EP0653983B1 - Process and device for making substantially cylindrical cardboard tubes closed at one end - Google Patents

Process and device for making substantially cylindrical cardboard tubes closed at one end Download PDF

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Publication number
EP0653983B1
EP0653983B1 EP93915657A EP93915657A EP0653983B1 EP 0653983 B1 EP0653983 B1 EP 0653983B1 EP 93915657 A EP93915657 A EP 93915657A EP 93915657 A EP93915657 A EP 93915657A EP 0653983 B1 EP0653983 B1 EP 0653983B1
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EP
European Patent Office
Prior art keywords
tube
tip
cardboard
stamp
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP93915657A
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German (de)
French (fr)
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EP0653983A1 (en
Inventor
Gebhard Wahl
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Albert Eger GmbH and Co
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Albert Eger GmbH and Co
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Publication date
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Publication of EP0653983A1 publication Critical patent/EP0653983A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/0003Shaping by bending, folding, twisting, straightening, flattening or rim-rolling; Shaping by bending, folding or rim-rolling combined with joining; Apparatus therefor
    • B31F1/0038Rim-rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/008Shaping of tube ends, e.g. flanging, belling, closing, rim-rolling or corrugating; Fixing elements to tube ends
    • B31F1/0083Closing

Definitions

  • the invention relates to cardboard forming technology and relates to a method and a device for producing essentially cylindrical cardboard sleeves which are closed on one side, in particular from cardboard.
  • DE-U-9 201 538 discloses an essentially cylindrical sleeve made of cardboard which is closed on one side and has a stepped, conical, airtightly crimped end. A method and a device for producing such a sleeve is not described. It is only mentioned that such a design of the sleeve can be realized “only with a great deal of effort” without giving any further details on the method.
  • a substantially cylindrical cardboard tube in particular made of cardboard, is closed, the closed tip of which remains dimensionally stable and tight even when the cardboard tube contains an explosion of fireworks effect material, so that the fireworks discharge emerges from the open tube end. Furthermore, the advantage is achieved that the closed sleeve end is relatively tight against atmospheric moisture.
  • the pressing step b has a further step b1, through which the cardboard material is already pre-compressed during the conical pressing together.
  • a smoothing of the inner and outer walls in the region of the compressed sleeve end is preferably carried out by a further step d after step c.
  • the manufacturing method according to the invention is preferably characterized in that the cardboard material in steps b, b1, c and d is pressed, compressed and smoothed between an axially movable pressure stamp inside the sleeve and an outer bell acting counter to the stamping force, the The pressure stamp and the bell each have an outer and inner contour that corresponds to the intended compression, compression and smoothing.
  • the path of the pressure stamp is preferably adjustable given, and the bell is axially resilient, the travel determines the pressure.
  • the dome-like rounding is preferably carried out by an anvil arranged immovably axially within the bell, against the concave anvil surface of which the stamp presses the compressed sleeve end.
  • the smoothing step d is preferably followed by a printing step e, through which a desired printing ink is printed on the outside of the smoothed sleeve tip.
  • a further increased tightness of the shaped sleeve tip is preferably achieved by a gluing step f, through which glue is introduced into the sleeve interior in the area of the sleeve tip.
  • the edge of the open sleeve side is preferably flared inwards in a flaring step g.
  • This flanging step g is advantageously carried out in two sub-steps, namely a pre-flanging script g1, in which the edge is simply bent inwards, and a post-flanging step b2, in which the edge which has already been pre-flanged is further spiraled inwards.
  • Production steps a - e are preferably carried out with the sleeve tip upright, that is to say with the sleeve tip protruding upwards, and steps f and g with the sleeve reversed, the sleeve tip being at the bottom.
  • the sleeve is turned by a sleeve turning step between steps e and f.
  • a device for producing an essentially cylindrical cardboard sleeve made of cardboard is sealed by a winding device for winding a cylindrical tube with a predetermined diameter from a cardboard strip, a cutting device in which the tube is cut into sleeves of a predetermined length, a pre-pressing device in which the sleeve standing on an axially movable pressure stamp is conically pressed at one end by an outer bell acting counter to the pressure movement of the pressure stamp, the pressure punch and the bell each having an outer or inner contour corresponding to the conical pressing, and a compression and rounding device, which likewise has a pressure ram protruding into the sleeve and a bell surrounding the sleeve at its tip with an outer or inner contour corresponding to the intended compression and rounding, as well as an anvil counteracting the punch tip, and which has a dimensionally stable crest forms on the sleeve.
  • a smoothing device is preferably provided which smoothes the inner and outer wall in the area of the compressed and rounded sleeve end.
  • the smoothing device preferably also has a pressure stamp that pushes into the interior of the sleeve and a bell that counteracts the pressure stamp.
  • a printing device is preferably also provided, which applies printing ink to the outside of the smoothed sleeve tip.
  • This printing device is preferably designed as a pad printing device.
  • a gluing device is provided, which introduces glue into the sleeve interior in the area of the sleeve tip.
  • the glue is preferably a fast-drying hot glue.
  • an edge crimping device is also provided, which crimps the edge of the open sleeve side inwards.
  • the edge flanging device is designed in the form of a pre-flanging and a post-flanging station, the pre-flanging station simply bending the sleeve edge inwards and the post-flanging station further spiraling the sleeve edge inwards.
  • the production devices are preferred, starting with the pre-pressing device in the form of a rotary transfer machine, with a rotatable rotary conveyor table which has a predetermined number of receiving stations arranged in a circle for the cardboard sleeves and with Workstations arranged above and partially below the rotary conveyor table in accordance with the angular distances of the receiving stations, of which the first station has a feed device for the correct feeding of sleeves of predetermined diameter and predetermined length in a vertical position, the second to fourth stations each have the pre-pressing device, the compression device and rounding device and the smoothing device; the fifth station the printing device; the sixth station a turning device; the seventh station the gluing device; the eighth and ninth stations include the pre-crimping and post-crimping devices, and the tenth station includes an ejection device for ejecting the sleeves produced.
  • a programmable logic controller is preferably used to control the rotary transfer machine, the latter receiving signals from various sensors on the rotary transfer machine and outputting control signals to the production devices.
  • the rotary transfer machine is preferably designed so that the stamp of each of the stations engages from below the rotary feed table into the interior of the sleeves while the bells and the anvil press onto the sleeve tip from above the rotary feed table.
  • the turning device has the function of turning the sleeves in the reverse position, in which the sleeve opening is turned up and the sleeve tip is turned down.
  • the rotary transfer machine preferred according to the invention is designed in such a way that the pre-pressing device is the compression and rounding device and the smoothing device are provided in a common machine stand, a predetermined number of plate springs are provided in axial position between this machine stand on the one hand and the bells of the pre-pressing device, the compression and rounding device and the smoothing device on the other hand, which spring force against each in the Exercise the bell-pushing plunger so that the respective spring travel determines the pressing pressure exerted on the sleeve.
  • the anvil of the compression and rounding device is preferably mounted unsprung on the machine stand.
  • the punches engaging the inside of the sleeve from below perform an axial pressing movement, while the bells used as a die are immovable apart from the spring travel and the anvil.
  • an axial pressing movement of the machine parts carrying the anvil and the bells can also be carried out with a stationary or only spring-mounted stamp.
  • a combination of both types of movement, in which both the stamp and the respective machine part carrying the anvil and the bells are moved, can be achieved without departing from the essence of the invention.
  • the preferred embodiment has ten processing stations I-X, including the tube feeder and the tube ejection device.
  • Such a rotary transfer machine can also have more or fewer processing stations, depending on the type of processing required.
  • a labeling station can be switched between the smoothing station IV and the printing station V. Between the individual processing stations, additional stations can be used as required, e.g. B. test stations are used, one of which, for. B. pneumatically checks the tightness of the compressed sleeve tip after the gluing step.
  • the aforementioned press movement of the punch and / or the bells and the anvil, the pressure device and the flanging device can be driven mechanically as well as hydraulically, pneumatically or by a combination of these types of drive.
  • FIG. 1 which is designated generally by 40, ten stations I-X arranged in a circle are provided on a rotary conveyor table 41, each of which accommodates a cardboard tube in the various processing stations.
  • the processing stations are also identified with Roman numerals I - X.
  • the individual machining devices which are designated by Arabic reference numerals 1-10, are arranged around and above and partially below the rotary conveyor table 41. It is assumed, for example, that the rotary feed table 41 rotates counterclockwise.
  • the first station I has a feed device 1, through which the sleeves are fed in the correct diameter and predetermined length in the correct position and transferred to the receiving station I.
  • the sleeve blanks can be provided with an external label.
  • the processing station II has a pre-pressing and pre-compression device 2, by means of which the sleeve blanks turned further to the station II receive a conically tapering but still open tip.
  • the arrangement of the pressure stamp and bell pre-compresses the cardboard material in the area of this tip.
  • the pressure stamp carries out a pressing movement from bottom to top against the bell which is spring-mounted on the machine stand 20.
  • the pre-pressed and pre-compressed cardboard tube is transferred to the processing station III, which uses a compression and rounding device 3 to carry out further compression and dome-like rounding of the tube tip.
  • the tool used in the compression and rounding device 3 is explained in more detail below with reference to FIGS. 3B and 4.
  • a pressure stamp carries out a pressing movement into the interior of the sleeve against a bell which is resiliently mounted on the machine stand 20 and which extends over the outside of the cardboard sleeve in the region of the sleeve tip.
  • an anvil with a concave anvil surface, immovably fastened to the machine stand 20, is provided, which is used for the rounded tip of the sleeve tip.
  • the sleeve which has been compressed and rounded in the area of its tip in the compression and rounding device, is then transferred to the processing station IV, where a smoothing device 4, also equipped with a pressure stamp and a bell, is provided.
  • a common machine stand 20 is preferably used for the machining devices II-IV.
  • the sleeve thus provided with a smoothed and compressed dome-like tip is conveyed to the processing station V, where the sleeve tip by means of a printing device 5 is printed with printing ink.
  • the printing device 5 is preferably a pad printer. No actual machining of the sleeve takes place in the following station VI. This is only turned into its reverse position, with its tip pointing downwards, by means of a turning device 6.
  • a gluing device 7 is provided, which introduces a quick-drying hot glue into the interior of the sleeve in the area of its tip, which further increases the tightness of the sleeve tip.
  • the subsequent processing station VIII contains a pre-flanging device 8 which simply flanges the edge of the open sleeve side.
  • the edge is flanged further by means of a re-flanging device 9, so that it folds spirally inwards.
  • a further processing station X is provided with an ejection device 10 which effects the ejection of the finished sleeve.
  • the entire rotary transfer machine 40 is controlled by a programmable logic controller (PLC) 11, which receives sensor signals from various sensors attached to the individual processing stations, which control the correct functioning of the processing devices.
  • PLC programmable logic controller
  • the PLC sends control signals to the individual processing devices I - X, so that a smooth and predetermined workflow of the rotary transfer machine is guaranteed.
  • the sleeves present in the individual stations I - X together with the production steps are illustrated with the aid of FIG. It can be clearly seen that the complete closure, compression and smoothing of the sleeve tip achieved in the stations II - IV to an im supply essential burr-free sleeve that is completely closed in the area of its tip. The tightness is further improved after turning in station VI by gluing in station VII.
  • the pre-flanging and post-flanging in the processing stations VIII and IX finally forms at the open sleeve end a rim suitable for preferred use as a fireworks attachment sleeve, with which the sleeve according to the invention can be plugged onto a propellant sleeve in a sealing manner.
  • FIG. 3A shows a tool which is preferably used in the pre-compression and pre-compression device 2 and which, in conjunction with the pressure stamp 17 shown in FIG. 4, carries out the conical deformation and the pre-compression of the sleeve tip.
  • the inner contour 18 'of the tool part designated as bell 19 is selected in accordance with the desired conical deformation and compression of the sleeve tip and to match the outer contour 18 of the pressure stamp 17 shown in FIG. Since in the pre-compression and pre-compression device 2 the sleeve tip is not yet completely closed, the bell 19 has an axial blind hole 21 into which the cardboard material of the conically tapered sleeve tip can expand.
  • a predetermined number of plate springs is inserted between the machine stand 20 and an outer flange of the bell, so that the spring travel determines the pressing pressure.
  • the maximum spring travel is limited by an elongated hole 23 in the tool neck and a pin attached to the machine stand 20 and passing through the elongated hole 23.
  • the compression and rounding device 3 shown in FIG. 3B also has a bell 29 as a pressing tool, which has an inner contour 28 which interacts with the outer contour 18 of a pressure stamp 17 according to FIG. 2.
  • the bell 29 is provided with an axial through hole 30 on the bottom of the inner surface of the bell 29, so that the latter can move by the pressure of the pressure stamp 17 around an anvil 31, which passes through the through hole 30 of the bell 29 with a precise fit .
  • the pressing surface of the anvil 31 is concave and corresponds to the convex contour of the dome surface of the pressure ram 17 pressing against it.
  • the anvil 31 is rigidly mounted on the machine stand 20.
  • the construction shown in FIG. 3B, in conjunction with the pressure stamp 17, carries out the compression and the dome-like rounding of the sleeve tip in the processing station III. This can result in the cardboard material flowing into the very small gap between these edges in the area of the inner edge 36 of the bell 29 and the outer edge of the anvil 31, in particular when the tool is worn, which causes burr formation in the area of the sleeve tip.
  • the cardboard material has already been compressed in the pre-compression and pre-compression device 2 of the processing station II, it can no longer flow as much into the gap between the edge 36 and the peripheral edge of the anvil 31 in the compression and rounding device 3, as a result of which the formation of burrs and tool wear are minimized.
  • the pressed sleeve tip is smoothed in the subsequent station IV by the smoothing device 4, so that a burr which has nevertheless arisen is smoothed.
  • FIG. 3C This smoothing takes place by means of the tool shown in FIG. 3C, which likewise has a bell 38, which is supported by plate springs 35 on the machine stand 20 and which works in conjunction with a pressure stamp 17.
  • the maximum path of the bell 38 is limited by an elongated hole 33 through which a pin of the machine stand 20 protrudes.
  • the smoothing of the outer surface of the compressed sleeve tip brought about in processing station IV reduces the wear on the printing pad of the subsequent printing device 5.
  • the finished pressed sleeve is pushed off the stamp and turned by 180 ° with the tip pointing downwards.
  • stations VII and IX in which hot glue is injected from above with a hot glue nozzle into the inside of the sleeve in the area of the sleeve tip, the sleeve is fixed from below by a counterholder and flanged inwards by a tool coming from above. This is done in two steps: At station VIII, the sleeve edge is folded tightly inwards. At station IX, this flanged edge is further rolled up spirally.
  • FIG. 5 shows a cardboard sleeve 12 produced according to the invention in a longitudinal section at the top and in a plan view from below the sleeve tip 13. Shown is the glue entry 14 in the interior of the sleeve in the area of the sleeve tip 13 and the flanged edge 15 on the open side of the cardboard sleeve 12.
  • the pre-flanging and post-flanging device 8 and 9 ensure that the flanging edge has the largest possible radius. This is important for a solid and tight assembly of the cardboard sleeve 12 serving as a container for phyrotechnical effect material on the propellant tube 16 of the firework rocket.
  • a cardboard sleeve which is sealed on one side and which is particularly suitable for preferred use as a top sleeve on fireworks rockets can be produced in a rational and space-saving manner.
  • the use of a PLC control enables a very flexible rotary cycle device, which also allows subsequent changes to the production process.
  • the cardboard sleeves produced with the described, preferred rotary transfer machine together with the described tools result in a high production yield at a high throughput rate, i. that is, there are very few unusable cardboard tubes.

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Abstract

The invention relates to a process and device for making substantially cylindrical cardboard tubes, especially of wound cardboard, closed at one end. A revolving transfer machine (40) used to make these cardboard tubes has a rotary conveyor plate (41) and ten processing positions (I-X). Around, above and partly beneath the rotary conveyor (41) there are processing devices, e.g. a prepressing and presealing device (2), a sealing and rounding device (3), a smoothing device (4), a printer (5), a turning device (6), a gluing device (7) and a pre-bordering and post-bordering device (8 and 9) at distances corresponding to the angular distances between the stations (I-X). The cardboard tubes are vertically fed to the revolving transfer machine (40) in predetermined lengths and diameters via a supply device (1). The finished cardboard tubes are removed from the revolving tranfer machine by an ejector device (10). A stored-program control device (11) controls the entire production cycle.

Description

Die Erfindung bezieht sich auf die Kartonformungstechnik und betrifft ein Verfahren und eine Vorrichtung zur Herstellung von einseitig verschlossenen,im wesentlichen zylindrischen Pappehülsen insbesondere aus Wickelkarton.The invention relates to cardboard forming technology and relates to a method and a device for producing essentially cylindrical cardboard sleeves which are closed on one side, in particular from cardboard.

Die DE-U-9 201 538 offenbart eine einseitig verschlossene, im wesentlichen zylindrische Hülse aus Pappe mit einem abgesetzten kegeligen, luftdicht zugebördelten Ende. Ein Verfahren und eine Vorrichtung zur Herstellung einer solchen Hülse wird nicht beschrieben. Es wird lediglich erwähnt, daß eine solche Gestaltung der Hülse "nur mit sehr hohem Aufwand" realisierbar ist, ohne nähere Angaben zum Verfahren zu machen.DE-U-9 201 538 discloses an essentially cylindrical sleeve made of cardboard which is closed on one side and has a stepped, conical, airtightly crimped end. A method and a device for producing such a sleeve is not described. It is only mentioned that such a design of the sleeve can be realized “only with a great deal of effort” without giving any further details on the method.

Bei der bekannten Verwendung solcher zylindrischer einseitig geschlossener Pappehülsen als Aufsatzhülsen bei Feuerwerksraketen, bei denen diese Aufsatzhülsen jeweils auf eine weitere, als Treibsatz dienende Hülse aufgesteckt werden, besteht die Forderung nach einem kostengünstigen und einfachen Herstellungsverfahren und einer Herstellungsvorrichtung, die es ermöglichen, das verschlossene Ende möglichst dicht zu machen. Ferner soll die Pappehülse einstückig gefertigt sein.In the known use of such cylindrical cardboard sleeves closed on one side as attachment sleeves for fireworks rockets, in which these attachment sleeves are each attached to a further sleeve serving as a propellant charge, there is a demand for an inexpensive and simple manufacturing method and a manufacturing device which make it possible to close the closed end to make it as tight as possible. Furthermore, the cardboard sleeve should be made in one piece.

Zur Lösung dieser Aufgabe ist das erfindungsgemäße Herstellungsverfahren durch mindestens folgende Schritte gekennzeichnet:

  • a) Herstellung von zylindrischen Hülsen mit vorbestimmtem Durchmesser und vorbestimmter Länge,
  • b) konisches Zusammenpressen der Hülsenwand an einem Ende der Hülse und
  • c) Verdichtung des verpreßten Hülsenendes und kuppenartiges Abrunden der verdichteten Hülsenspitze, so daß letztere eine formstabile Kuppe bildet.
To achieve this object, the manufacturing method according to the invention is characterized by at least the following steps:
  • a) production of cylindrical sleeves with a predetermined diameter and a predetermined length,
  • b) conically pressing the sleeve wall at one end of the sleeve and
  • c) compression of the pressed sleeve end and dome-like rounding of the compressed sleeve tip, so that the latter forms a dimensionally stable tip.

Durch die Folge der gekennzeichneten Verfahrensschritte wird eine einseitig verschlossene, im wesentlichen zylindrische Pappehülse insbesondere aus Wickelkarton ermöglicht, deren verschlossene Spitze auch bei der Explosion des in der Pappehülse enthaltenen Feuerwerkseffektmaterials formstabil und dicht bleibt, so daß die Feuerwerksentladung aus dem offenen Hülsenende austritt. Weiterhin wird der Vorteil erzielt, daß das verschlossene Hülsenende gegen atmosphärische Feuchtigkeit relativ dicht ist.As a result of the marked process steps, a substantially cylindrical cardboard tube, in particular made of cardboard, is closed, the closed tip of which remains dimensionally stable and tight even when the cardboard tube contains an explosion of fireworks effect material, so that the fireworks discharge emerges from the open tube end. Furthermore, the advantage is achieved that the closed sleeve end is relatively tight against atmospheric moisture.

Gemäß einer bevorzugten Ausbildungsform weist der Preßschritt b einen weiteren Schritt b1 auf, durch den beim konischen Zusammenpressen bereits eine Vorverdichtung des Pappematerials erfolgt. Bevorzugt wird durch einen weiteren Schritt d nach dem Schritt c eine Glättung der Innen- und der Außenwand im Bereich des verdichteten Hülsenendes ausgeführt.According to a preferred embodiment, the pressing step b has a further step b1, through which the cardboard material is already pre-compressed during the conical pressing together. A smoothing of the inner and outer walls in the region of the compressed sleeve end is preferably carried out by a further step d after step c.

Insgesamt zeichnet sich das erfindungsgemäße Herstellungsverfahren bevorzugt dadurch aus, daß das Pappematerial in den Schritten b, b1, c und d jeweils zwischen einem axial beweglichen Druckstempel im Inneren der Hülse und einer entgegen der Stempelkraft wirkenden äußeren Glocke verpreßt, verdichtet und geglättet wird, wobei der Druckstempel und die Glocke jeweils eine der beabsichtigten Verpressung, Verdichtung und Glättung entsprechende Außen- und Innenkontur haben.Overall, the manufacturing method according to the invention is preferably characterized in that the cardboard material in steps b, b1, c and d is pressed, compressed and smoothed between an axially movable pressure stamp inside the sleeve and an outer bell acting counter to the stamping force, the The pressure stamp and the bell each have an outer and inner contour that corresponds to the intended compression, compression and smoothing.

Dabei wird bevorzugt der Weg des Druckstempels einstellbar vorgegeben, und die Glocke ist axial federnd gelagert, wobei der Federweg den Preßdruck bestimmt.The path of the pressure stamp is preferably adjustable given, and the bell is axially resilient, the travel determines the pressure.

Bevorzugt wird im Verdichtungsschritt c die kuppenartige Abrundung durch einen axial innerhalb der Glocke unbeweglich angeordneten Amboß ausgeführt, gegen dessen konkave Amboßfläche der Stempel das verdichtete Hülsenende preßt.In the compression step c, the dome-like rounding is preferably carried out by an anvil arranged immovably axially within the bell, against the concave anvil surface of which the stamp presses the compressed sleeve end.

Bei der bevorzugten Verwendung der erfindungsgemäß hergestellten Pappehülsen als Aufsatzhülsen für Feuerwerksraketen, werden diese Hülsen bereits während des Hülsenherstellungsschritts a mit einer äußeren Etikettierung versehen.In the preferred use of the cardboard sleeves produced according to the invention as attachment sleeves for fireworks rockets, these sleeves are already provided with an external label during the sleeve production step a.

In diesem Fall folgt dem Glättungsschritt d bevorzugt ein Druckschritt e, durch den eine gewünschte Druckfarbe auf die Außenseite der geglätteten Hülsenspitze aufgedruckt wird.In this case, the smoothing step d is preferably followed by a printing step e, through which a desired printing ink is printed on the outside of the smoothed sleeve tip.

Eine noch weiterhin gesteigerte Dichtheit der geformten Hülsenspitze wird bevorzugt durch einen Beleimungsschritt f erzielt, durch den Leim ins Hülseninnere im Bereich der Hülsenspitze eingebracht wird.A further increased tightness of the shaped sleeve tip is preferably achieved by a gluing step f, through which glue is introduced into the sleeve interior in the area of the sleeve tip.

Um einen möglichst dichten und sicheren Sitz der erfindgungsgemäßen Hülse auf einem als Treibsatz dienenden Papperohr einer Feuerwerksrakete zu erzielen, wird bevorzugt in einem Bördelschritt g der Rand der offenen Hülsenseite nach innen eingebördelt.In order to achieve a tight and secure fit of the sleeve according to the invention on a cardboard tube serving as a propellant charge of a fireworks rocket, the edge of the open sleeve side is preferably flared inwards in a flaring step g.

Vorteilhafterweise wird dieser Bördelschritt g in zwei Teilschritten durchgeführt, nämlich einem Vorbördelschriftt g1, bei dem der Rand einfach nach innen gebogen wird, und einem Nachbördelschritt b2, bei dem der bereits vorgebördelte Rand weiter spiralförmig nach innen umgebogen wird.This flanging step g is advantageously carried out in two sub-steps, namely a pre-flanging script g1, in which the edge is simply bent inwards, and a post-flanging step b2, in which the edge which has already been pre-flanged is further spiraled inwards.

Bevorzugt werden die Herstellungsschritte a - e bei aufrecht auf dem Stempel, das heißt mit nach oben ragender Hülsenspitze und die Schritte f und g bei umgekehrter Hülse ausgeführt, wobei sich die Hülsenspitze unten befindet. Dabei wird die Hülse durch einen Hülsenwendeschritt zwischen den Schritten e und f gewendet.Production steps a - e are preferably carried out with the sleeve tip upright, that is to say with the sleeve tip protruding upwards, and steps f and g with the sleeve reversed, the sleeve tip being at the bottom. The sleeve is turned by a sleeve turning step between steps e and f.

Eine erfindungsgemäße Vorrichtung zur Herstellung einer einseitig verschlossenen, im wesentlichen zylindrischen Pappehülse aus Wickelkarton ist gekennzeichnet durch
eine Wickelvorrichtung zum Wickeln eines zylindrischen Rohrs mit vorbestimmtem Durchmesser aus einem Pappestreifen,
eine Schneidevorrichtung, in der das Rohr zu Hülsen vorbestimmter Länge geschnitten wird,
eine Vorpreßvorrichtung, in der die auf einem axial beweglichen Druckstempel stehende Hülse an ihrem einen Ende durch eine entgegen der Druckbewegung des Druckstempels wirkende äußere Glocke konisch verpreßt wird, wobei der Druckstempel und die Glocke jeweils eine der konischen Verpressung entsprechende Außen- bzw. Innenkontur haben, und eine Verdichtungs- und Abrundungsvorrichtung, die ebenfalls einen in die Hülse ragenden Druckstempel und eine die Hülse an ihrer Spitze umgebende Glocke mit einer der beabsichtigten Verdichtung und Abrundung jeweils entsprechenden Außen- bzw. Innenkontur sowie einen der Stempelspitze entgegenwirkenden Amboß aufweist und die eine formstabile Kuppe an der Hülse formt.
A device according to the invention for producing an essentially cylindrical cardboard sleeve made of cardboard is sealed by
a winding device for winding a cylindrical tube with a predetermined diameter from a cardboard strip,
a cutting device in which the tube is cut into sleeves of a predetermined length,
a pre-pressing device in which the sleeve standing on an axially movable pressure stamp is conically pressed at one end by an outer bell acting counter to the pressure movement of the pressure stamp, the pressure punch and the bell each having an outer or inner contour corresponding to the conical pressing, and a compression and rounding device, which likewise has a pressure ram protruding into the sleeve and a bell surrounding the sleeve at its tip with an outer or inner contour corresponding to the intended compression and rounding, as well as an anvil counteracting the punch tip, and which has a dimensionally stable crest forms on the sleeve.

Bevorzugt ist zum Erzielen einer möglichst glatten Außenfläche im Bereich der Hülsenspitze eine Glättungsvorrichtung vorgesehen, die eine Glättung der Innen- und Außenwand im Bereich des verdichteten und abgerundeten Hülsenendes ausführt.To achieve the smoothest possible outer surface in the area of the sleeve tip, a smoothing device is preferably provided which smoothes the inner and outer wall in the area of the compressed and rounded sleeve end.

Bevorzugt weist die Glättungsvorrichtung ebenfalls einen in das Innere der Hülse stoßenden Druckstempel und eine dem Druckstempel entgegen wirkende Glocke auf.The smoothing device preferably also has a pressure stamp that pushes into the interior of the sleeve and a bell that counteracts the pressure stamp.

Falls das Bedrucken der Hülsenspitze von außen gefordert ist, ist weiterhin bevorzugt eine Druckvorrichtung vorgesehen, die Druckfarbe auf die Außenseite der geglätteten Hülsenspitze aufträgt. Diese Druckvorrichtung ist bevorzugt als Tampondruckvorrichtung ausgebildet. Zur weiteren Verdichtung der Hülsenspitze ist eine Beleimungsvorrichtung vorgesehen, die Leim ins Hülseninnere im Bereich der Hülsenspitze einbringt. Bevorzugt ist der Leim ein schnelltrocknender Heißleim. Gemäß einer bevorzugten Weiterbildung ist außerdem eine Randbördelvorrichtung vorgesehen, die den Rand der offenen Hülsenseite nach innen bördelt.If printing from the outside of the sleeve tip is required, a printing device is preferably also provided, which applies printing ink to the outside of the smoothed sleeve tip. This printing device is preferably designed as a pad printing device. For further compression of the sleeve tip, a gluing device is provided, which introduces glue into the sleeve interior in the area of the sleeve tip. The glue is preferably a fast-drying hot glue. According to a preferred development, an edge crimping device is also provided, which crimps the edge of the open sleeve side inwards.

In bevorzugter Weiterbildung ist die Randbördelvorrichtung in Form einer Vorbördel- und einer Nachbördelstation ausgebildet, wobei die Vorbördelstation den Hülsenrand einfach nach innen umbiegt und die Nachbördelstation den Hülsenrand weiter spiralförmig nach innen umbiegt.In a preferred further development, the edge flanging device is designed in the form of a pre-flanging and a post-flanging station, the pre-flanging station simply bending the sleeve edge inwards and the post-flanging station further spiraling the sleeve edge inwards.

Bevorzugt sind die Herstellungsvorrichtungen, beginnend mit der Vorpreßvorrichtung in Form einer Rundtaktmaschine ausführt mit einem drehbarem Rundfördertisch, der eine vorgegebene Anzahl von im Kreis angeordneten Aufnahmestationen für die Pappehülsen aufweist und mit aufeinanderfolgend um, über- und teilweise unter dem Rundfördertisch entsprechend den Winkelabständen der Aufnahmestationen angeordnete Arbeitsstationen ausgestattet ist, von denen die erste Station eine Zufuhrvorrichtung zur positionsrichtigen Zufuhr von Hülsen vorbestimmten Durchmessers und vorbestimmter Länge in vertikaler Lage, die zweite bis vierte Station jeweils die Vorpreßvorrichtung, die Verdichtungs- und Abrundungsvorrichtung und die Glättungsvorrichtung; die fünfte Station die Druckvorrichtung; die sechste Station eine Wendevorrichtung; die siebte Station die Beleimungsvorrichtung; die achte und neunte Station die Vorbördel- und Nachbördelvorrichtung, und die zehnte Station eine Ausstoßvorrichtung zum Ausstoßen der hergestellten Hülsen beinhalten.The production devices are preferred, starting with the pre-pressing device in the form of a rotary transfer machine, with a rotatable rotary conveyor table which has a predetermined number of receiving stations arranged in a circle for the cardboard sleeves and with Workstations arranged above and partially below the rotary conveyor table in accordance with the angular distances of the receiving stations, of which the first station has a feed device for the correct feeding of sleeves of predetermined diameter and predetermined length in a vertical position, the second to fourth stations each have the pre-pressing device, the compression device and rounding device and the smoothing device; the fifth station the printing device; the sixth station a turning device; the seventh station the gluing device; the eighth and ninth stations include the pre-crimping and post-crimping devices, and the tenth station includes an ejection device for ejecting the sleeves produced.

Zur Steuerung der Rundtaktmaschine wird bevorzugt eine speicherprogrammierbare Steuervorrichtung (SPS) verwendet, wobei letztere von verschiedenen Sensoren an der Rundtaktmaschine Signale erhält und Steuersignale an die Herstellungsvorrichtungen abgibt.A programmable logic controller (PLC) is preferably used to control the rotary transfer machine, the latter receiving signals from various sensors on the rotary transfer machine and outputting control signals to the production devices.

Die Rundtaktmaschine ist bevorzugt so ausgestaltet, daß der Stempel jeder der Stationen von unterhalb des Rundfördertisches ins Innere der Hülsen eingreift während die Glocken und der Amboß von oberhalb des Rundfördertischs auf die Hülsenspitze pressen.The rotary transfer machine is preferably designed so that the stamp of each of the stations engages from below the rotary feed table into the interior of the sleeves while the bells and the anvil press onto the sleeve tip from above the rotary feed table.

Die Wendevorrichtung hat die Funktion, die Hülsen in die umgekehrte Lage zu wenden, bei der die Hülsenöffnung nach oben und die Hülsenspitze nach unten gewendet ist.The turning device has the function of turning the sleeves in the reverse position, in which the sleeve opening is turned up and the sleeve tip is turned down.

Die erfindungsgemäß bevorzugte Rundtaktmaschine ist gemäß einer besonders vorteilhaften Weiterbildung so ausgestaltet, daß die Vorpreßvorrichtung die Verdichtungs- und Abrundungsvorrichtung und die Glättungsvorrichtung in einem gemeinsamen Maschinenständer vorgesehen sind, wobei zwischen diesem Maschinenständer einerseits und den Glocken der Vorpreßvorrichtung, der Verdichtungs- und Abrundungsvorrichtung und der Glättungsvorrichtung andererseits jeweils eine vorgegebene Anzahl von Tellerfedern in axialer Lage vorgesehen sind, die eine Federkraft gegen den jeweils in die Glocken stoßenden Druckstempel so ausüben, daß der jeweilige Federweg den auf die Hülse ausgeübten Preßdruck bestimmt.According to a particularly advantageous development, the rotary transfer machine preferred according to the invention is designed in such a way that the pre-pressing device is the compression and rounding device and the smoothing device are provided in a common machine stand, a predetermined number of plate springs are provided in axial position between this machine stand on the one hand and the bells of the pre-pressing device, the compression and rounding device and the smoothing device on the other hand, which spring force against each in the Exercise the bell-pushing plunger so that the respective spring travel determines the pressing pressure exerted on the sleeve.

Bevorzugt ist der Amboß der Verdichtungs- und Abrundungsvorrichtung ungefedert am Maschinenständer gelagtert.The anvil of the compression and rounding device is preferably mounted unsprung on the machine stand.

Bei der bevorzugten Ausführungsform der Rundtaktmaschine führen die von unten in das Hülseninnere eingreifenden Stempel eine axiale Preßbewegung aus, während die als Gesenkstück eingesetzten Glocken abgesehen vom Federweg und der Amboß unbeweglich sind.In the preferred embodiment of the rotary transfer machine, the punches engaging the inside of the sleeve from below perform an axial pressing movement, while the bells used as a die are immovable apart from the spring travel and the anvil.

Selbstverständlich läßt sich in kinematischer Umkehr dieses Vorgangs auch eine axiale Preßbewegung der den Amboß und die Glocken tragenden Maschinenteile bei feststehendem oder nur gefedert gelagertem Stempel durchführen. Ferner läßt sich auch eine Kombination beider Bewegungsarten, bei der sowohl der Stempel als auch das jeweilige den Amboß und die Glocken tragende Maschinenteil bewegt sind, verwirklichen, ohne vom Wesen der Erfindung abzuweichen.Of course, in a kinematic reversal of this process, an axial pressing movement of the machine parts carrying the anvil and the bells can also be carried out with a stationary or only spring-mounted stamp. Furthermore, a combination of both types of movement, in which both the stamp and the respective machine part carrying the anvil and the bells are moved, can be achieved without departing from the essence of the invention.

Die bevorzugte Ausführungsart weist unter Einbeziehung der Hülsenzufuhrvorrichtung und der Hülsenausstoßvorrichtung zehn Bearbeitungsstationen I - X auf.The preferred embodiment has ten processing stations I-X, including the tube feeder and the tube ejection device.

Diese Anzahl ist jedoch nur beispielshaft zu verstehen.However, this number is only to be understood as an example.

Selbstverständlich kann eine solche Rundtaktmaschine auch mehr oder weniger Bearbeitungsstationen je nach geforderter Bearbeitungsart aufweisen.Of course, such a rotary transfer machine can also have more or fewer processing stations, depending on the type of processing required.

Beispielsweise kann zwischen die Glättungsstation IV und die Druckstation V eine Etikettierstation eingeschaltet werden. Zwischen die einzelnen Bearbeitungsstationen können weitere Stationen nach Bedarf, z. B. Prüfstationen eingesetzt werden, von denen eine z. B. pneumatisch die Dichtheit der verdichteten Hülsenspitze nach dem Beleimungsschritt prüft.For example, a labeling station can be switched between the smoothing station IV and the printing station V. Between the individual processing stations, additional stations can be used as required, e.g. B. test stations are used, one of which, for. B. pneumatically checks the tightness of the compressed sleeve tip after the gluing step.

Die zuvor erwähnte Preßbewegung des Stempels und/oder der Glocken sowie des Ambosses, die Druckvorrichtung und die Bördelvorrichtung können sowohl mechanisch als auch hydraulisch, pneumatisch oder durch Kombination dieser Antriebsarten angetrieben werden.The aforementioned press movement of the punch and / or the bells and the anvil, the pressure device and the flanging device can be driven mechanically as well as hydraulically, pneumatically or by a combination of these types of drive.

Weitere Merkmale und Vorteile werden nachfolgend an einer bevorzugten Ausführungsform des erfindungsgemäßen Herstellungsverfahrens und der Herstellungsvorrichtung anhand der Zeichnungen naher beschrieben. Es zeigen:

Fig. 1
schematisch eine Draufsicht auf eine zur Herstellung der erfindungsgemäßen Pappehülsen bevorzugt verwendeten Rundtaktmaschine mit den Bearbeitungsstationen I - X;
Fig. 2
eine Darstellung der in den einzelnen Bearbeitungsstationen I - X vorliegenden Hülsenformen;
Fig. 3A
jeweils in der Vorpreßvorrichtung, der Verdichtungs- und
3B
Abrundungsvorrichtung und der Glättungsvorrichtung zum 3C
3C
Einsatz kommende Werkzeuge;
Fig. 4
einen bei der Vorpreßvorrichtung, der Verdichtungs- und der Abrundungsvorrichtung und der Glättungsvorrichtung eingesetzten Druckstempel;
Fig. 5
einen Längsquerschnitt durch die mit dem Herstellungsverfahren fertiggestellte Hülse in ihrer bevorzugten Verwendungsart.
Further features and advantages are described in more detail below using a preferred embodiment of the manufacturing method according to the invention and the manufacturing device with reference to the drawings. Show it:
Fig. 1
schematically shows a plan view of a rotary transfer machine with the processing stations I - X, which is preferably used for producing the cardboard tubes according to the invention;
Fig. 2
a representation of the sleeve shapes present in the individual processing stations I - X;
Figure 3A
each in the pre-pressing device, the compression and
3B
Rounding device and the smoothing device to 3C
3C
Tools to be used;
Fig. 4
a plunger used in the pre-pressing device, the compacting and rounding device and the smoothing device;
Fig. 5
a longitudinal cross section through the sleeve finished with the manufacturing process in its preferred mode of use.

Bei der in Fig. 1 dargestellten Rundtaktmaschine, die allgemein mit 40 bezeichnet ist, sind auf einem Rundfördertisch 41 zehn im Kreis angeordnete Stationen I - X vorgesehen, die jeweils eine Pappehülse in den verschiedenen Bearbeitungsstationen aufnehmen. Dabei sind die Bearbeitungsstationen ebenfalls mit römischen Ziffern I - X gekennzeichnet. Um und über und teilweise unter dem Rundfördertisch 41 sind die einzelnen Bearbeitungsvorrichtungen angeordnet, welche mit arabischen Bezugsziffern 1 - 10 bezeichnet sind. Beispielshaft wird angenommen, daß sich der Rundfördertisch 41 gegen den Uhrzeigersinn dreht. Die erste Station I weist eine Zufuhrvorrichtung 1 auf, durch die die Hülsen in vorbestimmtem Durchmesser und vorbestimmter Länge lagerichtig zugeführt und der Aufnahmestation I übergeben werden. Die Hülsenrohlinge können mit einer äußeren Etikettierung versehen sein.In the rotary transfer machine shown in FIG. 1, which is designated generally by 40, ten stations I-X arranged in a circle are provided on a rotary conveyor table 41, each of which accommodates a cardboard tube in the various processing stations. The processing stations are also identified with Roman numerals I - X. The individual machining devices, which are designated by Arabic reference numerals 1-10, are arranged around and above and partially below the rotary conveyor table 41. It is assumed, for example, that the rotary feed table 41 rotates counterclockwise. The first station I has a feed device 1, through which the sleeves are fed in the correct diameter and predetermined length in the correct position and transferred to the receiving station I. The sleeve blanks can be provided with an external label.

Die Bearbeitungsstation II weist eine Vorpreß- und Vorverdichtungsvorrichtung 2 auf, durch die die zur Station II weitergedrehten Hülsenrohlinge eine konisch zulaufende, jedoch noch offene Spitze erhalten.The processing station II has a pre-pressing and pre-compression device 2, by means of which the sleeve blanks turned further to the station II receive a conically tapering but still open tip.

Durch die weiter unten anhand der Figuren 3A und 4 beschriebene Anordnung aus Druckstempel und Glocke wird außer der konischen Formung der Spitze bereits eine Vorverdichtung des Pappematerials im Bereich dieser Spitze erreicht. Der Druckstempel führt eine Preßbewegung von unten nach oben gegen die gefedert am Maschinenständer 20 befestigte Glocke aus.By the described below with reference to Figures 3A and 4 In addition to the conical shape of the tip, the arrangement of the pressure stamp and bell pre-compresses the cardboard material in the area of this tip. The pressure stamp carries out a pressing movement from bottom to top against the bell which is spring-mounted on the machine stand 20.

Die so vorgepreßte und vorverdichtete Pappehülse wird an die Bearbeitungsstation III übergeben, welche mittels einer Verdichts- und Abrundungsvorrichtung 3 eine weitere Verdichtung und kuppenartige Abrundung der Hülsenspitze ausführt. Das in der Verdichtungs- und Abrundungsvorrichtung 3 eingesetzte Werkzeug wird weiter unten anhand der Figuren 3B und 4 näher erläutert. Auch hier führt ein Druckstempel eine Preßbewegung in das Innere der Hülse gegen eine am Maschinenständer 20 federnd gelagerte Glocke aus, welche über die Außenseite der Pappehülse im Bereich der Hülsenspitze greift. Ferner ist ein unbeweglich am Maschinenständer 20 befestigter Amboß mit konkaver Amboßfläche vorgesehen, der zur kuppenartigen Abrundung der Hülsenspitze dient.The pre-pressed and pre-compressed cardboard tube is transferred to the processing station III, which uses a compression and rounding device 3 to carry out further compression and dome-like rounding of the tube tip. The tool used in the compression and rounding device 3 is explained in more detail below with reference to FIGS. 3B and 4. Here, too, a pressure stamp carries out a pressing movement into the interior of the sleeve against a bell which is resiliently mounted on the machine stand 20 and which extends over the outside of the cardboard sleeve in the region of the sleeve tip. Furthermore, an anvil with a concave anvil surface, immovably fastened to the machine stand 20, is provided, which is used for the rounded tip of the sleeve tip.

Anschließend wird die in der Verdichtungs- und Abrundungsvorrichtung im Bereich ihrer Spitze verdichtete und abgerundete Hülse der Bearbeitungsstation IV übergeben, wo eine ebenfalls mit einem Druckstempel und einer Glocke ausgerüstete Glättungsvorrichtung 4 vorgesehen ist.The sleeve, which has been compressed and rounded in the area of its tip in the compression and rounding device, is then transferred to the processing station IV, where a smoothing device 4, also equipped with a pressure stamp and a bell, is provided.

Bevorzugt wird für die Bearbeitungsvorrichtungen II - IV ein gemeinsamer Maschinenständer 20 eingesetzt.A common machine stand 20 is preferably used for the machining devices II-IV.

Die so mit einer geglätteten und verdichteten kuppenartigen Spitze versehene Hülse wird zur Bearbeitungsstation V gefördert, wo die Hülsenspitze mittels einer Druckvorrichtung 5 mit Druckfarbe bedruckt wird. Die Druckvorrichtung 5 ist bevorzugt ein Tampondrucker. In der nachfolgenden Station VI erfolgt keine eigentliche Bearbeitung der Hülse. Diese wird lediglich in ihre umgekehrte Lage, bei der ihre Spitze nach unten weist, mittels einer Wendevorrichtung 6 gewendet.The sleeve thus provided with a smoothed and compressed dome-like tip is conveyed to the processing station V, where the sleeve tip by means of a printing device 5 is printed with printing ink. The printing device 5 is preferably a pad printer. No actual machining of the sleeve takes place in the following station VI. This is only turned into its reverse position, with its tip pointing downwards, by means of a turning device 6.

In einer weiteren Bearbeitungsstation VII ist eine Beleimungsvorrichtung 7 vorgesehen, welche in das Innere der Hülse im Bereich ihrer Spitze einen schnelltrocknenden Heißleim einbringt, der eine weitere Steigerung der Dichtheit der Hülsenspitze bewirkt. Die nachfolgende Bearbeitungsstation VIII enthält eine Vorbördelvorrichtung 8, die den Rand der offenen Hülsenseite einfach umbördelt. In der nachfolgenden Bearbeitungsstation IX wird mittels einer Nachbördelvorrichtung 9 der Rand weiter umbördelt, sodaß er sich spiralig nach innen einfaltet. Schließlich ist eine weitere Bearbeitungsstation X mit einer Ausstoßvorrichtung 10 versehen, die den Ausstoß der fertiggestellten Hülse bewirkt.In a further processing station VII, a gluing device 7 is provided, which introduces a quick-drying hot glue into the interior of the sleeve in the area of its tip, which further increases the tightness of the sleeve tip. The subsequent processing station VIII contains a pre-flanging device 8 which simply flanges the edge of the open sleeve side. In the subsequent processing station IX, the edge is flanged further by means of a re-flanging device 9, so that it folds spirally inwards. Finally, a further processing station X is provided with an ejection device 10 which effects the ejection of the finished sleeve.

Die gesamte Rundtaktmaschine 40 wird von einer speicherprogrammierbaren Steuereinrichtung (SPS) 11 gesteuert, die Sensorsignale von verschiedenen an den einzelnen Bearbeitungsstationen angebrachten Sensoren erhält, welche die richtige Funktionsweise der Bearbeitungsvorrichtungen kontrollieren. Die SPS gibt Steuersignale an die einzelnen Bearbeitungsvorrichtungen I - X ab, sodaß ein reibungsloser und vorbestimmter Arbeitsablauf der Rundtaktmaschine gewährleistet ist.The entire rotary transfer machine 40 is controlled by a programmable logic controller (PLC) 11, which receives sensor signals from various sensors attached to the individual processing stations, which control the correct functioning of the processing devices. The PLC sends control signals to the individual processing devices I - X, so that a smooth and predetermined workflow of the rotary transfer machine is guaranteed.

Anhand der Figur 2 sind die in den einzelnen Stationen I - X jeweils vorliegenden Hülsen zusammen mit den Herstellungsschritten veranschaulicht. Es ist deutlich zu erkennen, daß die in den Stationen II - IV erreichte vollständige Schließung, Verdichtung und Glättung der Hülsenspitze an eine im wesentlichen gratfreie und im Bereich ihrer Spitze vollständig geschlossene Hülse liefern. Die Dichtheit wird nach dem Wenden in der Station VI durch die Beleimung in der Station VII noch verbessert. Das Vorbördeln und Nachbördeln in den Bearbeitungsstationen VIII und IX schließlich bildet am offenen Hülsenende einen für die bevorzugte Verwendung als Feuerwerksraktenaufsatzhülse geeigneten Rand, mit dem die Hülse gemäß der Erfindung auf eine Treibsatzhülse abdichtend aufsteckbar ist.The sleeves present in the individual stations I - X together with the production steps are illustrated with the aid of FIG. It can be clearly seen that the complete closure, compression and smoothing of the sleeve tip achieved in the stations II - IV to an im supply essential burr-free sleeve that is completely closed in the area of its tip. The tightness is further improved after turning in station VI by gluing in station VII. The pre-flanging and post-flanging in the processing stations VIII and IX finally forms at the open sleeve end a rim suitable for preferred use as a fireworks attachment sleeve, with which the sleeve according to the invention can be plugged onto a propellant sleeve in a sealing manner.

Die Figur 3A zeigt ein in der Vorpreß- und Vorverdichtungsvorrichtung 2 bevorzugt eingesetztes Werkzeug, welches in Verbindung mit dem in Figur 4 gezeigten Druckstempel 17 die konische Verformung und die Vorverdichtung der Hülsenspitze durchführt. Die Innenkontur 18' des als Glocke 19 bezeichneten Werkzeugteils ist entsprechend der gewünschten konischen Verformung und Verdichtung der Hülsenspitze und passend zur Außenkontur 18 des in Figur 4 gezeigten Druckstempels 17 gewählt. Da in der Vorpreß- und Vorverdichtungsvorrichtung 2 die Hülsenspitze noch nicht vollständig geschlossen wird, weist die Glocke 19 eine axiale Sackbohrung 21 auf, in die hinein sich das Pappematerial der konisch verjüngten Hülsenspitze ausdehnen kann. Zwischen dem Maschinenständer 20 und einem äußeren Flansch der Glocke ist eine vorgegebene Anzahl von Tellerfedern eingelegt, sodaß der Federweg den Preßdruck bestimmt. Der maximale Federweg ist durch ein Langloch 23 im Werkzeughals und einen am Maschinenständer 20 befestigten, durch das Langloch 23 gehenden Stift, begrenzt.FIG. 3A shows a tool which is preferably used in the pre-compression and pre-compression device 2 and which, in conjunction with the pressure stamp 17 shown in FIG. 4, carries out the conical deformation and the pre-compression of the sleeve tip. The inner contour 18 'of the tool part designated as bell 19 is selected in accordance with the desired conical deformation and compression of the sleeve tip and to match the outer contour 18 of the pressure stamp 17 shown in FIG. Since in the pre-compression and pre-compression device 2 the sleeve tip is not yet completely closed, the bell 19 has an axial blind hole 21 into which the cardboard material of the conically tapered sleeve tip can expand. A predetermined number of plate springs is inserted between the machine stand 20 and an outer flange of the bell, so that the spring travel determines the pressing pressure. The maximum spring travel is limited by an elongated hole 23 in the tool neck and a pin attached to the machine stand 20 and passing through the elongated hole 23.

Die in Figur 3B gezeigte Verdichtungs- und Abrundungsvorrichtung 3 weist ebenfalls als Preßwerkzeug eine Glocke 29 auf, die eine Innenkontur 28 hat, die mit der Außenkontur 18 eines Druckstempels 17 gemäß Figur 2 zusammenwirkt. Anders als in Figur 3A jedoch ist die Glocke 29 mit einer axialen Durchgangsbohrung 30 am Boden der Innenfläche der Glocke 29 versehen, sodaß sich letztere durch den Druck des Druckstempels 17 um einen Amboß 31, der paßgenau durch die Durchgangsbohrung 30 der Glocke 29 geht, bewegen kann. Die Preßfläche des Amboß 31 ist konkav geformt und entspricht der konvexen Kontur der dagegenpressenden Kuppenfläche des Druckstempels 17.The compression and rounding device 3 shown in FIG. 3B also has a bell 29 as a pressing tool, which has an inner contour 28 which interacts with the outer contour 18 of a pressure stamp 17 according to FIG. 2. Different 3A, however, the bell 29 is provided with an axial through hole 30 on the bottom of the inner surface of the bell 29, so that the latter can move by the pressure of the pressure stamp 17 around an anvil 31, which passes through the through hole 30 of the bell 29 with a precise fit . The pressing surface of the anvil 31 is concave and corresponds to the convex contour of the dome surface of the pressure ram 17 pressing against it.

Während die Glocke 29 in ähnlicher Weise wie die Glocke 19 gemäß Figur 3A durch eine gegebene Anzahl von Tellerfedern 32 gegenüber dem Maschinenständer 20 federnd gelagert ist, ist der Amboß 31 starr am Maschinenständer 20 gelagert. Durch die in Figur 3B gezeigte Konstruktion wird in Verbindung mit dem Druckstempel 17 die Verdichtung und die kuppenartige Abrundung der Hülsenspitze in der Bearbeitungsstation III durchgeführt. Dabei kann es im Bereich des Innenrandes 36 der Glocke 29 und des Außenrandes des Ambosses 31 zu einem Fließen des Pappematerials in die sehr kleine Lücke zwischen diesen Rändern kommen, insbesonedre bei abgenutzem Werkzeug, was eine Gratbildung im Bereich der Hülsenspitze bewirkt. Da jedoch bereits in der Vorpreß- und Vorverdichtungsvorrichtung 2 der Bearbeitungsstation II das Pappematerial verdichtet wurde, kann es in der Verdichtungs- und Abrundungsvorrichtung 3 nicht mehr so stark in die Lücke zwischen dem Rand 36 und der peripheren Kante des Amboß 31 fließen, wodurch die Gratbildung und der Werkzeugverschleiß minimiert sind. Da jedoch aufgrund des hohen Anpreßdrucks eine gewisse Gratbildung im Bereich des Randes 36 nicht auszuschließen ist, wird in der nachfolgenden Station IV durch die Glättungsvorrichtung 4 die verpreßte Hülsenkuppe geglättet, sodaß ein dennoch entstandener Grat geglättet wird.While the bell 29 is resiliently supported in a manner similar to the bell 19 according to FIG. 3A by a given number of plate springs 32 relative to the machine stand 20, the anvil 31 is rigidly mounted on the machine stand 20. The construction shown in FIG. 3B, in conjunction with the pressure stamp 17, carries out the compression and the dome-like rounding of the sleeve tip in the processing station III. This can result in the cardboard material flowing into the very small gap between these edges in the area of the inner edge 36 of the bell 29 and the outer edge of the anvil 31, in particular when the tool is worn, which causes burr formation in the area of the sleeve tip. However, since the cardboard material has already been compressed in the pre-compression and pre-compression device 2 of the processing station II, it can no longer flow as much into the gap between the edge 36 and the peripheral edge of the anvil 31 in the compression and rounding device 3, as a result of which the formation of burrs and tool wear are minimized. However, since a certain burr formation in the area of the edge 36 cannot be ruled out due to the high contact pressure, the pressed sleeve tip is smoothed in the subsequent station IV by the smoothing device 4, so that a burr which has nevertheless arisen is smoothed.

Diese Glättung geschieht durch das in Figur 3C gezeigte Werkzeug, welches ebenfalls eine durch Tellerfedern 35 am Maschinenständer 20 gelagtere Glocke 38 aufweist, welche in Verbindung mit einem Druckstempel 17 arbeitet. Genau wie in Figur 3A ist der maximale Weg der Glocke 38 durch ein Langloch 33 begrenzt, durch welches ein Stift des Maschinenständers 20 ragt. Die in der Bearbeitungsstation IV bewirkte Glättung der Außenfläche der verdichteten Hülsenspitze verringert den Verschleiß des Drucktampons der nachfolgenden Druckvorrichtung 5.This smoothing takes place by means of the tool shown in FIG. 3C, which likewise has a bell 38, which is supported by plate springs 35 on the machine stand 20 and which works in conjunction with a pressure stamp 17. As in FIG. 3A, the maximum path of the bell 38 is limited by an elongated hole 33 through which a pin of the machine stand 20 protrudes. The smoothing of the outer surface of the compressed sleeve tip brought about in processing station IV reduces the wear on the printing pad of the subsequent printing device 5.

Die fertig gepreßte Hülse wird gemäß Fig. 1 nach dem Bedrukken der Spitze in Station V vom Stempel abgeschoben und mit Hilfe der Wendevorrichtung um 180° mit nach unten zeigender Spitze gewendet.1, after printing the tip in station V, the finished pressed sleeve is pushed off the stamp and turned by 180 ° with the tip pointing downwards.

Die Hülse wird nach dem Wenden in einen Führungsring aufgenommen (Station VI).After turning, the sleeve is received in a guide ring (station VI).

In den der Station VII, in der Heißleim von oben mit einer Heißleimdüse ins Hülseninnere im Bereich der Hülsenspitze eingespritzt wird nachfolgenden Stationen VIII und IX wird die Hülse durch einen Gegenhalter von unten fixiert und durch jeweils ein von oben kommendes Werkzeug nach innen umgebördelt. Dies geschieht in zwei Schritten: Auf Station VIII wird der Hülsenrand eng nach innen umgelegt. Auf Station IX wird dieser umgebördelte Rand weiter spiralig aufgerollt.In stations VII and IX, in which hot glue is injected from above with a hot glue nozzle into the inside of the sleeve in the area of the sleeve tip, the sleeve is fixed from below by a counterholder and flanged inwards by a tool coming from above. This is done in two steps: At station VIII, the sleeve edge is folded tightly inwards. At station IX, this flanged edge is further rolled up spirally.

Zu dem in Figur 4 gezeigten Druckstempel 17 ist noch zu bemerken, daß der Andruckweg des Druckstempels 17 einstellbar ist. Figur 5 zeigt eine erfindungsgemäß hergestellte Papphülse 12 oben im Längsschnitt und unten in Draufsicht auf die Hülsenspitze 13. Gezeigt ist der Leimeintrag 14 im Hülseninnere im Bereich der Hülsenspitze 13 und der umbördelte Rand 15 an der offenen Seite der Papphülse 12. Durch die Vorbördel- und Nachbördelvorrichtung 8 und 9 wird erreicht, daß der Bördelrand einen möglichst großen Radius hat. Dies ist für eine möglichst feste und dichte Montage der als Behälter für phyrotechnisches Effektmaterial dienenden Pappehülse 12 auf dem Treibsatzrohr 16 der Feuerwerksrakete wichtig.Regarding the pressure stamp 17 shown in FIG. 4, it should also be noted that the pressure path of the pressure stamp 17 is adjustable. FIG. 5 shows a cardboard sleeve 12 produced according to the invention in a longitudinal section at the top and in a plan view from below the sleeve tip 13. Shown is the glue entry 14 in the interior of the sleeve in the area of the sleeve tip 13 and the flanged edge 15 on the open side of the cardboard sleeve 12. The pre-flanging and post-flanging device 8 and 9 ensure that the flanging edge has the largest possible radius. This is important for a solid and tight assembly of the cardboard sleeve 12 serving as a container for phyrotechnical effect material on the propellant tube 16 of the firework rocket.

Mit der beschriebenen Rundtaktmaschine und den beschriebenen Werkzeugen läßt sich auf rationelle und platzsparende Weise eine einseitig dicht abgeschlossene Papphülse fertigen, welche sich insbesondere für den bevorzugten Einsatz als Aufsatzhülse auf Feuerwerksraketen eignet. Durch den Einsatz einer SPS-Steuerung läßt sich eine sehr flexible Rundtaktvorrichtung ermöglichen, die auch nachträgliche Änderung des Fertigungsablaufs zuläßt. Die mit der beschriebenen, bevorzugten Rundtaktmaschine zusammen mit den beschriebenen Werkzeugen hergestellten Pappehülsen ergeben bei hoher Durchsatzrate eine große Herstellungsausbeute, d. h., es treten sehr wenig unbrauchbare Papphülsen auf.With the rotary indexing machine and the tools described, a cardboard sleeve which is sealed on one side and which is particularly suitable for preferred use as a top sleeve on fireworks rockets can be produced in a rational and space-saving manner. The use of a PLC control enables a very flexible rotary cycle device, which also allows subsequent changes to the production process. The cardboard sleeves produced with the described, preferred rotary transfer machine together with the described tools result in a high production yield at a high throughput rate, i. that is, there are very few unusable cardboard tubes.

Claims (24)

  1. Method for the production of a largely cylindrical cardboard tube which is closed at one end and, in particular, made from wound cardboard, characterized by the following steps:
    a) producing cylindrical tubes having a predetermined diameter and predetermined length,
    b) conically pressing together the wall of the tube at one end of the tube and
    c) sealing the pressed end of the tube and rounding, in a conical fashion, the sealed tip of the tube so that the latter forms a cone having a stable shape.
  2. Method according to claim 1, characterized in that step b comprises an additional step b1 with which a presealing of the cardboard material is effected during the conical pressing together of the tube wall and further comprising an additional step of
    d) smoothing the inner and outer wall in the vicinity of the sealed tube end.
  3. Method according to claim 1 or 2, characterized in that the cardboard material is pressed and sealed in the steps b, b1, c and d, in each case, between an axially movable printing stamp inside the tube and an outer bell acting in opposition to the pressing force of the stamp, whereby the printing stamp and the bell have an outer and inner contour corresponding to the respective intended pressing or sealing.
  4. Method according to claim 3, characterized in that the path of the printing stamp is predetermined in an adjustable fashion and the bell is mounted in an axially resilient fashion, whereby the spring path determines the pressing force.
  5. Method according to claim 3 or 4, characterized in that the conical rounding in step c is carried out by an anvil arranged axially within the bell in a stationary fashion against the concave anvil surface of which a convex outer surface of the stamp presses the sealed tube end.
  6. Method according to one or more of the preceeding claims, characterized in that an additional printing step e is provided for by means of which ink is applied to the outer side of the smoothed tube tip.
  7. Method according to one or more of the preceeding claims, characterized in that an additional gluing step f is provided for introducing glue into the tube in the vicinity of the tube tip.
  8. Method according to one or more of the preceding claims, characterized in that an additional bordering step g is provided for inwardly bordering the edge at the open side of the tube.
  9. Method according to claim 8, characterized in that the bordering step g includes a prebordering step g1 and a postbordering step g2, whereby the edge is simply folded over in the inward direction during prebordering step g1 and is folded further in the inward direction in a spiraling manner during postbordering step g2.
  10. Method according to one or more of the preceding claims, characterized in that the production steps a through e are carried out with the tube placed upright upon the stamp, that is to say with the tip of the tube pointing upwardly, and steps f and g or g1 and g2 respectively are carried out with the tube turned around, whereby a tube turning step is provided for between the steps e and f.
  11. Method for the production of substantially cylindrical cardboard tubes (12) made from wound cardboard and closed on one end, characterized by
    a winding device for winding a cylindrical pipe of predetermined diameter from cardboard strips,
    a cutting device for cutting the pipe into a tube of predetermined length,
    a prepressing device (2) in which the tube (12), put on an axially movable printing stamp (17), is conically pressed at one end by an outer bell (19) which opposes the pressing motion of the printing stamp (17), wherein the printing stamp (17) and the bell (19) each have an outer or inner contour respectively (18, 18') corresponding to the conical pressing, and a sealing and rounding device (3) also having a printing stamp (17) projecting into the tube (12) and a bell (30) surrounding the tube at its tip (13) with outer and inner contours respectively (28) corresponding to the intended sealing and rounding, as well as an anvil (31) working in opposition to the tip of the stamp for fashioning a cone on the tip of the tube (13) having a stable shape.
  12. Device according to claim 11, characterized in that a smoothing device (4) is also provided for smoothing the inner and outer wall in the vicinity of the sealed and rounded tube tip (13).
  13. Device according to claim 12, characterized in that the smoothing device (4) comprises a printing stamp (17) projecting into the tube and a bell working in opposition to the printing stamp.
  14. Device according to one or more of the claims 11 through 13, characterized in that a printing device (5) is furthermore provided for applying ink to the outside of the smoothed tube tip (13).
  15. Device according to one or more of the claims 11 through 14, characterized in that a gluing device (7) is provided for introducing glue (14) to the inside of the tube in the vicinity of the tube tip (13).
  16. Device according to claim 15, characterized in that the glue is a quick-drying hot glue.
  17. Device according to one or more of the claims 11 through 16, characterized in that a edge-bordering device (8, 9) is furthermore provided for bordering the edge of the open end of the tube in the inward direction.
  18. Device according to claim 17, characterized in that the edge bordering device exhibits a prebordering and a postbordering position (8, 9), wherein the prebordering position (8) simply folds the tube edge in the inward direction and the postbordering position (9) folds the edge of the tube (19) further in a spiral fashion towards the inside.
  19. Device according to one or more of the claims 11 through 18, characterized by a revolving transfer machine (40) with a rotary conveyor (41) having a predetermined number of receiving positions (I - X), arranged in a circle for the cardboard tubes and having sequential processing positions (I - X) around, above, and partially below the rotary conveyor (41) corresponding to the angular separations of the receiving positions (I - X), of which the first position (I) has a supply device (1) for introducing tubes having a predetermined diameter and a predetermined length into an aligned vertical position, the second through fourth stations (II- IV) having the prepressing device (2), the sealing and rounding device (3) and the smoothing device (4) respectively; the fifth position (V) the pressing device (5); the sixth position (VI) the turning device (6); the seventh position (VII) the gluing device (7); the eighth and ninth positions (VIII, IX) the prebordering and postbordering device (8, 9) and the tenth position (X) an ejection device (10) for ejecting the produced tubes.
  20. Device according to claim 19, characterized in that the transporting step of the rotary conveyor (41) and the working steps of the positions (I -X) are controlled by a memory programmable control device (SPS,11).
  21. Device according to claim 19 or 20, characterized in that the stamp (17) engages the interior of the tube (12) at each of the stations (II-IV) from below the rotary conveyor (41) whereas the bells (19, 29, 38) and the anvil (31) press the tip of the tube (13) from a location above the rotary conveyor (41).
  22. Device according to one or more of the claims 11 through 21, characterized in that the turning device (6) turns the tubes (12) into the opposite position at which the tube opening is turned in the upper direction and the tube tip (13) is turned in the downward direction.
  23. Device according to one or more of the claims 11 through 22, characterized in that the prepressing (2), the sealing and rounding device (3) and the smoothing device (4) are provided in a common machine holder (20), wherein a predetermined number of disk springs (22, 32, 35) are provided in the axial position between this machine holder (20) and the bells (19, 29, 38) of the prepressing (2), the sealing and rounding device (3), and the smoothing device (4) which exercise a spring force in opposition to the printing stamp pressing into the respective bells (19, 29, 38) in such a fashion that the corresponding spring path determines the pressing force exercised on the tube (12).
  24. Device according to one or more of the claims 11 through 23, characterized in that the anvil (31) of the sealing and rounding device (3) is mounted without spring loading on the machine holder (20).
EP93915657A 1992-08-08 1993-07-21 Process and device for making substantially cylindrical cardboard tubes closed at one end Expired - Lifetime EP0653983B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4226313 1992-08-08
DE4226313A DE4226313A1 (en) 1992-08-08 1992-08-08 Method and device for producing cardboard sleeves which are closed on one side and are essentially cylindrical
PCT/DE1993/000651 WO1994003326A1 (en) 1992-08-08 1993-07-21 Process and device for making substantially cylindrical cardboard tubes closed at one end

Publications (2)

Publication Number Publication Date
EP0653983A1 EP0653983A1 (en) 1995-05-24
EP0653983B1 true EP0653983B1 (en) 1996-08-14

Family

ID=6465165

Family Applications (1)

Application Number Title Priority Date Filing Date
EP93915657A Expired - Lifetime EP0653983B1 (en) 1992-08-08 1993-07-21 Process and device for making substantially cylindrical cardboard tubes closed at one end

Country Status (7)

Country Link
EP (1) EP0653983B1 (en)
CN (1) CN1082987A (en)
AT (1) ATE141212T1 (en)
AU (1) AU4557993A (en)
DE (3) DE4226313A1 (en)
ES (1) ES2093443T3 (en)
WO (1) WO1994003326A1 (en)

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US8360263B2 (en) 2005-04-15 2013-01-29 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
WO2022175371A1 (en) 2021-02-19 2022-08-25 Weco Pyrotechnische Fabrik Gmbh Method for producing a firework rocket, and firework rocket

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ES2218361T3 (en) * 2001-01-30 2004-11-16 Seda S.P.A. CARTON PACK FOR DRINKS AND ITS PROCEDURE.
DE202005014177U1 (en) 2005-09-08 2005-11-17 Seda S.P.A., Arzano Double-walled beaker comprises an inner wall formed by an inner beaker which is made of a fluid-tight plastic material, and is releasably inserted into an outer beaker forming the outer wall
EP1785370B2 (en) 2005-11-11 2014-03-12 SEDA S.p.A. Insulated cup
EP1785265A1 (en) 2005-11-14 2007-05-16 SEDA S.p.A. Device for producing a stacking projection on a container wall and container with same
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DE202006018406U1 (en) 2006-12-05 2008-04-10 Seda S.P.A. packaging
CN102980450B (en) * 2012-11-29 2015-02-18 许建新 Firecracker encapsulating method and device
CN103612420B (en) * 2013-11-12 2016-04-20 江苏众邦包装制品有限公司 A kind of carbon fiber Special anti-skid is wound around the preparation method of paper tube
CA3017794C (en) 2016-03-18 2021-04-13 Tci Manufacturing Inc. System and method for manufacturing a flexible intermediate bulk container
CN105806161A (en) * 2016-05-18 2016-07-27 郭建堤 Mold for sealing fireworks paper tube and process for producing fireworks inner tube by using mold
CN106123708A (en) * 2016-08-17 2016-11-16 湖南浏花烟花有限公司 A kind of rocket firework effect tube nozzle forming press
CN107014254B (en) * 2017-05-17 2018-08-14 浏阳市超为机械科技有限公司 A kind of ontology bottom closing device of fireworks paper tube
BR112020020985A2 (en) 2018-04-13 2021-01-26 Graphic Packaging International, Llc container to contain a cold fluid, sidewall construction to form a fluid container to contain a cold fluid, and method of forming a container to contain a cold fluid
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US8360263B2 (en) 2005-04-15 2013-01-29 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
US8932428B2 (en) 2005-04-15 2015-01-13 Seda S.P.A. Insulated container, method of fabricating same and apparatus for fabricating
WO2022175371A1 (en) 2021-02-19 2022-08-25 Weco Pyrotechnische Fabrik Gmbh Method for producing a firework rocket, and firework rocket

Also Published As

Publication number Publication date
CN1082987A (en) 1994-03-02
AU4557993A (en) 1994-03-03
ES2093443T3 (en) 1996-12-16
WO1994003326A1 (en) 1994-02-17
DE59303454D1 (en) 1996-09-19
DE4226313A1 (en) 1994-02-10
DE4393650D2 (en) 1995-11-23
ATE141212T1 (en) 1996-08-15
EP0653983A1 (en) 1995-05-24

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