EP0777012B1 - Pressure roll - Google Patents

Pressure roll Download PDF

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Publication number
EP0777012B1
EP0777012B1 EP96115525A EP96115525A EP0777012B1 EP 0777012 B1 EP0777012 B1 EP 0777012B1 EP 96115525 A EP96115525 A EP 96115525A EP 96115525 A EP96115525 A EP 96115525A EP 0777012 B1 EP0777012 B1 EP 0777012B1
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EP
European Patent Office
Prior art keywords
press roll
roll according
oil supply
supply points
row
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP96115525A
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German (de)
French (fr)
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EP0777012A1 (en
Inventor
Joachim Henssler
Josef Muellner
Christian Steeger
Karl Dr. Steiner
Wolfgang Schuwerk
Ulrich Wieland
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Voith Patent GmbH
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Voith Paper Patent GmbH
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/0209Wet presses with extended press nip
    • D21F3/0218Shoe presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0088Lubricating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/005Roll constructions
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F3/00Press section of machines for making continuous webs of paper
    • D21F3/02Wet presses
    • D21F3/08Pressure rolls

Definitions

  • the invention relates to a press roll with a stationary Carrier and a circumferential roller shell, which at least one against the inner peripheral surface of the roll shell compressible, at least partially hydrodynamically lubricated Support element is supported on the carrier, the one of the inner peripheral surface facing the roll shell, in the running direction of the roll shell has an extended support surface, which several Has oil supply points over the area between Support surface and inner peripheral surface of the roll shell fresh lubricating oil is supplied, the supply being fresh Lubricating oil at least partially independent of that Supporting pressure chamber takes place.
  • press rolls are used in particular in press devices used with a so-called extended press zone.
  • Such pressing devices can, for example, in press sections, but also used in calibration and smoothing plants Find.
  • the roll shell one led through the press zone Felt tape, the web of material to be pressed or the like or the counter surface formed, for example, by a counter roller Irregularities, especially in the form of thick spots or unevenness, it must be expected that that at certain points the pressure becomes so high that there little or no more oil is added to the press zone will or will be preserved. At the relevant points it can also happen that oil is wiped off at the slot becomes.
  • a press roll known from DE 40 40 392 A1 are mentioned in a in the support surface of the Support element formed, essentially over the entire Pocket extending width of the press zone several grooves provided, into which each lubricant channels open. At In one embodiment, there are three grooves in the pocket provided, two of which lie one behind the other in the direction of the roller axis. With such an arrangement it is true possible when commissioning the press arrangement for to provide hydrostatic support for the roll shell, while this is hydrodynamic at normal rotational speed is supported.
  • the invention has for its object a press roll to create the type mentioned in the case of different Operating conditions always an optimal supply guaranteed with fresh cool lubricating oil and a Temperature distribution as uniform as possible over the support surface of the support element is ensured.
  • the Support surface at least one in the direction of the roller axis extending row of a plurality of separate, at least partially independent of the support element pressurized pressure chamber fed oil supply points has, each comprising a bore in the area, preferably throttling occurs inside, preferably the oil supply points each through a local depression of the support surface and one in this depression opening throttling bore are formed and wherein webs are provided between the depressions, their surfaces at least essentially at the same level like the rest of the support surface.
  • the press roll according to the invention is therefore advantageous can also be used in particular with such pressing devices, those with a regular passage of scraps of paper or folds or fiber thickening through the press zone must be expected.
  • the same problem always occurs also at the edge of the product web where the web thickness abruptly ends.
  • the respective row of oil supply points is preferred at least one distributor channel formed in the support element assigned via which several oil supply points together with fresh lubricating oil.
  • the holes can be at least partially individually connected to the distribution channel and / or at least partially grouped together and in groups be connected to this distribution channel.
  • Means are preferably provided for the values for pressure and / or amount of fresh lubricating oil supplied individual and / or groups of holes to be set separately. It is the easiest way to do that Press roll as required for different operating conditions adapt.
  • the supply of a respective row of oil supply points can completely independent of the one acting on the support element Pressure space or partially done via this pressure space.
  • This type of lubrication can with all support elements regardless of the type of Line force generation (e.g. long piston, piston series, pressure profile adjustment, Pressure profile setting with flexible pressure bar and the like) can be applied.
  • the supply of fresh lubricating oil along a number of oil supply points is advantageously carried out alternately independently from the pressure chamber acting on the support element and via the pressure chamber acting on the support element.
  • each other parallel rows of a large number of each other separate, at least partially independent of the pressure chamber to be supplied with supplied oil supply points, the oil supply points two adjacent rows transverse to the direction of the Roll jacket preferably offset from one another, i.e. on Gap are arranged.
  • FIG. 1 and 4 is a press roll purely schematically 10 with a stationary support 12 and a rotating roller shell 14 shown.
  • the around the stationary carrier 12th revolving roll shell 14 is against at least one its inner peripheral surface 16 can be pressed on support element 18 Supported support 12.
  • the support element 18 includes one of the inner peripheral surface 16 of the roll shell 14 facing support surface 20, the present Case at least partially lubricated hydrodynamically becomes.
  • the support surface 20 is in the running direction LW of the roll shell 14 extended to along with one example a so-called counter surface formed by a counter roller to form an extended press zone.
  • the one formed between the roll shell 14 and the support surface 20 Lubrication gap which is at least partially hydrodynamic lubricated press roll 10 becomes additional fresh chilled Lubricating oil supplied, for which the support surface 20 several oil supply points 22 (see also FIGS. 2, 3 and 5 till 9). Additional fresh lubricating oil is supplied the support element 18 is at least partially independent of one pressure chamber 19.
  • the support element With a plurality of support elements, these can advantageously slidable in the radial direction relative to each other be, in particular to different pressure profiles receive.
  • the support element is also conceivable 18 at least in groups while maintaining the desired relative mobility without gap against each other to seal.
  • the oil supply points 22 are arranged in rows here, with at least one row R i extending in the direction of the roller axis and consisting of a plurality of separate oil supply points 22 which are fed at least partially independently of the pressure chamber being provided in the support surface 20 (compare in particular FIGS. 2, 3, 5 and 6).
  • the oil supply points 22 are preferably each formed by a local depression 24 in the support surface 20 and a capillary-like bore 26 opening into this depression 24. Webs 28 are provided between the depressions 24, the surfaces of which are preferably at least substantially at the same level as the rest of the support surface, ie are not themselves lowered.
  • FIGS. 2 to 4 is only one such row of oil supply points 22 intended.
  • a respective row R i of oil supply points 22 can be assigned at least one distributor channel 30, preferably formed in the support element 18 (cf. FIG. 1).
  • a distribution channel 30 which preferably extends generally in the direction of the roller axis, a plurality of oil supply points 22 are supplied together with fresh, cool lubricating oil.
  • a single distribution channel 30 can be assigned to a respective row R i of oil supply points.
  • several distributor channels 30 one behind the other in the direction of the roller axis for each row R i .
  • oil can be supplied from one side or from two sides.
  • the oil distributor can, for example, be cylindrical or conical or also have a stepped cross section.
  • the cross section of the inlet opening or the sum of the cross sections of the inlet openings of the distribution channel 30 is advantageously larger than the sum of all cross sections of the bores 26 connected to this channel.
  • the Bores 26 each have a diameter in the range of approximately 0.3 mm to 3 mm preferably 1 mm.
  • the length of this Bores 26 is preferably about 5 to 100 mm, preferably 5 to 50 mm.
  • the holes are basically also other types the throttling conceivable.
  • the holes 26 can at least partially individually with the Distribution channel 30 may be connected. According to Figure 3, the However, holes 26 are at least partially combined into groups and connected in groups to the distribution channel 30 his. In the embodiment shown in Figure 3 the holes 26 are combined in pairs and via a feed line 33 common to the respective pair connected to the distribution channel 30.
  • means 36 in particular valves, throttles or the like may be provided to the values for pressure and / or amount of fresh lubricating oil supplied individual and / or groups of holes 26 separately adjust.
  • a valve 36 is inserted into the feed lines 33.
  • FIG. 4 shows an oil supply point 22, the bore 26 of which opens directly into the pressure chamber 19 acting on the support element 18.
  • the feed lines 36 are connected to the distribution channel 30, which is supplied with freshly cooled lubricating oil from the outside, ie independently of the pressure chamber 19 acting on the support element 18.
  • At least one row R i from a plurality of separate oil supply points which are at least partially independent of the pressure chamber at least one parallel row from a plurality of oil supply points which are in turn separate from one another but are supplied via the pressure chamber can be provided.
  • the rows R i are preferably arranged in such a way that in the running direction LW of the roll shell 14 preferably one row R i alternately each from a plurality of separate oil supply points 22 fed at least partially independently of the pressure space and a row R i parallel to this from a plurality of Oil supply points 22 that are independent of one another and are supplied via the pressure chamber are provided.
  • Such a combined lubrication with an oil supply accommodates both via the pressure chamber and from the outside the other advantage that in the event of a possible Failure of the additional oil supply is still a sufficient one Emergency lubrication ensured via the pressure chamber is.
  • This type of lubrication can be used with all support elements regardless of the type of line force generation (e.g. long piston, Piston row, pressure profile adjustment, pressure profile adjustment with flexible pressure bar) can be used.
  • a separate supply of the rows with fresh lubricating oil can be provided. It is also preferably provided that the pressure values for the oil supply points 22 of a row R i, which are at least partially independent of the pressure chamber, and / or the pressure values for the oil supply points of different rows, which are at least partially independent of the pressure chamber, can be set separately. It is also conceivable to set the pressure values of several oil supply points 22 together, as was described with reference to FIG. 3.
  • This setting can be done manually or electronically be controlled. It is also preferably ensured that that the oil pressure in the area of the inlet openings of the bores 26 at least temporarily set to such a high value can be that the roll shell 14 hydrostatic is supported. In practice, it is sufficient if such high pressure values are generated during start-up. While the operation should preferably be at least essentially one hydrodynamic lubrication.
  • the depressions 24 are continuous at least on one side into the support surface partially also formed by the webs 28 20 about. This transition is preferably made by a convex curvature. Such transitions can both in the direction of travel LW of the roll shell 14 (see. Figures 1, 4 and 7 to 9) and in the transverse direction of the support element 18 be (see FIG. 3). So it is especially so possible that the depressions continuously on all sides for example via a convex curvature in the partial pass through the support surface 20 formed by the webs 28.
  • the depressions 24 advantageously each have one maximum depth T of less than 0.5 mm, in particular less than 0.3 mm and preferably less than 0.1 mm.
  • these recesses 24 are substantially round in plan view. In plan view, however, they can also have a rectangular, triangular or diamond shape or a contour with both rectilinear and curved or rounded boundaries.
  • the recesses 24 of a respective row R i in plan view in particular also have such an identical or different contour that adjacent recesses 24 overlap while maintaining an intermediate web 28, viewed in the running direction LW.
  • FIG. 5 several, here two, mutually parallel rows R i each consisting of a plurality of separate oil supply points 22, which are at least partially independent of the pressure chamber, are provided.
  • the oil supply points 22 of the two adjacent rows R 1 and R 2 are transversely offset from each other to the running direction LW of the roll shell 14 by an amount A / 2.
  • This amount A / 2 corresponds to half the distance 'A of the bores of a respective row of oil supply points, which distances are preferably essentially the same size in the two rows.
  • the two rows R 1 and R 2 are therefore provided so that the respective oil supply points 22 are arranged on a gap.
  • the bores 26 of the oil supply points 22 of a row R i are arranged at a distance A of approximately 5 to 50 mm, in particular 10 to 30 mm and preferably approximately 20 mm from one another.
  • a distance of approximately 5 to 50 mm, in particular 10 to 30 mm and preferably approximately 20 mm, is provided between the bores 26 of the oil supply points 22 of two adjacent rows R i in the running direction LW of the roller shell 14.
  • the Width B of the webs 28 is advantageously less than that Diameter D of the holes 26.
  • the Width B of the webs 28 for example narrower than 10 mm, in particular narrower than 5 mm, preferably narrower than 1 mm and preferably be narrower than 0.2 mm.
  • the depressions 24 and the intermediate webs 28 are preferably through Etching and in particular produced by electroerosion.
  • FIGS. 6 and 7 have in common that that the recess 24 of the respective oil supply point 22 in Running direction LW of the roll shell 14 over a longer one Route continuously into the support surface 20 of the Support element 18 passes into at the point in question 7 can be formed by a web 28 through which this oil supply point 22 is separated from the subsequent one.
  • FIG. 8 shows a number of oil supply points with a view in FIG Running direction LW.
  • the depressions 24 of each bore 26 are separated by a web 28 at the level of the support surface 20. How results from this figure 8, the web width B is smaller than the diameter of the holes 26.
  • the oil supply can through at least one end face Support element, from the carrier or via a special oil feed pipe 44 (see Figure 1).
  • every oil supply is pressure controlled.
  • the oil flow through the Drilling is due to the pressure drop occurring at this regulated.
  • the pressure oil can also be partially supplied via the pressure piston 38 (see Figure 4).
  • the pressure loss of the capillary-like bores results from the bore diameter, the bore length and the condition and the quantity of oil. Because of through achieved the webs and the capillary-like formation of the holes mutual separation of the oil supply points of the respective Row is different even when inconsistent Pressing ensures that all areas are adequate be supplied and the maximum outflow of oil through the drilling is limited. It is therefore also critical Operating conditions such as when running through optimal supply of oil from chunks or thickened paper to create and maintain the lubricating film 34 (see Figure 1) guaranteed. In addition, there is always a effective exchange of the oil adhering to the roller jacket ensured. There is an optimal temperature distribution with less heating of the lubricating film, which also means that the roller jacket is less thermal is charged.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Friction Gearing (AREA)
  • Press Drives And Press Lines (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Rolling Contact Bearings (AREA)
  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

A press roller has a stationary carrier (12) and a revolving cover (14) which is supported over its internal circumferential surface (16) by at least one compressible lubricated support element (18) on the carrier. The element has a surface (20) facing the cover's inner surface and extended in the cover's travel direction and several points (22) from which fresh lubrication oil is fed between the surfaces. The oil feed is achieved at least partly independently of the pressure chamber (19) acting on the support element. The support surface has at least one row (Ri) of such oil feed points extending in the direction of the roller axis, each point including a drill-hole (26) near which is a constriction.

Description

Die Erfindung betrifft eine Preßwalze mit einem stationären Träger und einem umlaufenden Walzenmantel, der über wenigstens ein gegen die Innenumfangsfläche des Walzenmantels anpreßbares, zumindest teilweise hydrodynamisch geschmiertes Stützelement am Träger abgestützt ist, das eine der Innenumfangsfläche des Walzenmantels zugewandte, in Laufrichtung des Walzenmantels verlängerte Stützfläche besitzt, die mehrere Ölzufuhrstellen aufweist, über die dem Bereich zwischen Stützfläche und Innenumfangsfläche des Walzenmantels frisches Schmieröl zugeführt wird, wobei die Zufuhr frischen Schmieröls zumindest teilweise unabhängig von einem das Stützelement beaufschlagenden Druckraum erfolgt.The invention relates to a press roll with a stationary Carrier and a circumferential roller shell, which at least one against the inner peripheral surface of the roll shell compressible, at least partially hydrodynamically lubricated Support element is supported on the carrier, the one of the inner peripheral surface facing the roll shell, in the running direction of the roll shell has an extended support surface, which several Has oil supply points over the area between Support surface and inner peripheral surface of the roll shell fresh lubricating oil is supplied, the supply being fresh Lubricating oil at least partially independent of that Supporting pressure chamber takes place.

Derartige Preßwalzen (siehe WO-A-93/13263) werden insbesondere in Preßvorrichtungen mit einer sogenannten verlängerten Preßzone eingesetzt. Solche Preßvorrichtungen können beispielsweise in Pressenpartien, aber auch in Kalibrier- und Glättwerken Verwendung finden.Such press rolls (see WO-A-93/13263) are used in particular in press devices used with a so-called extended press zone. Such pressing devices can, for example, in press sections, but also used in calibration and smoothing plants Find.

Bei einer solchen Preßwalze können während des Betriebs, d.h. bei umlaufendem Walzenmantel trotz der zumindest teilweise hydrodynamischen Schmierung erhebliche Reibungen auftreten, die Mantelverschleiß verursachen und die durch eine höhere Antriebsleistung kompensiert werden müssen. Es wurde zwar bereits vorgeschlagen, zur Verringerung der Antriebsleistung im Eintrittsbereich der Preßzone zusätzliches Öl auf die Innenumfangsfläche des Walzenmantels aufzuspritzen, bevor dieser in die Preßzone eintritt. Zur Verringerung der Reibungsverluste wurde auch bereits vorgeschlagen, die Stützfläche des Stützelements im einlaufseitigen Randbereich mit einem sich über die gesamte Breite der Preßzone erstreckenden Schlitz zu versehen. Damit lassen sich die Reibungsverluste zwar bereits in gewissem Umfang verringern. Weist jedoch der Walzenmantel, ein durch die Preßzone geführtes Filzband, die zu pressende Materialbahn oder dergleichen oder die beispielsweise durch eine Gegenwalze gebildete Gegenfläche Unregelmäßigkeiten insbesondere in Form von Dickstellen bzw. Unebenheiten auf, so muß damit gerechnet werden, daß an bestimmten Stellen der Druck so hoch wird, daß dort der Preßzone nur noch wenig oder gar kein Öl mehr zugeführt wird oder erhalten bleibt. An den betreffenden Stellen kann es auch dazu kommen, daß Öl am Schlitz abgestreift wird.With such a press roller, i.e. with rotating roller jacket despite the at least partially hydrodynamic lubrication significant friction occur which cause coat wear and which is caused by a higher drive power must be compensated. It was although already proposed to reduce drive power Additional oil in the entry area of the press zone sprayed onto the inner circumferential surface of the roll shell, before it enters the press zone. To reduce the Frictional losses have also already been proposed, the support surface of the support element in the inlet-side edge area one extending over the entire width of the press zone Slot. This eliminates the friction losses already reduce to a certain extent. Know however, the roll shell, one led through the press zone Felt tape, the web of material to be pressed or the like or the counter surface formed, for example, by a counter roller Irregularities, especially in the form of thick spots or unevenness, it must be expected that that at certain points the pressure becomes so high that there little or no more oil is added to the press zone will or will be preserved. At the relevant points it can also happen that oil is wiped off at the slot becomes.

Bei einer aus der DE 40 40 392 A1 bekannten Preßwalze der eingangs genannten Art sind in einer in der Stützfläche des Stützelements gebildeten, sich im wesentlichen über die gesamte Breite der Preßzone erstreckenden Tasche mehrere Nuten vorgesehen, in die jeweils Schmiermittelkanäle münden. Bei einem Ausführungsbeispiel sind in der Tasche drei Nuten vorgesehen, von denen zwei in Richtung der Walzenachse hintereinanderliegen. Mit einer solchen Anordnung ist es zwar möglich, bei der Inbetriebnahme der Pressenanordnung für eine hydrostatische Abstützung des Walzenmantels zu sorgen, während dieser bei normaler Umlaufgeschwindigkeit hydrodynamisch abgestützt wird. Auch hier kann jedoch nicht ausgeschlossen werden, daß aufgrund von Unregelmäßigkeiten sowohl im Walzenmantel, in einem durch die Preßzone geführten Filzband, als auch in der insbesondere durch eine Gegenwalze oder mit dem bandartigen Walzprodukt gebildeten Gegenfläche oder mit dem bandartigen Walzprodukt Stellen höheren Preßdrucks auftreten, an denen die Ölzufuhr verringert oder sogar unterbrochen wird.In a press roll known from DE 40 40 392 A1 are mentioned in a in the support surface of the Support element formed, essentially over the entire Pocket extending width of the press zone several grooves provided, into which each lubricant channels open. At In one embodiment, there are three grooves in the pocket provided, two of which lie one behind the other in the direction of the roller axis. With such an arrangement it is true possible when commissioning the press arrangement for to provide hydrostatic support for the roll shell, while this is hydrodynamic at normal rotational speed is supported. However, here too it cannot be ruled out be that due to irregularities both in the roll jacket, in a felt belt led through the press zone, as well as in particular by a counter roller or with the counter surface formed with the strip-like rolled product or with the band-like rolled product places higher pressure occur where the oil supply decreases or is even interrupted.

Hinzu kommt, daß bei einer Preßwalze mit hydrodynamischer Schmierung des Stützelements die hydrodynamische Abstützung des Walzenmantels bewirkende Schmiermittel von der Einlaufseite zur Auslaufseite stark erwärmt werden. Der Grad der Erwärmung des Schmierfilms ist unter anderem von dessen Druckverlauf und hierbei insbesondere von dessen Gradienten und dem Maximum sowie von der Maschinengeschwindigkeit abhängig. Mit zunehmender Erwärmung wird die Viskosität des Schmieröls geringer, was dessen hydraulische Tragfähgkeit mindert oder sogar in bestimmten Fällen zu dessen Zersetzung führt. Zudem wird es mit steigender Maschinengeschwindigkeit schwieriger, den heißen, am Mantel anhaftenden Ölfilm nach einem Durchlauf durch den Schmierspalt ausreichend zu kühlen beziehungsweise zu erneuern. Problematisch ist insbesondere, daß am Einlauf zugeführtes Schmieröl nicht in ausreichendem Maße mitgenommen und in den Schmierspalt eingezogen wird. Dies ist unter anderem wiederum auf die zuvor genannte ungleiche Dicke der gemeinsam zwischen Stützelement und Gegenwalze hindurchlaufenden Elemente zurückzuführen.In addition, that with a press roll with hydrodynamic Lubrication of the support element the hydrodynamic support of the roll jacket causing lubricant from the inlet side be heated to the outlet side. The degree of Heating of the lubricating film is one of them Pressure curve and in particular its gradient and the maximum as well as the machine speed. With increasing warming the viscosity of the Lubricating oil less, what its hydraulic carrying capacity reduces or even in certain cases to its decomposition leads. It also gets with increasing machine speed more difficult to read the hot oil film adhering to the coat sufficient cooling in one pass through the lubrication gap or to renew. The main problem is that the lubricating oil supplied at the inlet is insufficient Dimensions taken along and drawn into the lubrication gap. This is, among other things, due to the aforementioned unequal thickness of the joint between the support element and Elements that pass through the counter roller.

Starke Dickenunterschiede führen auch häufig zu einem Verkeilen zwischen Stützelement und Gegenwalze, und zwar in der vertieften Tasche, und damit zu Zerstörungen. Zu beachten ist auch, daß in einem hydrodynamisch erzeugten Schmierspalt die Dicke des Schmierfilms an der Stelle mit dem betragsmäßig größten negativen Verhältnis des örtlichen Druckgradienten zur örtlichen Viskosität am geringsten ist. Diese Stelle liegt bei den üblichen Preßzonen im Bereich des Preßzonenauslaufs, wo sich bei fallendem Druck ein negativer Wert ergibt.Large differences in thickness often lead to wedging between support element and counter roller, in the recessed pocket, causing destruction. To be noted is also that in a hydrodynamically generated lubrication gap the thickness of the lubricating film at the point with the amount greatest negative ratio of the local pressure gradient to the local viscosity is lowest. This The location is in the usual press zones in the area of Press zone outlet, where there is a negative with falling pressure Value results.

Der Erfindung liegt die Aufgabe zugrunde, eine Preßwalze der eingangs genannten Art zu schaffen, bei der auch bei unterschiedlichen Betriebsbedingungen stets eine optimale Versorgung mit frischem kühlem Schmieröl gewährleistet und eine möglichst gleichmäßige Temperaturverteilung über der Stützfläche des Stützelements sichergestellt ist. The invention has for its object a press roll to create the type mentioned in the case of different Operating conditions always an optimal supply guaranteed with fresh cool lubricating oil and a Temperature distribution as uniform as possible over the support surface of the support element is ensured.

Die Aufgabe wird nach der Erfindung dadurch gelöst, daß die Stützfläche wenigstens eine sich in Richtung der Walzenachse erstreckende Reihe aus einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom das Stützelement beaufschlagenden Druckraum gespeisten Ölzufuhrstellen aufweist, die jeweils eine Bohrung umfassen, in deren Bereich, vorzugsweise in deren Innerem, eine Drosselung erfolgt, wobei vorzugsweise die Ölzufuhrstellen jeweils durch eine lokale Vertiefung der Stützfläche und eine in diese Vertiefung mündende drosselnde Bohrung gebildet sind und wobei zwischen den Vertiefungen Stege vorgesehen sind, deren Oberflächen zumindest im wesentlichen auf dem gleichen Niveau wie die restliche Stützfläche liegen.The object is achieved according to the invention in that the Support surface at least one in the direction of the roller axis extending row of a plurality of separate, at least partially independent of the support element pressurized pressure chamber fed oil supply points has, each comprising a bore in the area, preferably throttling occurs inside, preferably the oil supply points each through a local depression of the support surface and one in this depression opening throttling bore are formed and wherein webs are provided between the depressions, their surfaces at least essentially at the same level like the rest of the support surface.

Aufgrund dieser Ausbildung wird erreicht, daß eine gleichmäßige Versorgung mit frischem, kühlem Schmieröl selbst dann gewährleistet ist, wenn stellenweise ein erhöhter Preßdruck aufgrund von Unregelmäßigkeiten bei dem Walzenmantel, einem durch die Preßzone geführten Filzband oder dergleichen, bei der zu behandelnden Materialbahn, insbesondere Papier- oder Karton, oder der beispielsweise durch eine Gegenwalze gebildeten Gegenfläche auftritt. Eine solche ununterbrochene Versorgung mit frischem kühlem Schmieröl ist somit insbesondere auch dort gewährleistet, wo beispielsweise Papierfetzen und -falten oder Verdickungen der zu behandelnden Faserbahn die Preßzone durchlaufen. Während durch die Stege Querströmungen des Schmieröls praktisch ausgeschlossen werden, ist durch die mit Drosselcharakteristik ausgebildeten Bohrungen sichergestellt, daß das Schmieröl beim Auftreten einer lokalen, insbesondere in Randbereichen auftretenden Unterbelastung, also einer Spaltöffnung, nicht übermäßig entweicht und damit die Versorgung der unter Überlast stehenden Preßstellen nicht verlorengeht. Aufgrund dieser gegenseitigen Trennung der Vielzahl von Ölzufuhrstellen einer jeweiligen Reihe sowie der zumindest teilweise vom Druckraum für das Stützelement unabhängigen und damit einen ausreichend hohen Druck erzeugenden Speisung können lokal auftretende Unregelmäßigkeiten problemlos kompensiert werden. Damit ist praktisch ausgeschlossen, daß lokal auftretende Unregelmäßigkeiten die Zufuhr frischen, gekühlten Drucköls vorübergehend oder auf Dauer verringern oder unterbrechen. Die Ölzufuhr ist vor allem an den betreffenen kritischen Stellen hoher Preßbelastungen vollauf gewährleistet, wodurch auch die angestrebte möglichst gleichmäßige Temperaturverteilung erzielt wird. Die erfindungsgemäße Preßwalze ist demnach mit Vorteil insbesondere auch bei solchen Preßvorrichtungen einsetzbar, bei denen mit einem regelmäßigen Durchgang von Papierfetzen oder -falten oder Faserstoffverdickungen durch die Preßzone gerechnet werden muß. Die gleiche Problematik tritt stets auch am Rand der Produktbahn auf, wo die Bahndicke abrupt endet.Because of this training it is achieved that a uniform Even then, supply with fresh, cool lubricating oil is guaranteed if in places an increased pressure due to irregularities in the roll shell, one passed through the press zone felt tape or the like the material web to be treated, in particular paper or Cardboard, or that formed, for example, by a counter roller Counter surface occurs. Such an uninterrupted The supply of fresh, cool lubricating oil is therefore particularly important also guaranteed where, for example, scraps of paper and folding or thickening of the fibrous web to be treated pass through the press zone. While cross currents through the webs of lubricating oil are practically excluded through the holes designed with throttle characteristics ensures that the lubricating oil when a local, underload occurring especially in peripheral areas, a gap opening, not excessively escaping and thus the supply of the press points under overload not lost. Because of this mutual Separation of the large number of oil supply points of each Row and the at least partially from the pressure room for the Independent support element and thus a sufficiently high Pressure-generating feed can cause local irregularities can be easily compensated. This is practical excluded that local irregularities the supply of fresh, cooled pressure oil temporarily or reduce or interrupt permanently. The oil supply is higher, especially at the critical points concerned Press loads fully guaranteed, which also the desired temperature distribution as uniform as possible becomes. The press roll according to the invention is therefore advantageous can also be used in particular with such pressing devices, those with a regular passage of scraps of paper or folds or fiber thickening through the press zone must be expected. The same problem always occurs also at the edge of the product web where the web thickness abruptly ends.

Der jeweiligen Reihe von Ölzufuhrstellen ist vorzugsweise wenigstens ein im Stützelement ausgebildeter Verteilerkanal zugeordnet, über den mehrere Ölzufuhrstellen gemeinsam mit frischem Schmieröl versorgt werden. Es können auch mehrere, in Richtung der Walzenachse hintereinanderliegende Verteilerkanäle vorgesehen sein. Die Bohrungen können zumindest teilweise einzeln mit dem Verteilerkanal verbunden und / oder zumindest teilweise auch zu Gruppen zusammengefaßt und gruppenweise mit diesem Verteilerkanal verbunden sein.The respective row of oil supply points is preferred at least one distributor channel formed in the support element assigned via which several oil supply points together with fresh lubricating oil. There can also be several Distribution channels one behind the other in the direction of the roller axis be provided. The holes can be at least partially individually connected to the distribution channel and / or at least partially grouped together and in groups be connected to this distribution channel.

Vorzugsweise sind Mittel vorgesehen, um die Werte für Druck und / oder Menge des zugeführten frischen Schmieröls bezüglich einzelner und / oder Gruppen von Bohrungen getrennt einzustellen. Damit ist es auf einfachste Weise möglich, die Preßwalze nach Bedarf an unterschiedliche Betriebsbedingungen anzupassen.Means are preferably provided for the values for pressure and / or amount of fresh lubricating oil supplied individual and / or groups of holes to be set separately. It is the easiest way to do that Press roll as required for different operating conditions adapt.

Die Speisung einer jeweiligen Reihe von Ölzufuhrstellen kann völlig unabhängig von dem das Stützelement beaufschlagenden Druckraum oder teilweise auch über diesen Druckraum erfolgen. Bei einer kombinierten Schmierung mit Öl über den den Anpreßdruck für das Stützelement liefernden Druckraum und zusätzlich zugeführtem Öl wäre bei einem Ausfall der zusätzlichen Ölversorgung stets noch eine gute Notschmierung durch das Öl über den Druckraum gegeben. Diese Art der Schmierung kann bei allen Stützelementen unabhängig von der Art der Linienkrafterzeugung (z.B. Langkolben, Kolbenreihe, Druckprofilverstellung, Druckprofileinstellung mit flexibler Anpreßleiste und dergleichen) angewendet werden.The supply of a respective row of oil supply points can completely independent of the one acting on the support element Pressure space or partially done via this pressure space. With a combined lubrication with oil over the Contact pressure for the pressure element supplying the support element and additional oil supplied would be in the event of a failure of the additional Oil supply always good emergency lubrication through given the oil over the pressure chamber. This type of lubrication can with all support elements regardless of the type of Line force generation (e.g. long piston, piston series, pressure profile adjustment, Pressure profile setting with flexible pressure bar and the like) can be applied.

Die Zufuhr frischen Schmieröls entlang einer Reihe von Ölzufuhrstellen erfolgt vorteilhafterweise abwechselnd unabhängig von dem das Stützelement beaufschlagenden Druckraum und über den das Stützelement beaufschlagenden Druckraum.The supply of fresh lubricating oil along a number of oil supply points is advantageously carried out alternately independently from the pressure chamber acting on the support element and via the pressure chamber acting on the support element.

Es ist auch denkbar, daß zusätzlich zu der wenigstens einen Reihe aus einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen wenigstens eine dazu parallele Reihe aus einer Vielzahl von voneinander unabhängigen, über den Druckraum gespeisten Ölzufuhrstellen vorgesehen ist. In diesem Fall kann in Laufrichtung des Walzenmantel abwechselnd jeweils eine Reihe der einen Art und eine dazu parallele Reihe der anderen Art vorgesehen sein. Unterschiedliche Reihen aus jeweils einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen werden vorzugsweise getrennt voneinander mit frischem Schmieröl versorgt.It is also conceivable that in addition to the at least one Row of a variety of separate, at least oil supply points fed partly independently of the pressure chamber at least one parallel row from a plurality from independent, fed via the pressure chamber Oil supply points is provided. In this case, Direction of rotation of the roll shell alternately one row one kind and a parallel series of the other kind be provided. Different rows of one each Variety of separate, at least partially oil supply points fed independently of the pressure chamber preferably separately from each other with fresh lubricating oil provided.

Die Möglichkeit einer optimalen Anpassung an unterschiedliche Betriebsbedingungen ist insbesondere dann gegeben, wenn die Druckwerte für die zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen einer Reihe und / oder die Druckwerte für die zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen verschiedener Reihen getrennt einstellbar sind. Für eine variable Einstellung unterschiedlicher Druckverläufe sind auch radial gegeneinander verschiebbare Stützelemente denkbar. In diesem Fall ist es zweckmäßig, benachbarte Stützelemente spaltfrei gegeneinander abzudichten.The possibility of optimal adaptation to different Operating conditions are particularly given if the pressure values for the at least partially independent of Oil supply points fed by a row and / or the pressure values for the at least partially independent of Oil supply points of different rows fed from the pressure chamber can be set separately. For a variable setting different pressure profiles are also radial against each other sliding support elements conceivable. In this case it is expedient to have adjacent support elements without gaps to seal against each other.

Insbesondere im Hinblick auf eine möglichst optimale Temperaturverteilung ist es von Vorteil, mehrere, zueinander parallele Reihen aus jeweils einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen vorzusehen, wobei die Ölzufuhrstellen zweier benachbarter Reihen quer zur Laufrichtung des Walzenmantels vorzugsweise gegeneinander versetzt, d.h. auf Lücke angeordnet sind.Particularly with a view to optimally distributing the temperature it is beneficial to have several, each other parallel rows of a large number of each other separate, at least partially independent of the pressure chamber to be supplied with supplied oil supply points, the oil supply points two adjacent rows transverse to the direction of the Roll jacket preferably offset from one another, i.e. on Gap are arranged.

Insbesondere im Hinblick auf die angestrebte möglichst gleichmäßige Temperaturverteilung ist auch von Vorteil, wenn wenigstens eine Reihe aus einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen in Laufrichtung des Walzenmantels betrachtet im Bereich zwischen 1/4 bis 3/4, vorzugsweise 1/2 bis 3/4 der Stützfläche angeordnet ist.In particular with regard to the desired, if possible Even temperature distribution is also an advantage, though at least one row from a plurality of separate, at least partially fed independently of the pressure chamber Oil supply points in the running direction of the roller shell considered in the range between 1/4 to 3/4, preferably 1/2 is arranged to 3/4 of the support surface.

In den Unteransprüchen sind weitere vorteilhafte Ausführungsvarianten der erfindungsgemäßen Preßwalze angegeben. Die Erfindung wird im folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnung näher erläutert; in dieser zeigen:

Figur 1
eine schematische, teilweise geschnittene Darstellung eines Teils einer Preßwalze,
Figur 2
eine Draufsicht auf einen Teil des Stützelements der in Figur 1 gezeigten Preßwalze, wobei der Walzenmantel weggelassen ist,
Figur 3
einen Schnitt durch einen Teil des in Figur 2 gezeigten Stützelements entlang der Reihe von Ölzufuhrstellen,
Figur 4
eine schematische Querschnittsdarstellung einer der der Figur 1 vergleichbaren Preßwalze, wobei jedoch eine über den Druckraum gespeiste Ölzufuhrstelle dargestellt ist,
Figur 5
eine schematische, perspektivische Teildarstellung eines mit zwei Reihen von Ölzufuhrstellen versehenen Stützelements,
Figur 6
eine schematische Darstellung eines Ausführungsbeispiels einer Ölzufuhrstelle,
Figur 7
eine schematische Darstellung eines weiteren Ausführungsbeispiels einer Ölzufuhrstelle und
Figur 8
eine Figur 3 vergleichbare Darstellung, wobei die den Ölzufuhrstellen zugeordneten Vertiefungen genauer dargestellt sind.
Further advantageous embodiment variants of the press roll according to the invention are specified in the subclaims. The invention is explained below using exemplary embodiments with reference to the drawing; in this show:
Figure 1
1 shows a schematic, partially sectioned illustration of a part of a press roll,
Figure 2
2 shows a plan view of a part of the support element of the press roll shown in FIG. 1, the roll jacket being omitted,
Figure 3
3 shows a section through part of the support element shown in FIG. 2 along the row of oil supply points,
Figure 4
2 shows a schematic cross-sectional representation of a press roll comparable to FIG. 1, but showing an oil feed point fed via the pressure chamber,
Figure 5
2 shows a schematic, perspective partial illustration of a support element provided with two rows of oil supply points,
Figure 6
1 shows a schematic illustration of an exemplary embodiment of an oil supply point,
Figure 7
is a schematic representation of another embodiment of an oil supply point and
Figure 8
a Figure 3 comparable representation, the recesses assigned to the oil supply points are shown in more detail.

In den Figuren 1 und 4 ist rein schematisch eine Preßwalze 10 mit einem stationären Träger 12 und einem umlaufenden Walzenmantel 14 dargestellt. Der um den stationären Träger 12 umlaufende Walzenmantel 14 ist über wenigstens ein gegen seine Innenumfangsfläche 16 anpreßbares Stützelement 18 am Träger 12 abgestützt.In Figures 1 and 4 is a press roll purely schematically 10 with a stationary support 12 and a rotating roller shell 14 shown. The around the stationary carrier 12th revolving roll shell 14 is against at least one its inner peripheral surface 16 can be pressed on support element 18 Supported support 12.

Das Stützelement 18 umfaßt eine der Innenumfangsfläche 16 des Walzenmantels 14 zugewandte Stützfläche 20, die im vorliegenden Fall zumindest teilweise hydrodynamisch geschmiert wird. Die Stützfläche 20 ist in Laufrichtung LW des Walzenmantels 14 verlängert, um zusammen mit einer beispielsweise durch eine Gegenwalze gebildete Gegenfläche eine sogenannte verlängerte Preßzone zu bilden.The support element 18 includes one of the inner peripheral surface 16 of the roll shell 14 facing support surface 20, the present Case at least partially lubricated hydrodynamically becomes. The support surface 20 is in the running direction LW of the roll shell 14 extended to along with one example a so-called counter surface formed by a counter roller to form an extended press zone.

Dem zwischen dem Walzenmantel 14 und der Stützfläche 20 gebildeten Schmierspalt der zumindest teilweise hydrodynamisch geschmierten Preßwalze 10 wird zusätzliches frisches gekühltes Schmieröl zugeführt, wozu die Stützfläche 20 mehrere Ölzufuhrstellen 22 aufweist (vgl. auch die Figuren 2, 3 und 5 bis 9). Die Zufuhr zusätzlichen frischen Schmieröls erfolgt zumindest teilweise unabhängig von einem das Stützelement 18 beaufschlagenden Druckraum 19.The one formed between the roll shell 14 and the support surface 20 Lubrication gap which is at least partially hydrodynamic lubricated press roll 10 becomes additional fresh chilled Lubricating oil supplied, for which the support surface 20 several oil supply points 22 (see also FIGS. 2, 3 and 5 till 9). Additional fresh lubricating oil is supplied the support element 18 is at least partially independent of one pressure chamber 19.

Bei einer Mehrzahl von Stützelementen können diese vorteilhafterweise in Radialrichtung relativ zueinander verschiebbar sein, um insbesondere unterschiedliche Druckverläufe zu erhalten. Grundsätzlich ist auch denkbar, die Stützelement 18 zumindest gruppenweise unter Aufrechterhaltung der gewünschten relativen Beweglichkeit spaltfrei gegeneinander abzudichten.With a plurality of support elements, these can advantageously slidable in the radial direction relative to each other be, in particular to different pressure profiles receive. In principle, the support element is also conceivable 18 at least in groups while maintaining the desired relative mobility without gap against each other to seal.

Die Ölzufuhrstellen 22 sind hier reihenweise angeordnet, wobei in der Stützfläche 20 wenigstens eine sich in Richtung der Walzenachse erstreckende Reihe Ri aus einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen 22 vorgesehen ist (vergleiche insbesondere Figuren 2, 3, 5 und 6). Die Ölzufuhrstellen 22 sind vorzugsweise jeweils durch eine lokale Vertiefung 24 in der Stützfläche 20 und eine in diese Vertiefung 24 mündende kapillarartige Bohrung 26 gebildet. Zwischen den Vertiefungen 24 sind Stege 28 vorgesehen, deren Oberflächen vorzugsweise zumindest im wesentlichen auf dem gleichen Niveau wie die restliche Stützfläche liegen, d.h. selbst nicht abgesenkt sind.The oil supply points 22 are arranged in rows here, with at least one row R i extending in the direction of the roller axis and consisting of a plurality of separate oil supply points 22 which are fed at least partially independently of the pressure chamber being provided in the support surface 20 (compare in particular FIGS. 2, 3, 5 and 6). The oil supply points 22 are preferably each formed by a local depression 24 in the support surface 20 and a capillary-like bore 26 opening into this depression 24. Webs 28 are provided between the depressions 24, the surfaces of which are preferably at least substantially at the same level as the rest of the support surface, ie are not themselves lowered.

Bei den in den Figuren 2 bis 4 gezeigten Ausführungsbeispielen ist jeweils nur eine solche Reihe von Ölzufuhrstellen 22 vorgesehen. Dagegen enthalten die in den Figuren 1 und 5 gezeigten Ausführungsvarianten zwei solche Reihen. Es kann jedoch eine davon abweichende, insbesondere auch größere Anzahl von Reihen vorgesehen sein. Zudem ist auch denkbar, daß sich Reihen von Ölzufuhrstellen lediglich über einen Teil der Breite des Stützelements 18 erstrecken und benachbarte Reihen so angeordnet sind, daß sich eine über den einen und die andere über den anderen Teil der Breite erstreckt.In the exemplary embodiments shown in FIGS. 2 to 4 is only one such row of oil supply points 22 intended. In contrast, contain those shown in Figures 1 and 5 Variants two such series. It can however, a different number, especially a larger number be provided by rows. It is also conceivable that rows of oil supply points only over part the width of the support member 18 and adjacent Rows are arranged so that one over the other and the other extends across the other part of the width.

Einer jeweiligen Reihe Ri von Ölzufuhrstellen 22 kann wenigstens ein vorzugsweise im Stützelement 18 ausgebildeter Verteilerkanal 30 zugeordnet sein (vergleiche Figur 1).A respective row R i of oil supply points 22 can be assigned at least one distributor channel 30, preferably formed in the support element 18 (cf. FIG. 1).

Über einen solchen, sich vorzugsweise allgemein in Richtung der Walzenachse erstreckenden Verteilerkanal 30 werden mehrere Ölzufuhrstellen 22 gemeinsam mit frischem kühlem Schmieröl versorgt. Einer jeweiligen Reihe Ri von Ölzufuhrstellen kann im einfachsten Fall ein einziger Verteilerkanal 30 zugeordnet sein. Es ist jedoch auch denkbar, je Reihe Ri mehrere in Richtung der Walzenachse hintereinanderliegende Verteilerkanäle 30 vorzusehen. Grundsätzlich ist eine Ölzufuhr von einer Seite oder auch von zwei Seiten möglich. Der Ölverteiler kann beispielsweise zylindrisch oder konisch sein oder auch einen abgestuften Querschnitt aufweisen. Schließlich ist der Querschnitt der Eintrittsöffnung bzw. die Summe der Querschnitte der Eintrittsöffnungen des Verteilerkanals 30 vorteilhafterweise größer als die Summe aller Querschnitte der mit diesem Kanal verbundenen Bohrungen 26.Via such a distribution channel 30, which preferably extends generally in the direction of the roller axis, a plurality of oil supply points 22 are supplied together with fresh, cool lubricating oil. In the simplest case, a single distribution channel 30 can be assigned to a respective row R i of oil supply points. However, it is also conceivable to provide several distributor channels 30 one behind the other in the direction of the roller axis for each row R i . Basically, oil can be supplied from one side or from two sides. The oil distributor can, for example, be cylindrical or conical or also have a stepped cross section. Finally, the cross section of the inlet opening or the sum of the cross sections of the inlet openings of the distribution channel 30 is advantageously larger than the sum of all cross sections of the bores 26 connected to this channel.

Bei einer praktisch bevorzugten Ausführungsform können die Bohrungen 26 jeweils einen Durchmesser im Bereich von etwa 0,3 mm bis 3 mm vorzugsweise 1 mm besitzen. Die Länge dieser Bohrungen 26 beträgt vorzugsweise etwa 5 bis 100 mm, vorzugsweise 5 bis 50 mm. Anstelle einer kapillarartigen Ausbildung der Bohrungen sind grundsätzlich jedoch auch andere Arten der Drosselung denkbar.In a practically preferred embodiment, the Bores 26 each have a diameter in the range of approximately 0.3 mm to 3 mm preferably 1 mm. The length of this Bores 26 is preferably about 5 to 100 mm, preferably 5 to 50 mm. Instead of a capillary-like formation the holes are basically also other types the throttling conceivable.

Zudem ist es notwendig, daß der Öldruck im Bereich der Eintrittsöffnungen der Bohrungen 26 größer als der Druck im Schmierfilm 34 über der Stützfläche 20 des Stützelements 18 ist.It is also necessary that the oil pressure in the area of the inlet openings of the holes 26 larger than the pressure in Lubricating film 34 over the support surface 20 of the support element 18 is.

Die Bohrungen 26 können zumindest teilweise einzeln mit dem Verteilerkanal 30 verbunden sein. Gemäß Figur 3 können die Bohrungen 26 zumindest teilweise jedoch auch zu Gruppen zusammengefaßt und gruppenweise mit dem Verteilerkanal 30 verbunden sein. Bei der in Figur 3 dargestellten Ausführungsvariante sind die Bohrungen 26 paarweise zusammengefaßt und über eine dem jeweiligen Paar gemeinsame Zuleitung 33 mit dem Verteilerkanal 30 verbunden.The holes 26 can at least partially individually with the Distribution channel 30 may be connected. According to Figure 3, the However, holes 26 are at least partially combined into groups and connected in groups to the distribution channel 30 his. In the embodiment shown in Figure 3 the holes 26 are combined in pairs and via a feed line 33 common to the respective pair connected to the distribution channel 30.

Zudem können Mittel 36 wie insbesondere Ventile, Drosseln oder dergleichen vorgesehen sein, um die Werte für Druck und / oder Menge des zugeführten frischen Schmieröls bezüglich einzelner und / oder Gruppen von Bohrungen 26 getrennt einzustellen. Bei der Ausführungsvariante gemäß Figur 3 ist in die Zuleitungen 33 jeweils ein solches Ventil 36 eingesetzt. Grundsätzlich ist es jedoch auch denkbar, zumindest einzelnen Bohrungen 26 individuelle Steuer- und Reguliermittel zuzuordnen.In addition, means 36, in particular valves, throttles or the like may be provided to the values for pressure and / or amount of fresh lubricating oil supplied individual and / or groups of holes 26 separately adjust. In the embodiment variant according to FIG Such a valve 36 is inserted into the feed lines 33. In principle, however, it is also conceivable, at least individual bores 26 individual control and regulating means assign.

Bezüglich einer jeweiligen Reihe Ri von Ölzufuhrstellen 22 kann die Zufuhr frischen gekühlten Schmieröls völlig unabhängig von dem das Stützelement 18 beaufschlagenden Druckraum 19 oder auch teilweise über diesen Druckraum 19 erfolgen. In Figur 4 ist eine Ölzufuhrstelle 22 gezeigt, deren Bohrung 26 direkt in den das Stützelement 18 beaufschlagenden Druckraum 19 mündet. Demgegenüber sind beim im Figur 3 dargestellten Ausführungsbeispiel die Zuleitungen 36 mit dem Verteilerkanal 30 verbunden, der von außen, d.h. unabhängig von dem das Stützelement 18 beaufschlagenden Druckraum 19 mit frischem gekühltem Schmieröl versorgt wird.With regard to a respective row R i of oil supply points 22, the supply of freshly cooled lubricating oil can take place completely independently of the pressure chamber 19 acting on the support element 18 or also partially via this pressure chamber 19. FIG. 4 shows an oil supply point 22, the bore 26 of which opens directly into the pressure chamber 19 acting on the support element 18. In contrast, in the exemplary embodiment shown in FIG. 3, the feed lines 36 are connected to the distribution channel 30, which is supplied with freshly cooled lubricating oil from the outside, ie independently of the pressure chamber 19 acting on the support element 18.

Anstatt sämtliche Ölzufuhrstellen 22 einer jeweiligen Reihe Ri extern zu speisen, ist es beispielsweise auch möglich, die Zufuhr frischen Schmieröls entlang der Reihe Ri abwechselnd unabhängig von dem Druckraum 19 und über den Druckraum 19 vorzunehmen. Einander benachbarte Ölzufuhrstellen 22 einer jeweiligen Reihe werden demnach unterschiedlich gespeist.Instead of externally feeding all oil supply points 22 of a respective row R i , it is also possible, for example, to supply fresh lubricating oil along the row R i alternately independently of the pressure chamber 19 and via the pressure chamber 19. Adjacent oil supply points 22 of a respective row are accordingly fed differently.

Ferner kann zusätzlich zu wenigstens einer Reihe Ri aus einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen wenigstens eine dazu parallele Reihe aus einer Vielzahl von wiederum voneinander getrennten, jedoch über den Druckraum gespeisten Ölzufuhrstellen vorgesehen sein. In diesem Fall sind die Reihen Ri vorzugsweise so angeordnet, daß in Laufrichtung LW des Walzenmantels 14 abwechselnd vorzugsweise jeweils eine Reihe Ri aus einer Vielzahl voneinander getrennten zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen 22 und eine dazu parallele Reihe Ri aus einer Vielzahl von voneinander unabhängigen, über den Druckraum gespeisten Ölzufuhrstellen 22 vorgesehen ist.Furthermore, in addition to at least one row R i from a plurality of separate oil supply points which are at least partially independent of the pressure chamber, at least one parallel row from a plurality of oil supply points which are in turn separate from one another but are supplied via the pressure chamber can be provided. In this case, the rows R i are preferably arranged in such a way that in the running direction LW of the roll shell 14 preferably one row R i alternately each from a plurality of separate oil supply points 22 fed at least partially independently of the pressure space and a row R i parallel to this from a plurality of Oil supply points 22 that are independent of one another and are supplied via the pressure chamber are provided.

Eine solche kombinierte Schmierung mit einer Ölspeisung sowohl über den Druckraum als auch von außen bringt unter anderem den Vorteil mit sich, daß bei einem eventuellen Ausfall der zusätzlichen Ölversorgung stets noch eine hinreichende Notschmierung über den Druckraum sichergestellt ist. Diese Art der Schmierung kann bei allen Stützelementen unabhängig von der Art der Linienkrafterzeugung (z.B. Langkolben, Kolbenreihe, Druckprofilverstellung, Druckprofileinstellung mit flexibler Anpreßleiste) angewendet werden.Such a combined lubrication with an oil supply accommodates both via the pressure chamber and from the outside the other advantage that in the event of a possible Failure of the additional oil supply is still a sufficient one Emergency lubrication ensured via the pressure chamber is. This type of lubrication can be used with all support elements regardless of the type of line force generation (e.g. long piston, Piston row, pressure profile adjustment, pressure profile adjustment with flexible pressure bar) can be used.

Bei einer Mehrzahl von Reihen Ri aus jeweils einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen 22 kann eine getrennte Versorgung der Reihen mit frischem Schmieröl vorgesehen sein. Vorzugsweise ist auch vorgesehen, daß die Druckwerte für die zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen 22 einer Reihe Ri und / oder die Druckwerte für die zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen verschiedener Reihen getrennt einstellbar sind. Hierbei ist es auch wiederum denkbar, die Druckwerte mehrerer Ölzufuhrstellen 22 gemeinsam einzustellen, wie dies anhand von Figur 3 beschrieben wurde.In the case of a plurality of rows R i , each consisting of a plurality of separate oil supply points 22, which are at least partially independent of the pressure chamber, a separate supply of the rows with fresh lubricating oil can be provided. It is also preferably provided that the pressure values for the oil supply points 22 of a row R i, which are at least partially independent of the pressure chamber, and / or the pressure values for the oil supply points of different rows, which are at least partially independent of the pressure chamber, can be set separately. It is also conceivable to set the pressure values of several oil supply points 22 together, as was described with reference to FIG. 3.

Diese Einstellung kann manuell erfolgen oder auch elektronisch gesteuert sein. Vorzugsweise ist auch dafür gesorgt, daß der Öldruck im Bereich der Eintrittsöffnungen der Bohrungen 26 zumindest zeitweise auf einen so hohen Wert eingestellt werden kann, daß der Walzenmantel 14 hydrostatisch abgestützt wird. Praktisch ist es ausreichend, wenn derart hohe Druckwerte während des Anfahrens erzeugt werden. Während des Betriebs soll vorzugsweise eine zumindest im wesentlichen hydrodynamische Schmierung erfolgen.This setting can be done manually or electronically be controlled. It is also preferably ensured that that the oil pressure in the area of the inlet openings of the bores 26 at least temporarily set to such a high value can be that the roll shell 14 hydrostatic is supported. In practice, it is sufficient if such high pressure values are generated during start-up. While the operation should preferably be at least essentially one hydrodynamic lubrication.

Die Vertiefungen 24 gehen zumindest einseitig kontinuierlich in die teilweise auch durch die Stege 28 gebildete Stützfläche 20 über. Dieser Übergang erfolgt vorzugsweise durch eine konvexe Krümmung. Derartige Übergänge können sowohl in Laufrichtung LW des Walzenmantels 14 (vgl. Figuren 1, 4 und 7 bis 9) als auch in Querrichtung des Stützelements 18 vorgesehen sein (vgl. Figur 3). Somit ist es insbesondere auch möglich, daß die Vertiefungen allseitig kontinuierlich beispielsweise über eine konvexe Krümmung in die teilweise durch die Stege 28 gebildete Stützfläche 20 übergehen. Die Vertiefungen 24 besitzen vorteilhafterweise jeweils eine maximale Tiefe T von weniger als 0,5 mm, insbesondere weniger als 0,3 mm und vorzugsweise weniger als 0,1 mm.The depressions 24 are continuous at least on one side into the support surface partially also formed by the webs 28 20 about. This transition is preferably made by a convex curvature. Such transitions can both in the direction of travel LW of the roll shell 14 (see. Figures 1, 4 and 7 to 9) and in the transverse direction of the support element 18 be (see FIG. 3). So it is especially so possible that the depressions continuously on all sides for example via a convex curvature in the partial pass through the support surface 20 formed by the webs 28. The depressions 24 advantageously each have one maximum depth T of less than 0.5 mm, in particular less than 0.3 mm and preferably less than 0.1 mm.

Gemäß Figur 2 sind diese Vertiefungen 24 in Draufsicht im wesentlichen rund. Sie können in Draufsicht jedoch auch eine rechteckige, dreieckige oder Rautenform oder auch eine Kontur mit sowohl geradlinigen als auch kurvenartigen oder gerundeten Begrenzungen aufweisen. Hierbei können die Vertiefungen 24 einer jeweiligen Reihe Ri in Draufsicht insbesondere auch eine solche gleiche oder unterschiedliche Kontur besitzen, daß sich benachbarte Vertiefungen 24 unter Aufrechterhaltung eines dazwischenliegenden Steges 28, in Laufrichtung LW betrachtet, überlappen.According to Figure 2, these recesses 24 are substantially round in plan view. In plan view, however, they can also have a rectangular, triangular or diamond shape or a contour with both rectilinear and curved or rounded boundaries. Here, the recesses 24 of a respective row R i in plan view in particular also have such an identical or different contour that adjacent recesses 24 overlap while maintaining an intermediate web 28, viewed in the running direction LW.

Bei der in Figur 2 und 6 dargestellten Ausführungsvariante sind die Bohrungen 26 der Ölzufuhrstellen 22 in Draufsicht in Laufrichtung LW des Walzenmantels 14 betrachtet vor dem Flächenschwerpunkt angeordnet. Aufgrund dieser Anordnung ergibt sich während des Betriebs eine optimale Ölverteilung in den Vertiefungen 24. Es ist jedoch auch möglich, die Bohrungen 26 in Draufsicht im jeweiligen Flächenschwerpunkt der Vertiefungen anzuordnen (Fig. 8).In the embodiment shown in Figures 2 and 6 are the holes 26 of the oil supply points 22 in plan view viewed in the direction of travel LW of the roll shell 14 before Center of gravity arranged. Because of this arrangement there is an optimal oil distribution during operation in the recesses 24. However, it is also possible to use the Bores 26 in plan view in the respective area focus arrange the wells (Fig. 8).

Beim in Figur 5 gezeigten Ausführungsbeispiel sind mehrere, hier zwei, zueinander parallele Reihen Ri aus jeweils einer Vielzahl von voneinander getrennten, zumindest teilweise unabhängig vom Druckraum gespeisten Ölzufuhrstellen 22 vorgesehen. Hierbei sind die Ölzufuhrstellen 22 der beiden benachbarten Reihen R1 und R2 quer zur Laufrichtung LW des Walzenmantels 14 um einen Betrag A/2 gegeneinander versetzt. Dieser Betrag A/2 entspricht dem halben Abstand'A der Bohrungen einer jeweiligen Reihe von Ölzufuhrstellen, welche Abstände in den beiden Reihen vorzugsweise im wesentlichen gleich groß sind. Die beiden Reihen R1 und R2 sind demnach so vorgesehen, daß die jeweiligen Ölzufuhrstellen 22 auf Lücke angeordnet sind.In the exemplary embodiment shown in FIG. 5, several, here two, mutually parallel rows R i each consisting of a plurality of separate oil supply points 22, which are at least partially independent of the pressure chamber, are provided. Here, the oil supply points 22 of the two adjacent rows R 1 and R 2 are transversely offset from each other to the running direction LW of the roll shell 14 by an amount A / 2. This amount A / 2 corresponds to half the distance 'A of the bores of a respective row of oil supply points, which distances are preferably essentially the same size in the two rows. The two rows R 1 and R 2 are therefore provided so that the respective oil supply points 22 are arranged on a gap.

Bei einer bevorzugten Ausführungsvariante sind die Bohrungen 26 der Ölzufuhrstellen 22 einer Reihe Ri in einem Abstand A von etwa 5 bis 50 mm, insbesondere 10 bis 30 mm und vorzugsweise etwa 20 mm voneinander angeordnet. Zudem ist zwischen den Bohrungen 26 der Ölzufuhrstellen 22 zweier benachbarter Reihen Ri in Laufrichtung LW des Walzenmantels 14 beispielsweise ein Abstand von etwa 5 bis 50 mm, insbesondere 10 bis 30 mm und vorzugsweise etwa 20 mm vorgesehen.In a preferred embodiment variant, the bores 26 of the oil supply points 22 of a row R i are arranged at a distance A of approximately 5 to 50 mm, in particular 10 to 30 mm and preferably approximately 20 mm from one another. In addition, a distance of approximately 5 to 50 mm, in particular 10 to 30 mm and preferably approximately 20 mm, is provided between the bores 26 of the oil supply points 22 of two adjacent rows R i in the running direction LW of the roller shell 14.

Insbesondere im Hinblick auf eine möglichst optimale Temperaturverteilung über der Stützfläche 20 ist es von besonderem Vorteil, wenn wenigstens eine Reihe Ri aus einer Vielzahl von einander getrennten, zumindest teilweise unabhängig vom Druckraum 19 gespeisten Ölzufuhrstellen 22 in Laufrichtung LW des Walzenmantels 14 betrachtet im Bereich zwischen 1/4 bis 3/4, vorzugsweise 1/2 bis 3/4 der Stützfläche 20 angeordnet ist.In particular with a view to optimally distributing the temperature over the support surface 20, it is particularly advantageous if at least one row R i from a plurality of separate oil supply points 22, which are fed at least partially independently of the pressure chamber 19, viewed in the running direction LW of the roller jacket 14 in the region between 1/4 to 3/4, preferably 1/2 to 3/4 of the support surface 20 is arranged.

Wie insbesondere anhand von Figur 2 zu erkennen ist, ist die Breite B der Stege 28 zweckmäßigerweise geringer als der Durchmesser D der Bohrungen 26. In der Praxis kann die Breite B der Stege 28 beispielsweise schmaler als 10 mm, insbesondere schmaler als 5 mm, bevorzugt schmaler als 1 mm und vorzugsweise schmaler als 0,2 mm sein.As can be seen in particular from FIG. 2, the Width B of the webs 28 is advantageously less than that Diameter D of the holes 26. In practice, the Width B of the webs 28, for example narrower than 10 mm, in particular narrower than 5 mm, preferably narrower than 1 mm and preferably be narrower than 0.2 mm.

Die in der Stützfläche 20 vorgesehenen Vertiefungen 24 und die dazwischenliegenden Stege 28 werden vorzugsweise durch Ätzen und insbesondere durch Elektroerosion erzeugt. The depressions 24 and the intermediate webs 28 are preferably through Etching and in particular produced by electroerosion.

Den Ausführungsvarianten der Figuren 6 und 7 ist gemeinsam, daß die Vertiefung 24 der jeweiligen Ölzufuhrstelle 22 in Laufrichtung LW des Walzenmantels 14 über eine längere Strecke hinweg kontinuierlich in die Stützfläche 20 des Stützelements 18 übergeht, die an der betreffenden Stelle in Figur 7 durch einen Steg 28 gebildet sein kann, durch den diese Ölzufuhrstelle 22 von der nachfolgenden getrennt ist.The design variants of FIGS. 6 and 7 have in common that that the recess 24 of the respective oil supply point 22 in Running direction LW of the roll shell 14 over a longer one Route continuously into the support surface 20 of the Support element 18 passes into at the point in question 7 can be formed by a web 28 through which this oil supply point 22 is separated from the subsequent one.

Figur 8 zeigt eine Reihe von Ölzufuhrstellen mit Blick in Laufrichtung LW. Die Vertiefungen 24 jeder Bohrung 26 sind durch einen Steg 28 in Höhe der Stützfläche 20 getrennt. Wie sich aus dieser Figur 8 ergibt, ist die Stegbreite B kleiner als der Durchmesser der Bohrungen 26.FIG. 8 shows a number of oil supply points with a view in FIG Running direction LW. The depressions 24 of each bore 26 are separated by a web 28 at the level of the support surface 20. How results from this figure 8, the web width B is smaller than the diameter of the holes 26.

Die Ölzufuhr kann über wenigstens eine Stirnseite durch das Stützelement, vom Träger her oder über ein besonderes Ölzufuhrrohr 44 (vergleiche Figur 1) erfolgen. Vorzugsweise ist jede Ölzuführung druckgeregelt. Die Ölströmung durch die Bohrungen ist durch den an diesem auftretenden Druckabfall geregelt. In der beschriebenen Weise kann das Drucköl teilweise auch über den Druckkolben 38 zugeführt werden (vergleiche Figur 4).The oil supply can through at least one end face Support element, from the carrier or via a special oil feed pipe 44 (see Figure 1). Preferably every oil supply is pressure controlled. The oil flow through the Drilling is due to the pressure drop occurring at this regulated. In the manner described, the pressure oil can also be partially supplied via the pressure piston 38 (see Figure 4).

Der Druckverlust der kapillarenartigen Bohrungen ergibt sich aus dem Bohrungsdurchmesser, der Bohrungslänge sowie der Beschaffenheit und der Quantität des Öls. Aufgrund der durch die Stege und die kapillarartige Ausbildung der Bohrungen erzielten gegenseitigen Trennung der Ölzufuhrstellen der jeweiligen Reihe ist selbst bei uneinheitlichen unterschiedlichen Preßdrücken sichergestellt, daß alle Bereiche hinreichend versorgt werden und der maximale Abfluß von Öl durch die Bohrungen begrenzt ist. Es ist somit auch bei kritischen Betriebsbedingungen wie beispielsweise bei einem Durchlaufen von Batzen oder Papierverdickungen stets eine optimale Ölversorgung zur Erzeugung und Aufrechterhaltung des Schmierfilms 34 (vergleiche Figur 1) gewährleistet. Zudem ist stets ein wirksamer Austausch des am Walzenmantel anhaftenden Öls sichergestellt. Es ergibt sich eine optimale Temperaturverteilung mit einer geringeren Erwärmung des Schmierfilms, wodurch auch der Walzenmantel im geringeren Maße thermisch belastet wird. Zudem ist aufgrund der geringeren Erwärmung des Schmierfilms auch die Gefahr einer thermischen Verformung des Stützelements verringert. Selbst bei eventuell auftretenden Unregelmäßigkeiten können über die Breite des Stützelements hinweg einheitliche Schmierverhältnisse erzielt werden. Im Vergleich zu einer rein hydrodynamischen oder einer rein hydrostatischen Schmierung ergibt sich auch eine größere Gestaltungsfreiheit hinsichtlich des Druckprofils. Günstig ist auch der Wegfall von kantigen Vertiefungen im Bereich der Preßzone. The pressure loss of the capillary-like bores results from the bore diameter, the bore length and the condition and the quantity of oil. Because of through achieved the webs and the capillary-like formation of the holes mutual separation of the oil supply points of the respective Row is different even when inconsistent Pressing ensures that all areas are adequate be supplied and the maximum outflow of oil through the drilling is limited. It is therefore also critical Operating conditions such as when running through optimal supply of oil from chunks or thickened paper to create and maintain the lubricating film 34 (see Figure 1) guaranteed. In addition, there is always a effective exchange of the oil adhering to the roller jacket ensured. There is an optimal temperature distribution with less heating of the lubricating film, which also means that the roller jacket is less thermal is charged. Also due to the lower warming of the lubricating film also the risk of thermal deformation of the support element is reduced. Even if there are any Irregularities can spread across the width of the Supporting element achieved uniform lubrication ratios become. Compared to a purely hydrodynamic or a purely hydrostatic lubrication also results greater freedom of design with regard to the pressure profile. The removal of angular depressions is also favorable in the area of the press zone.

BezugszeichenlisteReference list

44th
WalzproduktRolled product
66
FilzbandFelt ribbon
88th
GegenwalzeCounter roll
1010th
PreßwalzePress roll
1212th
Trägercarrier
1414
WalzenmantelRoller shell
1616
InnenumfangsflächeInner circumferential surface
1818th
StützelementSupport element
1919th
DruckraumPressure room
2020th
StützflächeSupport surface
2222
ÖlzufuhrstellenOil supply points
2424th
Vertiefungdeepening
2626
Bohrungdrilling
2828
StegeWalkways
3030th
VerteilerkanalDistribution channel
3333
ZuleitungSupply
3434
SchmierfilmLubricating film
3636
EinstellmittelAdjusting means
3838
DruckkolbenPressure piston
BB
StegbreiteWeb width
DD
Durchmesser der VertiefungDiameter of the depression
LWLW
LaufrichtungRunning direction
RR
Reiheline
AA
Abstanddistance
TT
Tiefe der VertiefungDepth of depression

Claims (35)

  1. Press roll with a stationary support (12) and a revolving roll cover (14), which is supported on the support (12) by at least one supporting element (18) that can be pressed against the inner circumferential face (16) of the roll cover (14), is at least partially hydrodynamically lubricated and has a supporting face (20) which faces the inner circumferential face (16) of the roll cover (14) and is lengthened in the running direction (LW) of the roll cover (14) and has at least one row (Ri), extending in the direction of the roll axis, of a large number of oil supply points (22) which are used for hydrodynamic lubrication during operation and via which the region between the supporting face (20) and inner circumferential face (16) of the roll cover (14) is supplied with fresh lubricating oil, and which are fed at least partly independently of a pressure chamber (19) that acts on the supporting belt (18),
    characterized in that the oil supply points (22) used for hydrodynamic lubrication are each formed by a local depression (24) in the supporting face (20), into which depressions a restricting bore (26) opens in each case, in that these oil supply points (22) are separated from one another by webs (28) which are provided between the depressions (24) and whose surfaces lie at least essentially at the same level as the remaining supporting face,
    in that the depressions merge continuously on all sides, preferably in each case via a convex curve, into the supporting face (20) formed partly by the webs (28),
    and in that the depressions (24) each have a maximum depth (T) of less than 0.3 mm and preferably less than 0.1 mm.
  2. Press roll according to Claim 1, characterized in that the oil supply points (22) are each formed by a local depression (24) in the supporting face (20) and a restricting hole (26) opening into this depression (24), there being provided between the depressions (24) webs (28) whose surfaces lie at least essentially at the same level as the remaining supporting face.
  3. Press roll according to Claim 1 or 2, characterized in that the row (Ri) of oil supply points (22) is assigned at least one distributor channel (30) which is provided in the supporting element (18) and via which a number of oil supply points (22) are supplied jointly with fresh lubricating oil.
  4. Press roll according to Claim 3, characterized in that the distributor channel (30) extends generally in the direction of the roll axis.
  5. Press roll according to one of the preceding claims, characterized in that a number of distributor channels (30) located one behind another in the direction of the roll axis are provided.
  6. Press roll according to one of the preceding claims, characterized in that the distributor channel (30) has one or more entry openings, and in that the cross section of the entry openings or the sum of the cross sections of the entry openings is greater than the sum of the cross sections of the bores (26).
  7. Press roll according to one of the preceding claims, characterized in that the bores (26) are designed like capillaries and each have a diameter in the range from about 0.3 mm to 3 mm, preferably 1 mm.
  8. Press roll according to one of the preceding claims, characterized in that the bores (26) each have a length in the range from about 3 to 100 mm, preferably 5 to 50 mm.
  9. Press roll according to one of Claims 1 to 6, characterized in that the bores (26) are assigned control apertures or the like.
  10. Press roll according to one of the preceding claims, characterized in that the oil pressure in the region of the entry openings of the bores (26) is higher than the pressure in the lubricating film (34) over the supporting face (20) of the supporting element (18).
  11. Press roll according to one of the preceding claims, characterized in that the bores (26) are, at least to some extent, connected individually to the distributor channel (30).
  12. Press roll according to one of Claims 1 to 10, characterized in that the bores (26) are combined, at least to some extent, into groups and are connected to the distributor channel (30) in groups.
  13. Press roll according to one of the preceding claims, characterized in that means (36) are provided in order to set the values for the pressure and/or quantity of the fresh lubricating oil supplied separately with respect to individual and/or groups of bores (26).
  14. Press roll according to one of the preceding claims, characterized in that the supply of fresh lubricating oil to the oil supply points (22) of a row is carried out completely independently of the pressure chamber (19) that acts on the supporting element (18).
  15. Press roll according to one of Claims 1 to 13, characterized in that the supply of fresh lubricating oil to the oil supply points (22) of a row is carried out partly via the pressure chamber (19) that acts on the supporting element (18).
  16. Press roll according to one of the preceding claims, characterized in that the supply of fresh lubricating oil along the row (Ri) of oil supply points (22) is carried out alternately, independently of the pressure chamber (19) that acts on the supporting element (18) and via the pressure chamber that acts on the supporting element (18).
  17. Press roll according to one of the preceding claims, characterized in that, in addition to the at least one row (Ri) of a large number of oil supply points (22) that are separated from one another and fed at least partly independently of the pressure chamber, there is provided at least one row, parallel thereto, of a large number of oil supply points which are separated from one another and fed via the pressure chamber.
  18. Press roll according to Claim 17, characterized in that, in the running direction (LW) of the roll cover (14), there are provided alternately in each case a row (Ri) of a large number of oil supply points (22) which are separated from one another and fed at least partly independently of the pressure chamber, and a row, parallel thereto, of a large number of oil supply points (22) which are independent of one another and fed via the pressure chamber (19).
  19. Press roll according to one of the preceding claims, characterized in that different rows in each case comprising a large number of oil supply points (22) which are separated from one another and fed at least partly independently of the pressure chamber are supplied with fresh lubricating oil separately from one another.
  20. Press roll according to one of the preceding claims, characterized in that the pressure values for the oil supply points (22) of a row (Ri) which are fed at least partly independently of the pressure chamber, and/or the pressure values for the oil supply points (22) of different rows (Ri) which are fed at least partly independently of the pressure chamber can be set separately.
  21. Press roll according to one of the preceding claims, characterized in that the oil pressure in the region of the entry openings of the bores (26) can be set, at least from time to time and preferably during start-up, to such a high value that the roll cover (14) is supported hydrostatically.
  22. Press roll according to one of the preceding claims, characterized in that the depressions (24) merge continuously on at least one side, preferably in the running direction (LW), preferably via a convex curve, into the supporting face (20) formed partly by the webs (28).
  23. Press roll according to one of the preceding claims, characterized in that the depressions merge continuously on all sides, preferably in each case via a convex curve, into the supporting face (20) formed partly by the webs (28).
  24. Press roll according to one of the preceding claims, characterized in that the depressions (24) each have a maximum depth (T) of less than 0.5 mm, in particular less than 0.3 mm and preferably less than 0.1 mm.
  25. Press roll according to one of the preceding claims, characterized in that, in plan view, the depressions (24) each have an essentially circular, triangular, square or lozenge shape.
  26. Press roll according to one of the preceding claims, characterized in that, in plan view, the depressions (24) of the row (Ri) have an identical or different contour such that adjacent depressions (24) overlap, while maintaining a web (28) located between them.
  27. Press roll according to one of the preceding claims, characterized in that, in plan view, the bore (26) of a respective oil supply point (22) is arranged at the area centre of gravity of the associated depression (24) or, as viewed in the running direction (LW) of the roll cover (14), upstream of this area centre of gravity.
  28. Press roll according to one of the preceding claims, characterized in that a number of mutually parallel rows (Ri) each comprising a large number of oil supply points (22) which are separated from one another and at least partly fed independently of the pressure chamber are provided, and in that the oil supply points (22) of two adjacent rows (Ri) are preferably offset transversely with respect to the running direction (LW) of the roll cover (14), that is to say are arranged opposite gaps.
  29. Press roll according to one of the preceding claims, characterized in that the bores (26) of the oil supply points (22) of a row (Ri) are arranged at a distance (A) from one another of about 5 to 50 mm, in particular 10 to 30 mm and preferably about 20 mm.
  30. Press roll according to one of the preceding claims, characterized in that at least one row (Ri) comprising a large number of oil supply points (22) which are separated from one another and fed at least partly independently of the pressure chamber, as viewed in the running direction (LW) of the roll cover (14), is arranged in the area between ¼ to ¾ preferably ½ to ¾ of the supporting face (20).
  31. Press roll according to one of the preceding claims, characterized in that the width (B) of the webs (28) is less than the minimum diameter (D) of the bores (26).
  32. Press roll according to one of the preceding claims, characterized in that the width (B) of the webs (28) is narrower than 10 mm, in particular narrower than 5 mm, preferably narrower than 1 mm and preferentially narrower than 0.2 mm.
  33. Press roll according to one of the preceding claims, characterized in that the depressions (24) provided in the supporting face (20) and the webs (28) located between them are formed by etching and in particular by electric spark erosion.
  34. Press roll according to one of the preceding claims, characterized in that at least one row (Ri) has bores (26) only in the edge region, that is to say it has no bores in the central region.
  35. Press roll according to one of Claims 1 to 33, characterized in that at least one row (Ri) has bores (26) only in the inner region.
EP96115525A 1995-12-01 1996-09-27 Pressure roll Expired - Lifetime EP0777012B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19544978A DE19544978C2 (en) 1995-12-01 1995-12-01 Press roll
DE19544978 1995-12-01

Publications (2)

Publication Number Publication Date
EP0777012A1 EP0777012A1 (en) 1997-06-04
EP0777012B1 true EP0777012B1 (en) 2001-03-21

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US (1) US5843283A (en)
EP (1) EP0777012B1 (en)
JP (1) JP3877241B2 (en)
KR (1) KR970043583A (en)
AT (1) ATE199954T1 (en)
AU (1) AU7038596A (en)
CA (1) CA2191003C (en)
DE (2) DE19544978C2 (en)

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AU7038596A (en) 1997-06-05
DE19544978C2 (en) 1998-07-30
JP3877241B2 (en) 2007-02-07
CA2191003A1 (en) 1997-06-02
DE19544978A1 (en) 1997-06-05
EP0777012A1 (en) 1997-06-04
US5843283A (en) 1998-12-01
ATE199954T1 (en) 2001-04-15
CA2191003C (en) 2006-05-09
JPH09174296A (en) 1997-07-08
KR970043583A (en) 1997-07-26
DE59606625D1 (en) 2001-04-26

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