EP0793747A1 - Methods for pulping and deinking - Google Patents
Methods for pulping and deinkingInfo
- Publication number
- EP0793747A1 EP0793747A1 EP95941475A EP95941475A EP0793747A1 EP 0793747 A1 EP0793747 A1 EP 0793747A1 EP 95941475 A EP95941475 A EP 95941475A EP 95941475 A EP95941475 A EP 95941475A EP 0793747 A1 EP0793747 A1 EP 0793747A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- waste paper
- pulping
- dispersing
- ink
- solids
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000004537 pulping Methods 0.000 title claims abstract description 37
- 239000002761 deinking Substances 0.000 title claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 43
- 239000010893 paper waste Substances 0.000 claims abstract description 41
- 239000002245 particle Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 18
- 238000004898 kneading Methods 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 18
- 238000005406 washing Methods 0.000 claims description 10
- 239000000356 contaminant Substances 0.000 claims description 7
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- 238000007865 diluting Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 abstract description 12
- 238000000926 separation method Methods 0.000 abstract description 7
- 238000004061 bleaching Methods 0.000 abstract description 3
- 239000010802 sludge Substances 0.000 abstract 2
- 238000004064 recycling Methods 0.000 abstract 1
- 239000000976 ink Substances 0.000 description 25
- 239000002002 slurry Substances 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 238000005188 flotation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000010008 shearing Methods 0.000 description 5
- 230000008719 thickening Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000009291 froth flotation Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000010899 old newspaper Substances 0.000 description 1
- 238000010951 particle size reduction Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000013055 pulp slurry Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- -1 sizes Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/32—Defibrating by other means of waste paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/342—Mixing apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Definitions
- the present invention pertains to methods for pulping and deinking cellulosic materials such as office waste paper.
- Recyclable office waste paper often contains ink and laser jet print particles.
- the latter actually exist as a multiplicity of particles or carbonized specs along the waste paper surface.
- the former may be described as comprising a mixture of pigment or organic dye, binder and solvent.
- the ink, including laser print particles must be removed in order to provide high quality pulp stock for production of high brightness papers .
- deinking is accomplished with chemical additives and a plurality of mechanical process steps including the sequential steps of thickening the pulp, dispersing the ink particles in the thickened pulp in a kneading machine or the like, followed by diluting the kneaded pulp. Then the pulp is forwarded to a flotation cell where the dispersed ink particles are separated via air froth flotation or the like on the surface of the pulp slurry.
- wet deinking or cleaning steps may be interposed between this dry shredding and the subsequent pulping of the fibers in an aqueous slurry.
- the inventive methods pertain to the discovery that raw office waste paper of the type imprinted with ink and laser jet print can be simultaneously pulped and deinked in a high solids content, viscous aqueous mixture.
- This step of simultaneous pulping and deinking may be carried out without any upstream pretreatment steps.
- Raw, untreated waste paper such as office waste paper
- a kneading or shearing action in a viscous aqueous mixture having a solids content of greater than 20 wt.% solids.
- Use of more water in the mixture than that specified actually retards the mechanical kneading or shearing action of the waste paper as it is frictionally kneaded or sheared by the machine action and action of the high solids waste paper itself rubbing against other waste paper.
- the high solids viscous mixture may be diluted to a concentration of about 2 to 5% solids for passage through a coarse screen having openings on the order of 0.050" to 0.125" whereby large impurities will be maintained on the screen and accordingly purged from the process stream.
- the process stream Downstream from the coarse screen, the process stream may be further diluted to about 0.8 to 1.0% solids and forwarded to a centrifugal cleaner wherein high specific gravity impurities are separated from the pulped, process stream.
- a centrifugal cleaner wherein high specific gravity impurities are separated from the pulped, process stream.
- separatory devices may be employed downstream from the initial centrifugal cleaning step, ending in a final washing and thickening stage that provides a 5 to 12% solids deinked pulp stock ready for bleaching and/or feed to the paper making fourdrinier or cylinder machine.
- Figure 1 is a schematic flow diagram illustrating a process in accordance with the invention.
- Figure 2 is a schematic view partly in side elevation and partly in section of a preferred pulping and kneading apparatus used in the process.
- raw, untreated office waste paper is fed to pulping and kneading station 2.
- Water is added to result in a high solids content viscous mixture having greater than about 20 wt.% solids, preferably between about 20-80 wt.% solids.
- the waste paper is formed into a homogenous mass of substantially discrete fibers and dispersed ink particles, the latter of which are dispersed throughout the homogenous high solids content mixture.
- the type of device to be used as the simultaneous pulping and kneading station 2 is not critical. A variety of machines will suffice. For example, in addition to the twin screw arrangement shown, conventional ball mill, banbury, Hobart mixers and Lannoye kneader-pulpers and other mixing or kneading devices may also be mentioned.
- the simultaneous pulping and ink (including laser jet print particles) dispersion step the important criteria are that a high solids content aqueous mixture be mechanically subjected to compression and shearing action. It is thought that the high solids content requirement improves the shearing action especially and, in contrast to the normal low solids (i.e. 5-8%) or medium solids (8-20%) dispersion or kneading processes, imparts a frictional force on the waste paper, thereby improving ink particle dispersion and particle size reduction.
- the simultaneous pulping and dispersion step at a solids content of 20-80 wt.%. More preferably, the solids content will be 30-70 wt.% with the range most preferably being 40-60 wt.%. Preliminary data suggest that about 50% solids is optimum.
- the presently preferred apparatus for the step of simultaneous pulping and dispersing is shown in Figure 2.
- This is a specially designed "Hi-Con” pulper sold by Black Clawson Company, Middletown, Ohio. This pulper is described in detail in U.S. Patent 4,535,943, the disclosure of which is incorporated by reference herein.
- the pulper includes pulping tub, generally designed 110, having a bottom wall comprising an extraction plate 112 surrounded by tapered wall portion 113 and a generally cylindrical side wall 114 extending upwardly therefrom.
- annular accepts chamber 115 having a tapered bottom 116 and an outlet pipe 117 having a conventional control valve (not shown) .
- An additional outlet 118 is provided for reject material too large for passage through the extraction plate 112.
- a rotor, generally designated 120 is mounted centrally of the bottom wall for rotation about a substantially vertical axis.
- the rotor 120 is preferably driven by an electric motor (not shown) in a manner well- known in the art and disclosed, for example, in Couture U.S. Patent No. 4,109,872, disclosure of which is incorporated herein by reference.
- a feed screw 130 Extending upwardly from the rotor hub of the rotor 120 is a feed screw 130 which includes a core section 131 forming an upwardly tapering continuation of the rotor hub.
- This apparatus provides necessary compressive and shearing forces on the high solids, viscous aqueous mixture so as to effectively transform raw office waste or the like into a mass of substantially discrete fibers with ink and other friable contaminants substantially uniformly dispersed throughout the fibrous mass.
- U.S. Patent 4,993,649 Another suitable apparatus for station 2 is described in U.S. Patent 4,993,649, the disclosure of which is incorporated herein by reference.
- This device is a twin screw device in which the screws rotate in opposite directions.
- Each screw shaft is tapered in its diameter, and, in the preferred embodiment, the tapers are disposed in opposite directions. That is, the taper direction for one of the screws extends from left to right (large o.d. to smaller o.d.) whereas the other screw taper (large o.d. to smaller o.d.) extends from right to left.
- the ink particles including laser jet ink particles are dispersed and reduced to size whereby about 90% or greater of the particles, after working in the device 2, have particle diameters of about 160 microns or less.
- the high solids content pulped and dispersed ink mixture 3 is then diluted to a solids concentration of about 2 to 3% and forwarded to purge screen 4 located downstream from device 2.
- Screen 4 has apertures that are suitably sized to remove larger debris and waste from the process stream so that the slurry can be pumped and processed further.
- the process slurry After the process slurry is forwarded through the purge screen, it may be diluted to a solids consistency of about 1-1/2 to 2% and is then injected into a liquid cyclonic cleaner 6 of the type well known in the art in which liquids/solids separation is effected via centrifugal action with the higher specific gravity articles "the heavies" exiting at the bottom and the desired, cleaned pulped slurry leaving at the top of the device.
- a liquid cyclonic cleaner 6 of the type well known in the art in which liquids/solids separation is effected via centrifugal action with the higher specific gravity articles "the heavies" exiting at the bottom and the desired, cleaned pulped slurry leaving at the top of the device.
- the slurry is then fed to coarse screen 8 and fine screen 10 located downstream from liquid cyclone cleaners 6.
- the coarse screen may for instance comprise screen openings of about .050 inches to .125 inches and the fine screen having openings of about .004 to .010 inches.
- a wet separation step namely air froth flotation device 12.
- This device comprises air inlet 24 which forms bubbles in the vat to aid in floating ink and other floatable contaminants to the surface of the liquid where they are separated via weir 22.
- the separation efficacy of these machines benefits the formation of small particle sizes and from good separation of the particles from the paper fibers.
- the slurry may then be further diluted to about
- liquid cyclonic cleaner stations 14,16 which may comprise, respectively, "X-Clone” and “Ultra-Clone” cyclonic cleaners available from Black Clawson. These, of course, provide further cleaning, removing ink and other contaminants that may remain in the slurry.
- the slurry exiting cyclone cleaning station 16 is forwarded to washer 18 which may, for instance, be a "D.N.T.” washer available from Black Clawson.
- washer 18 which may, for instance, be a "D.N.T.” washer available from Black Clawson.
- the influent slurry is usually fed to the washer at about .5% to 1.0% solids with the resulting washed paper stock 20 exiting the washer being on the order of about 9 to 12% solids.
- the washed stock 20 is ready for paper forming operations or bleaching and/or neutralizing processes prior to paper formation.
- the high solids content viscous mixture exiting station 2 may be diluted and then fed through a coarse screen followed by a fine screen. Then, it may be fed through a cyclonic cleaner train similar to 14,16 shown in Fig. 1, followed then by a flotation cell 12 and washer 18.
- the office waste paper containing secondary fibers is fed to the pulping and dispersion station 2 without any need for pre-pulping whatsoever (i.e. there is no pulping station upstream from station 2) .
- the waste paper may be fed to station 2 in the form of bales, without any pretreatment, or it may be sorted, shredded or in loose form. If desirable, chemical additives, gases, or steam may be added before or during the step of simultaneous pulping and dispersing at station 2.
- the invention can be more generally viewed as involving simultaneous pulping and dispersion of other easily friable contaminants.
- frriable contaminants include such items as thermoplastic coatings, varnishes, sizes, plasticizers, as well as the inks including xerographical and laser print inks as referred to above.
- use of the simultaneous pulping and dispersion step has proven successful in transforming the waste paper into a homogenous mass of substantially discrete fibers, separating adhering particles from the fibers, and dispersing the friable particles throughout the mass so that a large majority (i.e. about 70% and greater, preferably 90% or greater) of the particles are reduced in size to about 160 microns or less in diameter.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US34285294A | 1994-11-21 | 1994-11-21 | |
US342852 | 1994-11-21 | ||
PCT/US1995/015356 WO1996016222A1 (en) | 1994-11-21 | 1995-11-20 | Methods for pulping and deinking |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0793747A1 true EP0793747A1 (en) | 1997-09-10 |
EP0793747A4 EP0793747A4 (en) | 1999-05-26 |
Family
ID=23343549
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95941475A Withdrawn EP0793747A4 (en) | 1994-11-21 | 1995-11-20 | Methods for pulping and deinking |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0793747A4 (en) |
JP (1) | JP2001500572A (en) |
BR (1) | BR9509797A (en) |
CA (1) | CA2203676A1 (en) |
WO (1) | WO1996016222A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0931872B1 (en) | 1998-01-23 | 2003-04-09 | Voith Paper Patent GmbH | Process for removing fine contaminants from a fibre suspension |
KR100288123B1 (en) * | 1998-06-27 | 2001-05-02 | 김충섭 | Recycling Method of Corrugated Cardboard Using Floating and Kneading Treatment |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3439098A1 (en) * | 1984-08-30 | 1986-03-13 | Sulzer-Escher Wyss GmbH, 7980 Ravensburg | Process and arrangement for paper stock preparation |
US5302245A (en) * | 1991-04-02 | 1994-04-12 | Vps Technology Partnership | Integrated wastepaper treatment process |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE380845B (en) * | 1973-03-19 | 1975-11-17 | Mo | WAY TO PRODUCE PULP OF WASTE PAPER |
CH654360A5 (en) * | 1981-12-10 | 1986-02-14 | Escher Wyss Gmbh | METHOD FOR SOLVING WASTE PAPER IN THE THICKENING AREA. |
-
1995
- 1995-11-20 WO PCT/US1995/015356 patent/WO1996016222A1/en not_active Application Discontinuation
- 1995-11-20 JP JP51708996A patent/JP2001500572A/en active Pending
- 1995-11-20 EP EP95941475A patent/EP0793747A4/en not_active Withdrawn
- 1995-11-20 BR BR9509797A patent/BR9509797A/en not_active IP Right Cessation
- 1995-11-20 CA CA 2203676 patent/CA2203676A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3439098A1 (en) * | 1984-08-30 | 1986-03-13 | Sulzer-Escher Wyss GmbH, 7980 Ravensburg | Process and arrangement for paper stock preparation |
US5302245A (en) * | 1991-04-02 | 1994-04-12 | Vps Technology Partnership | Integrated wastepaper treatment process |
Non-Patent Citations (1)
Title |
---|
See also references of WO9616222A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1996016222A1 (en) | 1996-05-30 |
EP0793747A4 (en) | 1999-05-26 |
BR9509797A (en) | 1997-09-30 |
JP2001500572A (en) | 2001-01-16 |
CA2203676A1 (en) | 1996-05-30 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: THERMO BLACK CLAWSON INC. |
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Effective date: 20000211 |
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Withdrawal date: 20021104 |