EP0754550A2 - Conveying unit of printer - Google Patents

Conveying unit of printer Download PDF

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Publication number
EP0754550A2
EP0754550A2 EP95114008A EP95114008A EP0754550A2 EP 0754550 A2 EP0754550 A2 EP 0754550A2 EP 95114008 A EP95114008 A EP 95114008A EP 95114008 A EP95114008 A EP 95114008A EP 0754550 A2 EP0754550 A2 EP 0754550A2
Authority
EP
European Patent Office
Prior art keywords
frame
sheet
printing
gripper
type printer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP95114008A
Other languages
German (de)
French (fr)
Other versions
EP0754550A3 (en
Inventor
Masanori Niwa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sakurai Graphic Systems Corp
Original Assignee
Sakurai Graphic Systems Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sakurai Graphic Systems Corp filed Critical Sakurai Graphic Systems Corp
Publication of EP0754550A2 publication Critical patent/EP0754550A2/en
Publication of EP0754550A3 publication Critical patent/EP0754550A3/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F21/00Devices for conveying sheets through printing apparatus or machines
    • B41F21/04Grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details

Definitions

  • the present invention relates generally to the conveying unit of a screen type printer. More particularly, the invention relates to the conveying unit of a screen type printer where a sheet is conveyed by grippers.
  • a wide variety of conveying units for supplying a sheet to a printer have so far been put into practical use.
  • a unit where a sheet is placed on a conveyor belt and conveyed to a predetermined position is conventional.
  • a sheet is held on the conveyor belt by a friction force generated between the conveyor belt and the sheet, and the conveyor belt is driven by a single drive unit, which also drives other movable mechanisms of the printer such as a printing mechanism and a discharge mechanism.
  • Such a unit has the disadvantage that the sheet is not conveyed, or not positioned accurately, because the sheet is held on the conveyor belt only by the friction between the conveyor belt and the sheet.
  • a conveying unit where an object to be printed is gripped by a gripping mechanism and the sheet is conveyed to a predetermined position by the movement of the gripping mechanism has been put into practical use.
  • the gripping mechanism is also driven by a single drive unit, which also drives other movable mechanisms, and the moving speed of the gripping mechanism is constant. With this unit, the sheet can be conveyed with reliability to a predetermined position.
  • the above-described conveying unit has the disadvantage that the moving speed of the gripping mechanism cannot be changed according to the type of sheet material, because the gripping mechanism is driven by one drive unit which also drives other movable mechanisms. That is to say, since the entire timing of the printer and the operational speed of each movable mechanism is controlled by a single drive unit, it is difficult to change only the moving speed of the gripping mechanism. That is, if the speed of the drive unit is changed in order to change the speed of the gripping mechanism, the entire timing of the printer will be changed, and each movable mechanism will not be operated at the appropriate speed.
  • the sheet are easily damaged material such as a film, the conveying speed cannot be reduced and the film will be frequently damaged. Also, in the case where the thickness of the sheets is thin, they are often dropped from the gripping mechanism during conveyance because they cannot be gripped sufficiently by the gripping mechanism.
  • the printer has a conveying unit and a printing table.
  • the conveying unit conveys a sheet to from a first position to a second position through a printing region of the table.
  • the sheet is supplied from the first position, printed at the printing region and discharged from the second position.
  • a frame having a gripper is movable between the first position and the printing table. The gripper holds a front edge of the sheet when the frame moves from the first position to the table, and releases the sheet when the frame reaches the table.
  • Fig. 1 shows a printing system 10 including the conveying unit 40 of the printer 30 constructed in accordance with the present invention.
  • the printing system 10 is constituted by a sheet feeding unit 20 and the printer 30 including the conveying unit 40.
  • the paper feeding unit 20 will be described in reference to Fig. 6.
  • the sheets feeding unit 20 is provided with a tray 21 for storing sheets, in this case, sheets of paper 100, a sheet feeding belt 22, which is driven by a drive unit (not shown) and which supplies the printing paper 100 of the tray 21 to the printer 30, and a press roller 23 for suppressing the disorder of the printing paper 100 at the sheet feeding belt 22 during conveying.
  • the sheet feeding unit 20 is provided with casters 24 which are fitted into rail grooves 25 formed in a base 26. With these casters 24, the sheet feeding unit 20 is freely movable toward and away from the printer 30.
  • Fig. 2 is a side elevational view showing the internal structure of the printer 30
  • Fig. 3 is a plan view showing the printer 30
  • Fig. 4 is an enlarged side view showing the conveying unit 40 in the printer 30
  • Fig. 5 is a plan view showing the conveying unit 40 in the printer 30.
  • the printer 30 is provided with the conveying unit 40 for conveying the printing paper 100 supplied by the sheet feeding unit 20 to a printing position, a printing unit 50 for printing the printing paper 100, a discharge unit 60 for discharging the printing paper 100 printed, and a drive unit 90 as a drive source for driving the units 40, 50, and 60.
  • the drive unit 90 is provided in a housing 31, and a first gripper 43, of the conveying unit 40, is driven by another conveyor frame drive motor 47, which is different from the drive unit 90.
  • the conveying unit 40 is provided with a positioning mechanism 41, a conveyor frame 42, the first gripper 43, a first opening and closing rail 44, a second opening and closing rail 45, a first guide rail 46, and the conveyor frame drive motor 47.
  • the positioning mechanism 41 receives the printing paper 100 fed by the sheet feeding unit 20 and performs accurate positioning.
  • the positioning mechanism 41 is provided with a table 411 for receiving the printing paper 100, a longitudinal positioning tool 412 for positioning the longitudinal direction of the printing paper 100, and a lateral positioning tool 413 for positioning the lateral direction of the printing paper 100.
  • the longitudinal positioning tool 412 is lowered to the paper receiving table 411 when the printing paper 100 is positioned, and is raised from the paper receiving table 411 when the printing paper 100 is conveyed.
  • the lateral positioning tool 413 causes the side edge of the printing paper 100 to contact a positioning projection 414 by a drive roller (not shown) provided in the paper receiving table 411, thereby performing the lateral positioning.
  • the conveyor frame drive motor 47 is fixed to the housing 31 facing to the positioning mechanism 41 and drives a frame drive belt 462 tensioned in the conveying direction with a pulley belt 463 by means of a pair of pulleys 461 arranged on both sides of the printer 30.
  • the conveyor frame 42 is provided with two lateral frames 421 extending in the lateral direction, and a plurality of longitudinal frames 424 for reinforcing the lateral frames 421.
  • carriages 435 having bearings (not shown) therein.
  • each longitudinal frame 424 is formed with a first shaft hole 425 having a diameter greater than that of a first shaft 70 to be described later and a second shaft hole 426 having a diameter greater than that of a second shaft 75 to be described later.
  • the first gripper 43 is provided with the first shaft 70, a first lever 71, the second shaft 75, a second lever 76, and the gripping plate 78.
  • the first shaft 70 and the second shaft 75 extend along the lateral frame 421 and are inserted into the first shaft hole 425 and the second shaft hole 426 of the longitudinal frame 424, respectively.
  • the first shaft 70 has a first end 701 and a second end 702.
  • the second shaft 75 has a first end 751 and a second end 752.
  • the first end 701 of the first shaft 70 and the second end 752 of the second shaft 75 project from the outermost longitudinal frame 424.
  • the first lever 71 is fixedly mounted on the first end 701 of the first shaft 70, and a square-shaped cam 72 is fixedly mounted on the portion of the first shaft 70 covered with the gripping plate 78.
  • the first lever 71 is formed at one end with a fixing hole 710 through which the lever 71 is fixedly mounted on the first shaft 70, and at the other end, it carries a roller 711.
  • the lower end of the roller 711 is brought into contact with the first opening and closing rail 44 extending in the conveying direction.
  • the first opening and closing rail 44 is connected to the drive unit 90 through a link mechanism 80 so that it is lowered when the printing paper 100 is gripped and it is raised when the printing paper 100 is released.
  • the first lever 71 is urged toward the first opening and closing rail 44 at all times by a coil spring 703 inserted on the first shaft 70.
  • the second lever 76 is fixed to the second end 751 of the second shaft 75, and the second shaft 75 and the gripping plate 78 are coupled through coupling tools 77.
  • the second lever 76 is formed at one end with a fixing hole, 750 through which the lever 76 is fixedly mounted on the second shaft 75, and at the other end its carries a roller 751.
  • the lower end of the roller 751 is brought into contact with the second opening and closing rail 45 extending in the conveying direction.
  • the second opening and closing rail 45 is connected to the drive unit 90 through a link mechanism 81 so that it is raised when the printing paper 100 is gripped and it is lowered when the printing paper 100 is released.
  • the second lever 76 is urged toward the second opening and closing rail 45 at all times by a coil spring 752 inserted on the second shaft 75.
  • the coupling tool 77 is constituted by a first coupling member 771 of square shape, which is coupled directly to the gripping plate 78 and has an arcuate cut-out, and a second coupling member 773 of cylindrical shape, which is fixed to the second shaft 75 and rotates the first coupling member 771 through a stop pin 772, and which is formed with a cut-out.
  • the gripping plate 78 is a substantially rectangular-shaped metal plate, and the end of the gripping plate 78, facing to the positioning mechanism 41, has claw portions 781, which are slightly bent downward for gripping the printing paper 100 in cooperation with the gripping member 422. Also, the gripping plate 78 is urged in the closing direction by a gripper spring 782 arranged between a bolt 425 mounted in the lateral frame 421 and the lower surface of the gripping plate 78.
  • the printing unit 50 is provided with a printing frame 51, a doctor 52, a squeegee 53, and a table 54.
  • the printing frame 51 is formed into a rectangular shape when viewed from top, and has a pair of second guide rails 511 extending in the conveying direction of the printing paper 100 in the parallel side frames. Also, the printing frame 51 has four corners to which poles 512 are connected through link mechanisms 82 and gear mechanisms 83 so that the frame 51 is moved up and down according to printing conditions.
  • the doctor 52 is attached to a doctor frame 521 which is movably supported in the horizontal direction by the second guide rail 511.
  • the squeegee 53 is attached to a squeegee frame 531 which is movably supported in the horizontal direction by the second guide rail 511.
  • the table 54 is arranged in the central portion of the printer 30 when viewed from top and is formed with a plurality of through holes 541 for attracting and holding the printing paper 100 placed on the table 54. Also, the table 54 is connected to the drive unit 90 through a link mechanism 84 and a gear mechanism 85. Since the table 54 is lowered when the conveyor frame 42 is moved and is raised when printing is performed, interference with the conveyor frame 42 is prevented. A screen 55, formed with a desired printing plate, is fixed to the printing frame 51.
  • Printing is performed by lowering the squeegee 53 onto the screen 55 which has ink on its surface, sliding the squeegee 53 in the right direction of Fig. 2, and applying the ink passed through the unmasked portion of the screen 55 to the printing paper 100.
  • the ink spread out by the squeegee 53 is collected to the original position by returning the doctor 52 moved together with the squeegee 53 to the left side of Fig. 2.
  • the discharge unit 60 is provided with a discharge frame 61, a second gripper 62, and a third opening and closing rail 63. Also, the second gripper 62 is provided with a third shaft 621 and a third lever 622.
  • the discharge frame 61 is arranged at right angles relative to the conveying direction. Also, on the discharge frame 61, the third shaft 621 is mounted.
  • the third lever 622 has formed at its one end with a fixing hole 623 through which the lever 622 is fixedly mounted on the third shaft 621, and at the other end carries a roller 624.
  • the lower end of the roller 624 is brought into contact with the third opening and closing rail 63 extending in the conveying direction.
  • the third opening and closing rail 63 is connected to the drive unit 90 through a link mechanism 86 so that it is raised when the printing paper 100 is gripped and it is lowered when the printing paper 100 is released.
  • the third lever 622 is urged toward the third opening and closing rail 63 at all times by a coil spring (not shown) inserted on the third shaft 621.
  • This discharge unit 60 and the conveying unit 40 are connected by a connecting rod 49 so that the discharge unit 60 is moved when the conveying unit 40 is moved.
  • the drive unit 90 is provided with a motor 91 as a drive source, and five cams (not shown) are mounted on the motor shaft so that each movable unit is operated at a predetermined timing.
  • the table 54 is lowered to the lowest position through the link mechanism 84 and the printing frame 51 is raised to the highest position through the link mechanism 82. Also, the squeegee 53 and the doctor 52 are in the standby states at their upper positions on the downstream side of the conveying direction.
  • the first opening and closing rail 44 as shown in Fig. 7, is in its upper position by means of the link mechanism 80, the first lever 71 is urged counterclockwise with the first shaft 70 as a center, and the cam 72 pushes up the gripping plate 78 against the urging force of the gripper spring 782.
  • the second opening and closing rail 45 is also in its upper position by means of the link mechanism 81, the second lever 76 is urged clockwise with the second shaft 75 as a center, and the gripping plate 78 is in its advanced position.
  • the third opening and closing rail 63 is moved from its lower position toward its upper position by means of the link mechanism 86, and the second gripper 62 is moved from its open state to its closed state.
  • the longitudinal positioning tool 412 has been gradually raised upward so as not to disturb the conveyance of the printing paper 100, and the operation of the lateral positioning tool 413 has been stopped. And, when the longitudinal positioning tool 412 is raised to the highest position, the printing paper 100 is supplied between the gripping plate 78 and the gripping member 422.
  • the first opening and closing rail 44 will be lowered via the link mechanism 80 and the first gripper 43 will grip the printing paper 100 between the claw portion 781 and the gripping member 422, as shown in Fig. 8.
  • the third opening and closing rail 63 has been in the lowest position, and the second gripper 62 has gripped the printing paper 100 which has been printed at a previous printing cycle and which has been placed on the table 54.
  • the conveyor frame 42 is moved, the printing paper 100 gripped by the first gripper 43 will be conveyed to the printing position. Also, if the discharge frame 61 is moved, the printed paper 100 gripped by the second gripper 62 will be discharged to a position where it will be taken out. Note that, the conveyor frame 42 is operated by the drive motor 47 separated from the drive unit 90 for driving the printer 30. Therefore, the conveying operation can be performed at a conveying speed corresponding to the type of material of the sheets.
  • This conveying operation is completed in the vicinity of a rotational angle of 140 . If the rotational angle reaches 140 , the table 54 will be raised toward the printing frame 51 and the printing frame 51 will be lowered toward the table 54. Also, the first opening and closing rail 44 is raised again, as shown in Fig. 9. As a result, since the first lever 71 is urged counterclockwise, the gripping plate 78 is opened and the printing paper 100 gripped by the gripping plate 78 (first gripper 43) is released. At this time, the released printing paper 100 is drawn in from the through holes 541 of the table 54 and is adhered closely to the table 54.
  • the first opening and closing rail 44 starts moving downward, and the gripping plate 78 is closed and reaches its horizontal state.
  • the gripping plate 78 is closed, and the claw portion 781 of the gripping plate 78 does not contact the printing paper 100. Therefore, in the subsequent printing process, the squeegee 53 can start moving downward from the position where the first gripper 43 exists, unlike the conventional conveying unit where the squeegee 53 must start moving downward from the position passing over the first gripper 43.
  • printing can be performed without leaving an unnecessary blank portion on the printing paper 100, and printing efficiency is enhanced.
  • the squeegee 53 When printing is performed, the squeegee 53 is lowered until it is brought into contact with the screen 55, and is horizontally slid on the screen 55 from the upstream side toward the downstream side. As a result, ink is placed on and applied to the printing paper 100, except the masked portion, and printing is completed. If the squeegee 53 is slid up to the upstream position, it will be raised and not lowered. Instead the doctor 52 will be lowered until it is brought into contact with the screen 55. And, the doctor 52 is moved from the upstream side toward the downstream side to collect the ink spread out by the squeegee 53 slid on the screen 55. In this way, the printing process is completed.
  • the table 54 Before returning the conveyor frame 42 to the original position, when the rotational angle reaches near 210 , the table 54 starts moving downward and the printing frame 51 starts moving upward in order to avoid interference between the conveyor frame 42, the table 54, and the printing frame 51. At the same time, an operation where the doctor 52 and the squeegee 53 are returned to the downstream position is being performed on the screen 55.
  • the positioning mechanism 41 starts lowering the longitudinal positioning tool 412 to the paper receiving table 411 to receive the next printing paper 100.
  • the conveyor frame 42 is driven by the drive motor 47 and therefore moves from the downstream side to the upstream side, and the discharge frame 61 also moves to the upstream side.
  • the first opening and closing rail 44 starts moving upward and rotates the first lever 71 counterclockwise.
  • the first gripper 43 opens as shown in Fig. 12 and stands by for the supply of a printing paper 100 to be gripped next.
  • the second opening and closing rail 45 starts moving upward and rotates the second lever 76 clockwise.
  • the gripping plate 78 advances and returns to the state shown in Fig. 7.
  • the lateral positioning tool 413 of the positioning mechanism 41 starts the lateral positioning of the printing paper 100 supplied from the vicinity of a rotational angle 300 . Also, in the vicinity of a rotational angle 360 the conveyor frame 42 returns to the original position and the third opening and closing rail 63 starts moving upward. As a result, the printing paper 100 printed in the current printing process is gripped.
  • the conveying unit 40 of the printer 30 has the conveyor frame drive motor 47 for horizontally moving the conveyor frame 42 and the drive unit 90 for driving the printer 30 separately.
  • a sheet to be printed is conveyed to a table at a conveying speed corresponding to the material of the sheet without putting the entire timing of the printer 30 out of order and altering the entire operational speed of the printer 30.
  • a sheet to be printed were easily damaged material such as a film, the sheet is conveyed without damaging, and the yield rate of printed papers is increased.
  • a sheet to be printed can be conveyed to the table 54 at a conveying speed corresponding to the thickness of the sheet. Therefore, there is no possibility that a sheet will be dropped from the first gripper 43 during conveyance, and there is no need to interrupt a printing process because of the dropping of the sheet from the gripper. As a result, printing operations are performed efficiently.
  • the gripping plate 78 is moved rearward and closed so that the claw portion 781 of the gripping plate 78 does not contact the printing paper 100. Therefore, the squeegee 53 can start moving downward from the position where the first gripper 43 exists unlike the conventional conveying unit where the squeegee 53 must start moving downward from the position passing over the squeegee 53 in order to avoid interference with the claw portion 781 existing on the printing paper 100.
  • the present invention as compared with a conventional conveying unit, can print over a wide range on the printing paper 100, and there is no need to leave an unnecessary blank portion on the printing paper 100. Also, since a wide range of a sheet to be printed can be printed at a time, printing efficiency is enhanced.
  • the printing paper 100 has been used as a sheet to be printed in the above-described embodiment, other sheets, such as a film and corrugated cardboard may be used. This is because the conveying speed can be changed according to the sheet material.
  • the table 54 and the printing unit 50, and so on are operated by the link mechanisms 82 and 84, they may be operated with hydraulic cylinders or pneumatic cylinders.
  • the conveyor frame 42 has been driven with a conveyor belt, it may be driven with a gear mechanism such as a rack-and-pinion mechanism. In such a case, the conveyor frame can be moved to an accurate position, as compared with the case where the conveyor belt is employed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pile Receivers (AREA)
  • Discharge By Other Means (AREA)
  • Screen Printers (AREA)

Abstract

A screen type printer has a conveying unit (40) and a printing table (54). The conveying unit (40) conveys a sheet from a first position to a second position through a printing region of the table (54). The sheet is supplied from the first position, printed at the printing region and discharged from the second position. A frame (42) having a gripper (43) is movable between the first position and the printing table (54). The gripper (43) holds a front edge of the sheet when the frame (42) moves from the first position to the table (54), and releases the sheet when the frame reaches the table (54).

Description

    BACKGROUND OF THE INVENTION Field of the Invention
  • The present invention relates generally to the conveying unit of a screen type printer. More particularly, the invention relates to the conveying unit of a screen type printer where a sheet is conveyed by grippers.
  • Description of the Related Art
  • A wide variety of conveying units for supplying a sheet to a printer have so far been put into practical use. For example a unit where a sheet is placed on a conveyor belt and conveyed to a predetermined position is conventional. In this unit, a sheet is held on the conveyor belt by a friction force generated between the conveyor belt and the sheet, and the conveyor belt is driven by a single drive unit, which also drives other movable mechanisms of the printer such as a printing mechanism and a discharge mechanism.
  • Such a unit, however, has the disadvantage that the sheet is not conveyed, or not positioned accurately, because the sheet is held on the conveyor belt only by the friction between the conveyor belt and the sheet.
  • Then a conveying unit where an object to be printed is gripped by a gripping mechanism and the sheet is conveyed to a predetermined position by the movement of the gripping mechanism has been put into practical use. In this unit, the gripping mechanism is also driven by a single drive unit, which also drives other movable mechanisms, and the moving speed of the gripping mechanism is constant. With this unit, the sheet can be conveyed with reliability to a predetermined position.
  • The above-described conveying unit, however, has the disadvantage that the moving speed of the gripping mechanism cannot be changed according to the type of sheet material, because the gripping mechanism is driven by one drive unit which also drives other movable mechanisms. That is to say, since the entire timing of the printer and the operational speed of each movable mechanism is controlled by a single drive unit, it is difficult to change only the moving speed of the gripping mechanism. That is, if the speed of the drive unit is changed in order to change the speed of the gripping mechanism, the entire timing of the printer will be changed, and each movable mechanism will not be operated at the appropriate speed.
  • Therefore, if the sheet are easily damaged material such as a film, the conveying speed cannot be reduced and the film will be frequently damaged. Also, in the case where the thickness of the sheets is thin, they are often dropped from the gripping mechanism during conveyance because they cannot be gripped sufficiently by the gripping mechanism.
  • As a result, that the yield rate of printed sheets is low, the printing process is interrupted, and an efficient printing operation cannot be performed.
  • SUMMARY OF THE INVENTION
  • Accordingly, it is a primary objective of the present invention to provide the conveying unit of a printer where the conveying speed can be changed according to an object to be printed.
  • To achieve the foregoing and other objects and in accordance with the purpose of the present invention, an improvement of a screen type printer is provided, The printer has a conveying unit and a printing table. The conveying unit conveys a sheet to from a first position to a second position through a printing region of the table. The sheet is supplied from the first position, printed at the printing region and discharged from the second position. A frame having a gripper is movable between the first position and the printing table. The gripper holds a front edge of the sheet when the frame moves from the first position to the table, and releases the sheet when the frame reaches the table.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
    • Fig. 1 is a schematic side elevational view showing a printing system including the conveying unit of a printer of the present invention;
    • Fig. 2 is a side elevational view showing selected internal parts of the printer;
    • Fig. 3 is a plan view showing the printer of Fig. 2 with parts omitted;
    • Fig. 4 is an enlarged side view showing a conveying unit in the printer of Fig. 2;
    • Fig. 5 is a plan view showing the conveying unit Fig.4;
    • Fig. 6 is a schematic side elevational view showing a sheet feeding unit;
    • Fig. 7 is a diagrammatic side elevational view used to explain the first operational state of a first gripper;
    • Fig. 8 is a diagrammatic side elevational view used to explain the second operational state of the first gripper;
    • Fig. 9 is a diagrammatic side elevational view used to explain the third operational state of the first gripper;
    • Fig. 10 is a diagrammatic side elevational view used to explain the fourth operational state of the first gripper;
    • Fig. 11 is a diagrammatic side elevational view used to explain the fifth operational state of the first gripper;
    • Fig. 12 is a diagrammatic side elevational view used to explain the sixth operational state of the first gripper; and
    • Fig. 13 is a timing diagram showing the operational timing of each unit of the printer including the conveying unit.
    DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • A preferred embodiment of the present invention in a screen type printer will hereinafter be described in reference to the accompanying drawings.
  • First, the system structure of a printer 30, including a conveying unit 40 constructed in accordance with the present invention, will be described in reference to Fig. 1. Fig. 1 shows a printing system 10 including the conveying unit 40 of the printer 30 constructed in accordance with the present invention. The printing system 10 is constituted by a sheet feeding unit 20 and the printer 30 including the conveying unit 40.
  • The paper feeding unit 20 will be described in reference to Fig. 6. The sheets feeding unit 20 is provided with a tray 21 for storing sheets, in this case, sheets of paper 100, a sheet feeding belt 22, which is driven by a drive unit (not shown) and which supplies the printing paper 100 of the tray 21 to the printer 30, and a press roller 23 for suppressing the disorder of the printing paper 100 at the sheet feeding belt 22 during conveying. Also, the sheet feeding unit 20 is provided with casters 24 which are fitted into rail grooves 25 formed in a base 26. With these casters 24, the sheet feeding unit 20 is freely movable toward and away from the printer 30.
  • Next, the structure of the printer 30 will be described in reference to Figs. 2 to 5. Fig. 2 is a side elevational view showing the internal structure of the printer 30, Fig. 3 is a plan view showing the printer 30, Fig. 4 is an enlarged side view showing the conveying unit 40 in the printer 30, and Fig. 5 is a plan view showing the conveying unit 40 in the printer 30.
  • The printer 30 is provided with the conveying unit 40 for conveying the printing paper 100 supplied by the sheet feeding unit 20 to a printing position, a printing unit 50 for printing the printing paper 100, a discharge unit 60 for discharging the printing paper 100 printed, and a drive unit 90 as a drive source for driving the units 40, 50, and 60. The drive unit 90 is provided in a housing 31, and a first gripper 43, of the conveying unit 40, is driven by another conveyor frame drive motor 47, which is different from the drive unit 90.
  • The conveying unit 40 is provided with a positioning mechanism 41, a conveyor frame 42, the first gripper 43, a first opening and closing rail 44, a second opening and closing rail 45, a first guide rail 46, and the conveyor frame drive motor 47. The positioning mechanism 41 receives the printing paper 100 fed by the sheet feeding unit 20 and performs accurate positioning. For this purpose, the positioning mechanism 41 is provided with a table 411 for receiving the printing paper 100, a longitudinal positioning tool 412 for positioning the longitudinal direction of the printing paper 100, and a lateral positioning tool 413 for positioning the lateral direction of the printing paper 100. The longitudinal positioning tool 412 is lowered to the paper receiving table 411 when the printing paper 100 is positioned, and is raised from the paper receiving table 411 when the printing paper 100 is conveyed. The lateral positioning tool 413 causes the side edge of the printing paper 100 to contact a positioning projection 414 by a drive roller (not shown) provided in the paper receiving table 411, thereby performing the lateral positioning.
  • The conveyor frame drive motor 47 is fixed to the housing 31 facing to the positioning mechanism 41 and drives a frame drive belt 462 tensioned in the conveying direction with a pulley belt 463 by means of a pair of pulleys 461 arranged on both sides of the printer 30.
  • The conveyor frame 42 is provided with two lateral frames 421 extending in the lateral direction, and a plurality of longitudinal frames 424 for reinforcing the lateral frames 421. On the lateral frame 421 opposite to the positioning mechanism 41, there is mounted a gripping member 422 for gripping the printing paper 100 in cooperation with a gripping plate 78. Also, in the vicinities of the opposite ends of the lateral frame 421, there are provided carriages 435 having bearings (not shown) therein.
  • Below the carriages 435, a pair of first guide rails 46 are arranged along the conveying direction, and the carriages 435 are fitted into the first guide rails 46 so that carriages 435 are freely movable in the conveying direction. Further, fixing members 423 for fixing the lateral frame 421 to the frame drive belts 462 are attached to the opposite ends of the lateral frame 421 so that the conveyor frame 42 can move in the horizontal direction as the drive belts 462 are moved. Also, each longitudinal frame 424 is formed with a first shaft hole 425 having a diameter greater than that of a first shaft 70 to be described later and a second shaft hole 426 having a diameter greater than that of a second shaft 75 to be described later.
  • The first gripper 43 is provided with the first shaft 70, a first lever 71, the second shaft 75, a second lever 76, and the gripping plate 78. The first shaft 70 and the second shaft 75 extend along the lateral frame 421 and are inserted into the first shaft hole 425 and the second shaft hole 426 of the longitudinal frame 424, respectively. The first shaft 70 has a first end 701 and a second end 702. Likewise, the second shaft 75 has a first end 751 and a second end 752. The first end 701 of the first shaft 70 and the second end 752 of the second shaft 75 project from the outermost longitudinal frame 424.
  • The first lever 71 is fixedly mounted on the first end 701 of the first shaft 70, and a square-shaped cam 72 is fixedly mounted on the portion of the first shaft 70 covered with the gripping plate 78. The first lever 71 is formed at one end with a fixing hole 710 through which the lever 71 is fixedly mounted on the first shaft 70, and at the other end, it carries a roller 711. The lower end of the roller 711 is brought into contact with the first opening and closing rail 44 extending in the conveying direction. The first opening and closing rail 44 is connected to the drive unit 90 through a link mechanism 80 so that it is lowered when the printing paper 100 is gripped and it is raised when the printing paper 100 is released. The first lever 71 is urged toward the first opening and closing rail 44 at all times by a coil spring 703 inserted on the first shaft 70.
  • The second lever 76 is fixed to the second end 751 of the second shaft 75, and the second shaft 75 and the gripping plate 78 are coupled through coupling tools 77. The second lever 76 is formed at one end with a fixing hole, 750 through which the lever 76 is fixedly mounted on the second shaft 75, and at the other end its carries a roller 751. The lower end of the roller 751 is brought into contact with the second opening and closing rail 45 extending in the conveying direction.
  • The second opening and closing rail 45 is connected to the drive unit 90 through a link mechanism 81 so that it is raised when the printing paper 100 is gripped and it is lowered when the printing paper 100 is released. The second lever 76 is urged toward the second opening and closing rail 45 at all times by a coil spring 752 inserted on the second shaft 75.
  • The coupling tool 77 is constituted by a first coupling member 771 of square shape, which is coupled directly to the gripping plate 78 and has an arcuate cut-out, and a second coupling member 773 of cylindrical shape, which is fixed to the second shaft 75 and rotates the first coupling member 771 through a stop pin 772, and which is formed with a cut-out.
  • The gripping plate 78 is a substantially rectangular-shaped metal plate, and the end of the gripping plate 78, facing to the positioning mechanism 41, has claw portions 781, which are slightly bent downward for gripping the printing paper 100 in cooperation with the gripping member 422. Also, the gripping plate 78 is urged in the closing direction by a gripper spring 782 arranged between a bolt 425 mounted in the lateral frame 421 and the lower surface of the gripping plate 78.
  • The printing unit 50 is provided with a printing frame 51, a doctor 52, a squeegee 53, and a table 54. The printing frame 51 is formed into a rectangular shape when viewed from top, and has a pair of second guide rails 511 extending in the conveying direction of the printing paper 100 in the parallel side frames. Also, the printing frame 51 has four corners to which poles 512 are connected through link mechanisms 82 and gear mechanisms 83 so that the frame 51 is moved up and down according to printing conditions. The doctor 52 is attached to a doctor frame 521 which is movably supported in the horizontal direction by the second guide rail 511. The squeegee 53 is attached to a squeegee frame 531 which is movably supported in the horizontal direction by the second guide rail 511.
  • The table 54 is arranged in the central portion of the printer 30 when viewed from top and is formed with a plurality of through holes 541 for attracting and holding the printing paper 100 placed on the table 54. Also, the table 54 is connected to the drive unit 90 through a link mechanism 84 and a gear mechanism 85. Since the table 54 is lowered when the conveyor frame 42 is moved and is raised when printing is performed, interference with the conveyor frame 42 is prevented. A screen 55, formed with a desired printing plate, is fixed to the printing frame 51.
  • Printing is performed by lowering the squeegee 53 onto the screen 55 which has ink on its surface, sliding the squeegee 53 in the right direction of Fig. 2, and applying the ink passed through the unmasked portion of the screen 55 to the printing paper 100. The ink spread out by the squeegee 53 is collected to the original position by returning the doctor 52 moved together with the squeegee 53 to the left side of Fig. 2.
  • The discharge unit 60 is provided with a discharge frame 61, a second gripper 62, and a third opening and closing rail 63. Also, the second gripper 62 is provided with a third shaft 621 and a third lever 622. The discharge frame 61 is arranged at right angles relative to the conveying direction. Also, on the discharge frame 61, the third shaft 621 is mounted. The third lever 622 has formed at its one end with a fixing hole 623 through which the lever 622 is fixedly mounted on the third shaft 621, and at the other end carries a roller 624.
  • The lower end of the roller 624 is brought into contact with the third opening and closing rail 63 extending in the conveying direction. The third opening and closing rail 63 is connected to the drive unit 90 through a link mechanism 86 so that it is raised when the printing paper 100 is gripped and it is lowered when the printing paper 100 is released. The third lever 622 is urged toward the third opening and closing rail 63 at all times by a coil spring (not shown) inserted on the third shaft 621. This discharge unit 60 and the conveying unit 40 are connected by a connecting rod 49 so that the discharge unit 60 is moved when the conveying unit 40 is moved.
  • The drive unit 90 is provided with a motor 91 as a drive source, and five cams (not shown) are mounted on the motor shaft so that each movable unit is operated at a predetermined timing.
  • Next, the operation of the printer 30 will be described in reference to the operational explanatory diagrams of the first gripper 43 shown in Figs. 7 to 12 and the timing diagram shown in Fig. 13. Suppose that a printing paper 100 printed in a previous printing cycle has been placed on the table 54 and the next printing paper 100 fed from the paper feeding unit 20 has been accurately positioned and placed on the positioning mechanism 41.
  • At the point of time of rotational angle 0 , the table 54 is lowered to the lowest position through the link mechanism 84 and the printing frame 51 is raised to the highest position through the link mechanism 82. Also, the squeegee 53 and the doctor 52 are in the standby states at their upper positions on the downstream side of the conveying direction.
  • The first opening and closing rail 44, as shown in Fig. 7, is in its upper position by means of the link mechanism 80, the first lever 71 is urged counterclockwise with the first shaft 70 as a center, and the cam 72 pushes up the gripping plate 78 against the urging force of the gripper spring 782. On the other hand, the second opening and closing rail 45 is also in its upper position by means of the link mechanism 81, the second lever 76 is urged clockwise with the second shaft 75 as a center, and the gripping plate 78 is in its advanced position. Also, the third opening and closing rail 63 is moved from its lower position toward its upper position by means of the link mechanism 86, and the second gripper 62 is moved from its open state to its closed state.
  • At this time, the longitudinal positioning tool 412 has been gradually raised upward so as not to disturb the conveyance of the printing paper 100, and the operation of the lateral positioning tool 413 has been stopped. And, when the longitudinal positioning tool 412 is raised to the highest position, the printing paper 100 is supplied between the gripping plate 78 and the gripping member 422.
  • Then, if an angle of rotation reaches near 10 , the first opening and closing rail 44 will be lowered via the link mechanism 80 and the first gripper 43 will grip the printing paper 100 between the claw portion 781 and the gripping member 422, as shown in Fig. 8. At this time, the third opening and closing rail 63 has been in the lowest position, and the second gripper 62 has gripped the printing paper 100 which has been printed at a previous printing cycle and which has been placed on the table 54.
  • Subsequently, if an angle of rotation reaches near 40 , the conveyor frame drive motor 47 will be operated and the drive belt 462 will be driven. As a result, the conveyor frame 42 is horizontally moved toward the downstream position. At this time, the discharge frame 61, which has been connected to the conveyor 42 through the connecting rod 49, is also horizontally moved toward the downstream position.
  • Thus, if the conveyor frame 42 is moved, the printing paper 100 gripped by the first gripper 43 will be conveyed to the printing position. Also, if the discharge frame 61 is moved, the printed paper 100 gripped by the second gripper 62 will be discharged to a position where it will be taken out. Note that, the conveyor frame 42 is operated by the drive motor 47 separated from the drive unit 90 for driving the printer 30. Therefore, the conveying operation can be performed at a conveying speed corresponding to the type of material of the sheets.
  • This conveying operation is completed in the vicinity of a rotational angle of 140 . If the rotational angle reaches 140 , the table 54 will be raised toward the printing frame 51 and the printing frame 51 will be lowered toward the table 54. Also, the first opening and closing rail 44 is raised again, as shown in Fig. 9. As a result, since the first lever 71 is urged counterclockwise, the gripping plate 78 is opened and the printing paper 100 gripped by the gripping plate 78 (first gripper 43) is released. At this time, the released printing paper 100 is drawn in from the through holes 541 of the table 54 and is adhered closely to the table 54.
  • On the other hand, since the second opening and closing rail 45 starts moving downward, the force that has urged the second lever 76 into the clockwise direction, against the elastic force of the coil spring 762 urging the second lever 76 into the counterclockwise direction, disappears. As a result, as shown in Fig. 10, the first coupling member 771 supported through the stop pin 772 by means of the second coupling member 773 is moved rearward from the advanced position (Fig. 9) because the second lever 76 and the second coupling member 773, together with the second shaft 75, are rotated in the counterclockwise direction. Therefore, the gripping plate 78 coupled to the first coupling member 771 is also moved rearward.
  • Subsequently, as shown in Fig. 11, the first opening and closing rail 44 starts moving downward, and the gripping plate 78 is closed and reaches its horizontal state. At this time, with the state of the gripping plate 78 being moved rearward, the gripping plate 78 is closed, and the claw portion 781 of the gripping plate 78 does not contact the printing paper 100. Therefore, in the subsequent printing process, the squeegee 53 can start moving downward from the position where the first gripper 43 exists, unlike the conventional conveying unit where the squeegee 53 must start moving downward from the position passing over the first gripper 43. As the result of this, printing can be performed without leaving an unnecessary blank portion on the printing paper 100, and printing efficiency is enhanced.
  • When printing is performed, the squeegee 53 is lowered until it is brought into contact with the screen 55, and is horizontally slid on the screen 55 from the upstream side toward the downstream side. As a result, ink is placed on and applied to the printing paper 100, except the masked portion, and printing is completed. If the squeegee 53 is slid up to the upstream position, it will be raised and not lowered. Instead the doctor 52 will be lowered until it is brought into contact with the screen 55. And, the doctor 52 is moved from the upstream side toward the downstream side to collect the ink spread out by the squeegee 53 slid on the screen 55. In this way, the printing process is completed.
  • Before returning the conveyor frame 42 to the original position, when the rotational angle reaches near 210 , the table 54 starts moving downward and the printing frame 51 starts moving upward in order to avoid interference between the conveyor frame 42, the table 54, and the printing frame 51. At the same time, an operation where the doctor 52 and the squeegee 53 are returned to the downstream position is being performed on the screen 55.
  • Also, the positioning mechanism 41 starts lowering the longitudinal positioning tool 412 to the paper receiving table 411 to receive the next printing paper 100.
  • Where the angle of rotation reaches in the vicinity of 260 , the conveyor frame 42 is driven by the drive motor 47 and therefore moves from the downstream side to the upstream side, and the discharge frame 61 also moves to the upstream side. At this time, the first opening and closing rail 44 starts moving upward and rotates the first lever 71 counterclockwise. Then, the first gripper 43 opens as shown in Fig. 12 and stands by for the supply of a printing paper 100 to be gripped next. Thereafter, the second opening and closing rail 45 starts moving upward and rotates the second lever 76 clockwise. As a result, the gripping plate 78 advances and returns to the state shown in Fig. 7.
  • The lateral positioning tool 413 of the positioning mechanism 41 starts the lateral positioning of the printing paper 100 supplied from the vicinity of a rotational angle 300 . Also, in the vicinity of a rotational angle 360 the conveyor frame 42 returns to the original position and the third opening and closing rail 63 starts moving upward. As a result, the printing paper 100 printed in the current printing process is gripped.
  • Printed papers are successively completed by repeating the operation described referring to the operational explanatory diagrams and the timing diagram.
  • As has been described, the conveying unit 40 of the printer 30 according to the embodiment of the present invention has the conveyor frame drive motor 47 for horizontally moving the conveyor frame 42 and the drive unit 90 for driving the printer 30 separately.
  • Therefore, a sheet to be printed is conveyed to a table at a conveying speed corresponding to the material of the sheet without putting the entire timing of the printer 30 out of order and altering the entire operational speed of the printer 30. As a result, even if a sheet to be printed were easily damaged material such as a film, the sheet is conveyed without damaging, and the yield rate of printed papers is increased.
  • Also, a sheet to be printed can be conveyed to the table 54 at a conveying speed corresponding to the thickness of the sheet. Therefore, there is no possibility that a sheet will be dropped from the first gripper 43 during conveyance, and there is no need to interrupt a printing process because of the dropping of the sheet from the gripper. As a result, printing operations are performed efficiently.
  • Also, after the printing paper 100 is conveyed to a predetermined position, the gripping plate 78 is moved rearward and closed so that the claw portion 781 of the gripping plate 78 does not contact the printing paper 100. Therefore, the squeegee 53 can start moving downward from the position where the first gripper 43 exists unlike the conventional conveying unit where the squeegee 53 must start moving downward from the position passing over the squeegee 53 in order to avoid interference with the claw portion 781 existing on the printing paper 100. As a result, the present invention, as compared with a conventional conveying unit, can print over a wide range on the printing paper 100, and there is no need to leave an unnecessary blank portion on the printing paper 100. Also, since a wide range of a sheet to be printed can be printed at a time, printing efficiency is enhanced.
  • Although only one preferred embodiment of the present invention has been described herein, it should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the present invention may be embodied in the following modes.
  • For example, while the printing paper 100 has been used as a sheet to be printed in the above-described embodiment, other sheets, such as a film and corrugated cardboard may be used. This is because the conveying speed can be changed according to the sheet material.
  • Also, while, in the above-described embodiment, the table 54 and the printing unit 50, and so on, are operated by the link mechanisms 82 and 84, they may be operated with hydraulic cylinders or pneumatic cylinders.
  • Further, although the conveyor frame 42 has been driven with a conveyor belt, it may be driven with a gear mechanism such as a rack-and-pinion mechanism. In such a case, the conveyor frame can be moved to an accurate position, as compared with the case where the conveyor belt is employed.
  • Therefore, the present example and embodiment are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope of the appended claims.

Claims (8)

  1. A screen type printer (30) having a conveying unit (40) and a printing table (54), said conveying unit (40) conveying a sheet from a first position to a second position through a printing region of the table (54), wherein the sheet is supplied from the first position, printed at the printing region and discharged from the second position, said screen type printer (30) comprising:
    a first frame (42) movably disposed between the first position and the printing table (54);
    a first mechanism (47) for moving the first frame (42);
    a first gripper (43) mounted to the first frame (42) to hold a front edge of the sheet when the first frame (42) moves from the first position to the table (54); and
    a second mechanism (44, 45) for actuating the first gripper (43) to selectively hold and release the sheet.
  2. The screen type printer (30) as set forth in Claim 1 further comprising:
    a second frame (61) movable disposed between the table (54) and the second position;
    a second gripper (62) mounted to the second frame (61) to hold the front edge of the sheet when the second frame (61) moves from the table (54) to the second position; and
    a third mechanism (63) for actuating the second gripper (62) to selectively hold and release the sheet.
  3. The screen type printer (30) as set forth in Claim 2, wherein said first frame (42) is connected with the second frame (61), wherein the first frame (42) and the second frame (61) move in synchronism with each other.
  4. The screen type printer (30) as set forth in Claim 3, wherein
    said table (54) is vertically movable between an uppermost position close to a screen (55) and a lowermost position remote from the screen (55), wherein said table (54) moves to the uppermost position in synchronism with the first frame (42) shifted to the printing are.
  5. The screen type printer (30) as set forth in any one of Claim 1 through 3, wherein said first mechanism (47) includes:
    a first guide rail (46) extending along a moving direction of the sheet, for guiding the first frame (42);
    a pair of pulleys (461) respectively disposed in the vicinity of both ends, each of said pulleys being rotatable about an axis extending perpendicular to the moving direction;
    an endless belt (462) supported by said pulleys (461), said belt (462) being movable along the guide rail (46);
  6. The screen type printer (30) as set forth in Claim 5, wherein said first gripper (43) is swingably supported to selectively contact and remove from an upper surface of the first frame (42) and wherein said first gripper (43) includes a first openable holer plate (78) biased to be closed by a spring.
  7. The screen type printer (30) as set forth in Claim 6 further comprising:
    a second guide rail (44) extending along the moving direction, said second guide rail (44) being adapted to move in a vertical direction; and
    a lever (71) swingably supported by the first frame (42), said lever (71) having a first abutting portion (72) urged against the first openable holder plate (78)and a second abutting portion urged against the second guide rail (711).
  8. The screen type printer (30) as set forth in any one of the preceding claims further comprising a mechanism (412, 413) for positioning the sheet before the sheet is transferred to the printing region.
EP95114008A 1995-07-20 1995-09-06 Conveying unit of printer Withdrawn EP0754550A3 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP184381/95 1995-07-20
JP18438195A JPH0929932A (en) 1995-07-20 1995-07-20 Feed device of printing press

Publications (2)

Publication Number Publication Date
EP0754550A2 true EP0754550A2 (en) 1997-01-22
EP0754550A3 EP0754550A3 (en) 1998-09-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP95114008A Withdrawn EP0754550A3 (en) 1995-07-20 1995-09-06 Conveying unit of printer

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EP (1) EP0754550A3 (en)
JP (1) JPH0929932A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423960A (en) * 2011-12-07 2012-04-25 卢瑞兴 Rotary guide mechanism of straight rail type screen printer
CN104908410B (en) * 2015-06-15 2018-07-03 王继显 Energy-efficient printing machine

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2681004A (en) * 1949-09-07 1954-06-15 Screen Printing Machinery Ltd Feeder for printing machines
US3026794A (en) * 1959-07-20 1962-03-27 Kubin Nicholson Corp Silk screen press
SE456640B (en) * 1982-01-19 1988-10-24 Svantesson Ake STONE PRINTING MACHINE WITH HIGH AND LOW PRESSURE TABLE

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

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Publication number Publication date
JPH0929932A (en) 1997-02-04
EP0754550A3 (en) 1998-09-16

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