EP0606273B1 - Dye-image receiving element for use according to thermal dye sublimation transfer - Google Patents

Dye-image receiving element for use according to thermal dye sublimation transfer Download PDF

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Publication number
EP0606273B1
EP0606273B1 EP92919635A EP92919635A EP0606273B1 EP 0606273 B1 EP0606273 B1 EP 0606273B1 EP 92919635 A EP92919635 A EP 92919635A EP 92919635 A EP92919635 A EP 92919635A EP 0606273 B1 EP0606273 B1 EP 0606273B1
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EP
European Patent Office
Prior art keywords
dye
image receiving
receiving element
polyester
cycloaliphatic
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EP92919635A
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German (de)
French (fr)
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EP0606273A1 (en
Inventor
Geert Henri Defieuw
August Marcel Agfa-Gevaert N.V. Die 3800 Marien
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Agfa Gevaert NV
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Agfa Gevaert NV
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5263Macromolecular coatings characterised by the use of polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • B41M5/5272Polyesters; Polycarbonates

Definitions

  • the present invention relates to dye-image receiving elements for use according to thermal dye sublimation transfer.
  • Thermal dye sublimation transfer also called thermal dye diffusion transfer is a recording method in which a dye-donor element provided with a dye layer containing sublimable dyes having heat transferability is brought into contact with a dye-image receiving element and selectively, in accordance with a pattern information signal, heated with a thermal printing head provided with a plurality of juxtaposed heat-generating resistors, whereby dye from the selectively heated regions of the dye-donor element is transferred to the dye-image receiving element and forms a pattern thereon, the shape and density of which is in accordance with the pattern and intensity of heat applied to the dye-donor element.
  • a dye-image receiving element for use according to thermal dye sublimation transfer usually comprises a support, e.g. paper or a transparant film, coated with a dye-image receiving layer, into which the dye can diffuse more readily.
  • An adhesive layer may be provided between the support and the receiving layer.
  • On top of said receiving layer a separate release layer may be provided to improve the releasability of the receiving element from the donor element after transfer is effected.
  • thermoplastic resins such as polycarbonates, polyurethanes, polyesters, polyamides, polyvinylchlorides, poly(styrene-co-acrylonitriles), polycaprolactones or mixtures thereof and various cross-linked heat-cured or radiation-cured resins.
  • plasticizer in the dye-image receiving layer in order to increase the dye density of the transferred image.
  • plasticizers have been described for that purpose; see, for example, US 4871715, JP 61/268483, JP 61/274990, JP 62/132676 and JP 02/194995.
  • Linear aliphatic polyesters as described in EP 228066 can be used as plasticizer.
  • plasticizers in the dye-image receiving layer leads to a decrease in sharpness of the obtained transferred dye image due to bleeding of the dyes.
  • Statistic copolyesters of aromatic and aliphatic monomers increase the density only slightly and have no effect on the light stability of the dyes.
  • the present invention provides a dye-image receiving element for use according to thermal dye sublimation transfer comprising a support having thereon a dye-image receiving layer comprising a plasticizer, characterized in that the plasticizer is a cycloaliphatic polyester or a compound comprising aliphatic oligomeric polyester segments having at least two recurring units said segments being linked by aromatic groups.
  • plasticizers according to the present invention in the dye-image receiving layer yield increased dye transfer densities without loss of sharpness. Further the light stability is improved especially with the compounds comprising aliphatic oligomeric segments linked by aromatic groups.
  • the cycloaliphatic polyester for use according to the present invention is a polyester obtained by condensation of one or more linear aliphatic diols with one or more cycloaliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more linear aliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more cycloaliphatic dicarboxylic acids.
  • diols and/or dicarboxylic acids hydroxy-carboxylic acids can be used.
  • Suitable cycloaliphatic diols are: cyclohexane dimethanol, cyclobutane dimethanol and cyclohexanediol.
  • Suitable cycloaliphatic dicarboxylic acids are: cyclohexane dicarboxylic acid, cyclobutane dicarboxylic acid and cyclohexane diacetic acid.
  • linear aliphatic diols examples include: ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, isobutylenediol, 1,5-pentanediol, neopentyl glycol, 1,2-hexanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol.
  • linear aliphatic dicarboxylic acids examples include: oxalic acid, suberic acid, glutaric acid, adipic acid, pimelic acid, succinic acid, azelaic acid, sebacic acid, nonanedicarboxylic acid, decanedicarboxylic acid, undecanedicarboxylic acid, dodecanedicarboxylic acid, fumaric acid, maleic acid, itaconic acid, citraconic acid, mesaconic acid, malonic acid.
  • the cycloaliphatic polyester for use according to the present invention preferably contains at least four recurring units and has a molecular weight of at least 1000.
  • the aliphatic oligomeric polyester according to the present invention is a polyester obtained by condensation of one or more linear aliphatic or cycloaliphatic diols with one or more linear aliphatic or cycloaliphatic dicarboxylic acids (instead of diols and/or dicarboxylic acids hydroxycarboxylic acids can be used) or by ring-opening polymerisation (for example polypropiolactone, polycaprolactone or polydimethylpropiolactone).
  • Said oligomer comprises at least two recurring units and preferably between three and ten recurring units.
  • the compounds for use according to the present invention are compounds comprising aliphatic oligomeric polyester segments as described above which are linked to each other by an aromatic group.
  • Said aromatic groups preferably contains six to twelve carbon atoms.
  • suitable aromatic linking groups are phenyl, naphthyl and diphenyl compounds which may be substituted.
  • Said compounds are prepared by reaction between aliphatic oligomeric polyester and a phenyl, naphthyl or diphenyl disubstituted by groups capable of reacting with the terminating group of the aliphatic oligomeric polyester (e.g. isocyanate group, hydroxy group, carboxylic acid group, amine groups, epoxy group).
  • groups capable of reacting with the terminating group of the aliphatic oligomeric polyester e.g. isocyanate group, hydroxy group, carboxylic acid group, amine groups, epoxy group.
  • Suitable disubstituted phenyl, naphthyl and diphenyl compounds are: terephthalic acid, 4,4'-difenyldiisocyanate, isophthalic acid, naphthalene dicarboxylic acid.
  • the plasticizer according to the present invention may be present in the dye-image receiving layer in any amount which is effective for the intended purpose. In general, good results have been obtained when the plasticizer according to the present invention is present in an amount of from 5 to 80% by weight based on the dye-image receiving layer binder, preferably from 20 to 60% by weight.
  • plasticizers of the present invention can be combined with any other plasticizer known in the field.
  • the dye-image receiving layer may comprise as binder any of the conventional receiving layer binders such as, for example, a polycarbonate, a polyurethane, a polyester, polyvinylchloride, poly(styrene-co-acrylonitrile) or mixtures thereof.
  • a cured binder composition can be used, for example, the product obtained by crosslinking of poly(vinylchloride-co-vinylacetate-co-vinylalcohol) with polyisocyanate.
  • the plasticizers of the present invention can also contain reactive groups in order to form a crosslinked structure.
  • the total amount of binder used in the dye receiving layer of the present invention is from 25 to 95 % by weight, preferably from 50 to 80 % by weight.
  • the dye receiving element of the present invention can contain a release agent for improvement of the release property with respect to the donor element.
  • a release agent for improvement of the release property with respect to the donor element.
  • solid waxes such as polyethylene wax, amide wax, and Teflon powder: fluorine based and phosphate ester based surfactants; and paraffin based, silicone based and fluorine based oils can be used.
  • Silicone oils preferably reactive silicone oils and silicone containing copolymers such as polysiloxane-polyether copolymers and blockcopolymers, are preferred (e.g. TEGOGLIDE supplied by Goldschmidt and SILWET supplied by Union Carbide).
  • a white pigment can be added to the receiving layer.
  • white pigment titanium oxide, zinc oxide, kaolin, clay, calcium carbonate, fine powdery silica, etc. can be employed, and these can be used as a mixture of two or more kinds as described above.
  • one or two or more kinds of additives such as UV-ray absorbers, light stabilizers and antioxidants, can be added, if necessary.
  • the amounts of these UV-ray absorbers and light stabilizers is preferably 0.05 to 10 parts by weight and 0.5 to 3 parts by weight, respectively, per 100 parts of the resin constituting the receiving layer.
  • a toplayer can be provided on top of the receiving layer to improve the release from the donor element after transfer is effected.
  • Said toplayer generally comprises a release agent of the type described above, e.g. a polysiloxane-polyether copolymer.
  • the support for the receiver sheet it is possible to use a transparant film or sheet of various plastics such as polyethylene terephthalate, polyolefin, polyvinyl chloride, polystyrene, polycarbonate, polyether sulfone, polyimide, cellulose ester or polyvinyl alcohol-co-acetal. Blue-colored polyethylene terephthalate film can also be used.
  • the support may also be a reflective support such as paper e.g. top quality paper, art paper, cellulose fiber paper; baryta-coated paper; polyolefin-coated paper e.g. dual polyethylene-coated paper; synthetic paper e.g. polyolefin type, polystyrene type or white polyester type i.e. white-pigmented polyester.
  • a laminated product by any desired combination of the above can be used.
  • Typical examples of the laminates include a laminate of cellulose fiber paper and synthetic paper and a laminate of cellulose fiber paper and a plastic film or sheet.
  • a plastic film can be used with synthetic paper instead of cellulose fiber paper.
  • a laminate of cellulose fiber paper, plastic film and synthetic paper can also be used.
  • the support sheet serves to support the dye receiving layer, and it is desirable that the support sheet has mechanical strength sufficient enough to handle the dye receiving sheet which is heated at the time of heat transfer recording. If the dye-receiving layer alone has the necessary mechanical strength, the support sheet may be omitted.
  • the dye-receiving layer of the present invention preferably has an overall thickness of from 0.5 to 50 ⁇ m, more preferably from 2.5 to 10 ⁇ m, when the dye-receiving layer is provided on a support sheet, or preferably from 3 to 120 ⁇ m when it is self-supporting i.e. a support sheet is omitted.
  • the image receiving layer may be a single layer, or two or more such layers may be provided on the support.
  • receiving layers may be formed on both surfaces of the support.
  • receiving layers may be formed on both surfaces of the support.
  • the thickness of such a toplayer is preferably 0.01 to 5 ⁇ m, particularly 0.05 to 2 ⁇ m.
  • the image receiving element of the present invention may also have one or more intermediate layers between the support and the image receiving layer.
  • the intermediate layers may function as cushioning layers, porous layers or dye diffusion preventing layers, or may fulfill two or more of these functions, and they may also serve the purpose of an adhesive, depending on the particular application.
  • the material constituting the intermediate layer may include, for example, an urethane resin, an acrylic resin, an ethylenic resin, a butadiene rubber, or an epoxy resin.
  • the thickness of the intermediate layer is preferably from 1 to 20 ⁇ m.
  • Dye diffusion preventing layers are layers which prevent the dye from diffusing into the support (particularly if the support is polyethylene-coated paper).
  • the binders used to form these layers may be water soluble or organic solvent soluble, but the use of water soluble binders is preferred, and especially gelatin is most desirable.
  • Porous layers are layers which prevent the heat which is applied at the time of thermal transfer from diffusing from the image receiving layer to the support to ensure that the heat which has been applied is used efficiently.
  • Fine powders consisting of silica, clay, talc, diatomaceous earth, calcium carbonate, calcium sulfate, barium sulfate, aluminum silicate, synthetic zeolites, zinc oxide, lithophone, titanium oxide or alumina for example, can be included in the image receiving layers, cushioning layers, porous layers, diffusion preventing layers and adhesive layers, etc. constituting the thermal transfer image receiving element of the present invention.
  • the image receiving element of the present invention can have anti static treatment applied to the front or back surface thereof.
  • anti static treatment may be carried out by incorporating an antistatic agent in, for example, the image receiving layer which becomes the front surface or in an antistatic preventive layer applied to the image receiving surface.
  • a similar treatment can also be effected to the back surface.
  • the image receiving sheet can have a lubricating layer provided on the back surface of the sheet support.
  • the material for the lubricating layer may include methacrylate resins such as methyl methacrylate, etc. or corresponding acrylate resins, vinyl resins such as vinyl chloride-vinyl acetate copolymer.
  • the receiving element can have detection marks provided on one surface, preferably the back surface so that the receiving element can be accurately set at a desired position during transfer, whereby the image can be formed always at a correct desired position.
  • a dye-donor element for use according to thermal dye sublimation transfer in combination with the present receiving element usually comprises a very thin support e.g. a polyester support, one side of which is covered with a dye layer, which contains the printing dyes.
  • a dye layer which contains the printing dyes.
  • an adhesive or subbing layer is provided between the support and the dye layer.
  • a slipping layer that provides a lubricated surface against which the thermal printing head can pass without suffering abrasion.
  • An adhesive layer may be provided between the support and the slipping layer.
  • the dye layer can be a monochrome dye layer or it may comprise sequential repeating areas of different colored dyes like e.g. of cyan, magenta, yellow and optionally black hue.
  • a dye-donor element containing three or more primary color dyes is used, a multicolor image can be obtained by sequentially performing the dye transfer process steps for each color.
  • the dye layer of such a thermal dye sublimation transfer donor element is formed preferably by adding the dyes, the polymeric binder medium, and other optional components to a suitable solvent or solvent mixture, dissolving or dispersing the ingredients to form a coating composition that is applied to a support, which may have been provided first with an adhesive or subbing layer, and dried.
  • the dye layer thus formed has a thickness of about 0.2 to 5.0 ⁇ m, preferably 0.4 to 2.0 ⁇ m, and the ratio of dye to binder is between 9:1 and 1:3 by weight, preferably between 3:1 and 1:2 by weight.
  • polymeric binder As polymeric binder the following can be used: cellulose derivatives, such as ethyl cellulose, hydroxyethyl cellulose, ethylhydroxy cellulose, ethylhydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, nitrocellulose, cellulose acetate formate, cellulose acetate hydrogen phthalate, cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate, cellulose acetate pentanoate, cellulose acetate benzoate, cellulose triacetate; vinyl-type resins and derivatives, such as polyvinyl alcohol, polyvinyl acetate, polyvinyl butyral, copolyvinyl butyral-vinyl acetal-vinyl alcohol, polyvinyl pyrrolidone, polyvinyl acetoacetal, polyacrylamide; polymers and copolymers derived from acrylates and acrylate derivatives, such as polyacrylic acid, poly
  • Any dye can be used in such a dye layer provided it is easily transferable to the dye-image-receiving layer of the receiver sheet by the action of heat.
  • the coating layer may also contain other additives, such as curing agents, preservatives, organic or inorganic fine particles, dispersing agents, anti static agents, defoaming agents, viscosity controlling agents, etc., these and other ingredients being described more fully in EP 133011, EP 133012, EP 111004 and EP 279467.
  • additives such as curing agents, preservatives, organic or inorganic fine particles, dispersing agents, anti static agents, defoaming agents, viscosity controlling agents, etc.
  • any material can be used as the support for the dye-donor element provided it is dimensionally stable and capable of withstanding the temperatures involved, up to 400°C over a period of up to 20 msec, and is yet thin enough to transmit heat applied on one side through to the dye on the other side to effect transfer to the receiver sheet within such short periods, typically from 1 to 10 msec.
  • Such materials include polyesters such as polyethylene terephthalate, polyamides, polyacrylates, polycarbonates, cellulose esters, fluorinated polymers, polyethers, polyacetals, polyolefins, polyimides, glassine paper and condenser paper. Preference is given to a polyethylene terephthalate support. In general, the support has a thickness of 2 to 30 ⁇ m.
  • the support may also be coated with an adhesive or subbing layer, if desired.
  • the dye layer of the dye-donor element may be coated on the support or printed thereon by a printing technique such as a gravure process.
  • a dye-barrier layer comprising a hydrophilic polymer may also be employed in the dye-donor element between its support and the dye layer to improve the dye transfer densities by preventing wrong-way transfer of dye towards the support.
  • the dye barrier layer may contain any hydrophilic material which is useful for the intended purpose.
  • gelatin polyacryl amide, polyisopropyl acrylamide, butyl methacrylate grafted gelatin, ethyl methacrylate grafted gelatin, ethyl acrylate grafted gelatin, cellulose monoacetate, methyl cellulose, polyvinyl alcohol, polyethylene imine, polyacrylic acid, a mixture of polyvinyl alcohol and polyvinyl acetate, a mixture of polyvinyl alcohol and polyacrylic acid or a mixture of cellulose monoacetate and polyacrylic acid.
  • Suitable dye barrier layers have been described in e.g. EP 227091 and EP 228065.
  • hydrophilic polymers for example those described in EP 227091, also have an adequate adhesion to the support and the dye layer, thus eliminating the need for a separate adhesive or subbing layer.
  • These particular hydrophilic polymers used in a single layer in the donor element thus perform a dual function, hence are referred to as dye-barrier/subbing layers.
  • the reverse side of the dye-donor element can be coated with a slipping layer to prevent the printing head from sticking to the dye-donor element.
  • a slipping layer would comprise a lubricating material such as a surface active agent, a liquid lubricant, a solid lubricant or mixtures thereof, with or without a polymeric binder.
  • the surface active agents may be any agents known in the art such as carboxylates, sulfonates, phosphates, aliphatic amine salts, aliphatic quaternary ammonium salts, polyoxyethylene alkyl ethers, polyethylene glycol fatty acid esters, fluoroalkyl C2-C20 aliphatic acids.
  • liquid lubricants include silicone oils, synthetic oils, saturated hydrocarbons and glycols.
  • solid lubricants include various higher alcohols such as stearyl alcohol, fatty acids and fatty acid esters. Suitable slipping layers are described in e.g. EP 138483, EP 227090, US 4567113, US 4572860, US 4717711.
  • the slipping layer comprises as binder a styrene-acrylonitrile copolymer or a styrene-acrylonitrile-butadiene copolymer or a mixture thereof or a cellulose ester and as lubricant in an amount of 0.1 to 10 % by weight of the binder (mixture) a polysiloxane-polyether copolymer or polytetrafluoroethylene or a mixture thereof.
  • the dye layer of the dye-donor element may also contain a releasing agent that aids in separating the dye-donor element from the dye-receiving element after transfer.
  • the releasing agents can also be applied in a separate layer on at least part of the dye layer.
  • solid waxes fluorine- or phosphate-containing surfactants and silicone oils are used. Suitable releasing agents are described in e.g. EP 133012, JP 85/19138, EP 227092.
  • the dye-receiving elements according to the invention are used to form a dye transfer image.
  • a process comprises placing the dye layer of the donor element in face-to-face relation with the dye-receiving layer of the receiver sheet and imagewise heating from the back of the donor element.
  • the transfer of the dye is accomplished by heating for about several milliseconds at a temperature of 400°C.
  • a monochrome dye transfer image is obtained.
  • a multicolor image can be obtained by using a donor element containing three or more primary color dyes and sequentially performing the process steps described above for each color.
  • the above sandwich of donor element and receiver sheet is formed on three occasions during the time when heat is applied by the thermal printing head. After the first dye has been transferred, the elements are peeled apart.
  • a second dye-donor element (or another area of the donor element with a different dye area) is then brought in register with the dye-receiving element and the process repeated.
  • the third color and optionally further colors are obtained in the same manner.
  • detection marks are commonly provided on one surface of the donor element.
  • optically detectable marks are used that can be detected by a light source and a photo sensor; detection can be done by measuring the light transmitted through the detection mark or reflected from said mark.
  • the marks being in the form of a light-absorbing or light-reflecting coating are formed in a preassigned position on the donor element by e.g. gravure printing.
  • the detection marks can comprise an infrared absorbing compound such as carbon black.
  • the detection mark can also comprise one of the image dyes that are used for the image formation, with the detection being in the visible range.
  • thermal heads In addition to thermal heads, laser light, infrared flash or heated pens can be used as the heat source for supplying heat energy.
  • Thermal printing heads that can be used to transfer dye from the dye-donor element to the receiver sheet are commercially available.
  • the dye layer or another layer of the dye element has to contain a compound that absorbs the light emitted by the laser and converts it into heat, e.g. carbon black.
  • the support of the dye-donor element may be an electrically resistive ribbon consisting of, for example, a multi-layer structure of a carbon loaded polycarbonate coated with a thin aluminum film.
  • Current is injected into the resistive ribbon by electrically addresssing a print head electrode resulting in highly localized heating of the ribbon beneath the relevant electrode.
  • the fact that in this case the heat is generated directly in the resistive ribbon and that it is thus the ribbon that gets hot leads to an inherent advantage in printing speed using the resistive ribbon/electrode head technology compared to the thermal head technology where the various elements of the thermal head get hot and must cool down before the head can move to the next printing position.
  • a polyethylene terepthalate film of 175 ⁇ m provided with a conventional subbing layer was coated (wet layer thickness 50 ⁇ m) with a composition in methylethylketone for forming the receiving layer comprising in amounts (in g/m2) as indicated in table 1 below poly(vinylchloride-co-vinylacetate-co-vinylalcohol) (90/4/6 wt%) (sold under the tradename VINYLITE VAGD by Union Carbide), diisocyanate (DESMODUR VL supplied by Bayer AG), hydroxy modified polydimethylsiloxane (TEGOMER H SI 2111 supplied by Goldschmidt) and a plasticizer the nature and amount (in g/m2) of which is indicated in table 1 below. After coating the layer was dried at 120°C during 15 minutes.
  • a dye donor element was prepared as follows: A solution comprising 5 wt% dye A, 3 wt% dye B, 2.5 wt% dye C, 6 wt% of poly(styrene-co-acrylonitrile) as binder and 2.5 wt% of decanediol as thermal solvent in methylethylketone as solvent was prepared. From this solution a layer having a wet thickness of 10 um was coated on 6 um thick polyethylene terephthalate film. The resulting layer was dried by evaporation of the solvent.
  • the back side of the polyethylene terephthalate film was provided with a slipping layer coated from a solution containing 13 wt% poly(styrene-co-acrylonitrile) binder and 1 wt% polysiloxane-polyether copolymer as lubricant.
  • the obtained dye receiving element was printed in combination with the dye-donor element in a Mitsubishi video printer type CP 100E.
  • the receiver sheet was separated from the dye-donor element and the dye density of the transferred image in transmission was measured in the red, green and blue region by means of a Macbeth TD102 densitometer equipped with Wratten filters 92, 93 and 94.
  • the sharpness of the obtained image was checked visually after storing the printed receiver sheet for 7 days at 60°C.
  • a polyethylene terepthalate film of 175 ⁇ m provided with a conventional subbing layer was coated (wet layer thickness 50 ⁇ m) with a composition in methylethylketone for forming the receiving layer comprising in amounts (in g/m2) as indicated in table 2 below poly(vinylchloride-co-vinylacetate-co-vinylalcohol) (90/4/6 wt%) (sold under the tradename VINYLlTE VAGD by Union Carbide), diisocyanate (DESMODUR VL supplied by Bayer AG), hydroxy modified polydimethylsiloxane (TEGOMER H SI 2111 supplied by Goldschmidt) and plasticizers of the present invention, the nature and amount of which is indicated in table 2 below. After coating the layer was dried at 120°C during 15 minutes.
  • a dye donor element was prepared as described in example 1 above.
  • the obtained dye receiving element was printed in combination with the dye-donor element in a Mitsubishi video printer type CP 100E.
  • the receiver sheet was separated from the dye-donor element and the dye density of the transferred image in transmission was measured in the red, green and blue region by means of a Macbeth TD102 densitometer equipped with Wratten filters 92, 93 and 94.
  • the receiver sheet was subjected to irradiation by a Xenon lamp of 150 klux for 15 hours and thereafter the densities were measured again and the density loss (in %) was calculated.
  • the sharpness (S) of the obtained image was checked visually after storing the printed receiver sheet for 7 days at 60°C.
  • polyester IV aliphatic polyester linked with aromatic groups
  • Plasticizer VI illustrates that other aliphatic comonomers can be used in combination with the oligomeric aliphatic polyester and the aromatic linkage in the plasticizer of the present invention.
  • Random aliphatic-aromatic copolymers (plasticizer VII) do not yield an improved light stability.

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  • Chemical Kinetics & Catalysis (AREA)
  • Thermal Transfer Or Thermal Recording In General (AREA)

Abstract

Dye-image receiving element for use according to thermal dye sublimation transfer comprising a support having thereon a dye-image receiving layer comprising as plasticizer a cycloaliphatic polyester or a compound comprising aliphatic oligomeric polyester segments having at least two recurring units said segments being linked by aromatic groups.

Description

    1. Field of the invention.
  • The present invention relates to dye-image receiving elements for use according to thermal dye sublimation transfer.
  • 2. Background of the invention.
  • Thermal dye sublimation transfer also called thermal dye diffusion transfer is a recording method in which a dye-donor element provided with a dye layer containing sublimable dyes having heat transferability is brought into contact with a dye-image receiving element and selectively, in accordance with a pattern information signal, heated with a thermal printing head provided with a plurality of juxtaposed heat-generating resistors, whereby dye from the selectively heated regions of the dye-donor element is transferred to the dye-image receiving element and forms a pattern thereon, the shape and density of which is in accordance with the pattern and intensity of heat applied to the dye-donor element.
  • A dye-image receiving element for use according to thermal dye sublimation transfer usually comprises a support, e.g. paper or a transparant film, coated with a dye-image receiving layer, into which the dye can diffuse more readily. An adhesive layer may be provided between the support and the receiving layer. On top of said receiving layer a separate release layer may be provided to improve the releasability of the receiving element from the donor element after transfer is effected.
  • As resins constituting the dye-image receiving layer there are known various thermoplastic resins such as polycarbonates, polyurethanes, polyesters, polyamides, polyvinylchlorides, poly(styrene-co-acrylonitriles), polycaprolactones or mixtures thereof and various cross-linked heat-cured or radiation-cured resins.
  • It has been known to incorporate a plasticizer in the dye-image receiving layer in order to increase the dye density of the transferred image. Various types of plasticizers have been described for that purpose; see, for example, US 4871715, JP 61/268483, JP 61/274990, JP 62/132676 and JP 02/194995.
  • Linear aliphatic polyesters as described in EP 228066 can be used as plasticizer. However using said plasticizers in the dye-image receiving layer leads to a decrease in sharpness of the obtained transferred dye image due to bleeding of the dyes.
  • It is also known to use a block copolymer of an aromatic polyester (hard segment) and an aliphatic polyester (soft segment) in the dye-receiving layer (see JP 02/164591). However in these copolymers the hard aromatic polyester segment is too large leading to an adverse effect on the density and the light stability of the transferred dye image.
  • Statistic copolyesters of aromatic and aliphatic monomers increase the density only slightly and have no effect on the light stability of the dyes.
  • 3. Summary of the invention.
  • It is an object of the present invention to provide dye-image receiving layers yielding improved dye densities, improved light stabilities and improved sharpness.
  • It is an object of the present invention to provide a plasticizer for use in the dye-image receiving element not having the disadvantages mentioned above.
  • The present invention provides a dye-image receiving element for use according to thermal dye sublimation transfer comprising a support having thereon a dye-image receiving layer comprising a plasticizer, characterized in that the plasticizer is a cycloaliphatic polyester or a compound comprising aliphatic oligomeric polyester segments having at least two recurring units said segments being linked by aromatic groups.
  • Using plasticizers according to the present invention in the dye-image receiving layer yield increased dye transfer densities without loss of sharpness. Further the light stability is improved especially with the compounds comprising aliphatic oligomeric segments linked by aromatic groups.
  • 4. Detailed description of the invention.
  • The cycloaliphatic polyester for use according to the present invention is a polyester obtained by condensation of one or more linear aliphatic diols with one or more cycloaliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more linear aliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more cycloaliphatic dicarboxylic acids. Instead of diols and/or dicarboxylic acids hydroxy-carboxylic acids can be used.
  • Examples of suitable cycloaliphatic diols are: cyclohexane dimethanol, cyclobutane dimethanol and cyclohexanediol.
  • Examples of suitable cycloaliphatic dicarboxylic acids are: cyclohexane dicarboxylic acid, cyclobutane dicarboxylic acid and cyclohexane diacetic acid.
  • Examples of suitable linear aliphatic diols are: ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, isobutylenediol, 1,5-pentanediol, neopentyl glycol, 1,2-hexanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol.
  • Examples of suitable linear aliphatic dicarboxylic acids are: oxalic acid, suberic acid, glutaric acid, adipic acid, pimelic acid, succinic acid, azelaic acid, sebacic acid, nonanedicarboxylic acid, decanedicarboxylic acid, undecanedicarboxylic acid, dodecanedicarboxylic acid, fumaric acid, maleic acid, itaconic acid, citraconic acid, mesaconic acid, malonic acid.
  • The cycloaliphatic polyester for use according to the present invention preferably contains at least four recurring units and has a molecular weight of at least 1000.
  • The aliphatic oligomeric polyester according to the present invention is a polyester obtained by condensation of one or more linear aliphatic or cycloaliphatic diols with one or more linear aliphatic or cycloaliphatic dicarboxylic acids (instead of diols and/or dicarboxylic acids hydroxycarboxylic acids can be used) or by ring-opening polymerisation (for example polypropiolactone, polycaprolactone or polydimethylpropiolactone). Said oligomer comprises at least two recurring units and preferably between three and ten recurring units.
  • Examples of suitable linear aliphatic or cycloaliphatic diols and linear aliphatic or cycloaliphatic dicarboxylic acids are given above.
  • The compounds for use according to the present invention are compounds comprising aliphatic oligomeric polyester segments as described above which are linked to each other by an aromatic group. Said aromatic groups preferably contains six to twelve carbon atoms. Examples of suitable aromatic linking groups are phenyl, naphthyl and diphenyl compounds which may be substituted.
  • Said compounds are prepared by reaction between aliphatic oligomeric polyester and a phenyl, naphthyl or diphenyl disubstituted by groups capable of reacting with the terminating group of the aliphatic oligomeric polyester (e.g. isocyanate group, hydroxy group, carboxylic acid group, amine groups, epoxy group).
  • Examples of suitable disubstituted phenyl, naphthyl and diphenyl compounds are: terephthalic acid, 4,4'-difenyldiisocyanate, isophthalic acid, naphthalene dicarboxylic acid.
  • The plasticizer according to the present invention may be present in the dye-image receiving layer in any amount which is effective for the intended purpose. In general, good results have been obtained when the plasticizer according to the present invention is present in an amount of from 5 to 80% by weight based on the dye-image receiving layer binder, preferably from 20 to 60% by weight.
  • The plasticizers of the present invention can be combined with any other plasticizer known in the field.
  • The dye-image receiving layer may comprise as binder any of the conventional receiving layer binders such as, for example, a polycarbonate, a polyurethane, a polyester, polyvinylchloride, poly(styrene-co-acrylonitrile) or mixtures thereof. Also a cured binder composition can be used, for example, the product obtained by crosslinking of poly(vinylchloride-co-vinylacetate-co-vinylalcohol) with polyisocyanate.
  • The plasticizers of the present invention can also contain reactive groups in order to form a crosslinked structure.
  • The total amount of binder used in the dye receiving layer of the present invention is from 25 to 95 % by weight, preferably from 50 to 80 % by weight.
  • The dye receiving element of the present invention can contain a release agent for improvement of the release property with respect to the donor element. As the release agent, solid waxes such as polyethylene wax, amide wax, and Teflon powder: fluorine based and phosphate ester based surfactants; and paraffin based, silicone based and fluorine based oils can be used. Silicone oils, preferably reactive silicone oils and silicone containing copolymers such as polysiloxane-polyether copolymers and blockcopolymers, are preferred (e.g. TEGOGLIDE supplied by Goldschmidt and SILWET supplied by Union Carbide).
  • For the purpose of improving the whiteness of the receiving layer to enhance sharpness of the transferred image and also imparting writability to the receiving surface as well as preventing retransfer of the transferred image, a white pigment can be added to the receiving layer. As white pigment, titanium oxide, zinc oxide, kaolin, clay, calcium carbonate, fine powdery silica, etc. can be employed, and these can be used as a mixture of two or more kinds as described above.
  • Also, for further enhancing the light resistance of the transferred image, one or two or more kinds of additives such as UV-ray absorbers, light stabilizers and antioxidants, can be added, if necessary. The amounts of these UV-ray absorbers and light stabilizers is preferably 0.05 to 10 parts by weight and 0.5 to 3 parts by weight, respectively, per 100 parts of the resin constituting the receiving layer.
  • A toplayer can be provided on top of the receiving layer to improve the release from the donor element after transfer is effected. Said toplayer generally comprises a release agent of the type described above, e.g. a polysiloxane-polyether copolymer.
  • As the support for the receiver sheet it is possible to use a transparant film or sheet of various plastics such as polyethylene terephthalate, polyolefin, polyvinyl chloride, polystyrene, polycarbonate, polyether sulfone, polyimide, cellulose ester or polyvinyl alcohol-co-acetal. Blue-colored polyethylene terephthalate film can also be used. The support may also be a reflective support such as paper e.g. top quality paper, art paper, cellulose fiber paper; baryta-coated paper; polyolefin-coated paper e.g. dual polyethylene-coated paper; synthetic paper e.g. polyolefin type, polystyrene type or white polyester type i.e. white-pigmented polyester.
  • Also, a laminated product by any desired combination of the above can be used. Typical examples of the laminates include a laminate of cellulose fiber paper and synthetic paper and a laminate of cellulose fiber paper and a plastic film or sheet. As further examples of the laminates, a plastic film can be used with synthetic paper instead of cellulose fiber paper. Further, a laminate of cellulose fiber paper, plastic film and synthetic paper can also be used.
  • The support sheet serves to support the dye receiving layer, and it is desirable that the support sheet has mechanical strength sufficient enough to handle the dye receiving sheet which is heated at the time of heat transfer recording. If the dye-receiving layer alone has the necessary mechanical strength, the support sheet may be omitted.
  • The dye-receiving layer of the present invention preferably has an overall thickness of from 0.5 to 50 µm, more preferably from 2.5 to 10 µm, when the dye-receiving layer is provided on a support sheet, or preferably from 3 to 120 µm when it is self-supporting i.e. a support sheet is omitted.
  • The image receiving layer may be a single layer, or two or more such layers may be provided on the support.
  • Also receiving layers may be formed on both surfaces of the support. In the case of a transparant support recto-verso printing on both receiving layers as described in EP 452566 then leads to an increase in density of the transferred image.
  • In case a toplayer is provided the thickness of such a toplayer is preferably 0.01 to 5 µm, particularly 0.05 to 2 µm.
  • The image receiving element of the present invention may also have one or more intermediate layers between the support and the image receiving layer. Depending on the material from which they are formed, the intermediate layers may function as cushioning layers, porous layers or dye diffusion preventing layers, or may fulfill two or more of these functions, and they may also serve the purpose of an adhesive, depending on the particular application.
  • The material constituting the intermediate layer may include, for example, an urethane resin, an acrylic resin, an ethylenic resin, a butadiene rubber, or an epoxy resin. The thickness of the intermediate layer is preferably from 1 to 20 µm.
  • Dye diffusion preventing layers are layers which prevent the dye from diffusing into the support (particularly if the support is polyethylene-coated paper). The binders used to form these layers may be water soluble or organic solvent soluble, but the use of water soluble binders is preferred, and especially gelatin is most desirable.
  • Porous layers are layers which prevent the heat which is applied at the time of thermal transfer from diffusing from the image receiving layer to the support to ensure that the heat which has been applied is used efficiently.
  • Fine powders consisting of silica, clay, talc, diatomaceous earth, calcium carbonate, calcium sulfate, barium sulfate, aluminum silicate, synthetic zeolites, zinc oxide, lithophone, titanium oxide or alumina for example, can be included in the image receiving layers, cushioning layers, porous layers, diffusion preventing layers and adhesive layers, etc. constituting the thermal transfer image receiving element of the present invention.
  • Also, the image receiving element of the present invention can have anti static treatment applied to the front or back surface thereof. Such anti static treatment may be carried out by incorporating an antistatic agent in, for example, the image receiving layer which becomes the front surface or in an antistatic preventive layer applied to the image receiving surface. A similar treatment can also be effected to the back surface. By such treatment, mutual sliding between the image receiving sheets can be smoothly performed, and there is also the effect of preventing the attachment of dust on the image receiving sheet.
  • Furthermore, the image receiving sheet can have a lubricating layer provided on the back surface of the sheet support. The material for the lubricating layer may include methacrylate resins such as methyl methacrylate, etc. or corresponding acrylate resins, vinyl resins such as vinyl chloride-vinyl acetate copolymer.
  • The receiving element can have detection marks provided on one surface, preferably the back surface so that the receiving element can be accurately set at a desired position during transfer, whereby the image can be formed always at a correct desired position.
  • A dye-donor element for use according to thermal dye sublimation transfer in combination with the present receiving element usually comprises a very thin support e.g. a polyester support, one side of which is covered with a dye layer, which contains the printing dyes. Usually an adhesive or subbing layer is provided between the support and the dye layer. Normally the opposite side is covered with a slipping layer that provides a lubricated surface against which the thermal printing head can pass without suffering abrasion. An adhesive layer may be provided between the support and the slipping layer.
  • The dye layer can be a monochrome dye layer or it may comprise sequential repeating areas of different colored dyes like e.g. of cyan, magenta, yellow and optionally black hue. When a dye-donor element containing three or more primary color dyes is used, a multicolor image can be obtained by sequentially performing the dye transfer process steps for each color.
  • The dye layer of such a thermal dye sublimation transfer donor element is formed preferably by adding the dyes, the polymeric binder medium, and other optional components to a suitable solvent or solvent mixture, dissolving or dispersing the ingredients to form a coating composition that is applied to a support, which may have been provided first with an adhesive or subbing layer, and dried.
  • The dye layer thus formed has a thickness of about 0.2 to 5.0 µm, preferably 0.4 to 2.0 µm, and the ratio of dye to binder is between 9:1 and 1:3 by weight, preferably between 3:1 and 1:2 by weight.
  • As polymeric binder the following can be used: cellulose derivatives, such as ethyl cellulose, hydroxyethyl cellulose, ethylhydroxy cellulose, ethylhydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, nitrocellulose, cellulose acetate formate, cellulose acetate hydrogen phthalate, cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate, cellulose acetate pentanoate, cellulose acetate benzoate, cellulose triacetate; vinyl-type resins and derivatives, such as polyvinyl alcohol, polyvinyl acetate, polyvinyl butyral, copolyvinyl butyral-vinyl acetal-vinyl alcohol, polyvinyl pyrrolidone, polyvinyl acetoacetal, polyacrylamide; polymers and copolymers derived from acrylates and acrylate derivatives, such as polyacrylic acid, polymethyl methacrylate and styrene-acrylate copolymers; polyester resins; polycarbonates; copolystyrene-acrylonitrile; polysulfones; polyphenylene oxide; organosilicones, such as polysiloxanes; epoxy resins and natural resins, such as gum arabic. Preferably cellulose acetate butyrate or poly(styrene-acrylonitrile(-co-butadieen)) is used as binder for the dye layer.
  • Any dye can be used in such a dye layer provided it is easily transferable to the dye-image-receiving layer of the receiver sheet by the action of heat.
  • Typical and specific examples of dyes for use in thermal dye sublimation transfer have been described in, e.g., European Patent Application no. 91200791.1, EP 209990, EP 209991, EP 216483, EP 218397, EP 227095, EP 227096, EP 229374, EP 235939, EP 247737, EP 257577, EP 257580, EP 258856, EP 279330, EP 279467, EP 285665, EP 400706, US 4743582, US 4753922, US 4753923, US 4757046, US 4769360, US 4771035, JP 84/78894, JP 84/78895, JP 84/78896, JP 84/227490, JP 84/227948, JP 85/27594, JP 85/30391 , JP 85/229787, JP 85/229789, JP 85/229790, JP 85/229791, JP 85/229792, JP 85/229793, JP 85/229795, JP 86/41596, JP 86/268493, JP 86/268494, JP 86/268495 and JP 86/284489.
  • The coating layer may also contain other additives, such as curing agents, preservatives, organic or inorganic fine particles, dispersing agents, anti static agents, defoaming agents, viscosity controlling agents, etc., these and other ingredients being described more fully in EP 133011, EP 133012, EP 111004 and EP 279467.
  • Any material can be used as the support for the dye-donor element provided it is dimensionally stable and capable of withstanding the temperatures involved, up to 400°C over a period of up to 20 msec, and is yet thin enough to transmit heat applied on one side through to the dye on the other side to effect transfer to the receiver sheet within such short periods, typically from 1 to 10 msec. Such materials include polyesters such as polyethylene terephthalate, polyamides, polyacrylates, polycarbonates, cellulose esters, fluorinated polymers, polyethers, polyacetals, polyolefins, polyimides, glassine paper and condenser paper. Preference is given to a polyethylene terephthalate support. In general, the support has a thickness of 2 to 30 µm. The support may also be coated with an adhesive or subbing layer, if desired.
  • The dye layer of the dye-donor element may be coated on the support or printed thereon by a printing technique such as a gravure process.
  • A dye-barrier layer comprising a hydrophilic polymer may also be employed in the dye-donor element between its support and the dye layer to improve the dye transfer densities by preventing wrong-way transfer of dye towards the support. The dye barrier layer may contain any hydrophilic material which is useful for the intended purpose. In general, good results have been obtained with gelatin, polyacryl amide, polyisopropyl acrylamide, butyl methacrylate grafted gelatin, ethyl methacrylate grafted gelatin, ethyl acrylate grafted gelatin, cellulose monoacetate, methyl cellulose, polyvinyl alcohol, polyethylene imine, polyacrylic acid, a mixture of polyvinyl alcohol and polyvinyl acetate, a mixture of polyvinyl alcohol and polyacrylic acid or a mixture of cellulose monoacetate and polyacrylic acid. Suitable dye barrier layers have been described in e.g. EP 227091 and EP 228065. Certain hydrophilic polymers, for example those described in EP 227091, also have an adequate adhesion to the support and the dye layer, thus eliminating the need for a separate adhesive or subbing layer. These particular hydrophilic polymers used in a single layer in the donor element thus perform a dual function, hence are referred to as dye-barrier/subbing layers.
  • Preferably the reverse side of the dye-donor element can be coated with a slipping layer to prevent the printing head from sticking to the dye-donor element. Such a slipping layer would comprise a lubricating material such as a surface active agent, a liquid lubricant, a solid lubricant or mixtures thereof, with or without a polymeric binder. The surface active agents may be any agents known in the art such as carboxylates, sulfonates, phosphates, aliphatic amine salts, aliphatic quaternary ammonium salts, polyoxyethylene alkyl ethers, polyethylene glycol fatty acid esters, fluoroalkyl C₂-C₂₀ aliphatic acids. Examples of liquid lubricants include silicone oils, synthetic oils, saturated hydrocarbons and glycols. Examples of solid lubricants include various higher alcohols such as stearyl alcohol, fatty acids and fatty acid esters. Suitable slipping layers are described in e.g. EP 138483, EP 227090, US 4567113, US 4572860, US 4717711. Preferably the slipping layer comprises as binder a styrene-acrylonitrile copolymer or a styrene-acrylonitrile-butadiene copolymer or a mixture thereof or a cellulose ester and as lubricant in an amount of 0.1 to 10 % by weight of the binder (mixture) a polysiloxane-polyether copolymer or polytetrafluoroethylene or a mixture thereof.
  • The dye layer of the dye-donor element may also contain a releasing agent that aids in separating the dye-donor element from the dye-receiving element after transfer. The releasing agents can also be applied in a separate layer on at least part of the dye layer. For the releasing agent solid waxes, fluorine- or phosphate-containing surfactants and silicone oils are used. Suitable releasing agents are described in e.g. EP 133012, JP 85/19138, EP 227092.
  • The dye-receiving elements according to the invention are used to form a dye transfer image. Such a process comprises placing the dye layer of the donor element in face-to-face relation with the dye-receiving layer of the receiver sheet and imagewise heating from the back of the donor element. The transfer of the dye is accomplished by heating for about several milliseconds at a temperature of 400°C.
  • When the process is performed for but one single color, a monochrome dye transfer image is obtained. A multicolor image can be obtained by using a donor element containing three or more primary color dyes and sequentially performing the process steps described above for each color. The above sandwich of donor element and receiver sheet is formed on three occasions during the time when heat is applied by the thermal printing head. After the first dye has been transferred, the elements are peeled apart. A second dye-donor element (or another area of the donor element with a different dye area) is then brought in register with the dye-receiving element and the process repeated. The third color and optionally further colors are obtained in the same manner.
  • In order to accomplish a perfect register when the process is performed for more than one color and in order to detect what color is existing at the printing portion of the donor element, detection marks are commonly provided on one surface of the donor element. Generally optically detectable marks are used that can be detected by a light source and a photo sensor; detection can be done by measuring the light transmitted through the detection mark or reflected from said mark. The marks being in the form of a light-absorbing or light-reflecting coating are formed in a preassigned position on the donor element by e.g. gravure printing. The detection marks can comprise an infrared absorbing compound such as carbon black. The detection mark can also comprise one of the image dyes that are used for the image formation, with the detection being in the visible range.
  • In addition to thermal heads, laser light, infrared flash or heated pens can be used as the heat source for supplying heat energy. Thermal printing heads that can be used to transfer dye from the dye-donor element to the receiver sheet are commercially available. In case laser light is used, the dye layer or another layer of the dye element has to contain a compound that absorbs the light emitted by the laser and converts it into heat, e.g. carbon black.
  • Alternatively, the support of the dye-donor element may be an electrically resistive ribbon consisting of, for example, a multi-layer structure of a carbon loaded polycarbonate coated with a thin aluminum film. Current is injected into the resistive ribbon by electrically adressing a print head electrode resulting in highly localized heating of the ribbon beneath the relevant electrode. The fact that in this case the heat is generated directly in the resistive ribbon and that it is thus the ribbon that gets hot leads to an inherent advantage in printing speed using the resistive ribbon/electrode head technology compared to the thermal head technology where the various elements of the thermal head get hot and must cool down before the head can move to the next printing position.
  • The following examples are provided to illustrate the invention in more detail without limiting, however, the scope thereof.
  • EXAMPLE 1
  • A polyethylene terepthalate film of 175 µm provided with a conventional subbing layer was coated (wet layer thickness 50 µm) with a composition in methylethylketone for forming the receiving layer comprising in amounts (in g/m²) as indicated in table 1 below poly(vinylchloride-co-vinylacetate-co-vinylalcohol) (90/4/6 wt%) (sold under the tradename VINYLITE VAGD by Union Carbide), diisocyanate (DESMODUR VL supplied by Bayer AG), hydroxy modified polydimethylsiloxane (TEGOMER H SI 2111 supplied by Goldschmidt) and a plasticizer the nature and amount (in g/m²) of which is indicated in table 1 below. After coating the layer was dried at 120°C during 15 minutes.
  • A dye donor element was prepared as follows:
       A solution comprising 5 wt% dye A, 3 wt% dye B, 2.5 wt% dye C, 6 wt% of poly(styrene-co-acrylonitrile) as binder and 2.5 wt% of decanediol as thermal solvent in methylethylketone as solvent was prepared. From this solution a layer having a wet thickness of 10 um was coated on 6 um thick polyethylene terephthalate film. The resulting layer was dried by evaporation of the solvent.
    Figure imgb0001

       The back side of the polyethylene terephthalate film was provided with a slipping layer coated from a solution containing 13 wt% poly(styrene-co-acrylonitrile) binder and 1 wt% polysiloxane-polyether copolymer as lubricant.
  • The obtained dye receiving element was printed in combination with the dye-donor element in a Mitsubishi video printer type CP 100E.
  • The receiver sheet was separated from the dye-donor element and the dye density of the transferred image in transmission was measured in the red, green and blue region by means of a Macbeth TD102 densitometer equipped with Wratten filters 92, 93 and 94.
  • Sticking of the receiver sheet to the donor element after transfer was effected was checked visually.
  • The sharpness of the obtained image was checked visually after storing the printed receiver sheet for 7 days at 60°C.
  • The results are indicated in table 1 below. Table 1
    Vinylite Desmodur Tegomer plasticizer densities sharp stick
    type amount red blue green
    5 0.75 0.2 none 0.97 0.75 0.99 good no
    2.5 0.75 0.2 I 2.5 1.35 0.81 1.43 poor yes
    1.5 0.75 0.2 I 3.5 1.40 0.87 1.71 poor yes
    2.5 0.75 0.2 II 2.5 1.37 1.45 1.53 good no
    1.5 0.75 0.2 II 3.5 1.42 1.41 1.63 good no
    2.5 0.75 0.2 III 2.5 1.47 1.63 1.73 good no
    1.5 0.75 0.2 III 3.5 1.43 1.67 1.75 good no
    polyester I = polycaprolactone (PCL 700 supplied by Union Carbide) (comparative aliphatic polyester)
    polyester II = cycloaliphatic polyester derived from cyclohexane dicarboxylic acid and ethylene glycol
    polyester III = cycloaliphatic polyester derived from cyclohexane dimethanol and succinic acid
  • The above results show that by the addition of aliphatic or cycloaliphatic polyester the dye densities increase. However in the case of an aliphatic polyester (comparative polyester I) bleeding of the dye takes places leading to a decrease in sharpness of the obtained dye image: further the receiving element sticks to the donor element after transfer is effected. This is not the case when cycloaliphatic polyester is added (polyesters II and III).
  • EXAMPLE 2
  • A polyethylene terepthalate film of 175 µm provided with a conventional subbing layer was coated (wet layer thickness 50 µm) with a composition in methylethylketone for forming the receiving layer comprising in amounts (in g/m²) as indicated in table 2 below poly(vinylchloride-co-vinylacetate-co-vinylalcohol) (90/4/6 wt%) (sold under the tradename VINYLlTE VAGD by Union Carbide), diisocyanate (DESMODUR VL supplied by Bayer AG), hydroxy modified polydimethylsiloxane (TEGOMER H SI 2111 supplied by Goldschmidt) and plasticizers of the present invention, the nature and amount of which is indicated in table 2 below. After coating the layer was dried at 120°C during 15 minutes.
  • A dye donor element was prepared as described in example 1 above.
  • The obtained dye receiving element was printed in combination with the dye-donor element in a Mitsubishi video printer type CP 100E.
  • The receiver sheet was separated from the dye-donor element and the dye density of the transferred image in transmission was measured in the red, green and blue region by means of a Macbeth TD102 densitometer equipped with Wratten filters 92, 93 and 94.
  • The receiver sheet was subjected to irradiation by a Xenon lamp of 150 klux for 15 hours and thereafter the densities were measured again and the density loss (in %) was calculated.
  • The sharpness (S) of the obtained image was checked visually after storing the printed receiver sheet for 7 days at 60°C.
  • The results are indicated in table 2 below. Table 2
    Vinylite Desmodur Tegomer plasticizer densities density loss S
    type amount red blue green red blue green
    5 0.75 0.2 none 0.97 0.75 0.99 45 75 33 good
    2.5 0.75 0.2 I 2.5 1.35 0.81 1.43 20 39 10 poor
    4 0.75 0.2 IV 1 1.15 1.35 1.21 50 80 31 good
    3 0.75 0.2 IV 2 1.41 1.55 1.59 41 69 18 good
    2 0.75 0.2 IV 3 1.43 1.53 1.67 16 44 6 good
    4.5 0.75 0.2 V 0.5 1.26 1.36 1.32 55 79 39 good
    3.5 0.75 0.2 V 1.5 1.43 1.43 1.53 55 75 35 good
    2.5 0.75 0.2 V 2.5 1.49 1.29 1.61 39 59 19 good
    3.5 0.75 0.2 VI 1.5 1.43 1.74 1.57 50 76 18 fair
    2.5 0.75 0.2 VII 2.5 1.43 1.57 1.57 49 71 25 good
    polyester IV = polycaprolactone with four recurring units, hydroxyterminated, hydroxy number 204 (CAPA 200 supplied by Solvay) coupled with terephthalic acid
    polyester V = polyesterurethane derived from adipic acid, 1,4-butanediol and 4,4'-difenyldiisocyanate (Estane 5712 F50 supplied by Goodrich)
    polyester VI = polycaprolactone with four recurring units, hydroxyterminated, hydroxy number 204 (CAPA 200 supplied by Solvay) (25 mole%) coupled with 25 mole% ethylene glycol and 50 mole% terephthalic acid
    polyester VII = random copolyester of terephthalic acid (25 mole%), adipic acid (25 mole%) and butane diol (50 mole%) (comparative)
  • The above results show that the density increases by the addition of polyester; however the addition of aliphatic polyester (comparative polyester I) has an adverse effect on the sharpness of the obtained dye image. This is not the case if aromatic linking groups are provided between the aliphatic polyester segments (polyester IV, V and VI).
  • Further the addition of aliphatic polyester linked with aromatic groups (polyester IV, V and VI) in an amount of at least 20 % by weight of the binder leads to improved light stability.
  • Plasticizer VI illustrates that other aliphatic comonomers can be used in combination with the oligomeric aliphatic polyester and the aromatic linkage in the plasticizer of the present invention.
  • Random aliphatic-aromatic copolymers (plasticizer VII) do not yield an improved light stability.

Claims (10)

  1. Dye-image receiving element for use according to thermal dye sublimation transfer comprising a support having thereon a dye-image receiving layer comprising a plasticizer, characterized in that the plasticizer is a cycloaliphatic polyester or a compound comprising aliphatic oligomeric polyester segments having at least two recurring units said segments being linked by aromatic groups.
  2. Dye-image receiving element according to claim 1, wherein the cycloaliphatic polyester is a polyester obtained by condensation of one or more linear aliphatic diols with one or more cycloaliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more linear aliphatic dicarboxylic acids or by condensation of one or more cycloaliphatic diols with one or more cycloaliphatic dicarboxylic acids.
  3. Dye-image receiving element according to claim 2, wherein the cycloaliphatic polyester is derived from cyclohexane dimethanol or cyclohexane dicarboxylic acid.
  4. Dye-image receiving element according to claim 1, wherein the aliphatic oligomeric polyester is a polyester obtained by condensation of one or more linear aliphatic or cycloaliphatic diols with one or more linear aliphatic or cycloaliphatic dicarboxylic acids or by ring-opening polymerisation.
  5. Dye-image receiving element according to claim 4, wherein said aliphatic oligomeric polyester comprises between three and ten recurring units.
  6. Dye-image receiving element according to claim 4 or 5, wherein said aliphatic oligomeric polyester is polycaprolactone or polybutyleneadipate.
  7. Dye-image receiving element according to claim 4, 5 or 6, wherein said aromatic linking groups contains six to twelve carbon atoms.
  8. Dye-image receiving element according to claim 7, wherein said aromatic linking groups are selected from the group consisting of phenyl, naphthyl and diphenyl, which may be substituted.
  9. Dye-image receiving element according to claim 8, wherein said aromatic linking groups are derived from terephthalic acid or 4,4'-diphenyldiisocyanate.
  10. Dye-image receiving element according to any one of the preceding claims, wherein said plasticizer is present in an amount of from 5 to 80% by weight based on the dye-image receiving layer binder.
EP92919635A 1991-10-02 1992-09-23 Dye-image receiving element for use according to thermal dye sublimation transfer Expired - Lifetime EP0606273B1 (en)

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EP91202562 1991-10-02
EP91202562 1991-10-02
PCT/EP1992/002209 WO1993007003A1 (en) 1991-10-02 1992-09-23 Dye-image receiving element for use according to thermal dye sublimation transfer
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EP0606273A1 (en) 1994-07-20

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