EP0772674B1 - Procede de fabrication de granules de tensioactif - Google Patents
Procede de fabrication de granules de tensioactif Download PDFInfo
- Publication number
- EP0772674B1 EP0772674B1 EP95926892A EP95926892A EP0772674B1 EP 0772674 B1 EP0772674 B1 EP 0772674B1 EP 95926892 A EP95926892 A EP 95926892A EP 95926892 A EP95926892 A EP 95926892A EP 0772674 B1 EP0772674 B1 EP 0772674B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- spray
- weight
- surfactant
- anionic surfactants
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000008187 granular material Substances 0.000 title claims abstract description 32
- 239000004094 surface-active agent Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 claims abstract description 38
- 239000002253 acid Substances 0.000 claims abstract description 33
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 28
- 239000007787 solid Substances 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 13
- 239000010419 fine particle Substances 0.000 claims abstract description 5
- 238000005469 granulation Methods 0.000 claims description 21
- 230000003179 granulation Effects 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 14
- -1 fatty acid isethionates Chemical class 0.000 claims description 13
- 150000008051 alkyl sulfates Chemical class 0.000 claims description 10
- 150000007513 acids Chemical class 0.000 claims description 9
- 150000001298 alcohols Chemical class 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 150000002191 fatty alcohols Chemical class 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000001694 spray drying Methods 0.000 claims description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 7
- 230000002378 acidificating effect Effects 0.000 claims description 7
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 7
- 239000000194 fatty acid Substances 0.000 claims description 7
- 229930195729 fatty acid Natural products 0.000 claims description 7
- 239000002736 nonionic surfactant Substances 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 239000002280 amphoteric surfactant Substances 0.000 claims description 3
- 239000003093 cationic surfactant Substances 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 claims description 2
- 125000000129 anionic group Chemical group 0.000 claims description 2
- 239000000344 soap Substances 0.000 claims description 2
- 229940092714 benzenesulfonic acid Drugs 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 25
- 239000000126 substance Substances 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 5
- 239000003380 propellant Substances 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000000376 reactant Substances 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000007795 chemical reaction product Substances 0.000 description 6
- 101000802895 Dendroaspis angusticeps Fasciculin-1 Proteins 0.000 description 5
- 101000802894 Dendroaspis angusticeps Fasciculin-2 Proteins 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- 101000611023 Homo sapiens Tumor necrosis factor receptor superfamily member 6 Proteins 0.000 description 4
- 239000004435 Oxo alcohol Substances 0.000 description 4
- 102100040403 Tumor necrosis factor receptor superfamily member 6 Human genes 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000003760 tallow Substances 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 3
- 239000012265 solid product Substances 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241000273930 Brevoortia tyrannus Species 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 101500021084 Locusta migratoria 5 kDa peptide Proteins 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 2
- 238000012432 intermediate storage Methods 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 150000003138 primary alcohols Chemical class 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 150000003470 sulfuric acid monoesters Chemical class 0.000 description 2
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N 1-Tetradecanol Natural products CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004165 Methyl ester of fatty acids Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M bisulphate group Chemical group S([O-])(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical class [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 238000007257 deesterification reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229930182470 glycoside Natural products 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical class Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- BXWNKGSJHAJOGX-UHFFFAOYSA-N n-hexadecyl alcohol Natural products CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/04—Special methods for preparing compositions containing mixtures of detergents by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/02—Preparation in the form of powder by spray drying
Definitions
- the invention relates to a process for the production of washing and cleaning active Surfactant granules with high bulk density and good dissolving behavior in Water, the grain size of the granules being controllable at least in such a way that dust-free or at least low-dust granules are formed.
- Surfactant granules can, for example, by conventional drying techniques of surfactant-containing solutions and pastes, especially manufactured in the spray tower will.
- EP-A-0 319 819 describes a process for the production of surfactant granules by a Spray drying discloses one anionic surfactant in its acid form and one highly concentrated aqueous alkaline component separated with a gaseous Medium applied, then brought together in stoichiometric amounts, neutralized in a multi-fuel nozzle and at a high propellant pressure in Drying tower to be sprayed.
- the products obtained are solid or paste-like, whereby solid products are mostly relatively dusty, a relative have a high water content and a low bulk density.
- Granulation is an alternative to spray drying surfactant pastes
- European patent application EP-A-0 430 148 Process for the production of fatty alcohol sulfate granules in cold water are dispersible.
- a highly concentrated aqueous fatty alcohol sulfate paste which less than 14% by weight water and less than 20% by weight contains further additives, mechanically at temperatures between 10 and 45 ° C processed until granules are formed.
- This way though Obtain fatty alcohol sulfate granules that are already at washing temperatures between 4 and 30 ° C are dispersed; the process temperature to be included and the relatively low maximum water content of the surfactant paste, however critical process parameters. It is also not disclosed which Bulk weights which have granules produced by this process.
- EP-A-0 402 112 a method for Production of fatty alcohol sulfate and / or alkylbenzenesulfonate granules known, the neutralization of the anionic surfactants in acid form to a paste with a maximum of 12% by weight of water with the addition of auxiliaries such as polyethylene glycols, ethoxylated alcohols or alkylphenols, which one Have melting point above 48 ° C, and the granulation in a high-speed Mixer done. Again, the amount of water to be observed sets one critical process parameters. It is also not disclosed which Bulk weights which have surfactant granules obtained by this process.
- EP-A-0 402 111 a method for Production of detergent-active granules with a bulk density that are active in washing and cleaning known between 500 and 1200 g / l, a surfactant preparation form, which contains water as a liquid component and additional organic polymers and may contain builder substances, mixed with a finely divided solid and granulated in a high speed mixer.
- the water content of the surfactant paste represents a critical process parameter If the water content of the surfactant paste is too high, the solid becomes dispersed so that it can no longer act as a deagglomeration agent. On the other hand, if the solids content exceeds a certain value, it has the mass does not have the consistency required for granulation.
- the object of the invention was to develop a method that Disadvantages of the above method does not have. In particular, you should low-dust granules with increased bulk density are produced, the nevertheless have good dissolving behavior in water.
- the invention accordingly relates to a method for producing Surfactant granules by spray drying, one or more anionic surfactants Anionic surfactants in its / its acid form and a highly concentrated aqueous alkaline Component separately charged with a gaseous medium, brought together, neutralized in a multi-component nozzle and at a high Propellant gas pressure are sprayed in the drying tower, bringing together the acidic and alkaline components in almost stoichiometric amounts and the solid, finely divided products obtained in a mechanical working mixer are transferred in which the fine particles to granules be agglomerated with a bulk density of at least 400 g / l.
- the first stage of the process, spray neutralization can be carried out, for example the teaching of the European patent application EP-A-0 319 819 can be carried out. At this point, it is expressly based on the revelation in the European Patent application EP-A-0 319 819 pointed out.
- a preferred embodiment of the present invention provides that the separately charged with a gaseous medium acidic and alkaline Reactant flows via a single multi-component nozzle, for example via a 2-substance nozzle or a 3-substance nozzle, brought together and into the drying room be sprayed. It is also possible to merge the to carry out gas-charged reactant flows before the nozzle.
- the distance of the place of the merge from the Spray device from the process conditions and the used Is dependent on material systems but is preferably kept as small as possible, to clog the nozzle due to premature neutralization reactions to avoid.
- the first-mentioned variant of the merge of the reactant streams in the nozzle are preferred, since in this case neutralization essentially in the nozzle or directly when exiting the Nozzle takes place.
- the merged acidic and alkaline reactant flows via several multi-component nozzles be sprayed into the drying room. This is particularly preferred when products are made from different types of anionic surfactants and thus different types of merged acidic and alkaline reactant streams sprayed should be.
- the starting materials for example using piston pumps almost dosed stoichiometrically into one or two non-modified commercially available ones Nozzle (s) or one or two spray tube (s) introduced.
- the gaseous medium (propellant) is mixed in before the nozzle. This means that the admixing of the gaseous medium in the reactant streams before they meet in front of or in the nozzle.
- More technical Details on the implementation of the method for example with regard to the Control of reaction temperatures, the flow rate of the Reactant flows or the pressure at which the reaction mixture enters the drying room is sprayed, the European patent application EP-A-0 319 819.
- “almost stoichiometric amounts "that the ratio of the number of acidic groups to alkaline Groups preferably in the range from 1.1: 1 to 0.8: 1 and in particular from 1: 1 to 0.9: 1.
- carboxylic acids, sulfuric acid semiesters and sulfonic acids preferably fatty acids, alkylarylsulfonic acids, ⁇ -sulfofatty acid esters as well as the sulfuric acid semiesters of if necessary alkoxylated, especially ethoxylated alcohols and fatty alcohols and / or the sulfosuccinic acid can be used.
- too Fatty acid esters, especially fatty acid methyl esters are used, wherein in in this case not a neutralization reaction, but a saponification of the ester group is carried out.
- Suitable anionic surfactants in their acid form are therefore in particular either an anionic surfactant in its acid form or a mixture of the group of anionic surfactants in their acid form, optionally in combination with nonionic, amphoteric and / or cationic surfactants.
- Preferred anionic surfactants in their acid form are C 8 -C 22 alkylsulfonic acids, C 9 -C 13 alkylbenzenesulfonic acid, usually called dodecylbenzenesulfonic acid, and methyl ⁇ -sulfofatty acid in their acid form.
- Particularly preferred alkyl sulfonic acids are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin, in particular from fatty alcohols, e.g. B.
- coconut fatty alcohols coconut fatty alcohols, tallow fatty alcohols, oleyl alcohols, lauryl, myristyl, palmityl or stearyl alcohol, or the C 10 -C 20 oxo alcohols, and those secondary alcohols of this chain length.
- esters of ⁇ -sulfofatty acids obtained by sulfonating the methyl esters of fatty acids of plant and / or animal origin with 10 to 20 C atoms in the fatty acid molecule, for example the ⁇ -sulfonated methyl esters of the hydrogenated coconut and palm kernels, are obtained by the process according to the invention - or tallow fatty acids, and the ⁇ -sulfofatty acids (diacids) obtainable by ester cleavage.
- alkanesulfonic acids which can be obtained from C 12 -C 18 alkanes by sulfochlorination or sulfoxidation.
- nonionic surfactants come, but also Builder substances such as phosphates and zeolites or polycarboxylic acids or their Salts and polymeric polycarboxylates and inorganic salts such as carbonates, Bicarbonates, silicates, sulfates and bisulfates into consideration.
- Solid substances can be blown into the spray drying room, for example, while for liquid components there is also the possibility of combining them with one of the reactant streams in the spray drying room.
- anionic surfactants and / or nonionic, surfactant pastes are added in addition to the reactant streams into the spray drying room.
- the invention therefore uses an anionic surfactant in its acid form or a mixture from anionic surfactants in their acid form in combination with anionic, nonionic, amphoteric and / or cationic surfactants used.
- anionic surfactants which are introduced into the process in particular in paste form can be, all are concordant to the acid forms mentioned above Salts.
- Nonionic surfactants preferably used in combination with these anionic surfactants in acid form are derived from liquid alkoxylated, advantageously ethoxylated, in particular primary alcohols with preferably 9 to 18 carbon atoms and an average of 1 to 40 moles of ethylene oxide per mole of alcohol in which the alcohol residue is linear or can be methyl-branched in the 2-position, or can contain linear and methyl-branched radicals in the mixture, as are usually present in oxo alcohol radicals.
- linear residues of alcohols of native origin with 12 to 18 carbon atoms such as, for example, coconut oil, tallow oil or oleyl alcohol, are particularly preferred.
- the degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product.
- Alcohol ethoxylates with a narrow homolog distribution are also suitable.
- alcohol ethoxylates are preferred which have an average of 2 to 8 ethylene oxide groups.
- the preferred ethoxylated alcohols include, for example, C 9 -C 11 oxo alcohol with 7 E0, C 13 -C 15 oxo alcohol with 3 E0, 5 E0 or 7 E0 and in particular C 12 -C 14 alcohol with 3 E0 or 4 E0, C 12 -C 18 alcohols with 3 E0, 5 E0 or 7 E0 and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 E0 and C 12 -C 18 alcohol with 5 E0.
- alcohols are preferred which have more than 10 E0 per molecule of alcohol, for example 11 E0, 14 E0, 20 E0, 25 E0, 30 E0 or even 40 E0 such as tallow fatty alcohol with 40 E0.
- alkyl glycosides of the general formula R-0- (G) x in which R is a primary straight-chain or aliphatic radical which is methyl-branched in the 2-position and has 8 to 22, preferably 12 to 18, carbon atoms, G is a symbol , which stands for a glycose unit with 5 or 6 carbon atoms, and the degree of oligomerization x is between 1 and 10, preferably between 1 and 2 and in particular is significantly less than 1.4.
- the neutralization or saponification reaction is preferably concentrated aqueous alkaline solutions, for example solutions of hydroxides, Carbonates or hypochlorites of sodium or potassium, in particular carried out with a concentrated aqueous sodium hydroxide solution and / or potassium hydroxide solution, concentrations around 45 to 55% by weight are particularly preferred. A further dilution of the reactant streams with water is not necessary.
- the gaseous medium is particularly suitable compared to the initial and end products are inert gases such as air or nitrogen.
- inert gases such as air or nitrogen.
- steam is also suitable, especially if one of the reactant streams or the reactant streams are heated prior to merging should).
- Such solid products can now be transferred to any of the known mechanically operating mixers or granulators, with the aid of which the powders can be granulated and, at the same time, compacted to bulk densities of at least 400 g / l, preferably of about 420 to 650 g / l.
- Such mixers are, for example, ploughshare mixers or ring-layer mixers, such as those sold by Lödige, Imcatec or Drais, but also types of mixers from Schugi (Flexomix (R) ) or Niro (ZigZag mixer (R) or HEC granulator (R) ). Both batch and continuous mixer types can be used, with the continuously operating mixer types being preferred.
- this granulation is carried out at a temperature at which the solid products softened and can thus be shaped.
- too high temperatures there is too much softening of the granules to be granulated Mix and thus to clog the mixer due to pasty caking Walls and tools.
- Moves at a given chemical composition the preferred temperature range also increases with increasing water content downward.
- drying may be necessary or humidification, cooling or heating of the spray-neutralized product be advantageous before or during granulation.
- the spray-neutralized Powder before granulation of a treatment in a fluidized bed subjected whereby the powders can be dried and / or cooled.
- the powders can be dried and / or cooled.
- Advantageously is cooling or first drying and then then cooling the products, preferably such Product temperatures can be set, which in the granulation as favorable have proven so that direct processing of the product is possible becomes.
- the Spray room even produce powdered products directly, i.e. without intermediate storage and without treatment in the fluidized bed in the mechanically working Mixer processed.
- the applicant assumes that the relatively high water content of the sprayed and dusty products the first stage of the process serves as a "liquid reserve", whereby a Granulation is made possible.
- the parameter that is in the first stage of the process to the manifold disadvantages of powdered Products leads to particularly advantageous after the second stage of the process Products are created.
- Add usual ingredients of washing or cleaning agents come primarily here and inorganic salts. Additives are particularly preferred but also peroxy bleaching agents such as perborate and percarbonate, but also conventional ones Graying inhibitors and substances that prevent the re-soiling of the tissue prevent. Enzymes can also be granulated at this stage; it However, it is preferred to add these to the end product in granular form.
- Water and aqueous solutions are less preferred at this point: once As stated above, the water is not required as a granulating liquid and on the other hand, a subsequent drying would have to be connected in most cases which is not preferred.
- a second process stage can be used, for example in a so-called Long-term dryer, for example in a fluidized bed or a vacuum dryer, be performed.
- Long-term dryer for example in a fluidized bed or a vacuum dryer
- Farther can be common processing steps such as screening and, if necessary Connect the return of fine and coarse particles in the mixer.
- finely divided solids for example zeolites, in particular Zeolite A and / or Zeolite P, silicates, silicas, sulfates, calcium stearates and mixtures of these advantageously become the end of the granulation step added to improve the storage stability of the granules.
- solid additional components also soaps, alkyl sulfates and / or fatty acid isethionates in the Granulation stage added. It has been shown that the dissolving behavior of the Granular end products according to the invention in water, which per se already have good values, by adding these solids, for example in Amounts of 0.5 to 15 wt .-%, preferably in amounts of 1 to 10 wt .-%, yet can be increased.
- the products obtained in accordance with the invention which are rapidly soluble in water are one low-dust granules.
- the grain sizes or certain grain size ranges are about the process parameters of the mechanically operating mixers used or granulators controllable.
- surfactant granules are produced with the following composition, which more than 40 wt .-%, preferably 50 to 95 wt .-% and in particular 80 to 90 wt .-% anionic surfactants, preferably C 8 -C 22 Alkyl sulfates, in particular C 12 -C 18 alkyl sulfates, C 16 -C 18 alkyl sulfates or cuts with higher proportions of C 12 and C 14 .
- Example 1 analogously to the disclosure of EP-A-0 319 819, half-sulfuric acid (FAS1 and FAS2) were spray-neutralized with 50% by weight sodium hydroxide solution via a multi-component nozzle.
- the spray-neutralized products FAS1 and FAS2 obtained had the composition given below (Table 1).
- the spray-neutralized, relatively dusty products were transferred directly, that is to say without intermediate storage, to the mixers specified below.
- granules with a bulk density of at least 400 g / l were produced which had good dissolving behavior in water.
- composition of the spray-neutralized products Examples 1, 2, 3 Examples 4, 5, 6 Balance fatty alkyl sulfates FAS 1 Balance fatty alkyl sulfates FAS 2 (C chain cut: (C chain cut: 2% by weight of C 12 , C 14 24% by weight of C 12 , C 14 29% by weight of C 16 23% by weight of C 16 69% by weight C 18 ) 54% by weight C 18 ) 2.0% by weight sodium sulfate 2.0% by weight sodium sulfate 1.5% by weight sodium hydroxide 1.5% by weight sodium hydroxide 5.0% by weight unsulfated fatty alcohol 4.0% by weight of unsulfated fatty alcohol Water like in Water like in Table 2 indicated Table 2 indicated Properties of products 2 to 6 compared to 1 Examples 1 2nd 3rd 4th 5 6 spray neutralized powder granular end product ex ploughshare mixer ex ring layer mixer FAS type FAS1 FAS1 FAS1 FAS2 FAS2 FAS2 Bulk density in g / l 310 480
- Example 1 was repeated with the FAS 2 type. Composition, Bulk weight and grain size distribution were in the same size range as at FAS 1.
- Examples 2 and 3 show the effects of the residence time on the grain size distribution and the bulk weight.
- Examples 4 and 5 show the effects of the granulation temperature on the bulk weight.
- the improved flow properties of the products produced according to the invention 2 to 6 are one at the value of the required outlet diameter Bunkers readable: For the perfect further processing of a relative dusty, only spray-neutralized product according to Example 1 after storage in a bunker this should have an outlet diameter of 3.1 m, while for products according to one of the examples 2 to 6 outlet diameter of less than 1 m are sufficient.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
- Materials For Medical Uses (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
- Compounds Of Unknown Constitution (AREA)
Claims (12)
- Procédé de fabrication de granulés de tensioactifs par séchage par pulvérisation, dans lequel un tensioactif anionique ou plusieurs tensioactifs anioniques sous sa/leur forme acide et un composant alcalin aqueux hautement concentré sont soumis séparément à un milieu gazeux, sont réunis, neutralisés dans une buse à plusieurs constituants et sont pulvérisés à une pression élevée de gaz moteur dans la tour de séchage,
caractérisé en ce que
la jonction des composants acides et alcalins a lieu dans des quantités à peu près stoechiométriques et les produits obtenus solides, finement divisés sont transformés dans un mélangeur opérant mécaniquement, dans lequel les particules fines sont agglomérées en granulés ayant une densité apparente d'au moins 400 g/l. - Procédé selon la revendication 1,
caractérisé en ce que
la poudre neutralisée par pulvérisation est soumise avant la granulation à un traitement dans une couche fluidisée, dans lequel la poudre peut être séchée et/ou refroidie, de préférence être refroidie ou être séchée d'abord et ensuite refroidie. - Procédé selon la revendication 1,
caractérisé en ce que
les produits pulvérulents fabriqués dans la chambre de pulvérisation sont traités à nouveau sans stockage intermédiaire dans le mélangeur opérant mécaniquement. - Procédé selon une des revendications 1 à 3,
caractérisé en ce que
la granulation est exécutée dans le mélangeur à des températures de produit comprises entre 30 et 80°C, de préférence entre 40 et 70°C. - Procédé selon une des revendications 1 à 4,
caractérisé en ce que
la granulation des poudres séchées par pulvérisation a lieu sans addition de composants liquides. - Procédé selon une des revendications 1 à 5,
caractérisé en ce que
la granulation des poudres séchées par pulvérisation a lieu avec des composants d'addition solides. - Procédé selon la revendication 6,
caractérisé en ce qu'
on utilise comme composants d'addition solides des savons, des sulfates d'alkyle et/ou des iséthionates d'acide gras dans l'étape de granulation. - Procédé selon une des revendications 1 à 7,
caractérisé en ce qu'
on utilise comme tensioactifs anioniques sous leur forme acide des acides gras, des acides d'aryle d'alkyle sulfoniques comme l'acide benzène sulfonique d'alkyle en C9-C13, des esters d'acide gras α-sulfonés ainsi que les semi-esters d'acide sulfurique d'alcools et d'alcools gras éventuellement alcoxylés, en particulier éthoxylés et/ou de l'acide sulfosuccinique. - Procédé selon une des revendications 1 à 8,
caractérisé en ce qu'
on utilise un tensioactif anionique sous sa forme acide ou un mélange du groupe des tensioactifs anioniques sous leur forme acide en combinaison avec des tensioactifs anioniques, non ioniques, amphotères et/ou cationiques. - Procédé selon une des revendications 1 à 9,
caractérisé en ce que
lors de la neutralisation par pulvérisation le rapport du nombre des groupes acides aux groupes alcalins se situe dans le domaine de 1,1:1 à 0,8:1, de préférence de 1:1 à 0,9:1. - Procédé selon une des revendications 1 à 10,
caractérisé en ce qu'
on ajuste des densités apparentes de 400 à 600 g/l et des domaines granulométriques, dans lesquels moins de 5 % en poids comportent un diamètre de particules inférieur à 0,1 mm et au moins 85 % en poids ont un diamètre de particules maximum de 1,6 mm. - Procédé selon une des revendications 1 à 11,
caractérisé en ce qu'
on fabrique des granulés tensioactifs, qui comprennent plus de 40 % en poids, de préférence de 50 à 95 % en poids et en particulier de 80 à 90 % en poids de tensioactifs anioniques, de préférence des sulfates d'alkyle en C8-C22, en particulier des sulfates d'alkyle en C12-C18, des sulfates d'alkyle en C16-C18 ou des coupes avec des proportions plus élevées de C12 et de C14.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4425968 | 1994-07-25 | ||
DE4425968A DE4425968A1 (de) | 1994-07-25 | 1994-07-25 | Verfahren zur Herstellung von Tensidgranulaten |
PCT/EP1995/002777 WO1996003488A1 (fr) | 1994-07-25 | 1995-07-14 | Procede de fabrication de granules de tensioactif |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0772674A1 EP0772674A1 (fr) | 1997-05-14 |
EP0772674B1 true EP0772674B1 (fr) | 1998-06-24 |
Family
ID=6523862
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95926892A Expired - Lifetime EP0772674B1 (fr) | 1994-07-25 | 1995-07-14 | Procede de fabrication de granules de tensioactif |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0772674B1 (fr) |
AT (1) | ATE167700T1 (fr) |
DE (2) | DE4425968A1 (fr) |
DK (1) | DK0772674T3 (fr) |
ES (1) | ES2117433T3 (fr) |
WO (1) | WO1996003488A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004005761A1 (de) * | 2004-02-05 | 2005-06-02 | Henkel Kgaa | Neutralisationsverfahren |
US7186677B2 (en) | 2001-12-21 | 2007-03-06 | Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) | Method for the production of surfactant granulates containing builders |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19617085A1 (de) * | 1996-04-29 | 1997-10-30 | Bayer Ag | Verfahren zur Herstellung von feinstteiligen Kristallisationsprodukten |
DE19820943A1 (de) | 1998-05-11 | 1999-11-18 | Henkel Kgaa | Alkylsulfat-Granulate |
DE19844523A1 (de) * | 1998-09-29 | 2000-03-30 | Henkel Kgaa | Granulationsverfahren |
DE19844522A1 (de) | 1998-09-29 | 2000-03-30 | Henkel Kgaa | Granulationsverfahren |
DE19855380A1 (de) * | 1998-12-01 | 2000-06-08 | Henkel Kgaa | Granulationsverfahren |
DE19910789A1 (de) * | 1999-03-11 | 2000-09-14 | Henkel Kgaa | Granulationsverfahren |
DE10003124A1 (de) | 2000-01-26 | 2001-08-09 | Cognis Deutschland Gmbh | Verfahren zur Herstellung von Tensidgranulaten |
EP2138565A1 (fr) * | 2008-06-25 | 2009-12-30 | The Procter and Gamble Company | Procédé de séchage par atomisation |
EP2138566A1 (fr) * | 2008-06-25 | 2009-12-30 | The Procter and Gamble Company | Procédé de séchage par atomisation |
US7811980B1 (en) | 2009-06-09 | 2010-10-12 | The Procter & Gamble Company | Spray-drying process |
EP2341123A1 (fr) * | 2009-12-18 | 2011-07-06 | The Procter & Gamble Company | Procédé de séchage par atomisation |
ES2390219T3 (es) * | 2009-12-18 | 2012-11-07 | The Procter & Gamble Company | Procedimiento de secado por pulverización |
EP2338969B1 (fr) | 2009-12-18 | 2017-07-26 | The Procter & Gamble Company | Procédé de séchage par atomisation |
EP2338968A1 (fr) * | 2009-12-18 | 2011-06-29 | The Procter & Gamble Company | Procédé de séchage par atomisation |
EP2341124B1 (fr) * | 2009-12-18 | 2017-07-26 | The Procter & Gamble Company | Procédé de séchage par atomisation |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH555888A (it) * | 1966-03-18 | 1974-11-15 | Micol Anstalt | Procedimento e dispositivo per la produzione di detergenti sintetici in forma granulare. |
ZA72295B (en) * | 1971-02-01 | 1973-09-26 | Colgate Palmolive Co | Method for neutralization of detergent acid |
DE3741401A1 (de) * | 1987-12-07 | 1989-06-15 | Henkel Kgaa | Verfahren zur herstellung von festen oder pastenfoermigen produkten |
JPH08501118A (ja) * | 1992-09-08 | 1996-02-06 | ユニリーバー・ナームローゼ・ベンノートシヤープ | 洗剤組成物及びその製造方法 |
JPH06166898A (ja) * | 1992-12-01 | 1994-06-14 | Lion Corp | 高嵩密度洗剤組成物の製造方法 |
DE4304062A1 (de) * | 1993-02-11 | 1994-08-18 | Henkel Kgaa | Verfahren zur Herstellung von Tensidgranulaten |
-
1994
- 1994-07-25 DE DE4425968A patent/DE4425968A1/de not_active Withdrawn
-
1995
- 1995-07-14 WO PCT/EP1995/002777 patent/WO1996003488A1/fr active IP Right Grant
- 1995-07-14 EP EP95926892A patent/EP0772674B1/fr not_active Expired - Lifetime
- 1995-07-14 DK DK95926892T patent/DK0772674T3/da active
- 1995-07-14 DE DE59502656T patent/DE59502656D1/de not_active Expired - Lifetime
- 1995-07-14 ES ES95926892T patent/ES2117433T3/es not_active Expired - Lifetime
- 1995-07-14 AT AT95926892T patent/ATE167700T1/de not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7186677B2 (en) | 2001-12-21 | 2007-03-06 | Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) | Method for the production of surfactant granulates containing builders |
DE102004005761A1 (de) * | 2004-02-05 | 2005-06-02 | Henkel Kgaa | Neutralisationsverfahren |
Also Published As
Publication number | Publication date |
---|---|
ATE167700T1 (de) | 1998-07-15 |
DK0772674T3 (da) | 1999-04-06 |
DE59502656D1 (de) | 1998-07-30 |
EP0772674A1 (fr) | 1997-05-14 |
WO1996003488A1 (fr) | 1996-02-08 |
ES2117433T3 (es) | 1998-08-01 |
DE4425968A1 (de) | 1996-02-01 |
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