EP0635616A1 - Door having depressed surface portions - Google Patents
Door having depressed surface portions Download PDFInfo
- Publication number
- EP0635616A1 EP0635616A1 EP93305723A EP93305723A EP0635616A1 EP 0635616 A1 EP0635616 A1 EP 0635616A1 EP 93305723 A EP93305723 A EP 93305723A EP 93305723 A EP93305723 A EP 93305723A EP 0635616 A1 EP0635616 A1 EP 0635616A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- door
- decorative patterns
- depressed
- skin
- skins
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/78—Door leaves consisting of frame and panels, e.g. of raised panel type with panels of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
Definitions
- the present invention relates to a door formed with a rigid frame and with two skins being molded to provide the door with decorative patterns.
- the solid board is usually 3' X 7' x 2'' in size and heavy in weight rendering difficulties in machining of the depressed portions.
- An object of the present invention is therefore to provide an improved door in which the door can be provided very easily with a great variety of decorative patterns, and in which the assembling of the door requires only a few operations.
- a door which comprises a door frame made or a rigid material a first skin made of a moldable material and shaped with depressed decorative patterns, a first backing sheet preferably of a plywood sheet attached to a bottom side of the first skin and formed with cut-away portions for firmly receiving the depressed decorative patterns and mounted on the door frame, a second skin also made of a moldable material and shaped with decorative patterns and a second backing sheet attached to a bottom side of the second skin and formed with cut-away portions for firmly receiving the depressed decorative patterns and mounted on the door frame.
- the door 1 includes a rigid and sturdy frame 20 which can be advantageously made of light wood, a first skin 10 shaped with depressed decorative patterns 101 and mounted on the frame 20, and a second skin 30 also shaped with depressed decorative patterns (not shown) and mounted on the frame 20.
- plywood or backing sheets 102, 302 are provided for respectively backing the first and second skins 10, 30.
- Each of the plywood sheets 102, 302 is substantially of the same size as the skins 10, 30 and formed with cut-away portions 103, or 303.
- the plywood sheet or backing sheet 102 can advantageously be machined by punch with a pre-arranged mold or blade to cut off cut-down parts 104 so that the cut-away portions 103 is located in the plywood sheet 102.
- the cut-away portions 103 of the plywood sheet 102 generally corresponds with the depressed decorative patterns 101 in the first skin 10 for firmly receiving the depressed decorative patterns 101 when the plywood sheet 102 is attached to bottom of the first skin 10 in manners with contact glue.
- the depressed decorative patterns 101 in the first skin 10 can maintain a very clear and original contour under protection of corresponding cut-away portions 103 in the plywood sheet 102 from fracturing.
- the skins 10, 30 can advantageously be shaped by vacuum forming to provide the corresponding faces of the door with decorative patterns.
- a moldable sheet constituting the skin 10 is supported over a mold between a male die 11 and a female die 12 in a sealed condition. Heat is applied to the moldable sheet 10 to a temperature at which it can be reshaped.
- the male die 11 is provided with a plurality of passages 110 extending downwardly to connect an air conduit 13 which is connected to a vacuum pump (not shown) to establish a vacuum between the mold and the sheet 10 that will pull in the softened sheet 10 to the mold contour where it hardens to the desired shape.
- the plywood sheet 102 has a shape adapting with the shape of the door frame 20 for mounting thereto with the skin 10 forming one of the two faces of the door 1.
- the plywood sheet 102 can be dimensioned to be accommodated within the door frame 20 so that the skin 10 can be directly mounted on the door frame 20.
- the second skin 30 is identical with the first skin 10 in processing to form the other one of the two faces of the door 1.
- the thickness range of each plywood sheet is preferably between a quarter to a half inch so as to maintain sufficient rigidity of the door 1.
- a door as described with reference to FIGS. 1, 2 and 4 of the drawings have the following advantages over the conventional doors as described in the preamble of the present disclosure:
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
A door includes a door frame (20) and two skins (10,30) made of moldable material and forming two faces of the door by mounting on the door frame (20). Each of the two skins (10,30) is shaped by vacuum forming to provide depressed decorative patterns. Each of the two skins (10,30) is attached with a backing sheet (102,302) having cut-away portions corresponding to the depressed decorative patterns for receiving the same to maintain a sufficient rigidity of the door.
Description
- The present invention relates to a door formed with a rigid frame and with two skins being molded to provide the door with decorative patterns.
- My U.S. Patent No. 5,003,745, issued April 2, 1991, discloses a door consisting of a solid board having opposed depressed portions in major opposed side walls and two moldable sheets made of P.V.C. or A.B.S. respectively attached to the major side walls of the solid board and having depressed portions, which are embossed with decorative patterns, to be fitted in the depressed portions of the solid board. The solid board is usually 3' X 7' x 2'' in size and heavy in weight rendering difficulties in machining of the depressed portions.
- An object of the present invention is therefore to provide an improved door in which the door can be provided very easily with a great variety of decorative patterns, and in which the assembling of the door requires only a few operations.
- It is another object of the present invention to provide an improved door which needs no foam material for filling into empty spaces between opposed door skins to maintain an essential rigidity of the door.
- It is a further object of the present invention to provide an improved door with concave major surfaces for securing designs or patterns shaped therein from being fractured.
- It is yet a further object of the present invention to provide an improved door which is light in weight and formed with concave major surfaces for labour and space savings in packaging.
- According to the present invention, there is provided a door which comprises a door frame made or a rigid material a first skin made of a moldable material and shaped with depressed decorative patterns, a first backing sheet preferably of a plywood sheet attached to a bottom side of the first skin and formed with cut-away portions for firmly receiving the depressed decorative patterns and mounted on the door frame, a second skin also made of a moldable material and shaped with decorative patterns and a second backing sheet attached to a bottom side of the second skin and formed with cut-away portions for firmly receiving the depressed decorative patterns and mounted on the door frame.
- The present invention will now be described further hereinafter, by way of example only, with reference to the accompanying drawings; in which:
- FIG. 1 is a perspective view showing a preferred embodiment of the present invention;
- FIG. 2 is a perspective exploded view showing the different non-assembled parts of the embodiment shown in FIG. 1; and
- FIG. 3 is a cross-sectional view showing a vacuum forming process of a moldable or thermalplastic sheet.
- FIG. 4 is a perspective view showing the backing sheet formed with cut-away portions and its cut-down parts.
- As illustrated on FIG. 1, the door 1 according to the present invention includes a rigid and
sturdy frame 20 which can be advantageously made of light wood, afirst skin 10 shaped with depresseddecorative patterns 101 and mounted on theframe 20, and asecond skin 30 also shaped with depressed decorative patterns (not shown) and mounted on theframe 20. - Referring now to FIG. 2, plywood or
backing sheets second skins plywood sheets skins away portions - The plywood sheet or
backing sheet 102, as best shown in FIG. 4, can advantageously be machined by punch with a pre-arranged mold or blade to cut off cut-downparts 104 so that the cut-away portions 103 is located in theplywood sheet 102. The cut-away portions 103 of theplywood sheet 102 generally corresponds with the depresseddecorative patterns 101 in thefirst skin 10 for firmly receiving the depresseddecorative patterns 101 when theplywood sheet 102 is attached to bottom of thefirst skin 10 in manners with contact glue. The depresseddecorative patterns 101 in thefirst skin 10 can maintain a very clear and original contour under protection of corresponding cut-awayportions 103 in theplywood sheet 102 from fracturing. - The
skins skin 10 is supported over a mold between amale die 11 and afemale die 12 in a sealed condition. Heat is applied to themoldable sheet 10 to a temperature at which it can be reshaped. Themale die 11 is provided with a plurality ofpassages 110 extending downwardly to connect anair conduit 13 which is connected to a vacuum pump (not shown) to establish a vacuum between the mold and thesheet 10 that will pull in the softenedsheet 10 to the mold contour where it hardens to the desired shape. - The
plywood sheet 102 has a shape adapting with the shape of thedoor frame 20 for mounting thereto with theskin 10 forming one of the two faces of the door 1. In alternative, theplywood sheet 102 can be dimensioned to be accommodated within thedoor frame 20 so that theskin 10 can be directly mounted on thedoor frame 20. Thesecond skin 30 is identical with thefirst skin 10 in processing to form the other one of the two faces of the door 1. Under serial tests, the thickness range of each plywood sheet is preferably between a quarter to a half inch so as to maintain sufficient rigidity of the door 1. - A door as described with reference to FIGS. 1, 2 and 4 of the drawings have the following advantages over the conventional doors as described in the preamble of the present disclosure:
- A) The
skins respective plywood sheets skins - B) The depressed decorative patterns of the
skins - C) The decorative patterns of the skin are depressed below a level with its surface so that there is no disturbance between stacked doors in package;
- D) Such a door is generally light in weight and easy and space saving in package; and
- E) The materials, namely high impact polystyrene. P.V.C. and/or A.B.S., forming the
skins
Claims (1)
- A door having first and second faces each being provided with depressed decorative patterns in their surface, comprising:
a door frame 20 made of a rigid material;
a first face means mounting on the door frame and having a first skin 10 with a first major side forming the first face of the door and made of a moldable material which is shaped by vacuum forming to produce the depressed decorative patterns, and a first backing sheet 102 attached to a major side opposite to the first major side of the first skin and having reception portions 103 corresponding to the depressed decorative patterns and adapted for firmly receiving the depressed decorative patterns; and
a second face means mounting on the door frame and having a second skin 30 with a first major side forming the second face of the door and made of a moldable material which is shaped by vacuum forming to produce the depressed decorative patterns, and a second backing sheet 302 attached to a major side opposite to the first major side of the second skin and having reception portions 303 corresponding to the depressed decorative patterns and adapted for firmly receiving the decorative patterns.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU42097/93A AU4209793A (en) | 1993-07-21 | 1993-07-21 | Door having depressed surface portions |
EP93305723A EP0635616A1 (en) | 1993-07-21 | 1993-07-21 | Door having depressed surface portions |
ZA935313A ZA935313B (en) | 1993-07-21 | 1993-07-22 | Door having depressed surface portions |
CA002101975A CA2101975C (en) | 1993-07-21 | 1993-08-05 | Door having depressed surface portions |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU42097/93A AU4209793A (en) | 1993-07-21 | 1993-07-21 | Door having depressed surface portions |
EP93305723A EP0635616A1 (en) | 1993-07-21 | 1993-07-21 | Door having depressed surface portions |
ZA935313A ZA935313B (en) | 1993-07-21 | 1993-07-22 | Door having depressed surface portions |
CA002101975A CA2101975C (en) | 1993-07-21 | 1993-08-05 | Door having depressed surface portions |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0635616A1 true EP0635616A1 (en) | 1995-01-25 |
Family
ID=27423204
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93305723A Withdrawn EP0635616A1 (en) | 1993-07-21 | 1993-07-21 | Door having depressed surface portions |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0635616A1 (en) |
AU (1) | AU4209793A (en) |
CA (1) | CA2101975C (en) |
ZA (1) | ZA935313B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999035364A1 (en) * | 1998-01-08 | 1999-07-15 | Acell Holdings Limited | Weather resistant panels |
WO2000001912A2 (en) * | 1998-07-06 | 2000-01-13 | Rockwool International A/S | A door, an insulating element for such a door, and a method of manufacturing a door |
KR100422091B1 (en) * | 2001-07-16 | 2004-03-12 | 김명식 | A prefabricated door and its manufacturing process |
US7426806B2 (en) | 2000-04-20 | 2008-09-23 | Masonite Corporation | Reverse molded panel, method of manufacture, and door manufactured therefrom |
US7730686B2 (en) | 2000-04-20 | 2010-06-08 | Masonite Corporation | Reverse molded panel |
US7837922B2 (en) | 2000-04-20 | 2010-11-23 | Masonite Corporation | Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE898855A (en) * | 1984-02-07 | 1984-05-30 | Therma Tru Corp | Timber framed doors with a cellular core enclosed by moulded panels - to suppress splitting or warping by humidity variations |
US4579613A (en) * | 1984-05-01 | 1986-04-01 | Fernand Belanger | Method for manufacturing of a molded door |
US5003745A (en) * | 1990-01-22 | 1991-04-02 | Fang Ho Tsung | Door of concavity surface |
GB2236346A (en) * | 1989-09-28 | 1991-04-03 | Permadoor International Limite | Insulated door and manufacturing method |
US5123223A (en) * | 1990-09-07 | 1992-06-23 | Justine D. Makarevich | Decorative attachment for a door |
-
1993
- 1993-07-21 EP EP93305723A patent/EP0635616A1/en not_active Withdrawn
- 1993-07-21 AU AU42097/93A patent/AU4209793A/en not_active Abandoned
- 1993-07-22 ZA ZA935313A patent/ZA935313B/en unknown
- 1993-08-05 CA CA002101975A patent/CA2101975C/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE898855A (en) * | 1984-02-07 | 1984-05-30 | Therma Tru Corp | Timber framed doors with a cellular core enclosed by moulded panels - to suppress splitting or warping by humidity variations |
US4579613A (en) * | 1984-05-01 | 1986-04-01 | Fernand Belanger | Method for manufacturing of a molded door |
GB2236346A (en) * | 1989-09-28 | 1991-04-03 | Permadoor International Limite | Insulated door and manufacturing method |
US5003745A (en) * | 1990-01-22 | 1991-04-02 | Fang Ho Tsung | Door of concavity surface |
US5123223A (en) * | 1990-09-07 | 1992-06-23 | Justine D. Makarevich | Decorative attachment for a door |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999035364A1 (en) * | 1998-01-08 | 1999-07-15 | Acell Holdings Limited | Weather resistant panels |
US6401414B1 (en) | 1998-01-08 | 2002-06-11 | Acell Holdings Limited | Weather resistant panels |
WO2000001912A2 (en) * | 1998-07-06 | 2000-01-13 | Rockwool International A/S | A door, an insulating element for such a door, and a method of manufacturing a door |
WO2000001912A3 (en) * | 1998-07-06 | 2000-04-13 | Rockwool Int | A door, an insulating element for such a door, and a method of manufacturing a door |
US7426806B2 (en) | 2000-04-20 | 2008-09-23 | Masonite Corporation | Reverse molded panel, method of manufacture, and door manufactured therefrom |
US7730686B2 (en) | 2000-04-20 | 2010-06-08 | Masonite Corporation | Reverse molded panel |
US7837922B2 (en) | 2000-04-20 | 2010-11-23 | Masonite Corporation | Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith |
US8820017B2 (en) | 2000-04-20 | 2014-09-02 | Masonite Corporation | Reverse molded panel |
US9284772B2 (en) | 2000-04-20 | 2016-03-15 | Masonite Corporation | Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith |
US9657512B2 (en) | 2000-04-20 | 2017-05-23 | Masonite Corporation | Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith |
KR100422091B1 (en) * | 2001-07-16 | 2004-03-12 | 김명식 | A prefabricated door and its manufacturing process |
Also Published As
Publication number | Publication date |
---|---|
AU4209793A (en) | 1995-02-16 |
CA2101975A1 (en) | 1995-02-06 |
ZA935313B (en) | 1994-02-14 |
CA2101975C (en) | 1996-04-23 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH DE ES FR GB GR IT LI LU NL SE |
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RBV | Designated contracting states (corrected) |
Designated state(s): AT BE CH DE ES FR GB GR IT LI LU NL SE |
|
17P | Request for examination filed |
Effective date: 19950622 |
|
17Q | First examination report despatched |
Effective date: 19961001 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 19970213 |