EP0760893A1 - Door having snap-on facades - Google Patents
Door having snap-on facadesInfo
- Publication number
- EP0760893A1 EP0760893A1 EP95917081A EP95917081A EP0760893A1 EP 0760893 A1 EP0760893 A1 EP 0760893A1 EP 95917081 A EP95917081 A EP 95917081A EP 95917081 A EP95917081 A EP 95917081A EP 0760893 A1 EP0760893 A1 EP 0760893A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- door
- facade
- panel
- clip
- slot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
- E06B3/48—Wings connected at their edges, e.g. foldable wings
- E06B3/485—Sectional doors
- E06B3/486—Sectional doors with hinges being at least partially integral part of the section panels
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
- E06B3/48—Wings connected at their edges, e.g. foldable wings
- E06B3/485—Sectional doors
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7003—Door leaves consisting of several adjacent similar elements, e.g. planks, without outer covering panels
- E06B3/7005—Door leaves consisting of several adjacent similar elements, e.g. planks, without outer covering panels without a separate supporting frame
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7044—Garage doors
Definitions
- the present invention relates generally to doors and, more particularly, to doors having an external appearance that may be altered by attachment and removal of interchangeable snap-on facades.
- Doors for use in entrance ways, passageways and as overhead garage doors are typically manufactured with a variety of external appearances so that they will be aesthetically compatible with varying architectures and personal tastes.
- the panels of the door have the external appearance formed directly therein such that it is a permanent feature of the door.
- That patent discloses a garage door having intersecting rails and mullions that have outwardly extending shoulder ledges.
- the basic door (not having facades in place) has an unsightly external appearance. Thus, it would be unlikely that the door would be used without the removable facades in place.
- the external clips for holding the removable facades in place are always visible, and, hence, may detract from the desired aesthetic appearance of the door. Further, the clips are separate components and not an integral part of the door panels or facade, thereby increasing the cost and complexity of the system.
- a door having removable facades such as that shown in the Stansberry patent would be unable to accommodate expansion and contraction of the door caused by temperature fluctuations without the
- U.S. Patent No. 5,123,211 includes a rectangular frame to support a glass pane.
- a channel is located along the periphery of the frame to receive the ends of the trim facade.
- a retainer strip must be wedged between the trim facade and the frame to retain the facade within the frame.
- additional components are required to secure the facade to the panel.
- the retainer strip holds the facade snugly within the frame, the system cannot accommodate differing expansions and contractions of the panel and facade without buckling or the risk that the facade will fall out of the frame.
- interchangeable facades that include integral structure for releasable interlocking engagement with the door. Additionally, there is a need for a door having interchangeable facades that can accommodate expansion and contraction of the components without detracting from the appearance of the door.
- the present invention provides a door whose external appearance may be easily and quickly altered.
- a door is provided having at least one panel with a front face and a back side, with the front face having an elongated locking slot formed therein for releasable interlocking engagement with an interchangeable facade.
- the base door itself has an aesthetically pleasing
- the door may include at least one
- interchangeable facade having a decorative front side and a back side with an elongated, integrally formed, backwardly projecting clips thereacross that is adapted for releasable interlocking engagement with the locking slots.
- the slots and clips preferably are formed horizontally along the entire length of the panels and facades with the clips being movable within the slots. Caps having inwardly projecting ledges that overlay the ends of the facades may be secured to the ends of the panels to retain the facades within the slots.
- the slots will be spaced to permit attachment of a plurality of facades to each of the door panels.
- the slots preferably include a lip extending from one of the edges of the slot with the clip comprising a flexible locking arm having an outwardly projecting finger that snaps onto the lip when the clip is inserted into the slot to releasably interlock the facade to the panel.
- the clip may include a support arm that is substantially parallel to the locking arm and is spaced for abutting relationship with the opposing edge of the slot.
- the slots may also include lips extending from both edges of the slot with the clip having a pair of opposed flexible locking arms that snap onto both lips when the clip is inserted into the slot.
- a further aspect of the invention contemplates the door being a sectional overhead garage door comprising a plurality of vertically interconnected panels, each of which includes a front face and a back side.
- the slots are formed in and extend horizontally across the entire length of the panels.
- the door may be either an entry door or a passageway door comprising a single panel, which includes slots formed in both sides of the panel for releasable interlocking engagement with the removable facades.
- the horizontal dimension of the facade is preferably less than that of the panel.
- the clip flexes and slides horizontally within the slot without causing buckling of the panels or facades.
- the cap ledges that overlay the facade edges prevent the formation of unsightly gaps.
- the panels and facades are preferably plastic and may be extruded from thermoset or a thermoplastic such as ABS, polyvinylchloride or polycarbonate.
- the base door may be installed without
- interchangeable facades having a variety of appearances may be attached to the door panels by snapping the clips on the interchangeable facades into the slots formed within the panels.
- the user places a flat tool, such as a putty knife, under the facade to inwardly flex the locking arm, thereby releasing the clip from the slot.
- Fig. 1 is a front elevational view, partially broken away, of an overhead garage door in accordance with the principles of the present invention with interchangeable facades secured to the panels;
- Fig. 2 is a perspective view, partially exploded, of a panel of the overhead garage door of Fig. 1 ;
- Fig. 3 is a side view of the overhead garage door along 3-3 of Fig. 1 ;
- Fig. 4 is a section view of the overhead garage door along 4-4 of Fig. 1 ;
- Fig. 4A is an enlarged view of the encircled portion 4A of the overhead garage door of Fig. 4;
- Fig. 4B is an enlarged view of the encircled portion 4B of the garage door of Fig. 4;
- Fig. 5 is a perspective view, partially exploded, similar to Fig. 2 but with a different interchangeable facade in accordance with the principles of the present invention;
- Fig. 6 is a perspective view, partially exploded, of an entry or passageway door in accordance with the principles of the present invention.
- Fig. 7 is a section view of the entry or passageway door along 7-7 of Fig. 6.
- a multipanel overhead garage door 10 comprising a plurality of vertically
- Panels 12 having interchangeable facades 14, 16 removably attached thereto.
- Standard door rollers 17 are secured to the ends of each panel 12 for guiding garage door 10 in a standard track 18 attached to an opening 19 in a building wall 20.
- Panels 12 may be interconnected by any suitable method, but are shown interconnected by flexible hinges 21. Flexible hinges 21 are described more fully in Leist U.S. Patent Nos. 4,995,441 ;
- each panel 12 may be of any height, they are preferably about 21 " in height, as is standard, and may be of any length necessary for the intended use. Further, each panel has a back side 22 and a front face 23 having a centrally positioned recess 24 extending across the full length of panel 12 formed therein.
- Recess 24 includes a floor 26 about 0.6 to about 0.7 inch behind front face 23 and top and bottom edges 28, 30 separated by about 14 1 ⁇ 2 inches.
- Elongated, horizontal locking slots 32, 34, 36 are formed in floor 26 and extend across the entire length thereof for a purpose to be described below.
- Caps 38 may be secured to the ends of facades 12 for a purpose to be described below.
- Caps 38 include a ledge 40 extending inwardly about 1.2 inches over front side 23 of panels 12.
- Caps 38 may be affixed to panels 12 by any accepted technique such as, by way of example, by screws or adhesive bonding.
- Panels 12 are preferably formed from a plastic. Further, it has been found to be beneficial to extrude the panels from any extrudable material such as thermoset or thermoplastic including, by way of example, ABS, polycarbonate or poiyvinylchloride. Further, panels 12 are preferably hollow having a material thickness of about 0.06 inch. To provide internal support, steel U-shaped channels 42 are included in the top and bottom sections of each of panels 12. The remaining hollow portions of panel 12 may be filled by a material such as polystyrene to improve the insulating properties of door 10. Caps 38 are preferably plastic injection molded plastic. However, it will be readily appreciated by those skilled in the art that other materials, such as wood and steel, and other means of manufacture may be used in constructing panels 12 and caps 38.
- panels 12 may include interchangeable top and bottom facades 14 and interchangeable middle facade 16 to alter the appearance thereof.
- facades 14, 16 include a decorative front side 50 and a back side 52 having an elongated, integrally formed, backwardly projecting clip 54, 56, respectively, extending horizontally across the entire length thereof.
- Clips 54, 56 are adapted for releasable interlocking engagement with locking slots 32, 34, 36 as will be discussed below.
- top and bottom facades 14 simulate the appearance of a corner molding and have a generally triangular cross-section with decorative front side 50 and back side 52 being joined by an edge wall 60.
- Edge wall 60 abuts top and bottom edges 28, 30 of recess 24 when facades 14 are releasably interlocked to panel 12 and has substantially the same height as top and bottom edges 28, 30 to create the appearance of a continuous surface.
- Locking slots 32, 36 have a generally
- Clip 54 has a substantially U-shaped cross section and includes a rectangular support arm 70 and a substantially parallel flexible locking arm 72 having an outwardly projecting finger 74 on the distal end thereof. Finger 74 has a ramped leading surface 76 for slidable engagement with lip leading surface 64. Further, support arm 70 and locking arm 72 are spaced to be snugly received within slot 32, 36.
- a thin flat tool such as a putty knife, is inserted between edge 60 of facade 14 and recess top edge 28 or bottom edge 30 to flex locking arm 72 inwardly, thereby permitting the user to remove clip 54 from slots 32, 36.
- middle facade 16 having a decorative front side 97 and a back side 98, is releasably secured to panel 12 by means similar to that used for top and bottom facades 14.
- Middle locking slot 34 includes a pair of lips 84 extending inwardly from top and bottom edges 80, 82 and have ramped leading surfaces 86 similar to lip 64 in slots 32, 36.
- Clip 56 projects backwardly from back side 98 and extends horizontally across the entire length thereof.
- Clip 56 includes a pair of locking arms 88 having outwardly projecting fingers 90 with ramped leading surfaces
- back side 98 slopes backwardly as shown in phantom lines in Fig. 4B.
- top and bottom edges 94, 96 of facade 16 contact back side 98 and are urged away from panel 12 until clip 56 is releasably locked into slot 34 as described above.
- facade back side 98 has a concave shape caused by clip 56 being pulled backwardly into slot 34. This urges top and bottom edges 94, 96 to remain adjacent to font face 23, thereby giving panel 12 and facade 16 the appearance of being a single component.
- the interchangeable facades 14, 16 are preferably formed from plastic. Further, it has been found to be advantageous to extrusion mold the facade from a thermoplastic such as ABS, polycarbonate or polyvinylchloride. Still further, the facades may be hollow with a wall thickness of about 0.06 inch, as shown, to decrease weight and cost. However, as will be readily appreciated, other materials, such as wood or steel, may be used without deviating from the spirit or principles of the present invention.
- locking slots 32, 34, 36 and clips 54, 56 preferably extend across the entire length of panels 12 and facades 14, 16 respectively.
- locking slots 32, 34, 36 may comprise a plurality of discrete short slots with clips 54, 56 comprising a plurality of discrete, short clips (not shown) that have a length shorter than the slots.
- clips 54, 56 and facades 14, 16 may move horizontally along panels 12.
- caps 38 may be secured to the ends of panel 12.
- facades 14, 16 are preferably somewhat shorter in length than panels 12.
- clips 54, 56 should be flexible. As the components expand and contract, clips 54, 56 may flex and/or slide horizontally within slots 32, 34, 36. This permits changes in size of either the panels 12 or facades 14, 16, or both to be accommodated without buckling.
- cap ledge 40 which extends across the ends of facades 14, 16, prevents the user from seeing any gap between the ends of facades 14, 16 and the ends of panels 12.
- Facade 100 includes upper and lower edges 102, 104, decorative front side 106 and a back side 108 including a pair of elongated, integrally formed clips 110 projecting backwardly from facade upper and lower edges 102, 104.
- the height of facade 100 is chosen such that upper and lower edges 102, 104 of facade 100 are in abutting relationship with recess top and bottom edges 28, 30 when facade 100 is secured to panel 12.
- clips 110 preferably extend horizontally across the entire length of back side
- Front side 106 may include a variety of appearances formed therein such as, by way of example, a tudor appearance, the address of the individual or the name of the individual.
- clips 110 are slidably inserted into slots 32, 36 until finger 74 of locking arm 72 snaps onto lip 62 of slot 32, 36 (see Fig. 4A). Again, when facade 100 is secured to panel 12, clips 110 and slots 32, 34, 36 are hidden from view.
- a thin, flat tool such as a putty knife, is inserted between upper and lower edges 102, 104 of facade 100 and recess top and bottom edges 28, 30 to flex finger 74 inwardly, thereby releasing clips 110 from slots 32, 36.
- panels 12 are shown having three horizontal slots 32, 34, 36 formed therein, it will be readily appreciated by those skilled in the art that any number and orientation of slots may be used without deviating from the principles of the present invention.
- slots horizontally, both panels 12 and facades 14, 16, 100 may be extrusion molded. However, panels 12 and facades 14, 16, 100 may be injection molded with the locking slots being formed vertically. Additionally, the slots need not extend across the entire length of the panel. However, three horizontal slots were chosen as providing the user with considerable flexibility in the selection of design options for door 10.
- facade 14, 16, 100 In use, to attach facade 14, 16, 100 to panel 12, the user first flexes facade 14, 16, 100 and inserts the ends thereof into recess 24 between the floor 26 on panel front side 23 and cap ledges 40. Clips 54, 56, 110 are then inserted into locking slots 32,
- the user inserts a thin, fiat tool either between facade upper or lower edges 94, 96, 102, 104 and recess edges 28, 30, if it is a top or bottom facade 14 or a full panel facade 100, or inserts the tool between facade back side 98 and floor 26 if it is middle facade 16.
- the tool is inserted until fingers 74, 90 are flexed inwardly, releasing clips 54, 56, 110 from slots 32, 34, 36.
- the user then flexes facades 14, 16, 100 to remove them from the space between panel front side 23 and cap ledge 40.
- an entry door or passageway door 120 in accordance with another aspect of the present invention comprising a single panel door 122 having interchangeable facades 130 removably attached thereto.
- Single panel door 122 includes a pair of stiles 132 and rails 134 having a front face 136 and a back side 138 secured thereto with caps 140, 142 affixed to the periphery of front face 136 and back side 138.
- Front face 136 and back side 138 include a plurality of elongated, horizontally disposed locking slots 144, 146 formed therein and extending thereacross that are similar to locking slots 32, 36. As before, locking slots 144, 146 may comprise a pluraiity of discrete slots rather than a continuous single slot.
- Stiles 132 include U-shaped grooves 148 formed therein to accommodate slots 144, 146.
- Front face 136 and back side 138 are secured to stiles 132 and rails 134 by adhesive bonding or any other suitable technique.
- Facade 130 is similar to full panel facade 100 (see Fig. 5) and includes an elongated, integrally formed upwardly facing clip 150 and downwardly facing clip 152 similar to, and operating in the same manner as, clip 54 (see Fig. 4A). Facade 130 is releasably interlocked to front and back face 136, 138 by inserting clips 150, 152 into locking slots 144, 146 until fingers 74 snap onto lip 62 (see Fig. 4A). As before, slots 144, 146 and clips 150, 152 are hidden from view when facade 130 is secured to panel 122.
- Caps 140, 142 have a generally U-shaped cross-section comprising a base 154 and front and rear ledges 156.
- Base 154 is affixed to stiles 132 and rails 134 by any recognized technique. However, it is preferred that screws be used to provide a more positive contact. Additionally, the outside ends 158 of caps 140,
- caps 140, 142 form a substantially rectangular frame for single paneled door 122 having a mitered appearance.
- Ledges 156 may be spaced to snugly receive front face 136 and back side 138 therebetween (as shown), or may be spaced sufficiently to also receive facades 130 therebetween. If ledges 156 are adjacent front face 136 and back side 138 when assembled, facades 130 should be sized to abut ledge 156 when releasably interlocked with panel 122. However, to accommodate expansion and contraction of panel 122 and facade 130, ledges 156 may be spaced to overlap and receive facades 130 therebetween with clips 150, 152 being movable in slots 144, 146. As with the overhead garage door 10, facades 130 should be a length sufficient to extend under ledges 156, but preferably shorter than faces 136, 138.
- top and bottom caps 140 may be sized to snugly receive front and back faces 136, 138 therebetween while side caps 142 may be sized to receive facades 130 therein.
- facades 130 may include a single integrally formed clip, such as facade 14 (see Figs. 4 and 4A), or facade 16 (see Figs. 4 and 4B) in place of multiple clips 150, 152.
- Facades 130 and single panel door 122 are preferably injection molded or extruded from thermoset or a thermoplastic such as ABS, polycarbonate or polyvinylchloride.
- a door whose outward appearance may be easily and readily changed by releasably interlocking removable facades thereto. Additionally, the door is able to accommodate expansion and contraction of the door and facades without buckling or the formation of gaps.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wing Frames And Configurations (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US24128894A | 1994-05-11 | 1994-05-11 | |
US241288 | 1994-05-11 | ||
PCT/US1995/004855 WO1995031627A1 (en) | 1994-05-11 | 1995-04-21 | Door having snap-on facades |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0760893A1 true EP0760893A1 (en) | 1997-03-12 |
EP0760893B1 EP0760893B1 (en) | 1999-01-20 |
Family
ID=22910069
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95917081A Expired - Lifetime EP0760893B1 (en) | 1994-05-11 | 1995-04-21 | Door having snap-on facades |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0760893B1 (en) |
AU (1) | AU2390995A (en) |
CA (1) | CA2187532C (en) |
DE (1) | DE69507473T2 (en) |
WO (1) | WO1995031627A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6006817A (en) * | 1998-01-09 | 1999-12-28 | Clopay Building Products Company | Overhead door, panel and hinge assembly |
US7134472B2 (en) * | 2004-01-14 | 2006-11-14 | Wayne-Dalton Corp. | Pinch resistant sectional door with decorative components and method of attachment |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8715989U1 (en) * | 1987-12-03 | 1988-02-11 | Bilz, Hermann, 6463 Freigericht | Front cover of a standard garage door, usually made of thin, galvanized sheet steel, or another large-area door |
IT226387Z2 (en) * | 1992-03-24 | 1997-06-16 | Perego C Srl | HINGED IN PARTICULAR FOR OVERHEAD DOORS OR COMPARTMENTS FOR VEHICLES |
-
1995
- 1995-04-21 CA CA002187532A patent/CA2187532C/en not_active Expired - Fee Related
- 1995-04-21 EP EP95917081A patent/EP0760893B1/en not_active Expired - Lifetime
- 1995-04-21 DE DE69507473T patent/DE69507473T2/en not_active Expired - Fee Related
- 1995-04-21 AU AU23909/95A patent/AU2390995A/en not_active Abandoned
- 1995-04-21 WO PCT/US1995/004855 patent/WO1995031627A1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO9531627A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1995031627A1 (en) | 1995-11-23 |
DE69507473D1 (en) | 1999-03-04 |
CA2187532C (en) | 1999-09-28 |
EP0760893B1 (en) | 1999-01-20 |
AU2390995A (en) | 1995-12-05 |
CA2187532A1 (en) | 1995-11-23 |
DE69507473T2 (en) | 1999-05-27 |
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