and Edgar B. Gutoff, (1992)
VCH Publishers Inc. 220 East 23rd Street, Suite 909 New York, NY
10010, U.S.A.
According to the present invention a method of preparing a
photothermographic material is further disclosed, wherein said
method comprises the steps of coating on a support as adjacent
layers a photosensitive layer comprising silver halide crystals,
i.a. the tabular crystals rich in silver chloride as set forth
hereinbefore and a protective layer coated thereover.
Photothermographic materials, according to the present
invention, may be exposed with radiation of wavelength between an X-ray
wavelength and a 5 microns wavelength with the image either
being obtained by pixel-wise exposure with a finely focussed light
source, such as a CRT light source; a UV, visible or IR wavelength
laser, such as a He/Ne-laser or an IR-laser diode, e.g. emitting at
780nm, 830nm or 850nm; or a light emitting diode, for example one
emitting at 659nm; or by direct exposure to the object itself or an
image therefrom with appropriate illumination e.g. with UV, visible
or IR light. For the thermal development of image-wise exposed
photothermographic recording materials, according to the present
invention, any sort of heat source can be used that enables the
recording materials to be uniformly heated to the development
temperature in a time acceptable for the application concerned e.g.
contact heating, radiative heating, microwave heating etc..
According to the present invention a photothermographic
recording process is also provided comprising the steps of:
The photothermographic recording materials of the present
invention can be used for both the production of transparencies and
reflection type prints. This means that the support will be
transparent or opaque, e.g. having a white light reflecting aspect.
For example, a paper base substrate is present which may contain
white reflecting pigments, optionally also applied in an interlayer
between the recording material and the paper base substrate. Should
a transparent base be used, the base may be colourless or coloured,
e.g. has a blue colour. In order to get a suitable image tone it may
be advised to add blue coloured polymeric matting particles, e.g.
polymethylmethacrylate particles, to the photosensitive layer
comprising tabular grains as has been described in unpublished EP-Application
No. 96203262, filed November 21, 1996. In another
embodiment a blue dye, preferably an indanthron dye, may be added a
has been described in unpublished EP-Application No. 96200417, filed
February 19, 1996.
In the hard copy field photothermographic recording materials on
a white opaque base are used, whereas in the medical diagnostic
field black-imaged transparencies are widely used in inspection
techniques operating with a light box.
While the present invention will hereinafter be described in
connection with a preferred embodiment thereof, it will be
understood that it is not intended to limit the invention to that
embodiment. On the contrary, it is intended to cover all alternatives,
modifications and equivalents as may be included in the spirit
and scope of the invention as defined by the appending claims.
Support used in the experiments described below:
A polyethyleneterephthalate (PET) foil was first coated on both
sides with a subbing layer consisting of a terpolymer latex of
vinylidene chloride-methyl acrylate-itaconic acid (88/10/2) in
admixture with colloidal silica (surface area 100 m2/g). After
stretching the foil in the transverse direction the foil had a
thickness of 175 µm with coverages of the terpolymer and of the
silica in the subbing layers of 170 mg/m2 and 40 mg/m2 respectively
on each side of the PET-foil. The specular density measured from
non-diffusing white light incident perpendicularly onto the bare
support measured and passing through the said support was 0.180.
The following silver halide emulsions (Nos. 1-5) were prepared.
For the preparation of a tabular silver bromoiodide emulsion containing 1 mole% of silver iodide the following solutions were prepared:
- 3 l of a dispersion medium (C) containing 0.026 moles of potassium bromide, 7.5 g of oxidised gelatin, containing less than 30 µmoles of methionine per gram of gelatin (see e.g. US-A 4,713,323); the temperature was established at 45 °C and pH was adjusted to a value of 1.8;
- a 1.2 molar silver nitrate solution (A);
- a 1.2 molar potassium bromide solution (B1);
- an aqueous solution containing 341 grams of potassium bromide and 7.5 grams of potassium iodide (B2);
A nucleation step was performed by introducing solution A and solution B1 simultaneously in dispersion medium C both at a flow rate of 80 ml/min during 9 seconds. After one minute the reaction temperature of this mixture was raised to 70 °C in 25 minutes and a solution of 50 g of oxidised gelatin, containing less than 30 µmoles of methionine per gram, and 500 ml of distilled water were added. The pH was adjusted to a value of 6.0 and after 6 minutes a neutralisation step was started.
Solution A was added to the reaction vessel during 7 minutes at a rate of 7.5 ml per minute in order to reach a pAg of 8.89, whereafter the first growth step was started.
A double jet precipitation was started using solutions A and B1, which continued for 44 minutes 36 seconds. During this precipitation, the pAg value was kept at 8.89. The flowing rate of solution A was 7.5 ml at the start, linearly increasing to 30 ml per minute at the end of the precipitation. At the end of the precipitation, the mixture was physically ripened during 5 minutes, whereafter a second neutralisation step was started.
73 ml of solution A was injected into the reaction vessel at a constant rate of 7.5 ml per minute. The pAg was kept constant 8.89 using solution B2. Thereafter the second growth step was started
1593 ml of solution A was injected into the reaction vessel at a rate of 7.5 ml per minute at the start, linearly increasing to 40 ml per minute at the end of the precipitation. The pAg was kept constant at 8.89 using solution B2 for 63 minutes and 57 seconds.
After cooling to about 40 °C the pH value of the said dispersing medium was adjusted to a value of 3.0 with sulphuric acid, and after the addition of polystyrene sulphonic acid, the obtained flocculate was decanted and washed three times with an amount of 4 l of demineralised water in order to remove the soluble salts present. The thus obtained silver bromide emulsion having {111} tabular crystals showed the following grain characteristics: an average equivalent circular diameter, ECD, of 1.7 µm, an average thickness T of 0.09 µm and an average aspect ratio, AR, of 19 were obtained from electron microscopic photographs. The equivalent circular diameter of the grain was defined as the diameter of the circle having an area equal to the projected area of the grain as viewed in the said photographs.
Emulsion No. 2 was prepared in the same way as Emulsion No. 1, except for the following changes. The pAg in neutralisation step 1, growth step 1, neutralisation step 2 and growth step 2 was taken equal to a value of 8.58. Moreover, inert gelatine instead of oxidised gelatine was added after physical ripening.
The thus obtained emulsion having {111} tabular silver bromide grains showed the following grain characteristics: an average equivalent circular diameter, ECD, of 1.2 µm, an average thickness, T, of 0.11 µm and an average aspect ratio, AR, of 11.
Emulsion No. 3 was prepared in the same way as Emulsion No. 1, except for the following differences. The pAg in the neutralisation step 1, the growth step 1, the neutralisation step 2 and the growth step 2 was taken equal to 7.8. Moreover inert gelatin instead of oxidised gelatin was added after physical ripening. The thus obtained emulsion having {111} tabular silver bromide grains showed the following grain characteristics: an average diameter, ECD, of 0.84 µm, an average thickness, T, of 0.23 µm and n average aspect ratio, AR, of 4.
For the preparation of a cubic silver bromoiodide emulsion containing 1 mole % of silver iodide following solutions were prepared:
- 1 l of a dispersion medium (C) containing 50 g of phthalated gelatin and 15 g of methionine; temperature was established at 60°C, pH at a value of 5.8;
- a 2.94 molar silver nitrate solution (A);
- an aqueous solution containing 346.5 grams of potassium bromide and 10 grams of potassium iodide (B1);
- a 2.94 molar potassium bromide solution (B2)
First 0.05 ml of solution A, 9.95 ml of distilled water and 0.55 ml of solution B2 were added to the reaction vessel. Then 28.1 ml of solution A was added at a rate of 5.7 ml per minute. During this precipitation, the pAg was kept constant at a value of 7.8.
A double jet precipitation was started using solutions A and B1. Said precipitation continued for 72 minutes 46 seconds. During this precipitation, the pAg was kept constant a value of 7.8. The flow rate of solution A was 5.7 ml per minute at the start, linearly increasing up to 21 ml per minute. At the end of the precipitation, 20 grams of inert gelatin and 180 ml of distilled water were added.
The thus obtained silver bromide emulsion contained crystals
having a cubic habit, with an average sphere equivalent diameter
(VD) of 0.71 µm. The sphere equivalent diameter of the grain (VD) is
herein defined as the diameter of a hypothetical spherical grain
with the same volume as the corresponding grain.
In preparing a tabular silver chloroiodide emulsion containing 1.3 mole % of silver iodide the following solutions were prepared ;
- 3 l of a dispersion medium (C) containing 0.238 moles of sodium chloride, 75 g of inert gelatin and 360 mg of adenine; temperature was established at 45°C and pH was adjusted to a value of 6.0;
- a 2.94 molar silver nitrate solution (A);
- a solution containing 2.93 moles of sodium chloride, 15 mmoles of potassium iodide and 420 mg of adenine (B1);
The antihalation/antistatic layers of the photothermographic
recording materials of the EXAMPLES were prepared as described in
unpublished EP-Application No. 96202108, filed July 24, 1996.
The silver behenate/silver halide emulsion was prepared by
adding a solution of 6.8 kg of behenic acid in 67 litre of 2-propanol
at 65°C to a 400 litre vessel heated in order to maintain the
temperature of the contents at 65°C, converting 96 % of the behenic
acid to sodium behenate by adding with stirring 76.8 litre of 0.25 M
sodium hydroxide in deionised water, then adding with stirring 10.5
kg of the above-described silver halide emulsion at 40°C and finally
adding with stirring 48 litre of a 0.4 M solution of silver nitrate
in deionised water. Upon completion of the addition of silver
nitrate the contents of the vessel were allowed to cool and the
precipitate filtered off, washed, slurried with water, filtered
again and finally dried at 40°C for 72 hours.
7 kg of the dried powder containing 9 mole % of silver halide
and 4 mole % of behenic acid with respect to silver behenate were
then dispersed in a solution of 700 g of Butvar™ B76 (polyvinyl
butyral resin available from MONSANTO Co., St. Louis, Mo., USA) in
15.6 kg of 2-butanone using conventional dispersion techniques
yielding a 33 % by weight dispersion. 7.4 kg of 2-butanone were then
added and the resulting dispersion homogenised in a microfluidiser.
Finally 2.8 kg of Butvar™ B76 were added with stirring to produce a
dispersion with 31 % by weight of solids in order to get a good
image quality.
The emulsion layer coating compositions for the
photothermographic recording materials were prepared by adding the
following solutions or liquids to 40.86 g of the above-mentioned
silver behenate/silver halide emulsion in the following sequence
with stirring: 10.87 g of 2-butanone, 0.75 g of a 9 % solution of
TMABP (tetramethyl ammonium bromide perbromide) in methanol followed
by 2 hours stirring, 1.3 g of 2-butanone, 0.2 g of a 11 % solution
of calcium bromide in methanol and 1.3 g of 2-butanone followed by
30 minutes stirring and a solution consisting of 0.21 g of LOWINOX™
22IB46 [(2-propyl-bis-(2-hydroxy-3,5-dimethylphenyl)methane, a
trademarked product from LOWI GmbH, Germany], 0.5 g of
tribromomethylbenzene sulfinate and 9.24 g of 2-butanone followed by
10 minutes stirring. An IR-sensitising dye solution as in
unpublished EP-Application No. 96202100, filed July 24, 1996, was
then added followed by 30 minutes stirring. Finally 4.35 g of
Butvar™ B76 were added followed by 45 minutes of stirring and then
2-butanone to make the total weight up to 76 g.
The PET-foil (polyethylene terephthalate foil) subbed and coated
with an antistatic layer as described above was then doctor blade-coated
at a blade setting of 150 µm on the side of the foil not
coated with an antistatic layer with the coating composition to a
wet layer thickness of 80 µm, which was dried for 5 minutes at 80°C
on an aluminium plate in a drying cupboard.
A protective layer coating composition for the photo-thermographic
recording materials was prepared by dissolving 4.08 g
of CAB (cellulose acetate butyrate resin, available from Eastman
Kodak Co.) and 0.16g of PMMA (polymethyl methacrylate beads) in 36.3
g of 2-butanone and 4.16 g of methanol adding the following solids
or solution with stirring in the following sequence: 0.5 g of
phthalazine, 0.2 g of 4-methyl-phthalic acid, 0.1 g of
tetrachlorophthalic acid, 0.2 g of tetrachlorophthalic acid
anhydride and a solution consisting of 2.55 g of LOWINOX™ 22IB46
(see above) and 5.95 g 2-butanone.
The emulsion layer was then doctor blade-coated at a blade
setting of 100 µm with the protective layer coating composition to a
wet layer thickness of 57 µm, which after drying for 8 minutes at
80°C on an aluminium plate in a drying cupboard produced a layer
with the same composition as in unpublished EP-Application No.
96202108, filed July 24, 1996.
Emulsions Nos. 1 to 5 were then coated at different coating
weights onto the support described above. The coating weights
expressed per square meter as the weight of an equivalent amount of
silver nitrate can be found in Table I under the heading "coated".
Optical densities of the images were measured in transmission
with a MacBeth™ TR924 densitometer through a visible filter. Values
of differences in Dmin calculated from the differences in minimum
densities measured for the coated materials and for the bare
support, before coating emulsion layer and protective layer were
determined and were summarised in Table 1 as "δD" values. The
average equivalent circular diameter (ECD), the sphere equivalent
volume diameter (VD), defined hereinbefore and the average thickness
(T) as determined from electron microscopic photographs according to
the method described in US-A 4,414,304 are also listed.
Material No. | Composition AgX | Coated (g/m2) | ECD (µm) | T (µm) | VD (µm) | δD | Haze |
1 (comp.) | AgBr(I) tab | 3.8 | 1.7 | 0.09 | 0.88 | 0.28 | 94% |
2 (comp) | AgBr(I) tab | 3.9 | 1.2 | 0.11 | 0.65 | 0.29 | |
3 (comp) | AgBr(I) tab | 4.3 | 0.84 | 0.23 | 0.60 | 0.35 | 84% |
4 (comp) | AgBr(I) cub | 3.7 | 0.71 | 0.37 | |||
5 (inv.) | AgCl(I) tab | 3.7 | 1.4 | 0.14 | 0.90 | 0.13 | 87% |
6 (comp.) | AgBr(I) tab | 1.1 | 1.7 | 0.09 | 0.88 | 0.10 | 60% |
7 (comp.) | AgBr(I) tab | 1.1 | 1.2 | 0.11 | 0.65 | 0.10 | 60% |
8 (comp.) | AgBr(I) tab | 1.1 | 0.84 | 0.23 | 0.60 | 0.13 | 75% |
9 (comp.) | AgBr(I) cub | 1.1 | 0.71 | 0.16 | |||
10 (inv.) | AgCl(I) tab | 1.0 | 1.4 | 0.14 | 0.90 | 0.05 | 50% |
11(comp.) | AgBr(I) tab | 0.6 | 1.7 | 0.09 | 0.88 | 0.05 | 38% |
12(comp.) | AgBr(I) tab | 0.6 | 0.84 | 0.23 | 0.60 | 0.08 | 51% |
13(comp.) | AgBr(I) cub | 0.6 | 0.71 | 0.09 | |||
14 (inv.) | AgCl(I) tab | 0.6 | 1.4 | 0.14 | 0.90 | 0.03 | 30% |
From Table 1 it can be concluded that a transparency as
calculated from differences of minimum density in the
photothermographic material prior to exposure and the minimum
density of the bare support of less than 0.05 is only achieved for
thin tabular silver halide grains at low coating weights.
Moreover, it is more easily attained for tabular grains rich in
silver chloride than for grains rich in silver bromide. Besides the
morphology of the silver halide crystals, the halide composition and
the thickness of the tabular grains, the coating weight of the said
tabular grains (1.0 g or less) is also important, the transparency
increasing with decreasing coating weight of tabular grains.
For selected materials, the "haze" was determined at a wavelength
of 660 nm. Measurements were performed by means of a Gardner
Haze Meter XL-211 Model 8011 according to ASTM D1003, haze being the
percentage diffuse transmitted light in the transmitted light.
The haze values obtained with the different emulsions at
different coating weights of silver halide, expressed per square
meter as the corresponding equivalent weight of silver nitrate are
listed in Table 2 hereinafter. It can be seen that the haze
decreases with coating weight and that materials with thin tabular
{111} grains rich in silver chloride exhibit significantly lower
haze values than materials with thin tabular {111} grains rich in
silver bromide.
Having described in detail preferred embodiments of the current
invention, it will now be apparent to those skilled in the art that
numerous modifications can be made therein without departing from
the scope of the invention as defined in the following claims.
Claims (10)
- A photothermographic recording material comprising a support bearing a photo-adressable thermosensitive element comprising photosensitive silver halide grains, a reducing agent for silver ions and a binder, characterised in that said silver halide grains are tabular silver halide grains having silver chloride in an amount of 70 mole % or more and an average grain thickness of 0.20 µm or less and wherein said tabular grains account for at least 50 % of the total projective surface area of all silver halide grains.
- Material according to claim 1, wherein said silver halide grains have {111} major faces.
- Material according to claim 1 or 2, wherein said silver halide grains have an average grain thickness of from 0.03 up to 0.18 µm.
- Material according to any of claims 1 to 3, wherein said silver halide grains have an average aspect ratio of from 5:1 to 50:1.
- Material according to any of claims 1 to 4, wherein said tabular silver halide grains are silver chloride, silver chloroiodide grains, silver chlorobromide or silver chlorobromoiodide.
- Material according to claim 5, wherein said tabular silver chloroiodide grains have iodide in an amount of from 0.1 up to 3 mole %.
- Material according to any of claims 1 to 6, wherein said tabular grains are present in an amount of up to 2 g/m2 of silver, expressed as an equivalent amount of silver nitrate.
- Material according to any of claims 1 to 7, said material having prior to exposure a density difference of less than 0.10, measured by means of a MacBeth™ TD501 densitometer between density of the said material prior to exposure and density of the bare support of the said material before coating thereupon a photosensitive layer.
- Material according to any of claims 1 to 7, said material having prior to exposure a density difference of 0.05 or less, measured by means of a MacBeth™ TD501 densitometer between density of the said material prior to exposure and density of the bare support of the said material before coating thereupon a photosensitive layer.
- Material according to any of claims 1 to 9, wherein said photo-adressable thermosensitive element further comprises a substantially light-insensitive organic silver salt in molar ratio amounts of light-sensitive silver halide to substantially light-insensitive organic silver salt of from 0.1 up to 90 mole % of said substantially light-insensitive organic silver salt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP97202781A EP0844514A1 (en) | 1996-11-21 | 1997-09-10 | Photothermographic recording material having tabular grains |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP96203269 | 1996-11-21 | ||
EP96203269 | 1996-11-21 | ||
EP97202781A EP0844514A1 (en) | 1996-11-21 | 1997-09-10 | Photothermographic recording material having tabular grains |
Publications (1)
Publication Number | Publication Date |
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EP0844514A1 true EP0844514A1 (en) | 1998-05-27 |
Family
ID=26143352
Family Applications (1)
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EP97202781A Withdrawn EP0844514A1 (en) | 1996-11-21 | 1997-09-10 | Photothermographic recording material having tabular grains |
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Cited By (4)
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---|---|---|---|---|
EP0959383A1 (en) * | 1998-05-15 | 1999-11-24 | Agfa-Gevaert N.V. | Photothermographic recording material with tabular silver halide grains and a hydrazine compound |
US6576410B1 (en) | 2002-07-11 | 2003-06-10 | Eastman Kodak Company | High-speed thermally developable imaging materials and methods of using same |
EP1380887A1 (en) * | 2002-07-11 | 2004-01-14 | Eastman Kodak Company | X-radiation sensitive aqueous-based photothermographic materials and methods of using same |
US7157214B2 (en) | 2002-07-11 | 2007-01-02 | Eastman Kodak Company | High-speed thermally developable imaging materials |
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EP1380890A1 (en) * | 2002-07-11 | 2004-01-14 | Eastman Kodak Company | High speed thermally developable imaging materials and methods of using the same |
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