EP0647726A1 - Method for treatment of pieces - Google Patents
Method for treatment of pieces Download PDFInfo
- Publication number
- EP0647726A1 EP0647726A1 EP94202679A EP94202679A EP0647726A1 EP 0647726 A1 EP0647726 A1 EP 0647726A1 EP 94202679 A EP94202679 A EP 94202679A EP 94202679 A EP94202679 A EP 94202679A EP 0647726 A1 EP0647726 A1 EP 0647726A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- parts
- reaction gas
- hardening
- furnace
- reducing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
- C23C8/16—Oxidising using oxygen-containing compounds, e.g. water, carbon dioxide
- C23C8/18—Oxidising of ferrous surfaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/76—Adjusting the composition of the atmosphere
Definitions
- the invention relates to a method for treating parts, in particular steel and / or cast parts.
- Steel parts are heated to the respective austenitizing temperature in a furnace using protective gases such as nitrogen, nitrogen / propane mixture, endogas, exogas and the like and hardened by quenching agents at any quenching rate.
- protective gases such as nitrogen, nitrogen / propane mixture, endogas, exogas and the like and hardened by quenching agents at any quenching rate.
- the invention has for its object to provide a method for bluing parts during curing.
- a subsequent oxidation treatment can be dispensed with by the invention, since the steel and / or castings receive a uniform, thin oxide layer (iron oxide) by introducing or atomizing a reducing and at the same time oxidizing reaction gas in the furnace chamber during the hardening process at the respective hardening temperature.
- the simultaneous blueing and hardening of the parts increases the efficiency of the process.
- the amounts of hydrocarbons used to generate the flame curtain could be almost halved by feeding in the reaction gas.
- the soot formation is greatly reduced by incomplete combustion of the flame gases, for example the propane, so that the cleaning intervals of the furnace space are also increased.
- a reducing and at the same time oxidizing reaction gas is fed into a hardening furnace via a known injector spray lance, thereby creating a gas atmosphere which has a slightly oxidizing effect.
- the pure, liquid substances methanol and water as well as gaseous nitrogen are preferably mixed with the help of the injector spray lance and reach the hot part of the furnace, finely atomized, through the outlet holes. Due to the high furnace temperature, the liquid substances evaporate, whereby gaseous methanol splits into two parts hydrogen and one part carbon monoxide. Methanol fission gas is the reducing component, while water vapor is the oxidizing component.
- Nitrogen is used to atomize the liquid substances and to dilute the oxidizing and reducing components of the gas atmosphere.
- the hardened material is placed outside the furnace on a transport system and transported to the furnace chamber.
- the parts are heated to the respective austenitizing temperature (860 - 940 ° C) and then suddenly fall into a quenching bath, especially an oil or salt bath.
- a quenching bath especially an oil or salt bath.
- the surface of the parts is easily oxidized by the water vapor in the gas atmosphere of the furnace. So that the oxidation of the parts does not already take place at low temperatures, the flame curtain, which is located in the lower part of the furnace inlet, is optimally adjusted, i.e.
- the amount of propane or natural gas (hydrocarbons) is matched to the amount of reaction gas fed in so that the flame curtain binds oxygen, thus preventing early oxidation of the parts to be hardened.
- the flame curtain is installed across the conveying direction.
- the amounts of propane are 100 - 2000 l / h and the reaction gas amounts are 2 - 20 m3 / h.
- the new process made it possible to achieve uniform and well-adhering layers (blue color) when hardening steel parts. No blistering was found.
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Behandeln von Teilen, insbesondere Stahl- und/oder Gußteilen.The invention relates to a method for treating parts, in particular steel and / or cast parts.
Stahlteile werden unter Einsatz von Schutzgasen, wie Stickstoff, Stickstoff/Propan-Gemisch, Endogas, Exogas und dergleichen in einem Ofen auf die jeweilige Austenitisierungstemperatur erwärmt und durch Abschreckmittel mit beliebigen Abschreckgeschwindigkeiten gehärtet.Steel parts are heated to the respective austenitizing temperature in a furnace using protective gases such as nitrogen, nitrogen / propane mixture, endogas, exogas and the like and hardened by quenching agents at any quenching rate.
Viele der gehärteten Stahlteile werden anschließend in einer zweiten Wärmebehandlung bei Temperaturen zwischen 300 und 570°C oxidiert, um eine visuell ansprechendere Oberfläche zu bekommen und das Werkstück gegen Flugrost korrosionsbeständiger und gegen Abrieb widerstandsfähiger zu machen. Es bildet sich ein blaues Eisenoxid Fe₃ O₄, das zu dem Begriff "Bläuen" geführt hat.Many of the hardened steel parts are then oxidized in a second heat treatment at temperatures between 300 and 570 ° C in order to obtain a more visually appealing surface and to make the workpiece more corrosion-resistant and more resistant to abrasion. A blue iron oxide forms Fe₃ O₄, which has led to the term "blueness".
Mit den herkömmlichen Schutzgasen, die beim Härteprozeß zum Einsatz kommen, ist ein Oxidieren (Bläuen) der Oberfläche der Stahlteile nicht möglich.With the conventional protective gases used in the hardening process, it is not possible to oxidize (blue) the surface of the steel parts.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Bläuen von Teilen während des Härtens zu schaffen.The invention has for its object to provide a method for bluing parts during curing.
Ausgehend von dem im Oberbegriff des Anspruches 1 berücksichtigten Stand der Technik ist diese Aufgabe erfindungsgemäß gelöst mit den im kennzeichnenden Teil des Anspruches 1 angegebenen Merkmalen.Starting from the prior art taken into account in the preamble of claim 1, this object is achieved according to the invention with the features specified in the characterizing part of claim 1.
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous developments of the invention are specified in the subclaims.
Durch die Erfindung kann auf eine nachgeschaltete Oxidationsbehandlung verzichtet werden, da die Stahl- und/oder Gußteile eine gleichmäßig, dünne Oxidschicht (Eisenoxid) durch Einleiten oder Verdüsen eines reduzierenden und gleichzeitig oxidierenden Reaktionsgases im Ofenraum während dem Härteprozeß bei der jeweiligen Härtetemperatur erhalten. Das gleichzeitige Bläuen und Härten der Teile erhöht die Wirtschaftlichkeit des Verfahrens. Überraschenderweise konnten die zum Erzeugen des Flammenschleiers verwendeten Mengen an Kohlenwasserstoffen durch Einspeisen des Reaktionsgases fast halbiert werden. Durch die Einspeisung der oxidierenden Komponenten wie Wasser, Kohlendioxid oder Luft wird die Rußbildung durch unvollständige Verbrennung der Flammengase, beispielsweise des Propans, stark gemindert, so daß die Reinigungsintervalle des Ofenraumes ebenfalls größer werden.A subsequent oxidation treatment can be dispensed with by the invention, since the steel and / or castings receive a uniform, thin oxide layer (iron oxide) by introducing or atomizing a reducing and at the same time oxidizing reaction gas in the furnace chamber during the hardening process at the respective hardening temperature. The simultaneous blueing and hardening of the parts increases the efficiency of the process. Surprisingly, the amounts of hydrocarbons used to generate the flame curtain could be almost halved by feeding in the reaction gas. By feeding in the oxidizing components such as water, carbon dioxide or air, the soot formation is greatly reduced by incomplete combustion of the flame gases, for example the propane, so that the cleaning intervals of the furnace space are also increased.
Durch die Erfindung wird ein reduzierendes und gleichzeitig oxidierendes Reaktionsgas über eine an sich bekannte Injektor-Sprühlanze in einen Härteofen eingespeist und dadurch eine Gasatmosphäre geschaffen, die leicht oxidierend wirkt. Als Reaktionsgas werden bevorzugt die reinen, flüssigen Stoffe Methanol und Wasser sowie gasförmiger Stickstoff mit Hilfe der Injektor-Sprühlanze gemischt und gelangen über die Austrittsbohrungen fein verdüst in den heißen Teil des Ofenraumes. Durch die hohe Ofentemperatur verdampfen die flüssigen Stoffe, wobei sich gasförmiges Methanol in zwei Teile Wasserstoff und einen Teil Kohlenmonoxid aufspaltet. Methanol-Spaltgas bildet die reduzierende Komponente, während Wasserdampf die oxidierende darstellt. Stickstoff dient zur Verdüsung der flüssigen Stoffe und zur Verdünnung der oxidierenden und reduzierenden Bestandteile der Gasatmosphären. Das Härtegut wird außerhalb des Ofens auf ein Transportsystem gelegt und über dieses in den Ofenraum befördert. Im Ofenraum werden die Teile auf die jeweilige Austenitisierungstemperatur (860 - 940°C) erwärmt und fallen dann schlagartig in ein Abschreckbad, insbesondere ein Öl- bzw. Salzbad. Während der Aufheiz- und/oder Haltephase wird die Oberfläche der Teile durch den Wasserdampf in der Gasatmosphäre des Ofens leicht oxidiert. Damit die Oxidation der Teile nicht schon bei niedrigen Temperaturen erfolgt, wird der Flammenschleier, der sich im unteren Teil des Ofeneinlaufes befindet, optimal eingestellt, d.h., die Menge an Propan oder Erdgas (Kohlenwasserstoffe) wird so auf die eingespeiste Menge des Reaktionsgases abgestimmt, daß der Flammenschleier Sauerstoff abbindet und somit eine frühzeitige Oxidation der zu härtenden Teile verhindert wird. Der Flammenschleier ist quer zur Förderrichtung installiert. Die Mengen an Propan liegen bei 100 - 2000 l/h und die Reaktionsgasmengen bei 2 - 20 m³/h.By means of the invention, a reducing and at the same time oxidizing reaction gas is fed into a hardening furnace via a known injector spray lance, thereby creating a gas atmosphere which has a slightly oxidizing effect. As the reaction gas, the pure, liquid substances methanol and water as well as gaseous nitrogen are preferably mixed with the help of the injector spray lance and reach the hot part of the furnace, finely atomized, through the outlet holes. Due to the high furnace temperature, the liquid substances evaporate, whereby gaseous methanol splits into two parts hydrogen and one part carbon monoxide. Methanol fission gas is the reducing component, while water vapor is the oxidizing component. Nitrogen is used to atomize the liquid substances and to dilute the oxidizing and reducing components of the gas atmosphere. The hardened material is placed outside the furnace on a transport system and transported to the furnace chamber. In the furnace chamber, the parts are heated to the respective austenitizing temperature (860 - 940 ° C) and then suddenly fall into a quenching bath, especially an oil or salt bath. During the heating and / or holding phase, the surface of the parts is easily oxidized by the water vapor in the gas atmosphere of the furnace. So that the oxidation of the parts does not already take place at low temperatures, the flame curtain, which is located in the lower part of the furnace inlet, is optimally adjusted, i.e. the amount of propane or natural gas (hydrocarbons) is matched to the amount of reaction gas fed in so that the flame curtain binds oxygen, thus preventing early oxidation of the parts to be hardened. The flame curtain is installed across the conveying direction. The amounts of propane are 100 - 2000 l / h and the reaction gas amounts are 2 - 20 m³ / h.
Durch das neue Verfahren konnten gleichmäßige und gut haftende Schichten (blaue Farbe) beim Härten von Stahlteilen eingestellt werden. Eine Blasenbildung wurde nicht festgestellt.The new process made it possible to achieve uniform and well-adhering layers (blue color) when hardening steel parts. No blistering was found.
Das Verfahren nach der Erfindung wurde vorstehend mit dem Reaktionsgas Stickstoff-Methanol-Wasser beschrieben. Es ist selbstverständlich auch mit anderen Reaktionsgasen durchführbar, die eine reduzierende und oxidierende Komponente aufweisen.The process according to the invention has been described above with the reaction gas nitrogen-methanol-water. Of course, it can also be carried out with other reaction gases which have a reducing and oxidizing component.
Claims (4)
gekennzeichnet durch ein gemeinsames Oxidieren (Bläuen) und Härten der Teile in einem Ofen mittels Einleiten oder Verdüsen eines reduzierenden und oxidierenden Reaktionsgases bei Härtetemperaturen in den Ofenraum.Process for treating parts, especially steel and / or cast parts,
characterized by a joint oxidation (blueing) and hardening of the parts in an oven by introducing or atomizing a reducing and oxidizing reaction gas at curing temperatures into the oven chamber.
dadurch gekennzeichnet,
daß das Reaktionsgas ein Methanol-Wasser-Gemisch ist.Method according to claim 1,
characterized,
that the reaction gas is a methanol-water mixture.
dadurch gekennzeichnet,
daß das Reaktionsgas als Flüssigkeit vorliegt, die mit gasförmigem Stickstoff in dem Ofen verdüst und verdünnt wird.The method of claim 1 or 2,
characterized,
that the reaction gas is in the form of a liquid which is atomized and diluted with gaseous nitrogen in the furnace.
dadurch gekennzeichnet,
daß das Reaktionsgas im dem Teil des Ofenraumes verdüst wird, in welchem die Teile auf die Endtemperatur beim Härten erwärmt werden.Method according to one of claims 1 to 3,
characterized,
that the reaction gas is atomized in the part of the furnace chamber in which the parts are heated to the final temperature during hardening.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4333940 | 1993-10-06 | ||
DE4333940A DE4333940C1 (en) | 1993-10-06 | 1993-10-06 | Process for treating parts |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0647726A1 true EP0647726A1 (en) | 1995-04-12 |
EP0647726B1 EP0647726B1 (en) | 1999-12-08 |
Family
ID=6499463
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94202679A Expired - Lifetime EP0647726B1 (en) | 1993-10-06 | 1994-09-16 | Method for treatment of pieces |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0647726B1 (en) |
AT (1) | ATE187504T1 (en) |
DE (2) | DE4333940C1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10156326A1 (en) * | 2001-11-19 | 2003-06-26 | Joerg Schilling | Surface decoration and surface hardening of ferrometallic parts includes encasing the parts with lattice-like shell elements made from an inert material, and embedding the encased parts in a carbon mixed granulate |
EP2497839A1 (en) | 2011-03-10 | 2012-09-12 | SOL S.p.A. | Method for the treatment of steels |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19736514C5 (en) * | 1997-08-22 | 2004-11-25 | Messer Griesheim Gmbh | Process for jointly oxidizing and heat treating parts |
DE19937186C1 (en) * | 1999-08-06 | 2000-09-07 | Mannesmann Sachs Ag | Ferrous metal part is surface oxidized, e.g. for corrosion protection of steel clutch, torsion vibration damper and/or flywheel components, by exposing the heated part to an oxygen-rich atmosphere and gas cooling |
DE10235131A1 (en) | 2002-08-01 | 2004-02-19 | Ipsen International Gmbh | Method and device for blackening components |
DE102010032919B4 (en) * | 2010-07-30 | 2023-10-05 | Air Liquide Deutschland Gmbh | Method and device for humidifying a combustible gas |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0284233A1 (en) * | 1987-03-07 | 1988-09-28 | Kabushiki Kaisha Toshiba | Furnace for formation of black oxide film on the surface of thin metal sheet and method for formation of black oxide film on the surface of shadow mask material by use of said furnace |
GB2233672A (en) * | 1989-06-30 | 1991-01-16 | Shell Int Research | High temperature treatment of stainless steals used in high temperature reactors |
GB2234530A (en) * | 1989-06-30 | 1991-02-06 | Shell Int Research | Heat treatment of high temperature steels |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE918933C (en) * | 1950-07-27 | 1954-10-07 | Robert Von Linde Dipl Ing | Process for the production of a flammable bright glow gas |
US2673821A (en) * | 1950-11-18 | 1954-03-30 | Midwest Research Inst | Heat treatment of steel in a protective atmosphere |
-
1993
- 1993-10-06 DE DE4333940A patent/DE4333940C1/en not_active Expired - Fee Related
-
1994
- 1994-09-16 AT AT94202679T patent/ATE187504T1/en not_active IP Right Cessation
- 1994-09-16 EP EP94202679A patent/EP0647726B1/en not_active Expired - Lifetime
- 1994-09-16 DE DE59408983T patent/DE59408983D1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0284233A1 (en) * | 1987-03-07 | 1988-09-28 | Kabushiki Kaisha Toshiba | Furnace for formation of black oxide film on the surface of thin metal sheet and method for formation of black oxide film on the surface of shadow mask material by use of said furnace |
GB2233672A (en) * | 1989-06-30 | 1991-01-16 | Shell Int Research | High temperature treatment of stainless steals used in high temperature reactors |
GB2234530A (en) * | 1989-06-30 | 1991-02-06 | Shell Int Research | Heat treatment of high temperature steels |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10156326A1 (en) * | 2001-11-19 | 2003-06-26 | Joerg Schilling | Surface decoration and surface hardening of ferrometallic parts includes encasing the parts with lattice-like shell elements made from an inert material, and embedding the encased parts in a carbon mixed granulate |
DE10156326B4 (en) * | 2001-11-19 | 2004-02-12 | Schilling, Jörg, Dipl.-Ing. | Process for surface decoration and surface hardening of ferrometallic parts |
EP2497839A1 (en) | 2011-03-10 | 2012-09-12 | SOL S.p.A. | Method for the treatment of steels |
Also Published As
Publication number | Publication date |
---|---|
DE4333940C1 (en) | 1994-12-08 |
ATE187504T1 (en) | 1999-12-15 |
DE59408983D1 (en) | 2000-01-13 |
EP0647726B1 (en) | 1999-12-08 |
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