EP0769511B1 - Binder combination for the preparation of solvent-free coating masses - Google Patents
Binder combination for the preparation of solvent-free coating masses Download PDFInfo
- Publication number
- EP0769511B1 EP0769511B1 EP96114065A EP96114065A EP0769511B1 EP 0769511 B1 EP0769511 B1 EP 0769511B1 EP 96114065 A EP96114065 A EP 96114065A EP 96114065 A EP96114065 A EP 96114065A EP 0769511 B1 EP0769511 B1 EP 0769511B1
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- EP
- European Patent Office
- Prior art keywords
- component
- groups
- content
- isocyanate
- allophanate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7806—Nitrogen containing -N-C=0 groups
- C08G18/7818—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
- C08G18/7837—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing allophanate groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
- C09K3/1021—Polyurethanes or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C11/00—Surface finishing of leather
- C14C11/003—Surface finishing of leather using macromolecular compounds
- C14C11/006—Surface finishing of leather using macromolecular compounds using polymeric products of isocyanates (or isothiocyanates) with compounds having active hydrogen
Definitions
- Binder combinations based on solvent-free aliphatic polyisocyanates have excellent yellowing stability. Compared to polyisocyanates with aromatically bound isocyanate groups, however, they show one slow curing. Furthermore, coatings are mostly used obtained low hardness.
- Aromatic polyisocyanates show in the binder combinations with polymer polyols rapid hardening and hardness development. However, only with special hydrophobic polyester polyols for bubble-free curing in higher Layer thicknesses possible.
- the required low viscosity of the polyisocyanate component can be found in the previously used aromatic systems only by dilution with monomers Meet diisocyanates. From a toxicological point of view, only products come for this based on diisocyanatodiphenylmethane in question. These are based on polyols Castor oil base combined used as a coating combination. Owing to this binder combination cannot directly provide insufficient saponification stability can be applied as a 2K system to basic substrates. The application remains limited to intermediate layers and cover layers.
- Polyisocyanates containing allophanate groups based on aliphatic or aromatic diisocyanates have long been known, e.g. GB-A-994 980, EP-A-303 150, EP-A-194, DE-A-2 009 179 and 2 040 645 and in US-A-3 769 318.
- Solvent-free binder combinations that work quickly even in thick layers cure to bubble-free coatings with good hardness levels, however, are in the mentioned disclosures are not described.
- the ones listed in the Patent applications claimed polyisocyanates with aromatically bound isocyanate groups, based on compounds containing homoallophanate groups, as well as the listed aliphatic polyallophanates are due to the slow Hardening, too high intrinsic viscosity and too high susceptibility to blisters in binder combinations not suitable with polyols.
- polyisocyanates containing "heteroallophanate groups” Understand products whose predominant proportion of allophanate groups is composed of an aliphatic and an aromatic isocyanate group.
- the invention also relates to the production and use of the Binder combinations in or as 2-component coatings.
- the hydrocarbon chains can be linear, branched, unsaturated or be saturated.
- hydrocarbon chains with an average of 8 to 23 carbon atoms and particularly preferably with an average of 16 to 23 carbon atoms used.
- the carbon atoms in the hydrocarbon chain can also be derived from oxygen atoms available separately.
- the coating combinations used according to the invention are produced Polyisocyanate component a) by reaction of a linear aliphatic diisocyanate component a1) with a hydroxyl component a2) in an NCO / OH ratio from 1.0 to 0.5, preferably 1.0 to 0.6 and particularly preferably from 1.0.
- the reaction is preferably in a temperature range of 40 to 140 ° C 60 to 120 ° C carried out.
- the resulting compounds or mixtures containing urethane groups have an average molecular weight of 250 to 4000, preferably 300 to 2000 and particularly preferably 300 to 1000 g / mol.
- hydroxyl component a2) If an excess of hydroxyl component a2) is used in the urethanization, some of the hydroxyl component a2) remains in the reaction product. In This excess portion (or parts thereof) can be used in a process variant Hydroxyl component a2) also only after the addition of the diisocyanate component a3) are added. This portion then reacts with the diisocyanate component a3) to urethane and further to allophanate.
- the urethane produced from a1) and a2) can also be made from that of the isocyanate component a1) underlying amine via phosgene-free known in the literature Urethane syntheses are produced, as described, for example, in EP-A-27 940, EP-A-27 952, EP-A-27 953, EP-A-323 514 and EP-A-355 443 are mentioned. This is however less preferred.
- the reaction of the urethane component from a1) and a2) with the diisocyanate component a3) takes place in an NCO / urethane equivalent ratio of 3: 1 to 100: 1 preferably from 6: 1 to 60: 1 and particularly preferably from 8: 1 to 30: 1 in one
- NCO / urethane equivalent ratio 3: 1 to 100: 1 preferably from 6: 1 to 60: 1 and particularly preferably from 8: 1 to 30: 1 in one
- catalysts which can be used are tetraalkylammonium hydroxides or Arylalkylammonium hydroxides, metal salts such as iron (III) chloride, potassium octoate, Zinc compounds such as zinc stearate, zinc octoate, zinc naphthenate, zinc acetylacetonate, Tin compounds such as tin (II) octoate, tin (II) ethylhexanoate, tin (II) laurate, Aluminum tri (ethlylacetoacetate), dibutyltin oxide, dibutyltin dichloride, dibutyltin diacetate, Dibutyltin dilaurate, dibutyltin maleate or dioctyltin diacetate, Manganese, cobalt and nickel compounds as well as mineral acids such as trifluoroacetic acid, Sulfuric acid, hydrogen chloride, hydrogen bromide, phosphoric acid and perchlor
- the catalysts can be before the allophanatization reaction or even before be added to the urethanization. They come in concentrations of 0.001% to 5%, preferably 0.005% to 1% is used.
- the catalyst can, if possible, be removed from the reaction mixture by distillation. It can However, it also makes sense to use suitable catalyst poisons (e.g. water, acid chlorides) to stop its catalytic action.
- the excess, distillable Starting diisocyanate a3) preferably by thin-film distillation except for a residual content in the process product of less than 0.5, preferably less than 0.2 % By weight removed.
- heteroallophanates with aromatically bound isocyanate groups of the type described have sufficient thermal stability in order to remove excess component a3) not to be broken down to a large extent in urethane and diisocyanate.
- diisocyanate component a1) with aliphatic isocyanate groups linear aliphatic, branched diisocyanates with an NCO content of 30 to 60%, preferably 40 to 60% are used.
- examples include 1,4-diisocyanatobutane, 1,5-diisocyanatopentane, 1,6-diisocyanatohexane (HDI), 2,2,4-and 2,4,4-trimethyl-1,6-diisocyanatohexane, 1,11-diisocyanatoundecane, dodecamethylene diisocyanate as well as their mixtures.
- up to 20 mol% can also be mono- and higher functional isocyanate compounds such as butyl isocyanate, stearyl isocyanate and Find 2-ethylhexyl isocyanate.
- isocyanate compounds such as butyl isocyanate, stearyl isocyanate and Find 2-ethylhexyl isocyanate.
- this is by no means preferred.
- 1,6-Diisocyanatohexane is very particularly preferred as the diisocyanate component or 1,4-diisocyanatobutane or mixtures thereof.
- Alcohol or mixtures of alcohols can be used as alcohol component a2) with an average hydrocarbon chain of 2 to 23, preferably 8 to 23 and particularly preferably 16 to 23 carbon atoms, which are linear, branched, can be saturated and unsaturated.
- the OH functionality of the alcohol component is between 1 and 1.5, preferably 1 and 1, 2 and particularly preferably 1.
- Examples include methanol, ethanol, n-propanol, isopropanol, methoxypropanol, isomeric butanols, pentanols, hexanols, heptanols, octanols, nonanols, decanols, dodecanols, octadecanols, R Lorol types, saturated fatty alcohols and mixtures.
- Alcohol components are also used. Examples of these are ethylene glycol, 1,2-propanediol and 1,3, 1,4-butanediol and 1,3, 1,6-hexanediol, 1,8-octanediol, Nonandiol-1.9, decanediol-1.10, dodecanediol-1.12, octadecanediol-1.12, neopentyl glycol, 1,4-bishydroxymethylcyclohexane, 2-methyl-1,3-propanediol, 2,2,4-trimethylpentanediol-1,3, 2-ethyl-1,3-hexanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, Dipropylene glycol, tripropylene glycol, dimer fatty alcohols, trimer fatty alcohols, Glycerin, trimethylolpropylene glycol, 1,2-propanediol
- Unsaturated alcohols such as trimethylolpropane diallyl ether can also be used, isomeric butenols and monofunctional alcohols, which differ from corresponding ones Acids or acid mixtures of unsaturated synthetic and natural fatty acids derived.
- Acids or acid mixtures of unsaturated synthetic and natural fatty acids derived are those made from castor oil, peanut oil fat, cottonseed oil, safflower oil, wood oil, soybean oil, sunflower oil, Linseed oil, rape oil, valley oil, sperm oil and herring oil derived acids.
- the alcohol component a2) also reaction products from the unsaturated or saturated fatty acids with epoxy compounds such as ethylene oxide, propylene oxide, Butylene oxide, styrene oxide and 2-ethylhexyl oxide are used.
- epoxy compounds such as ethylene oxide, propylene oxide, Butylene oxide, styrene oxide and 2-ethylhexyl oxide are used.
- transesterification products can also be used as alcohol component a2)
- Fatty acid based triglycerides with higher polyols like glycerin, Trimethylolpropane, pentaerytrite and sorbitol can be used.
- Such products then contain in addition to unreacted triglycerides mono-, di- and trivalent Alcohol components.
- the hydrocarbon chain can optionally be interrupted by oxygen atoms his.
- diisocyanate component a3) with aromatically bound isocyanate groups come diisocyanates or mixtures with an NCO content of 35 to 53, preferably 40 to 50%.
- diisocyanate component a3 with aromatically bound isocyanate groups come diisocyanates or mixtures with an NCO content of 35 to 53, preferably 40 to 50%.
- Isomers of tolylene diisocyanates, naphthylene diisocyanates and phenylene diisocyanates as well as mixtures.
- monoisocyanates such as phenyl isocyanate or triisocyanates up to one Use content of 20 mol%.
- Preferred component a3) is 2,4- or 2,6-tolylene diisocyanate or their Mixtures used.
- Component b) consists of at least one compound with at least two groups reactive towards isocyanate groups or at least two Groups which can be converted hydrolytically into such groups. If applicable, the Use of such compounds, both free and such reversibly blocked groups that are reactive towards isocyanate groups have, possible. It is also possible to use different ones such compounds, including those mixtures which are both compounds with free as well as compounds with reversibly blocked towards isocyanate groups have reactive groups.
- the compounds of component b) preferably have an average per molecule 2 to 6 free or blocked groups that are reactive towards isocyanate groups on.
- the molecular weight of component b) can vary within a wide range. Preferably low molecular weight compounds, i. H. such with a molecular weight of about 100 to 600 used.
- the amount of component b) is otherwise measured so that in the binders the molar ratio of isocyanate groups of component a) to free and / or reversibly blocked, reactive towards isocyanate groups Groups of component b) at 0.8: 1 to 10: 1, preferably 0.9: 1 to 4: 1, in particular 1: 1 to 2: 1 and particularly preferably 1: 1 to 1.2: 1.
- Suitable low molecular weight alcohols are, for example, ethylene glycol, propylene glycol, 1,4-butanediol, glycerol, trimethylolpropane, pentaerythritol, diethylene glycol, Dipropylene glycol or mixtures of such polyols.
- Suitable higher molecular weight Alcohols are, for example, polyhydroxy compounds such as epoxy resins, phenolic resins, Alkyd resins, castor oil, hydroxyl group-containing polyester resins, silicone resins, Polyacrylates, polyethers, polycarbonates and mixed types.
- the individual components a) and b) and optionally c) mixed together.
- this creates storage-stable coating combinations, which are stable in the absence of moisture and after application to a cure suitable substrate quickly in the presence of moisture.
- the hardening reaction can also be carried out by adding known per se Catalysts such as p-toluenesulfonic acid, dibutyltin octoate or Zinc chloride can be accelerated.
- the free isocyanate groups reactive groups i.e. especially amino or hydroxyl groups the binder combination has only a limited pot life and should be processed within this time.
- binding combination used here is to that effect to understand that the binders of the invention from the individual components a) and b) exist, the individual components when using a blocked individual component b) can also be combined to form a "one-pot system" can.
- component b) are preferably used as component b) with blocked and / or free isocyanate-reactive Groups of hydroxy-functional polyethers, polyesters, polycarbonates and polyacrylates or mixtures and mixed types are used, particularly preferably hydroxyl-containing polyethers are used.
- binder combination of polyisocyanate component a) according to the invention and component b) of the type mentioned by way of example, as such, i.e. H. without Use of other auxiliaries and additives c) as a coating agent or sealing compounds can be used. They are preferably used however in combination with auxiliaries and additives c) of the type known per se.
- auxiliaries c) in the coating materials according to the invention for example the usual plasticizers such as tricresyl phosphate, phthalic diesters or chlorinated paraffins, wetting agents, leveling agents, skin preventing agents, Anti-foaming agents, matting agents such as silica, Aluminum silicates and high-boiling waxes, viscosity regulating substances, pigments, Fillers such as titanium oxide, barium sulfate, chalk, carbon black, dyes, UV absorbers, Stabilizers against thermal or oxidative degradation are used.
- plasticizers such as tricresyl phosphate, phthalic diesters or chlorinated paraffins, wetting agents, leveling agents, skin preventing agents, Anti-foaming agents, matting agents such as silica, Aluminum silicates and high-boiling waxes, viscosity regulating substances, pigments, Fillers such as titanium oxide, barium sulfate, chalk, carbon black, dyes,
- Catalysts such as N, N-dimethylbenzylamine, N-methylmorpholine, dibutyltin dilaurate, DABCO (diazabicyclooctane) and desiccants are used.
- siccatives are, for example in Ullmann, Encyclopedia of Technical Chemistry, 4th edition, volume 23 Page 421 (dry matter) Verlag Chemie 1983, and in DE-A-4 032 546 and writings cited therein. Examples include cobalt, lead, magnesium, Zirconium, aluminum, manganese, calcium, cerium, copper, nickel, Vanadium-, barium- and zinc siccatives as well as mixtures called.
- the binders according to the invention can be used in coating materials for coating any substrates such as wood, plastics, leather, Paper, textiles, glass, ceramics, plaster, masonry, metals or concrete are used become. They can be applied using standard application methods such as spraying, brushing, Apply flooding, pouring, dipping, rolling.
- the coating agents can used in the form of clear lacquers as well as in the form of pigmented lacquers become.
- the coating combinations according to the invention are surprising low blister susceptibility even in thick coatings. Advantageous is also their direct usability on basic substrates, such as Concrete.
- Example 1 (Production of a Polyisocyanate Component a) to be Used According to the Invention
- HD-Ocenol 110/130 product of Henkel KGaA, OHZ: 200-220, iodine number: 110-130, approx. 95% hydrocarbon chains with 18 carbon atoms
- a stirring apparatus flushed with nitrogen.
- the NCO content of the urethane component formed fell below 0.1%.
- Example 2 (Production of a Polyisocyanate Component a) to be Used According to the Invention
- Example 3 (Production of a Polyisocyanate Component a) to be Used According to the Invention
- the allophanatization reaction is then started by adding 652.5 g (3.75 mol) of TDI (see Example 1) and subsequent catalysis with 73 mg of zinc stearate at 85 ° C. After 9 hours, an NCO content of 17.3% is reached and the reaction is stopped with 70 mg of isophthaloyl dichloride. The excess TDI is then removed by thin-film distillation in a high vacuum (0.1-0.3 mbar) at a temperature of 140 ° C. Product data: yield 995 g viscosity 7500 mPas / at 23 ° C Fri. TDI content ⁇ 0.03% NCO content (i) 5.4% theo. Functionality (ii) 2.5 Allophanate group content (calculated as C2HN2O3, MW: 101) (iii) 13% Hydrocarbon chain content (iiii) 19%
- the proportions of isocyanate-reactive listed in Table 1 are more reactive in a laboratory dissolver Component b) by intensive mixing with desiccant and Deaerating agent homogenized and after cooling to room temperature with the Polyisocyanate component a) from Example 1 or with the non-inventive Polyisocyanate component Desmodur E 21 mixed and poured out as a test specimen.
- the binder combination according to the invention has an extended pot life despite catalysis and can also be cured to form bubble-free, thick-film coatings at high atmospheric humidity. With the comparison binder combination, only highly blistered coatings are accessible even under favorable conditions.
- composition of the binder combinations Desmophen 550 U (propylene oxide polyether based on TMP, M: 440, product of Bayer AG, Leverkusen) 100 100 Baylith C-Paste (zeolite, product of Bayer AG, Leverkusen) 10 10 Byk A 530 (deaerating agent, product of Byk-Chemie GmbH, Wesel) 0.4 0.4 Dibutyltin dilaurate (10% in Desmophen 550 U) 2.5 - Polyisocyanate from Example 1 351 Polyisocyanate Desmodur E 21 (NCO: 16%, viscosity 6500mPas, solvent-free MDI polyether prepolymer from Bayer AG, Leverkusen) 182 Processing time in minutes 40 25 Shore D hardness (DIN 53505) 51 54 Curing 20 ° C, 30% relative humidity bubbles severe blistering Curing 30 ° C, 80% relative humidity bubbles foaming
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Description
Die Erfindung betrifft eine Bindemittelkombination zur Herstellung lösungsmittelfreier
Beschichtungsmassen, bestehend im wesentlichen aus
Neben Epoxidsystemen werden im Bautenschutz speziell für hochwertige elastische Beschichtungen Bindemittelkombinationen aus Polyisocyanaten und isocyanatreaktiven Komponenten wie Polymerpolyolen eingesetzt. Gefordert sind hierbei Beschichtungen mit hoher Schichtstärke, was den Einsatz von lösungsmittelhaltigen Produkten weitgehend ausschließt.In addition to epoxy systems, building protection is specially designed for high-quality elastic Coatings Binder combinations made from polyisocyanates and isocyanate-reactive Components such as polymer polyols used. Are required here coatings with high layer thickness, which means the use of solvent-based Largely excludes products.
Bindemittelkombinationen auf Basis lösungsmittelfreier aliphatischer Polyisocyanate weisen hierbei eine ausgezeichnete Vergilbungsstabilität auf. Gegenüber Polyisocyanaten mit aromatisch gebundenen Isocyanatgruppen zeigen sie jedoch eine langsame Aushärtung. Des weiteren werden hiermit zumeist Beschichtungen mit geringer Härte erhalten.Binder combinations based on solvent-free aliphatic polyisocyanates have excellent yellowing stability. Compared to polyisocyanates with aromatically bound isocyanate groups, however, they show one slow curing. Furthermore, coatings are mostly used obtained low hardness.
Aromatische Polyisocyanate zeigen in den Bindemittelkombinationen mit Polymerpolyolen eine rasche Aushärtung und Härteentwicklung. Jedoch ist nur mit speziellen hydrophoben Polyesterpolyolen eine blasenfreie Aushärtung in höheren Schichtstärken möglich.Aromatic polyisocyanates show in the binder combinations with polymer polyols rapid hardening and hardness development. However, only with special hydrophobic polyester polyols for bubble-free curing in higher Layer thicknesses possible.
Die geforderte niedrige Viskosität der Polyisocyanatkomponente läßt sich bei den bisher verwendeten aromatischen Systemen nur durch Verdünnung mit monomeren Diisocyanaten erfüllen. Aus toxikologischer Sicht kommen hierfür nur Produkte auf Basis Diisocyanatodiphenylmethan in Frage. Diese werden mit Polyolen auf Rizinusölbasis kombiniert als Beschichtungskombination eingesetzt. Aufgrund von unzureichender Verseifungsstabiliät kann diese Bindemittelkombination nicht direkt als 2K-System auf basische Untergründe appliziert werden. Die Anwendung bleibt auf Zwischenschichten und Deckschichten beschränkt.The required low viscosity of the polyisocyanate component can be found in the previously used aromatic systems only by dilution with monomers Meet diisocyanates. From a toxicological point of view, only products come for this based on diisocyanatodiphenylmethane in question. These are based on polyols Castor oil base combined used as a coating combination. Owing to this binder combination cannot directly provide insufficient saponification stability can be applied as a 2K system to basic substrates. The application remains limited to intermediate layers and cover layers.
Allophanatgruppen enthaltende Polyisocyanate auf Basis aliphatischer bzw. aromatischer Diisocyanate sind seit langem bekannt, z.B. GB-A-994 980, EP-A-303 150, EP-A-194, DE-A-2 009 179 und 2 040 645 sowie in der US-A-3 769 318.Polyisocyanates containing allophanate groups based on aliphatic or aromatic diisocyanates have long been known, e.g. GB-A-994 980, EP-A-303 150, EP-A-194, DE-A-2 009 179 and 2 040 645 and in US-A-3 769 318.
Lösungsmittelfreie Bindemittelkombinationen, die auch in dicken Schichten schnell zu blasenfreien Beschichtungen mit gutem Härteniveau aushärten, sind jedoch in den genannten Offenlegungsschriften nicht beschrieben. Die in den aufgeführten Patentanmeldungen beanspruchten Polyisocyanate mit aromatisch gebundenen Isocyanatgruppen, auf Basis Homoallophanatgruppen enthaltender Verbindungen, sowie die aufgeführten aliphatischen Polyallophanate sind aufgrund der langsamen Aushärtung, zu hoher Eigenviskosität und zu hoher Blasenanfälligkeit in Bindemittelkombinationen mit Polyolen nicht geeignet.Solvent-free binder combinations that work quickly even in thick layers cure to bubble-free coatings with good hardness levels, however, are in the mentioned disclosures are not described. The ones listed in the Patent applications claimed polyisocyanates with aromatically bound isocyanate groups, based on compounds containing homoallophanate groups, as well as the listed aliphatic polyallophanates are due to the slow Hardening, too high intrinsic viscosity and too high susceptibility to blisters in binder combinations not suitable with polyols.
Gesucht werden daher, insbesondere für die Betonversiegelung lösungsmittelfreie Bindemittelkombinationen, die auch in dicken Schichten schnell zu blasenfreien Beschichtungen mit gutem Härteniveau ausreagieren.We are therefore looking for solvent-free solutions, especially for concrete sealing Binder combinations that quickly become bubble-free even in thick layers React coatings with a good level of hardness.
Diese Aufgabe konnte durch die erfindungsgemäßen Bindemittelkombination bestehend aus einer niedrigviskosen isocyanatreaktiven Komponente und lösungsmittelfreien Heteroallophanatgruppen enthaltenden aromatischen Polyisocyanaten gelöst werden.This object could be achieved by the binder combination according to the invention from a low-viscosity isocyanate-reactive component and solvent-free Dissolved aromatic polyisocyanates containing heteroallophanate groups become.
Erfindungsgemäß sind unter "Heteroallophanatgruppen" enthaltenden Polyisocyanaten Produkte zu verstehen, deren überwiegender Anteil an Allophanatgruppen aus einer aliphatischen und einer aromatischen Isocyanatgruppe aufgebaut ist.According to the invention are polyisocyanates containing "heteroallophanate groups" Understand products whose predominant proportion of allophanate groups is composed of an aliphatic and an aromatic isocyanate group.
Unter "Homoallophanatgruppen" enthaltenden Polyisocyanaten sind dem gegenüber Verbindungen zu verstehen, deren Allophanatgruppen aus zwei aliphatischen oder zwei aromatischen Isocyanatgruppen entstanden sind.In contrast, under "homoallophanate groups" polyisocyanates To understand compounds whose allophanate groups consist of two aliphatic or two aromatic isocyanate groups have arisen.
Gegenstand der Erfindung sind daher im wesentlichen lösungsmittelfreie Bindemittelkombinationen
bestehend aus
Gegenstand der Erfindung ist auch die Herstellung sowie die Verwendung der Bindemittelkombinationen in bzw. als 2-Komponentenbeschichtungen.The invention also relates to the production and use of the Binder combinations in or as 2-component coatings.
In den erfindungsgemäßen Bindemittelkombinationen hat die Polyisocyanatkomponente
a) einen
Hierbei können die Kohlenwasserstoffketten linear, verzweigt, ungesättigt oder gesättigt sein. Vorzugsweise werden Kohlenwasserstoffketten mit im Mittel 8 bis 23 Kohlenstoffatomen und besonders bevorzugt mit im Mittel 16 bis 23 Kohlenstoffatomen eingesetzt.The hydrocarbon chains can be linear, branched, unsaturated or be saturated. Preferably hydrocarbon chains with an average of 8 to 23 carbon atoms and particularly preferably with an average of 16 to 23 carbon atoms used.
Die Kohlenstoffatome der Kohlenwasserstoffkette können auch durch Sauerstoffatome getrennt vorliegen.The carbon atoms in the hydrocarbon chain can also be derived from oxygen atoms available separately.
Hergestellt wird die in den erfindungsgemäßen Beschichtungskombinationen eingesetzte Polyisocyanatkomponente a) durch Reaktion einer linearaliphatischen Diisocyanatkomponente a1) mit einer Hydroxylkomponente a2) in einem NCO/OH-Verhältnis von 1,0 bis 0,5, vorzugsweise 1,0 bis 0,6 und besonders bevorzugt von 1,0.The coating combinations used according to the invention are produced Polyisocyanate component a) by reaction of a linear aliphatic diisocyanate component a1) with a hydroxyl component a2) in an NCO / OH ratio from 1.0 to 0.5, preferably 1.0 to 0.6 and particularly preferably from 1.0.
Die Reaktion wird in einem Temperaturbereich von 40 bis 140 °C, vorzugsweise 60 bis 120 °C durchgeführt.The reaction is preferably in a temperature range of 40 to 140 ° C 60 to 120 ° C carried out.
Die so entstandenen Urethangruppen enthaltenden Verbindungen bzw. Gemische weisen ein mittleres Molekulargewicht von 250 bis 4000, vorzugsweise 300 bis 2000 und besonders bevorzugt 300 bis 1000 g/mol auf.The resulting compounds or mixtures containing urethane groups have an average molecular weight of 250 to 4000, preferably 300 to 2000 and particularly preferably 300 to 1000 g / mol.
Wird bei der Urethanisierung ein Überschuß an Hydroxylkomponente a2) eingesetzt, so verbleibt ein Teil der Hydroxylkomponente a2) im Reaktionsprodukt. In einer Verfahrensvariante kann dieser überschüssige Anteil (bzw. Teile hiervon) an Hydroxylkomponente a2) auch erst nach der Zugabe der Diisocyanatkomponente a3) zudosiert werden. Dieser Anteil reagiert im Anschluß mit der Diisocyanatkomponente a3) zum Urethan und weiter zum Allophanat.If an excess of hydroxyl component a2) is used in the urethanization, some of the hydroxyl component a2) remains in the reaction product. In This excess portion (or parts thereof) can be used in a process variant Hydroxyl component a2) also only after the addition of the diisocyanate component a3) are added. This portion then reacts with the diisocyanate component a3) to urethane and further to allophanate.
Das aus a1) und a2) hergestellte Urethan kann auch aus dem der Isocyanatkomponente a1) zugrundeliegendem Amin über in der Literatur bekannte phosgenfreie Urethansynthesen hergestellt werden, wie sie beispielsweise in EP-A-27 940, EP-A-27 952, EP-A-27 953, EP-A-323 514 und EP-A-355 443 erwähnt sind. Dies ist jedoch weniger bevorzugt.The urethane produced from a1) and a2) can also be made from that of the isocyanate component a1) underlying amine via phosgene-free known in the literature Urethane syntheses are produced, as described, for example, in EP-A-27 940, EP-A-27 952, EP-A-27 953, EP-A-323 514 and EP-A-355 443 are mentioned. This is however less preferred.
Die Reaktion der Urethankomponente aus a1) und a2) mit der Diisocyanatkomponente a3) erfolgt in einem NCO/Urethan-Äquivalentverhältnis von 3:1 bis 100:1 vorzugsweise von 6:1 bis 60:1 und besonders bevorzugt von 8:1 bis 30:1 in einem Temperaturbereich von 20°C bis 150°C, vorzugsweise 50°C bis 120°C und besonders bevorzugt 60°C bis 90°C, wobei vorzugsweise zur Beschleunigung der Allophanatisierungsreaktion übliche, Literatur bekannte Katalysatoren eingesetzt werden.The reaction of the urethane component from a1) and a2) with the diisocyanate component a3) takes place in an NCO / urethane equivalent ratio of 3: 1 to 100: 1 preferably from 6: 1 to 60: 1 and particularly preferably from 8: 1 to 30: 1 in one Temperature range from 20 ° C to 150 ° C, preferably 50 ° C to 120 ° C and especially preferably 60 ° C to 90 ° C, preferably to accelerate the allophanatization reaction Usual catalysts known in the literature can be used.
Beispiele für einsetzbare Katalysatoren sind Tetraalkylammoniumhydroxide bzw. Arylalkylammoniumhydroxide, Metallsalze wie Eisen-(III)-chlorid, Kaliumoctoat, Zinkverbindungen wie Zinkstearat, Zinkoctoat, Zinknaphthenat, Zinkacetylacetonat, Zinnverbindungen wie Zinn-(II)-octoat, Zinn-(II)-ethylhexanoat, Zinn-(II)-laurat, Aluminium-tri(ethlylacetoacetat), Dibutylzinnoxid, Dibutylzinndichlorid, Dibutylzinndiacetat, Dibutylzinndilaurat, Dibutylzinnmaleat oder Dioctylzinndiacetat, Mangan-, Cobalt- und Nickelverbindungen sowie Mineralsäuren wie Trifluoressigsäure, Schwefelsäure, Chlorwasserstoff, Bromwasserstoff, Phosphorsäure und Perchlorsäure und beliebige Gemische.Examples of catalysts which can be used are tetraalkylammonium hydroxides or Arylalkylammonium hydroxides, metal salts such as iron (III) chloride, potassium octoate, Zinc compounds such as zinc stearate, zinc octoate, zinc naphthenate, zinc acetylacetonate, Tin compounds such as tin (II) octoate, tin (II) ethylhexanoate, tin (II) laurate, Aluminum tri (ethlylacetoacetate), dibutyltin oxide, dibutyltin dichloride, dibutyltin diacetate, Dibutyltin dilaurate, dibutyltin maleate or dioctyltin diacetate, Manganese, cobalt and nickel compounds as well as mineral acids such as trifluoroacetic acid, Sulfuric acid, hydrogen chloride, hydrogen bromide, phosphoric acid and perchloric acid and any mixtures.
Bei der Reaktion von Urethangruppen mit aromatischen Isocyanatverbindungen können auch starke Säuren, wie in der EPA-194 beschrieben, eingesetzt werden. Dies ist jedoch weniger bevorzugt.In the reaction of urethane groups with aromatic isocyanate compounds strong acids, as described in EPA-194, can also be used. However, this is less preferred.
Die Katalysatoren können vor der Allophanatisierungsreaktion oder auch schon vor der Urethanisierung zugesetzt werden. Sie kommen in Konzentrationen von 0,001 % bis 5 %, vorzugsweise 0,005 % bis 1 % zum Einsatz. Der Katalysator kann, wenn möglich, destillativ aus dem Reaktionsansatz entfernt werden. Es kann jedoch auch sinnvoll sein, durch geeignete Katalysatorgifte (z.B. Wasser, Säurechloride) seine katalytische Wirkung zu stoppen.The catalysts can be before the allophanatization reaction or even before be added to the urethanization. They come in concentrations of 0.001% to 5%, preferably 0.005% to 1% is used. The catalyst can, if possible, be removed from the reaction mixture by distillation. It can However, it also makes sense to use suitable catalyst poisons (e.g. water, acid chlorides) to stop its catalytic action.
Im Anschluß an die Allophanatisierungsreaktion wird das überschüssige, destillierbare Ausgangsdiisocyanat a3) vorzugsweise durch Dünnschichtdestillation bis auf einen Restgehalt im Verfahrensprodukt von unter 0,5, vorzugsweise unter 0,2 Gew.-% entfernt. Vorzugsweise Heteroallophanate mit aromatisch gebundenen Isocyanatgruppen der beschriebenen Art weisen eine ausreichende Thermostabilität auf, um bei der destillativen Abtrennung von Überschüssiger Komponente a3) nicht in starkem Maße in Urethan und Diisocyanat zurückzuspalten.After the allophanatization reaction, the excess, distillable Starting diisocyanate a3) preferably by thin-film distillation except for a residual content in the process product of less than 0.5, preferably less than 0.2 % By weight removed. Preferably heteroallophanates with aromatically bound isocyanate groups of the type described have sufficient thermal stability in order to remove excess component a3) not to be broken down to a large extent in urethane and diisocyanate.
Als Diisocyanatkomponente a1) mit aliphatischen Isocyanatgruppen können linearaliphatische, verzweigte Diisocyanate mit einem NCO-Gehalt von 30 bis 60 %, vorzugsweise 40 bis 60 % eingesetzt werden. Beispielhaft genannt seien 1,4-Diisocyanatobutan, 1,5- Diisocyanatopentan, 1,6-Diisocyanatohexan (HDI), 2,2,4-und 2,4,4-Trimethyl-1,6-diisocyanatohexan, 1,11-Diisocyanatoundecan, Dodecamethylendiisocyanat sowie deren Gemische.As diisocyanate component a1) with aliphatic isocyanate groups, linear aliphatic, branched diisocyanates with an NCO content of 30 to 60%, preferably 40 to 60% are used. Examples include 1,4-diisocyanatobutane, 1,5-diisocyanatopentane, 1,6-diisocyanatohexane (HDI), 2,2,4-and 2,4,4-trimethyl-1,6-diisocyanatohexane, 1,11-diisocyanatoundecane, dodecamethylene diisocyanate as well as their mixtures.
Zur Modifizierung können in geringem Umfang bis 20 mol% auch mono- und höherfunktionelle Isocyanatverbindungen wie Butylisocyanat, Stearylisocyanat und 2-Ethylhexylisocyanat Verwendung finden. Dies ist jedoch keineswegs bevorzugt.For modification, up to 20 mol% can also be mono- and higher functional isocyanate compounds such as butyl isocyanate, stearyl isocyanate and Find 2-ethylhexyl isocyanate. However, this is by no means preferred.
Ganz besonders bevorzugt wird als Diisocyanatkomponente 1,6-Diisocyanatohexan oder 1,4-Diisocyanatobutan bzw. deren Gemische eingesetzt.1,6-Diisocyanatohexane is very particularly preferred as the diisocyanate component or 1,4-diisocyanatobutane or mixtures thereof.
Als Alkoholkomponente a2) können Alkohole oder Mischungen von Alkoholen mit einer Kohlenwasserstoffkette von durchschnittlich 2 bis 23 vorzugsweise 8 bis 23 und besonders bevorzugt 16 bis 23 Kohlenstoffatomen, die linear, verzweigt, gesättigt und ungesättigt sein können, in Frage.Alcohol or mixtures of alcohols can be used as alcohol component a2) with an average hydrocarbon chain of 2 to 23, preferably 8 to 23 and particularly preferably 16 to 23 carbon atoms, which are linear, branched, can be saturated and unsaturated.
Die OH-Funktionalität der Alkoholkomponente liegt zwischen 1 und 1,5, vorzugsweise 1 und 1,2 und besonders bevorzugt bei 1.The OH functionality of the alcohol component is between 1 and 1.5, preferably 1 and 1, 2 and particularly preferably 1.
Beispielhaft genannt seien Methanol, Ethanol, n-Propanol, iso-Propanol, Methoxypropanol, isomere Butanole, Pentanole, Hexanole, Heptanole, Octanole, Nonanole, Decanole, Dodecanole, Octadecanole, RLorol-Typen, gesättigte Fettalkohole und Gemische.Examples include methanol, ethanol, n-propanol, isopropanol, methoxypropanol, isomeric butanols, pentanols, hexanols, heptanols, octanols, nonanols, decanols, dodecanols, octadecanols, R Lorol types, saturated fatty alcohols and mixtures.
In Abmischung mit monofunktionellen Alkoholen können auch höherfunktionelle Alkoholkomponenten mitverwendet werden. Beispiele hierfür sind Ethylenglykol, Propandiol-1,2 und -1,3, Butandiol-1,4 und 1,3, Hexandiol-1,6, Octandiol-1,8, Nonandiol-1,9, Decandiol-1,10, Dodecandiol-1,12, Octadecandiol-1,12, Neopentylglykol, 1,4-Bishydroxymethylcyclohexan, 2-Methyl-1,3-propandiol, 2,2,4-Trimethylpentandiol-1,3, 2-Ethyl-1,3-hexandiol, Diethylenglykol, Triethylenglykol, Tetraethylenglykol, Dipropylenglykol, Tripropylenglykol, Dimerfettalkohole, Trimerfettalkohole, Glycerin, Trimethylolpropan (TMP), Trimethylolethan, die isomeren Hexantriole, Polyether bis zu einem mittleren Molekulargewicht von 4000 g/mol sowie Mischungen.When mixed with monofunctional alcohols, higher functional ones can also be used Alcohol components are also used. Examples of these are ethylene glycol, 1,2-propanediol and 1,3, 1,4-butanediol and 1,3, 1,6-hexanediol, 1,8-octanediol, Nonandiol-1.9, decanediol-1.10, dodecanediol-1.12, octadecanediol-1.12, neopentyl glycol, 1,4-bishydroxymethylcyclohexane, 2-methyl-1,3-propanediol, 2,2,4-trimethylpentanediol-1,3, 2-ethyl-1,3-hexanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, Dipropylene glycol, tripropylene glycol, dimer fatty alcohols, trimer fatty alcohols, Glycerin, trimethylolpropane (TMP), trimethylolethane, the isomers Hexanetriols, polyethers up to an average molecular weight of 4000 g / mol as well as mixtures.
Ebenfalls einsetzbar sind ungesättigte Alkohole wie Trimethylolpropandiallylether, isomere Butenole und monofunktionelle Alkohole, die sich von entsprechenden Säuren bzw. Säuregemischen aus ungesättigten synthetischen und natürlichen Fettsäuren ableiten. Natürliche vorkommende Fettsäuregemische sind beispielsweise die aus Rizinusöl, Erdnußölfett, Baumwollsaatöl, Safloröl, Holzöl, Sojaöl, Sonnenblumenöl, Leinöl, Rüböl, Talöl, Spermöl und Heringsöl abgeleiteten Säuren.Unsaturated alcohols such as trimethylolpropane diallyl ether can also be used, isomeric butenols and monofunctional alcohols, which differ from corresponding ones Acids or acid mixtures of unsaturated synthetic and natural fatty acids derived. Examples of naturally occurring fatty acid mixtures are those made from castor oil, peanut oil fat, cottonseed oil, safflower oil, wood oil, soybean oil, sunflower oil, Linseed oil, rape oil, valley oil, sperm oil and herring oil derived acids.
Neben derartigen ungesättigten monofunktionellen Alkoholen können als Alkoholkomponente a2) auch Umsetzungsprodukte aus oben erwähnten ungesättigten bzw. gesättigten Fettsäuren mit Epoxidverbindungen wie Ethylenoxid, Propylenoxid, Butylenoxid, Styroloxid und 2-Ethylhexyloxid Verwendung finden.In addition to such unsaturated monofunctional alcohols, the alcohol component a2) also reaction products from the unsaturated or saturated fatty acids with epoxy compounds such as ethylene oxide, propylene oxide, Butylene oxide, styrene oxide and 2-ethylhexyl oxide are used.
Schließlich können als Alkoholkomponente a2) auch Umesterungsprodukte aus Fettsäure basierten Triglyceriden mit höherwertigen Polyolen wie Glycerin, Trimethylolpropan, Pentaerytrit und Sorbit eingesetzt werden. Derartige Produkte enthalten dann neben nicht umgesetzten Triglyceriden ein-, zwei- und dreiwertige Alkoholkomponenten.Finally, transesterification products can also be used as alcohol component a2) Fatty acid based triglycerides with higher polyols like glycerin, Trimethylolpropane, pentaerytrite and sorbitol can be used. Such products then contain in addition to unreacted triglycerides mono-, di- and trivalent Alcohol components.
Die Kohlenwasserstoffkette kann gegebenenfalls durch Sauerstoffatome unterbrochen sein.The hydrocarbon chain can optionally be interrupted by oxygen atoms his.
Als Diisocyanatkomponente a3) mit aromatisch gebundenen Isocyanatgruppen kommen Diisocyanate bzw. Mischungen mit einem NCO-Gehalt von 35 bis 53, vorzugsweise 40 bis 50 % in Betracht. Unter anderem zu nennen sind hier die Isomeren Toluylendiisocyanate, Naphthylendiisocyanate und Phenylendiisocyanate sowie Gemische.As diisocyanate component a3) with aromatically bound isocyanate groups come diisocyanates or mixtures with an NCO content of 35 to 53, preferably 40 to 50%. Among others, here are the Isomers of tolylene diisocyanates, naphthylene diisocyanates and phenylene diisocyanates as well as mixtures.
Zur Erzielung eines speziellen Eigenschaftsniveaus können gegebenenfalls Monoisocyanate, wie beispielsweise Phenylisocyanat bzw. Triisocyanate bis zu einem Gehalt von 20 mol% einzusetzen.To achieve a special property level, monoisocyanates, such as phenyl isocyanate or triisocyanates up to one Use content of 20 mol%.
Bevorzugt wird als Komponente a3) 2,4- oder 2,6-Toluylendiisocyanat bzw. deren Mischungen eingesetzt. Preferred component a3) is 2,4- or 2,6-tolylene diisocyanate or their Mixtures used.
Die Komponente b) besteht aus mindestens einer Verbindung mit mindestens zwei gegenüber Isocyanatgruppen reaktionsfähigen Gruppen oder mindestens zwei hydrolytisch in derartige Gruppen überführbaren Gruppen. Gegebenenfalls ist die Verwendung von solchen Verbindungen, die sowohl freie als auch derartige reversibel blockierte, gegenüber Isocyanatgruppen reaktionsfähigen Gruppen aufweisen, möglich. Weiterhin möglich ist die Verwendung von unterschiedlichen derartigen Verbindungen, auch von solchen Gemischen, die sowohl Verbindungen mit freien als auch Verbindungen mit reversibel blockierten, gegenüber Isocyanatgruppen reaktionsfähigen Gruppen aufweisen.Component b) consists of at least one compound with at least two groups reactive towards isocyanate groups or at least two Groups which can be converted hydrolytically into such groups. If applicable, the Use of such compounds, both free and such reversibly blocked groups that are reactive towards isocyanate groups have, possible. It is also possible to use different ones such compounds, including those mixtures which are both compounds with free as well as compounds with reversibly blocked towards isocyanate groups have reactive groups.
Vorzugsweise weisen die Verbindungen der Komponente b) pro Molekül im Mittel 2 bis 6 freie oder blockierte, gegenüber Isocyanatgruppen reaktionsfähige Gruppen auf. Das Molekulargewicht der Komponente b) kann in einem weiten Bereich variieren. Vorzugsweise werden niedermolekulare Verbindungen, d. h. solche mit einem Molekulargewicht von ca. 100 bis 600 eingesetzt.The compounds of component b) preferably have an average per molecule 2 to 6 free or blocked groups that are reactive towards isocyanate groups on. The molecular weight of component b) can vary within a wide range. Preferably low molecular weight compounds, i. H. such with a molecular weight of about 100 to 600 used.
Die Menge der Komponente b) wird im übrigen so bemessen, daß in den Bindemitteln das Molverhältnis von Isocyanatgruppen der Komponente a) zu freien und/oder reversibel blockierten, gegenüber Isocyanatgruppen reaktionsfähigen Gruppen der Komponente b) bei 0,8:1 bis 10:1, vorzugsweise 0,9:1 bis 4:1, insbesondere 1:1 bis 2:1 und besonders bevorzugt 1:1 bis 1,2:1 liegt.The amount of component b) is otherwise measured so that in the binders the molar ratio of isocyanate groups of component a) to free and / or reversibly blocked, reactive towards isocyanate groups Groups of component b) at 0.8: 1 to 10: 1, preferably 0.9: 1 to 4: 1, in particular 1: 1 to 2: 1 and particularly preferably 1: 1 to 1.2: 1.
Als Komponente b) oder als Teil der Komponente b) kommen beispielsweise in Betracht:
- Polyoxazolidine der aus Polyurethanchemie an sich bekannten Art (z.B. DE-A-2 018 233, DE-A-2 446 438);
- Polyketimine oder Polyaldimine der aus der Polyurethanchemie an sich bekannten Art, (z.B. DE-A-1 520 139, DE-A-3 308 418);
- aromatische Polyamine, insbesondere Diamine mit sterisch gehinderten Aminogruppen (z.B. US-A-4 218 543) als Kettenverlängerungsmittel
- mehrwertige Alkohole des Molekulargewichtsbereichs 62 bis 1000, vorzugsweise 62 bis 399, besonders bevorzugt 400 bis 1000.
- Polyoxazolidines of the type known per se from polyurethane chemistry (for example DE-A-2 018 233, DE-A-2 446 438);
- Polyketimines or polyaldimines of the type known per se from polyurethane chemistry (for example DE-A-1 520 139, DE-A-3 308 418);
- aromatic polyamines, especially diamines with sterically hindered amino groups (for example US Pat. No. 4,218,543) as chain extenders
- polyhydric alcohols in the molecular weight range 62 to 1000, preferably 62 to 399, particularly preferably 400 to 1000.
Geeignete niedermolekulare Alkohole sind beispielsweise Ethylenglykol, Propylenglykol, Butandiol-1,4, Glycerin, Trimethylolpropan, Pentaerythrit, Diethylenglykol, Dipropylenglykol oder Gemische derartiger Polyole. Geeignete höhermolekulare Alkohole sind beispielsweise Polyhydroxyverbindungen wie Epoxidharze, Phenolharze, Alkydharze, Rizinusöl, Hydroxylgruppen aufweisende Polyesterharze, Silikonharze, Polyacrylate, Polyether, Polycarbonate und Mischtypen.Suitable low molecular weight alcohols are, for example, ethylene glycol, propylene glycol, 1,4-butanediol, glycerol, trimethylolpropane, pentaerythritol, diethylene glycol, Dipropylene glycol or mixtures of such polyols. Suitable higher molecular weight Alcohols are, for example, polyhydroxy compounds such as epoxy resins, phenolic resins, Alkyd resins, castor oil, hydroxyl group-containing polyester resins, silicone resins, Polyacrylates, polyethers, polycarbonates and mixed types.
Zur Herstellung der Bindemittelkombination werden die Einzelkomponenten a) und b) und gegebenenfalls c) miteinander vermischt. Im Falle der Verwendung von Verbindungen b) mit reversibel blockierten gegenüber Isocyanatgruppen reaktiven Verbindungen, entstehen hierbei lagerstabile Beschichtungskombinationen, die in Abwesenheit von Feuchtigkeit lagerstabil sind und nach Applikation auf ein geeignetes Substrat in Gegenwart von Feuchtigkeit schnell aushärten. Erforderlichenfalls kann die Härtungsreaktion auch durch Zugabe von an sich bekannten Katalysatoren wie beispielsweise p-Toluolsulfonsäure, Dibutylzinnoctoat oder Zinkchlorid beschleunigt werden.To produce the binder combination, the individual components a) and b) and optionally c) mixed together. In case of use of compounds b) with reversibly blocked isocyanate-reactive groups Connections, this creates storage-stable coating combinations, which are stable in the absence of moisture and after application to a cure suitable substrate quickly in the presence of moisture. if necessary the hardening reaction can also be carried out by adding known per se Catalysts such as p-toluenesulfonic acid, dibutyltin octoate or Zinc chloride can be accelerated.
Im Falle der Verwendung von Reaktivkomponenten b), die freie gegenüber Isocyanatgruppen reaktionsfähige Gruppen, d.h. insbesondere Amino- oder Hydroxylgruppen aufweisen, hat die Bindemittelkombination nur eine begrenzte Topfzeit und sollte innerhalb dieser Zeit verarbeitet werden.In the case of the use of reactive components b), the free isocyanate groups reactive groups, i.e. especially amino or hydroxyl groups the binder combination has only a limited pot life and should be processed within this time.
Im übrigen ist der hier verwendete Begriff "Bindemittelkombination" dahingehend zu verstehen, daß die erfindungsgemäßen Bindemittel aus den Einzelkomponenten a) und b) bestehen, wobei die Einzelkomponenten im Falle der Verwendung einer blockierten Einzelkomponente b) auch zu einem "Eintopf-System" vereinigt werden können.Incidentally, the term "binder combination" used here is to that effect to understand that the binders of the invention from the individual components a) and b) exist, the individual components when using a blocked individual component b) can also be combined to form a "one-pot system" can.
Vorzugsweise werden als Komponente b) mit blockierten und/oder freien isocyanatreaktiven Gruppen hydroxyfunktionelle Polyether, Polyester, Polycarbonate und Polyacrylate bzw. Gemische sowie Mischtypen eingesetzt, wobei besonders bevorzugt Hydroxylgruppen enthaltende Polyether Verwendung finden. Are preferably used as component b) with blocked and / or free isocyanate-reactive Groups of hydroxy-functional polyethers, polyesters, polycarbonates and polyacrylates or mixtures and mixed types are used, particularly preferably hydroxyl-containing polyethers are used.
Die erfindungsgemäße Bindemittelkombination aus Polyisocyanatkomponente a) und Komponente b) der beispielhaft genannten Art können als solche, d. h. ohne Mitverwendung von weiteren Hilfsmitteln und Zusatzstoffen c) als Beschichtungsmittel oder Dichtmassen verwendet werden. Vorzugsweise erfolgt ihr Einsatz jedoch in Kombination mit Hilfs- und Zusatzmitteln c) der an sich bekannten Art.The binder combination of polyisocyanate component a) according to the invention and component b) of the type mentioned by way of example, as such, i.e. H. without Use of other auxiliaries and additives c) as a coating agent or sealing compounds can be used. They are preferably used however in combination with auxiliaries and additives c) of the type known per se.
Als weitere Hilfsstoffe c) können in den erfindungsgemäßen Beschichtungsmaterialien beispielsweise die üblichen Weichmacher wie Trikresylphosphat, Phthalsäurediester oder Chlorparaffine, Benetzungsmittel, Verlaufsmittel, Hautverhinderungsmittel, Antischaummittel, Mattierungsmittel wie beispielsweise Kieselsäure, Aluminiumsilikate und hochsiedende Wachse, viskositätsregulierende Stoffe, Pigmente, Füllstoffe wie Titanoxid, Bariumsulfat, Kreide, Ruß, Farbstoffe, UV-Absorber, Stabilisatoren gegen thermischen bzw. oxidativen Abbau, eingesetzt werden.As further auxiliaries c) in the coating materials according to the invention for example the usual plasticizers such as tricresyl phosphate, phthalic diesters or chlorinated paraffins, wetting agents, leveling agents, skin preventing agents, Anti-foaming agents, matting agents such as silica, Aluminum silicates and high-boiling waxes, viscosity regulating substances, pigments, Fillers such as titanium oxide, barium sulfate, chalk, carbon black, dyes, UV absorbers, Stabilizers against thermal or oxidative degradation are used.
Des weiteren können als Hilfsstoffe c) auch Katalysatoren wie N,N-Dimethylbenzylamin, N-Methylmorpholin, Dibutylzinndilaurat, DABCO (Diazabicyclooctan) sowie Sikkative eingesetzt werden. Derartige Sikkative sind beispielsweise in Ullmann, Enzyklopädie der technischen Chemie, 4. Auflage, Band 23 Seite 421 (Trockenstoffe) Verlag Chemie 1983, sowie in der DE-A-4 032 546 und darin zitierten Schriften aufgeführt. Als Beispiele seien Kobalt-, Blei-, Magnesium-, Zirkonium-, Aluminium-, Mangan-, Calcium-, Cer-, Kupfer-, Nickel-, Vanadium-, Barium- und Zinksikkative sowie Gemische genannt.Catalysts such as N, N-dimethylbenzylamine, N-methylmorpholine, dibutyltin dilaurate, DABCO (diazabicyclooctane) and desiccants are used. Such siccatives are, for example in Ullmann, Encyclopedia of Technical Chemistry, 4th edition, volume 23 Page 421 (dry matter) Verlag Chemie 1983, and in DE-A-4 032 546 and writings cited therein. Examples include cobalt, lead, magnesium, Zirconium, aluminum, manganese, calcium, cerium, copper, nickel, Vanadium-, barium- and zinc siccatives as well as mixtures called.
Die erfindungsgemäßen Bindemittel können in Beschichtungsmaterialien zur Beschichtung beliebiger Substrate wie beispielsweise Holz, Kunststoffe, Leder, Papier, Textilien, Glas, Keramik, Putz, Mauerwerk, Metalle oder Beton verwendet werden. Sie lassen sich mit üblichen Applikationsmethoden wie Spritzen, Streichen, Fluten, Gießen, Tauchen, Walzen aufbringen. Die Beschichtungsmittel können in Form von Klarlacken als auch in Form pigmentierter Lacke verwendet werden.The binders according to the invention can be used in coating materials for coating any substrates such as wood, plastics, leather, Paper, textiles, glass, ceramics, plaster, masonry, metals or concrete are used become. They can be applied using standard application methods such as spraying, brushing, Apply flooding, pouring, dipping, rolling. The coating agents can used in the form of clear lacquers as well as in the form of pigmented lacquers become.
Die erfindungsgemäßen Beschichtungskombinationen zeichnen sich durch überraschend geringe Blasenanfälligkeit auch in dicken Beschichtungen aus. Vorteilhaft ist auch ihre direkte Verwendbarkeit auf basischen Untergründen, wie beispielsweise Beton. The coating combinations according to the invention are surprising low blister susceptibility even in thick coatings. Advantageous is also their direct usability on basic substrates, such as Concrete.
Alle Angaben in "Teilen" und "%" beziehen sich auf das Gewicht.All information in "parts" and "%" refer to the weight.
In einer mit Stickstoff gespülten Rührapparatur werden 815,4 g (3,0 mol) HD-Ocenol
110/130 (Produkt der Henkel KGaA, OHZ: 200-220, Iodzahl: 110-130, ca.
95 % Kohlenwasserstoffketten mit 18 Kohlenstoffatomen) vorgelegt und bei 70°C
mit 168 g (1,0 mol) 1,6-Hexamethylendiisocyanat versetzt. Nach ca. 3 Stunden
Reaktionsdauer bei einer Temperatur von 90°C ist der NCO-Gehalt der entstandenen
Urethankomponente auf unter 0,1 % gefallen. Nachfolgend wird durch
Zugabe von 1740 g (10,0 mol) Toluylendiisocyanat (TDI, 2,4- zu 2,6-Isomerenverhältnis
= 80:20) und anschließende Katalyse mit 140 mg Zinkstearat bei
88°C die Allophanatisierungsreaktion gestartet. Nach 9 Stunden wird die Reaktion
durch Zugabe von 140 mg Isophthaloyldichlorid bei einem NCO-Gehalt von
24,2 % beendet. Das überschüssige Toluylendiisocyanat wird im Anschluß durch
Dünnschichtdestillation im Hochvakuum (0,1 - 0,3 mbar) bei einer Temperatur von
150 °C abgetrennt.
In einer mit Stickstoff gespülten Rührapparatur werden 271,8 g (1,0 mol) HD-Ocenol
110/130 (siehe Beispiel 1) vorgelegt und bei 90°C mit 84 g (0,5 mol) 1,4-Tetramethylendiisocyanat
(BDI) versetzt. Nach ca. 8 Stunden Reaktionsdauer bei
einer Temperatur von 95°C ist der NCO-Gehalt des entstandenen Diurethans auf
unter 0,2 % gefallen. Nachfolgend wird durch Zugabe von 870 g (5,0 mol) TDI
(siehe Beispiel 1) und anschließende Katalyse mit 60 mg Zinkstearat bei 88°C die
Allophanatisierungsreaktion gestartet. Nach 5 Stunden ist ein NCO-Gehalt von
30,5 % erreicht und die Reaktion wird mit 120 mg Isophthaloyldichlorid abgestoppt.
Das überschüssige TDI wird im Anschluß durch Dünnschichtdestillation im
Hochvakuum (0,1 - 0,3 mbar) bei einer Temperatur von 150 °C abgetrennt.
In einer mit Stickstoff gespülten Rührapparatur werden 203,3 g (1,0 mol) tech.
Lorol (Produkt der Henkel KGaA, OHZ: 265-275, Iodzahl: <0,5, Kohlenwasserstoffketten
mit 12 bis 18 Kohlenstoffatomen) mit 500 g (0,125 mol) eines
durch Propoxylierung von Propylenglykol und anschließende Ethoxylierung des
Propoxylierungsproduktes hergestellten Polyethers (PO/EO-Mischverhältnis 79/21,
OHZ: 28,5) vorgelegt und bei 70°C mit 105 g (0,625 mol) 1,6-Hexamethylendiisocyanat
versetzt. Nach ca. 13 Stunden Reaktionsdauer bei einer Temperatur
von 100°C ist der NCO-Gehalt des entstandenen Diurethans auf unter 0,2 %
gefallen. Nachfolgend wird durch Zugabe von 652,5 g (3,75 mol) TDI (siehe
Beispiel 1) und anschließende Katalyse mit 73 mg Zinkstearat bei 85°C die
Allophanatisierungsreaktion gestartet. Nach 9 Stunden ist ein NCO-Gehalt von
17,3 % erreicht und die Reaktion wird mit 70 mg Isophthaloyldichlorid abgestoppt.
Das überschüssige TDI wird im Anschluß durch Dünnschichtdestillation im
Hochvakuum (0,1 - 0,3 mbar) bei einer Temperatur von 140 °C abgetrennt.
In einem Labordissolver werden die in Tabelle 1 aufgeführten Anteile an isocyanatreaktiver Komponente b) durch intensives Vermischen mit Trockenmittel und Entlüftungsmittel homogenisiert und nach Abkühlen auf Raumtemperatur mit der Polyisocyanatkomponente a) aus Beispiel 1 bzw. mit der nicht erfindungsgemäßen Polyisocyanatkomponente Desmodur E 21 gemischt und als Prüfkörper ausgegossen.The proportions of isocyanate-reactive listed in Table 1 are more reactive in a laboratory dissolver Component b) by intensive mixing with desiccant and Deaerating agent homogenized and after cooling to room temperature with the Polyisocyanate component a) from Example 1 or with the non-inventive Polyisocyanate component Desmodur E 21 mixed and poured out as a test specimen.
Im Vergleich zu der MDI-basierten Vergleichbindemittelkombination weist die
erfindungsgemäße Bindemittelkombination trotz Katalyse eine verlängerte Topfzeit
auf und läßt sich auch bei hoher Luftfeuchtigkeit zu blasenfreien dickschichtigen
Beschichtungen aushärten. Mit der Vergleichsbindemittelkombination sind auch
unter günstigen Bedingungen nur stark blasenversetzte Beschichtungen zugänglich.
Claims (6)
- A substantially solvent-free binder combination consisting ofa) a polyisocyanate component with aromatically attached isocyanate groups andb) a solvent-free component with isocyanate-reactive groups,c) optionally together with further auxiliary substances and additives,i) an NCO content of 3 to 16%,ii) an average functionality of 1.8 to 4,iii) an allophanate group content (calculated as C2HN2O3, MW: 101) of 5 to 35% andiiii) a content of hydrocarbon chains (linear, branched, saturated or unsaturated), which are present attached to allophanate groups via oxygen, having an average of 2 to 23 carbon atoms, of 10 to 65%.
- A binder combination according to claim 1, characterised in that component a) consists of polyisocyanates containing heteroallophanate groups and havingi) an NCO content of 5 to 13%,ii) an average functionality of 1.9 to 3,iii) an allophanate group content (calculated as C2HN2O3, MW: 101) of 10 to 23% andiiii) a content of hydrocarbon chains (linear, branched, saturated or unsaturated), which are present attached to allophanate groups via oxygen, having an average of 8 to 23 carbon atoms, of 18 to 53%.
- A process for the production of the polyisocyanate component a) to be used according to claim 1, characterised in thata1) a linear aliphatic diisocyanate component of an isocyanate group content of 30 to 60% is reacted witha2) a hydroxyl component with a hydrocarbon chain of on average 2 to 23 carbon atoms and an average functionality of below 1.5a3) an aromatic diisocyanate component of an isocyanate group content of 35 to 53%, wherein the diisocyanate component a3) remaining after the reaction is removed down to a content of below 0.5%.
- A process for production according to claim 1, characterised in that 2,4- or 2,6-tolylene diisocyanate or mixtures thereof are used as the diisocyanate component a3).
- Use of the binder combination according to claim 1 as or in two component coating materials.
- Use of the binder combinations according to claim 1 as a moisture curing coating system to be applied as a single component.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19534162 | 1995-09-15 | ||
DE19534162A DE19534162A1 (en) | 1995-09-15 | 1995-09-15 | Binder combination for the production of solvent-free coating compositions |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0769511A2 EP0769511A2 (en) | 1997-04-23 |
EP0769511A3 EP0769511A3 (en) | 1997-07-02 |
EP0769511B1 true EP0769511B1 (en) | 2002-07-24 |
Family
ID=7772207
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96114065A Expired - Lifetime EP0769511B1 (en) | 1995-09-15 | 1996-09-03 | Binder combination for the preparation of solvent-free coating masses |
Country Status (9)
Country | Link |
---|---|
US (1) | US6410095B1 (en) |
EP (1) | EP0769511B1 (en) |
JP (1) | JP3990755B2 (en) |
KR (1) | KR100407216B1 (en) |
BR (1) | BR9603758A (en) |
CA (1) | CA2185195C (en) |
DE (2) | DE19534162A1 (en) |
ES (1) | ES2179905T3 (en) |
PT (1) | PT769511E (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19618230A1 (en) * | 1996-05-07 | 1997-11-13 | Bayer Ag | TDI polyisocyanates containing heteroallophanate groups |
US5739251A (en) * | 1997-03-27 | 1998-04-14 | Bayer Corporation | Low viscosity, ethylenically unsaturated polyurethanes containing allophanate groups |
EP1086969B1 (en) * | 1998-04-08 | 2009-08-12 | Asahi Kasei Kabushiki Kaisha | Novel polyisocyanate and method for producing the same |
GB2370279A (en) * | 2000-12-21 | 2002-06-26 | Coates Brothers Plc | Inks for in-mould decoration |
US7056976B2 (en) * | 2002-08-06 | 2006-06-06 | Huntsman International Llc | Pultrusion systems and process |
DE102004015982A1 (en) * | 2004-04-01 | 2005-10-20 | Bayer Materialscience Ag | Process for the preparation of polyisocyanate prepolymers with allophanate structural units |
US20060223968A1 (en) * | 2005-03-31 | 2006-10-05 | Bayer Materialscience Llc | Allophonate modified polyisocyanates |
FR2910014B1 (en) * | 2006-12-18 | 2009-10-02 | Rhodia Recherches & Tech | TREATMENT FACILITATING THE REMOVAL OF A COATING AND / OR A SOIL ON A BUILDING MATERIAL. |
DE102009007228A1 (en) * | 2009-02-03 | 2010-08-05 | Bayer Materialscience Ag | coatings |
EP3737726B1 (en) * | 2018-01-10 | 2023-12-06 | Huntsman International LLC | Polyurethane comprising formulations with isocyanate functionality |
WO2019157625A1 (en) * | 2018-02-13 | 2019-08-22 | Covestro Deutschland Ag | Aromatic polyisocyanates with a high solids content |
CN110407997A (en) * | 2019-07-25 | 2019-11-05 | 南通万顺化工科技有限公司 | A kind of uninanned platform leather polyurethane resin and preparation method thereof |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB994890A (en) | 1961-12-18 | 1965-06-10 | Ici Ltd | New organic polyisocyanates and their manufacture |
DE2002064C2 (en) * | 1970-01-17 | 1983-09-01 | Bayer Ag, 5090 Leverkusen | Process for the production of flame-retardant elastic or semi-elastic foams |
DE2009179C3 (en) * | 1970-02-27 | 1974-07-11 | Bayer Ag, 5090 Leverkusen | Process for the production of allophanate polyisocyanates |
DE2729990A1 (en) | 1977-07-02 | 1979-01-18 | Bayer Ag | PROCESS FOR THE PREPARATION OF ALLOPHANATES HAVING ISOCYANATE GROUPS |
US4810820A (en) | 1987-08-12 | 1989-03-07 | Mobay Corporation | Process for the production of polyisocyanates containing allophanate groups |
US5319054A (en) * | 1993-09-02 | 1994-06-07 | Miles Inc. | Liquid methylene diphenyl diisocyanate |
US5466771A (en) * | 1993-12-21 | 1995-11-14 | Bayer Corporation | Coating compositions based on aldimines and polyisocyanates containing allophanate groups |
-
1995
- 1995-09-15 DE DE19534162A patent/DE19534162A1/en not_active Withdrawn
-
1996
- 1996-09-03 ES ES96114065T patent/ES2179905T3/en not_active Expired - Lifetime
- 1996-09-03 PT PT96114065T patent/PT769511E/en unknown
- 1996-09-03 DE DE59609473T patent/DE59609473D1/en not_active Expired - Lifetime
- 1996-09-03 EP EP96114065A patent/EP0769511B1/en not_active Expired - Lifetime
- 1996-09-06 US US08/706,551 patent/US6410095B1/en not_active Expired - Lifetime
- 1996-09-10 CA CA002185195A patent/CA2185195C/en not_active Expired - Fee Related
- 1996-09-13 JP JP26375696A patent/JP3990755B2/en not_active Expired - Fee Related
- 1996-09-13 BR BR9603758A patent/BR9603758A/en not_active IP Right Cessation
- 1996-09-14 KR KR1019960040042A patent/KR100407216B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
KR970015700A (en) | 1997-04-28 |
BR9603758A (en) | 1998-06-02 |
DE59609473D1 (en) | 2002-08-29 |
CA2185195A1 (en) | 1997-03-16 |
JPH09118735A (en) | 1997-05-06 |
JP3990755B2 (en) | 2007-10-17 |
PT769511E (en) | 2002-11-29 |
KR100407216B1 (en) | 2005-05-24 |
EP0769511A2 (en) | 1997-04-23 |
EP0769511A3 (en) | 1997-07-02 |
DE19534162A1 (en) | 1997-03-20 |
US6410095B1 (en) | 2002-06-25 |
CA2185195C (en) | 2007-11-06 |
ES2179905T3 (en) | 2003-02-01 |
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