EP0830209B1 - Method of depressing non-sulfide silicate gangue minerals - Google Patents

Method of depressing non-sulfide silicate gangue minerals Download PDF

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Publication number
EP0830209B1
EP0830209B1 EP96915590A EP96915590A EP0830209B1 EP 0830209 B1 EP0830209 B1 EP 0830209B1 EP 96915590 A EP96915590 A EP 96915590A EP 96915590 A EP96915590 A EP 96915590A EP 0830209 B1 EP0830209 B1 EP 0830209B1
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EP
European Patent Office
Prior art keywords
sulfide
minerals
depressant
pva
amd
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EP96915590A
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German (de)
French (fr)
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EP0830209A1 (en
Inventor
Samuel S. Wang
D. R. Nagaraj
James S. Lee
Lino Magliocco
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Cytec Technology Corp
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Cytec Technology Corp
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Priority claimed from US08/475,161 external-priority patent/US5507395A/en
Priority claimed from US08/473,422 external-priority patent/US5525212A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/016Macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/01Organic compounds containing nitrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/06Depressants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores

Definitions

  • the present invention relates to froth flotation processes for recovery of value sulfide minerals from base metal sulfide ores. More particularly, it relates to a method for the depression of non-sulfide silicate gangue minerals in the beneficiation of value sulfide minerals by froth flotation procedures.
  • Modifiers include, but are not necessarily limited to, all reagents whose principal function is neither collecting nor frothing, but usually one of modifying the surface of the mineral so that it does not float.
  • modifiers more particularly depressants
  • a depressant is a modifier reagent which acts selectively on certain unwanted minerals and prevents or inhibits their flotation.
  • the depressants commonly used in sulfide flotation include such materials as inorganic salts (NaCN, NaHS, SO2, sodium metabisulfite etc) and small amounts of organic compounds such as sodium thioglycolate, mercaptoethanol etc. These depressants are known to be capable of depressing sulfide minerals but are not known to be depressants for non-sulfide minerals, just as known value sulfide collectors are usually not good collectors for non-sulfide value minerals. Sulfide and non-sulfide minerals have vastly different bulk and surface chemical properties. Their response to various chemicals is also vastly different.
  • polysaccharides such as guar gum and carboxy methyl cellulose
  • guar gum and carboxy methyl cellulose are used to depress non-sulfide silicate gangue minerals during sulfide flotation.
  • Their performance is very variable and on some ores they show unacceptable depressant activity and the effective dosage per ton of ore is usually very high (as much as 1 to 10 lbs/ton).
  • Their depressant activity is also influenced by their source and is not consistent from batch to batch.
  • these polysaccharides are also valuable sources of food i.e. their use as depressants reduces their usage as food and, storage thereof presents particular problems with regard to their attractiveness as food for vermin.
  • US-A-4,902,764 (Rothenberg et al.) describes the use of polyacrylamide-based synthetic copolymers and terpolymers for use as sulfide mineral depressants in the recovery of value sulfide minerals.
  • US-A-4,720,339 (Nagaraj et al) describes the use of polyacrylamide-based synthetic copolymers and terpolymers as depressants for silicious gangue minerals in the flotation beneficiation of non-sulfide value minerals, but not as depressants in the remediation of sulfide value minerals.
  • the '339 patent teaches that such polymers are effective for silica depression during phosphate flotation which also in the flotation stage uses fatty acids and non-sulfide collectors.
  • the patentees do not teach that such polymers are effective depressants for non-sulfide silicate gangue minerals in the recovery of value sulfide minerals. In fact, such depressants do not exhibit adequate depressant activity for non-sulfide silicate minerals during the beneficiation of sulfide value minerals.
  • polyhydroxyamines are useful as depressants for gangue minerals including silica, silicates, carbonates, sulfates and phosphates in the recovery of non-sulfide mineral values.
  • Illustrative examples of the polyhydroxyamines disclosed include aminobutanetriols, aminopartitols, aminohexitols, aminoheptitols, aminooctitols, pentose-amines, hexose amines, amino-tetrols etc.
  • US-A-4,360,425 (Lim et al) describes a method for improving the results of a froth flotation process for the recovery of non-sulfide mineral values wherein a synthetic depressant is added which contains hydroxy and carboxy functionalities. Such depressants are added to the second or amine stage flotation of a double float process for the purpose of depressing non-sulfide value minerals such as phosphate minerals during amine flotation of the siliceous gangue from the second stage concentrate.
  • This patent relates to the use of synthetic depressant during amine flotations only.
  • AU-B-502457 discloses the use of polyvinyl-alcohol, optionally in combination with cellulose derivatives, as depressant for silicate gangues in the froth flotation of value sulphide minerals.
  • US-A-2740522 discloses various anionic linear (co)polymers to be used as gangue depressants.
  • the polymer depressants used in the present invention may comprise, as the grafted monomers, such acrylamides as acrylamide per se and alkyl acrylamides such as methacrylamide and ethacrylamide.
  • the comonomers may comprise any monoethylenically unsaturated monomer copolymerizable with the acrylamide monomer such as hydroxyalkylacrylates and methacrylates, e.g. 1,2-dihydroxypropyl acrylate or methacrylate and hydroxyethyl acrylate or methacrylate; glycidyl methacrylate, acrylamido glycolic acid; hydroxyalkylacrylamides such as N-2-hydroxyethylacrylamide, N-1-hydroxypropylacrylamide, N-bis(1,2-dihydroxyethyl)acrylamide and N-bis(2-hydroxypropyl)-acrylamide; acrylic acid; methacrylic acid; alkali metal or ammonium salts of acrylic and/or methacrylic acid; vinyl sulfonate; vinylphosphate; 2-acrylamido-2-methyl propane sulfonic acid; styrene sulfonic acid; maleic acid; fumaric acid; crotonic acid;
  • the effective weight average molecular weight range of the polyvinylalcohols is surprisingly very wide but is preferably at least ten thousand, more preferably at least thirty thousand, and up to millions, e.g. 2 million but preferably up to about 1 million.
  • polysaccharides useful as an optional component in the depressant compositions used in the process of the present invention include guar gums, modified guar gums, cellulosics such as carboxymethyl cellulose and starches. Guar gums are preferred.
  • the ratio of the polysaccharide to the grafted polymer in the depressant composition generally ranges from 9:1 to 1:9, respectively, preferably from 7:3 to 3:7, respectively, most preferably from 3:2 to 2:3, respectively.
  • the dosage of depressant useful in the method of the present invention generally ranges from 0.01 to 10 pounds (1 pound ⁇ 0.454 kg) of depressant per ton of ore, preferably from 0.1 to 5 lb/ton, most preferably from 0.1 to 1.0 lb/ton of ore.
  • mixtures of the grafted polyvinylalcohol polymers discussed above are used as the depressant, they may be used in ratios of 9:1 to 1:9, preferably 3:1 to 1:3, most preferably 3:2 to 2:3, respectively.
  • the weight ratio of the acrylamide to the polyvinyl alcohol in the depressants used herein preferably ranges from 99 to 1 to 1 to 1, more preferably from 10 to 1 to 4 to 1, respectively.
  • the concentration of the optional copolymerizable comonomers is preferably less than 50%, as a weight percent fraction, more preferably from 1% to 30% of the total monomers.
  • the acrylamide monomer grafted polyvinylalcohol may be prepared by any method known to those skilled in the art such as that taught in EP-A-117978; Melnik et al; Dokl. Akad. Nauk Uter, SSR, Ser B; Geol. Khim. Brol. Nanki (6), 48-51, Russian 1987; and Burrows et al, J. Photochem, Photobiol. A,63(1), 67-73, English, 1992.
  • the acrylamide monomer, alone or in conjunction with the optional comonomer may be grafted onto the polyvinylalcohol in the presence of ceric ion catalyst, e.g.
  • ceric ammonium nitrate at a temperature ranging from about 10-50° with intermittent cooling for from about 2-6 hours. Termination of the reaction is effected after a constant solution viscosity is reached by raising the pH with diluted caustic solution to neutral or above.
  • the amount of catalyst employed should range from about 0.3% to about 5.0%, by weight, based on the combined weight of monomers to be grafted, preferably from about 0.8% to 4.0%, same basis, the preferred range resulting in a grafted polymer having a more effective depressant activity.
  • the new method for beneficiating value sulfide minerals employing the synthetic depressants according to the present invention provides excellent metallurgical recovery with improved grade.
  • a wide range of pH and depressant dosage are permissible and compatibility of the depressants with frothers and sulfide value mineral collectors is another advantage.
  • the present invention is directed to the selective removal of non-sulfide silicate gangue minerals that normally report to the value sulfide mineral flotation concentrate, either because of natural floatability or hydrophobicity or otherwise. More particularly, the instant method effects the depression of non-sulfide magnesium silicate minerals while enabling the enhanced recovery of sulfide value minerals.
  • such materials may be treated as, but not limited to, the following:
  • graft copolymers of AMD and PVA of higher molecular weight i.e., 20,000 and 50,000 are also prepared.
  • a graft terpolymer is prepared by adding 30.9 parts of a 52% acrylamide monomer solution and 7.2 parts of acrylic acid monomer to a solution of 5.0 parts of PVA (mol. wt. 50,000) in 150 parts water. A total of 10 parts of ceric catalyst solution are used for this preparation.
  • Other copolymers are prepared similarly, e.g. using acrylonitrile and vinyl butyl ether.
  • An ore containing approximately 3.3% Ni and 16.5% MgO (in the form of Mg silicates) is ground in a rod mill for 5 min. to obtain a pulp at a size of 81% -200 mesh.
  • the ground pulp is then transferred to a flotation cell and is conditioned at natural pH ( ⁇ 8-8.5) with 150 parts/ton of copper sulfate for 2 min., 50 to 100 parts/ton sodium ethyl xanthate for 2 min. and then with the desired amount of a depressant and an alcohol frother for 2 min.
  • First stage flotation is then conducted by passing air at approximately 3.5-5 l/min. and a concentrate is collected.
  • the pulp is conditioned with 10 parts/ton of sodium ethyl xanthate, and specified amounts of the depressant and the frother for 2 min. and a concentrate is collected.
  • the conditions used in the second stage are also used in the third stage and a concentrate is collected. All of the flotation products are filtered, dried and assayed.
  • a reduction in Ni recovery is to be expected in the process of reducing MgO recovery since there is invariably some mineralogical association of Ni minerals with the Mg-silicates and, when the latter are depressed, some Ni minerals are also depressed.
  • the graft copolymers of the present invention are used, there is a much greater reduction in the MgO recoveries compared to that with guar gum.
  • the Ni recoveries are also slightly lowered compared with that of guar gum, but the Ni grades in the concentrate are much higher than those obtained with guar gum.
  • Example Depressant % Recovery (Gangue Silicate) 11C None 85 12C Polyvinyl alcohol 75 13C Guar 3.4 14 60/40 AMD/PVA 8.9 15 75/25 AMD/PVA 8.7 16 80/20 AMD/PVA 3.0 17 87/13 AMD/PVA 1.3 18 90/10 AMD/PVA 0 19 92.5/7.5 AMD/PVA 7.9 20 97.5/2.5 AMD/PVA 7.8
  • a PVA graft copolymer is prepared in accordance with Background Examples 1-5 above, with varying amounts of ceric iron catalyst. The results are shown in Table III, below, following the flotation procedure of Examples 11-20.
  • Example Depressant % Recovery (Gangue Silicate) 25 AMD/AN/PVA 80/10/10 7.75 26 AMD/AN/PVA 85/5/10 3.28 27 AMD/AA/PVA 66/24/10 16.60 28 AMD/VBE/PVA 80/10/10 14.70
  • An ore containing approximately 3.3% Ni and 16.5% MgO (in the form of Mg silicates) is ground in a rod mill for 5 min. to obtain a pulp at a size of 81% -200 mesh.
  • the ground pulp is then transferred to a flotation cell and is conditioned at natural pH ( ⁇ 8-8.5) with 150 parts/ton of copper sulfate for 2 min., 50 to 100 parts/ton sodium ethyl xanthate for 2 min. and then with the desired amount of depressant blend and an alcohol frother for 2 min.
  • First stage flotation is then conducted by passing air at approximately 3.5-5 l/min. and a concentrate is collected.
  • the pulp is conditioned with 10 parts/ton of sodium ethyl xanthate, and specified amounts of the depressant blend and the frother for 2 min. and a concentrate is collected.
  • the conditions used in the second stage are also used in the third stage and a concentrate is collected. All of the flotation products are filtered, dried and assayed.
  • a reduction in Ni recovery is to be expected in the process of reducing MgO recovery since there is invariably some mineralogical association of Ni minerals with the Mg-silicates and, when the latter are depressed, some Ni minerals are also depressed.
  • AMD/PVA graft copolymer at the same dosage, there is significant reduction in MgO recovery compared with that of guar gum.
  • the blend of guar gum and synthetic polymer at the same dosage, however, there is further increase in the depressant activity compared with that of the two components individually.
  • the grade of the Ni in concentrate also increases. The results also suggest that much lower dosages of the blend can be used; in this case the Ni recoveries would improve while maintaining the low MgO recoveries.
  • Feed Assay 3.31% Ni and 17.58% MgO Example Depressant Parts/Ton Ni Rec. Ni Grade MgO Rec. 39C None 0 96.6 4.7 61.4 40C Guar Gum 350+70+80 93.0 7.7 28.3 41C AMD/PVA (23K) 75/25 350+70+80 90.0 8.3 20.7 42 Guar Gum and AMD/PVA (23K) 75/25; 1:1 350+70+80 88.6 9.2 18.7

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  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Paper (AREA)
  • Silicon Compounds (AREA)

Abstract

A method for the depression of non-sulfide, silicate gangue minerals is provided wherein the depressant is a graft polymer of polyvinyl alcohol and an acrylamide or a mixture thereof with a polysaccharide.

Description

The present invention relates to froth flotation processes for recovery of value sulfide minerals from base metal sulfide ores. More particularly, it relates to a method for the depression of non-sulfide silicate gangue minerals in the beneficiation of value sulfide minerals by froth flotation procedures.
Certain theory and practice states that the success of a sulfide flotation process depends to a great degree on reagents called collectors that impart selective hydrophobicity to the mineral value which has to be separated from other minerals.
Certain other important reagents, such as the modifiers, are also responsible for the successful flotation separation of the value sulfide and other minerals. Modifiers include, but are not necessarily limited to, all reagents whose principal function is neither collecting nor frothing, but usually one of modifying the surface of the mineral so that it does not float.
In addition to attempts at making sulfide collectors more selective for value sulfide minerals, other approaches to the problem of improving the flotation separation of value sulfide minerals have included the use of modifiers, more particularly depressants, to depress the non-sulfide gangue minerals so that they do not float along with sulfides, thereby reducing the levels of non-sulfide gangue minerals reporting to the concentrates. A depressant is a modifier reagent which acts selectively on certain unwanted minerals and prevents or inhibits their flotation.
In sulfide value mineral flotation, certain non-sulfide silicate gangue minerals present a unique problem in that they exhibit natural floatability, i.e. they float independent of the sulfide value mineral collectors used. Even if very selective sulfide value mineral collectors are used, these silicate minerals report to the sulfide concentrates. Talc and pyrophyllite, both belonging to the class of magnesium silicates, are particularly troublesome in that they are naturally highly hydrophobic. Other magnesium silicate minerals belonging to the classes of olivines, pyroxenes, and serpentine exhibit various degrees of floatability that seems to vary from one ore deposit to the other. The presence of these unwanted minerals in sulfide value mineral concentrates causes many problems i.e. a) they increase the mass of the concentrates, thus adding to the cost of handling and transportation of the concentrate, b) they compete for space in the froth phase during the flotation stage thereby reducing the overall sulfide value mineral recovery, and c) they dilute the sulfide concentrate with respect to the value sulfide mineral content which makes them less suitable, and in some cases unsuitable, for the smelting thereof because they interfere with the smelting operation.
The depressants commonly used in sulfide flotation include such materials as inorganic salts (NaCN, NaHS, SO2, sodium metabisulfite etc) and small amounts of organic compounds such as sodium thioglycolate, mercaptoethanol etc. These depressants are known to be capable of depressing sulfide minerals but are not known to be depressants for non-sulfide minerals, just as known value sulfide collectors are usually not good collectors for non-sulfide value minerals. Sulfide and non-sulfide minerals have vastly different bulk and surface chemical properties. Their response to various chemicals is also vastly different. At present, certain polysaccharides such as guar gum and carboxy methyl cellulose, are used to depress non-sulfide silicate gangue minerals during sulfide flotation. Their performance, however, is very variable and on some ores they show unacceptable depressant activity and the effective dosage per ton of ore is usually very high (as much as 1 to 10 lbs/ton). Their depressant activity is also influenced by their source and is not consistent from batch to batch. Furthermore, these polysaccharides are also valuable sources of food i.e. their use as depressants reduces their usage as food and, storage thereof presents particular problems with regard to their attractiveness as food for vermin. Lastly, they are not readily miscible or soluble in water and even where water solutions thereof can be made, they are not stable. US-A-4,902,764 (Rothenberg et al.) describes the use of polyacrylamide-based synthetic copolymers and terpolymers for use as sulfide mineral depressants in the recovery of value sulfide minerals. US-A-4,720,339 (Nagaraj et al) describes the use of polyacrylamide-based synthetic copolymers and terpolymers as depressants for silicious gangue minerals in the flotation beneficiation of non-sulfide value minerals, but not as depressants in the benefication of sulfide value minerals. The '339 patent teaches that such polymers are effective for silica depression during phosphate flotation which also in the flotation stage uses fatty acids and non-sulfide collectors. The patentees do not teach that such polymers are effective depressants for non-sulfide silicate gangue minerals in the recovery of value sulfide minerals. In fact, such depressants do not exhibit adequate depressant activity for non-sulfide silicate minerals during the beneficiation of sulfide value minerals. US-A-4,220,525 (Petrovich) teaches that polyhydroxyamines are useful as depressants for gangue minerals including silica, silicates, carbonates, sulfates and phosphates in the recovery of non-sulfide mineral values. Illustrative examples of the polyhydroxyamines disclosed include aminobutanetriols, aminopartitols, aminohexitols, aminoheptitols, aminooctitols, pentose-amines, hexose amines, amino-tetrols etc. US-A-4,360,425 (Lim et al) describes a method for improving the results of a froth flotation process for the recovery of non-sulfide mineral values wherein a synthetic depressant is added which contains hydroxy and carboxy functionalities. Such depressants are added to the second or amine stage flotation of a double float process for the purpose of depressing non-sulfide value minerals such as phosphate minerals during amine flotation of the siliceous gangue from the second stage concentrate. This patent relates to the use of synthetic depressant during amine flotations only.
AU-B-502457 discloses the use of polyvinyl-alcohol, optionally in combination with cellulose derivatives, as depressant for silicate gangues in the froth flotation of value sulphide minerals.
US-A-2740522 discloses various anionic linear (co)polymers to be used as gangue depressants.
In view of the foregoing and especially in view of US-A-4902764 which teaches the use of certain polyacrylamide-based copolymers and terpolymers for sulfide mineral depression during the recovery of value sulfide minerals, we have unexpectedly found that certain polymers, alone or in conjunction with polysaccharide, are indeed excellent depressants for non-sulfide silicate gangue minerals (such as talc, pyroxenes, olivines, serpentine, pyrophyllite, chlorites, biotites, amphiboles, etc). These synthetic polymer depressants and blends thereof with polysaccharides have now been found to be excellent alternatives to the polysaccharides used currently alone since they are readily miscible or soluble in water, are non-hazardous and their water solutions are stable. The use thereof will increase the availability of polysaccharides as a valuable human food source and their performance is not variable. The polymers, moreover, can be manufactured to adhere to stringent specifications and, accordingly, batch-to-batch consistency is guaranteed. The synthetic polymers lend themselves readily to modification of their structure, thereby permitting tailor-making of depressants for a given application.
In accordance with the present invention there is provided a method for beneficiating value sulfide minerals from ores with the selective rejection of non-sulfide silicate gangue minerals, comprising:
  • (a) providing an aqueous pulp slurry of finely-divided, liberation-sized ore particles which contain said value sulfide minerals and said non-sulfide silicate gangue minerals;
  • (b) conditioning said pulp slurry with an effective amount of non-sulfide silicate gangue mineral depressant, a value sulfide mineral collector and a frothing agent, said depressant comprising either (1) a polymer of polyvinylalcohol to which is grafted an acrylamide monomer and, optionally, a comonomer copolymerizable with said acrylamide monomer, or a mixture of such grafted polymers, or (2) a blend of said grafted polymer or polymers and a polysaccharide, and
  • (c) collecting the value sulfide mineral having a reduced content of non-sulfide silicate gangue minerals by froth flotation.
  • The polymer depressants used in the present invention may comprise, as the grafted monomers, such acrylamides as acrylamide per se and alkyl acrylamides such as methacrylamide and ethacrylamide.
    The comonomers may comprise any monoethylenically unsaturated monomer copolymerizable with the acrylamide monomer such as hydroxyalkylacrylates and methacrylates, e.g. 1,2-dihydroxypropyl acrylate or methacrylate and hydroxyethyl acrylate or methacrylate; glycidyl methacrylate, acrylamido glycolic acid; hydroxyalkylacrylamides such as N-2-hydroxyethylacrylamide, N-1-hydroxypropylacrylamide, N-bis(1,2-dihydroxyethyl)acrylamide and N-bis(2-hydroxypropyl)-acrylamide; acrylic acid; methacrylic acid; alkali metal or ammonium salts of acrylic and/or methacrylic acid; vinyl sulfonate; vinylphosphate; 2-acrylamido-2-methyl propane sulfonic acid; styrene sulfonic acid; maleic acid; fumaric acid; crotonic acid; 2-sulfoethylmethacrylate; 2-acrylamido-2-methyl propane phosphonic acid acrylonitrile; and vinyl alkyl ethers, such as vinyl butyl ether.
    The effective weight average molecular weight range of the polyvinylalcohols is surprisingly very wide but is preferably at least ten thousand, more preferably at least thirty thousand, and up to millions, e.g. 2 million but preferably up to about 1 million.
    The polysaccharides useful as an optional component in the depressant compositions used in the process of the present invention include guar gums, modified guar gums, cellulosics such as carboxymethyl cellulose and starches. Guar gums are preferred.
    When present, the ratio of the polysaccharide to the grafted polymer in the depressant composition generally ranges from 9:1 to 1:9, respectively, preferably from 7:3 to 3:7, respectively, most preferably from 3:2 to 2:3, respectively.
    The dosage of depressant useful in the method of the present invention generally ranges from 0.01 to 10 pounds (1 pound ≃ 0.454 kg) of depressant per ton of ore, preferably from 0.1 to 5 lb/ton, most preferably from 0.1 to 1.0 lb/ton of ore.
    When mixtures of the grafted polyvinylalcohol polymers discussed above are used as the depressant, they may be used in ratios of 9:1 to 1:9, preferably 3:1 to 1:3, most preferably 3:2 to 2:3, respectively.
    The weight ratio of the acrylamide to the polyvinyl alcohol in the depressants used herein preferably ranges from 99 to 1 to 1 to 1, more preferably from 10 to 1 to 4 to 1, respectively. The concentration of the optional copolymerizable comonomers is preferably less than 50%, as a weight percent fraction, more preferably from 1% to 30% of the total monomers.
    The acrylamide monomer grafted polyvinylalcohol may be prepared by any method known to those skilled in the art such as that taught in EP-A-117978; Melnik et al; Dokl. Akad. Nauk Uter, SSR, Ser B; Geol. Khim. Brol. Nanki (6), 48-51, Russian 1987; and Burrows et al, J. Photochem, Photobiol. A,63(1), 67-73, English, 1992. Generally, the acrylamide monomer, alone or in conjunction with the optional comonomer, may be grafted onto the polyvinylalcohol in the presence of ceric ion catalyst, e.g. ceric ammonium nitrate, at a temperature ranging from about 10-50° with intermittent cooling for from about 2-6 hours. Termination of the reaction is effected after a constant solution viscosity is reached by raising the pH with diluted caustic solution to neutral or above. Generally, the amount of catalyst employed should range from about 0.3% to about 5.0%, by weight, based on the combined weight of monomers to be grafted, preferably from about 0.8% to 4.0%, same basis, the preferred range resulting in a grafted polymer having a more effective depressant activity.
    The new method for beneficiating value sulfide minerals employing the synthetic depressants according to the present invention provides excellent metallurgical recovery with improved grade. A wide range of pH and depressant dosage are permissible and compatibility of the depressants with frothers and sulfide value mineral collectors is another advantage.
    The present invention is directed to the selective removal of non-sulfide silicate gangue minerals that normally report to the value sulfide mineral flotation concentrate, either because of natural floatability or hydrophobicity or otherwise. More particularly, the instant method effects the depression of non-sulfide magnesium silicate minerals while enabling the enhanced recovery of sulfide value minerals. Thus, such materials may be treated as, but not limited to, the following:
  • Talc
  • Pyrophyllite
  • Pyroxene group of Minerals
  • Diopside
  • Augite
  • Homeblendes
  • Enstatite
  • Hypersthene
  • Ferrosilite
  • Bronzite
  • Amphibole group of minerals
  • Tremolite
  • Actinolite
  • Anthophyllite
  • Biotite group of minerals
  • Phlogopite
  • Biotite
  • Chlorite group of minerals
  • Serpentine group of minerals
  • Serpentine
  • Chrysotile
  • Palygorskite
  • Lizardite
  • Anitgorite
  • Olivine group of minerals
  • Olivine
  • Forsterite
  • Hortonolite
  • Fayalite
  • The following examples are set forth for purposes of illustration only. All parts and percentages are by weight unless otherwise specified. In the examples, the following designate the monomers used:
  • AMD = acrylamide
  • PVA = polyvinylalcohol
  • AA = acrylic acid
  • MAMD = methacrylamide
  • AN = acrylonitrile
  • VBE - vinylbutylether
  • t-BAMD = t-butylacrylamide
  • HPM = 2-hydroxpropyl methacrylate
  • AMPP = 2-acrylamido-2-methylpropane phosphonic acid
  • CMC = carboxymethyl cellulose
  • C = comparative
  • Background Example 1 Preparation of Ceric Ammonium Nitrate catalyst solution
    54.82 parts of ceric ammonium nitrate (0.1M) are dissolved in one liter of 1.0 N nitric acid.
    Background Example 2 Graft Copolymerization
    To a solution of 5.0 parts of polyvinyl alcohol (mol. wt. approx. 10,000) in 150 parts of water, 30.9 parts of a 52% acrylamide monomer solution are added. With good agitation 5 parts of the above ceric catalyst solution are introduced slowly. The reaction mixture is kept at 25- 30°C with intermittent cold water cooling. The graft polymerization is continued for 3 to 4 hours until a constant solution viscosity is obtained. The reaction is terminated by raising the pH of the mixture with diluted caustic solution to a neutral or slightly alkaline pH.
    Background Examples 3 and 4
    Following the above Example 2, graft copolymers of AMD and PVA of higher molecular weight, i.e., 20,000 and 50,000, are also prepared.
    Background Example 5
    A graft terpolymer is prepared by adding 30.9 parts of a 52% acrylamide monomer solution and 7.2 parts of acrylic acid monomer to a solution of 5.0 parts of PVA (mol. wt. 50,000) in 150 parts water. A total of 10 parts of ceric catalyst solution are used for this preparation. Other copolymers are prepared similarly, e.g. using acrylonitrile and vinyl butyl ether.
    EXAMPLES 1-10
    An ore containing approximately 3.3% Ni and 16.5% MgO (in the form of Mg silicates) is ground in a rod mill for 5 min. to obtain a pulp at a size of 81% -200 mesh. The ground pulp is then transferred to a flotation cell and is conditioned at natural pH (∼8-8.5) with 150 parts/ton of copper sulfate for 2 min., 50 to 100 parts/ton sodium ethyl xanthate for 2 min. and then with the desired amount of a depressant and an alcohol frother for 2 min. First stage flotation is then conducted by passing air at approximately 3.5-5 l/min. and a concentrate is collected. In the second stage, the pulp is conditioned with 10 parts/ton of sodium ethyl xanthate, and specified amounts of the depressant and the frother for 2 min. and a concentrate is collected. The conditions used in the second stage are also used in the third stage and a concentrate is collected. All of the flotation products are filtered, dried and assayed.
    The results for the depressant activity of two AMD/PVA graft copolymers are compared with that of guar gum and polyvinylalcohol in Table 1. In the absence of any depressant, the Ni recovery is 96.6% which is considered very high and desirable; the MgO recovery is 61.4% which is also very high, but considered highly undesirable. The Ni grade of 4.7% obtained is only slightly higher than that in the original feed. With guar gum at 420 and 500 parts/ton, the MgO recovery is in the range of 28.3 to 33.5% which is considerably lower than that obtained in the absence of a depressant, and Ni recovery is about 93% which is lower than that obtained in the absence of depressant. A reduction in Ni recovery is to be expected in the process of reducing MgO recovery since there is invariably some mineralogical association of Ni minerals with the Mg-silicates and, when the latter are depressed, some Ni minerals are also depressed. When the graft copolymers of the present invention are used, there is a much greater reduction in the MgO recoveries compared to that with guar gum. The Ni recoveries are also slightly lowered compared with that of guar gum, but the Ni grades in the concentrate are much higher than those obtained with guar gum. These findings indicate the very strong depressant activity of the graft copolymers at all of the dosages used. They also suggest that much lower dosages of the graft copolymers can be used; in this case the Ni recoveries would improve while maintaining the low MgO recoveries.
    The results also demonstrate that when a polyvinyl alcohol polymer is used as is, i.e., without grafting to the AMD monomer, the metallurgical performance is poor; depressant activity is quite non-selective. The Ni recovery is greatly reduced (82.9% vs. the recovery of 88% for the graft copolymer under identical conditions). Thus the graft copolymer is much superior to as-is polyvinyl alcohol.
    Feed Assay: 3.31% Ni and 17.58% MgO
    Example Depressant Parts/Ton Ni Rec. Ni Grade MgO Rec.
    1C None 0 96.6 4.7 61.4
    2C Guar Gum 350+70+80 93.0 7.7 28.3
    3C Guar Gum 300+60+60 92.9 6.7 33.5
    4 AMD/PVA (23K) 75/25 300+70+80 91.6 9.2 18.7
    5 AMD/PVA(23K) 75/25 350+85+100 90.1 9.6 14.2
    6 AMD/PVA(23K) 75/25 350+70+80 90.0 8.3 20.7
    7 AMD/PVA(23K) 75/25 280+56+64 90.6 7.5 23.0
    8 AMD/PVA(50K) 75/25 350+70+80 88.0 9.5 16.7
    9 AMD/PVA(50K) 75/25 280+56+64 84.8 7.8 17.3
    10C PVA(50K) 350+70+80 82.9 6.4 38.1
    EXAMPLES 11-20
    The gangue silicate minerals from the same ore as in Examples 1-10 are treated with a dosage of depressant of 1.0 lb./ton unless otherwise specified in accordance with the flotation procedure thereof. The results are set forth in Table II, below, the lower the value under the column heading % Recovery (gangue silicate) the better the depressant.
    Example Depressant % Recovery (Gangue Silicate)
    11C None 85
    12C Polyvinyl alcohol 75
    13C Guar 3.4
    14 60/40 AMD/PVA 8.9
    15 75/25 AMD/PVA 8.7
    16 80/20 AMD/PVA 3.0
    17 87/13 AMD/PVA 1.3
    18 90/10 AMD/PVA 0
    19 92.5/7.5 AMD/PVA 7.9
    20 97.5/2.5 AMD/PVA 7.8
    EXAMPLES 21-24
    A PVA graft copolymer is prepared in accordance with Background Examples 1-5 above, with varying amounts of ceric iron catalyst. The results are shown in Table III, below, following the flotation procedure of Examples 11-20.
    Example Depressant % Catalyst (Ce) % Recovery (Gangue Silicate)
    21 75/25 AMD/PVA 0.5 44.6
    22 75/25 AMD/PVA 1.3 8.7
    23 75/25 AMD/PVA 1.96 3.0
    24 75/25 AMD/PVA 2.6 2.6
    EXAMPLES 25-28
    The flotation procedure of Examples 11-20 is again followed except that different graft copolymers are employed. The results are set forth in Table IV below.
    Example Depressant % Recovery (Gangue Silicate)
    25 AMD/AN/PVA 80/10/10 7.75
    26 AMD/AN/PVA 85/5/10 3.28
    27 AMD/AA/PVA 66/24/10 16.60
    28 AMD/VBE/PVA 80/10/10 14.70
    EXAMPLES 29-31
    The flotation procedure of Examples 11-20 is again followed except that the molecular weight of the PVA is varied. The results are shown in Table 5, below.
    Example Depressant Molecular Wt. (PVA) % Recovery (Gangue Silicate)
    35 90/10 AMD/PVA 9-10K 7.1
    36 90/10 AMD/PVA 13-23K 4.6
    37 90/10 AMD/PVA 31-50K 3.3
    EXAMPLE 38
    The flotation procedure of Examples 1-10 is again followed except that the depressant is a 1:1 blend of the depressants of Example 8 and Example 27. Similar results are achieved.
    EXAMPLES 39-42
    An ore containing approximately 3.3% Ni and 16.5% MgO (in the form of Mg silicates) is ground in a rod mill for 5 min. to obtain a pulp at a size of 81% -200 mesh. The ground pulp is then transferred to a flotation cell and is conditioned at natural pH (∼8-8.5) with 150 parts/ton of copper sulfate for 2 min., 50 to 100 parts/ton sodium ethyl xanthate for 2 min. and then with the desired amount of depressant blend and an alcohol frother for 2 min. First stage flotation is then conducted by passing air at approximately 3.5-5 l/min. and a concentrate is collected. In the second stage, the pulp is conditioned with 10 parts/ton of sodium ethyl xanthate, and specified amounts of the depressant blend and the frother for 2 min. and a concentrate is collected. The conditions used in the second stage are also used in the third stage and a concentrate is collected. All of the flotation products are filtered, dried and assayed.
    The results for the depressant activity of a 1:1 blend of AMD/PVA graft copolymer with guar gum is compared with that of guar gum alone and the graft copolymer alone at the same dosage in Table VI. In the absence of any depressant, the Ni recovery is 96.6% which is considered very high and desirable; the MgO recovery is 61.4% which is also very high, but considered highly undesirable. The Ni grade of 4.7% obtained is only slightly higher than that in the original feed. With guar gum at 500 parts/ton, the MgO recovery is 28.3%, which is considerably lower than that obtained in the absence of depressant, and Ni recovery is about 93% which is also lower than that obtained in the absence of a depressant. A reduction in Ni recovery is to be expected in the process of reducing MgO recovery since there is invariably some mineralogical association of Ni minerals with the Mg-silicates and, when the latter are depressed, some Ni minerals are also depressed. With the AMD/PVA graft copolymer at the same dosage, there is significant reduction in MgO recovery compared with that of guar gum. In the case of the blend of guar gum and synthetic polymer at the same dosage, however, there is further increase in the depressant activity compared with that of the two components individually. The grade of the Ni in concentrate also increases. The results also suggest that much lower dosages of the blend can be used; in this case the Ni recoveries would improve while maintaining the low MgO recoveries.
    Feed Assay: 3.31% Ni and 17.58% MgO
    Example Depressant Parts/Ton Ni Rec. Ni Grade MgO Rec.
    39C None 0 96.6 4.7 61.4
    40C Guar Gum 350+70+80 93.0 7.7 28.3
    41C AMD/PVA (23K) 75/25 350+70+80 90.0 8.3 20.7
    42 Guar Gum and AMD/PVA (23K) 75/25; 1:1 350+70+80 88.6 9.2 18.7
    Examples 43-53
    When the procedure of Examples39-42 are again followed except that the depressant components are varied, as are their concentrations, as set forth in Table VII, below, similar results are achieved.
    Example Grafted Polymer (GP) Polysaccharide (PS) GP:PS Ratio
    43 AMD/AN/PVA 80/10/10 Guar Gum 9:1
    44 AMD/PVA (50K) 75/25 CMC 4:1
    45 AMD/AA/PVA 66/24/10 Starch 1:1
    46 AMD/PVA 97.5/2.5 Guar Gum 1:9
    47 AMD/AN/PVA 85/5/10 Modified Guar 2:3
    48 AMD/PVA 87/13 Starch 3:2
    49 AMD/VBE/PVA 80/10/10 Guar Gum 2:1
    50 AMD/PVA CMC 1:1
    51 AMD/PVA (9-10K) Guar Gum 3:2
    52 AMD/PVA(13-23K) Guar Gum 3:2
    53 AMD/PVA (31-50K) Guar Gum 3:1

    Claims (11)

    1. A method for beneficiating value sulfide minerals from ores with selective rejection of non-sulfide silicate gangue minerals, comprising:
      (a) providing an aqueous pulp slurry of finely-divided, liberation-sized ore particles which contain said value sulfide minerals and said non-sulfide silicate gangue minerals;
      (b) conditioning said pulp slurry with an effective amount of non-sulfide silicate gangue mineral depressant, a value sulfide mineral collector and a frothing agent, said depressant comprising either (1) a polymer of polyvinylalcohol onto which is grafted an acrylamide and, optionally, a comonomer copolymerizable with said acrylamide or a mixture of such grafted polymers, or (2) a blend of said grafted polymer or polymers and a polysaccharide, and
      (c) collecting the value sulfide mineral having a reduced content of non-sulfide silicate gangue minerals by froth flotation.
    2. A method according to Claim 1, wherein the weight ratio of the acrylamide to the polyvinyl alcohol ranges from 99 to 1 to 1 to 1, respectively.
    3. A method according to Claim 2, wherein the weight ratio of the acrylamide to the polyvinyl alcohol ranges from 10 to 1 to 4 to 1.
    4. A method according to any preceding claim, wherein the graft polymer contains less than 50 weight percent of said comonomer.
    5. A method according to Claim 4, wherein the graft polymer contains from 1 to 30 weight percent of said comonomer.
    6. A method according to any preceding claim, wherein the molecular weight of the polyvinyl alcohol is at least 10,000.
    7. A method according to Claim 6, wherein the molecular weight of said polyvinyl alcohol is at least 30,000.
    8. A method according to any preceding claim, wherein said comonomer, when present, is selected from acrylonitrile, (meth)acrylic acid and a vinylalkyl ether.
    9. A method according to any preceding claim, wherein the polysaccharide, when present, is guar gum.
    10. A method according to any one of Claims 1-8, wherein the polysaccharide, when present, is carboxymethyl cellulose.
    11. A method according to any one of Claims 1-8, wherein the polysaccharide, when present, is starch.
    EP96915590A 1995-06-07 1996-05-07 Method of depressing non-sulfide silicate gangue minerals Expired - Lifetime EP0830209B1 (en)

    Applications Claiming Priority (5)

    Application Number Priority Date Filing Date Title
    US473422 1983-03-09
    US475161 1995-06-07
    US08/475,161 US5507395A (en) 1995-06-07 1995-06-07 Method of depressing non-sulfide silicate gangue minerals
    US08/473,422 US5525212A (en) 1995-06-07 1995-06-07 Method of depressing non-sulfide silicate gangue minerals
    PCT/US1996/006481 WO1996040439A1 (en) 1995-06-07 1996-05-07 Method of depressing non-sulfide silicate gangue minerals

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    ES2816575T3 (en) * 2008-07-25 2021-04-05 Cytec Tech Corporation Silicate suppressor for the flotation of sulfide ores or precious metals
    CN101844110B (en) * 2010-06-11 2013-01-09 中国地质科学院郑州矿产综合利用研究所 Sulfide ore flotation layered silicate mineral inhibitor
    CN104399594A (en) * 2014-11-21 2015-03-11 广西大学 Preparation method and application of flotation separation inhibitor of zinc-sulfur minerals
    CN105537004B (en) * 2015-12-15 2018-04-06 云南省化工研究院 A kind of method prepared by ardealite flotation collector

    Citations (1)

    * Cited by examiner, † Cited by third party
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    EP0117978A1 (en) * 1983-02-07 1984-09-12 American Cyanamid Company Novel process for polymers

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    US2740522A (en) * 1953-04-07 1956-04-03 American Cyanamid Co Flotation of ores using addition polymers as depressants
    AU502457B2 (en) * 1971-06-02 1979-07-26 Ici Australia Limited Depressants
    US4360425A (en) * 1981-09-14 1982-11-23 American Cyanamid Company Low molecular weight copolymers and terpolymers as depressants in mineral ore flotation
    US4720339A (en) * 1985-03-15 1988-01-19 American Cyanamid Company Flotation beneficiation process for non-sulfide minerals
    US4744893A (en) * 1985-08-28 1988-05-17 American Cyanamid Company Polymeric sulfide mineral depressants

    Patent Citations (1)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    EP0117978A1 (en) * 1983-02-07 1984-09-12 American Cyanamid Company Novel process for polymers

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    OA10640A (en) 2002-09-16
    CN1186455A (en) 1998-07-01
    CA2222871A1 (en) 1996-12-19
    BG62124B1 (en) 1999-03-31
    PL323918A1 (en) 1998-04-27
    AU693029B2 (en) 1998-06-18
    DE69603727D1 (en) 1999-09-16
    WO1996040439A1 (en) 1996-12-19
    RU2140329C1 (en) 1999-10-27
    BR9609098A (en) 1999-02-02
    ATE183115T1 (en) 1999-08-15

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