EP0838554A1 - Working machine - Google Patents
Working machine Download PDFInfo
- Publication number
- EP0838554A1 EP0838554A1 EP96922250A EP96922250A EP0838554A1 EP 0838554 A1 EP0838554 A1 EP 0838554A1 EP 96922250 A EP96922250 A EP 96922250A EP 96922250 A EP96922250 A EP 96922250A EP 0838554 A1 EP0838554 A1 EP 0838554A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ramming
- piston
- rod body
- arm
- working machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/96—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
- E02F3/967—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of compacting-type tools
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D9/00—Portable percussive tools with fluid-pressure drive, i.e. driven directly by fluids, e.g. having several percussive tool bits operated simultaneously
- B25D9/14—Control devices for the reciprocating piston
- B25D9/145—Control devices for the reciprocating piston for hydraulically actuated hammers having an accumulator
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2203—Arrangements for controlling the attitude of actuators, e.g. speed, floating function
- E02F9/221—Arrangements for controlling the attitude of actuators, e.g. speed, floating function for generating actuator vibration
Definitions
- the present invention relates to a working machine that is employed in carrying out a ramming operation, a crushing operation and so forth, with the use of a vibration generation unit which is attached to the arm of a power shovel or the like.
- a working machine that is used for such a construction work as described above may include a power shovel in which a boom is mounted on a vehicle body equipped with a traveling body so as to be capable of being swung upwards and downwards, an arm is coupled to such a boom so as to be swung upwards and downwards and a bucket is coupled to such an arm to be capable of being swung up and down.
- an improved and hydraulically operated crushing machine i. e., a breaker
- a vibration generating unit is attached to the arm of a power shovel and is provided with a chisel member
- a hydraulically operated crushing machine with an ability to strike a chisel member with a piston of the vibration generating unit to induce such a vibration thereof had to be dedicated solely to a crushing operation and could not be utilized in a ramming operation by the use of, for example, a ramming plate.
- a working machine which comprises: a vehicle body; a boom mounted on the said vehicle body so that it may be capable of being swung upwards and downwards; an arm coupled to the said boom so that it may be capable of being swung upwards and downwards; a bucket coupled to the said arm so that it may be capable of being swung up and down in a rotary oscillation; a system for hydraulically driving the said boom, the said arm and the said bucket by means of a boom cylinder assembly, an arm cylinder assembly and a bucket cylinder assembly, respectively, each of the said assemblies having an extending chamber and a retracting chamber which are adapted to be each in a fluid communication with a tank in the said hydraulic system; a vibration generating unit coupled to the said arm and being provided with a ramming member, a chisel member and a pile driving member so that the said members may be exchangeably attached to the said vibration generation unit; and a floating valve means in the said hydraulic system for
- the weights of a body portion of the said vibration generation unit and a piston rod of the said bucket cylinder assembly may be utilized as constituting a ramming force. This will enable an increased overall ramming force to be produced in a ramming operation.
- a ramming operation can be performed with such a ramming member attached to the body portion of the said vibration generating unit
- a crushing operation can be performed with such a chisel member attached to said vibration generating unit
- a pile driving operation can be performed with such a pile driving member attached to the said vibration generating unit.
- the said bucket cylinder assembly may be coupled to the said arm and may have the said piston rod of its own coupled via a link mechanism to the said bucket;
- the said link mechanism may comprise a plurality of links which can act to couple the body of the said vibration generating unit to the said arm;
- the body portion of the said vibration generating unit may be mounted inside of the said arm;
- the said bucket may be coupled to the said arm via the said body portion of the vibration generating unit;
- the body portion of the said vibration generating unit may be coupled to a forward end portion of the said arm, in place of the said bucket.
- the said vibration generating unit be formed in a body portion thereof with a piston bore and a guide bore which are formed consecutively with each other; a piston be inserted into, and slidably fitted in, the said piston bore so that it may, under a changing hydraulic pressure, be reciprocated therein; and the said guide bore have a rod body of the said ramming member and a base end portion of either of the said chisel member and the said pile driving member removably inserted therein, the said working machine desirably further comprising a mechanism whereby the said rod body of the ramming member can be displaced in such a manner that it may in its displacement follow a displacement of the said piston.
- the preceding mechanism be constituted of a spring member for energizing the said rod body to move towards the said piston; be constituted of a cylinder unit extending across the said rod body and the said body portion; or be constituted of a flexible cylindrical body that may be coupled between the said rod body and an end portion of the said piston.
- the said spring member may be interposed between a spring reception portion provided in the said rod body and spring catches which may be slidably inserted and fitted between the said rod body and are engageable with and disengageable from said body so that the said spring catches can engage with and disengage from the said body portion while the said spring member is being compressed.
- the said spring member may be interposed between a spring reception portion provided in the said rod body and a guide ring capable of being attached to and detached from the said body portion to allow an attachable and detachable ring to be fitted to the said rod body outside of the said guide ring so that when the said spring member is compressed the said guide ring can be fitted to the said body and thereafter the said attachable and detachable ring can be detached from the said rod body.
- the said working machine may further comprises an upper pressure reception chamber and a lower pressure reception chamber which are defined at an upper end side and a lower end side of the said piston, said upper pressure reception chamber being possibly connected to a tank via a switching valve and a restriction, the said switching valve being possibly so configured that when the said rod body of the ramming member is inserted into the said guide bore, the said upper pressure reception chamber can communicate with the said tank via the said restriction and otherwise it may be blocked from the said tank.
- the said upper pressure reception chamber may be provided with an auxiliary pressure reception chamber which is also connected to the said tank via the said switching valve and the said restriction, the said switching valve being then possibly so configured that when the said rod body of the said ramming member is inserted into the said guide bore, the said auxiliary pressure reception chamber can communicate with the said tank via the said restriction and otherwise it can directly communicate with the said tank.
- Fig. 1 shows a working machine that constitutes a first embodiment of the present invention.
- an upper vehicle body 3 is mounted, so as to be turnable, on a lower vehicle body 2 equipped with a traveling body 1, and they constitutes an integrated vehicle body 4.
- a boom 5 is mounted, so as to be capable of being swung upwards and downwards, on the upper vehicle body 3, and is adapted to be driven by a boom cylinder assembly 6.
- An arm 7 is coupled to the boom 5 and the arm 7 so as to be capable of being swung upwards and downwards, and is adapted to be driven by an arm cylinder assembly 8.
- the boom 5 and so forth constitutes a machine arm section 9 in the working machine.
- the arm 7 has a forward end portion thereof to which a bucket 10 is coupled so as to be capable of being swung up and down in a rotary oscillation or reciprocation, and is adapted to be driven by a bucket cylinder assembly 11 as described later.
- a vibration generating unit 13 has a body portion 14 which is coupled to the arm 7 via a first and a second link 15 and 16.
- the arm 7 has a base end portion thereof to which is coupled one end of the bucket cylinder assembly 11 at whose other end its piston rod 12 is coupled to the body portion 14 of the above mentioned vibration generating unit 13.
- the body portion 14 is coupled to the bucket 10 via the third link 17 and thus constitutes a portion of a link mechanism 18 for coupling the bucket cylinder 11 and the bucket 10 together.
- a ramming member 19 is detachably attached to the body portion 14 of the above described vibration generating mechanism 13, thus constituting a ramming machine section in the working machine.
- a floating valve 84 is provided that is designed to establish and block a fluid communication through an extending chamber 11a and a retracting chamber 11b of the bucket cylinder assembly 11 with a tank for bringing the bucket cylinder assembly 11 into a floating state when a ramming work is curried out.
- the bucket 10 will assume a posture in which it is swung or rotated upwards at the side opposite to the side of the link mechanism 18 to scoop up an amount of earth and sand, as shown in Fig. 1. With this posture taken, the bucket 10 will also be located opposite to the side of the ramming member 19. Then, the ramming member 19 will be located far from the link mechanism 18 and will not interfere therewith, thus becoming capable of performing a ramming operation with the bucket 10 that remains coupled to the arm 7.
- the bucket 10 If the piston rod 12 of the bucket cylinder assembly 11 is retracted, the bucket 10 has a posture in which it is swung or rotated towards the link mechanism 18 to initiate an excavating operation. Since this would cause the ramming member 19 and the bucket 10 to interfere with each other, the ramming member 19 will be preliminarily removed.
- the body 14 comprises an upper body 20, a lower body 21 that is fitted over a lower end portion of the upper body 20, and a cap body 22 that is fitted over an upper end portion of the upper body 20, as shown in Fig.2.
- the upper body 20 is formed with a piston bore 23 extending vertically
- the lower body 21 is formed with a guide bore 24 extending vertically
- the cap body 22 is formed with a bore 25, with the bore 25, the piston 23 and 24 being coaxially connected together in series.
- the piston bore 23 mentioned above has a piston 30 slidably inserted therein, defining an upper pressure receiving chamber 31, a lower pressure receiving chamber 32 and a drain port 33. And, the piston 30 has an upper end portion thereof which is slidably inserted in the bore 25 of the cap body 22. It should be noted at this point that in order to raise the downward displacement speed of the piston 30, a nitrogen gas may be sealed into a chamber 34 of the bore 25 to push the piston 30 downwards with its pressure, or alternatively, the piston 30 may be pushed 30 downwards with a spring not shown.
- the guide bore 24 mentioned above has an upper end portion of a rod body 35 inserted vertically slidably therein.
- the rod body 35 is prevented from rotating about its center axis owing to the construction in which a longitudinally elongated recess 36 formed in a side surface of the upper end portion of the rod body 35 has a pin 37 fitted thereover so that it may be fitted in, and may pass orthogonally to, the lower body 21.
- the rod body 35 has a lower end portion thereof which is projected downwards from a lower end portion of the lower body 21, and the projected lower end portion has a ramming plate 38 attached thereto so as to constitute the above mentioned ramming member 19.
- the vibration generation unit 13 and the ramming member 19 are now designed to constitute a ramming machine section of hydraulically operated type.
- the rod body 35 mentioned above is designed to be pushed upwards by an elastic member, e. g., a spring 40, so that its upper end surface 35a may normally be in contact with a lower end surface 30a of the piston 30.
- an elastic member e. g., a spring 40
- the rod body 35 will be displaced vertically following a displacement of the piston 30, thereby vertically displacing the ramming plate 38 so as to cause the ground surface to be rammed.
- the rod body 35 will be displaced downwards by its own weight.
- the piston 30 When the piston 30 is displaced downwards, the upper end surface 35a of the rod body 35 will depart from the lower end surface 30 of the piston 30. Then, in the state in which the ramming plate 38 remains in contact with the ground surface, the piston 30 will be vertically displaced. Accordingly, it is then not possible to ram the ground surface by vertically displacing the ramming plate 38.
- the lower end surface of the lower body 21 has a cylindrical body 43 with an upper flange 41 and a lower flange 42 attached thereto so that the upper flange 41 may be fastened thereto by bolts 44.
- the lower flange 42 of the cylindrical body 43 is located on a pair of the linear outer surfaces 45 and 45 which are at mutually 180° rotated symmetrical positions and on the positions which are rotated by 90° from the said linear outer surfaces 45 and assumes an outer configuration having a pair of arcuate outer surfaces 46 and 46 which are located at mutually 180° rotated symmetrical positions.
- an engagement recess 47 is formed, respectively, an engagement recess 47.
- a ring shaped spring reception portion 48 which may be formed integrally with the rod body 35 or may be a separate member that can be secured to the rod body 35 by means of bolts, pins or the like.
- the rod body 35 has at a lower end portion thereof a cylindrical spring catch 49 slidably fitted thereon, which consists of a small diameter cylinder 50 and a large diameter cylinder 52 that is formed integrally therewith at an upper end portion thereof.
- the spring catch 49 is formed on a lower inside surface of the small diameter cylinder 50 with a ring shaped projection 51 in an integration therewith, and on an upper inside surface of the large diameter cylinder 52 and in an integration therewith with a pair of engagement projections 53 and 53 which are located at mutually 180° rotated symmetrical positions and which are engaged with the engagement recesses 47 and 47, respectively, of the lower flange 42 of the cylindrical body 43.
- the spring catch 49 is coupled with the cylindrical body 43 so that it may not be rotated. Furthermore, the above mentioned spring 40 is interposed between the ring shaped projection 51 and the spring reception portion 48 so that the rod body 35 may be pushed up by the elastic force of the spring 40.
- the spring catch 49 will be inserted into the lower end portion of the rod body 35 so that the spring 40 may be disposed between the ring shaped projection 51 and the spring reception portion 48.
- the pin 37 will be passed through the elongated recess 36 and will be thereby fitted in the lower body 21 so as to prevent the rod body 35 from rotating.
- the engagement projections 53 in a pair of the spring catch 49 will be aligned so that they may be opposite to the linear outer surfaces 45 in a pair, respectively, of the lower flange 42.
- the spring catch 49 will then be displaced upwards while the spring 40 is compressed so that the engagement projections 53 in the pair may be located upwards of the lower flange 42.
- the spring catch 49 will be rotated by 90° about its center axis to align the engagement projections 53 in the pair with the engagement recesses 47 in the pair, respectively. If the spring catch 49 is detached in this state, it will be displaced downwards by the elastic force of the spring 40 to cause the engagement projections 53 in the pair to engage with the engagement recesses 47 in the pair, respectively, so that the cylindrical body 43 and the spring catch 49 may be coupled together.
- the rod body 35 and the ramming plate 38 are coupled together as shown in Figs. 2 and 6.
- the ramming plate 38 is provided with a pair of projecting portions 54 between which is entered the forward end portion 35a of the rod body 35.
- a pin 55 is passed through the forward end portion 35a of the rod body 35 to couple the latter and the ramming plate 38 together.
- a pair of retainers 56 are pushed against the both end surfaces, respectively, of the forward end portion 35a of the rod body 35 by the elastic force of a spring 57.
- the ramming plate 38 may not be freely oscillated with respect to the rod body 35 and it is only when more than a given degree of the force is applied that the ramming plate 38 will first be oscillated with respect to the rod body 35. Accordingly, during a ramming operation the ramming plate 38 will be capable of maintaining its posture even if it is left from the surface being rammed.
- the rod body 35 will be attached to the body portion 14 of the vibration generating unit 13, and the piston 30 will be vertically reciprocated by controlling the delivery of a pressure fluid into the upper pressure receiving chamber 31 and the lower pressure receiving chamber 32. This will cause the ramming plate 38 as well as the rod body 35 to be vertically reciprocated to initiate a ramming operation.
- the upper end portion of the chisel member 58 is identical in shape to the upper end portion of the rod body 35, but also it has a side surface that is formed with a cut-out recess 59 along which the pin 37 is passed.
- a working machine according to the present invention serves as a single unique working machine which has the ability to carry out all of a bucketing operation, a ramming operation and a crushing operation.
- operations are altered from one to another, e. g., from a ramming operation to a crushing operation, then it can suffice only to alter operating members, e. g., from a ramming member 19 to a chisel member 58; hence a change from one operation to another is extremely simple.
- the spring 40 acts to push up the rod body 35 of the ramming member 19 and is thus effective to keep it always in contact with the lower end surface 30a of the piston 30. Therefore, since during any given ramming operation the ramming plate 38 should be vertically reciprocated following a vertical reciprocation of the piston 30 and the ramming operation should be performed while repetitively striking the surface being rammed with the ramming plate 38, the kinetic energy of the piston 30 and the ramming member 19 should act directly on the ground surface and the ramming efficiency should become superior.
- the ramming plate 38 can be displaced while being floated over the ground surface, not only can any irregular ground surface be rammed with ease, but also the easiness of a horizontal displacement of the ramming plate 38 which tuches on and lifts over the ground surface repetitively makes any continuous ramming operation readily achievable.
- the rod body 35 is no longer stricken by the piston 30 with no impact sound generated and hence with a markedly reduced noise emitted.
- the working machine according to the present invention can act as a usual breaker and is then capable of performing a crushing operation with an enhanced efficiency.
- the spring 40 is in the state in which it has preliminarily be assembled in the rod body 35.
- the lower end portion of the rod body 35 is fitted with a snap ring 107 above which there are fitted an attachment and detachment ring 108 as shown in Fig. 9 and a guide ring 109.
- the spring 40 is placed between the guide ring 109 and the spring catch 48 so that it may be compressed to have a preset length.
- the lower end portion of the lower body 21 is fitted with the guide ring 109.
- the guide ring 109 is so constructed that it may be prevented from coming off the lower end portion of the lower body 21.
- Fig. 10 is a cross sectional view that shows this structure.
- the lower body 21 is formed with a transversely extending bore 21a penetrating in a direction that is orthogonal to the rod body 35.
- the transverse bore 21a has a shaft 112 slidably fitted therein that is threaded with a flanged plug 111 at one end thereof.
- the other end of the shaft 112 has a come-off proof ring pin fitted therein and penetrated transversely therethrough.
- the shaft 112 has at a central, small diameter region a roller 114 rotatably supported thereby.
- the roller 114 has a peripheral surface thereof that is capable of contacting with the surface of the elongated recess 36 of the rod body 35.
- the shaft 112 is formed through an axial center thereof with a bore for lubrication 112a.
- the bore for lubrication 112a is adapted to be filled with a lubricating fluid and has one end threaded with a plug 115 for preventing the fluid from flowing out.
- the shaft 112 is so constructed that the lubricating fluid may be supplied and flow via a small bore 112b into a space between the above mentioned central, small diameter region and the roller 114.
- the roller 114 at each of its both ends is fitted with a fluid seal 116 and a retention ring 117 for holding it in place, one combination located at the side of the ring pin 113 and the other combination located inside of the plug 111 as shown.
- An O-ring 118 is fitted in the shaft 112 between one end thereof and the plug 118 as shown. Further, the inner surface of the transverse bore 21a is formed at each of the side of the rod body 35 and its opposite side with a relief cut-out 21b. These serve to prevent the outer surface of the roller 114 from contacting the inner surface of the transverse bore 21a.
- the rod body 35 is reciprocated as the piston 30 is reciprocated, and the roller 114 is rotated in reciprocation as the rod body 35 is reciprocated.
- the piston 30 for slidable insertion into the piston bore 23 is provided with a large diameter portion 30a, and a small diameter rod portion 30c and a large diameter rod portion 30b which are formed above and below the large diameter portion 30a to make the pressure receiving are of the upper pressure receiving chamber 31 larger and the pressure receiving area of the lower pressure receiving chamber 32 smaller.
- a spool 61 is slidably inserted into a spool bore 60 formed in the upper body 20, thus constituting a switching valve 62.
- the spool bore 60 is formed with a pump port 63, a main port 64 and a tank port 65, and the spool 61 has a first pressure chamber 66 and a second pressure chamber 67, at its both end sides, respectively, as shown.
- the spool 61 is designed to establish and block a fluid communication among the pump port 63, the main port 64 and the tank port 65. More specifically, the spool 1 is thrusted to assume a first position with a pressure fluid in the large diameter, first pressure chamber 66 to establish a fluid communication between the main port 64 and the tank port 65 while blocking a fluid communication between the pump port 63 and the main port 64, and is thrusted to assume a second position with a pressure fluid in the small diameter, second pressure chamber 67 to establish a fluid communication between the pump port 63 and the main port 64 while blocking a fluid communication between the main port 64 and the tank port 65.
- the tank port 65 is normally in a fluid communication with the drain port 33 formed in the piston bore 23, the first pressure chamber 66 is in a fluid communication with an auxiliary port 68 formed in the piston bore 23, and the auxiliary port 68 is and is not in a fluid communication with the drain port 33 and a first port 70 by means of a switching piston 69 that is formed integrally with the piston 30.
- a servo valve 71 is constructed in this manner.
- the main port 64 is designed to communicate with a second port 72 and to supply the first port 70 and the pump port 63 with a pressure fluid from a hydraulic pump 73.
- the spool bore 60 is formed with a subsidiary port 74
- the piston bore 23 is formed with a first and a second communication port 75 and 76
- the spool 61 is formed therein with an axial bore 77 so that the pressure fluid caused to flow into the pump port 63 may flow via the axial bore 77 into the subsidiary port 74 and from the latter via the first communication port 75 and the auxiliary port 68 into the first pressure chamber 66.
- Such a vibration generating unit as described above can be represented by a diagram as shown in Fig. 12 in which the switching valve 62 is indicated as a four-port and two-position valve. And, when the switching valve 62 is in its second position B , the subsidiary port 74 will be in a fluid communication with the tank port 65.
- the first communication port 75 and the auxiliary port 68 will communicate with each other. This will allow the pressure fluid in the pump port 63 to be delivered via the axial bore 77, the subsidiary port 74, the first communication port 75 and the auxiliary port 68 into the first pressure chamber 66 to cause the spool 61 to take the first position A . Since the pressure fluid in the upper pressure receiving chamber 31 is thereby allowed to flow via the second port 72, the main port 64 and the tank port 65 into the drain port 33, the piston 30 will be displaced upwards (in the direction of the arrow a ) with the pressure fluid in the lower pressure receiving chamber 32.
- the first communication port 75 When the piston 30 is displaced to reach its upper stroke end position, the first communication port 75 will be blocked and the auxiliary port 68 will be brought into a fluid communication with the drain port 33. This will allow the pressure fluid in the first pressure chamber 66 to flow out into a tank 78 and thus the spool 61 to be displaced to reach its second position B with the pressure fluid in the second pressure chamber 67. As a result, the pressure fluid in the pump port 63 will flow via the main port 64 and the second port 72 into the upper pressure receiving chamber 31. The piston 30 will thus be displaced downwards.
- the first port 70 and the second communication port 76 will communicate with each other to cause a pressure fluid from the auxiliary port 68 into the first pressure chamber 66.
- the spool 61 will assume its first position A to allow the piston 30 to be displaced upwards, whereafter the foregoing operation will be repeated.
- the hydraulic pump 73 has its fluid discharge outlet 73a that is provided with a boom valve 80, an arm valve 81, a bucket valve 82 and a switching valve 83 for the vibration generating unit.
- Each of the boom valve 80, the arm valve 81 and the bucket valve 82 is adapted to be switched variably to a neutral position b , an elongating position c and a retracting position d under a pilot pressure from a pilot valve not shown.
- the switching valve 83 has a solenoid 83a that is adapted to be energized electrically so as to be switched from a blocking position f to a communicating position g .
- a floating valve 84 that is designed to communicate the extending chamber 11a and the retracting chamber 11b of the previously mentioned bucket cylinder assembly 11 with the fluid tank.
- This bucket floating valve 84 is normally held in a blocking position h but, with a solenoid 84a thereof electrically energized, is switched to a floating position i .
- the electrical energization for this solenoid 84a is, as for the solenoid 83a of the switching valve 83, is controlled by a controller 85.
- the controller 85 is designed to electrically energize the solenoid 83a of the switching valve 83 in response to an start-up signal of actuation for the vibration generating unit that is furnished from a first operating member 86, and to electrically energize the solenoid 84a of the floating valve 84 in response to an start-up signal for a ramming operation that is furnished from a second operating member 87.
- the switching valve 83 will be switched to the communicating position g to supply the pressure fluid into the vibration generating unit 13, thus initiating a vertical reciprocation of the piston 30 as mentioned earlier, and at the same time the floating valve 84 will be switched to the floating position i to bring the bucket cylinder assembly 11 into a floating state in which it is extended and retracted with an external force, thereby permitting the body portion 14 of the vibration generating unit 13 to be vertically reciprocated with an external force as well.
- the bucket cylinder assembly 11 may be extended and retracted with an external force, it will have an extending operation with the weight of the vibration generating unit 13 to allow the ramming plate 38 to come into contact with the ground surface D as shown Fig. 14(a).
- the body portion 14 (including the piston rod 12 of the bucket cylinder assembly 11) will, without having a sudden stop, be displaced upwards to a certain extent due to a force of inertia acted thereon.
- This will cause the piston 30 to be displaced upwards and the rod body 35 and the ramming plate 38 to be moved up as well via the spring 40, hence permitting the ramming plate 38 to be detached from the ground surface D .
- the piston 30, the rod body 35 and the ramming plate 38 which are small in inertia, will be further moved upwards.
- the ramming plate 38 will be considerably departed from the ground surface D , as shown in Fig. 14(c).
- the body portion 14 will cease moving upwards. It will then commence moving down and, after the piston 30, the rod body 35 and the ramming plate 38 has ceased moving up, the upper pressure receiving chamber 31 will be supplied with a pressure fluid to allow the piston 30 with a small inertia to be displaced downward, thereby permitting the ramming plate 38 to come in contact with the ground surface D , as shown in Fig. 11(d).
- boom cylinder assembly 6 and/or the arm cylinder assembly 8 can be made in a floating state as well so that the weight of the arm 7 and the boom 5 or the weight of the arm 7 or the boom 5 may also be utilized to a ramming force.
- a low pressure circuit 121 that connects the upper pressure receiving chamber 31 of a said vibration generating unit 13 via a restriction 120 to the fluid tank 78. Also provided is a switching valve 122 that is designed to establish and block a fluid communication with the low pressure circuit 121.
- the switching valve 122 is adapted to assume a position of communication j with a spring 123 associated therewith and to assume a blocking position k when a solenoid 124 associated therewith is electrically energized.
- the switching valve 122 is first held at the communicating position j with the solenoid 124 not electrically energized to allow the upper pressure receiving chamber 31 of the vibration generating unit 13 to communicate with the fluid tank 78. Since this causes a portion of the pressure fluid flowing into the upper pressure receiving chamber 31 to flow out into the fluid tank 78 via the restriction 120, the pressure within the upper pressure receiving chamber 31 will not rise abruptly but will do gradually. In other words, when the piston 30 is displaced downwards to bring the ramming plate 38 into contact with the ground surface D as shown in Fig. 14(a), then the pressure in the upper pressure chamber 31 will not rise abruptly. Therefore, since the body portion 14 and the piston rod 12 will be lifted fast so that there may be no large shock applied to the arm 7, the boom 5 or the upper vehicle body 3 via the bucket cylinder assembly 11 or to the pressure fluid therein, the operator's riding comfort will be improved.
- the solenoid 124 will be electrically energized to switch the switching valve 122 to the blocking position k . Then, there will be an interruption between the upper pressure receiving chamber 31 of the vibration generating unit 13 and the fluid tank 78, and the pressure within the pressure receiving chamber 31 will thus be elevated. Accordingly, an increased force for striking the base end portion of the chisel member 58 will result, thus permitting the crushing operation to be carried out at an enhanced efficiency.
- auxiliary pressure receiving chamber 125 This requires an auxiliary pressure receiving chamber 125 to be provided in the upper body 20 as shown in Fig. 17.
- the auxiliary pressure receiving chamber 125 is adapted to be connected switchably to the main port 64 and the fluid tank 78 of the switching valve 62 via the switching valve 126.
- the switching valve 126 has a first position l and a second position m which are switchable. When the switching valve 126 is in the first position l , the auxiliary pressure receiving chamber 125 will be allowed to communicate with the main port 64 and to the fluid tank 78 via the restriction 127. Also, when the switching valve 126 is in the second position m , the fluid communication between the auxiliary pressure receiving chamber 125 and the main port 64 will be blocked while permitting the fluid communication between the auxiliary pressure receiving chamber 125 and the fluid tank 78 to be established.
- spring catch 49 is provided in an integration with a flange 90 that is secured and fastened directly to the lower end surface of the lower body 21 by means of bolts 91 as shown in Fig. 18.
- its fourth example requires the inner surface of the upper end portion of the spring catch 49 to be formed with a female threaded portion 92 which is in mesh with a male threaded portion 93 formed in the peripheral surface of the lower end portion of the lower body 21, as shown in Fig. 19, thereby attaching the spring catch 49 to the lower body 21.
- a ring 95 having a plurality of brackets 94 is secured and fastened to the lower end surface of the lower body 21
- a spring mounting ring 96 is made integral with the rod body 35 or secured and fastened thereto by means of bolts, and the spring 40 has its both ends coupled to the ring 96 and the brackets 94, respectively, to energize the rod body 35 upwards.
- the elastic member is constituted by a spring
- this member may alternatively be comprised of a combination of dished springs, a rubber material, a resinous material having an elasticity or the like, and may be mounted in the same manner as is the spring shown.
- the above mentioned elastic member may still alternatively make use of a cylinder, such as a gas cylinder or an air cylinder or a hydraulic cylinder having an energy storage function, a unit that when energized is adapted to be extended and retracted, and then there may, as shown in Fig. 21 representing a sixth embodiment, be provided a cylinder 97 having a cylinder tube 98 coupled to the lower body 21 and a piston 99 coupled to the rod body 35.
- a cylinder such as a gas cylinder or an air cylinder or a hydraulic cylinder having an energy storage function
- a projection 100 that is made integral with the lower end portion of the piston 30, and so that the upper end surface of the rod body 35 may contact with the projection 100 a flexible coupling 101 is provided for coupling them together.
- the flexible coupling 101 is designed to fit the two end portions of a cylindrical body 102 composed of a flexible material on the projection 100 and on the upper end portion of the rod body 35 respectively and to be secured to them by means of bolts respectively.
- the flexible coupling 101 may, for an example, be a universal joint.
- an opening window portion 104 is formed at a site that is opposing to the coupling portion of the earlier mentioned lower body 21, and is used for coupling and decoupling the above mentioned cylindrical body 102 with ease.
- a covering 105 is used to close the opening window portion 104.
- the piston 30 and the rod body 35 may be made integral with each other.
- the body portion 14 of the vibration generating unit 13 is attached as a portion of the link mechanism 18 to the arm 7, it may be mounted inside of the arm 7 as in Fig. 23 that represents a second embodiment of the working machine according to the present invention, or may alternatively be attached directly to the forward end portion of the arm 7 as in Fig. 24 that represents a third embodiment of the working machine according to the present invention.
- the floating valve 84 will be provided for the boom cylinder assembly 6 so that its extending chamber 6a and its retracting chamber 6b may communicate with each other therethrough so as to establish or block their fluid communication with a fluid tank.
- the boom cylinder assembly 6 will be thereby brought into a floating state.
- the floating valve 84 may be provided for the arm 7 as well so that the extending chamber 8a and the retracting chamber 8b of the arm cylinder assembly 8 may communicate with each other therethrough so as to establish or block their fluid communication with a fluid tank.
- a pile driving member may be inserted into the lower body 21 and attached thereto.
- the weights of a body portion of the vibration generation unit and a piston rod of the bucket cylinder assembly may be utilized as constituting a ramming force. This will enable an increased overall ramming force to be produced in a ramming operation.
- a ramming operation can be performed with the rod body 35 of the ramming member 19 inserted into and attached to the guide bore 24 of the body portion 14 of the vibration generating unit 13, a crushing operation can be performed with the base end portion of the chisel member 59 so inserted and attached as mentioned above, and a pile driving operation can be performed with the base end portion of a pile driving member so inserted and attached as mentioned above.
- This will allow a single working machine to be sufficient to carry out all of a ramming operation, a crushing operation and a pile driving operation, and will permit any such operation to be interchangeably altered with ease among them.
- any ramming operation can be carried out at an enhanced efficiency, whether on an irregular ground surface or in a continuity with ease.
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- Shovels (AREA)
Abstract
A working machine in which a boom (5) is fixed vertically pivotably to a vehicle body (4), to which boom an arm (7) is fixed
vertically pivotably with a bucket (10) fixed vertically pivotably to the arm, the boom, arm and bucket being driven by a boom cylinder (6),
an arm cylinder (8) and a bucket cylinder (11) repectively. A vibration generator (13) is fixed to the arm, and a rolling-compaction member
(19), a chisel (58) or a pile driver to the vibration generator interchangeably. A float valve (84) is provided which allows an expansion
chamber to communicate with a contraction chamber of at least one of the boom cylinder, arm cylinder and bucket cylinder, and establishes
or cuts off communication between them and a tank. The float valve is opened when a rolling-compaction operation is carried out, and
closed when a breaking operation and a pipe driving operation are carried out.
Description
The present invention relates to a working machine
that is employed in carrying out a ramming operation, a
crushing operation and so forth, with the use of a vibration
generation unit which is attached to the arm of a power
shovel or the like.
In a construction work where a piping in a water
supply or a sewerage system is to be buried in the ground,
it is known that first an asphalt or concrete layer on an
asphalt or concrete road is crushed and broken, then a
groove is excavated there in the ground, the piping is then
laid in the groove, which will then be re-filled with an
earth and sand, which, after subjected to a ramming
operation, will then have an asphalt or a concrete layer
laid thereon.
It has been known that a working machine that is
used for such a construction work as described above may
include a power shovel in which a boom is mounted on a
vehicle body equipped with a traveling body so as to be
capable of being swung upwards and downwards, an arm is
coupled to such a boom so as to be swung upwards and
downwards and a bucket is coupled to such an arm to be
capable of being swung up and down.
It has been found that while such a power shovel is
found to be suitable for an operation in which a groove is
excavated and re-filled with an earth and sand, it is
inefficient to carry out a crushing operation in which a
concrete layer or the like is crushed and broken.
Accordingly, an improved and hydraulically operated
crushing machine (i. e., a breaker) has been proposed that
has a construction in which a vibration generating unit is
attached to the arm of a power shovel and is provided with a
chisel member, and it has been proposed to carry out a
crushing operation by means of such a hydraulically operated
crushing machine. However, it has been found that such a
hydraulically operated crushing machine with an ability to
strike a chisel member with a piston of the vibration
generating unit to induce such a vibration thereof had to be
dedicated solely to a crushing operation and could not be
utilized in a ramming operation by the use of, for example,
a ramming plate.
Also, while a bucket in such a power shovel as
mentioned above may be used to carry out a ramming
operation, it has been found that the bucket has then to be
swung up and down upon swinging each of a boom and an arm
associated therewith upwards and downwards. Not only is such
a combined operation rendered extremely complicated with the
result that the bucket so acted on will be slowed in its
swinging movements both upwards and downwards and can allow
only a poor ramming operating efficiency to ensue, but this
may result in a poor operability in controlling the posture
of a ramming plate as described above with such an arm and
such a boom of the power shovel.
Then, it is conceivable, as disclosed, for example,
in Japanese Examined Utility Model Publication No. Hei 6-21923,
to attach to the arm of the power shovel a
hydraulically operated ramming machine that is so designed
that a piston equipped at its forward end with a ramming
plate may be capable of being hydraulically reciprocated, to
ram an earth and sand with such a ramming plate.
However, in carrying out a ramming operation by
means of a hydraulically operated ramming machine as
described above, it is required to push the ramming plate of
such a hydraulically operated ramming machine against the
ground by swinging both the boom and the arm downwards by
means of a boom cylinder assembly and an arm cylinder
assembly, respectively. Thus, since then in such a state a
ramming has to be effected only with a force whereby a
piston as described above is hydraulically pushed downwards,
it has been found that a sufficiently large ramming force
cannot be obtained. In addition, since such a hydraulically
operated ramming machine is inherently constructed to
directly attach the ramming plate at the forward end portion
of the piston which is vertically reciprocated under a
changing hydraulic pressure, it is exclusively dedicated to
a ramming operation and cannot be utilized, for example, for
a crushing operation using a chisel member, and so forth.
Accordingly, with the above described problems in
the prior art taken into account, it is an object of the
present invention to provide a working machine which is
capable of obtaining a sufficiently large ramming force for
any ramming operation, has an enhanced ramming operation
efficiency and is designed to be capable of being readily
switched to a crushing operation or a pile driving
operation.
In order to achieve the above described problem,
there is provided a working machine which comprises: a
vehicle body; a boom mounted on the said vehicle body so
that it may be capable of being swung upwards and downwards;
an arm coupled to the said boom so that it may be capable
of being swung upwards and downwards; a bucket coupled to
the said arm so that it may be capable of being swung up and
down in a rotary oscillation; a system for hydraulically
driving the said boom, the said arm and the said bucket by
means of a boom cylinder assembly, an arm cylinder assembly
and a bucket cylinder assembly, respectively, each of the
said assemblies having an extending chamber and a retracting
chamber which are adapted to be each in a fluid
communication with a tank in the said hydraulic system; a
vibration generating unit coupled to the said arm and being
provided with a ramming member, a chisel member and a pile
driving member so that the said members may be exchangeably
attached to the said vibration generation unit; and a
floating valve means in the said hydraulic system for
establishing and blocking the said fluid communication, the
said floating valve means being adapted to be opened when a
ramming operation is to be performed and adapted to be
closed when either of a crushing operation and a pile
driving operation is to be performed.
According to the above described construction, it
can be seen that in performing a ramming operation, the
weights of a body portion of the said vibration generation
unit and a piston rod of the said bucket cylinder assembly;
the weights of the body portion of the said vibration
generation unit, the piston rod of the said bucket cylinder
assembly and the said arm; or the weights of the body
portion of the said vibration generating unit, the piston
rod of the said bucket cylinder assembly, the said arm and
the said boom, may be utilized as constituting a ramming
force. This will enable an increased overall ramming force
to be produced in a ramming operation.
Also, according to the above described construction,
it will be seen that a ramming operation can be performed
with such a ramming member attached to the body portion of
the said vibration generating unit, a crushing operation can
be performed with such a chisel member attached to said
vibration generating unit, and a pile driving operation can
be performed with such a pile driving member attached to the
said vibration generating unit. This will allow a single
working machine to be sufficient to carry out all of a
ramming operation, a crushing operation and a pile driving
operation, and will permit any such operation to be
interchangeably altered with ease among them.
Also, in a construction as mentioned above, the said
bucket cylinder assembly may be coupled to the said arm and
may have the said piston rod of its own coupled via a link
mechanism to the said bucket; the said link mechanism may
comprise a plurality of links which can act to couple the
body of the said vibration generating unit to the said arm;
the body portion of the said vibration generating unit may
be mounted inside of the said arm; the said bucket may be
coupled to the said arm via the said body portion of the
vibration generating unit; and the body portion of the said
vibration generating unit may be coupled to a forward end
portion of the said arm, in place of the said bucket.
Also, in a construction as described above, it is
desirable that the said vibration generating unit be formed
in a body portion thereof with a piston bore and a guide
bore which are formed consecutively with each other; a
piston be inserted into, and slidably fitted in, the said
piston bore so that it may, under a changing hydraulic
pressure, be reciprocated therein; and the said guide bore
have a rod body of the said ramming member and a base end
portion of either of the said chisel member and the said
pile driving member removably inserted therein, the said
working machine desirably further comprising a mechanism
whereby the said rod body of the ramming member can be
displaced in such a manner that it may in its displacement
follow a displacement of the said piston.
And, it is preferred that the preceding mechanism be
constituted of a spring member for energizing the said
rod body to move towards the said piston; be constituted of
a cylinder unit extending across the said rod body and the
said body portion; or be constituted of a flexible
cylindrical body that may be coupled between the said rod
body and an end portion of the said piston.
Also, in a construction as described above, the said
spring member may be interposed between a spring reception
portion provided in the said rod body and spring catches
which may be slidably inserted and fitted between the said
rod body and are engageable with and disengageable from said
body so that the said spring catches can engage with and
disengage from the said body portion while the said spring
member is being compressed. Alternatively, the said spring
member may be interposed between a spring reception portion
provided in the said rod body and a guide ring capable of
being attached to and detached from the said body portion to
allow an attachable and detachable ring to be fitted to the
said rod body outside of the said guide ring so that when
the said spring member is compressed the said guide ring can
be fitted to the said body and thereafter the said
attachable and detachable ring can be detached from the said
rod body.
Also, in a construction as described above, the said
working machine may further comprises an upper pressure
reception chamber and a lower pressure reception chamber
which are defined at an upper end side and a lower end side
of the said piston, said upper pressure reception chamber
being possibly connected to a tank via a switching valve
and a restriction, the said switching valve being possibly
so configured that when the said rod body of the ramming
member is inserted into the said guide bore, the said upper
pressure reception chamber can communicate with the said
tank via the said restriction and otherwise it may be
blocked from the said tank.
Further, the said upper pressure reception chamber
may be provided with an auxiliary pressure reception chamber
which is also connected to the said tank via the said
switching valve and the said restriction, the said switching
valve being then possibly so configured that when the said
rod body of the said ramming member is inserted into the
said guide bore, the said auxiliary pressure reception
chamber can communicate with the said tank via the said
restriction and otherwise it can directly communicate with
the said tank.
The present invention will better be understood from
the following detailed description and the drawings attached
hereto showing certain illustrative embodiments of the
present invention. In this connection, it should be noted
that such embodiments as illustrated in the accompanying
drawings are intended in no way to limit the present
invention but to facilitate an explanation and understanding
thereof.
In the accompanying drawings:
vibration generating unit;
Hereinafter, suitable embodiments of the present
invention with respect to a working machine will be set
forth with reference to the accompanying drawings hereof.
Fig. 1 shows a working machine that constitutes a
first embodiment of the present invention. As shown in Fig.
1, an upper vehicle body 3 is mounted, so as to be turnable,
on a lower vehicle body 2 equipped with a traveling body 1,
and they constitutes an integrated vehicle body 4. A boom 5
is mounted, so as to be capable of being swung upwards and
downwards, on the upper vehicle body 3, and is adapted to be
driven by a boom cylinder assembly 6. An arm 7 is coupled to
the boom 5 and the arm 7 so as to be capable of being swung
upwards and downwards, and is adapted to be driven by an arm
cylinder assembly 8. Thus, the boom 5 and so forth
constitutes a machine arm section 9 in the working machine.
Further, the arm 7 has a forward end portion thereof to
which a bucket 10 is coupled so as to be capable of being
swung up and down in a rotary oscillation or reciprocation,
and is adapted to be driven by a bucket cylinder assembly 11
as described later.
A vibration generating unit 13 has a body portion 14
which is coupled to the arm 7 via a first and a second link
15 and 16. The arm 7 has a base end portion thereof to which
is coupled one end of the bucket cylinder assembly 11 at
whose other end its piston rod 12 is coupled to the body
portion 14 of the above mentioned vibration generating unit
13. The body portion 14 is coupled to the bucket 10 via the
third link 17 and thus constitutes a portion of a link
mechanism 18 for coupling the bucket cylinder 11 and the
bucket 10 together. And, a ramming member 19 is detachably
attached to the body portion 14 of the above described
vibration generating mechanism 13, thus constituting a
ramming machine section in the working machine.
Further, as will be described later, a floating
valve 84 is provided that is designed to establish and block
a fluid communication through an extending chamber 11a and a
retracting chamber 11b of the bucket cylinder assembly 11
with a tank for bringing the bucket cylinder assembly 11
into a floating state when a ramming work is curried out.
If the piston rod 12 of the bucket cylinder assembly
11 is extended, the bucket 10 will assume a posture in which
it is swung or rotated upwards at the side opposite to the
side of the link mechanism 18 to scoop up an amount of earth
and sand, as shown in Fig. 1. With this posture taken, the
bucket 10 will also be located opposite to the side of the
ramming member 19. Then, the ramming member 19 will be
located far from the link mechanism 18 and will not
interfere therewith, thus becoming capable of performing a
ramming operation with the bucket 10 that remains coupled to
the arm 7.
If the piston rod 12 of the bucket cylinder assembly
11 is retracted, the bucket 10 has a posture in which it is
swung or rotated towards the link mechanism 18 to initiate
an excavating operation. Since this would cause the ramming
member 19 and the bucket 10 to interfere with each other,
the ramming member 19 will be preliminarily removed.
Also, since a thrust force for the piston 12 in the
bucket cylinder assembly 11 is transferred to the bucket 10
via the body portion 14 and the third link 17, this thrust
force can be effectively used as an excavating force. In
other words, since the body portion 14 is a part which
constitutes the link mechanism 18, the piston 12 and the
bucket 10 will be so rigidly coupled together that there
may be no loss in the transmission of the thrust force.
This will cause an excavating force to be enlarged.
The body 14 comprises an upper body 20, a lower body
21 that is fitted over a lower end portion of the upper body
20, and a cap body 22 that is fitted over an upper end
portion of the upper body 20, as shown in Fig.2. The upper
body 20 is formed with a piston bore 23 extending
vertically, the lower body 21 is formed with a guide bore
24 extending vertically, and the cap body 22 is formed with
a bore 25, with the bore 25, the piston 23 and 24 being
coaxially connected together in series.
The piston bore 23 mentioned above has a piston
30 slidably inserted therein, defining an upper pressure
receiving chamber 31, a lower pressure receiving chamber 32
and a drain port 33. And, the piston 30 has an upper end
portion thereof which is slidably inserted in the bore 25
of the cap body 22. It should be noted at this point that in
order to raise the downward displacement speed of the piston
30, a nitrogen gas may be sealed into a chamber 34 of the
bore 25 to push the piston 30 downwards with its pressure,
or alternatively, the piston 30 may be pushed 30 downwards
with a spring not shown.
The guide bore 24 mentioned above has an upper end
portion of a rod body 35 inserted vertically slidably
therein. The rod body 35 is prevented from rotating about
its center axis owing to the construction in which a
longitudinally elongated recess 36 formed in a side surface
of the upper end portion of the rod body 35 has a pin 37
fitted thereover so that it may be fitted in, and may pass
orthogonally to, the lower body 21. Also, the rod body 35
has a lower end portion thereof which is projected downwards
from a lower end portion of the lower body 21, and the
projected lower end portion has a ramming plate 38 attached
thereto so as to constitute the above mentioned ramming
member 19. And, the vibration generation unit 13 and the
ramming member 19 are now designed to constitute a ramming
machine section of hydraulically operated type.
The rod body 35 mentioned above is designed to be
pushed upwards by an elastic member, e. g., a spring 40, so
that its upper end surface 35a may normally be in contact
with a lower end surface 30a of the piston 30. Thus, when
the piston 30 is vertically displaced, the rod body 35 will
be displaced vertically following a displacement of the
piston 30, thereby vertically displacing the ramming plate
38 so as to cause the ground surface to be rammed.
It should be noted here that if the above mentioned
spring 40 is not provided, the rod body 35 will be displaced
downwards by its own weight. When the piston 30 is displaced
downwards, the upper end surface 35a of the rod body 35 will
depart from the lower end surface 30 of the piston 30. Then,
in the state in which the ramming plate 38 remains in
contact with the ground surface, the piston 30 will be
vertically displaced. Accordingly, it is then not possible
to ram the ground surface by vertically displacing the
ramming plate 38.
Next, an explanation will be given with respect to
the attachment structure of the above mentioned spring 40.
As shown in Fig. 2, the lower end surface of the
lower body 21 has a cylindrical body 43 with an upper flange
41 and a lower flange 42 attached thereto so that the upper
flange 41 may be fastened thereto by bolts 44. And, as shown
Figs. 3, 4 and 5, the lower flange 42 of the cylindrical
body 43 is located on a pair of the linear outer surfaces 45
and 45 which are at mutually 180° rotated symmetrical
positions and on the positions which are rotated by
90° from the said linear outer surfaces 45 and assumes an
outer configuration having a pair of arcuate outer surfaces
46 and 46 which are located at mutually 180° rotated
symmetrical positions. And, on each of the arcuate outer
surfaces there is formed, respectively, an engagement recess
47.
As shown in Fig. 2, at an approximately central site
of the rod body 35, there is provided a ring shaped spring
reception portion 48, which may be formed integrally with
the rod body 35 or may be a separate member that can be
secured to the rod body 35 by means of bolts, pins or the
like.
As shown in Fig. 2, the rod body 35 has at a lower
end portion thereof a cylindrical spring catch 49 slidably
fitted thereon, which consists of a small diameter cylinder
50 and a large diameter cylinder 52 that is formed
integrally therewith at an upper end portion thereof. The
spring catch 49 is formed on a lower inside surface of the
small diameter cylinder 50 with a ring shaped projection 51
in an integration therewith, and on an upper inside surface
of the large diameter cylinder 52 and in an integration
therewith with a pair of engagement projections 53 and 53
which are located at mutually 180° rotated symmetrical
positions and which are engaged with the engagement recesses
47 and 47, respectively, of the lower flange 42 of the
cylindrical body 43. In this way, the spring catch 49 is
coupled with the cylindrical body 43 so that it may not be
rotated. Furthermore, the above mentioned spring 40 is
interposed between the ring shaped projection 51 and the
spring reception portion 48 so that the rod body 35 may be
pushed up by the elastic force of the spring 40.
An explanation will next be given with respect to an
operation in which the rod body 35 is inserted into the
lower body 21.
First, after the state in which the ramming plate 38
is removed from the rod body 35 has been established, the
spring catch 49 will be inserted into the lower end portion
of the rod body 35 so that the spring 40 may be disposed
between the ring shaped projection 51 and the spring
reception portion 48.
Next, after the state in which the upper end portion
of the rod body 35 is inserted into the guide bore 24 of the
lower body 21 has been established, the pin 37 will be
passed through the elongated recess 36 and will be thereby
fitted in the lower body 21 so as to prevent the rod body 35
from rotating. Then, the engagement projections 53 in a pair
of the spring catch 49 will be aligned so that they may be
opposite to the linear outer surfaces 45 in a pair,
respectively, of the lower flange 42. The spring catch 49
will then be displaced upwards while the spring 40 is
compressed so that the engagement projections 53 in the pair
may be located upwards of the lower flange 42.
In the above mentioned state, the spring catch 49
will be rotated by 90° about its center axis to align the
engagement projections 53 in the pair with the engagement
recesses 47 in the pair, respectively. If the spring catch
49 is detached in this state, it will be displaced downwards
by the elastic force of the spring 40 to cause the
engagement projections 53 in the pair to engage with the
engagement recesses 47 in the pair, respectively, so that
the cylindrical body 43 and the spring catch 49 may be
coupled together.
Where the rod body 35 is pulled out, it should be
noted that the foregoing operation may be reversed.
Also, the rod body 35 and the ramming plate 38 are
coupled together as shown in Figs. 2 and 6. In other words,
the ramming plate 38 is provided with a pair of projecting
portions 54 between which is entered the forward end portion
35a of the rod body 35. A pin 55 is passed through the
forward end portion 35a of the rod body 35 to couple the
latter and the ramming plate 38 together. Moreover, a pair
of retainers 56 are pushed against the both end surfaces,
respectively, of the forward end portion 35a of the rod body
35 by the elastic force of a spring 57.
This being the case, it will be seen that the
ramming plate 38 may not be freely oscillated with respect
to the rod body 35 and it is only when more than a given
degree of the force is applied that the ramming plate 38
will first be oscillated with respect to the rod body 35.
Accordingly, during a ramming operation the ramming plate 38
will be capable of maintaining its posture even if it is
left from the surface being rammed.
Next, an explanation will be given with respect to a
civil engineering work operation with a working machine of
the present invention.
First, after the state in which the rod body 35 is
removed from the body portion 14 of the vibration generating
unit 13 has been established as mentioned above, a groove
excavating and filling operation will be carried out with
the bucket 10.
Next, as shown in Fig. 2, the rod body 35 will be
attached to the body portion 14 of the vibration generating
unit 13, and the piston 30 will be vertically reciprocated
by controlling the delivery of a pressure fluid into the
upper pressure receiving chamber 31 and the lower pressure
receiving chamber 32. This will cause the ramming plate 38
as well as the rod body 35 to be vertically reciprocated to
initiate a ramming operation.
Also, as shown in Fig. 7, if after the rod body 35
is pulled out of the body portion 14 of the vibration
generating unit 13 the base end portion of a chisel member
58 is inserted into the guide bore 24 of the lower body 21
and the pin 37 is used to prevent its rotation, the chisel
member 58 will be displaced downwards by its own weight to
detach its upper end surface from the lower end surface 30a
of the piston 30. If the piston 30 is then vertically
reciprocated, a crushing operation can be carried out with
the chisel member 58 periodically stricken at its base end
portion. Thus, the working machine according to the present
invention can be utilized as a usual breaker of chisel type
as well.
It should be noted here that not only is the upper
end portion of the chisel member 58 identical in shape to
the upper end portion of the rod body 35, but also it has a
side surface that is formed with a cut-out recess 59 along
which the pin 37 is passed.
It will be seen that a working machine according to
the present invention as described in the foregoing serves
as a single unique working machine which has the ability to
carry out all of a bucketing operation, a ramming operation
and a crushing operation. Where operations are altered from
one to another, e. g., from a ramming operation to a
crushing operation, then it can suffice only to alter
operating members, e. g., from a ramming member 19 to a
chisel member 58; hence a change from one operation to
another is extremely simple.
Especially, as shown in connection with the first
embodiment described in the foregoing, it will be seen that
since with the cylindrical spring catch 49 vertically
displaced or rotated the spring 40 can simply be attached to
and detached from the upper body 21, the rod body 35 of the
ramming member 19 can be attached to and detached from the
body portion 14 readily and in a short period of time, thus
rendering a changing operation extremely with ease.
By the way, it may be seen that if the spring 40
mentioned above is not provided the rod body 35 will be
displaced downwards by its own weight, and when piston 30 is
displaced upwards the upper end surface 35a of the rod body
35 will be apart from the lower end surface 30a of the
piston 30. Since the piston 30 is then to be vertically
displaced in the state in which the ramming plate 38 is held
in contact with the ground surface, it follows that the
ramming plate 38 can only be vibrated by periodically
striking the rod body 35 with the piston 30 in order to
carry out a required ramming operation.
An impact sound, heat, deformation, friction and so
forth involved by the piston 30 striking the rod body 35
will thus be created, resulting in a loss in the striking
energy. Therefore, the kinetic energy of the piston 30 will
not be fully transferred to the ramming plate 38 and a
reduced efficiency in the ramming operation will ensue. And
yet, the impact sound generated will lead to an increased
noise. Yet further, if the ramming plate 38 is displaced
over an irregular surface, it will then tend to be inclined,
making it difficult to ram such a surface and hard to return
the ramming plate to orient in a horizontal plane. The
eventual result will be a decisive difficulty to
continuously carry out the given ramming operation.
It should be noted that all of these source problems
which lead to an eventual defective ramming operation will
be eliminated by the provision of a working machine
according to the present invention. More specifically, the
spring 40 acts to push up the rod body 35 of the ramming
member 19 and is thus effective to keep it always in contact
with the lower end surface 30a of the piston 30. Therefore,
since during any given ramming operation the ramming plate
38 should be vertically reciprocated following a vertical
reciprocation of the piston 30 and the ramming operation
should be performed while repetitively striking the surface
being rammed with the ramming plate 38, the kinetic energy
of the piston 30 and the ramming member 19 should act
directly on the ground surface and the ramming efficiency
should become superior. And yet, since the ramming plate 38
can be displaced while being floated over the ground
surface, not only can any irregular ground surface be rammed
with ease, but also the easiness of a horizontal
displacement of the ramming plate 38 which tuches on and
lifts over the ground surface repetitively makes any
continuous ramming operation readily achievable. In
addition, the rod body 35 is no longer stricken by the
piston 30 with no impact sound generated and hence with a
markedly reduced noise emitted.
Also, as described earlier, with the chisel member
58 mounted, the working machine according to the present
invention can act as a usual breaker and is then capable of
performing a crushing operation with an enhanced efficiency.
By the way, if an attachment structure as mentioned
above is taken for the spring 40, it should be noted that
not only is a force required that is sufficient to lift up
the rod body 35 when it is attached and detached, but also a
force is necessary that is capable of compressing the spring
40. While a greater force of operation is thus then needed,
the use of an attachment structure (the second example), as
will be described below, for the spring 40 will make a less
force of operation required sufficient.
As shown in Fig. 8, before the rod body 35 is
inserted into the guide bore 21 of the lower body 21, the
spring 40 is in the state in which it has preliminarily be
assembled in the rod body 35. In other words, the lower end
portion of the rod body 35 is fitted with a snap ring 107
above which there are fitted an attachment and detachment
ring 108 as shown in Fig. 9 and a guide ring 109. Then, the
spring 40 is placed between the guide ring 109 and the
spring catch 48 so that it may be compressed to have a
preset length. It should be noted at this point that the
lower end portion of the lower body 21 is fitted with the
guide ring 109. With a pair of come-off proof pins 101 and
110 inserted at portions of their boundary, the guide ring
109 is so constructed that it may be prevented from coming
off the lower end portion of the lower body 21.
Therefore, it will be noted that if after the rod
body 35 having the spring 40 assembled therewith as
mentioned above is inserted into the guide bore 24 of the
lower body 21 the come-off proof pins 110 and 110 are
inserted at those portions of the boundary between the lower
end portion of the lower body 21 and the guide ring 109 and
finally the attachment and detachment ring 108 is removed, a
fitting of the rod body 35 into the lower body 21 will be
completed. Then, since it suffices to lift up the rod body
35, a minimum force of operation as required will be
sufficient.
Further, as described earlier, where a structure is
taken in which the rod body 35 is prevented from freely
rotating about its center axis by means of the pins 37 which
are passed orthogonally to the lower body 21 and fitted
with the longitudinally elongated recess 35 formed in the
side surface of the upper end portion of the rod body 35, a
problem arises in that where an irregular ground is to be
rammed an axial rotary force may be generated for the rod
body 35 owing to a rotary torque produced on the ramming
plate 38 so that either of the both angular portions of the
elongated recess 36 can be pressed against the peripheral
surface of a said pin 37 with an excessive force, and its
repulsive force may act on the pin 37 from the lower body 21
so that the pins 37 can no longer be rotated to allow the
rod body 35 to slide on the pin 37 and their wears to
proceed, or, if the pin 37 is still rotated, the pin 37 can
slide on the lower body 21 while receiving a large repulsive
force therefrom to allow their wears to proceed and thus the
rod body 35 and the pin 37 to be promptly damaged. Also, if
a force of friction between the rod body 35 and a said pin
37 is increased, a problem arises in that their rotary
resistance may, when the rod body 35 is reciprocated, become
excessive so that the weight of the spring 40 alone cannot
allow the rod body 35 to follow a displacement of the piston
30 and as a result can permit the rod body 35 to be randomly
displaced, thus making it difficult to proceed with a
ramming operation. If a structure as will be described below
is taken, however, these problems will be resolved
altogether.
Fig. 10 is a cross sectional view that shows this
structure. In Fig. 10, the lower body 21 is formed with a
transversely extending bore 21a penetrating in a direction
that is orthogonal to the rod body 35. The transverse bore
21a has a shaft 112 slidably fitted therein that is threaded
with a flanged plug 111 at one end thereof. The other end of
the shaft 112 has a come-off proof ring pin fitted therein
and penetrated transversely therethrough. And the shaft 112
has at a central, small diameter region a roller 114
rotatably supported thereby. The roller 114 has a peripheral
surface thereof that is capable of contacting with the
surface of the elongated recess 36 of the rod body 35. Also,
the shaft 112 is formed through an axial center thereof with
a bore for lubrication 112a. The bore for lubrication 112a
is adapted to be filled with a lubricating fluid and has one
end threaded with a plug 115 for preventing the fluid from
flowing out. Then, the shaft 112 is so constructed that the
lubricating fluid may be supplied and flow via a small bore
112b into a space between the above mentioned central, small
diameter region and the roller 114. And, the roller 114 at
each of its both ends is fitted with a fluid seal 116 and a
retention ring 117 for holding it in place, one combination
located at the side of the ring pin 113 and the other
combination located inside of the plug 111 as shown. An O-ring
118 is fitted in the shaft 112 between one end thereof
and the plug 118 as shown. Further, the inner surface of the
transverse bore 21a is formed at each of the side of the
rod body 35 and its opposite side with a relief cut-out 21b.
These serve to prevent the outer surface of the roller 114
from contacting the inner surface of the transverse bore
21a.
According to the construction shown in Fig. 10, the
rod body 35 is reciprocated as the piston 30 is
reciprocated, and the roller 114 is rotated in reciprocation
as the rod body 35 is reciprocated.
Then, if a rotary torque is produced, e. g., on the
ramming plate 38 to generate an axial rotary force for the
rod body 35 so that either of the both angular portions of
the elongated recess 36 may be pressed against the
peripheral surface of a said pin 37 with an excessive force,
the roller 114 will be allowed to be freely rotated
following a reciprocation of the rod body 35 because the
inner surface of the transverse bore 21a is formed at each
of the side of the rod body 35 and it opposite side with a
relief cut-out 21b which acts to prevent the outer surface
of the roller 114 from contacting with the inner surface of
the transverse bore 21. Therefore, not only will there be no
wear of the inner surface of the transverse bore 21, but
also the wear of each of the roller 114 and the rod body 35
will be markedly reduced. What should then ensue are an
elongated useful life of each of these components and a
facilitated maintenance effort therefor.
Also, with the roller 114 being freely rotated
following a reciprocation of the rod body 35, it can be seen
that the force of friction between the rod body 35 and a
said pin 37 will be reduced and the rotary resistance of the
rod body 35 when it is reciprocated will be lowered.
Therefore, the weight of the spring 40 alone will become
sufficient to enable the rod body 35 to be displaced
precisely following a displacement of the piston 30. As a
result, there should be no random movement of the rod body
35, thus significantly facilitating any given ramming
operation.
Next, an explanation will be given with respect to a
structure in principle of the first embodiment of the
vibration generating unit 13.
As shown in Fig. 11, the piston 30 for slidable
insertion into the piston bore 23 is provided with a large
diameter portion 30a, and a small diameter rod portion 30c
and a large diameter rod portion 30b which are formed above
and below the large diameter portion 30a to make the
pressure receiving are of the upper pressure receiving
chamber 31 larger and the pressure receiving area of the
lower pressure receiving chamber 32 smaller. In addition, a
spool 61 is slidably inserted into a spool bore 60 formed in
the upper body 20, thus constituting a switching valve 62.
The spool bore 60 is formed with a pump port 63, a main port
64 and a tank port 65, and the spool 61 has a first pressure
chamber 66 and a second pressure chamber 67, at its both end
sides, respectively, as shown.
The spool 61 is designed to establish and block a
fluid communication among the pump port 63, the main port 64
and the tank port 65. More specifically, the spool 1 is
thrusted to assume a first position with a pressure fluid in
the large diameter, first pressure chamber 66 to establish a
fluid communication between the main port 64 and the tank
port 65 while blocking a fluid communication between the
pump port 63 and the main port 64, and is thrusted to assume
a second position with a pressure fluid in the small
diameter, second pressure chamber 67 to establish a fluid
communication between the pump port 63 and the main port 64
while blocking a fluid communication between the main port
64 and the tank port 65.
The tank port 65 is normally in a fluid
communication with the drain port 33 formed in the piston
bore 23, the first pressure chamber 66 is in a fluid
communication with an auxiliary port 68 formed in the piston
bore 23, and the auxiliary port 68 is and is not in a fluid
communication with the drain port 33 and a first port 70
by means of a switching piston 69 that is formed integrally
with the piston 30. A servo valve 71 is constructed in this
manner. Also, the main port 64 is designed to communicate
with a second port 72 and to supply the first port 70 and
the pump port 63 with a pressure fluid from a hydraulic pump
73.
Furthermore, the spool bore 60 is formed with a
subsidiary port 74, the piston bore 23 is formed with a
first and a second communication port 75 and 76, and the
spool 61 is formed therein with an axial bore 77 so that the
pressure fluid caused to flow into the pump port 63 may flow
via the axial bore 77 into the subsidiary port 74 and from
the latter via the first communication port 75 and the
auxiliary port 68 into the first pressure chamber 66.
Such a vibration generating unit as described above
can be represented by a diagram as shown in Fig. 12 in which
the switching valve 62 is indicated as a four-port and two-position
valve. And, when the switching valve 62 is in its
second position B, the subsidiary port 74 will be in a fluid
communication with the tank port 65.
An explanation will now be given with respect to an
operation of the above mentioned vibration generating unit.
When the piston 30 is in an intermediate position
thereof as shown in Fig. 11, the first communication port 75
and the auxiliary port 68 will communicate with each other.
This will allow the pressure fluid in the pump port 63 to be
delivered via the axial bore 77, the subsidiary port 74, the
first communication port 75 and the auxiliary port 68 into
the first pressure chamber 66 to cause the spool 61 to take
the first position A. Since the pressure fluid in the upper
pressure receiving chamber 31 is thereby allowed to flow via
the second port 72, the main port 64 and the tank port 65
into the drain port 33, the piston 30 will be displaced
upwards (in the direction of the arrow a) with the pressure
fluid in the lower pressure receiving chamber 32.
When the piston 30 is displaced to reach its upper
stroke end position, the first communication port 75 will be
blocked and the auxiliary port 68 will be brought into a
fluid communication with the drain port 33. This will allow
the pressure fluid in the first pressure chamber 66 to flow
out into a tank 78 and thus the spool 61 to be displaced to
reach its second position B with the pressure fluid in the
second pressure chamber 67. As a result, the pressure fluid
in the pump port 63 will flow via the main port 64 and the
second port 72 into the upper pressure receiving chamber 31.
The piston 30 will thus be displaced downwards.
When the piston 30 is displaced to reach its lower
stroke end position, the first port 70 and the second
communication port 76 will communicate with each other to
cause a pressure fluid from the auxiliary port 68 into the
first pressure chamber 66. As a result, the spool 61 will
assume its first position A to allow the piston 30 to be
displaced upwards, whereafter the foregoing operation will
be repeated.
Now, the description will proceed to an explanation
of a hydraulic circuit that is designed to supply a pressure
fluid into each of the cylinder assemblies and the vibration
generating unit in the above mentioned first embodiment of
the invention.
As shown in Fig. 13, the hydraulic pump 73 has its
fluid discharge outlet 73a that is provided with a boom
valve 80, an arm valve 81, a bucket valve 82 and a switching
valve 83 for the vibration generating unit. Each of the boom
valve 80, the arm valve 81 and the bucket valve 82 is
adapted to be switched variably to a neutral position b, an
elongating position c and a retracting position d under a
pilot pressure from a pilot valve not shown. The switching
valve 83 has a solenoid 83a that is adapted to be energized
electrically so as to be switched from a blocking position f
to a communicating position g.
Further, there is provided a floating valve 84 that
is designed to communicate the extending chamber 11a and the
retracting chamber 11b of the previously mentioned bucket
cylinder assembly 11 with the fluid tank. This bucket
floating valve 84 is normally held in a blocking position h
but, with a solenoid 84a thereof electrically energized, is
switched to a floating position i. The electrical
energization for this solenoid 84a is, as for the solenoid
83a of the switching valve 83, is controlled by a controller
85.
The controller 85 is designed to electrically
energize the solenoid 83a of the switching valve 83 in
response to an start-up signal of actuation for the
vibration generating unit that is furnished from a first
operating member 86, and to electrically energize the
solenoid 84a of the floating valve 84 in response to an
start-up signal for a ramming operation that is furnished
from a second operating member 87.
With the system so constructed as described above,
it can be seen that if the signal of actuation for the
vibration generating unit is entered into the controller 85
from the first operating member 86 and the signal for a
ramming operation is entered into the controller 85 from the
second operating member 87, the switching valve 83 will be
switched to the communicating position g to supply the
pressure fluid into the vibration generating unit 13, thus
initiating a vertical reciprocation of the piston 30 as
mentioned earlier, and at the same time the floating valve
84 will be switched to the floating position i to bring the
bucket cylinder assembly 11 into a floating state in which
it is extended and retracted with an external force, thereby
permitting the body portion 14 of the vibration generating
unit 13 to be vertically reciprocated with an external force
as well.
An explanation will now be given with respect to a
ramming operation in the state above.
First, since the bucket cylinder assembly 11 may be
extended and retracted with an external force, it will have
an extending operation with the weight of the vibration
generating unit 13 to allow the ramming plate 38 to come
into contact with the ground surface D as shown Fig. 14(a).
And, with the upper pressure receiving chamber 31
and the lower pressure receiving chamber 32 being supplied
each with a pressure fluid, a difference in their pressure
receiving areas will cause the piston 30 to tend to be
displaced downwards. However, since the ramming plate 38
coupled to the rod body 35 is in contact with the ground
surface, the piston 30 cannot be displaced downwards and
instead the body portion 14 will be displaced upwards. Then,
the bucket cylinder assembly 11 will have a retracting
operation.
Next, when the piston 30 is displaced to reach the
upper stroke end position, the upper pressure chamber 31
will become in communication with the fluid tank 48 as shown
in Fig. 14(b) and the lower pressure receiving chamber 32
alone can then be supplied with the pressure fluid. The
piston 30 will thus be displaced upwards.
Then, the body portion 14 (including the piston rod
12 of the bucket cylinder assembly 11) will, without having
a sudden stop, be displaced upwards to a certain extent due
to a force of inertia acted thereon. This will cause the
piston 30 to be displaced upwards and the rod body 35 and
the ramming plate 38 to be moved up as well via the spring
40, hence permitting the ramming plate 38 to be detached
from the ground surface D. At the same time, the piston 30,
the rod body 35 and the ramming plate 38 which are small in
inertia, will be further moved upwards. Thus, the ramming
plate 38 will be considerably departed from the ground
surface D, as shown in Fig. 14(c).
Next, while the piston 30, the rod body 35 and the
ramming plate 38 are being lifted up, the body portion 14
will cease moving upwards. It will then commence moving down
and, after the piston 30, the rod body 35 and the ramming
plate 38 has ceased moving up, the upper pressure receiving
chamber 31 will be supplied with a pressure fluid to allow
the piston 30 with a small inertia to be displaced downward,
thereby permitting the ramming plate 38 to come in contact
with the ground surface D, as shown in Fig. 11(d).
In this instance, since the body portion 14 is moved
upwards after having being moved downwards to a certain
extent due to an inertia, the piston 30 will in the mean
time will be forced downwards with the pressure fluid in the
upper pressure receiving chamber 31, thus pressing the
ramming plate 38 intensively against the ground surface D so
as to ram it, as shown in Fig. 14(e).
The foregoing operation is graphically shown in Fig.
15.
In a ramming operation which is carried out with the
bucket cylinder assembly 11 in a floating state as described
above, it can be seen that the body portion 14 and the
piston rod 12 of the bucket cylinder assembly 11 on the one
hand and the piston 30, the rod body 35 and the ramming
plate 38 on the other hand are relatively displaced up and
down. This means that the force of inertia created by the
weight of the body portion 14 and the piston rod 12 of the
bucket cylinder assembly 11 can be utilized as a ramming
force, and thus a significantly enhanced overall ramming
force can then be obtained. It should be noted in this
connection that the boom cylinder assembly 6 and/or the arm
cylinder assembly 8 can be made in a floating state as well
so that the weight of the arm 7 and the boom 5 or the weight
of the arm 7 or the boom 5 may also be utilized to a ramming
force.
Next, an explanation will be given with respect to a
second example of vibration generating unit.
As shown in Fig. 16, there is provided a low
pressure circuit 121 that connects the upper pressure
receiving chamber 31 of a said vibration generating unit 13
via a restriction 120 to the fluid tank 78. Also provided is
a switching valve 122 that is designed to establish and
block a fluid communication with the low pressure circuit
121. The switching valve 122 is adapted to assume a position
of communication j with a spring 123 associated therewith
and to assume a blocking position k when a solenoid 124
associated therewith is electrically energized.
When a ramming operation as discussed above is
carried out using this example, the switching valve 122 is
first held at the communicating position j with the solenoid
124 not electrically energized to allow the upper pressure
receiving chamber 31 of the vibration generating unit 13 to
communicate with the fluid tank 78. Since this causes a
portion of the pressure fluid flowing into the upper
pressure receiving chamber 31 to flow out into the fluid
tank 78 via the restriction 120, the pressure within the
upper pressure receiving chamber 31 will not rise abruptly
but will do gradually. In other words, when the piston 30 is
displaced downwards to bring the ramming plate 38 into
contact with the ground surface D as shown in Fig. 14(a),
then the pressure in the upper pressure chamber 31 will not
rise abruptly. Therefore, since the body portion 14 and the
piston rod 12 will be lifted fast so that there may be no
large shock applied to the arm 7, the boom 5 or the upper
vehicle body 3 via the bucket cylinder assembly 11 or to the
pressure fluid therein, the operator's riding comfort will
be improved.
Also, if the chisel member 58 is substituted for the
ramming member 19 and its base end portion is fitted as
shown in Fig. 7 to carry out a crushing operation, the
solenoid 124 will be electrically energized to switch the
switching valve 122 to the blocking position k. Then, there
will be an interruption between the upper pressure receiving
chamber 31 of the vibration generating unit 13 and the fluid
tank 78, and the pressure within the pressure receiving
chamber 31 will thus be elevated. Accordingly, an increased
force for striking the base end portion of the chisel member
58 will result, thus permitting the crushing operation to be
carried out at an enhanced efficiency.
Next, an explanation will be given with respect to a
third example of the vibration generating unit that permits
both a ramming operation and a crushing operation to be each
carried out at an increased efficiency.
This requires an auxiliary pressure receiving
chamber 125 to be provided in the upper body 20 as shown in
Fig. 17. And, the auxiliary pressure receiving chamber 125
is adapted to be connected switchably to the main port 64
and the fluid tank 78 of the switching valve 62 via the
switching valve 126. More specifically, the switching valve
126 has a first position l and a second position m which are
switchable. When the switching valve 126 is in the first
position l, the auxiliary pressure receiving chamber 125
will be allowed to communicate with the main port 64 and to
the fluid tank 78 via the restriction 127. Also, when the
switching valve 126 is in the second position m, the fluid
communication between the auxiliary pressure receiving
chamber 125 and the main port 64 will be blocked while
permitting the fluid communication between the auxiliary
pressure receiving chamber 125 and the fluid tank 78 to be
established.
With this example so constructed as described above,
it can be seen that if the switching valve 126 is in the
first position l, a pressure fluid will be supplied into
both the upper pressure receiving chamber 31 and the
auxiliary pressure receiving chamber 125 while the upper
pressure receiving chamber 31 and the auxiliary pressure
receiving chamber 125 will be allowed to communicate with
the fluid tank 78 via the restriction 127. Accordingly,
since the piston 30 is thrusted downwards with the pressure
fluid that is fed into both of the upper pressure receiving
chamber 31 and the auxiliary pressure receiving chamber 125,
a difference between the pressure receiving area that
generates a pressure acting to push the piston 30 downwards
and the pressure receiving area that generates a pressure
acting to push the piston 30 upwards will be increased. And
yet, with the upper pressure receiving chamber 31 and the
auxiliary pressure receiving chamber 125 communicating with
the fluid tank 78 via the restriction 127, neither the
pressure within the upper pressure receiving chamber 31 nor
the pressure within the auxiliary pressure receiving chamber
125 will rise abruptly, thus improving the operator's riding
comfort as in the above mentioned second example.
Also, where instead of the ramming member 19 the
chisel member 58 is fitted to carry out a crushing
operation, it can be seen that if the switching valve 126 is
switched to the second position m, the auxiliary pressure
receiving chamber 125 will communicate with the fluid tank
78 and thus the upper pressure receiving chamber 31 alone
will be furnished with a pressure fluid. Accordingly, as the
pressure receiving area that generates a pressure acting to
push the piston 30 downwards is decreased, the velocity with
which the piston 30 is displaced will be accelerated. And
yet, since the quantity of supply of the pressure fluid into
the upper pressure receiving chamber 31 is increased by the
amount of pressure fluid not supplied into the auxiliary
pressure receiving chamber 125 to elevate the pressure
within the upper pressure receiving chamber 31, the force
with which the base end portion of the chisel member 58 is
stricken by the piston 30 will be increased, thereby
permitting a crushing operation to be carried out at an
enhanced efficiency.
Next, an explanation will be given with respect to
other examples of the attachment structure of the spring 40.
Its third example requires the spring catch 49 to be
provided in an integration with a flange 90 that is secured
and fastened directly to the lower end surface of the lower
body 21 by means of bolts 91 as shown in Fig. 18.
Also, its fourth example requires the inner surface
of the upper end portion of the spring catch 49 to be formed
with a female threaded portion 92 which is in mesh with a
male threaded portion 93 formed in the peripheral surface of
the lower end portion of the lower body 21, as shown in Fig.
19, thereby attaching the spring catch 49 to the lower body
21.
Alternatively, there is, as shown in Fig. 20,
provided a fifth example thereof in which a ring 95 having a
plurality of brackets 94 is secured and fastened to the
lower end surface of the lower body 21, a spring mounting
ring 96 is made integral with the rod body 35 or secured and
fastened thereto by means of bolts, and the spring 40 has
its both ends coupled to the ring 96 and the brackets 94,
respectively, to energize the rod body 35 upwards.
While in each of the examples described above the
elastic member is constituted by a spring, this member may
alternatively be comprised of a combination of dished
springs, a rubber material, a resinous material having an
elasticity or the like, and may be mounted in the same
manner as is the spring shown.
Also, the above mentioned elastic member may still
alternatively make use of a cylinder, such as a gas cylinder
or an air cylinder or a hydraulic cylinder having an energy
storage function, a unit that when energized is adapted to
be extended and retracted, and then there may, as shown in
Fig. 21 representing a sixth embodiment, be provided a
cylinder 97 having a cylinder tube 98 coupled to the lower
body 21 and a piston 99 coupled to the rod body 35.
An explanation will next be given with respect to
other examples of the mechanism in which the rod body 35 is
displaced following a displacement of the piston 30 that is
required for the ramming machine section.
As shown in Fig. 22, there is provided a projection
100 that is made integral with the lower end portion of the
piston 30, and so that the upper end surface of the rod body
35 may contact with the projection 100 a flexible coupling
101 is provided for coupling them together.
The flexible coupling 101 is designed to fit the
two end portions of a cylindrical body 102 composed of a
flexible material on the projection 100 and on the upper end
portion of the rod body 35 respectively and to be secured to
them by means of bolts respectively. The flexible coupling
101 may, for an example, be a universal joint.
And, an opening window portion 104 is formed at a
site that is opposing to the coupling portion of the earlier
mentioned lower body 21, and is used for coupling and
decoupling the above mentioned cylindrical body 102 with
ease. Normally, a covering 105 is used to close the opening
window portion 104. In this regard it should be noted that
the piston 30 and the rod body 35 may be made integral with
each other.
While in each of the examples described above the
body portion 14 of the vibration generating unit 13 is
attached as a portion of the link mechanism 18 to the arm 7,
it may be mounted inside of the arm 7 as in Fig. 23 that
represents a second embodiment of the working machine
according to the present invention, or may alternatively be
attached directly to the forward end portion of the arm 7 as
in Fig. 24 that represents a third embodiment of the working
machine according to the present invention.
In such cases it should be noted that as shown in
Figs. 23 and 24, the floating valve 84 will be provided for
the boom cylinder assembly 6 so that its extending chamber
6a and its retracting chamber 6b may communicate with each
other therethrough so as to establish or block their fluid
communication with a fluid tank. Thus, when a ramming
operation is to be carried out, the boom cylinder assembly 6
will be thereby brought into a floating state.
With the system so constructed as discussed above,
an increased ramming force can be obtained since the overall
weight of the boom 5, the arm 7 and the body portion 14 is
rendered to contribute thereto.
It should also be noted that as shown in Fig. 24, in
a case where a ramming operation is carried out with the arm
7 postured to have an inclination with respect to a vertical
axis, the floating valve 84 may be provided for the arm 7 as
well so that the extending chamber 8a and the retracting
chamber 8b of the arm cylinder assembly 8 may communicate
with each other therethrough so as to establish or block
their fluid communication with a fluid tank.
Also, as is the rod body 35 a pile driving member
may be inserted into the lower body 21 and attached thereto.
As set forth in the foregoing description, it can be
seen that according to the present invention, where a
ramming operation is carried out, the weights of a body
portion of the vibration generation unit and a piston rod of
the bucket cylinder assembly; the weights of the body
portion of the vibration generation unit, the piston rod of
the bucket cylinder assembly and the arm; or the weights of
the body portion of the vibration generating unit, the
piston rod of the bucket cylinder assembly, the arm and the
boom, may be utilized as constituting a ramming force. This
will enable an increased overall ramming force to be
produced in a ramming operation.
Also, according to the present invention, it can be
seen that a ramming operation can be performed with the
rod body 35 of the ramming member 19 inserted into and
attached to the guide bore 24 of the body portion 14 of the
vibration generating unit 13, a crushing operation can be
performed with the base end portion of the chisel member 59
so inserted and attached as mentioned above, and a pile
driving operation can be performed with the base end portion
of a pile driving member so inserted and attached as
mentioned above. This will allow a single working machine to
be sufficient to carry out all of a ramming operation, a
crushing operation and a pile driving operation, and will
permit any such operation to be interchangeably altered with
ease among them.
Also, if such a rod body 35 of the ramming member 19
is designed to be displaced integrally with the piston 30,
it will be seen that where a ramming operation is performed
in which the ramming member 19 is oriented downwards, such a
ramming member 19 can, together with the piston 30, be
displaced upwards and downwards to allow the ramming member
19 to carry out the operation in a spaced relationship with
the ground surface. Hence, any ramming operation can be
carried out at an enhanced efficiency, whether on an
irregular ground surface or in a continuity with ease.
While the present invention has hereinbefore been
set forth with respect to certain illustrative embodiments
thereof, it will readily be appreciated by a person skilled
in the art to be obvious that many alterations thereof,
omissions therefrom and additions thereto can be made
without departing from the essence and the scope of the
present invention. Accordingly, it should be understood that
the present invention is not limited to the specific
embodiments thereof set out above, but includes all possible
embodiments thereof that can be made within the scope with
respect to the features specifically set forth in the
appended claims and encompasses all the equivalents thereof.
Claims (12)
- A working machine, which comprises:a vehicle body;a boom mounted on said vehicle body so that it may be capable of being swung upwards and downwards;an arm coupled to said boom so that it may be capable of being swung upwards and downwards;a bucket coupled to said arm so that it may be capable of being swung up and down in a rotary oscillation;a system for hydraulically driving said boom, said arm and said bucket by means of a boom cylinder assembly, an arm cylinder assembly and a bucket cylinder assembly, respectively, each of said assemblies having an extending chamber and a retracting chamber which are adapted to be each in a fluid communication with a tank in said hydraulic system;a vibration generating unit coupled to said arm and being provided with a ramming member, a chisel member and a pile driving member so that said members may be exchangeably attached to said vibration generation unit; anda floating valve means in said hydraulic system for establishing and blocking said fluid communication, said floating valve means being adapted to be opened when a ramming operation is to be performed and adapted to be closed when either of a crushing operation and a pile driving operation is to be performed.
- A working machine, as set forth in claim 1, in which said bucket cylinder assembly is coupled to said arm and has a piston rod which is coupled via a link mechanism to said bucket; and said link mechanism comprises a plurality of links which act to couple a body portion of said vibration generating unit to said arm.
- A working machine, as set forth in claim 1, in which a body portion of said vibration generating unit is mounted inside of said arm; and said bucket is coupled to said arm via said body portion of the vibration generating unit.
- A working machine, as set forth in claim 1, in which a body portion of said vibration generating unit is coupled to a forward end portion of said arm, in place of said bucket.
- A working machine, as set forth in claim 1, in which said vibration generating unit is formed in a body portion thereof with a piston bore and a guide bore which are formed consecutively with each other; a piston is inserted into, and slidably fitted in, said piston bore so that it may, under a changing hydraulic pressure, be reciprocated therein; and said guide bore has a rod body of said ramming member and a base end portion of either of said chisel member and said pile driving member removably inserted therein, said working machine further comprising a mechanism whereby said rod body of the ramming member can be displaced in such a manner that it may in its displacement follow a displacement of said piston.
- A working machine, as set forth in claim 5, said mechanism is constituted of a spring member for energizing said rod body to move towards said piston.
- A working machine, as set forth in claim 5, in which said mechanism is constituted of a cylinder unit extending across said rod body and said body portion.
- A working machine, as set forth in claim 5, in which said mechanism is constituted of a flexible cylindrical body that is coupled between said rod body and an end portion of said piston.
- A working machine, as set forth in claim 6, in which said spring member is interposed between a spring reception portion provided in said rod body and spring catches which is slidably inserted and fitted between said rod body and are engageable with and disengageable from said body portion so that said spring catches may engage with and disengage from said body portion while said spring member is being compressed.
- A working machine, as set forth in claim 6, in which said spring member is interposed between a spring reception portion provided in said rod body and a guide ring capable of being attached to and detached from said body portion to allow an attachable and detachable ring to be fitted to said rod body outside of said guide ring so that when said spring member is compressed said guide ring may be fitted to said body portion and thereafter said attachable and detachable ring may be detached from said rod body.
- A working machine, as set forth in claim 5, further comprising an upper pressure reception chamber and a lower pressure reception chamber which are defined at an upper end side and a lower end side of said piston, respectively, said upper pressure reception chamber being connected to a tank via a switching valve and a restriction, said switching valve being so configured that when said rod body of the ramming member is inserted into said guide bore, said upper pressure reception chamber may communicate with said tank via said restriction and otherwise it may be blocked from said tank.
- A working machine, as set forth in claim 11, in which said upper pressure reception chamber is provided with an auxiliary pressure reception chamber which is also connected to said tank via said switching valve and said restriction, said switching valve being then so configured that when said rod body of said ramming member is inserted into said guide bore, said auxiliary pressure reception chamber may communicate with said tank via said restriction and otherwise it may directly communicate with said tank.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17104495 | 1995-07-06 | ||
JP171044/95 | 1995-07-06 | ||
PCT/JP1996/001881 WO1997002385A1 (en) | 1995-07-06 | 1996-07-05 | Working machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0838554A1 true EP0838554A1 (en) | 1998-04-29 |
EP0838554A4 EP0838554A4 (en) | 1999-05-06 |
Family
ID=15916055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96922250A Withdrawn EP0838554A4 (en) | 1995-07-06 | 1996-07-05 | Working machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0838554A4 (en) |
KR (1) | KR100429093B1 (en) |
WO (1) | WO1997002385A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19844313A1 (en) * | 1998-09-28 | 2000-04-06 | Peitz Hermann | Hydraulic apparatus such as excavator, with soil compacting device able to be fitted to arm |
FR2881764A1 (en) * | 2005-02-10 | 2006-08-11 | Montabert Soc Par Actions Simp | DAMAGE APPARATUS TO BE ASSOCIATED WITH A BREEZE-ROCHE |
CN102720198A (en) * | 2012-05-25 | 2012-10-10 | 中冶交通工程技术有限公司 | Vibration device for precast tubular pile and precast tubular pile construction method |
CN104032789A (en) * | 2014-06-27 | 2014-09-10 | 国家电网公司 | Earthwork punning structure used with excavator |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10384336B2 (en) | 2016-04-12 | 2019-08-20 | Caterpillar Inc. | Hydraulic hammer assembly |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6314653U (en) * | 1986-07-10 | 1988-01-30 | ||
JPS6356705U (en) * | 1986-09-24 | 1988-04-15 | ||
JPH025410U (en) * | 1988-06-17 | 1990-01-16 | ||
JPH0644672Y2 (en) * | 1992-08-20 | 1994-11-16 | 株式会社ムサシノキカイ | Dry laminating equipment |
KR950008317Y1 (en) * | 1993-08-11 | 1995-10-06 | 주식회사 토탈산업 | An automatic ejecting nozzle |
JPH07216864A (en) * | 1994-01-27 | 1995-08-15 | Katsuyuki Hasegawa | Rolling method and rolling unit therefor |
-
1996
- 1996-07-05 KR KR1019970709726A patent/KR100429093B1/en not_active IP Right Cessation
- 1996-07-05 EP EP96922250A patent/EP0838554A4/en not_active Withdrawn
- 1996-07-05 WO PCT/JP1996/001881 patent/WO1997002385A1/en active IP Right Grant
Non-Patent Citations (2)
Title |
---|
No further relevant documents disclosed * |
See also references of WO9702385A1 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19844313A1 (en) * | 1998-09-28 | 2000-04-06 | Peitz Hermann | Hydraulic apparatus such as excavator, with soil compacting device able to be fitted to arm |
FR2881764A1 (en) * | 2005-02-10 | 2006-08-11 | Montabert Soc Par Actions Simp | DAMAGE APPARATUS TO BE ASSOCIATED WITH A BREEZE-ROCHE |
CN102720198A (en) * | 2012-05-25 | 2012-10-10 | 中冶交通工程技术有限公司 | Vibration device for precast tubular pile and precast tubular pile construction method |
CN104032789A (en) * | 2014-06-27 | 2014-09-10 | 国家电网公司 | Earthwork punning structure used with excavator |
Also Published As
Publication number | Publication date |
---|---|
KR19990028410A (en) | 1999-04-15 |
KR100429093B1 (en) | 2004-07-30 |
WO1997002385A1 (en) | 1997-01-23 |
EP0838554A4 (en) | 1999-05-06 |
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