EP0803300B1 - Apparatus for forming straight sheet metal airducts - Google Patents

Apparatus for forming straight sheet metal airducts Download PDF

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Publication number
EP0803300B1
EP0803300B1 EP97106144A EP97106144A EP0803300B1 EP 0803300 B1 EP0803300 B1 EP 0803300B1 EP 97106144 A EP97106144 A EP 97106144A EP 97106144 A EP97106144 A EP 97106144A EP 0803300 B1 EP0803300 B1 EP 0803300B1
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EP
European Patent Office
Prior art keywords
bending
bench
characteristic
shearing device
rollers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP97106144A
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German (de)
French (fr)
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EP0803300A1 (en
Inventor
Hermann Buser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eisenwerke Kaiserslautern GmbH
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Eisenwerke Kaiserslautern GmbH
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Publication of EP0803300A1 publication Critical patent/EP0803300A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/029Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means with shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/04Forming single grooves in sheet metal or tubular or hollow articles by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/04Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
    • B21D5/042With a rotational movement of the bending blade

Definitions

  • the invention relates to a device for producing straight air duct parts with an angular cross-section Metal sheets according to the preamble of claim 1, and how in EP-A-496425.
  • Molded parts for air ducts differ in two Categories: Round tubes and rectangular tubes.
  • the rectangular tubes can be straight or curved.
  • the present invention relates to a device for producing straight tubes with angular cross section.
  • channel formers For the production of straight sewer pipes with rectangular Cross-section are so-called channel formers commercially available. It These are machines that have multiple devices combine.
  • a puller that pulls the sheet to be processed from the coil.
  • a straightening unit is provided, in which the originating from the coil Curvature of the sheet is eliminated.
  • one Beading device on the one or more parallel Stiffening beads, so-called Z-beads, in the sheet molded.
  • the corrugated sheet then runs into a bending bench, which bends the sheet metal strip several times at an angle, so that the desired tube is created. After all, the bending bench is one Tin snips assigned to those formed into the channel part Cut off sheet metal section. Closing the longitudinal seam takes place on a separate channel locking machine.
  • the present invention is based on the object To specify devices with the help of which duct parts the length of which deviates from the standard coil widths, have it manufactured extremely efficiently and also one have significantly reduced space requirements.
  • the special feature of the device according to the invention is the space-saving arrangement of the beads between the scissors and bending device.
  • the production an air duct part only requires three manual ones Activities, namely inserting the sheet of metal for cutting on width, turning sheet metal and inserting for cutting Length, insertion for beading. All other operations, especially adjusting the feed to the correct one Cutting and bending dimensions and the actuation of the hold-down devices, the scissors and the bending beam are program controlled and with high precision.
  • the device according to the invention can also as normal CNC stop shears or CNC stop bending bench to be used.
  • bending cheeks and Knife cheek formed in one piece and a set of Profile rollers integrated in it. This enables one particularly space-saving machine head with the possibility To produce air duct parts with a small bending dimension.
  • a continuous guide plate is provided so that a very good sheet guidance is achieved.
  • the feed is a stop trained, is behind the scissors and is motor controlled adjustable.
  • This construction variant enables high manufacturing accuracy.
  • the feed is realized for the metal sheets by transport rollers that are in front of the profile rollers in the machine head and driven by a motor.
  • This Construction variant leads to an even more compact and simpler structure of the device according to the invention.
  • the scissors advantageously move up and also bends the bending bench upwards. This allows the Actuators optimally cheap in the machine frame accommodate.
  • Profile rollers or the transport rollers are electromotive driven, preferably program-controlled. It understands yourself, but also a hydraulic or pneumatic Drive can be used.
  • Scissors and / or bending bench can be advantageously drive hydraulically or by electric motor.
  • FIG. 1 shows a side view and FIG. 2 shows a top view a device with the help of a rational production of air duct parts of any length and any Cross section from sheet metal is possible.
  • the actual processing station is formed by a Bending bench 10, a beading device 20 and a pair of scissors 30.
  • Fig. 3 shows a cross section in an enlarged view through bending bench 10, beading device 20 and scissors 30.
  • the bending bench 10 for processing a sheet 9 exists from one about its transverse axis 13 over 90 degrees pivotable bending beam 11, against one above the Sheet 9 positioned bending beam 12 works.
  • the scissors 30 consists of a below the sheet 9 positioned, upwardly movable scissor cheek 31, the against one positioned above the sheet 9 Scissor arm 32 with exchangeable scissor blades 33, 34 is working.
  • the beading device 20, with the help of Z beads in the Sheet 9 are incorporated, is located space-saving between bending bench 10 and scissors 30.
  • Sie consists of two sets of parallel profile rollers 21, 22, the lower roller set 22 against the upper roller set 21 can be delivered if the sheet 9 is corrugated shall be.
  • the bending beam 12 and the scissor beam 32 in one piece. You can do this with just one Drive - electric motor, pneumatics or hydraulics and take off. They can also do this at the same time as a bearing for the upper roller set 21 Beading device 20 serve.
  • the operator sets for the manufacture of air duct parts a sheet of metal from the front on the guide plate 4 and pushes them under bending bench 10, beading device 20 and Scissors 30 through to the stop 40.
  • the position of the Stop 40 was previously programmed to the Desired circumferential dimension of the molded air duct set.
  • the operator pushes the to insert the Z-beads Sheet in turn from the front into the machine.
  • the Profile rollers 21, 22 are fed to the correct size, the stop 40 moves back to the widest gauge.
  • the profile rollers 21, 22 grip the sheet metal piece 9 and pull it through the beading device. Is the sheet 9 completely beaded, it remains on the machine table 3 lie.
  • the stop 40 now moves along to produce the channel part the corrugated sheet 9 before a sheet section the desired width is located under the bending bench 10.
  • the Bending beam 11 pivots upwards under program control; thereby the first bending edge is created.
  • the channel part is ready and can be done be pulled out of the machine at the front.
  • Fig. 4 shows a side view of an alternative device for the rational production of air duct parts Length and any cross-section from sheet metal.
  • the basic structure of this device corresponds to that of 1. However, the device according to FIG. 1 is missing programmable stops 40. Instead, the Feeding the metal sheets by two in front of the profile rollers 21, 22 positioned transport rollers 27, 28 causes.
  • Fig. 5 shows a cross section in an enlarged view through bending bench 10, beading device 20 'and scissors 30. Bending arms 12 and scissor cheek 32 are again in one piece trained, can therefore be Electric motor, pneumatics or hydraulics - deliver and take off.
  • the profile rollers 21, 22 are a upper and lower set of transport rollers 27, 28, the the metal sheets 9 program-controlled by the device transport. Thanks to these transport rollers 27, 28 could the workflow can be accelerated again.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Duct Arrangements (AREA)

Abstract

The manufacturing device has a bending device (10) for the entered sheet metal panel at the front end, adjacent the operator, followed by a multiple notching device (20') and cutting shears (30). The notching device uses a set of corresponding profile rollers for providing Z-shaped notches, with a set of transport rollers for feeding the sheet metal panel inserted between the bending device and the notching device.

Description

Die Erfindung betrifft eine Vorrichtung zum Herstellen von geraden Luftkanalteilen mit eckigem Querschnitt aus Blechtafeln gemäß dem Oberbegriff des Anspruchs 1, und wie in der EP-A-496425 offenbart.The invention relates to a device for producing straight air duct parts with an angular cross-section Metal sheets according to the preamble of claim 1, and how in EP-A-496425.

Formteile für Luftkanäle unterscheiden sich in zwei Kategorien: Rundrohre und Rechteckrohre. Die Rechteckrohre können gerade oder gebogen sein. Die vorliegende Erfindung betrifft eine Vorrichtung zum Herstellen von geraden Rohren mit eckigem Querschnitt.Molded parts for air ducts differ in two Categories: Round tubes and rectangular tubes. The rectangular tubes can be straight or curved. The present invention relates to a device for producing straight tubes with angular cross section.

Zur Herstellung von geraden Kanalrohren mit rechteckigem Querschnitt sind sogenannte Kanalformer handelsüblich. Es handelt sich dabei um Maschinen, die mehrere Vorrichtungen kombinieren. Zunächst ist eine Abziehvorrichtung vorhanden, die das zu verarbeitende Blech vom Coil abzieht. Desweiteren ist ein Richtwerk vorgesehen, in dem die vom Coil stammende Krümmung des Blechs beseitigt wird. Daran schließt sich eine Sickenvorrichtung an, die eine oder mehrere parallele Versteifungssicken, sogenannte Z-Sicken, in das Blech einformt. Das gesickte Blech läuft dann in eine Biegebank, die das Blechband mehrmals winklig umbiegt, so daß das gewünschte Rohr entsteht. Der Biegebank ist schließlich eine Blechschere zugeordnet, die den zum Kanalteil geformten Blechabschnitt abschneidet. Das Schließen der Längsnaht erfolgt auf einer gesonderten Kanalschließmaschine.For the production of straight sewer pipes with rectangular Cross-section are so-called channel formers commercially available. It These are machines that have multiple devices combine. First there is a puller, that pulls the sheet to be processed from the coil. Furthermore a straightening unit is provided, in which the originating from the coil Curvature of the sheet is eliminated. This is followed by one Beading device on the one or more parallel Stiffening beads, so-called Z-beads, in the sheet molded. The corrugated sheet then runs into a bending bench, which bends the sheet metal strip several times at an angle, so that the desired tube is created. After all, the bending bench is one Tin snips assigned to those formed into the channel part Cut off sheet metal section. Closing the longitudinal seam takes place on a separate channel locking machine.

Mit diesen sogenannten Kanalformern lassen sich Kanalformteile mit standardisierten Längen von 1500 mm bzw. 2000 mm entsprechend der marktüblichen Coilbreiten sehr rationell herstellen. Untersuchungen haben jedoch gezeigt, daß in etwa 40 % aller Fälle Luftkanalteile benötigt werden, deren Länge nicht den Standardlängen entspricht. Diese von der Norm abweichenden Kanalteile werden handwerklich hergestellt mit separaten Scheren, separaten Sickenmaschinen und separaten Biegemaschinen. Diese Maschinen werden hintereinander in einer Fertigungslinie angeordnet und haben einen relativ hohen Platzbedarf. Die Blechtafeln werden einzeln von Maschine zu Maschine transportiert und bearbeitet. Dies ist unbefriedigend.With these so-called channel formers, Duct fittings with standardized lengths of 1500 mm or 2000 mm very much in accordance with the coil widths customary on the market produce efficiently. However, studies have shown that air duct parts are required in about 40% of all cases, whose length does not correspond to the standard lengths. This one from Duct parts deviating from the norm are handcrafted made with separate scissors, separate beading machines and separate bending machines. These machines will arranged one behind the other in a production line and have a relatively high space requirement. The metal sheets are transported individually from machine to machine and processed. This is unsatisfactory.

Der vorliegenden Erfindung liegt die Aufgabe zugrunde, Vorrichtungen anzugeben, mit deren Hilfe sich Kanalteile, deren Länge von den handelsüblichen Coilbreiten abweicht, äußerst rationell herstellen lassen und die auch einen erheblich reduzierten Platzbedarf aufweisen.The present invention is based on the object To specify devices with the help of which duct parts the length of which deviates from the standard coil widths, have it manufactured extremely efficiently and also one have significantly reduced space requirements.

Diese Aufgabe wird gelöst durch eine Vorrichtung mit den Merkmalen des Anspruchs 1.This object is achieved by a device with the Features of claim 1.

Die Besonderheit bei der erfindungsgemäßen Vorrichtung ist die platzsparende Anordnung der Sickenrollen zwischen Schere und Biegevorrichtung. Dadurch können Kanalteile nicht nur mit unterschiedlichen Längen, sondern auch mit besonders kleinem Kantenmaß rationell gefertigt werden. Die Produktion eines Luftkanalteils bedarf nur noch dreier manueller Tätigkeiten, nämlich Einführen der Blechtafel zum Schneiden auf Breite, Blech Drehen und Einführen zum Schneiden auf Länge, Einführen zum Sicken. Alle anderen Vorgänge, insbesondere das Zustellen des Vorschubs auf das richtige Schnitt- und Biegemaß und die Betätigung der Niederhalter, der Schere und der Biegebalken erfolgt programmgesteuert und mit hoher Präzision.The special feature of the device according to the invention is the space-saving arrangement of the beads between the scissors and bending device. This means that duct parts can not only with different lengths, but also with special ones small edge dimensions can be manufactured efficiently. The production an air duct part only requires three manual ones Activities, namely inserting the sheet of metal for cutting on width, turning sheet metal and inserting for cutting Length, insertion for beading. All other operations, especially adjusting the feed to the correct one Cutting and bending dimensions and the actuation of the hold-down devices, the scissors and the bending beam are program controlled and with high precision.

Darüber hinaus kann die erfindungsgemäße Vorrichtung auch als normale CNC-Anschlagschere oder CNC-Anschlagbiegebank benutzt werden. In addition, the device according to the invention can also as normal CNC stop shears or CNC stop bending bench to be used.

Gemäß einer vorteilhaften Weiterbildung sind Biegewange und Messerwange einstückig ausgebildet und ein Satz der Profilrollen darin integriert. Dies ermöglicht einen besonders platzsparenden Maschinenkopf mit der Möglichkeit, Luftkanalteile mit kleinem Biegemaß zu produzieren.According to an advantageous further development, bending cheeks and Knife cheek formed in one piece and a set of Profile rollers integrated in it. This enables one particularly space-saving machine head with the possibility To produce air duct parts with a small bending dimension.

Gemäß einer vorteilhaften Ausgestaltung der Erfindung ist eine durchgehende Führungsplatte vorgesehen, so daß eine sehr gute Blechführung erreicht wird.According to an advantageous embodiment of the invention a continuous guide plate is provided so that a very good sheet guidance is achieved.

Der Vorschub, mit dessen Hilfe die Blechtafeln durch die Maschine transportiert werden, läßt sich auf unterschiedliche Art und Weise realisieren.The feed, with the help of which the metal sheets through the Machine can be transported on realize different ways.

Gemäß einer ersten Variante ist der Vorschub als Anschlag ausgebildet, befindet sich hinter der Schere und ist motorisch gesteuert verstellbar. Diese Konstruktionsvariante ermöglicht eine hohe Fertigungsgenauigkeit.According to a first variant, the feed is a stop trained, is behind the scissors and is motor controlled adjustable. This construction variant enables high manufacturing accuracy.

Gemäß einer alternativen Ausführungsform ist der Vorschub für die Blechtafeln durch Transportrollen realisiert, die sich vor den Profilrollen im Maschinenkopf befinden und motorisch gesteuert angetrieben werden. Diese Konstruktionsvariante führt zu einem noch kompakteren und einfacheren Aufbau der erfindungsgemäßen Vorrichtung.According to an alternative embodiment, the feed is realized for the metal sheets by transport rollers that are in front of the profile rollers in the machine head and driven by a motor. This Construction variant leads to an even more compact and simpler structure of the device according to the invention.

Vorteilhafterweise bewegt sich die Schere nach oben und biegt auch die Biegebank nach oben. Dadurch lassen sich die Betätigungsorgane optimal günstig im Maschinengestell unterbringen.The scissors advantageously move up and also bends the bending bench upwards. This allows the Actuators optimally cheap in the machine frame accommodate.

Gemäß einer bevorzugten Ausgestaltung der Erfindung sind die Profilrollen bzw. die Transportrollen elektromotorisch angetrieben, vorzugsweise programmgesteuert. Es versteht sich, daß aber auch ein hydraulischer oder pneumatischer Antrieb verwendet werden kann.According to a preferred embodiment of the invention Profile rollers or the transport rollers are electromotive driven, preferably program-controlled. It understands yourself, but also a hydraulic or pneumatic Drive can be used.

Schere und/oder Biegebank lassen sich vorteilhafterweise hydraulisch oder auch elektromotorisch antreiben.Scissors and / or bending bench can be advantageously drive hydraulically or by electric motor.

Anhand der Zeichnung soll die Erfindung in Form von Ausführungsbeispielen näher erläutert werden. Es zeigen

Fig. 1
rein schematisch eine erste kombinierte Vorrichtung zum Schneiden, Sicken und Biegen von Luftkanalteilen als Seitenansicht,
Fig. 2
eine Draufsicht auf die Vorrichtung der Fig. 1,
Fig. 3
schematisch einen Querschnitt durch den Maschinenkopf der Vorrichtung der Fig. 1 in vergrößerter Darstellung,
Fig. 4
rein schematisch eine zweite kombinierte Vorrichtung zum Schneiden, Sicken und Biegen von Luftkanalteilen als Seitenansicht und
Fig. 5
schematisch einen Querschnitt durch den Maschinenkopf der Vorrichtung der Fig. 4 in vergrößerter Darstellung.
The invention will be explained in more detail in the form of exemplary embodiments with reference to the drawing. Show it
Fig. 1
purely schematically a first combined device for cutting, beading and bending air duct parts as a side view,
Fig. 2
2 shows a top view of the device of FIG. 1,
Fig. 3
1 schematically shows a cross section through the machine head of the device of FIG. 1 in an enlarged view,
Fig. 4
purely schematically, a second combined device for cutting, beading and bending air duct parts as a side view and
Fig. 5
schematically shows a cross section through the machine head of the device of FIG. 4 in an enlarged view.

Fig. 1 als Seitenansicht und Fig. 2 als Draufsicht zeigen eine Vorrichtung, mit deren Hilfe eine rationelle Fertigung von Luftkanalteilen beliebiger Länge und beliebigen Querschnitts aus Blechtafeln möglich ist.1 shows a side view and FIG. 2 shows a top view a device with the help of a rational production of air duct parts of any length and any Cross section from sheet metal is possible.

Man erkennt ein stabiles Maschinengestell 1, an dem ein Programmsteuergerät 2 angebracht ist. Die Oberseite des Maschinengestells 1 wird durch eine Arbeitsplatte 3 gebildet, in der zwei Anschläge 40 programmgesteuert verschieblich sind.One recognizes a stable machine frame 1, on the one Program control device 2 is attached. The top of the Machine frame 1 is replaced by a worktop 3 formed in the two stops 40 program-controlled are movable.

Die eigentliche Bearbeitungsstation wird gebildet durch eine Biegebank 10, eine Sickeneinrichtung 20 und eine Schere 30.The actual processing station is formed by a Bending bench 10, a beading device 20 and a pair of scissors 30.

Fig. 3 zeigt in vergrößerter Darstellung einen Querschnitt durch Biegebank 10, Sickeneinrichtung 20 und Schere 30.Fig. 3 shows a cross section in an enlarged view through bending bench 10, beading device 20 and scissors 30.

Die Biegebank 10 zur Bearbeitung einer Blechtafel 9 besteht aus einem um seine Querachse 13 über 90 Grad nach oben schwenkbaren Biegebalken 11, der gegen eine oberhalb der Blechtafel 9 positionierte Biegewange 12 arbeitet.The bending bench 10 for processing a sheet 9 exists from one about its transverse axis 13 over 90 degrees pivotable bending beam 11, against one above the Sheet 9 positioned bending beam 12 works.

Die Schere 30 besteht aus einer unterhalb der Blechtafel 9 positionierten, nach oben verfahrbaren Scherenwange 31, die gegen eine oberhalb der Blechtafel 9 positionierte Scherenwange 32 mit auswechselbaren Scherenmessern 33, 34 arbeitet.The scissors 30 consists of a below the sheet 9 positioned, upwardly movable scissor cheek 31, the against one positioned above the sheet 9 Scissor arm 32 with exchangeable scissor blades 33, 34 is working.

Die Sickeneinrichtung 20, mit deren Hilfe Z-Sicken in die Blechtafel 9 eingearbeitet werden, befindet sich platzsparend zwischen Biegebank 10 und Schere 30. Sie besteht aus zwei Sätzen von parallelen Profilrollen 21, 22, wobei der untere Rollensatz 22 gegen den oberen Rollensatz 21 zugestellt werden kann, wenn die Blechtafel 9 gesickt werden soll.The beading device 20, with the help of Z beads in the Sheet 9 are incorporated, is located space-saving between bending bench 10 and scissors 30. Sie consists of two sets of parallel profile rollers 21, 22, the lower roller set 22 against the upper roller set 21 can be delivered if the sheet 9 is corrugated shall be.

Wie Fig. 3 zeigt, sind Biegewange 12 und Scherenwange 32 einstückig. Sie lassen sich auf diese Weise mit nur einem Antrieb - Elektromotor, Pneumatik oder Hydraulik - zustellen und abheben. Außerdem können sie auf diese Weise gleichzeitig als Lager für den oberen Rollensatz 21 der Sickeneinrichtung 20 dienen.As shown in FIG. 3, the bending beam 12 and the scissor beam 32 in one piece. You can do this with just one Drive - electric motor, pneumatics or hydraulics and take off. They can also do this at the same time as a bearing for the upper roller set 21 Beading device 20 serve.

Zum Herstellen von Luftkanalteilen legt die Bedienungsperson eine Blechtafel von vorne auf die Führungsplatte 4 und schiebt sie unter Biegebank 10, Sickeneinrichtung 20 und Schere 30 hindurch bis an den Anschlag 40. Die Position des Anschlags 40 wurde zuvor programmgesteuert auf das gewünschte Umfangsmaß des zu fertigenden Luftkanalformteils eingestellt.The operator sets for the manufacture of air duct parts a sheet of metal from the front on the guide plate 4 and pushes them under bending bench 10, beading device 20 and Scissors 30 through to the stop 40. The position of the Stop 40 was previously programmed to the Desired circumferential dimension of the molded air duct set.

Nach dem Abschneiden des überflüssigen Blechteils dreht die Bedienungsperson die Blechtafel um 90 Grad und schiebt sie wieder gegen den Anschlag 40, der in der Zwischenzeit programmgesteuert auf das Längenmaß des zu fertigenden Luftkanalteils eingestellt wurde. Nach Abschneiden des überflüssigen Blechabschnitts hat die Blechtafel 9 die richtigen Abmessungen.After cutting off the redundant sheet metal part, the Operator pushes the sheet of metal through 90 degrees again against the stop 40, which in the meantime program controlled to the length dimension of the finished Air duct part was set. After cutting off the redundant sheet metal section has the sheet 9 correct dimensions.

Zum Einbringen der Z-Sicken schiebt die Bedienungsperson die Blechtafel wiederum von vorne in die Maschine. Die Profilrollen 21, 22 werden auf das richtige Maß zugestellt, der Anschlag 40 fährt bis auf das weiteste Endmaß zurück. Die Profilrollen 21, 22 ergreifen das Blechstück 9 und ziehen es durch die Sickeneinrichtung. Ist die Blechtafel 9 komplett gesickt, bleibt sie auf dem Maschinentisch 3 liegen.The operator pushes the to insert the Z-beads Sheet in turn from the front into the machine. The Profile rollers 21, 22 are fed to the correct size, the stop 40 moves back to the widest gauge. The profile rollers 21, 22 grip the sheet metal piece 9 and pull it through the beading device. Is the sheet 9 completely beaded, it remains on the machine table 3 lie.

Zum Herstellen des Kanalteils fährt nun der Anschlag 40 mit der gesickten Blechtafel 9 vor, bis sich ein Blechabschnitt der gewünschten Breite unter der Biegebank 10 befindet. Der Biegebalken 11 schwenkt programmgesteuert nach oben; dadurch entsteht die erste Biegekante.The stop 40 now moves along to produce the channel part the corrugated sheet 9 before a sheet section the desired width is located under the bending bench 10. The Bending beam 11 pivots upwards under program control; thereby the first bending edge is created.

In gleicher Weise werden die zweite und dritte Biegekante hergestellt. Danach ist das Kanalteil fertig und kann nach vorne aus der Maschine gezogen werden.In the same way, the second and third bending edge manufactured. Then the channel part is ready and can be done be pulled out of the machine at the front.

Fig. 4 als Seitenansicht zeigt eine alternative Vorrichtung für die rationelle Fertigung von Luftkanalteilen beliebiger Länge und beliebigen Querschnitts aus Blechtafeln.Fig. 4 shows a side view of an alternative device for the rational production of air duct parts Length and any cross-section from sheet metal.

Der Grundaufbau dieser Vorrichtung entspricht dem der Vorrichtung gemäß Fig. 1. Es fehlen jedoch die programmgesteuerten Anschläge 40. Stattdessen wird der Vorschub der Blechtafeln durch zwei vor den Profilrollen 21, 22 positionierten Transportrollen 27, 28 bewirkt.The basic structure of this device corresponds to that of 1. However, the device according to FIG. 1 is missing programmable stops 40. Instead, the Feeding the metal sheets by two in front of the profile rollers 21, 22 positioned transport rollers 27, 28 causes.

Fig. 5 zeigt in vergrößerter Darstellung einen Querschnitt durch Biegebank 10, Sickeneinrichtung 20' und Schere 30. Biegewanke 12 und Scherenwange 32 sind wieder einstückig ausgebildet, lassen sich daher mit nur einem Antrieb - Elektromotor, Pneumatik oder Hydraulik - zustellen und abheben. Vor den Profilrollen 21, 22 befinden sich ein oberer und ein unterer Satz von Transportrollen 27, 28, die die Blechtafeln 9 programmgesteuert durch die Vorrichtung transportieren. Dank dieser Transportrollen 27, 28 konnte der Arbeitsablauf nochmals beschleunigt werden.Fig. 5 shows a cross section in an enlarged view through bending bench 10, beading device 20 'and scissors 30. Bending arms 12 and scissor cheek 32 are again in one piece trained, can therefore be Electric motor, pneumatics or hydraulics - deliver and take off. In front of the profile rollers 21, 22 are a upper and lower set of transport rollers 27, 28, the the metal sheets 9 program-controlled by the device transport. Thanks to these transport rollers 27, 28 could the workflow can be accelerated again.

Claims (10)

  1. Apparatus for the manufacture of straight air duct portions of angular cross-section made from metal sheets (9), including
    a shearing device (30), consisting of a movable shearing bar (31) and a shearing plate (32),
    a bending bench (10), consisting of a bending bar (11) which is pivotable in a controlled fashion about its transverse axis (13) and a bending plate (12),
    and a feeder for the metal sheets (9),
    characterised by the characteristics
    the bending bench (10)
    is located at the front of the apparatus, referred to the operator,
    the shearing device (30)
    is located behind the bending bench (10),
    a multiple beading device (20, 20')
    is located between bending bench (10) and shearing device (30)
    and consists of a set of profile rollers (21, 22) mating with each other.
  2. Apparatus according to claim 1, characterised by the characteristics:
    bending bench (12) and shearing plate (32) are in one piece,
    a set of profile rollers (21) is integrated therein.
  3. Apparatus according to claim 1 or 2, characterised by the characteristic:
    a continuous guide plate (4) is provided.
  4. Apparatus according to any of claims 1 to 3, characterised by the characteristics:
    the feeder for the metal sheets (9) is constructed as a stop (40),
    the stop (4) is located behind the shearing device (30),
    the stop (40) is displaceable by motor control.
  5. Apparatus according to any of claims 1 to 3, characterised by the characteristics:
    the feeder for the metal sheets (9) is formed by transport rollers (27, 28),
    the transport rollers (27, 28) are located in front of the profile rollers (21),
    the transport rollers (27, 28) are driven by motor control.
  6. Apparatus according to any of claims 1 to 5, characterised by the characteristic:
    the shearing device (30) cuts upwards.
  7. Apparatus according to any of claims 1 to 6, characterised by the characteristic:
    the bending bench (10) bends upwards.
  8. Apparatus according to any of claims 1 to 7, characterised by the characteristic:
    the profile rollers (21, 22) or the transport rollers (27, 28) are motor-driven.
  9. Apparatus according to any of claims 1 to 8, characterised by the characteristic:
    shearing device (30) and/or bending bench (10) are electric motor-driven.
  10. Apparatus according to any of claims 1 to 8, characterised by the characteristic:
    shearing device (30) and/or bending bench (10) are hydraulically driven.
EP97106144A 1996-04-26 1997-04-15 Apparatus for forming straight sheet metal airducts Expired - Lifetime EP0803300B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE29607582U DE29607582U1 (en) 1996-04-26 1996-04-26 Device for producing straight air duct parts from sheet metal
DE29607582U 1996-04-26

Publications (2)

Publication Number Publication Date
EP0803300A1 EP0803300A1 (en) 1997-10-29
EP0803300B1 true EP0803300B1 (en) 2000-11-15

Family

ID=8023169

Family Applications (1)

Application Number Title Priority Date Filing Date
EP97106144A Expired - Lifetime EP0803300B1 (en) 1996-04-26 1997-04-15 Apparatus for forming straight sheet metal airducts

Country Status (3)

Country Link
EP (1) EP0803300B1 (en)
AT (1) ATE197561T1 (en)
DE (2) DE29607582U1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020117779B3 (en) 2020-07-06 2021-11-04 Hermann Buser Embossing of beads in sheet metal duct walls

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3269164A (en) * 1963-08-29 1966-08-30 Johns Manville Method and apparatus for the formation of folds in metal sheets
US3422525A (en) * 1966-06-13 1969-01-21 Svenska Flaektfabriken Ab Manufacturing tubular duct sections
DE2117335A1 (en) * 1971-04-08 1972-09-28 Edgar Griebel Fertilizer contg chloride and ammonium nitrate - protected from autocombustion by addn of ammonium sulphate
DE7202799U (en) * 1972-01-26 1975-05-15 Meinig K Kg Device for the automatic production of channel elements
IT1135968B (en) * 1980-02-20 1986-08-27 Schmitz Peter Unic Alufer DEVICE FOR CUTTING, ROTATION BENDING AND PRESSURE BENDING OF SHEETS AND SIMILAR
US5105640A (en) * 1991-01-25 1992-04-21 Iowa Precision Industries, Inc. Method and apparatus for forming box-shaped sheet metal ducts
DE4235629C2 (en) * 1992-10-22 1996-01-25 Peter Knoll Device for profiling and / or possibly cutting sheet metal

Also Published As

Publication number Publication date
DE59702625D1 (en) 2000-12-21
EP0803300A1 (en) 1997-10-29
DE29607582U1 (en) 1996-07-11
ATE197561T1 (en) 2000-12-15

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