EP0625694B1 - Ultrasonic fluid flowmeter - Google Patents
Ultrasonic fluid flowmeter Download PDFInfo
- Publication number
- EP0625694B1 EP0625694B1 EP94106077A EP94106077A EP0625694B1 EP 0625694 B1 EP0625694 B1 EP 0625694B1 EP 94106077 A EP94106077 A EP 94106077A EP 94106077 A EP94106077 A EP 94106077A EP 0625694 B1 EP0625694 B1 EP 0625694B1
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- EP
- European Patent Office
- Prior art keywords
- ultrasonic
- fluid
- signal
- pipe line
- frequency
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/66—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
- G01F1/32—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters
- G01F1/3209—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters using Karman vortices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
- G01F1/32—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters
- G01F1/325—Means for detecting quantities used as proxy variables for swirl
- G01F1/3282—Means for detecting quantities used as proxy variables for swirl for detecting variations in infrasonic, sonic or ultrasonic waves, due to modulation by passing through the swirling fluid
Definitions
- the present invention relates to an ultrasonic fluid flowmeter for measuring a flow rate of a fluid to be measured by irradiating ultrasonic waves to the fluid, creating a fluid vibration and by receiving a signal of the ultrasonic waves modulated by the fluid vibration and more particularly to an ultrasonic fluid flowmeter improved so that a stable operation may be performed by effectively removing influences of noise.
- JP publication No. 48-17010 there is known to exist a vortex flowmeter for measuring a flow rate of a fluid to be measured by irradiating ultrasonic waves to vortices which is one kind of fluid vibration created when the fluid to be measured hits a vortex generator, by counting the number of vortices and by measuring the flow rate from the frequency thereof, or a fluidic flowmeter for measuring a flow rate of a fluid to be measured by causing a fluid vibration by hitting a jet produced by jetting the fluid through a nozzle to a target and by measuring the flow rate from a difference of pressures generated on both sides of the jet by measuring a vibration frequency of the fluid vibration by using a piezoelectric sensor fixed on an inner wall of a measuring pipe line.
- Fig. 1 is a structural drawing showing a structure of the prior art vortex flowmeter.
- a vortex generator 1 inserted in a flow to generate Karman vortices is illustrated as a columnar object.
- the reference numeral (2) denotes vortexes generated by the vortex generator 1, (3) a measuring pipe line through which a fluid to be measured is flown, (4) an ultrasonic signal transmitter and (5) an ultrasonic signal receiver.
- Those ultrasonic signal transmitter 4 and ultrasonic signal receiver 5 are mounted to the measuring pipe line 3 on the downstream side of the vortex generator 1 facing to each other approximately at a right angle with the flow direction of the fluid and are composing a detector for detecting the number of produced Karman vortices (the number of vortices flown in an unit of time).
- the aforementioned points may be shown as changes of propagation time of the ultrasonic signal to time t as shown in Fig. 2. Then, because the number of times of changes of the propagation time of the signal in an unit of time is equal to the number of vortices passing through the propagation path, i.e. to the number of produced Karman vortices, the flow rate of the fluid may be found out by counting the changes by an adequate device.
- Fig. 3 shows an exemplary device for counting the changes which comprises an electronic circuit 6 containing a pulse generator, amplifier and others, a FM signal demodulator 7, a counter 8 and others.
- the electronic circuit 6 applies a pulse signal to the ultrasonic signal transmitter 4 and the ultrasonic signal transmitter 4 transmits an ultrasonic signal to the vortex.
- the ultrasonic signal receiver 5 applies a new pulse signal generated by a received signal modulated by the vortex to the ultrasonic signal transmitter 4 again through the electronic circuit 6.
- a pulse signal P 0 with a frequency reverse-proportional to a total delay time which corresponds to a sum of a delay time of the ultrasonic signal transmitter 4, a propagation time within the fluid, a delay time of the ultrasonic signal receiver 5 and others in the loop of them.
- the pulse signal P 0 is a signal whose frequency is modulated by the vortices.
- This pulse signal P 0 is demodulated by the demodulator 7 and is applied to the counter 8.
- the flow rate may be obtained from the counting result of the counter 8.
- the vortex generator 1 is fixed in the diametric direction of the measuring pipe line 3 made of stainless steel and the ultrasonic signal transmitter 4 and ultrasonic signal receiver 5 are fixed to the outer wall of the pipe line 3 on the downstream side of the vortex generator 1 facing to each other in a state not contacting with the fluid to be measured.
- Those ultrasonic waves B and C are noises and because the ultrasonic signal receiver 5 detects the ultrasonic waves including those noise because the ultrasonic signal transmitter 4 transmits the ultrasonic as a continuous wave in the case of the vortex flowmeter constructed as shown in Fig. 3, the vortices cannot be detected stably and accurately.
- the prior art vortex flowmeter has had a problem that it cannot be realized concretely in a product level due to the existence of the noise propagating within the measuring pipe line or that of the standing wave formed in the measuring pipe line.
- the fluidic flowmeter described before has a problem that because it is constructed so as to detect changes of pressure on both sides of a jet by a fluid-contact type piezoelectric sensor provided on the inner wall of a measuring pipe line, it cannot be used in a case when the fluid to be measured is a corrosive or contaminated fluid.
- the basic principle of an ultrasonic flow meter based on irradiating ultrasonic waves to air and receiving a signal of the ultrasonic waves modulated by the vibration of the air thus induced is described in DE-A-29 28 454.
- This known device comprises a triangular prism arranged orthogonal to the flow direction of an air stream within a tube.
- An ultrasonic transmitter and an ultrasonic receiver are mounted opposite to each other downstream of the prism on the outer wall of the tube.
- the transmitter generates an ultrasonic wave and the receiver receives an ultrasonic signal whose frequency and amplitude is modulated by vortices created by the prism.
- the received signal is filtered in a wave shaping circuit to thereby create an AC signal with a frequency proportional to the air flow velocity.
- an ultrasonic fluid flowmeter as defined in claim 1. Preferred embodiments thereof are defined in the sub-claims.
- Fig. 5 is a block diagram showing a structure of one embodiment of the present invention.
- a measuring pipe line 10 is made of stainless steel for example and flows a fluid to be measured.
- a vortex generator 11 is fixed in the diametric direction of the measuring pipe line 10 and has a trapezoidal cross section.
- An ultrasonic transmitter 12 is fixed on the outer wall of the measuring pipe line 10 on the downstream side of the vortex generator 11 in a state not contacting with the fluid to be measured. Further, an ultrasonic receiver 13 is disposed facing to the ultrasonic transmitter 12.
- An oscillator 14 sends out an oscillating voltage V os which continuously oscillates with about 1 to 2 MHz of oscillation frequency f os for example to a switch 15.
- ON/OFF of the switch 15 is controlled by a standard signal S 1 having a gate width W 1 . It applies the oscillating voltage V os to the ultrasonic transmitter 12 as a burst wave S B which corresponds to the gate width W 1 .
- a damping circuit 16 is turned ON/OFF by this standard signal S 1 and terminates and quickly attenuates to zero level with a resistance a vibrating voltage V R accompanying a slowly fluctuating residual vibration generated in the ultrasonic transmitter 12.
- a standard timing circuit 17 generates the standard signal S 1 and gives a time standard for sampling signals.
- the switch 15 is turned on when this standard signal S 1 turns into a high level and the resistance in the damping circuit 16 is turned on when it turns into a low level.
- the standard timing circuit 17 outputs the standard signal S 1 also to a sampling signal generating circuit 18.
- the sampling signal generating circuit 18 receives the standard signal S 1 and outputs it as a sampling signal S 2 and reset signal S 3 by delaying a time T, which is determined by a function (L/C A ) of the inner diameter L of the measuring pipe line 10 and sound velocity C A of the fluid to be measured, to the standard signal S 1 .
- the sampling signal S 2 has a predetermined gate width W 2 which corresponds to the gate width W 1 and the reset signal S 3 is output as a signal which resets in a very short time width to the gate width W 2 .
- an amplitude modulated signal S A received by the ultrasonic receiver 13 is amplified by a preamplifier 19 and is output to a sampling circuit 20.
- the sampling circuit 20 samples only the amplitude modulated signal S A which falls into the gate width W 2 of the sampling signal S 2 and outputs to a tuned amplifier 21.
- the tuned amplifier 21 selects and amplifies the sampled amplitude modulated signal S A and outputs to a peak detecting/half-wave circuit 22 in the next stage as a tuned signal S s .
- the reset signal S 3 is applied to the peak detecting/half-value circuit 22 and a histogram which corresponds to an envelope of the tuned signal S s is created by repetitively holding peak values of the tuned signal S s and resetting for a short period of time just before the holding. After that, it is half-wave rectified to output as a half-wave rectified voltage S H .
- This half-wave rectified voltage S H is output to a low-pass filter 23 having a high cut-off frequency to remove noise and others produced in the peak detecting/half-wave circuit 22 and is output to an active low-pass filter 24.
- the active low-pass filter 24 is set at a low cut-off frequency. It removes noises contained in the vortex signal or low frequency noises such as a fluid noise and outputs to a Schmitt trigger circuit 25.
- the Schmitt trigger circuit 25 converts the vortex signal contained in the output of the active low-pass filter 24 to a pulse signal S v .
- the oscillating voltage V os (Fig. 6A) output from the oscillator 14 is turned on when the standard signal S 1 (Fig. 6B) is in high level and is turned off when the standard signal is in low level.
- the burst wave S B shown in Fig. 6C is thus output to the ultrasonic transmitter 12.
- the vibrating voltage V R which mildly fluctuates as shown in Fig. 6D is brought about even if the burst wave S B which exhibits a sharp change is applied to the ultrasonic transmitter 12.
- the ultrasonic transmitter 12 is terminated by a resistance in the period when the standard signal S 1 (Fig. 6B) is in low level in the damping circuit 16 to quickly converge the residual vibration.
- the burst wave S B is applied to the ultrasonic transmitter 12, an ultrasonic wave is sent out from the ultrasonic transmitter 12 to vortices.
- the ultrasonic wave is frequency modulated by the vortex and is received by the ultrasonic receiver 13 as the amplitude modulated signal S A (Fig. 6E).
- the noises (Fig. 6E) caused by the pipe line propagating wave N 1 propagating through the measuring pipe line 10 and by the standing wave N 2 formed by propagating between the inner walls of the measuring pipe line 10 as explained with reference to Fig. 6 are being mixed, beside the vortex signal component X which has been frequency modulated by the vortex.
- Such amplitude modulated signal S A is amplified by a predetermined times by the preamplifier 19 and is output to the sampling circuit 20.
- the sampling signal S 2 shown in Fig. 6F is applied to the sampling circuit 20 from the sampling signal generating circuit 18 and the amplitude modulated signal S A is sampled by this sampling signal S 2 .
- the vortex signal component X exists at a point of time after a time T has elapsed from when the standard signal S 1 was sent out, and it is sampled by the sampling signal S 2 at this point of time.
- the sampled amplitude modulated signal S A containing the vortex signal component X is amplified by the tuned amplifier 21 and is output at its output terminal as the tuned signal S s shown in Fig. 6G.
- a waveform of the tuned signal as shown in Fig. 7 is formed when they are arranged in a time series manner.
- a portion which corresponds to the vortex signal component X for example is contained in this waveform.
- a part alpha indicates a case when the direction of the ultrasonic wave and that of a Karman vortex are opposite.
- a part beta indicates a case when the direction of the ultrasonic wave and that of a Karman vortex are the same. That is, it shows that the peak values and vortices correspond in one-to-one.
- the tuned signal S s thus obtained is output to the peak detecting/half-wave circuit 22.
- the reset signal S 3 is applied to the peak detecting/half-wave circuit 22 to create the histogram of the tuned signal S s .
- the circuit 22 half-wave rectifies the tuned signal and outputs the half-wave rectified voltage S H at its output terminal.
- the noise in the half-wave rectified voltage S H is removed by the low-pass filter 23 and active low-pass filter 24 and the half-wave rectified voltage S H is output as the pulse signal S v which corresponds to the number of vortices at the output terminal of the Schmitt trigger circuit 25.
- the propagation time ⁇ 0 when there is no vortex is given by the expression (1).
- an equivalent circuit 26 in the neighborhood of a resonant frequency f a and antiresonant frequency f r of the vibrator may be presented as a parallel circuit in which a capacitor C 2 is connected to a serial circuit of an inductance L 1 , capacitor C 1 and a resistance R 1 in parallel as shown by surrounding by the dotted line in Fig. 8.
- An inductance L 2 for widening band is connected to the parallel circuit in series and the circuit is pulled out to terminals T 1 and T 2 .
- An impedance Z seen from the terminals T 1 and T 2 becomes minimum at the resonant frequency f a and maximum at the antiresonant frequency f r as shown in Fig. 9.
- a large impedance change ⁇ Z may be obtained by setting the value of the oscillating frequency f os in between the resonant frequency f a and the antiresonant frequency f r .
- the amplitude modulated signal having a large amplitude modulated by the vortex may be obtained at the output terminal of the ultrasonic receiver 13.
- the same also applies to the amplitude modulated signal S A shown in Fig. 6E obtained when it is a burst wave.
- FIG. 8 shows the structure in which the inductance L 2 is inserted to the vibrator of the ultrasonic receiver 13 in series
- this structure is a case when the band is widened in a way of lowering the resonant frequency f a .
- Such structure allows the operation range of the oscillation frequency f os (f a to f r ) to have a room to changes of the frequencies f a and f r which are caused by changes of temperature.
- the oscillation frequency f os is selected as a resonant frequency of the ultrasonic transmitter 12 on the transmission side, the ultrasonic wave may be irradiated to the fluid to be measured from the oscillator 14 with a maximum efficiency. It is useful in maintaining a stable operation to select the value of the oscillation frequency for each ultrasonic transmitter and ultrasonic receiver taking account of the resonant frequency thereof.
- Fig. 10 is a partial longitudinal section view showing an exemplary structure for mounting the ultrasonic transmitter and ultrasonic receiver shown in Fig. 5.
- a thickness M of the section for mounting the ultrasonic transmitter 12 and ultrasonic receiver 13 to the measuring pipe line 10 is selected to be M ⁇ ⁇ /2 ( ⁇ is a wavelength of the ultrasonic wave within the measuring pipe line 10) so that the ultrasonic wave is transmitted in maximum at this time.
- Fig. 11 is a longitudinal section view showing a concrete inside structure of the ultrasonic transmitter 12 and ultrasonic receiver 13 shown in Fig. 10.
- the ultrasonic receiver 13 will be exemplified here.
- a case 13A of the ultrasonic receiver 13 is formed into a cylindrical shape with a flange and is made of stainless steel for example.
- a piezoelectric vibrator 13C is bonded to the bottom part of the case 13A through a disc shape silicon rubber 13B.
- the both ends of the piezoelectric vibrator have the similar impedance characteristics with that of a free simple substance and exhibits a sharp impedance change as described with reference to Fig. 9.
- Figs. 13a and 13b are longitudinal section views showing other embodiments of the ultrasonic receiver shown in Fig. 11.
- Fig. 13a shows a case when the whole piezoelectric vibrator is covered by an elastic body and
- Fig. 13b shows a case when part of the piezoelectric vibrator is fixed, respectively.
- An ultrasonic receiver 26 is what a piezoelectric vibrator 26B is stored in a cylindrical case 26A made of stainless steel covering the whole with the silicon rubber 26C to reduce the acoustic load.
- An ultrasonic receiver 27 is constructed so as to reduce the acoustic load by creating a cylindrical concave section 27B at the bottom of a cylindrical case 27A made of stainless steel to store a silicon rubber therein, by placing a disc shape piezoelectric vibrator 27C thereon and by fixing the periphery of the piezoelectric vibrator 27C with a ring 27D.
- the vibrator is coupled using the silicon rubber as the elastic body in the description above, the present embodiment is not confined only to the silicon rubber and the acoustic load may be reduced using another elastic body.
- Fig. 14 is a transverse section view showing a structure improved so as to eliminate an influence of curvature of ultrasonic transmitting/receiving surface of the embodiment shown in Fig. 5.
- a measuring pipe line 28 is created so that fixing surfaces 28A and 28B on which an ultrasonic transmitter 29 and ultrasonic receiver 30 are fixed and transmitting and receiving surfaces 28C and 28D on the inner wall of the measuring pipe line 28 parallel to the fixing surfaces become parallel from each other.
- Fig. 16 is a characteristic graph for explaining this point.
- Fig. 16 is a characteristic graph for explaining a relationship between the incident angle of the ultrasonic signal and the energy distribution ratio when the ultrasonic signal is input from the fluid to be measured when it is water and is received on the side of the measuring pipe line 31 which is presumed to be steel.
- the most of the ultrasonic signal input as a longitudinal wave with ⁇ L1 of incident angle is reflected at the boundary surface as a reflected wave L r , a longitudinal wave component L t having an angle of refraction of ⁇ L2 and transverse wave T t having an angle of refraction of ⁇ t2 are both generated as transmitted waves.
- a longitudinal wave component L t having an angle of refraction of ⁇ L2 and transverse wave T t having an angle of refraction of ⁇ t2 are both generated as transmitted waves. What can be used among them is only the longitudinal wave component L t whose incident angle is up to about 15° and no energy is distributed above that.
- the ultrasonic noise which passes through the measuring pipe line and the ultrasonic signal which propagates through the fluid to be measured are separated by utilizing a time difference caused by differences of the propagation distance and sound velocity of the ultrasonic waves as shown in Fig. 6.
- the degree of this approach depends on the size (mainly thickness and curvature of inner surface, etc.) of the measuring pipe line which differs depending on the bore diameter and pressure standard, etc.
- the sampling period has to be shortened especially in case of a measuring pipe line having a small bore diameter and having a high vortex frequency.
- the sampling period i.e. the period of burst wave
- the vortex signal may be reproduced favorably when reproducing it from the amplitude modulated wave of the envelope shown in Fig. 5.
- the pipe line propagating wave N 1 travels in the measuring pipe line having a directionality.
- the fluid to be measured is water
- about 93% of it is reflected by the boundary surface of the pipe line and the reflected wave thereof is combined with next ultrasonic. It again travels within the pipe and is reflected again. This is repeated for a period of time in which the number of waves of the burst wave exist.
- a transverse wave is generated within the measuring pipe line 35. Because the longitudinal wave has about 5900 m/s of sound velocity and transverse wave has about 3230 m/s of sound velocity, it is difficult to accurately predict the time when the pipe line propagating waves arrive at the ultrasonic receiver. Beside that, a sound velocity of the ultrasonic signal transmitted into the fluid to be measured largely differs depending on the type of the fluid, temperature and others.
- the gate width of the sampling signal S 2 (Fig. 6F) may be widened and as a result, it brings about such merits that adjustments required owing to the fluid conditions become unnecessary and the sampling may be stabilized even if the sound velocity changes.
- Figs. 20 and 21 are transverse section views showing structures improved so as to reduce the pipe line propagating waves propagating in the measuring pipe line.
- deep grooves 37A through 37D are provided on both sides of the ultrasonic transmitter 38 and ultrasonic receiver 39 along the axis of the pipe line.
- the most of the pipe line propagating wave N 1 is reflected with them and a level of the noise traveling from the ultrasonic transmitter 38 and arriving at the ultrasonic receiver 39 passing through a measuring pipe line 37 is remarkably reduced.
- the reflecting surfaces are made up by the four deep grooves in the case of Fig. 20, the same effect may be expected when the number of grooves is increased when the grooves are shallow. It is also possible to provide a plurality of concave and convex portions on the surface of the measuring pipe line 37, not making up the reflecting surfaces only with the grooves.
- the one shown in Fig. 21a is provided with L-shaped notches 40A through 40D as reflecting surfaces at the four corners of a measuring pipe line 40.
- the one shown in Fig. 21b is provided with convex portions 41A and 41B respectively at the upper and lower surfaces of a measuring pipe line 41.
- the ultrasonic signal may be remarkably attenuated and a sufficient sensitivity cannot be obtained depending on a size of bubbles when they are contained in the fluid to be measured. This point will be explained below.
- the ultrasonic wave is scattered and absorbed if particles or bubbles having an acoustic impedance different from that of the fluid to be measured exist in the fluid. Especially when the bubbles are put into a resonant state, a remarkable attenuation is brought about and it becomes difficult to receive the ultrasonic signal.
- the piezoelectric vibrator When a titanate-lead zirconate ceramic (PZT) is used for the piezoelectric vibrator, there are vibration modes in the thickness direction and in the thickness shearing direction as vibration modes in which the longitudinal wave ultrasonic signal is efficiently irradiated into the fluid to be measured and their frequency ratio is about two to one. Therefore, if the thickness direction is 1 MHz, the thickness shearing direction is 500 kHz.
- PZT titanate-lead zirconate ceramic
- Fig. 22 is a characteristic graph showing frequency vs. impedance characteristics taking account of frequencies in the thickness shearing direction and thickness direction. Portions which exhibit a sharp impedance change exist around a resonant frequency f 1 in the thickness shearing direction and a resonant frequency f 2 in the thickness direction.
- an oscillator 42 shown in Fig. 23 may be adopted.
- inverters G 1 and G 2 are connected in series, a resistance R 2 is connected between input and output terminals of the inverter G 1 and the output terminal of the inverter G 1 is connected to a common potential point COM through the intermediary of a resistance R 3 and capacitor C 3 .
- the input terminal of the inverter G 1 is connected to a common potential point COM through the intermediary of a capacitor C 4 and a piezoelectric vibrator PZ1 for vibrating in the thickness direction and a piezoelectric vibrator PZ2 for vibrating in the thickness shearing direction are connected through the intermediary of a switch SW which is changed over by a change-over signal CS between the capacitors C 3 and C 4 .
- the influence of the bubbles may be eliminated by switching those vibrators by the change-over signal CS.
- the tuned frequency of the tuned amplifier 21 in Fig. 5 may be arranged so as to be changed over corresponding to the change-over signal CS or to have flat frequency characteristics between them.
- the embodiment shown in Fig. 5 is constructed so as to convert the frequency modulation caused by the vortex into the amplitude modulation by utilizing the sharp section of the impedance characteristics of the piezoelectric vibrators used in the ultrasonic transmitter and ultrasonic receiver, the efficiency of the ultrasonic transmitter 12 and ultrasonic receiver 13 is reduced if the same piezoelectric vibrator is used in them.
- Figs. 25a and 25b show the frequency vs. impedance characteristics shown in Figs. 25a and 25b.
- Fig. 25a shows the characteristics of the ultrasonic transmitter
- Fig. 25b shows the characteristics of the ultrasonic receiver, respectively.
- the equivalent circuit around the resonant point of the piezoelectric vibrators used in those ultrasonic transmitter and ultrasonic receiver is denoted by the reference numeral (26) in Fig. 8.
- the resonant frequency f a ' and antiresonant frequency f r ' on the receiving side are presented in Fig. 25b.
- the driving oscillation frequency f os output from the oscillator 14 is selected to be equal to the resonant frequency of the piezoelectric vibrator used for the ultrasonic transmitter.
- the characteristics at this time is the characteristics shown in Fig. 25a.
- the receiving sensitivity of the piezoelectric vibrator used for the ultrasonic receiver may be improved by selecting so that the resonant frequency f a of the piezoelectric vibrator on the transmission side comes to the portion between the resonant frequency f a ' and the antiresonant frequency f r ' in which a sharp impedance change is exhibited as shown in Fig. 25b.
- the selection is made so that the driving oscillation frequency f os output from the oscillator 14 becomes equal to the resonant frequency f a of the piezoelectric vibrator for the ultrasonic transmitter and so that this resonant frequency f a comes between the resonant frequency f a ' and antiresonant frequency f r ' of the piezoelectric vibrator used for the ultrasonic receiver.
- the resonant frequency of the piezoelectric vibrator may be readily altered by changing the thickness of the piezoelectric vibrator when the vibration in the thickness direction is used for example. Thereby the best transmission/receiving efficiency may be achieved as a whole, facilitating the signal processing and contributing to the stabilization of the operation as a result.
- the power required for driving may be less when the receiving signal is kept in a constant level to the contrary, it is effective for a case when a power consumption is restricted like an industrial field transmitter driven by 4 mA of current.
- Fig. 26 is a block diagram of an improved signal processing process of the embodiment shown in Fig. 5.
- the oscillating voltage V os from the oscillator 14 is sent out to the ultrasonic transmitter 12 as the burst wave S B in response to the standard signal S 1 and is received by the ultrasonic receiver 13 after being modulated by a vortex as the amplitude modulated signal S A .
- the amplitude modulated signal S A is output to an automatic gain amplifier 45 in which a gain is adjusted by a control signal V C1 and after that, is output as the half-wave rectified voltage S H ' at the output terminal of the peak detecting/half-wave circuit 22 via the tuned amplifier 21, sampling circuit 20 and peak detecting/half-wave circuit 22 having the same functions with those circuits shown in Fig. 5.
- the half-wave rectified voltage S H ' is output to a gain control terminal of the automatic gain amplifier 45 as the control signal V C1 via a time constant circuit 46 and DC amplifier 47 to control the gain thereof. Then the half-wave rectified voltage S H ' is also output to the low-pass filter 23 and a variable high-pass filter 48.
- a control signal V C2 is input to the variable high-pass filter 48. Thereby the corner frequency thereof is modified and is output to the active low-pass filter 24. It is then pulsed in the Schmitt trigger circuit 25 and is output as a pulse signal Sv' at the output terminal thereof.
- Fig. 27 shows one example of a concrete structure of the variable high-pass filter 48.
- the output of the low-pass filter 23 is input to one end of a capacitor C 5 and the other end thereof is connected to the active low-pass filter 24.
- the other end of the capacitor C 5 is connected to a common potential point COM via a resistance R 4 and to a common potential point COM via a serial circuit composed of a field effect transistor Q 1 whose internal resistance is controlled by the control voltage V C2 and a resistance R 5 .
- the corner frequency in the high-pass filter is modified by this control voltage V C2 .
- the pulse signal S v ' is converted into the analog control signal V C2 by a F/V (frequency/voltage) converter 49 to control the corner frequency in the variable high-pass filter 48 and outputs a pulse signal S V0 which corresponds to the number of vortices at an output terminal of a switch 50 via the switch whose opening/closing is controlled by a protection signal V pr .
- F/V frequency/voltage
- the half-wave rectified voltage S H ' is also filtered by a time constant circuit 51 and becomes a filtered signal V F which is output to a comparator 52.
- the comparator 52 compares this filtered signal V F with a comparison signal V CO to output the protection signal V pr at its output terminal to open/close the switch 50 therewith.
- the gain of the automatic gain amplifier 45 is controlled by the control voltage V C1 (which corresponds to A m ) obtained by filtering the half-wave rectified voltage S H ' (Fig. 28a) by the time constant circuit 46 to keep an amplitude of the voltage input to the peak detecting/half-wave circuit 22 constant.
- variable high-pass filter 48 When the fluid to be measured has high flow velocity, a low frequency noise frequency f L called a "fluctuation noise" appears superimposing with the vortex frequency f v . It causes an error when the vortex frequency f v is pulsed by the Schmitt trigger circuit 25. Then, when the flow velocity is high (i.e. when the vortex frequency is high), the corner frequency is increased by the control signal V C2 to reduce the low frequency noise component.
- the protecting circuit is composed of the time constant circuit 51, comparator 52, switch 50 and others.
- the output largely fluctuates in the receiving level at the beginning of feeding of fluid or when it is stopped due to the remaining air or air which flows in. Further, because the gain of the circuit is large when there exist no fluid, noises which are irrelevant to the vortex frequency are apt to be superimposed with the half-wave rectified voltage S H ' in the peak detecting/half-wave circuit 22.
- the vortices are not adequately emitted and normally the output becomes zero in a method other than the ultrasonic detecting method.
- the receiving level sharply drops.
- a time constant of the time constant circuit 51 is set to be smaller than that of the time constant circuit 46.
- the stability is improved by taking out the half-wave rectified voltage S H ' as the filtered signal V F through the time constant circuit 51, by comparing the filtered signal V F in the comparator 52 which is set at the predetermined comparison signal V CO as shown in Fig. 28c and by turning off the switch 50 by the protecting signal V pr when the filtered signal V F drops below this comparison signal V CO .
- Fig. 29 is a structural drawing showing a structure of another embodiment of the present invention wherein a sensor section is modified.
- a fluid vibration (fluidic) sensor is used for the sensor section 53 in this embodiment. Because the circuit part other than the sensor section is the same with that shown in Fig. 5, the explanation will be made centering on the sensor section 53 below.
- a through hole is bored at the center part of a block plate 56 which functions as a nozzle 55 on the upstream side of a metallic measuring pipe line 54 and a target 57 is fixed at a position in the pipe line where a jet of the fluid to be measured jetted through this nozzle 55 hits.
- a block plate 59 having a through hole 58 larger than the nozzle 55 more or less is provided on the downstream side of the target 57 to block the measuring pipe line 54.
- An ultrasonic transmitter 60 and ultrasonic receiver 61 are disposed facing each other on the outer wall of this measuring pipe line 54.
- the fluid to be measured hits the target 57 on the downstream side as the jet through the nozzle 55 and flows toward the under side of the target 57 (shown by the black painted flow line in the figure) for example as its flow path is changed.
- This flow hits the wall of the block plate 59. It is fed back to the block plate 56 side as an under side feed back flow and pushes up the jet from the nozzle 55 toward the opposite direction (as shown by the black painted arrow in the figure).
- the jet flows toward the upper side of the target 57 (shown by the flow line indicated by the dotted line in the figure).
- This flow hits to the wall of the block plate 59. It is fed back to the block plate 56 side as an upper side feed back flow and pushes down the jet from the nozzle 55 toward the opposite direction (as shown by the arrow indicated by the dotted line in the figure).
- the jet moves toward the under side of the target 57 this time, returning to the first action.
- This action is repeated thereafter, causing a fluid vibration.
- a burst wave is irradiated to this fluid vibration from the ultrasonic transmitter 60 and an ultrasonic signal modulated by this fluid vibration is received by the ultrasonic receiver 61.
- the signal processing shown in Fig. 5 5 is carried out to output the number of fluid vibrations, i.e. a vibration frequency f v .
- the ultrasonic transmitter 60 and ultrasonic receiver 61 are fixed in a manner of clamping-on the measuring pipe line 54 on the slightly upstream side of the block plate 59
- the positions of those ultrasonic transmitter 60 and ultrasonic receiver 61 are not confined only to those described above and they may be disposed so that the propagation path of the ultrasonic agrees with the position where the fluid vibration is generated.
- the present invention has the following effects.
- the ultrasonic wave is intermittently transmitted to the Karman vortex as the burst wave and the signal is sampled only in the neighbor of point of time when the signal modulated by the Karman vortex appears, so that the flow rate may be measured without being influenced by the noise existing as a standing wave within the measuring pipe line.
- the present invention is suitable especially to liquid as the fluid to be measured and without being influenced by the vibration of the pipe, allows to measure a low flow velocity.
- the ultrasonic transmitter and ultrasonic signal are clamped on, those part do not contact with the fluid to be measured, thereby causing no leak of the fluid to be measured from this part. It contributes to the improvement of the reliability and has an effect that the maintenance can be made on-line.
- the tuned amplifier having a low Q value is provided in the signal processing circuit, so that the ultrasonic signal may be adequately selected and amplified and such an inconvenience that waves are successively output exceeding the predetermined number of waves of the oscillating frequency contained in the gate width W 1 thereby influencing on the next signal processing.
- the oscillation frequency is set at the portion where impedance change of the ultrasonic receiver is large, so that the vortex signal may be efficiently received.
- the structure of the ultrasonic transmitter is modified so that its oscillation frequency is equal to the resonant frequency of the ultrasonic transmitter in addition to the structure of the invention described in Claim 5, so that the vortex signal may be more efficiently received.
- the ultrasonic vibrators are fixed in the holder of the ultrasonic transmitter and ultrasonic receiver through the intermediary of the elastic body, the detecting sensitivity may be prevented from dropping accompanying to the fixation of the ultrasonic vibrator and the authentic detecting sensitivity may be brought about.
- the inner walls of the measuring pipe line facing to the ultrasonic transmitter and ultrasonic receiver are formed to be parallel from each other, so that the loss of energy accompanying to the transmission/receiving of the ultrasonic may be reduced and the ultrasonic wave may be transmitted/received efficiently.
- the ultrasonic transmitter and ultrasonic receiver are fixed to the adapters having flat transmitting/receiving surfaces, so that it is effectively applied especially to a measuring pipe line having a small bore diameter which is difficult to process, in addition to the effect described with reference to Claim 8.
- the reflecting surfaces for reflecting the leaked ultrasonic propagating in the measuring pipe line is provided on the outer surface of the measuring pipe line, so that a degree of freedom of frequency of samplings may be widened in processing the signals and a margin may be provided even for the changes of propagating signals based on the changes of sound velocity, thereby allowing to maintain a good S/N.
- the oscillation frequency of the oscillator is switched to the neighborhood of the thickness direction vibration frequency and thickness shearing direction vibration frequency, so that the ultrasonic wave may be prevented from attenuating due to such foreign matters as bubbles and particles even if they are mixed in the fluid to be measured and a stable receiving level may be maintained.
- a plural pair of piezoelectric vibrators having different vibration frequencies are used, so that a degree of freedom for dealing with the attenuation of ultrasonic caused by the mixed foreign matters is improved and more stable receiving level may be maintained.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Measuring Volume Flow (AREA)
- Transducers For Ultrasonic Waves (AREA)
Description
Claims (12)
- An ultrasonic fluid flowmeter for measuring a flow rate of a fluid by irradiating ultrasonic waves to said fluid, creating a vibration of said fluid, and receiving a signal of said ultrasonic waves modulated by the vibration of the fluid, comprising:an ultrasonic transmitter (12;29;38;44;60) and an ultrasonic receiver (13;30;39;61) mounted to a measuring pipe line (10;28;31;32;37;40;41;54) in a state not contacting the said fluid, arranged to transmit and receive said ultrasonic waves;driving means (14;15) arranged to make said ultrasonic transmitter (12;29;38;44;60) intermittently emit burst waves (SB) having an oscillation frequency (fOS) ;standard timing means (17) arranged to send a standard signal (S1) to control a timing for emitting said burst waves(SB);sampling signal generating means (18) arranged to generate, depending on a diameter of said measuring pipe line (10;28;31;32;37;40;41;54) and a sound velocity (C1) of said ultrasonic waves in said fluid, a sampling signal (S2) synchronized with said standard signal (S1) to determine the time of sampling said signal of said ultrasonic waves received by said ultrasonic receiver;sampling means (20) arranged to sample by means of said sampling signal (S2) said signal which is amplitude-modulated by the fluid vibration; andfiltering means (22-25) arranged to find out an envelope of said signal to derive a frequency of vibration of the fluid from said envelope.
- The ultrasonic fluid flowmeter according to claim 1, wherein a vortex generator (11) is provided in said measuring pipe line (10;28;31;32;37;40;41) to generate the fluid vibration by Karman vortices generated on the downstream side thereof.
- The ultrasonic fluid flowmeter according to claim 1, which is provided with a nozzle (55) in said pipe line (54) and a target (57) on the downstream side of said nozzle (55) such that a jet of the fluid is throttled by said nozzle (55) and directed on said target (57), thus causing the fluid vibration.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein a tuned amplifier (21) having a low Q value is inserted in a signal processing circuit at either the input side or the output side of said sampling means (20).
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein said oscillation frequency is set in between a resonant frequency and an antiresonant frequency of said ultrasonic receiver.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein said oscillation frequency is set so as to be equal to a resonant frequency of said ultrasonic transmitter in between a resonant frequency and an antiresonant frequency of said ultrasonic receiver.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein a vibrator (13C;26B;27C) at least stored in said ultrasonic receiver (13;26;27) is fixed to a holder (13A;26A;27A) of said ultrasonic receiver through the intermediary of an elastic body (13B;26C;27B).
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein inner walls (28C,28D) of said measuring pipe line (28) facing said ultrasonic transmitter (29) and ultrasonic receiver (30) fixed to said measuring pipe line (28) are formed to be parallel to each other.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein said ultrasonic transmitter (29) and ultrasonic receiver (30) are respectively fixed to adapters (33,34) which are fixed to said measuring pipe line (32) and whose transmitting/receiving surfaces are flat.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein grooves (37A-D;40A-D) or convex portions (41A,41B) are provided on the outer surface of said pipe line (37;40;41) extending in the axial direction thereof so as to provide reflecting surfaces for leaked ultrasonic waves propagating through said pipe line (37;40;41) respectively on both sides of the ultrasonic transmitter (38) and ultrasonic receiver (39).
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein an oscillator (42) is provided which is adapted to switch between a piezoelectric vibrator (PZ1) arranged to oscillate in a thickness direction and a piezoelectric vibrator (PZ2) arranged to oscillate in a thickness shearing direction, respectively stored in said ultrasonic transmitter and ultrasonic receiver.
- The ultrasonic fluid flowmeter according to claim 1, 2 or 3, wherein pairs of piezoelectric vibrators (PZ3-5) having different oscillation frequencies are stored in said ultrasonic transmitter (12;44) and said ultrasonic receiver (13) such that a piezoelectric vibrator within the ultrasonic transmitter corresponds with a piezoelectric vibrator within the ultrasonic receiver and wherein switching means are provided to selectively switch one pair of piezoelectric vibrators.
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11867393 | 1993-05-20 | ||
JP11867393 | 1993-05-20 | ||
JP118673/93 | 1993-05-20 | ||
JP16904293 | 1993-07-08 | ||
JP16904293 | 1993-07-08 | ||
JP169042/93 | 1993-07-08 | ||
JP4240/94 | 1994-01-19 | ||
JP424094 | 1994-01-19 | ||
JP6004240A JP3028723B2 (en) | 1993-05-20 | 1994-01-19 | Ultrasonic fluid flow meter |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0625694A2 EP0625694A2 (en) | 1994-11-23 |
EP0625694A3 EP0625694A3 (en) | 1996-03-27 |
EP0625694B1 true EP0625694B1 (en) | 2001-08-29 |
Family
ID=27276175
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94106077A Expired - Lifetime EP0625694B1 (en) | 1993-05-20 | 1994-04-19 | Ultrasonic fluid flowmeter |
Country Status (5)
Country | Link |
---|---|
US (1) | US5503035A (en) |
EP (1) | EP0625694B1 (en) |
JP (1) | JP3028723B2 (en) |
KR (1) | KR0172187B1 (en) |
CN (1) | CN1055542C (en) |
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1994
- 1994-01-19 JP JP6004240A patent/JP3028723B2/en not_active Expired - Lifetime
- 1994-04-19 EP EP94106077A patent/EP0625694B1/en not_active Expired - Lifetime
- 1994-04-25 US US08/233,148 patent/US5503035A/en not_active Expired - Fee Related
- 1994-05-11 KR KR1019940010274A patent/KR0172187B1/en not_active IP Right Cessation
- 1994-05-18 CN CN94105531A patent/CN1055542C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0625694A2 (en) | 1994-11-23 |
JPH0771987A (en) | 1995-03-17 |
JP3028723B2 (en) | 2000-04-04 |
EP0625694A3 (en) | 1996-03-27 |
KR0172187B1 (en) | 1999-03-30 |
US5503035A (en) | 1996-04-02 |
CN1104767A (en) | 1995-07-05 |
CN1055542C (en) | 2000-08-16 |
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