EP0689637B1 - Method and device for cementing a well - Google Patents
Method and device for cementing a well Download PDFInfo
- Publication number
- EP0689637B1 EP0689637B1 EP94910448A EP94910448A EP0689637B1 EP 0689637 B1 EP0689637 B1 EP 0689637B1 EP 94910448 A EP94910448 A EP 94910448A EP 94910448 A EP94910448 A EP 94910448A EP 0689637 B1 EP0689637 B1 EP 0689637B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- preform
- cement
- fluid
- well
- fact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 22
- 239000012530 fluid Substances 0.000 claims abstract description 54
- 239000004568 cement Substances 0.000 claims abstract description 42
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 239000012528 membrane Substances 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000005086 pumping Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000000750 progressive effect Effects 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000287107 Passer Species 0.000 description 1
- 241000897276 Termes Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000004459 forage Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004758 synthetic textile Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
- E21B43/105—Expanding tools specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/127—Packers; Plugs with inflatable sleeve
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
- E21B33/14—Methods or devices for cementing, for plugging holes, crevices or the like for cementing casings into boreholes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
Definitions
- the present invention relates to a method of cementing casing inside a wellbore or a pipe. It also relates to the use of a cementing device in such a process.
- the invention applies in particular to wells, in particular oil wells.
- wells in particular oil wells.
- the description which follows relates to a vertical well, it goes without saying that the invention can also be implemented in non-vertical, but deviated, or even horizontal, wells. It is also applicable to pipelines, for example to oil and gas pipelines, with a view to repairing them by fitting an internal lining.
- casing In the field of oil drilling, a casing, or casing, - commonly designated by the English term “casing” - is a cylindrical pipe made of rigid material intended to be placed inside the well. It is fixed there by means of a cement, commonly called “slag". The presence of the casing makes it possible to have a cylindrical well, of well defined diameter, with rigid wall, which allows the passage of various tools and elements necessary for the exploitation of the well.
- the casing is cemented from the base of the casing by injecting a cement into the annular space between the casing and the well.
- This cement is injected from the surface through the very interior of the casing (plug method) or through drill rods (cementing commonly referred to by the term "innerstring”).
- Tubing has recently been proposed which is obtained from a tubular preform which is deformable by expansion in radial direction between a first state - called folded - in which its largest transverse dimension is substantially less than the diameter of the well, and a second state - said unfolded - in which it has a cylindrical shape with a diameter slightly smaller than that of the well, this preform being curable in situ (after radial expansion) to form the casing.
- the objective of the present invention is to provide a method and a use of a device for cementing a casing of this kind, by means of which the cementing can be carried out under satisfactory conditions, even if the annular space available for the cement is reduced.
- the balloon is inflated from the surface, by means of a fluid which is supplied by a tube passing longitudinally and right through the preform.
- a device for cementing a casing in a process as described above which is also part of the present invention, comprises a tube for supplying fluids passing right through the preform and the l he low end is connected to an inflatable hydraulic shutter.
- the device is provided with a fluid distributor jacket, into which opens the lower end of the tube.
- this distributor jacket constitutes a multi-way valve making it possible to selectively communicate the fluid supply tube with the interior of the shutter, with the exterior, and with the interior of the preform.
- the dispenser liner has pressure chambers the outlet of which can be closed off by balls which are put in place during operation, via the fluid supply tube.
- the fluid supply tube is provided with a valve located above the high end of the preform, this valve serving to degrade the excess cement, as has been mentioned more high.
- the ground surface has been designated by the reference S , and by the reference P the wall of a wellbore, of approximately cylindrical shape, with a vertical axis.
- the cementing device shown in this figure which is housed inside the well, essentially comprises a deformable tubular preform 1 carried by a tube 2 which passes right through it, a distribution jacket 3 disposed at the base of the preform, and an inflatable hydraulic shutter 4, disposed at the base of the jacket 3.
- the assembly is suspended from a pipe 20, the latter being for example a flexible pipe unwound from a reel carried by an apparatus located on the surface.
- a connecting element between the piping 20 and the tube 2 by the element 22 a connecting sleeve between the tube 2 and the upper end part of the preform.
- the sleeve 22 is provided with a calibrated relief valve 23 (ball valve), the role of which is to make the interior of the preform communicate with the outside when the pressure prevailing in the preform exceeds a predetermined threshold, like this will be explained later.
- the preform 1 is for example of the type which is the subject of patent application FR-A-2 668 241 already cited. It is folded back on itself in the longitudinal direction so that in this folded state, which corresponds to that shown in Figure 1, it occupies a footprint very substantially less than the diameter of the well. On the other hand, in its unfolded state, which is visible in particular in Figures 3D and 3E, it has a cylindrical shape with a diameter slightly smaller than that of the well.
- the wall of the preform is composed of a core 100 sandwiched between an inner skin 101 and an outer skin 102.
- the core 100 is made of material composed of filaments impregnated with a thermosetting resin.
- the skins 101 and 102 are for example thin synthetic fabrics.
- the preform 1 is attached to the sleeve 22 by means of a flexible sleeve 10, frustoconical; similarly, its lower end is connected to the jacket 3 by a frustoconical sleeve 11 made of flexible material.
- the sleeve 11 is fixed, for example by gluing, at its lower end to the jacket 3, and by its upper zone to the inner skin 101.
- the sleeve 10 is fixed by its lower zone to the inner skin 101, and in the upper part to the sleeve 22.
- the tube 2 passes right through the preform 1 and opens at its lower end into the jacket 3.
- the latter consists of a body 30, of generally cylindrical shape, the upper end 31 of which is fixed, as already said, to the handle 11, and the lower portion 32 of which carries the shutter 4.
- the end of the tube 2 is housed coaxially in a bore provided in the dispensing jacket 3, and is fixed by suitable means not shown.
- the tube 2 opens into a so-called main pressure chamber 83, the latter opening itself, via an axial channel 830 into a secondary pressure chamber, of cylindrical shape, 8.
- the inlet of the channel 830 is chamfered, constituting a frustoconical seat 84.
- the chamber 8, coaxial with the body 30, plays the role of a cylinder for the sliding of a piston 5.
- the piston 5 has a head against which acts a compression spring 54 which tends to push it back upwards, as well as a tail 500, of smaller diameter, penetrating into an auxiliary chamber 80.
- the space situated below the piston head which communicates with the outside by a pressure balancing channel 850 .
- the chamber 80 communicates, by means of a non-return valve constituted by a ball 89 urged by a spring 890, with a bore 88 which opens into a chamber 81 corresponding to the interior space of the shutter 4.
- L space 81 communicates through suitable openings 810 with an annular space, against the internal wall of the membrane 40 constituting the shutter 4.
- This membrane 40 is made of elastically deformable material such as an elastomer. It has the shape of a normally cylindrical sleeve, fixed by its end zones, for example by crimping, to the body 30. When it is subjected to an internal pressure, the obturator inflates radially as shown in FIG. 2 In this same figure, the broken outline of the uninflated membrane has been shown in dashed lines.
- the piston 5 is crossed coaxially by a central bore comprising in the upper part a large diameter portion 50 and in part lower portion of smaller diameter 51.
- the bore 50 opens into the chamber 8 via a chamfered, frustoconical part, 52.
- the head of the piston 5 is also pierced with a radial bore 53 which communicates bore 50 with the outside.
- the bore 53 comes in correspondence with a bore 85, also arranged radially, in the body 30
- the bore 50 communicates, via the radial bores 53 and 85, with the outside.
- radial bores 53 can be provided, regularly distributed angularly, for example three bores arranged at 120 °, and a corresponding number of bores 85 is provided in the body 30.
- a bore 82 which surrounds the tube 2.
- the latter receives an annular mounting part 6 in which is mounted a thin membrane 60 - called frangible - whose breaking strength is calibrated .
- a breakaway pin valve Alternatively it could be replaced by a breakaway pin valve.
- the frangible membrane 60 delimits a pressure chamber 82 surrounding the tube 2, and which communicates with the channel 830 by a channel 87.
- a shutter plug 7 for example cylindrical, housed in a bore of complementary shape.
- the plug 7 is held in its housing by a breakable pin 70, the breaking strength of which is also calibrated.
- the bore which is closed by the plug 7 communicates by a channel 320 with the space 81 inside the inflatable shutter 4.
- the base of the plug 7 is opposite a channel 86 which communicates with the pressure chamber 83 .
- a ball valve 860 calibrated to allow a fluid to enter only if its pressure exceeds a certain value, slightly lower than that which causes the pin 70 to break. Thanks to this valve, the fluids can only enter channel 86 at the end of the cycle.
- the device is completed by a locking system of the piston 5 in the low position, not shown.
- This system which may be of a type known per se, for example with a pivoting ratchet, is arranged in such a way that the piston 5 normally occupies a position close to its extreme low position, preventing the thrust of the spring 54 from raising it.
- this locking system is automatically rendered inoperative following a slight downward pulse given on the piston 5.
- FIGS. 3, 3A to 3E and 6, 6A to 6E we will now explain how the device which has just been described is used for cementing casing from preform 1 in well P.
- the preform is first lowered into the well by means of the pipe 20, to the desired depth, so that it is opposite the zone Z where it must be fixed.
- the shutter 4 is then inflated, as symbolized by the arrows f in FIG. 3A.
- the inflation of the shutter is carried out from the surface S by the introduction of a fluid L inside the pipe 20, then the tube 2.
- the fluid L is a liquid, for example water or ethylene glycol under pressure, injected into the piping by means of a high pressure circulation pump.
- suitable locking means keep the piston 5 in the low position, almost in abutment against the stop 35.
- the pressurized fluid L arrives in the pressure chamber 83, in the channel 830, the auxiliary chamber 8, passes through the piston and arrives in the auxiliary chamber 80.
- the fluid due to its pressure, repels the ball 89 from the valve non-return and enters the space 81 inside the shutter, causing it to swell.
- the membrane 40 therefore comes to be applied intimately against the wall of the well, closing the latter in a sealed manner at the base of the preform. Above a certain pressure, for example 40 bars, the pumping of the fluid L is stopped. Thanks to the non-return valve, the pressurized fluid is retained in the balloon, keeping it inflated.
- a cement L1 is then sent into the tube 2. This cement is injected at the periphery of the head 3, above the inflated balloon 4, via the opening (or openings) 85 .
- the necessary dose of cement has already been determined, the volume of which must correspond substantially to the volume of the annular space between the casing (when the preform will be dilated) and the wall of the well over the entire length of the casing.
- This volume naturally depends on the length of the casing, the relative diameters between the well and the casing, and surface irregularities of the wall of the tube. It goes without saying, in fact, that if certain wall breaches have a great depth, it is necessary to take them into account when determining the volume of cement to be injected.
- the cement L1 is of known nature, capable of ensuring correct fixing of the casing with the wall of the well, for example a hardening resin.
- the cement thus injected L1 surrounds the lower portion of the preform 1, over a certain height.
- flushing fluid another L2 fluid is then injected, called flushing fluid.
- This is for example a sludge having a density greater than that of cement, and the nature of which is such that it does not easily mix with it.
- the fluid L2 arrives at the preform base by passing through the openings 85 (see arrows g , FIG. 3B), and comes to occupy the annular space located above the obturator 4 (always inflated). Its volume is calculated in such a way that it drives all of the L1 cement upwards, opposite the preform.
- a ball 9 of small diameter is sent from the surface into the piping 20, then passes through the tube 2, at the same time as the fluid L2.
- the diameter of the ball referenced 9 in FIG. 6C is greater than the diameter of the bore 50 but less than that of the bore 830. It therefore crosses the latter, to come to bear against the frustoconical seat 52 forming a chamfer d entry of the channel 50. Since the fluid can no longer penetrate the piston, this results in a push on the latter, which causes it to slide downwards.
- the piston descends to its lower stop 35, by actuating the trigger of the blocking system, which then automatically locks it in its low position, thus closing the communication with the opening 85. Then, still introduced from the surface, a fluid L3 necessary for the expansion and polymerization of the preform in the pipe 20.
- the fluid L3 is for example water loaded with solid particles (densifying agent) which give it a density greater than that of the fluids L1 and L2 . It is heated in such a way that it arrives in the jacket 3 at a temperature of the order of 130 ° C., suitable for causing the polymerization of the resin of the preform. It is injected at a pressure of approximately 60 bars, which is sufficient to cause the rupture of the membrane 60. Thus, this liquid is injected inside the preform via the channel 87, the chamber 82 and the space 60 ' occupied by the membrane (see Figure 6C). This achieves progressive inflation of the preform, which expands radially, and from bottom to top because the density of the interior fluid L3 is greater than that of the exterior fluids L2, L1.
- solid particles densifying agent
- This progressive expansion causes the cement L1 to be pumped up regularly, over the entire length of the preform.
- the preform assumes, in the unfolded state, a cylindrical shape and constitutes the casing, referenced 1 '; the latter is uniformly coated with cement. It is understood that thanks to this progressive delivery of the cement, it will occupy the entire external surface of the casing, even if, in places, the passage space is small, or even zero.
- the heated and pressurized L3 fluid is then circulated inside the preform - which has become casing - this during the time necessary for the polymerization of its wall, generally a few hours. At the same time, the cement sets.
- the fluid used for the polymerization is not necessarily the same as that used for the progressive inflation of the preform, because once it has expanded, the density of the interior fluid does not matter. Its function is only to allow the polymerization of the wall.
- a second ball is sent to the tube 2, referenced 9 'in FIG. 6D. Its diameter is such that it can pass inside the tube 2, but not inside the bore 830.
- the ball 9 ′ therefore comes to bear against the chamfered seat 84 at the entrance to this bore 830.
- the pressure of the fluid L3 is then increased so that it exceeds the setting value of the valve 860.
- This pressure is transmitted via the channel 86 to the plug 7. It is relatively high, for example of the order of 100 bars, sufficient to cause breakage of the pin 70.
- the plug 7 is therefore driven out, as illustrated in FIG. 6E, so that the liquid which was trapped in the shutter 4 can freely escape towards the bottom of the well through the channel 320.
- the shutter deflates, as symbolized by the arrows j in FIG. 3E, while the fluid L2 which was above the shutter also falls to the bottom of the well.
- the device should then be removed from the well. For this, pull upwards on the pipe 20, as symbolized by the arrow K in FIGS. 3E, 4 and 5.
- the sleeve 11 turns over, and causes the removal of the inner skin 101, also by turning over in the manner of a sock (see FIG. 4A where this turning over is symbolized by the arrows r ).
- the inner skin 101 is thus gradually and completely torn off as the device is removed.
- the cemented casing remains, stripped of its inner skin.
- FIG. 7 schematically illustrates the value of the pressures applied during the process.
- the rectilinear curve portion OA represents the initial pressure increase during inflation of the hydraulic shutter, up to a pressure P 0, for example equal to approximately 30 bars.
- the section of the curve AB corresponds to the end of inflation of the shutter at the pressure P1 (approximately 35 bars); during this phase the pressure exerted on the piston head causes it to move downwards, thereby releasing its locking mechanism.
- the section of curve BC corresponds to the stopping of the injection and to the upward movement of the piston (pushed by the spring 54) gradually discovering the openings 85.
- the fluid injected so far is L.
- the CD phase corresponds to successive injections of L1 cement and L2 flushing fluid.
- the point E corresponds to the sudden rise in pressure when the ball 9 pumped at its seat 52 is pumped at the end of the flushing fluid in order to obstruct the internal channel 50/51 of the piston.
- the GH phase corresponds to the sudden drop in pressure resulting from the opening of the circulation inside the preform.
- Phase HI corresponds to the inflation of the preform by means of the fluid L3 (pressure P5). At the end of inflation, the pressure increases, which corresponds to the segment IJ , until reaching the pressure controlled by the valve 23.
- the phase JK corresponds to the polymerization of the preform.
- Point L corresponds to the positioning of the ball 9 '.
- the part of the curve LM corresponds to the stopping of pumping, the pressure (P7) remaining constant. Then, the pumping is resumed, and this results in a very significant increase in the pressure corresponding to the segment MN.
- the pressure P8, for example of the order of 100 bars is sufficient to achieve the rupture of the pin 70, causing the instantaneous deflation of the hydraulic shutter, which corresponds to the rapid drop in pressure of the segment NQ .
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Abstract
Description
La présente invention a pour objet un procédé de cimentation d'un tubage à l'intérieur d'un puits de forage ou d'une canalisation. Il concerne également une utilisation d'un dispositif de cimentation dans un tel procédé.The present invention relates to a method of cementing casing inside a wellbore or a pipe. It also relates to the use of a cementing device in such a process.
L'invention s'applique notamment à des puits de forage, notamment pétroliers. Bien que la description qui suit se rapporte à un puits vertical, il va de soi que l'invention peut aussi être mise en oeuvre dans des puits non verticaux, mais déviés, voire horizontaux. Elle est applicable également à des canalisations, par exemple à des oléoducs ou gazoducs, en vue de leur réparation par pose d'un chemisage interne.The invention applies in particular to wells, in particular oil wells. Although the description which follows relates to a vertical well, it goes without saying that the invention can also be implemented in non-vertical, but deviated, or even horizontal, wells. It is also applicable to pipelines, for example to oil and gas pipelines, with a view to repairing them by fitting an internal lining.
Dans le domaine des forages pétroliers, un tubage, ou cuvelage, - couramment désigné par le terme anglais "casing" - est un tuyau cylindrique en matériau rigide destiné à être mis en place à l'intérieur du puits. Il y est fixé au moyen d'un ciment, couramment appelé "laitier". La présence du tubage permet de disposer d'un puits cylindrique, de diamètre bien défini, à paroi rigide, qui permet le passage de différents outils et éléments nécessaires à l'exploitation du puits.In the field of oil drilling, a casing, or casing, - commonly designated by the English term "casing" - is a cylindrical pipe made of rigid material intended to be placed inside the well. It is fixed there by means of a cement, commonly called "slag". The presence of the casing makes it possible to have a cylindrical well, of well defined diameter, with rigid wall, which allows the passage of various tools and elements necessary for the exploitation of the well.
Actuellement, la cimentation du tubage est réalisée à partir de la base du tubage par injection d'un ciment dans l'espace annulaire compris entre le tubage et le puits. Ce ciment est injecté à partir de la surface par l'intérieur même du tubage (méthode des bouchons) ou au travers des tiges de forage (cimentation couramment désignée par le terme anglais "innerstring").Currently, the casing is cemented from the base of the casing by injecting a cement into the annular space between the casing and the well. This cement is injected from the surface through the very interior of the casing (plug method) or through drill rods (cementing commonly referred to by the term "innerstring").
Malheureusement, le principe même de cette méthode, par injection puis déplacement du volume de laitier, ne permet pas la mise en place du laitier dans des conditions satisfaisantes dans le cas où l'espace annulaire disponible est très réduit, voire nul, c'est-à-dire lorsque le diamètre extérieur du tubage est voisin de celui du puits.Unfortunately, the very principle of this method, by injection then displacement of the slag volume, does not allow the placement of the slag under satisfactory conditions in the case where the annular space available is very reduced, or even zero, it is ie when the outside diameter of the casing is close to that of the well.
Il a été récemment proposé des tubages qui sont obtenus à partir d'une préforme tubulaire qui est déformable par dilatation en direction radiale entre un premier état - dit replié - dans lequel sa plus grande dimension transversale est sensiblement inférieure au diamètre du puits, et un second état - dit déplié - dans lequel il a une forme cylindrique de diamètre légèrement inférieur à celui du puits, cette préforme étant durcissable in situ (après dilatation radiale) pour constituer le tubage.Tubing has recently been proposed which is obtained from a tubular preform which is deformable by expansion in radial direction between a first state - called folded - in which its largest transverse dimension is substantially less than the diameter of the well, and a second state - said unfolded - in which it has a cylindrical shape with a diameter slightly smaller than that of the well, this preform being curable in situ (after radial expansion) to form the casing.
Ce genre de tubage, ainsi que son procédé de mise en place, est notamment décrit dans les documents FR-A-2 662 207 et FR-A-2 668 241.This type of casing, as well as its installation process, is notably described in documents FR-A-2 662 207 and FR-A-2 668 241.
L'objectif de la présente invention est de proposer un procédé et une utilisation de dispositif de cimentation d'un tubage de ce genre, grâce auxquels la cimentation puisse se faire dans des conditions satisfaisantes, même si l'espace annulaire disponible pour le ciment est réduit.The objective of the present invention is to provide a method and a use of a device for cementing a casing of this kind, by means of which the cementing can be carried out under satisfactory conditions, even if the annular space available for the cement is reduced.
Cet objectif est atteint, grâce au procédé selon l'invention, par le fait que ce procédé comprend les étapes suivantes :
- a) on introduit la préforme à l'état replié dans le puits ou dans la canalisation, et on l'y descend au niveau souhaité ;
- b) on obture le puits au pied de la préforme, par gonflage en cette zone d'un obturateur hydrauliquement déformable (obturateur du genre couramment désigné par le terme anglais "packer" dans le domaine pétrolier) ;
- c) on injecte un ciment fluide et durcissable au-dessus de l'obturateur de manière à ce qu'il vienne entourer la partie basse de la préforme, le volume de ce ciment correspondant sensiblement au volume nécessaire à la cimentation du tubage dans le puits ou dans la canalisation ;
- d) on déforme la préforme pour la faire passer à l'état déplié, cette déformation se faisant progressivement de bas en haut, de sorte que le ciment est déplacé petit à petit dans l'espace annulaire compris entre la paroi de la préforme et la paroi du puits ou de la canalisation, sur toute la hauteur de la préforme ;
- e) on provoque le durcissement de la préforme pour obtenir le tubage, et on laisse prendre le ciment ;
- f) on dégonfle l'obturateur et on le retire du puits ou de la canalisation.
- a) the preform is introduced in the folded state in the well or in the pipe, and it is lowered there to the desired level;
- b) the well is closed at the foot of the preform, by inflation in this zone of a hydraulically deformable shutter (shutter of the type commonly designated by the English term "packer" in the petroleum field);
- c) a fluid and curable cement is injected above the obturator so that it comes to surround the lower part of the preform, the volume of this cement corresponding substantially to the volume necessary for the cementing of the casing in the well or in the pipeline;
- d) the preform is deformed so as to pass it in the unfolded state, this deformation taking place progressively from bottom to top, so that the cement is gradually displaced in the annular space comprised between the wall of the preform and the wall of the well or the pipe, over the entire height of the preform;
- e) the preform is hardened to obtain the casing, and the cement is allowed to set;
- f) the obturator is deflated and it is removed from the well or the pipe.
Dans un mode de réalisation préférentiel de l'invention, on gonfle le ballonnet depuis la surface, au moyen d'un fluide qui est fourni par un tube traversant longitudinalemement et de part en part la préforme.In a preferred embodiment of the invention, the balloon is inflated from the surface, by means of a fluid which is supplied by a tube passing longitudinally and right through the preform.
Par ailleurs, selon un certain nombre de caractéristiques additionnelles non limitatives de l'invention :
- après l'injection de ciment réalisée à l'étape c) ci-dessus, on injecte un autre fluide non durcissable - dit de chasse - dont la densité est supérieure à celle du ciment, et qui vient occuper l'espace compris entre l'obturateur et l'extrémité basse de la préforme ;
- on fournit le ciment, et éventuellement le fluide de chasse, depuis la surface, par le même tube que celui qui sert au gonflage de l'obturateur, via une chemise de distribution montée à l'extrémité du tube et portant ledit obturateur ;
- lorsque le procédé est mis en oeuvre avec une préforme à paroi durcissable à chaud par polymérisation, on réalise la dilatation radiale et le durcissement de cette préforme au moyen d'un fluide chaud qui est fourni depuis la surface par le tube, via la chemise de distribution ;
- après l'étape d) on injecte un fluide dans la zone située au-dessus de l'extrémité haute de la préforme pour éliminer l'excès de ciment éventuellement présent en cette zone (et en empêcher la prise).
- after the cement injection carried out in step c) above, another non-hardening fluid - said flush - is injected, the density of which is greater than that of the cement, and which occupies the space between the shutter and the lower end of the preform;
- the cement, and optionally the flushing fluid, is supplied from the surface, by the same tube as that which is used for inflating the obturator, via a distribution jacket mounted at the end of the tube and carrying said obturator;
- when the process is carried out with a preform with a wall which can be hardened by polymerization, the radial expansion and hardening of this preform are carried out by means of a hot fluid which is supplied from the surface by the tube, via the jacket distribution;
- after step d) a fluid is injected into the zone situated above the upper end of the preform to eliminate the excess cement possibly present in this zone (and to prevent it from setting).
L'utilisation d'un dispositif de cimentation d'un tubage dans un procédé tel que décrit ci-dessus, qui fait également partie de la présente invention, comprend un tube d'amenée de fluides traversant de part en part la préforme et dont l'extrémité basse se raccorde à un obturateur hydraulique gonflable.The use of a device for cementing a casing in a process as described above, which is also part of the present invention, comprises a tube for supplying fluids passing right through the preform and the l he low end is connected to an inflatable hydraulic shutter.
Dans un mode de réalisation préférentiel, le dispositif est pourvu d'une chemise distributrice de fluides, dans laquelle débouche l'extrémité basse du tube.In a preferred embodiment, the device is provided with a fluid distributor jacket, into which opens the lower end of the tube.
Avantageusement, cette chemise distributrice constitue une vanne multi-voies permettant de faire communiquer sélectivement le tube d'amenée de fluides avec l'intérieur de l'obturateur, avec l'extérieur, et avec l'intérieur de la préforme.Advantageously, this distributor jacket constitutes a multi-way valve making it possible to selectively communicate the fluid supply tube with the interior of the shutter, with the exterior, and with the interior of the preform.
Dans un mode de réalisation possible, la chemise distributrice possède des chambres de pression dont la sortie est obturable par des billes qui sont mises en place au cours d'opération, via le tube d'amenée de fluides.In one possible embodiment, the dispenser liner has pressure chambers the outlet of which can be closed off by balls which are put in place during operation, via the fluid supply tube.
Dans un mode de réalisation avantageux, le tube d'amenée de fluides est muni d'une soupape située au-dessus de l'extrémité haute de la préforme, cette soupape servant à dégrader le ciment en excès, ainsi que cela a été mentionné plus haut.In an advantageous embodiment, the fluid supply tube is provided with a valve located above the high end of the preform, this valve serving to degrade the excess cement, as has been mentioned more high.
D'autres caractéristiques et avantages de l'invention apparaîtront de la description et des dessins annexés, qui en représentent un mode de réalisation préférentiel.Other characteristics and advantages of the invention will appear from the description and the appended drawings, which represent a preferred embodiment.
Sur ces dessins :
- la figure 1 est une vue générale schématique du dispositif, celui-ci étant introduit à l'intérieur d'un tube de forage ;
- la figure 2 est une vue en coupe longitudinale de la chemise distributrice et de l'obturateur hydraulique ;
- les figures 3, 3A, 3B, 3C, 3D et 3E sont des vues générales schématiques analogues à celles de la figure 1, à plus petite échelle, qui illustrent les différentes étapes principales d'une opération de cimentation du tubage à l'intérieur du puits ;
- les figures 4 et 4A sont des vues représentant le mode d'attache de la chemise distributrice (et de l'obturateur hydraulique) à la partie basse du tubage, respectivement avant et pendant leur enlèvement hors du tubage ;
- la figure 5 est une vue similaire à la figure 4, représentant les moyens de liaison du tube d'amenée des fluides avec la partie haute du tubage, les demi-vues de gauche et de droite de cette figure correspondant à l'état de ces moyens, respectivement avant et après enlèvement du tube ;
- les figures 6, 6A, 6B, 6C, 6D et 6E sont des vues similaires à la figure 2, à plus petite échelle, qui représentent la tête distributrice au cours des principales étapes de mise en oeuvre du procédé ;
- la figure 7 est un diagramme représentant la valeur des pressions mises en jeu en fonction du temps, au cours de l'opération.
- Figure 1 is a general schematic view of the device, it being inserted inside a drill pipe;
- Figure 2 is a longitudinal sectional view of the distributor jacket and the hydraulic shutter;
- FIGS. 3, 3A, 3B, 3C, 3D and 3E are schematic general views similar to those of FIG. 1, on a smaller scale, which illustrate the different main stages of a casing cementation operation inside the well;
- Figures 4 and 4A are views showing the method of attachment of the distributor jacket (and the hydraulic shutter) to the lower part of the casing, respectively before and during their removal from the casing;
- Figure 5 is a view similar to Figure 4, showing the connecting means of the fluid supply tube with the upper part of the casing, the left and right half views of this figure corresponding to the state of these means, respectively before and after removal of the tube;
- Figures 6, 6A, 6B, 6C, 6D and 6E are views similar to Figure 2, on a smaller scale, which show the dispensing head during the main steps of implementing the method;
- FIG. 7 is a diagram representing the value of the pressures brought into play as a function of time, during the operation.
A la figure 1, on a désigné par la référence S la surface du sol, et par la référence P la paroi d'un puits de forage, de forme approximativement cylindrique, d'axe vertical.In FIG. 1, the ground surface has been designated by the reference S , and by the reference P the wall of a wellbore, of approximately cylindrical shape, with a vertical axis.
Le dispositif de cimentation représenté sur cette figure, qui est logé à l'intérieur du puits, comprend essentiellement une préforme tubulaire déformable 1 portée par un tube 2 qui la traverse de part en part, une chemise de distribution 3 disposée à la base de la préforme, et un obturateur hydraulique gonflable 4, disposé à la base de la chemise 3.The cementing device shown in this figure, which is housed inside the well, essentially comprises a deformable
L'ensemble est suspendu à une tuyauterie 20, celle-ci étant par exemple un tuyau souple déroulé à partir d'un dévidoir porté par un appareillage situé en surface.The assembly is suspended from a
On a désigné par la référence 21 un élément de raccord entre la tuyauterie 20 et le tube 2, par l'élément 22 un manchon de liaison entre le tube 2 et la partie d'extrémité haute de la préforme. Le manchon 22 est pourvu d'une soupape de décharge tarée 23 (clapet à bille), dont le rôle est de faire communiquer l'intérieur de la préforme avec l'extérieur lorsque la pression régnant dans la préforme excède un seuil prédéterminé, comme cela sera expliqué plus loin.There has been designated by the reference 21 a connecting element between the
La préforme 1 est par exemple du type faisant l'objet de la demande de brevet FR-A-2 668 241 déjà citée. Elle est repliée sur elle-même dans le sens longitudinal de sorte que dans cet état replié, qui correspond à celui représenté sur la figure 1, elle occupe un encombrement très sensiblement inférieur au diamètre du puits. En revanche, dans son état déplié, qui est visible notamment aux figures 3D et 3E, elle possède une forme cylindrique de diamètre légèrement inférieur à celui du puits.The
Comme on le voit aux figures 4 et 5, la paroi de la préforme est composée d'une âme 100 prise en sandwich entre une peau intérieure 101 et une peau extérieure 102. L'âme 100 est en matériau composé de filaments imprégnés d'une résine thermo-durcissable. Les peaux 101 et 102 sont par exemple des tissus synthétiques de faible épaisseur.As can be seen in FIGS. 4 and 5, the wall of the preform is composed of a core 100 sandwiched between an
A son extrémité haute, la préforme 1 est attachée au manchon 22 au moyen d'une manche souple 10, tronconique ; de manière similaire, son extrémité basse est reliée à la chemise 3 par une manche tronconique 11 en matériau souple.At its upper end, the
Comme on le voit à la figure 4, la manche 11 est fixée, par exemple par collage, à son extrémité inférieure à la chemise 3, et par sa zone supérieure à la peau intérieure 101. Comme le montre la figure 5, la manche 10 est fixée par sa zone basse à la peau intérieure 101, et en partie haute au manchon 22.As can be seen in FIG. 4, the
Le tube 2 traverse de part en part la préforme 1 et débouche par son extrémité basse dans la chemise 3. Cette dernière consiste en un corps 30, de forme générale cylindrique, dont l'extrémité haute 31 est fixée, comme déjà dit, à la manche 11, et dont la portion inférieure 32 porte l'obturateur 4.The
L'extrémité du tube 2 vient se loger coaxialement dans un alésage prévu dans la chemise distributrice 3, et est fixé par des moyens appropriés non représentés. Le tube 2 débouche dans une chambre de pression, dite principale, 83, celle-ci débouchant elle-même, via un canal axial 830 dans une chambre de pression secondaire, de forme cylindrique, 8. L'entrée du canal 830 est chanfreinée, constituant un siège tronconique 84. La chambre 8, coaxiale au corps 30, joue le rôle d'un cylindre pour le coulissement d'un piston 5. Le piston 5 possède une tête contre laquelle agit un ressort de compression 54 qui tend à le repousser vers le haut, ainsi qu'une queue 500, de plus petit diamètre, pénétrant dans une chambre auxiliaire 80. L'espace situé au-dessous de la tête de piston qui communique avec l'extérieur par un canal 850 d'équilibrage des pressions.The end of the
La chambre 80 communique, par l'intermédiaire d'un clapet anti-retour constitué par une bille 89 sollicitée par un ressort 890, avec un alésage 88 qui débouche dans une chambre 81 correspondant à l'espace intérieur de l'obturateur 4. L'espace 81 communique par des ouvertures appropriées 810 avec un espace annulaire, contre la paroi interne de la membrane 40 constitutrice de l'obturateur 4. Cette membrane 40 est en matériau élastiquement déformable tel qu'un élastomère. Elle a la forme d'un manchon normalement cylindrique, fixé par ses zones d'extrémité, par exemple par sertissage, au corps 30. Lorsqu'il est soumis à une pression interne, l'obturateur se gonfle radialement comme représenté à la figure 2. Sur cette même figure, on a représenté en traits interrompus mixtes le contour de la membrane non gonflée.The
Le piston 5 est traversé coaxialement par un alésage central comprenant en partie haute une portion de grand diamètre 50 et en partie basse une portion de plus petit diamètre 51. En partie haute, l'alésage 50 débouche dans la chambre 8 par l'intermédiaire d'une partie chanfreinée, tronconique, 52. La tête du piston 5 est également percée d'un alésage radial 53 qui fait communiquer l'alésage 50 avec l'extérieur. Lorsque le piston 5 se trouve en position extrême basse, il vient en appui contre une butée annulaire 35. Lorsqu'il se trouve en position haute, l'alésage 53 vient en correspondance avec un alésage 85, également disposé radialement, dans le corps 30. Ainsi, dans cette position haute, qui est représentée à la figure 6B, l'alésage 50 communique, via les alésages radiaux 53 et 85, avec l'extérieur.The
En fait, il peut être prévu plusieurs alésages radiaux 53 régulièrement répartis angulairement, par exemple trois alésages disposés à 120°, et un nombre correspondant d'alésages 85 est prévu dans le corps 30.In fact, several radial bores 53 can be provided, regularly distributed angularly, for example three bores arranged at 120 °, and a corresponding number of
Dans la partie haute 31 de la chemise 3 est ménagé un alésage 82 qui entoure le tube 2. Celui-ci reçoit une pièce de montage annulaire 6 dans laquelle est montée une membrane mince 60 - dite frangible - dont la résistance à la rupture est calibrée. Dans une variante elle pourrait être remplacée par une soupape à goupille sécable.In the
La membrane frangible 60 délimite une chambre de pression 82 entourant le tube 2, et qui communique avec le canal 830 par un canal 87. A la partie inférieure 32 de la chemise 3 est prévu un bouchon obturateur 7, par exemple cylindrique, logé dans un alésage de forme complémentaire. Le bouchon 7 est maintenu dans son logement par une goupille sécable 70, dont la résistance à la rupture est également calibrée. L'alésage qui est obturé par le bouchon 7 communique par un canal 320 avec l'espace 81 intérieur à l'obturateur gonflable 4. La base du bouchon 7 se trouve en regard d'un canal 86 qui communique avec la chambre de pression 83.The
A l'entrée du canal 86 est montée une soupape à bille 860, tarée pour ne laisser entrer un fluide que si sa pression excède une certaine valeur, légèrement inférieure à celle qui provoque la rupture de la goupille 70. Grâce à cette soupape, les fluides ne peuvent pénétrer dans le canal 86 qu'en fin de cycle.At the inlet of
Le dispositif est complété par un système de verrouillage du piston 5 en position basse, non représenté. Ce système, qui peut être de type connu en soi par exemple à cliquet pivotant, est agencé de telle manière que le piston 5 occupe normalement une position voisine de sa position extrême basse, empêchant que la poussée du ressort 54 ne le fasse remonter. Toutefois, ce système de verrouillage est automatiquement rendu inopérant suite à une légère impulsion vers le bas donnée sur le piston 5.The device is completed by a locking system of the
En nous référant maintenant plus particulièrement aux figures 3, 3A à 3E et 6, 6A à 6E, nous allons maintenant expliquer de quelle manière le dispositif qui vient d'être décrit est utilisé pour la cimentation d'un tubage à partir de la préforme 1 dans le puits P.Referring now more particularly to FIGS. 3, 3A to 3E and 6, 6A to 6E, we will now explain how the device which has just been described is used for cementing casing from
Comme cela est représenté à la figure 3, la préforme est tout d'abord descendue dans le puits au moyen de la tuyauterie 20, à la profondeur souhaitée, de telle sorte qu'elle se trouve en regard de la zone Z où elle doit être fixée.As shown in FIG. 3, the preform is first lowered into the well by means of the
On gonfle alors l'obturateur 4, comme cela est symbolisé par les flèches f à la figure 3A.The
Le gonflage de l'obturateur est réalisé depuis la surface S par l'introduction d'un fluide L à l'intérieur de la tuyauterie 20, puis du tube 2.The inflation of the shutter is carried out from the surface S by the introduction of a fluid L inside the
Le fluide L est un liquide, par exemple de l'eau ou de l'éthylène-glycol sous pression, injecté dans la tuyauterie au moyen d'une pompe de circulation haute pression. Comme déjà dit plus haut, des moyens de blocage appropriés maintiennent le piston 5 en position basse, presque en appui contre la butée 35.The fluid L is a liquid, for example water or ethylene glycol under pressure, injected into the piping by means of a high pressure circulation pump. As already said above, suitable locking means keep the
Le fluide sous-pression L arrive dans la chambre de pression 83, dans le canal 830, la chambre auxiliaire 8, traverse le piston et arrive dans la chambre auxiliaire 80. Le fluide, en raison de sa pression, repousse la bille 89 du clapet anti-retour et pénètre dans l'espace 81 intérieur à l'obturateur, provoquant le gonflement de celui-ci. La membrane 40 vient donc s'appliquer intimement contre la paroi du puits, venant obturer celui-ci de manière étanche à la base de la préforme. Au-delà d'une certaine pression, par exemple de 40 bars, on cesse le pompage du fluide L. Grâce au clapet anti-retour, le fluide sous-pression est retenu dans le ballonnet, maintenant celui-ci gonflé.The pressurized fluid L arrives in the
Au cours de la montée en pression observée durant le gonflage du ballonnet, par exemple entre 20 et 30 bars, il en est résulté sur le piston 5 un effort dirigé de haut en bas, qui a eu pour effet de le faire coulisser très légèrement vers le bas en libérant son système de blocage. Le piston ainsi libéré, poussé par le ressort 54, remonte complètement lorsque cesse le pompage du fluide L. On obtient alors la configuration de la figure 6B dans laquelle le canal 53 est venu en coincidence avec l'ouverture 85.During the increase in pressure observed during inflation of the balloon, for example between 20 and 30 bars, this resulted on the piston 5 a force directed from top to bottom, which had the effect of making it slide very slightly towards the bottom by releasing its blocking system. The piston thus released, pushed by the
Toujours depuis la surface, on envoie alors un ciment L1 dans le tube 2. Ce ciment est injecté à la périphérie de la tête 3, au-dessus du ballonnet gonflé 4, par l'intermédiaire de l'ouverture (ou des ouvertures) 85.Still from the surface, a cement L1 is then sent into the
On a préalablement déterminé la dose nécessaire de ciment, dont le volume doit correspondre sensiblement au volume de l'espace annulaire entre le tubage (lorsque la préforme sera dilatée) et la paroi du puits sur toute la longueur du tubage. Ce volume dépend naturellement de la longueur du tubage, des diamètres relatifs entre le puits et le tubage, et des irrégularités de surface de la paroi du tube. Il va de soi en effet que si certaines infractuositées de paroi ont une grande profondeur, il est nécessaire d'en tenir compte dans la détermination du volume de ciment à injecter.The necessary dose of cement has already been determined, the volume of which must correspond substantially to the volume of the annular space between the casing (when the preform will be dilated) and the wall of the well over the entire length of the casing. This volume naturally depends on the length of the casing, the relative diameters between the well and the casing, and surface irregularities of the wall of the tube. It goes without saying, in fact, that if certain wall breaches have a great depth, it is necessary to take them into account when determining the volume of cement to be injected.
Le ciment L1 est de nature connue, apte à assurer une fixation correcte du tubage avec la paroi du puits, par exemple une résine durcissable.The cement L1 is of known nature, capable of ensuring correct fixing of the casing with the wall of the well, for example a hardening resin.
Le ciment ainsi injecté L1 vient entourer la portion inférieure de la préforme 1, sur une certaine hauteur.The cement thus injected L1 surrounds the lower portion of the
De la même manière, on injecte ensuite un autre fluide L2, appelé fluide de chasse. Il s'agit par exemple d'une boue ayant une densité supérieure à celle du ciment, et dont la nature est telle qu'il ne se mélange pas facilement avec celui-ci. Le fluide L2 arrive à la base de préforme en traversant les ouvertures 85 (voir flèches g, figure 3B), et vient occuper l'espace annulaire situé au-dessus de l'obturateur 4 (toujours gonflé). Son volume est calculé de telle manière qu'il chasse la totalité du ciment L1 vers le haut, en regard de la préforme.In the same way, another L2 fluid is then injected, called flushing fluid. This is for example a sludge having a density greater than that of cement, and the nature of which is such that it does not easily mix with it. The fluid L2 arrives at the preform base by passing through the openings 85 (see arrows g , FIG. 3B), and comes to occupy the annular space located above the obturator 4 (always inflated). Its volume is calculated in such a way that it drives all of the L1 cement upwards, opposite the preform.
A la fin de l'injection du fluide de chasse L2, une bille 9 de petit diamètre est envoyée depuis la surface dans la tuyauterie 20, puis passe dans le tube 2, en même temps que le fluide L2.At the end of the injection of the flushing fluid L2, a
Le diamètre de la bille, référencée 9 à la figure 6C est supérieur au diamètre de l'alésage 50 mais inférieur à celui de l'alésage 830. Elle traverse donc ce dernier, pour venir s'appliquer contre le siège tronconique 52 formant chanfrein d'entrée du canal 50. Le fluide ne pouvant plus pénétrer dans le piston, il en résulte une poussée sur celui-ci, qui provoque son coulissement vers le bas. Le piston descend jusqu'à sa butée basse 35, en venant actionner la gachette du système de blocage, qui le verrouille alors automatiquement dans sa position basse, fermant ainsi la communication avec l'ouverture 85. On introduit alors, toujours depuis la surface, un fluide L3 nécessaire à la dilatation et à la polymérisation de la préforme dans la tuyauterie 20. Le fluide L3 est par exemple de l'eau chargée de particules solides (agent densifiant) qui lui confèrent une densité supérieure à celle des fluides L1 et L2. Il est chauffé de telle manière qu'il arrive dans la chemise 3 à une températeur de l'ordre de 130°C, convenable pour provoquer la polymérisation de la résine de la préforme. Il est injecté à une pression de 60 bars environ, qui est suffisante pour provoquer la rupture de la membrane 60. Ainsi, ce liquide est injecté à l'intérieur de la préforme via le canal 87, la chambre 82 et l'espace 60' qu'occupait la membrane (voir figure 6C). On réalise ainsi le gonflage progressif de la préforme, qui se dilate radialement, et de bas en haut du fait que la densité du fluide intérieur L3 est supérieure à celle des fluides extérieurs L2, L1. Cette dilatation progressive, symbolisée par les flèches i à la figure 3C, provoque le refoulement régulier du ciment L1 vers le haut, sur toute la longueur de la préforme. La préforme affecte, à l'état déplié, une forme cylindrique et constitue le tubage, référencé 1' ; ce dernier est uniformément enrobé de ciment. On comprend que grâce à ce refoulement progressif du ciment, celui-ci va occuper toute la surface externe du tubage, même si, par endroits, l'espace de passage est faible, voire nul.The diameter of the ball, referenced 9 in FIG. 6C is greater than the diameter of the
On fait ensuite circuler le fluide L3 chauffé et sous pression à l'intérieur de la préforme - devenue tubage -, ceci pendant le temps nécessaire à la polymérisation de sa paroi, généralement quelques heures. Dans le même temps, le ciment fait sa prise.The heated and pressurized L3 fluid is then circulated inside the preform - which has become casing - this during the time necessary for the polymerization of its wall, generally a few hours. At the same time, the cement sets.
Le fluide utilisé pour la polymérisation n'est pas obligatoirement le même que celui utilisé pour le gonflage progressif de la préforme, car une fois celle-ci dilatée, la densité du fluide intérieur n'a pas d'importance. Sa fonction est seulement de permettre la polymérisation de la paroi.The fluid used for the polymerization is not necessarily the same as that used for the progressive inflation of the preform, because once it has expanded, the density of the interior fluid does not matter. Its function is only to allow the polymerization of the wall.
Il convient de remarquer par ailleurs qu'il est généralement délicat de déterminer exactement le volume de ciment nécessaire. Dans ce cas, il est prudent d'injecter un volume de ciment un peu supérieur au volume calculé, ceci pour éviter que les zones hautes du tubage ne soient pas convenablement cimentées.It should also be noted that it is generally difficult to determine exactly the volume of cement required. In this case, it is prudent to inject a volume of cement slightly higher than the calculated volume, this to avoid that the upper areas of the casing are not properly cemented.
Dans cette hypothèse, il est important que l'excès de ciment soit détruit, afin qu'il ne vienne pas faire sa prise au-dessus du tubage. Ce problème peut être résolu grâce à la soupape de décharge 23 prévue au-dessus de l'extrémité haute de la préforme. A la fin du gonflage de la préforme, l'augmentation de pression qui en résulte à l'intérieur de la préforme et dans le tube 2, va provoquer un échappement du trop plein de liquide L hors de la préforme par cette soupape 23, ainsi que cela est illustré par les flèches h à la figure 3D. Ce liquide va éliminer le ciment en excès qui se trouve à ce niveau. On est ainsi assuré que la cimentation se fasse uniquement en regard du tubage.In this case, it is important that the excess cement is destroyed, so that it does not come to make its setting above the casing. This problem can be solved by means of the
A la fin de l'opération, on envoie dans le tube 2 une seconde bille, référencée 9' à la figure 6D. Son diamètre est tel qu'elle peut passer à l'intérieur du tube 2, mais non à l'intérieur de l'alésage 830. La bille 9' vient par conséquent s'appliquer contre le siège chanfreiné 84 à l'entrée de cet alésage 830. On augmente alors la pression du fluide L3 pour qu'elle dépasse la valeur de tarage de la soupape 860. Cette pression est transmise via le canal 86 au bouchon obturateur 7. Elle est relativement élevée, par exemple de l'ordre de 100 bars, suffisante pour provoquer la rupture de la goupille 70. Le bouchon 7 est par conséquent chassé, comme cela est illustré à la figure 6E, si bien que le liquide qui était emprisonné dans l'obturateur 4 peut librement s'échapper vers le fond du puits par le canal 320. L'obturateur se dégonfle, comme symbolisé par les flèches j à la figure 3E, tandis que le fluide L2 qui se trouvait au-dessus de l'obturateur retombe également au fond du puits.At the end of the operation, a second ball is sent to the
Il convient ensuite de retirer le dispositif du puits. Pour cela, on effectue une traction vers le haut sur la tuyauterie 20, comme symbolisé par la flèche K sur les figures 3E, 4 et 5.The device should then be removed from the well. For this, pull upwards on the
Par suite de cette traction, la manche 10 se détache de la peau intérieure 101 du tubage (voir figure 5).As a result of this traction, the
En partie basse, la manche 11 se retourne, et provoque l'enlèvement de la peau intérieure 101, également par retournement à la manière d'une chaussette (voir figure 4A où ce retournement est symbolisé par les flèches r).In the lower part, the
La peau intérieure 101 se trouve ainsi progressivement et complètement arrachée au fur et à mesure que le dispositif est retiré.The
A la fin de l'opération, il reste en place le tubage cimenté, démuni de sa peau intérieure.At the end of the operation, the cemented casing remains, stripped of its inner skin.
Bien entendu, le cycle qui vient d'être décrit peut être réitéré afin de cimenter bout-à-bout un ensemble de tubages.Of course, the cycle which has just been described can be repeated in order to cement end to end a set of casings.
Le diagramme de la figure 7 illustre schématiquement la valeur des pressions mises en oeuvre en cours de processus.The diagram in FIG. 7 schematically illustrates the value of the pressures applied during the process.
La partie de courbe rectiligne OA représente l'augmentation de pression initiale au cours du gonflage de l'obturateur hydraulique, jusqu'à une pression P0, par exemple égale à 30 bars environ.The rectilinear curve portion OA represents the initial pressure increase during inflation of the hydraulic shutter, up to a pressure P 0, for example equal to approximately 30 bars.
Le tronçon de la courbe AB correspond à la fin de gonflage de l'obturateur à la pression P1 (35 bars environ) ; au cours de cette phase la pression exercée sur la tête du piston le fait se déplacer vers le bas en libérant ainsi son mécanisme de verrouillage. Le tronçon de courbe BC correspond à l'arrêt de l'injection et à la remontée du piston vers le haut (poussé par le ressort 54) découvrant progressivement les ouvertures 85.The section of the curve AB corresponds to the end of inflation of the shutter at the pressure P1 (approximately 35 bars); during this phase the pressure exerted on the piston head causes it to move downwards, thereby releasing its locking mechanism. The section of curve BC corresponds to the stopping of the injection and to the upward movement of the piston (pushed by the spring 54) gradually discovering the
Le fluide injecté jusqu'ici est L.The fluid injected so far is L.
La phase CD correspond aux injections successives de ciment L1 et du fluide de chasse L2.The CD phase corresponds to successive injections of L1 cement and L2 flushing fluid.
Le point E correspond à la subite montée en pression lors de l'arrivée sur son siège 52 de la bille 9 pompée en fin de fluide de chasse afin d'obstruer le canal interne 50/51 du piston.The point E corresponds to the sudden rise in pressure when the
La partie de courbe EF correspond à l'arrêt du pompage, la pression restant constante. La phase FG représente la montée jusqu'à la pression P4 de rupture du dispositif permettant d'ouvrir la circulation à l'intérieur de la préforme. A titre indicatif, P4 = 60 bars.The part of the curve EF corresponds to the stopping of pumping, the pressure remaining constant. Phase FG represents the rise to the pressure P4 of rupture of the device making it possible to open the circulation inside the preform. As an indication, P4 = 60 bars.
La phase GH correspond à la subite chute de pression résultant de l'ouverture de la circulation à l'intérieur de la préforme.The GH phase corresponds to the sudden drop in pressure resulting from the opening of the circulation inside the preform.
La phase HI correspond au gonflage de la préforme au moyen du fluide L3 (pression P5). A la fin du gonflage, la pression augmente, ce qui correspond au segment IJ, jusqu'à atteindre la pression contrôlée par la soupape 23. La phase JK correspond à la polymérisation de la préforme. La pression P6 régnant dans la préforme est sensiblement constante, car elle est contrôlée par la soupape 23. A titre indicatif, on a P6 = 20 bars. Le point L correspond à la mise en place de la bille 9'. La partie de courbe LM correspond à l'arrêt du pompage, la pression (P7) restant constante. Ensuite, on reprend le pompage, et il en résulte une augmentation très sensible de la pression correspondant au segment MN. La pression P8, par exemple de l'ordre de 100 bars est suffisante pour réaliser la rupture de la goupille 70, entraînant le dégonflage instantané de l'obturateur hydraulique, ce qui correspond à la chute rapide de pression du segment NQ.Phase HI corresponds to the inflation of the preform by means of the fluid L3 (pressure P5). At the end of inflation, the pressure increases, which corresponds to the segment IJ , until reaching the pressure controlled by the
Claims (11)
- A method of cementing casing inside a borehole or a conduit that is approximately cylindrical, using a tubular preform that is deformable by being expanded radially from a "folded" first state in which its maximum transverse dimension is considerably smaller than the diameter of the well or conduit, to an "unfolded" second state in which it is cylindrical in shape and has a diameter that is slightly smaller than that of the well or the conduit, the preform being settable on site in order to constitute the casing, the method being characterized by the fact that it comprises the following steps:a) the preform (1) in the folded state is inserted into the well or into the conduit (P), and it is lowered down to the desired level;b) the well or the conduit (P) is closed at the bottom of the preform (1) by inflating in said zone a hydraulically deformable closure member (4);c) a cement (L1) that is fluid and settable is injected above the closure member (4) so as to surround the bottom portion of the preform, with the volume of said cement (L1) corresponding substantially to the volume required for cementing the casing in the well or in the conduit;d) the preform (1) is deformed to cause it to take up its unfolded state, said deformation taking place progressively from the bottom upwards, so that the cement is displaced little by little along the annular space between the preform (1) and the wall of the well or of the conduit, along the entire height of the preform;e) the preform (1) is caused to set so as to obtain the casing (1'), and the cement (L1) is allowed to set; andf) the closure member (4) is deflated and withdrawn from the well or the conduit.
- A method according to claim 1, characterized by the fact that said closure member (4) is inflated from the surface by means of a hydraulic fluid which is delivered by a tube (2) that passes longitudinally right through the preform (1).
- A method according to claim 2, characterized by the fact that after the cement (L1) has been injected in step c), a non-setting other fluid (L2) - a "flush fluid" - of density greater than that of the cement (L1) is injected so as to occupy the space extending between the closure member (4) and the bottom end of the preform (1).
- A method according to claim 2 or 3, characterized in that the cement (L1) and optionally the flush fluid (L2) are delivered from the surface via the same tube (2) as is used for inflating the closure member (4), passing via a distributor jacket (3) mounted at the end of the tube (2) which carries said closure member (4).
- A method according to claim 4, implemented using a preform (1) having a wall that sets by polymerizing when heat is applied thereto, the method being characterized by the fact that the preform is caused to expand radially and to set by means of a hot fluid which is delivered from the surface via said tube (2), and via said distributor jacket (3).
- A method according to any one of claims 1 to 5, characterized by the fact that after step d) a fluid (L3) is injected into the zone situated above the top end of the preform (1) to eliminate any excess cement that may be present in said zone.
- The use of a cementing device in a method according to claims 1 to 6, the device being characterized by the fact that it comprises a fluid feed tube (2) passing right through the preform (1) and having its bottom end connected to an inflatable hydraulic closure member (4).
- A use according to claim 7, characterized by the fact that it is provided with a fluid distributor jacket (3) into which the bottom end of said tube (2) opens out.
- A use according to claim 8, characterized by the fact that said distributor jacket (3) constitutes a multi-port valve enabling the fluid feed tube to be caused to communicate selectively with the inside of the closure member (4), with the outside, and with the inside of the preform (1).
- A use according to claim 9, characterized by the fact that said distributor jacket (3) possesses pressure chambers (8, 83) having outlets closable by balls (9, 9') that are put into place, in operation, via the fluid feed tube (2).
- A use according to any one of claims 7 to 9, characterized by the fact that the fluid feed tube is provided with a valve (23) situated above the top end of the preform.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9303638 | 1993-03-25 | ||
FR9303638A FR2703102B1 (en) | 1993-03-25 | 1993-03-25 | Method of cementing a deformable casing inside a wellbore or a pipe. |
PCT/FR1994/000310 WO1994021887A1 (en) | 1993-03-25 | 1994-03-22 | Method and device for cementing a well |
Publications (2)
Publication Number | Publication Date |
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EP0689637A1 EP0689637A1 (en) | 1996-01-03 |
EP0689637B1 true EP0689637B1 (en) | 1997-10-15 |
Family
ID=9445484
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94910448A Expired - Lifetime EP0689637B1 (en) | 1993-03-25 | 1994-03-22 | Method and device for cementing a well |
Country Status (5)
Country | Link |
---|---|
US (1) | US5718288A (en) |
EP (1) | EP0689637B1 (en) |
AU (1) | AU6285994A (en) |
FR (1) | FR2703102B1 (en) |
WO (1) | WO1994021887A1 (en) |
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US5454419A (en) * | 1994-09-19 | 1995-10-03 | Polybore, Inc. | Method for lining a casing |
-
1993
- 1993-03-25 FR FR9303638A patent/FR2703102B1/en not_active Expired - Fee Related
-
1994
- 1994-03-22 AU AU62859/94A patent/AU6285994A/en not_active Abandoned
- 1994-03-22 US US08/530,367 patent/US5718288A/en not_active Expired - Lifetime
- 1994-03-22 EP EP94910448A patent/EP0689637B1/en not_active Expired - Lifetime
- 1994-03-22 WO PCT/FR1994/000310 patent/WO1994021887A1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
WO1994021887A1 (en) | 1994-09-29 |
AU6285994A (en) | 1994-10-11 |
EP0689637A1 (en) | 1996-01-03 |
FR2703102A1 (en) | 1994-09-30 |
US5718288A (en) | 1998-02-17 |
FR2703102B1 (en) | 1999-04-23 |
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