EP0731827A1 - Fluide de forage - Google Patents

Fluide de forage

Info

Publication number
EP0731827A1
EP0731827A1 EP95904419A EP95904419A EP0731827A1 EP 0731827 A1 EP0731827 A1 EP 0731827A1 EP 95904419 A EP95904419 A EP 95904419A EP 95904419 A EP95904419 A EP 95904419A EP 0731827 A1 EP0731827 A1 EP 0731827A1
Authority
EP
European Patent Office
Prior art keywords
ester
alcohol
drilling fluid
acid
moiety
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP95904419A
Other languages
German (de)
English (en)
Inventor
Tor Sollie
Raf Caers
Georges Marie Karel Mathys
Allen David Godwin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ExxonMobil Chemical Patents Inc
Original Assignee
Exxon Chemical Patents Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Exxon Chemical Patents Inc filed Critical Exxon Chemical Patents Inc
Publication of EP0731827A1 publication Critical patent/EP0731827A1/fr
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/32Non-aqueous well-drilling compositions, e.g. oil-based
    • C09K8/36Water-in-oil emulsions
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/04Aqueous well-drilling compositions
    • C09K8/26Oil-in-water emulsions
    • C09K8/28Oil-in-water emulsions containing organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/32Non-aqueous well-drilling compositions, e.g. oil-based
    • C09K8/34Organic liquids

Definitions

  • This invention relates to drilling fluids, more especially to such fluids for use in well drilling.
  • Drilling of oil or gas wells normally involves the circulation of a fluid through the drill string and out through nozzles in the drill bit, the fluid being returned through the annular passage formed between the drill string and the bore.
  • the fluid cools and lubricates the drill, provides a hydrostatic head to counterbalance pressures, and removes the cuttings from the drill bit.
  • Such fluids are also employed in other areas, for example, goether al drilling, drilling for water and scientific drilling.
  • Oil-containing drilling emulsions have been used for many years for these purposes.
  • the emulsion may be in the form of a water-in-oil or an oil-in-water emulsion, in each case normally having finely divided solids suspended therein, and containing a variety of additives for various purposes, e.g., emulsifiers, surfactants, pH control agents, biocides, corrosion inhibitors, weight and viscosity regulators, oxygen and sulphur scavengers, and fluid-loss additives. It is also possible to have water-free oil drilling fluids.
  • the material should be hydrophobic and of low polarity (to minimize swelling of clays and shales) . It should have as high a flash point as possible, advantageously above 100°C, and preferably above 140°C. Its viscosity at 20°C should be at most 20 cSt (20 mm 2 /s) , advantageously at most 15 cSt, especially at most 12 cSt, and preferably at most 10 cSt, and it should have a pour point below -15°C, to be pu pable between -5°C and -10°C. It should be a poor solvent for CO2 and H2S.
  • hydrocarbon oil often with an aromatic content
  • concern for industrial hygiene has recently required that dearo atized hydrocarbon oils be used instead and, more recently, concern for the environment has required that such oils should be biodegradable and should exhibit low toxicity towards aquatic organisms.
  • hydrocarbon oils frequently do not meet these recent requirements they are increasingly restricted in their use.
  • Many replacements for hydrocarbons have been suggested; these have primarily been aliphatic materials with functional groups that facilitate biodegradation, for example, ester groups.
  • esters derived from monocarboxylic acids having from 6 to 11 carbon atoms and monofunctional and/or polyfunctional alcohols are proposed for use in water-in-oil invert drilling fluids.
  • the monofunctional alcohols preferably have at least 7 carbon atoms.
  • the acids and alcohols may be of natural and/or synthetic origin.
  • esters derived from aliphatically saturated monocarboxylic acids having from 12 to 16 carbon atoms and monofunctional alcohols having from 2 to 12, more especially from 4 to 12, carbon atoms are proposed for use in water-in-oil invert drilling fluids.
  • starting materials from natural origins are preferred, the possibility of using synthetic acids and alcohols is also mentioned, in particular, the possibility of making the alcohols by the oxo process is also mentioned.
  • the carboxylic acids are preferably predominantly straight- chain.
  • EP-A-374671 and EP-A-386638 describe various other esters derived from carboxylic acids and alcohols proposed for use in water-in-oil invert drilling fluids.
  • the present invention provides the use in a drilling fluid of an ester obtainable by the reaction of a monobasic carboxylic acid having at most 11 carbon atoms and a monohydric alcohol, wherein the acid is produced by the oxo process.
  • the alcohol is also produced by the oxo process.
  • oxoalcohols or oxoacids are normally mixtures.
  • the olefinic feedstock to the oxo process is usually obtained from petroleum, often obtained by oligomerisation of a lower molecular weight product. It is, accordingly, normally a mixture of structural isomers of a given carbon number, and often a mixture of olefins of different carbon numbers, a mixture of Cs and Cg olefinic isomers.
  • oxoalcohols and oxoacids will, accordingly, also normally be mixtures, either or isomers predominantly of the same carbon number or of entities of more than one carbon number in various proportions.
  • Pure substances, e.g. , 2-ethylhexanol or 2- ethylhexanoic acid are also obtainable, usually indirectly, from the oxo process.
  • the ester is, therefore, generally a mixture of at least two components.
  • the ester components may all have alcohol moieties comprising the same number of carbon atoms, and acid moieties comprising the same number of carbon atoms (which may be the same as or different from that of the number of carbon atoms in the alcohol moieties) , or the ester components may have different numbers of carbon atoms in their alcohol moieties, or in both their moieties.
  • the acid moiety is preferably a mixture of branched isomers, or a mixture of branched and linear isomers
  • the alcohols moiety is preferably a mixture of branched isomers, or a mixture of branched and linear isomers.
  • the ⁇ -carbon on the acid moiety preferably carries at least one hydrogen atom
  • the ⁇ - carbon on the alcohol moiety preferably carries at least one hydrogen atom
  • esters of a given chain length having linear moieties have a higher biodegradability but a lower hydrolytic stability and a higher viscosity at the same flash point when compared with branched chain esters.
  • Esters having highly substituted ⁇ -carbons on the acid moiety or the alcohol moiety have a higher hydrolytic stability but a lower biodegradability when compared with esters having less highly substituted ⁇ -carbon atoms.
  • Such esters are also expensive to manufacture because steric hindrance on the ⁇ -carbon reduces the rate of esterification.
  • An ester for use in a drilling fluid must have high biodegradability but must also have high hydrolytic stability and a low viscosity while still being economic to produce.
  • esters comprising branched acid moieties or alcohol moieties but having at least one hydrogen on the ⁇ -carbon of the acid moiety or the alcohol moiety gives an economically producible product with the optimum balance between hydrolytic stability, viscosity and biodegradability.
  • the accumulation of toxic species in biological matter is related to the ability of species to migrate through cell membranes. This is dependent on the 3- dimensional size of the species. Accordingly, species having branched moieties will be less efficient than species having only linear moieties at migrating through cell membranes. Whilst not wishing to be limited by theory, the applicants believe that this factor contributes to the improved ecotoxicological properties of esters used according to the present invention.
  • LIAL alcohols containing from 30 to 50% linear components, for example LIAL 123, comprising a mixture of C ⁇ to C ⁇ alcohols, SYNPROL alcohols, containing about 50% linear components, for example SYNPROL 35, comprising a mixture of C1 3 to Ci5 alcohols, ACROPOL alcohols, for example ACROPOL 9 or 11 comprising C 9 or C ⁇ alcohols respectively, ACROPOL 91 comprising both C 9 and C ⁇ alcohols, and ACROPOL 35 comprising a C 13 to C 15 alcohol mixture, each with about 65% linear components, NEODOL alcohols, for example, NEODOL 11, 23 and 45, comprising C ⁇ alcohols, a C ⁇ 2 anc c 1 3 alcohol mixture, and a C1 4 and C 3 alcohol mixture respectively, each with about 85% linear components, and EXXAL alcohols, for example, EXXAL 6, 9 and 13, comprising Cg, C 9 or C 13 alcohols respectively, each with less than
  • CEKANOIC Commercially available oxoacids include CEKANOIC acids, for example, CEKANOIC 7, 8, 9, 10, 11, 12, and 13, comprising C7 acids to C1 3 acids respectively, and 2- ethylhexanoic acid.
  • CEKANOIC is a trade mark.
  • each alcohol moiety and each acid moiety has at least 6 carbon atoms and preferably at least 8 carbon atoms.
  • the resultant esters will have an advantageously higher flash point in use as a drilling fluid.
  • the total number of carbon atoms in the ester needs to be minimized if the ester is also to have an acceptably low viscosity.
  • Low ester viscosity aids the separation of cuttings from the drilling fluid, and gives more flexibility in the formulation of the drilling fluid.
  • the acid moiety contains fewer carbon atoms than the alcohol moiety, such ester having higher flash points that the corresponding esters in which the alcohol moiety contains the lower number of carbon atoms.
  • the preferred esters have a slightly higher viscosity, the difference is slight.
  • the C Q oxoalcohol ester of the C 9 oxoacid has a flash point of 143°C, with a viscosity of 6.20 mm 2 /s at 20°C
  • the corresponding C 9 oxoalcohol ester of the C 8 oxoacid has a flash point substantially higher, at 170°C, with a viscosity only slightly higher, at 6.43 mm /s.
  • each alcohol moiety and each carboxylic acid moiety is aliphatic, and preferably is saturated. This reduces the possibility of unwanted side reactions, for example, polymerisation during production or use of the drilling fluid.
  • the ester used according to the invention advantageously has a flash point above 100°C and preferably above 140°C.
  • the ester, the alcohol, and the acid advantageously all have pour point below -30°C.
  • the low pour point of the ester ensures that it is always pumpable, even in cold conditions, and the low pour points of the alcohol and acid ensure that any free alcohol or acid present in the drilling fluid caused by ester hydrolysis do not crystallise out at low temperatures or on cooler surfaces, for example, on tools which have been in contact with the drilling fluid.
  • the ester has a maximum viscosity of 20 mm 2 /s at 20°C, preferably 10 mm 2 /s at 20°C.
  • esters proposed for use in the present invention have low surface tensions, compared with the surface tensions of fatty acid esters of the same or similar molecular weight, this being especially true of the oxoalcohol-oxoacid esters.
  • a low surface tension assists in wetting of suspended matter, the build-up of filtercake, and of a lubricating film between the filtercake and drillstring.
  • the ester used in accordance with the present invention is advantageously selected from the group comprising nonyl oxooctanoate, octyl, oxooctanoate and octyl oxononanoate.
  • the octyl and nonyl moieties are also oxo- derived.
  • Decyl, advantageously oxodecyl, oxoheptanoate is also a suitable ester for use in accordance with this invention.
  • the invention also provides the use in a drilling fluid of 2-ethylhexyl 2-ethylhexanoate, at least the acid moiety and preferably the alcohol moiety advantageously being produced by the oxo process, and subsequent oxidation or reduction and, if desired or required, separation, e.g., by distillate, from other moieties produced thereby.
  • the invention also provides a drilling fluid comprising an emulsion, containing an ester as provided by the invention, water, at least one member selected from surfactants and emulsifiers, and at least one member selected from clay, a halide of an alkaline earth or alkaline metal, and weighting material.
  • the emulsion is a water-in-oil emulsion containing less than 50% water, although oil-in-water emulsions are also provided by the invention.
  • the invention further provides a water-free drilling fluid containing an ester as provided by the invention, at least one member selected from surfactants, and at least one member selected from clay, a halide of an alkaline earth or alkaline metal, and weighting material.
  • a water-free drilling fluid reduces the possibility of ester hydrolysis.
  • the drilling fluid also contains lime which, in addition to its normal function as an alkali reserve, protects, inter alia, against corrosion. It is advisable to limit the concentration of lime to a maximum of 0.01 kg per dm 3 of drilling fluid.
  • esters are made by methods that are per se known, most conveniently by reaction between the acid and the alcohol in the present of a catalyst, or by reaction of the acid chloride with the alcohol.
  • inorganic acids e.g., sulphuric, hydrochloric, and Lewis acids (usually boron trifluoride)
  • organic acids e.g., p-toluene sulphonic, and methane sulphonic acids, and cation exchange resins
  • organometallic catalyst e.g., tin and titanium compounds.
  • esters may be formed with, for example, thionyl chloride, phosphorus tri or pentachloride, or phosgene as catalysts.
  • the acids, acid chlorides and alcohols may be used in the pure state or as technical grade products, which contain a range of materials of molecular weights lower and higher than that designated.
  • esters isononyl iso-octanoate was prepared from isononyl alcohol and iso-octanoic acid, both of which are made by the oxo process, the isononyl alcohol by the hydroformylation of octenes and subsequent hydrogenation of octenes and subsequent hydrogenation and the iso-octanoic acid by hydroformylation of heptenes and subsequent oxidation.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

L'invention se rapporte à l'utilisation, dans un fluide de forage, d'un ester pouvant être obtenu par la réaction d'un acide carboxylique monobasique possédant au maximum 11 atomes de carbone et un alcool monovalent. Cet acide est obtenu par oxosynthèse.
EP95904419A 1993-12-03 1994-12-02 Fluide de forage Ceased EP0731827A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB9324834 1993-12-03
GB939324834A GB9324834D0 (en) 1993-12-03 1993-12-03 Drilling fluid
PCT/EP1994/004033 WO1995015364A1 (fr) 1993-12-03 1994-12-02 Fluide de forage

Publications (1)

Publication Number Publication Date
EP0731827A1 true EP0731827A1 (fr) 1996-09-18

Family

ID=10746092

Family Applications (1)

Application Number Title Priority Date Filing Date
EP95904419A Ceased EP0731827A1 (fr) 1993-12-03 1994-12-02 Fluide de forage

Country Status (5)

Country Link
EP (1) EP0731827A1 (fr)
AU (1) AU1311995A (fr)
GB (1) GB9324834D0 (fr)
NO (1) NO962258L (fr)
WO (1) WO1995015364A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19546911A1 (de) 1995-12-15 1997-06-19 Henkel Kgaa Neue wäßrig-quellfähige Zubereitungen von Guar und Guarderivaten in oleophilen Flüssigkeiten und ihre Verwendung
CN102031280B (zh) * 2009-09-30 2014-12-17 中国海洋大学 利用海洋微藻快速评价钻井液急性毒性的方法
US9580636B2 (en) 2015-04-30 2017-02-28 Chevron Phillips Chemical Company Lp Secondary esters, methods of making, and uses thereof

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3842659A1 (de) * 1988-12-19 1990-06-28 Henkel Kgaa Verwendung ausgewaehlter esteroele in bohrspuelungen insbesondere zur off-shore-erschliessung von erdoel- bzw. erdgasvorkommen (i)
DE3842703A1 (de) * 1988-12-19 1990-06-21 Henkel Kgaa Verwendung ausgewaehlter esteroele in bohrspuelungen insbesondere zur off-shore-erschliessung von erdoel- bzw. erdgasvorkommen (ii)
DE3907391A1 (de) * 1989-03-08 1990-09-13 Henkel Kgaa Verwendung ausgewaehlter esteroele niederer carbonsaeuren in bohrspuelungen
DE3907392A1 (de) * 1989-03-08 1990-09-13 Henkel Kgaa Ester von carbonsaeuren mittlerer kettenlaenge als bestnadteil der oelphase in invert-bohrspuelschlaemmen
DE3915876A1 (de) * 1989-05-16 1990-11-22 Henkel Kgaa Verwendung ausgewaehlter esteroele in wasser-basierten bohrspuelungen vom o/w-emulsionstyp sowie entsprechende bohrspuelfluessigkeiten mit verbesserter oekologischer vertraeglichkeit
GB9210578D0 (en) * 1992-05-18 1992-07-01 Exxon Chemical Patents Inc Functional fluid

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9515364A1 *

Also Published As

Publication number Publication date
AU1311995A (en) 1995-06-19
WO1995015364A1 (fr) 1995-06-08
GB9324834D0 (en) 1994-01-19
NO962258L (no) 1996-07-09
NO962258D0 (no) 1996-05-31

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