EP0769371A2 - Metallized polyolefin film - Google Patents
Metallized polyolefin film Download PDFInfo
- Publication number
- EP0769371A2 EP0769371A2 EP96116214A EP96116214A EP0769371A2 EP 0769371 A2 EP0769371 A2 EP 0769371A2 EP 96116214 A EP96116214 A EP 96116214A EP 96116214 A EP96116214 A EP 96116214A EP 0769371 A2 EP0769371 A2 EP 0769371A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- metallized
- film
- cycloolefin polymer
- film according
- cycloolefin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 22
- 239000010408 film Substances 0.000 claims abstract description 102
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 54
- -1 cyclic olefin Chemical class 0.000 claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 238000001465 metallisation Methods 0.000 claims abstract description 14
- 239000003990 capacitor Substances 0.000 claims abstract description 13
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 11
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims abstract description 5
- 239000011104 metalized film Substances 0.000 claims abstract description 5
- 229920001038 ethylene copolymer Polymers 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 9
- 239000011701 zinc Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 125000003518 norbornenyl group Chemical group C12(C=CC(CC1)C2)* 0.000 claims 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 125000004122 cyclic group Chemical group 0.000 abstract description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 abstract 2
- 229920000134 Metallised film Polymers 0.000 abstract 1
- 229910052739 hydrogen Inorganic materials 0.000 abstract 1
- 239000001257 hydrogen Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 20
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000004743 Polypropylene Substances 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 8
- 238000003851 corona treatment Methods 0.000 description 7
- 239000011888 foil Substances 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- 239000005977 Ethylene Substances 0.000 description 6
- 229910052791 calcium Inorganic materials 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 229910052788 barium Inorganic materials 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 4
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 238000009998 heat setting Methods 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- UCIKZESDXASJNG-UHFFFAOYSA-L [Cl-].[Cl-].C1=CC=C2C([Zr+2])C=CC2=C1 Chemical compound [Cl-].[Cl-].C1=CC=C2C([Zr+2])C=CC2=C1 UCIKZESDXASJNG-UHFFFAOYSA-L 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000005840 aryl radicals Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000012968 metallocene catalyst Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000002516 radical scavenger Substances 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920006301 statistical copolymer Polymers 0.000 description 2
- XBFJAVXCNXDMBH-UHFFFAOYSA-N tetracyclo[6.2.1.1(3,6).0(2,7)]dodec-4-ene Chemical compound C1C(C23)C=CC1C3C1CC2CC1 XBFJAVXCNXDMBH-UHFFFAOYSA-N 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical class OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 1
- OIQXFRANQVWXJF-QBFSEMIESA-N (2z)-2-benzylidene-4,7,7-trimethylbicyclo[2.2.1]heptan-3-one Chemical compound CC1(C)C2CCC1(C)C(=O)\C2=C/C1=CC=CC=C1 OIQXFRANQVWXJF-QBFSEMIESA-N 0.000 description 1
- ZCILGMFPJBRCNO-UHFFFAOYSA-N 4-phenyl-2H-benzotriazol-5-ol Chemical class OC1=CC=C2NN=NC2=C1C1=CC=CC=C1 ZCILGMFPJBRCNO-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- PNKUSGQVOMIXLU-UHFFFAOYSA-N Formamidine Chemical compound NC=N PNKUSGQVOMIXLU-UHFFFAOYSA-N 0.000 description 1
- 229940123457 Free radical scavenger Drugs 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000002015 acyclic group Chemical group 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 125000005275 alkylenearyl group Chemical group 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- SFFFIHNOEGSAIH-UHFFFAOYSA-N bicyclo[2.2.1]hept-2-ene;ethene Chemical group C=C.C1C2CCC1C=C2 SFFFIHNOEGSAIH-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 150000001851 cinnamic acid derivatives Chemical class 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000010096 film blowing Methods 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000007210 heterogeneous catalysis Methods 0.000 description 1
- 238000007172 homogeneous catalysis Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 150000003384 small molecules Chemical group 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/14—Organic dielectrics
- H01G4/18—Organic dielectrics of synthetic material, e.g. derivatives of cellulose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
- B32B2255/205—Metallic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/16—Capacitors
Definitions
- the invention relates to metallized films, in particular metallized films on both sides, which are outstandingly suitable as a dielectric in capacitors.
- the films according to the invention are polyolefin films, namely those made from cycloolefin polymers, which, surprisingly, do not have to be exposed to any processes for increasing the surface tension or surface energy (such as corona treatment), which are otherwise customary for polyolefins, before the metallization.
- the dielectric loss factor is important for the use of polymer films as dielectric in capacitors tan ⁇ , the temperature resistance, ie the resistance of the mechanical (eg shrink) and the electrical film properties at elevated temperature and the metallizability of great importance.
- Low dielectric loss factors are of particular interest in high-frequency AC applications, since low ones tan ⁇ the electrical power loss is also low. Increased electrical power loss - and thus increased tan ⁇ - Means heating, so that the temperature resistance of the film material can be exceeded and the capacitor can be damaged or destroyed. Accordingly, an ideal capacitor dielectric has a low dielectric loss factor combined with high temperature resistance.
- polyester foils are easier to metallize than polyolefin foils, since these have to be subjected to a surface treatment before the metallization in order to achieve adhesion of the metal to the foil.
- the metallization of thin foils for use in capacitors is the subject of intensive research. Between There is a fundamental difference in this regard between polyethylene terephthalate (PET) and polypropylene (PP), which are currently mainly used as a dielectric. Due to the polar polymer structure, PET has a critical surface tension of approx. 43 mN / m, which is sufficient to adhere to the metal, e.g. B. aluminum to ensure.
- the critical surface tension of polyolefin films is with 30 to 33 mN / m in a range which is not sufficient to ensure adhesion to the vapor-deposited metal layer. For this reason, the surfaces of polyolefin films have to be treated with various processes in order to increase the surface tension and to achieve wettability, adhesion and metallizability.
- corona treatment The most commonly used procedure is treatment with a high-frequency AC voltage (10-60 kHz, 10-20 kV), the so-called corona treatment.
- the surface tension can be increased up to 50 mN / m.
- surface tensions of 36 to 42 mN / m are usually set by means of corona discharge.
- the disadvantages of corona treatment are that e.g. during the treatment, the surface tension is time-dependent form small-molecule fragments of the polymer chain, which can weaken the bond between the polymer surface and a vapor-deposited metal layer.
- a capacitor For economic reasons, it is desirable to construct a capacitor from a film that is metallized on both sides and an unmetallized film. As described in US Pat. No. 3,900,775, this is possible, for example, by using a polyethylene terephthalate film metallized on both sides and an unmetallized polypropylene film.
- the disadvantage of this structure is the greatly increased value of the polypropylene tan ⁇ of polyethylene terephthalate.
- polyolefin films are preferred to polyester films in AC applications.
- the economical production of metallized polypropylene films that are steamed on both sides is much more difficult and has not yet been carried out industrially.
- the object of the present invention was further to provide a process for producing a metallized polyolefin film, if possible on both sides, which avoids the disadvantages of the prior art, in particular the additional process step for increasing the surface tension.
- the object is achieved by a single- or double-sided metallized single or multilayer polyolefin film, at least one outermost layer of the unmetallized polyolefin film consisting essentially of a cycloolefin polymer which was not exposed to a process for increasing the surface tension before the metallization.
- 'Metallized on one or both sides' means that the film has a metal layer on one or both surfaces.
- One or more layers means that the unmetallized film is either a Monofilm is, i.e. consists of only one layer or has a multi-layer structure and can accordingly be composed of two, three, four, five or even more layers. It is essential to the invention that the monofilm or at least one outermost layer of the multilayer film consists essentially of a cycloolefin polymer.
- the term consists essentially of a cycloolefin polymer means that the monofilm or at least one outermost layer of the multilayer film is at least 90-100% by weight, preferably at least 95-100% by weight, in particular at least 98-99% by weight (based on the weight of the monofilm or the outermost layer of the multilayer film) consists of cycloolefin polymer. If necessary, the single-layer film or the outermost layer can additionally contain additives which are usually used in film production.
- pre-metallization does not mean that there is no surface tension increasing process means that after its usual manufacturing process, which usually includes extrusion, stretching and heat setting, the film is not subjected to any additional treatment which results in the surface tension increasing. This includes common processes such as corona or flame treatment. It is essential to the invention that the metallization can take place without the film being subjected to such a process beforehand.
- Cycloolefin polymers are materials that are characterized by high heat resistance, high moduli of elasticity, low water absorption and good dielectric properties.
- DD-A-224 538 describes the production of films from norbornene-ethylene copolymers by a cast film process.
- the production of cycloolefin polymer films by melt extrusion is described in EP-A-0 384 694, EP-A-0 610 814, EP-A-0 610 815 and EP-A-0 610 816.
- the improvement of the mechanical properties of the films by monoaxial or biaxial stretching is also described in these documents.
- DD-241 971 and DD-224538 state that films made of cycloolefin polymers are characterized by low dielectric loss factors ( tan ⁇ ) mark.
- the specified values for tan ⁇ of up to 1.2 ⁇ 10 -5 are below the values found for polymer materials which are used as dielectrics in capacitors according to the current state of the art. Only polystyrene has similarly low values.
- DD-241 971 low values are for tan ⁇ of particular interest for high-frequency alternating current applications, since this can result in heating due to electrical power loss in the film.
- cycloolefin polymers suitable materials for use as a dielectric in AC applications with high frequencies.
- these materials have very good constancy of electrical properties up to temperatures that are just below the glass levels of the polymers. Cycloolefin polymers are therefore particularly suitable for use in capacitors that are exposed to an alternating electrical field at high frequencies and high temperatures.
- Cycloolefin polymers can be processed very well into biaxially oriented films with good mechanical properties.
- the oriented films have moduli in the range from 2.7 to 4.0 GPa, tear strengths from 80 to 150 MPa and elongation at break in the range from 5 to 100%.
- the surface tension of these films is in the range from 30 to 31 mN / m and is therefore typical for polyolefin films. It is also typical that the polar part of the surface tension is very low. It was therefore to be expected that cycloolefin polymer films - like other polyolefin films - would not be without pretreatment to increase the Surface tension must be metallized.
- the cyclolefin copolymer films can be metallized at low surface tension without any pretreatment. This behavior is also largely independent of the glass level of the cycloolefin polymer.
- This invention is particularly surprising since it has been found in further investigations that corona treatment is required in order to be able to print on the film. As with other polyolefin films, the surface tension of the treated film increases. After the corona treatment, values for the surface tension are obtained, which are typical for polyolefins.
- the cycloolefin polymers suitable for the invention are polymers containing 0.1 to 100% by weight, preferably 0.1 to 99% by weight, based on the total mass of the cycloolefin polymer, of polymerized units of at least one cyclic olefin of the formulas I, II, III, IV, V or VI, wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 and R 8 are the same or different and a hydrogen atom or a C 1 -C 30 hydrocarbon radical, for example a linear or branched C 1 -C 8 alkyl radical, C 6 -C 18 aryl radical, C 7 -C 20 alkylene aryl radical or a cyclic C 3 -C 20 alkyl radical or acyclic C 2 -C 20 alkyl radical, or two or more radicals R 1 to R 8 are cyclically linked, where the same radicals in the different formulas can have different meanings, 0 to
- the cycloolefin polymers preferably contain polymerized units of at least one polycyclic olefin, in particular of the formula I or III and an acyclic olefin of the formula VIII, which preferably has 2 to 20 carbon atoms, in particular ethylene.
- Cycloolefin polymers are preferred which contain polymerized units of polycyclic olefins with a norbornene basic structure, particularly preferably norbornene or tetracyclododecene. Cycloolefin polymers which contain polymerized units of acyclic olefins, such as ⁇ -olefins, particularly preferably ethylene, are also preferred. Norbornene / ethylene and tetracyclododecene / ethylene copolymers are particularly preferred.
- the proportion of polymerized units of acyclic olefins of the formula VIII is 0 to 99% by weight, preferably 5 to 80% by weight, particularly preferably 10 to 60% by weight, based on the total mass of the cycloolefin polymer.
- the cycloolefin polymers generally have glass transition temperatures between -20 ° C and 400 ° C, preferably between 50 ° C and 200 ° C.
- the viscosity number (decalin, 135 ° C, DIN 53728) is generally between 0.1 and 200 ml / g, preferably between 50 and 150 ml / g.
- the cycloolefin polymers are produced by a heterogeneous or homogeneous catalysis with organometallic compounds and is described in a large number of documents. Catalyst systems based on mixed catalysts made of titanium or vanadium compounds in connection with aluminum organyls are described in DD 109 224, DD 237 070 and EP-A-0 156 464. EP-A-0 283 164, EP-A-0 407 870, EP-A-0 485 893 and EP-A-0 503 422 describe the preparation of cycloolefin polymers with catalysts based on soluble metallocene complexes. The production processes for cycloolefin polymers described in these steps are expressly referred to here.
- the cycloolefin polymer films used according to the invention can contain the additives which are customary in film production, such as fine inert particles, which improve the slip and winding behavior.
- Such particles which can be contained in an amount of 0 to 1%, are for example: SiO 2 , Al 2 O 3 , silicates with an SiO 2 content of at least 30% by weight, amorphous and crystalline clay minerals, aluminosilicates, oxides of Mg, Zn, Zr and Ti, sulfates of Ca, Mg and Ba, phosphates of Li, Na and Ca (including the monohydrogen salts and dihydrogen salts), benzoates of Li, Na and K, terephthalates of Ca, Ba, Zn and Mn, titanates of Mg, Ca, Ba, Zn, Cd, Pb, Sr, Mn, Fe , Co and Ni, chromates of Ba and Pb, carbon (e.g.
- the film can also contain suitable additives such as stabilizers, neutralizing agents, lubricants or antioxidants.
- additives which are used for polyolefins such as polyethylene or polypropylene are also suitable for the cycloolefin polymer films.
- UV stabilizers which can be used are absorbers such as hydroxyphenylbenzotriazoles, hydroxybenzophenones, formamidine or benzylidene-camphor, quenchers such as cinnamic acid esters or nickel chelates, radical scavengers such as sterically hindered phenols, hydroperoxide decomposers such as nickel or zinc complexes of sulfur-containing compounds or light stabilizers, and HAL type stabilizers whose mixtures are used.
- Free radical scavengers such as substituted phenols and aromatic amines and / or peroxide decomposers such as phosphites, phosphates and thio compounds can be added as antioxidants, for example.
- the cycloolefin polymer films are produced in the customary manner known to the person skilled in the art, for example by casting films from solution, extrusion from the melt with slot dies and subsequent mono- or biaxial stretching, extrusion from the melt with ring dies and subsequent stretching by means of an air stream (film blowing ).
- Wide slot die extrusion with subsequent sequential biaxial orientation and heat setting is preferred.
- the polymer is heated and melted in an extruder and extruded through a slot die onto a cooling roll; usually the pre-film thus obtained is then drawn off the cooling roll and then biaxially, i.e. usually stretched first in the machine and then in the transverse direction. This biaxial orientation is usually followed by heat setting, on which the film is wound up.
- the film can be extruded both as a mono film and as a multilayer film, in which case at least one outermost layer essentially consists of cycloolefin polymers, as described above.
- the remaining layers of the multilayer film can, for example, also consist of cycloolefin polymers - possibly other than those used in the cover layer - but also consist of other polymers, in particular polyolefins such as polyethylene or polypropylene.
- films with a thickness spectrum of 2 to 50 ⁇ m, preferably 3 to 30 ⁇ m, can be produced.
- the film produced in this way can then be provided with a metal layer without previous measures to increase the surface energy, ie for example without prior corona treatment.
- suitable metals are aluminum, zinc, mixtures of zinc and aluminum or silver.
- Aluminum and zinc, and mixtures and / or alloys thereof are preferably used.
- the metallization takes place in the usual way, which is more familiar to the person skilled in the art Way, for example by evaporating the film in vacuo.
- the advantage according to the invention can be seen in the fact that the cycloolefin polymer films can not only be metallized on one side but now also on both sides.
- Capacitors can be produced from the metallized cycloolefin polymer films by customary processes.
- a 1.5 dm 3 reactor was filled with 1 liter of gasoline fraction (boiling range 90 to 110 ° C.) and 20 ml of toluene methylaluminoxane solution (10.1% by weight methylaluminoxane with a molecular weight of 1300 g / mol after cryoscopic determination) and at 70 ° C stirred for approx. 30 min to remove any contamination.
- the reactor was charged with 480 cm 3 of an 85 weight percent solution of norbornene in toluene.
- the solution was saturated with ethylene by repeatedly pressing in ethylene (6 bar G) and then 10 cm 3 of the toluene methylaluminoxane solution were added to the reactor and stirred at 70 ° C. for 5 min.
- the mixture was polymerized with stirring (750 rpm) at 70 ° C. for 30 min, the ethylene pressure being kept at 6 bar G by further metering.
- the homogeneous reaction solution was drained into a vessel and about 1 ml of water was added. Then the solution is mixed with a filter aid and filtered through a pressure filter. This solution is quickly poured into 5 dm 3 of acetone, stirred for 10 min and filtered. The solid obtained was washed with acetone.
- the refiltered polymer was dried at 80 ° C. and a pressure of 0.2 bar for 15 hours.
- 89.1 g of a colorless polymer were obtained.
- 0.1 g of the polymer was dissolved in 100 ml of decalin. The solution was measured in a capillary viscometer at 135 ° C. The viscosity number was 56.5 dl / g.
- the glass transition temperatures were determined using a DSC7 from Perkin Elmer. The glass transition temperature was determined at a heating rate of 20 ° C / min from the second heating curve and was 175 ° C. The content of norbornene was determined to be 58 mol% by means of 13 C nuclear magnetic resonance spectroscopy. The molecular weight of the polymer was determined by gel permeation chromatography at 135 ° C. Polyethylene fractions were used as standards. The following values were found for the polymer: M n : 21500 g / mol M w : 45000 g / mol M w / M n : 2.1.
- the polymerization was carried out as described above for COC-A. However, isopropylene-bis (1-indenyl) zirconium dichloride was used as the metallocene catalyst and the polymerization was carried out at a pressure of 20 bar G. A statistical copolymer was obtained which had a norbornene content of 40 mol% determined by means of 13 C-NMR, a glass level of 75 ° C (DSC measurement) and a viscosity number of 120 ml / g (decalin, 135 ° C, 0.1 g / dl).
- the polymerization was carried out as described above for COC-A. However, isopropylene-bis (1-indenyl) zirconium dichloride was used as the metallocene catalyst and the polymerization was carried out at a pressure of 10 bar G. A statistical copolymer was obtained which had a norbornene content of 53 mol% determined by means of 13 C-NMR, a glass level of 140 ° C (DSC measurement) and a viscosity number of 60 ml / g (decalin, 135 ° C, 0.1 g / dl).
- the COC-B was extruded at a temperature of 200 ° C into a film with a thickness of 400 microns and a width of 250 mm. Pieces of 200 ⁇ 200 mm 2 were cut out of this film and stretched simultaneously and longitudinally by a factor of 3.0 in a film stretching apparatus (Karo III from Brückner, Siegsdorf) at 100 ° C.
- the film thus obtained has the following properties: Thickness: 45 ⁇ m E-module: 2.9 GPa Tensile strength: 80 MPa Elongation at break: 20% Water vapor permeability (23 ° C, 85% relative humidity): 0.6 g ⁇ 40 ⁇ m / m 2 ⁇ d Surface tension: 30 mN / m
- the COC-C was extruded at a temperature of 240 ° C into a film with a thickness of 300 microns and a width of 250 mm. Pieces of 200 ⁇ 200 mm 2 were cut out of this film and stretched simultaneously and longitudinally by a factor of 3.0 in a film stretching apparatus (Karo III from Brückner, Siegsdorf) at 155 ° C.
- the film thus obtained has the following properties: Thickness: 35 ⁇ m E-module: 3.2 GPa Tensile strength: 90 MPa Elongation at break: 50% Water vapor permeability (23 ° C, 85% relative humidity): 1 g ⁇ 40 ⁇ m / m 2 ⁇ d Surface tension 29 mN / m
- the film from COC's B and C was cut into large A4 parts and vapor-coated with aluminum on one side and on both sides without any further surface treatment (metallization conditions: pressure 10 -5 mbar, time 11 min).
- the layer thickness of the evaporated aluminum was approximately 40 nm.
- the water vapor permeability (23 ° C., 85% relative humidity) of the steamed foils was then 0.5 g ⁇ 40 ⁇ m / m 2 ⁇ d when steamed on one side and 0.4 g ⁇ 40 ⁇ m / steamed on both sides m 2 ⁇ d.
- a biaxially oriented, non-corona-treated film made of highly isotactic polypropylene (Trespaphan PM A 10, manufacturer Hoechst, thickness 10 ⁇ m) was cut into A4-sized samples as in Example 1 and vapor-coated with aluminum on one side without any further surface treatment (test conditions as in Example 1) .
- the surface tension on the side to be metallized was 31 mN / m before the metallization.
- the thickness of the vapor-deposited aluminum layer was approximately 40 nm.
- the adhesion of the aluminum layer was tested as in Example 1. The aluminum could be completely removed from the film surface using the adhesive tape.
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Abstract
Description
Die Erfindung betrifft metallisierte, insbesondere beidseitig metallisierte Folien, welche sich hervorragend als Dielektrikum in Kondensatoren eignen. Die erfindungsgemäßen Folien sind Polyolefinfolien und zwar solche aus Cycloolefinpolymeren, welche überraschenderweise vor der Metallisierung keinem - ansonsten für Polyolefine üblichen - Verfahren zur Erhöhung der Oberflächenspannung bzw. Oberflächenenergie (wie Koronabehandlung) ausgesetzt werden müssen.The invention relates to metallized films, in particular metallized films on both sides, which are outstandingly suitable as a dielectric in capacitors. The films according to the invention are polyolefin films, namely those made from cycloolefin polymers, which, surprisingly, do not have to be exposed to any processes for increasing the surface tension or surface energy (such as corona treatment), which are otherwise customary for polyolefins, before the metallization.
Für den Einsatz von Polymerfilmen als Dielektrikum in Kondensatoren ist der dielektrische Verlustfaktor
Niedrige dielektrische Verlustfaktoren sind insbesondere bei hochfrequenten Wechselstromanwendungen von Interesse, da bei niedrigen
Im Bezug auf die Metallisierbarkeit ist bekannt, daß Polyesterfolien einfacher zu metallisieren sind als Polyolefinfolien, da diese vor der Metallisierung einer Oberflächenbehandlung unterzogen werden müssen, um eine Haftung des Metalls auf der Folie zu erzielen. Die Metallisierung von dünnen Folien für den Einsatz in Kondensatoren ist der Gegenstand intensiven forscherischen Bemühens. Zwischen dem zur Zeit überwiegend als Dielektrikum eingesetzten Polyethylenterephthalat (PET) und Polypropylen (PP) besteht diesbezüglich ein fundamentaler Unterschied. Aufgrund der polaren Polymerstruktur besitzt PET eine kritische Oberflächenspannung von ca. 43 mN/m, die ausreicht, um eine Haftung zum Metall, z. B. Aluminium, zu gewährleisten. Die kritische Oberflächenspannung von Polyolefinfolien liegt dagegen mit 30 bis 33 mN/m in einem Bereich, der nicht ausreicht, um eine Haftung zu der aufgedampften Metallschicht zu gewährleisten. Aus diesem Grund müssen die Oberflächen von Polyolefinfolien mit verschiedenen Verfahren behandelt werden, um die Oberflächenspannung zu erhöhen und eine Benetz-, Verkleb- und Metallisierbarkeit zu erreichen.With regard to the metallizability, it is known that polyester foils are easier to metallize than polyolefin foils, since these have to be subjected to a surface treatment before the metallization in order to achieve adhesion of the metal to the foil. The metallization of thin foils for use in capacitors is the subject of intensive research. Between There is a fundamental difference in this regard between polyethylene terephthalate (PET) and polypropylene (PP), which are currently mainly used as a dielectric. Due to the polar polymer structure, PET has a critical surface tension of approx. 43 mN / m, which is sufficient to adhere to the metal, e.g. B. aluminum to ensure. The critical surface tension of polyolefin films, on the other hand, is with 30 to 33 mN / m in a range which is not sufficient to ensure adhesion to the vapor-deposited metal layer. For this reason, the surfaces of polyolefin films have to be treated with various processes in order to increase the surface tension and to achieve wettability, adhesion and metallizability.
Das am häufigsten verwendete Verfahren ist die Behandlung mit einer hochfrequenten Wechselspannung (10-60 kHz, 10-20 kV), die sogenannte Koronabehandlung. Dabei kann die Oberflächenspannung auf bis zu 50 mN/m erhöht werden. Bei Polyolefinfolien, insbesondere biaxial orientierten Folien aus Polypropylen, werden üblicherweise mittels Koronaentladung Oberflächenspannungen von 36 bis 42 mN/m eingestellt. Die Nachteile einer Koronabehandlung sind jedoch, daß z.B. die Oberflächenspannung zeitabhängig ist bei der Behandlung niedermolekulare Bruchstücke der Polymerkette bilden, die zu einer Schwächung des Verbundes zwischen der Polymeroberfläche und einer aufgedampften Metallschicht führen können.The most commonly used procedure is treatment with a high-frequency AC voltage (10-60 kHz, 10-20 kV), the so-called corona treatment. The surface tension can be increased up to 50 mN / m. In the case of polyolefin films, in particular biaxially oriented films made of polypropylene, surface tensions of 36 to 42 mN / m are usually set by means of corona discharge. The disadvantages of corona treatment, however, are that e.g. during the treatment, the surface tension is time-dependent form small-molecule fragments of the polymer chain, which can weaken the bond between the polymer surface and a vapor-deposited metal layer.
Aus ökonomischen Gründen ist es wünschenswert, einen Kondensator aus einer beidseitig metallisierten und einer unmetallisierten Folie aufzubauen. Wie in US-3,900,775 beschrieben, ist dies zum Beispiel durch die Verwendung einer beidseitig metallisierten Polyethylenterephthalatfolie und einer unmetallisierten Polypropylenfolie möglich. Nachteil dieses Aufbaus ist jedoch der gegenüber Polypropylen stark erhöhte Wert des
Es besteht deshalb nach wie vor das Bedürfnis nach einer metallisierbaren, vorzugsweise beidseitig metallisierten Polyolefinfolie, bei der die Nachteile des Standes der Technik vermieden werden und die einen niedrigen dielektrischen Verlustfaktor und hohe Temperaturbeständigkeit aufweist.There is therefore still a need for a metallizable, preferably double-sided metallized polyolefin film in which the disadvantages of the prior art are avoided and which has a low dielectric loss factor and high temperature resistance.
Die Aufgabe der vorliegenden Erfindung bestand weiterhin darin, ein Verfahren zur Herstellung einer - möglichst beidseitig - metallisierten Polyolefinfolie zur Verfügung zu stellen, das die Nachteile des Standes der Technik, insbesondere den zusätzlichen Verfahrensschritt zur Erhöhung der Oberflächenspannung, vermeidet.The object of the present invention was further to provide a process for producing a metallized polyolefin film, if possible on both sides, which avoids the disadvantages of the prior art, in particular the additional process step for increasing the surface tension.
Überraschenderweise wurde nun gefunden, daß sich aus der Vielzahl der Polyolefine die Cycloolefinpolymere - entgegen allen Erwartungen - ohne Oberflächenspannung erhöhende Vorbehandlung metallisieren lassen.Surprisingly, it has now been found that, contrary to all expectations, the cycloolefin polymers can be metallized from the large number of polyolefins without a pretreatment which increases surface tension.
Dementsprechend wird die gestellte Aufgabe gelöst durch eine ein- oder beidseitig metallisierte ein- oder mehrschichtige Polyolefinfolie, wobei mindestens eine äußerste Schicht der unmetallisierten Polyolefinfolie im wesentlichen aus einem Cycloolefinpolymeren besteht, welches vor der Metallisierung keinem Verfahren zur Erhöhung der Oberflächenspannung ausgesetzt wurde.Accordingly, the object is achieved by a single- or double-sided metallized single or multilayer polyolefin film, at least one outermost layer of the unmetallized polyolefin film consisting essentially of a cycloolefin polymer which was not exposed to a process for increasing the surface tension before the metallization.
'Ein- oder beidseitig' metallisiert heißt, daß die Folie auf einer oder auf beiden Oberflächen eine Metallschicht trägt.'Metallized on one or both sides' means that the film has a metal layer on one or both surfaces.
Ein- oder mehrschichtig bedeutet, daß die unmetallisierte Folie entweder eine Monofolie ist, also aus nur einer Schicht besteht oder mehrschichtig aufgebaut ist und dementsprechend aus zwei, drei, vier, fünf oder noch mehr Schichten aufgebaut sein kann. Erfindungswesentlich ist hierbei, daß die Monofolie oder zumindest eine äußerste Schicht der Mehrschichtfolie im wesentlichen aus einem Cycloolefinpolymeren besteht.One or more layers means that the unmetallized film is either a Monofilm is, i.e. consists of only one layer or has a multi-layer structure and can accordingly be composed of two, three, four, five or even more layers. It is essential to the invention that the monofilm or at least one outermost layer of the multilayer film consists essentially of a cycloolefin polymer.
Der Ausdruck im wesentlichen aus einem Cycloolefinpolymeren besteht bedeutet, daß die Monofolie oder mindestens eine äußerste Schicht der Mehrschichtfolie zu mindestens 90-100 Gew.-%, bevorzugt mindestens 95-100 Gew.-%, insbesondere mindestens 98-99 Gew.-% (bezogen auf das Gewicht der Monofolie bzw. der äußersten Schicht der Mehrschichtfolie) aus Cycloolefinpolymer besteht. Gegebenenfalls kann die einschichtige Folie oder die äußerste Schicht zusätzlich Additive enthalten, die üblicherweise bei der Folienherstellung eingesetzt werden.The term consists essentially of a cycloolefin polymer means that the monofilm or at least one outermost layer of the multilayer film is at least 90-100% by weight, preferably at least 95-100% by weight, in particular at least 98-99% by weight (based on the weight of the monofilm or the outermost layer of the multilayer film) consists of cycloolefin polymer. If necessary, the single-layer film or the outermost layer can additionally contain additives which are usually used in film production.
Der Ausdruck vor der Metallisierung keinem Verfahren zur Erhöhung der Oberflächenspannung ausgesetzt bedeutet, daß die Folie nach ihrem üblichen Herstellungsprozess, welcher gewöhnlich die Extrusion, die Streckung und die Thermofixierung umfaßt, keiner zusätzlichen Behandlung unterworfen wird, die die Erhöhung der Oberflächenspannung zur Folge hat. Hierunter sind übliche Verfahren wie die Korona- oder Flammbehandlung zu verstehen. Es ist erfindungswesentlich, daß die Metallisierung erfolgen kann, ohne daß die Folie vorher einem solchen Verfahren unterworfen wird.The term pre-metallization does not mean that there is no surface tension increasing process means that after its usual manufacturing process, which usually includes extrusion, stretching and heat setting, the film is not subjected to any additional treatment which results in the surface tension increasing. This includes common processes such as corona or flame treatment. It is essential to the invention that the metallization can take place without the film being subjected to such a process beforehand.
Cycloolefinpolymere sind Materialien, die sich durch hohe Wärmeformbeständigkeiten, hohe Elastizitätsmoduln, geringe Wasseraufnahme und gute dielektrische Eigenschaften auszeichnen.Cycloolefin polymers are materials that are characterized by high heat resistance, high moduli of elasticity, low water absorption and good dielectric properties.
Die DD-A-224 538 beschreibt die Herstellung von Folien aus Norbornen-Ethylen-Copolymeren durch ein Gießfilmverfahren. Die Herstellung von Cycloolefinpolymerfilmen durch Schmelzextrusion wird in EP-A-0 384 694, EP-A-0 610 814, EP-A-0 610 815 und EP-A-0 610 816 beschrieben. Die Verbesserung der mechanischen Eigenschaften der Folien durch monoaxiales oder biaxiales Verstrecken wird ebenfalls in diesen Schriften beschrieben.DD-A-224 538 describes the production of films from norbornene-ethylene copolymers by a cast film process. The production of cycloolefin polymer films by melt extrusion is described in EP-A-0 384 694, EP-A-0 610 814, EP-A-0 610 815 and EP-A-0 610 816. The improvement of the mechanical properties of the films by monoaxial or biaxial stretching is also described in these documents.
Die DD-241 971 und DD-224538 führen aus, daß sich Folien aus Cycloolefinpolymeren durch niedrige dielektrische Verlustfaktoren (
Die Kombination der oben genannten Eigenschaften macht Cycloolefinpolymere zu geeigneten Materialien für den Einsatz als Dielektrikum in Wechselspannungsanwendungen mit hohen Frequenzen. Zudem weisen diese Materialien eine sehr gute Konstanz der elektrischen Eigenschaften bis zu Temperaturen, die kurz unterhalb der Glasstufen der Polymere liegen, auf. Deshalb eignen sich Cycloolefinpolymere besonders für den Einsatz in Kondensatoren, die einem elektrischen Wechselfeld bei hohen Frequenzen und hohen Temperaturen ausgesetzt sind.The combination of the above properties makes cycloolefin polymers suitable materials for use as a dielectric in AC applications with high frequencies. In addition, these materials have very good constancy of electrical properties up to temperatures that are just below the glass levels of the polymers. Cycloolefin polymers are therefore particularly suitable for use in capacitors that are exposed to an alternating electrical field at high frequencies and high temperatures.
Cycloolefinpolymere lassen sich sehr gut zu biaxial orientierten Folien mit guten mechanischen Eigenschaften verarbeiten. Die orientierten Filme besitzen Moduli im Bereich von 2,7 bis 4,0 GPa, Reißfestigkeiten von 80 bis 150 MPa und Reißdehnungen im Bereich von 5 bis 100 %. Die Oberflächenspannung dieser Folien liegt im Bereich von 30 bis 31 mN/m und ist somit typisch für Polyolefin-Folien. Ebenfalls typisch ist, daß der polare Anteil an der Oberflächenspannung sehr gering ist. Es war daher zu erwarten, daß Cycloolefinpolymerfolien - wie auch andere Polyolefinfolien - nicht ohne Vorbehandlung zur Erhöhung der Oberflächenspannung zu metallisieren sind. Deshalb war es umso überraschender, daß die Cyclolefincopolymerfolien sich ohne jede Vorbehandlung bei niedriger Oberflächenspannung metallisieren lassen. Dieses Verhalten ist auch weitgehend unabhängig von der Glasstufe des Cycloolefinpolymeren. Diese Erfindung ist insbesondere überraschend, da in weiteren Untersuchungen gefunden wurde, daß jedoch eine Koronabehandlung erforderlich ist, um die Folie bedrucken zu können. Wie bei anderen Polyolefinfolien steigt dabei die Oberflächenspannung der behandelten Folie. Nach der Koronabehandlung werden Werte für die Oberflächenspannung erhalten, wie sie typisch für Polyolefine sind.Cycloolefin polymers can be processed very well into biaxially oriented films with good mechanical properties. The oriented films have moduli in the range from 2.7 to 4.0 GPa, tear strengths from 80 to 150 MPa and elongation at break in the range from 5 to 100%. The surface tension of these films is in the range from 30 to 31 mN / m and is therefore typical for polyolefin films. It is also typical that the polar part of the surface tension is very low. It was therefore to be expected that cycloolefin polymer films - like other polyolefin films - would not be without pretreatment to increase the Surface tension must be metallized. It was therefore all the more surprising that the cyclolefin copolymer films can be metallized at low surface tension without any pretreatment. This behavior is also largely independent of the glass level of the cycloolefin polymer. This invention is particularly surprising since it has been found in further investigations that corona treatment is required in order to be able to print on the film. As with other polyolefin films, the surface tension of the treated film increases. After the corona treatment, values for the surface tension are obtained, which are typical for polyolefins.
Die für die Erfindung geeigneten Cycloolefinpolymere sind Polymere, enthaltend 0,1 bis 100 Gew.-%, bevorzugt 0,1 bis 99 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers, polymerisierte Einheiten mindestens eines cyclischen Olefins der Formeln I, II, III, IV, V oder VI,
0 bis 45 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers, polymerisierte Einheiten mindestens eines monocyclischen Olefins der Formel VII,
0 bis 99 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers, polymerisierte Einheiten eines acyclischen Olefins der Formel VIII,
0 to 45% by weight, based on the total mass of the cycloolefin polymer, of polymerized units of at least one monocyclic olefin of the formula VII,
0 to 99% by weight, based on the total mass of the cycloolefin polymer, polymerized units of an acyclic olefin of the formula VIII,
Bevorzugt enthalten die Cycloolefinpolymere polymerisierte Einheiten mindestens eines polycyclischen Olefins, insbesondere der Formel I oder III und eines acyclischen Olefins der Formel VIII, welches bevorzugt 2 bis 20 C-Atome aufweist, insbesondere Ethylen.The cycloolefin polymers preferably contain polymerized units of at least one polycyclic olefin, in particular of the formula I or III and an acyclic olefin of the formula VIII, which preferably has 2 to 20 carbon atoms, in particular ethylene.
Bevorzugt sind Cycloolefinpolymere, die polymerisierte Einheiten polycyclischer Olefine mit Norbornengrundstruktur, besonders bevorzugt Norbornen oder Tetracyclododecen, enthalten. Bevorzugt sind auch Cycloolefinpolymere, die polymerisierte Einheiten acyclischer Olefine, wie α-Olefine, besonders bevorzugt Ethylen, enthalten. Besonders bevorzugt sind Norbornen/Ethylen- und Tetracyclododecen/Ethylen-Copolymere.Cycloolefin polymers are preferred which contain polymerized units of polycyclic olefins with a norbornene basic structure, particularly preferably norbornene or tetracyclododecene. Cycloolefin polymers which contain polymerized units of acyclic olefins, such as α-olefins, particularly preferably ethylene, are also preferred. Norbornene / ethylene and tetracyclododecene / ethylene copolymers are particularly preferred.
Der Anteil polymerisierter Einheiten acyclischer Olefine der Formel VIII beträgt 0 bis 99 Gew.-%, bevorzugt 5 bis 80 Gew-%, besonders bevorzugt 10 bis 60 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers.The proportion of polymerized units of acyclic olefins of the formula VIII is 0 to 99% by weight, preferably 5 to 80% by weight, particularly preferably 10 to 60% by weight, based on the total mass of the cycloolefin polymer.
Die Cycloolefinpolymere weisen im allgemeinen Glastemperaturen zwischen -20 °C und 400 °C, bevorzugt zwischen 50 °C und 200 °C, auf. Die Viskositätszahl (Dekalin, 135 °C, DIN 53728) liegt im allgemeinen zwischen 0,1 und 200 ml/g, bevorzugt zwischen 50 und 150 ml/g.The cycloolefin polymers generally have glass transition temperatures between -20 ° C and 400 ° C, preferably between 50 ° C and 200 ° C. The viscosity number (decalin, 135 ° C, DIN 53728) is generally between 0.1 and 200 ml / g, preferably between 50 and 150 ml / g.
Die Herstellung der Cycloolefinpolymere geschieht durch eine heterogene oder homogene Katalyse mit metallorganischen Verbindungen und ist in einer Vielzahl von Dokumenten beschrieben. Katalysatorsysteme basierend auf Mischkatalysatoren aus Titan- bzw. Vanadiumverbindungen in Verbindung mit Aluminiumorganylen werden in DD 109 224, DD 237 070 und EP-A-0 156 464 beschrieben. EP-A-0 283 164, EP-A-0 407 870, EP-A-0 485 893 und EP-A-0 503 422 beschreiben die Herstellung von Cycloolefinpolymeren mit Katalysatoren basierend auf löslichen Metallocenkomplexen. Auf die in diesen Schritten beschriebenen Herstellverfahren von Cycloolefinpolymeren wird hier ausdrücklich bezuggenommen.The cycloolefin polymers are produced by a heterogeneous or homogeneous catalysis with organometallic compounds and is described in a large number of documents. Catalyst systems based on mixed catalysts made of titanium or vanadium compounds in connection with aluminum organyls are described in DD 109 224, DD 237 070 and EP-A-0 156 464. EP-A-0 283 164, EP-A-0 407 870, EP-A-0 485 893 and EP-A-0 503 422 describe the preparation of cycloolefin polymers with catalysts based on soluble metallocene complexes. The production processes for cycloolefin polymers described in these steps are expressly referred to here.
Die erfindungsgemäß verwendeten Cycloolefinpolymerfolien können die bei der Folienherstellung üblichen Additive wie feine inerte Partikel, die das Schlupf- und Wickelverhalten verbessern, enthalten. Solche Partikel, die in Menge von 0 bis 1 % enthalten sein können, sind beispielsweise:
SiO2, Al2O3, Silikate mit einem SiO2-Anteil von mindestens 30 Gew.-%, amorphe und kristalline Tonminerale, Alumosilikate, Oxide von Mg, Zn, Zr und Ti, Sulfate von Ca, Mg und Ba, Phosphate von Li, Na und Ca (inklusive der Monohydrogensalze und Dihydrogensalze), Benzoate von Li, Na und K, Terephthalate von Ca, Ba, Zn und Mn, Titanate von Mg, Ca, Ba, Zn, Cd, Pb, Sr, Mn, Fe, Co und Ni, Chromate von Ba und Pb, Kohlenstoff (z.B. Ruß oder Graphit), Glas (Glaspulver und Glaskugeln), Carbonate von Ca und Mg, Flußspat, Sulfide von Zn und Mo, organische Polymersubstanzen wie Polytetrafluorethylenpolyethylen, Talkum, Lithiumfluorid, und die Ca-, Ba-, Zn- und Mn-Salze von organischen Säuren.The cycloolefin polymer films used according to the invention can contain the additives which are customary in film production, such as fine inert particles, which improve the slip and winding behavior. Such particles, which can be contained in an amount of 0 to 1%, are for example:
SiO 2 , Al 2 O 3 , silicates with an SiO 2 content of at least 30% by weight, amorphous and crystalline clay minerals, aluminosilicates, oxides of Mg, Zn, Zr and Ti, sulfates of Ca, Mg and Ba, phosphates of Li, Na and Ca (including the monohydrogen salts and dihydrogen salts), benzoates of Li, Na and K, terephthalates of Ca, Ba, Zn and Mn, titanates of Mg, Ca, Ba, Zn, Cd, Pb, Sr, Mn, Fe , Co and Ni, chromates of Ba and Pb, carbon (e.g. carbon black or graphite), glass (glass powder and glass balls), carbonates of Ca and Mg, fluorspar, sulfides of Zn and Mo, organic polymer substances such as polytetrafluoroethylene polyethylene, talc, lithium fluoride, and the Ca, Ba, Zn and Mn salts of organic acids.
Die Folie kann auch geeignete Additive wie z.B. Stabilisatoren, Neutralisationsmittel, Gleitmittel oder Antioxidantien enthalten. Prinzipiell sind Additive, die für Polyolefine wie Polyethylen oder Polypropylen verwendet werden, auch für die Cycloolefinpolymerfolien geeignet. Als UV-Stabilisatoren können beispielsweise Absorber wie Hydroxyphenylbenzotriazole, Hydroxybenzophenone, Formamidin oder Benzyliden-Campher, Quencher wie Zimtsäureester oder Nickel-Chelate, Radikalfänger wie sterisch gehinderte Phenole, Hydroperoxidzersetzer wie Nickel- oder Zink-Komplexe schwefelhaltiger Verbindungen oder Lichtstabilisatoren vom HALS-Typ, sowie deren Gemische eingesetzt werden. Als Gleitmittel können beispielsweise verwendet werden: Fettsäuren sowie deren Ester, Amide und Salze, Silikone oder Wachse wie PP- oder PE-Wachse. Als Antioxidantien können beispielsweise zugesetzt werden Radikalfänger wie substituierte Phenole und aromatische Amine und/oder Peroxidzersetzer wie Phosphite, Phosphate und Thioverbindungen.The film can also contain suitable additives such as stabilizers, neutralizing agents, lubricants or antioxidants. In principle, additives which are used for polyolefins such as polyethylene or polypropylene are also suitable for the cycloolefin polymer films. Examples of UV stabilizers which can be used are absorbers such as hydroxyphenylbenzotriazoles, hydroxybenzophenones, formamidine or benzylidene-camphor, quenchers such as cinnamic acid esters or nickel chelates, radical scavengers such as sterically hindered phenols, hydroperoxide decomposers such as nickel or zinc complexes of sulfur-containing compounds or light stabilizers, and HAL type stabilizers whose mixtures are used. Can be used as a lubricant for example: fatty acids and their esters, amides and salts, silicones or waxes such as PP or PE waxes. Free radical scavengers such as substituted phenols and aromatic amines and / or peroxide decomposers such as phosphites, phosphates and thio compounds can be added as antioxidants, for example.
Die Herstellung der Cycloolefinpolymerfolien geschieht in üblicher, dem Fachmann bekannter Weise, zum Beispiel durch Gießen von Filmen aus Lösung, Extrusion aus der Schmelze mit Breitschlitzdüsen und anschließender mono- oder biaxialer Verstreckung, Extrusion aus der Schmelze mit Ringdüsen unter anschließender Verstreckung mittels eines Lufstromes (Folienblasen). Bevorzugt ist die Breitschlitzdüsenextrusion mit anschließender sequentieller biaxialer Orientierung und Thermofixierung. Hierbei wird das Polymer in einem Extruder erwärmt und aufgeschmolzen und durch eine Breitschlitzdüse auf eine Abkühlwalze extrudiert; gewöhnlich wird der so erhaltene Vorfilm dann von der Abkühlwalze abgezogen und anschließend biaxial, d.h. meist zunächst in Maschinen- und dann in Querrichtung, gestreckt. An diese biaxiale Orientierung schließt sich üblicherweise eine Thermofixierung an, worauf die Folie aufgewickelt wird. Bei diesem Verfahren kann die Folie sowohl als Monofolie als auch als Mehrschichtfolie extrudiert werden, wobei dann zumindest eine äußerste Schicht im wesentlichen aus Cycloolefinpolymeren, wie oben beschrieben, besteht. Die übrigen Schichten der Mehrschichtfolie können beispielsweise ebenfalls aus Cycloolefinpolymeren - gegebenenfalls anderen als dem in der Deckschicht verwendeten - bestehen aber auch aus anderen Polymeren insbesondere Polyolefinen wie Polyethylen oder Polypropylen. Auf diese Weise lassen sich Folien mit einem Dickenspektrum von 2 bis 50 µm, vorzugsweise 3 bis 30 µm, herstellen.The cycloolefin polymer films are produced in the customary manner known to the person skilled in the art, for example by casting films from solution, extrusion from the melt with slot dies and subsequent mono- or biaxial stretching, extrusion from the melt with ring dies and subsequent stretching by means of an air stream (film blowing ). Wide slot die extrusion with subsequent sequential biaxial orientation and heat setting is preferred. Here, the polymer is heated and melted in an extruder and extruded through a slot die onto a cooling roll; usually the pre-film thus obtained is then drawn off the cooling roll and then biaxially, i.e. usually stretched first in the machine and then in the transverse direction. This biaxial orientation is usually followed by heat setting, on which the film is wound up. In this process, the film can be extruded both as a mono film and as a multilayer film, in which case at least one outermost layer essentially consists of cycloolefin polymers, as described above. The remaining layers of the multilayer film can, for example, also consist of cycloolefin polymers - possibly other than those used in the cover layer - but also consist of other polymers, in particular polyolefins such as polyethylene or polypropylene. In this way, films with a thickness spectrum of 2 to 50 μm, preferably 3 to 30 μm, can be produced.
Die so hergestellte Folie kann dann ohne vorherige Maßnahmen zur Erhöhung der Oberflächenenergie, d.h. beispielsweise ohne vorherige Koronabehandlung, mit einer Metallschicht versehen werden. Als Metalle eignen sich beispielsweise Aluminium, Zink, Mischungen aus Zink und Aluminium oder Silber. Bevorzugt werden Aluminium und Zink, sowie Mischungen und/oder Legierungen hiervon eingesetzt. Die Metallisierung geschieht in üblicher, dem Fachmann geläufiger Weise, beispielsweise durch Bedampfen der Folie im Vakuum. Der erfindungsgemäße Vorteil ist darin zu sehen, daß die Cycloolefinpolymerfolien nicht nur einseitig sondern nunmehr auch beidseitig metallisiert werden können.The film produced in this way can then be provided with a metal layer without previous measures to increase the surface energy, ie for example without prior corona treatment. Examples of suitable metals are aluminum, zinc, mixtures of zinc and aluminum or silver. Aluminum and zinc, and mixtures and / or alloys thereof are preferably used. The metallization takes place in the usual way, which is more familiar to the person skilled in the art Way, for example by evaporating the film in vacuo. The advantage according to the invention can be seen in the fact that the cycloolefin polymer films can not only be metallized on one side but now also on both sides.
Aus den metallisierten Cycloolefinpolymerfolien lassen sich nach üblichen Verfahren Kondensatoren herstellen.Capacitors can be produced from the metallized cycloolefin polymer films by customary processes.
Nachfolgend ist die Erfindung anhand von Beispielen näher erläutert.The invention is explained in more detail below with the aid of examples.
Eine 1,5-dm3-Reaktor wurde mit 1 Liter Benzinfraktion (Siedebereich 90 bis 110 °C) und 20 ml toluolischer Methylaluminoxanlösung (10,1 Gew.-% Methylaluminoxan der Molmasse 1300 g/mol nach kryoskopischer Bestimmung) befüllt und bei 70 °C ca. 30 min gerührt, um eventuell vorhandene Verunreinigungen zu entfernen. Nach Ablassen der Lösung wurde der Reaktor mit 480 cm3 einer 85-gewichtsprozentigen Lösung von Norbornen in Toluol beschickt. Durch mehrfaches Aufdrücken von Ethylen (6 bar G) wurde die Lösung mit Ethylen gesättigt und anschließend 10 cm3 der toluolischen Methylaluminoxanlösung in den Reaktor gegeben und 5 min bei 70 °C gerührt. Eine Lösung von 5,43 mg Isopropylen-(1-cyclopentadienyl)-(1-indenyl)-zirkondichlorid in 10 cm3 toluolischer Methylaluminoxanlösung wurde nach 15-minütiger Voraktivierung zugegeben.A 1.5 dm 3 reactor was filled with 1 liter of gasoline fraction (boiling range 90 to 110 ° C.) and 20 ml of toluene methylaluminoxane solution (10.1% by weight methylaluminoxane with a molecular weight of 1300 g / mol after cryoscopic determination) and at 70 ° C stirred for approx. 30 min to remove any contamination. After draining the solution, the reactor was charged with 480 cm 3 of an 85 weight percent solution of norbornene in toluene. The solution was saturated with ethylene by repeatedly pressing in ethylene (6 bar G) and then 10 cm 3 of the toluene methylaluminoxane solution were added to the reactor and stirred at 70 ° C. for 5 min. A solution of 5.43 mg of isopropylene (1-cyclopentadienyl) - (1-indenyl) zirconium dichloride in 10 cm 3 of toluene methylaluminoxane solution was added after 15 minutes of preactivation.
Unter Rühren (750 UPM) wurde 30 min bei 70 °C polymerisiert, wobei der Ethylendruck durch Nachdosieren bei 6 bar G gehalten wurde. Die homogene Reaktionslösung wurde in ein Gefäß abgelassen und mit ca. 1 ml Wasser versetzt. Anschließend wird die Lösung mit einem Filterhilfsmittel versetzt und über eine Drucknutsche filtriert. Diese Lösung wird schnell in 5 dm3 Aceton eingegossen, 10 min gerührt und filtriert. Der erhaltene Feststoff wurde mit Aceton gewaschen. Das erneut filtrierte Polymer wurde bei 80 °C und einem Druck von 0,2 bar 15 Stunden getrocknet.The mixture was polymerized with stirring (750 rpm) at 70 ° C. for 30 min, the ethylene pressure being kept at 6 bar G by further metering. The homogeneous reaction solution was drained into a vessel and about 1 ml of water was added. Then the solution is mixed with a filter aid and filtered through a pressure filter. This solution is quickly poured into 5 dm 3 of acetone, stirred for 10 min and filtered. The solid obtained was washed with acetone. The refiltered polymer was dried at 80 ° C. and a pressure of 0.2 bar for 15 hours.
Es wurden 89,1 g eines farblosen Polymers erhalten. Zur Bestimmung der Viskositätszahl wurden 0,1 g des Polymeren in 100 ml Dekalin gelöst. Die Lösung wurde in einem Kappillarviskosimeter bei 135 °C vermessen. Die Viskositätszahl betrug 56,5 dl/g. Die Glastemperaturen wurden mit einem DSC7 der Firma Perkin Elmer bestimmt. Die Glastemperatur wurde bei einer Heizrate von 20 °C/min aus der zweiten Heizkurve ermittelt und betrug 175 °C. Der Gehalt an Norbornen wurde mittel 13C-Kernresonanzspektroskopie zu 58-Mol% ermittelt. Das Molekulargewicht des Polymeren wurde mittels Gelpermeationschromatographie bei 135 °C ermittelt. Als Standards wurden Polyethylenfraktionen verwendet. Für das Polymer wurden folgende Werte gefunden:
Mn : 21500 g/mol
Mw: 45000 g/mol
Mw/Mn : 2,1.89.1 g of a colorless polymer were obtained. To determine the viscosity number, 0.1 g of the polymer was dissolved in 100 ml of decalin. The solution was measured in a capillary viscometer at 135 ° C. The viscosity number was 56.5 dl / g. The glass transition temperatures were determined using a DSC7 from Perkin Elmer. The glass transition temperature was determined at a heating rate of 20 ° C / min from the second heating curve and was 175 ° C. The content of norbornene was determined to be 58 mol% by means of 13 C nuclear magnetic resonance spectroscopy. The molecular weight of the polymer was determined by gel permeation chromatography at 135 ° C. Polyethylene fractions were used as standards. The following values were found for the polymer:
M n : 21500 g / mol
M w : 45000 g / mol
M w / M n : 2.1.
Die Polymerisation wurde, wie oben für COC-A beschrieben, durchgeführt. Es wurde jedoch Isopropylen-bis(1-indenyl)-zirkoniumdichlorid als Metallocen-Katalysator verwendet und die Polymerisation bei einem Druck von 20 bar G durchgeführt. Es wurde ein statistisches Copolymer, welches einen mittels 13C-NMR ermittelten Norbornengehalt von 40 Mol-%, eine Glasstufe von 75 °C (DSC-Messung) und eine Viskositätszahl von 120 ml/g (Dekalin, 135 °C, 0,1 g/dl) besaß, hergestellt.The polymerization was carried out as described above for COC-A. However, isopropylene-bis (1-indenyl) zirconium dichloride was used as the metallocene catalyst and the polymerization was carried out at a pressure of 20 bar G. A statistical copolymer was obtained which had a norbornene content of 40 mol% determined by means of 13 C-NMR, a glass level of 75 ° C (DSC measurement) and a viscosity number of 120 ml / g (decalin, 135 ° C, 0.1 g / dl).
Die Polymerisation wurde, wie oben für COC-A beschrieben, durchgeführt. Es wurde jedoch Isopropylen-bis(1-indenyl)-zirkoniumdichlorid als Metallocen-Katalysator verwendet und die Polymerisation bei einem Druck von 10 bar G durchgeführt. Es wurde ein statistisches Copolymer, welches einen mittels 13C-NMR ermittelten Norbornengehalt von 53 Mol-%, eine Glasstufe von 140 °C (DSC-Messung) und eine Viskositätszahl von 60 ml/g (Dekalin, 135 °C, 0,1 g/dl) besaß, hergestellt.The polymerization was carried out as described above for COC-A. However, isopropylene-bis (1-indenyl) zirconium dichloride was used as the metallocene catalyst and the polymerization was carried out at a pressure of 10 bar G. A statistical copolymer was obtained which had a norbornene content of 53 mol% determined by means of 13 C-NMR, a glass level of 140 ° C (DSC measurement) and a viscosity number of 60 ml / g (decalin, 135 ° C, 0.1 g / dl).
Das COC-B wurde bei einer Temperatur von 200 °C zu einer Folie mit einer Dicke von 400 µm und einer Breite von 250 mm extrudiert. Aus dieser Folie wurden Stücke von 200·200 mm2 herausgeschnitten und in einer Folienstreckapparatur (Karo III der Firma Brückner, Siegsdorf) bei 100 °C simultan längs und quer um den Faktor 3,0 verstreckt.The COC-B was extruded at a temperature of 200 ° C into a film with a thickness of 400 microns and a width of 250 mm. Pieces of 200 × 200 mm 2 were cut out of this film and stretched simultaneously and longitudinally by a factor of 3.0 in a film stretching apparatus (Karo III from Brückner, Siegsdorf) at 100 ° C.
Die so erhaltene Folie hat folgende Eigenschaften:
Das COC-C wurde bei einer Temperatur von 240 °C zu einer Folie mit einer Dicke von 300 µm und einer Breite von 250 mm extrudiert. Aus dieser Folie wurden Stücke von 200·200 mm2 herausgeschnitten und in einer Folienstreckapparatur (Karo III der Firma Brückner, Siegsdorf) bei 155 °C simultan längs und quer um den Faktor 3,0 verstreckt.The COC-C was extruded at a temperature of 240 ° C into a film with a thickness of 300 microns and a width of 250 mm. Pieces of 200 × 200 mm 2 were cut out of this film and stretched simultaneously and longitudinally by a factor of 3.0 in a film stretching apparatus (Karo III from Brückner, Siegsdorf) at 155 ° C.
Die so erhaltene Folie hat folgende Eigenschaften:
Die Folie aus den COC's B und C wurden in DIN-A4 große Teile geschnitten und ohne jede weitere Oberflächenbehandlung einseitig und beidseitig mit Aluminium bedampft (Metallisierungsbedingen: Druck 10-5 mbar, Zeit 11 min). Die Schichtdicke des aufgedampten Aluminiums betrug ca. 40 nm.The film from COC's B and C was cut into large A4 parts and vapor-coated with aluminum on one side and on both sides without any further surface treatment (metallization conditions: pressure 10 -5 mbar, time 11 min). The layer thickness of the evaporated aluminum was approximately 40 nm.
Die Haftung der Aluminiumschicht auf den Folien wurde in Anlehnung an ASTM D 3359 jedoch ohne Gitterschnitt durch Aufkleben und rasches Abziehen eines Klebestreifens (Tesafilm TP 104) getestet. Bei beiden Folien ließ sich von beiden bedampften Seiten kein Aluminium ablösen.The adhesion of the aluminum layer to the foils was tested based on ASTM D 3359 but without cross-cutting by gluing and quickly peeling off an adhesive strip (Tesafilm TP 104). With both foils, no aluminum could be peeled off from both steamed sides.
Die Wasserdampfdurchlässigkeit (23 °C, 85% rel. Feuchte) der bedampften Folien (aus COC-B) betrug anschließend einseitig bedampft 0,5 g · 40 µm/m2 · d, und beidseitig bedampft 0,4 g · 40 µm/m2 · d.The water vapor permeability (23 ° C., 85% relative humidity) of the steamed foils (from COC-B) was then 0.5 g · 40 μm / m 2 · d when steamed on one side and 0.4 g · 40 μm / steamed on both sides m 2 · d.
Eine biaxial orientierte, nicht coronabehandelte Folie aus hochisotaktischem Polypropylen (Trespaphan PM A 10, Hersteller Fa. Hoechst, Dicke 10 µm) wurde analog Beispiel 1 in DIN A4 große Muster geschnitten und ohne jede weitere Oberflächenbehandlung einseitig mit Aluminium bedampft (Versuchsbedingungen analog Beispiel 1). Die Oberflächenspannung auf der zu metallisierenden Seite betrug vor der Metallisierung 31 mN/m. Die Dicke der aufgedampften Aluminiumschicht betrug ca. 40 nm. Die Haftung der Aluminiumschicht wurde wie in Beispiel 1 geprüft. Das Aluminium ließ sich völlig mit dem Klebeband von der Folienoberfläche ablösen.A biaxially oriented, non-corona-treated film made of highly isotactic polypropylene (Trespaphan PM A 10, manufacturer Hoechst, thickness 10 µm) was cut into A4-sized samples as in Example 1 and vapor-coated with aluminum on one side without any further surface treatment (test conditions as in Example 1) . The surface tension on the side to be metallized was 31 mN / m before the metallization. The thickness of the vapor-deposited aluminum layer was approximately 40 nm. The adhesion of the aluminum layer was tested as in Example 1. The aluminum could be completely removed from the film surface using the adhesive tape.
Claims (12)
0 bis 45 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers, polymerisierte Einheiten mindestens eines monocyclischen Olefins der Formel VII,
0 bis 99 Gew.-%, bezogen auf die Gesamtmasse des Cycloolefinpolymers, polymerisierte Einheiten eines acyclischen Olefins der Formel VIII,
0 to 45 wt .-%, based on the total mass of the cycloolefin polymer, polymerized units of at least one monocyclic olefin Formula VII,
0 to 99% by weight, based on the total mass of the cycloolefin polymer, of polymerized units of an acyclic olefin of the formula VIII,
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- 1996-10-10 DE DE59609324T patent/DE59609324D1/en not_active Expired - Lifetime
- 1996-10-17 AU AU70274/96A patent/AU723676B2/en not_active Ceased
- 1996-10-18 MX MX9604964A patent/MX9604964A/en not_active IP Right Cessation
- 1996-10-18 US US08/733,391 patent/US6551653B1/en not_active Expired - Lifetime
- 1996-10-18 CA CA002188235A patent/CA2188235C/en not_active Expired - Lifetime
- 1996-10-18 KR KR1019960046619A patent/KR100467895B1/en not_active IP Right Cessation
- 1996-10-21 JP JP27802996A patent/JP4046788B2/en not_active Expired - Lifetime
- 1996-11-01 TW TW085113301A patent/TW352363B/en not_active IP Right Cessation
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0844077A2 (en) * | 1996-11-20 | 1998-05-27 | Ticona GmbH | Biaxially oriented film of cycloolefin polymers, process for preparing and its use |
EP0844077A3 (en) * | 1996-11-20 | 2001-03-28 | Ticona GmbH | Biaxially oriented film of cycloolefin polymers, process for preparing and its use |
WO1998056836A2 (en) * | 1997-06-13 | 1998-12-17 | Ticona Gmbh | Electrets |
WO1998056836A3 (en) * | 1997-06-13 | 1999-03-04 | Ticona Gmbh | Electrets |
US6489033B1 (en) | 1997-06-13 | 2002-12-03 | Ticona Gmbh | Electrets |
EP0992531A1 (en) * | 1997-06-20 | 2000-04-12 | Nippon Zeon Co., Ltd. | Polymer film and film capacitor |
EP0992531A4 (en) * | 1997-06-20 | 2001-02-07 | Nippon Zeon Co | Polymer film and film capacitor |
US6630234B1 (en) | 1997-06-20 | 2003-10-07 | Nippo Zeon Co., Ltd. | Polymeric film and film capacitor |
WO2008057673A1 (en) * | 2006-11-07 | 2008-05-15 | Exxonmobil Oil Corporation | Metallized multi-layer films, methods of manufacture and articles made therefrom |
EP4046621A1 (en) | 2021-02-17 | 2022-08-24 | Sigmund Lindner GmbH | Glitter and its use |
EP4046622A1 (en) | 2021-02-17 | 2022-08-24 | Sigmund Lindner GmbH | Glitter and its use |
Also Published As
Publication number | Publication date |
---|---|
KR100467895B1 (en) | 2005-04-28 |
US6551653B1 (en) | 2003-04-22 |
AU7027496A (en) | 1997-04-24 |
EP0769371A3 (en) | 1999-02-10 |
EP0769371B1 (en) | 2002-06-12 |
DE19539093A1 (en) | 1997-04-24 |
JP4046788B2 (en) | 2008-02-13 |
KR970020418A (en) | 1997-05-28 |
DE59609324D1 (en) | 2002-07-18 |
TW352363B (en) | 1999-02-11 |
JPH09123351A (en) | 1997-05-13 |
CA2188235A1 (en) | 1997-04-21 |
CA2188235C (en) | 2007-03-20 |
AU723676B2 (en) | 2000-08-31 |
MX9604964A (en) | 1997-06-28 |
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