EP0562234B1 - Tambour mélangeur et sécheur pour la préparation en continue des enrobés bitumineux en recyclage de matériaux récupérés - Google Patents
Tambour mélangeur et sécheur pour la préparation en continue des enrobés bitumineux en recyclage de matériaux récupérés Download PDFInfo
- Publication number
- EP0562234B1 EP0562234B1 EP93101297A EP93101297A EP0562234B1 EP 0562234 B1 EP0562234 B1 EP 0562234B1 EP 93101297 A EP93101297 A EP 93101297A EP 93101297 A EP93101297 A EP 93101297A EP 0562234 B1 EP0562234 B1 EP 0562234B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- drier
- cylinder
- reclaimed
- aggregates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims description 36
- 238000002360 preparation method Methods 0.000 title claims description 5
- 238000004064 recycling Methods 0.000 title description 2
- 239000010426 asphalt Substances 0.000 claims description 15
- 239000000654 additive Substances 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 4
- 239000003517 fume Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
- E01C19/1027—Mixing in a rotary receptacle
- E01C19/1036—Mixing in a rotary receptacle for in-plant recycling or for reprocessing, e.g. adapted to receive and reprocess an addition of salvaged material, adapted to reheat and remix cooled-down batches
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C2019/1081—Details not otherwise provided for
- E01C2019/1086—Mixing containers having concentric drums
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C2019/1081—Details not otherwise provided for
- E01C2019/109—Mixing containers having a counter flow drum, i.e. the flow of material is opposite to the gas flow
Definitions
- the present invention relates to a drum mixer-drier for the continuous preparation of bituminous mixes with recycling of reclaimed materials, as defined in the preamble of the appended claim 1 and as disclosed in EP-A-0 347 281.
- Drier-mixers of the described type (hereinafter termed simply “mixers” for the sake of brevity in description) are already known. They comprise a drum with internal blades which rotates about an axis which is slightly inclined with respect to a horizontal plane; the aggregates are introduced at the upper end of the drum and, by means of the rotation of the drum, move toward the opposite lower end, where the discharge outlet is located. A burner, orientated along the axis of the drum, is arranged in said upper end and dries and heats the aggregates.
- the bitumen inlet is located at a certain distance from the burner; the bitumen, with the addition of additives, is mixed together with the aggregates.
- the bitumen inlet is located at a distance from the burner which is sufficient to avoid the formation of fumes.
- the inlet for the reclaimed material generally constituted by mixes which originate from the demolition of old paving. This reclaimed material (recyclable asphalt pavement, hereinafter abbreviated as RAP) is mixed with the aggregates and the bitumen.
- a drawback of the known mixers is the difficulty encountered in heating the aggregates to a high temperature while at the same time preventing the bitumen and the RAP from reaching temperatures which cause the formation of fumes.
- a technical aim of the present invention is therefore to provide a drier-mixer which obviates the above described problems related to the exposure of bitumen and RAP to excessive heat.
- the mixer is generally designated by the reference numeral 1 and comprises a base 2 which may be mounted on wheels for the transfer of the mixer to the work site.
- a drum 3 is mounted on the base for rotation about the axis A.
- the axis A is slightly inclined with respect to the horizontal plane, so that the drum has an uppermost or upper end 4 and a lower end 5.
- the drum proximate to the ends 4 and 5, there are two hoops or annular flanges 6 and 7 which constitute two rolling tracks engaged by pairs of rollers 8 and 9 on which the drum rolls.
- the rollers 8 and 9 are rotatable in appropriate supports fixed to the base.
- the rotation of the drum is produced by a gearmotor 10 which is fixed to the base and is provided with an output pinion 11 on which a chain 12 is entrained; said chain is also entrained around a toothed wheel 13 which is fixed to the outside of the drum 3, thus defining a closed-loop formation.
- the reference numeral 14 designates a cylinder which is arranged concentrically around the lower portion of the drum and defines, together with said drum, an annular interspace 15.
- the cylinder 14 is rigidly coupled to the base 2, on which it rests by means of lateral feet 16, and comprises two flanges 17 and 18 which are at right angles to the axis A and have an annular crown shape; the inner edge of the flanges 17,18 skims or slidingly contacts the outer surface of the drum 3 so as to close the interspace 15 at its opposite ends.
- the upper end 4 of the drum is closed by a fume expansion chamber 19, outside which a hopper 20 for feeding the aggregates is fitted; said aggregates are introduced in the drum through an opening of the chamber 19.
- the drum is furthermore connected, by means of an opening 21 of the fume expansion chamber, to a stack 22 for aspirating the volatile substances and the dust which form during preparation of the bituminous mix.
- RAP reclaimed material
- the RAP is introduced into the drum through a funnel 23 which leads into an annular duct 24 located at a preset distance from the flange 18 of the cylinder 14.
- the annular duct 24 defines, around the drum, an annular chamber 25 in which blades 26 rotate; said blades are fixed to the outside of the drum 3.
- Openings 27 are defined on the drum between the blades 26 and allow the RAP to pass inside the drum during its rotation.
- the blades 26 are rigidly coupled to the drum 3 at the annular chamber 25 along a band 30 which is as wide as said chamber and defines recesses 28a.
- the recesses 28a are open towards the end 5 and are closed toward the end 4.
- Wings 28 and 29 are rigidly coupled to the inner surface of the drum.
- the wings 29 extend up to the end 4 and the wings 28 extend from the annular duct 24 toward the end 5, end at the level of the flange 18 and are shaped so as to cause advancement of the material in the direction B.
- the wings 29 furthermore have a substantially L-shaped profile which, during rotation of the drum, facilitates the tipping or cascading of the material through the combustion gases and enhances heat exchange with them.
- the wings 28 are instead shaped so as to shield the internal surface of the drum 3 from the radiant heat of the flame. They simultaneously prevent the rise of the material and thus its falling through the flame. The heat received by the wings 28 is transferred, upon each rotation of the drum 3, to the material which flows in the lower region in this portion of the drum.
- the portion of the drum which extends from the flange 33 to the end 5 constitutes the combustion chamber 34, into which the flame of a burner 35, which is coaxial to the axis A, is directed.
- the combustion chamber 34 is internally covered with a lining of ceramic fibers 36 which protects the drum against excessive temperatures.
- the burner 35 is mounted on a flange 37 which is supported by a support 38 fixed on the base 2.
- the flange 37 is arranged adjacent to the end 5 of the drum in order to allow rotation of the drum with respect to the burner.
- the drum 3 is externally provided, along the portion which corresponds to the length of the cylinder 14, with fins 39 for mixing the material and conveying it toward a discharge outlet 40 located adjacent to the flange 17.
- the outlet 40 leads into a hopper 41 provided with a discharge shutter 42.
- the described mixer is completed by two ducts 43 and 44 for feeding bitumen and respectively additives (fillers) into the interspace 15.
- the ducts 43 and 44 are arranged on the fixed cylinder 14 on a plane which is perpendicular to the axis A and is located downstream of the flange 18.
- the blades 39 thoroughly mix the aggregates and the RAP with bitumen and additives, added through the ducts 43 and 44 to produce a final mix which has a temperature in the range of 150-180° and is discharged into the hopper 41 through the outlet 40.
- the inside of the drum due to aspiration through the stack 22, is at a negative pressure, so that any gases released from the mix during mixing in the interspace 15 pass through the openings 31 into the drum, where they are burned.
- the shapes and dimensions may furthermore be any according to the requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
- Drying Of Solid Materials (AREA)
Claims (7)
- Mélangeur-sécheur (1) pour la préparation en continu d'enrobés bitumineux pour des revêtements de chaussée, comprenant:- un tambour (3) qui est supporté à rotation autour d'un axe longitudinal (A) qui est incliné par rapport au plan horizontal, de façon à présenter une extrémité inférieure (5) et une extrémité supérieure (4),- des moyens (10 à 12) pour faire tourner ledit tambour autour dudit axe;- un brûleur (35) disposé à l'extrémité inférieure (5) dudit tambour (3) pour diriger une flamme le long dudit axe longitudinal (A) vers l'extrémité supérieure (4) du tambour (3) afin de le chauffer intérieurement;- des moyens (20) pour introduire des agrégats à l'extrémité supérieure (4) dudit tambour (3),- un cylindre fixe (14) qui entoure concentriquement la partie inférieure dudit tambour (3) et définit un espace intermédiaire annulaire (15) avec ladite partie, ledit cylindre (14) représentant une extrémité inférieure qui est proche du brûleur (35), et une extrémité supérieure;- des moyens (23 à 27) pour introduire du matériau bitumineux de récupération dans ledit tambour (3) en un emplacement qui est situé à une distance prédéterminée de l'extrémité supérieure dudit cylindre (14);- des moyens (31 à 32) pour transférer ledit matériau de récupération et lesdits agrégats depuis ledit tambour (3) dans ledit espace intermédiaire annulaire (15), à l'extrémité supérieure dudit cylindre (14);- des moyens (28 à 29) qui sont fonctionnellement associés à l'intérieur dudit tambour (3) afin de provoquer l'avance desdits agrégats et dudit matériau de récupération vers lesdits moyens (31 à 32) pour les introduire dans l'espace intermédiaire annulaire (15);- des moyens (43, 44) pour introduire du bitume, de la matière de charge et des additifs à proximité de l'extrémité supérieure dudit cylindre (14); et- des moyens (39) qui sont fonctionnellement associés à l'extérieur dudit tambour (3) le long dudit cylindre fixe (14) afin de mélanger lesdits agrégats et ledit matériau de récupération avec ledit bitume, avec ladite matière de charge et lesdits additifs, de façon à obtenir un mélange bitumineux et à provoquer l'avance dudit enrobé vers une sortie de décharge (40) disposée à l'extrémité inférieure dudit cylindre (14);le mélangeur-sécheur étant caractérisé en ce que:ledit espace intermédiaire (15) est complètement isolé de l'intérieur dudit tambour (3) à la partie inférieure dudit tambour (3) et à l'extrémité inférieure dudit cylindre (14);lesdits moyens (31 à 32) pour transférer ledit matériau de récupération et lesdits agrégats dudit tambour (3) dans ledit espace intermédiaire annulaire (15) sont aptes à transférer la totalité dudit matériau de récupération et des agrégats hors de l'intérieur dudit tambour (3) et dans ledit espace intermédiaire annulaire (15);la sortie dudit brûleur (35) est disposée à l'extrémité inférieure (5) du mélangeur-sécheur; etlesdits moyens (43, 44) pour introduire du bitume, de la matière de charge et des additifs sont aptes à introduire les matériaux directement dans l'espace intermédiaire annulaire isolé (15), de telle façon que les matériaux ne pénètrent pas à l'intérieur dudit tambour (3).
- Mélangeur-sécheur selon la revendication 1, caractérisé en ce que lesdits moyens pour introduire du matériau bitumineux de récupération comprennent un conduit annulaire (24) qui s'étend autour dudit tambour à une distance prédéterminée depuis l'extrémité supérieure dudit cylindre (14) et qui définit une chambre annulaire (25) dans laquelle tourne une pluralité de pales (26), lesdites pales étant fixées à l'extérieur dudit tambour (3), des ouvertures (27) étant définies entre lesdites pales pour le passage du matériau dans le tambour, lesdites ouvertures (27) étant reliées à des cavités (28a) agencées à l'intérieur du tambour, et axialement ouvertes vers ledit cylindre (14).
- Mélangeur-sécheur selon la revendication 1 ou 2, caractérisé en ce que lesdits moyens pour transférer ledit matériau de récupération et lesdits agrégats depuis ledit tambour dans ledit espace intermédiaire (15) comprennent: des ouvertures (31) définies dans ledit tambour (3) à l'extrémité supérieure dudit espace intermédiaire (15); et des déflecteurs (32) qui sont associés auxdites ouvertures (31) et qui sont agencés du côté opposé à celui où le matériau avance, lesdits déflecteurs étant appropriés pour transporter ledit matériau dans lesdites ouvertures (31).
- Mélangeur-sécheur selon la revendication 1, caractérisé en ce que lesdits moyens fonctionnellement associés avec l'extérieur dudit tambour sont constitués par des lames (39).
- Mélangeur-sécheur selon la revendication 1, caractérisé en ce que la partie dudit tambour (3) autour de laquelle s'étend ledit cylindre (14) est intérieurement recouverte d'un garnissage thermiquement isolant (36).
- Mélangeur-sécheur selon la revendication 1, caractérisé en ce que lesdits moyens pour l'avance du matériau à l'intérieur du tambour (3) sont essentiellement constitués par:- des ailes (29) à profil sensiblement en forme de L, couplées à la surface intérieure du tambour (3) et s'étendant depuis ladite extrémité supérieure (4) jusqu'à la zone d'introduction du matériau bitumineux de récupération dans ledit tambour (3);- des cavités (28a) agencées à l'intérieur du tambour (3) en communication avec des ouvertures (27) du tambour pour le passage du matériau bitumineux de récupération dans le tambour, lesdites cavités étant ouvertes vers ladite extrémité inférieure (5) et fermées vers ladite extrémité supérieure (4); et- des ailes (28) couplées à la surface intérieure du tambour (3) et s'étendant depuis la zone d'introduction du matériau bitumineux de récupération jusqu'auxdits moyens (31 à 32) pour transférer ledit matériau de récupération et lesdits agrégats depuis ledit tambour (3) dans ledit espace intermédiaire annulaire (15), lesdits ailes (28) présentant une forme propre à définir des écrans pour protéger la surface intérieure du tambour (3) contre le rayonnement et de façon à transférer la chaleur au matériau.
- Mélangeur-sécheur selon la revendication 6, dans lequel lesdites ailes (29) à profil en forme de L provoquent la chute en cascade du matériau à l'intérieur du tambour, et lesdites ailes (28) empêchent la levée et, par voie de conséquence, la chute du matériau à l'intérieur du tambour.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITBO920032 | 1992-02-04 | ||
ITBO920032A IT1257637B (it) | 1992-02-04 | 1992-02-04 | Essiccatore-miscelatore a tamburo per la preparazione a ciclo continuodi conglomerati bituminosi con riciclaggio di materiali di recupero |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0562234A1 EP0562234A1 (fr) | 1993-09-29 |
EP0562234B1 true EP0562234B1 (fr) | 1997-05-28 |
Family
ID=11337960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93101297A Expired - Lifetime EP0562234B1 (fr) | 1992-02-04 | 1993-01-28 | Tambour mélangeur et sécheur pour la préparation en continue des enrobés bitumineux en recyclage de matériaux récupérés |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0562234B1 (fr) |
DE (1) | DE69310972T2 (fr) |
ES (1) | ES2104969T3 (fr) |
IT (1) | IT1257637B (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR9404618A (pt) * | 1994-11-24 | 1997-03-04 | Aco Paulista Sa | Usina de asfalto |
ATE536443T1 (de) * | 2009-07-09 | 2011-12-15 | Ammann Italy S P A | Trockentrommel für anlagen für die herstellung von bituminösem mischgut unter verwendung von recyclingmaterial |
ATE537300T1 (de) | 2009-07-09 | 2011-12-15 | Ammann Italy S P A | Drehtrockner für anlagen zur herstellung von bituminösem mischgut unter verwendung von wiederverwendeten materialien |
FR2986016B1 (fr) * | 2012-01-25 | 2014-03-21 | Argumat | Dispositif et procede de fabrication de produits enrobes, par exemple de produits enrobes bitumineux, a plaques de protection |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4136966A (en) * | 1974-07-15 | 1979-01-30 | Mendenhall Robert Lamar | Asphalt sleeve mixer apparatus |
US4867572A (en) * | 1987-09-08 | 1989-09-19 | Astec Industries, Inc. | Asphalt plant with fixed sleeve mixer |
FR2632670A1 (fr) * | 1988-06-13 | 1989-12-15 | Ermont Cm | Dispositif de preparation de produits enrobes bitumineux a malaxeur fixe |
US5052810A (en) * | 1990-02-16 | 1991-10-01 | Astec Industries, Inc. | Asphalt drum mixer with bypass temperature control |
-
1992
- 1992-02-04 IT ITBO920032A patent/IT1257637B/it active IP Right Grant
-
1993
- 1993-01-28 EP EP93101297A patent/EP0562234B1/fr not_active Expired - Lifetime
- 1993-01-28 ES ES93101297T patent/ES2104969T3/es not_active Expired - Lifetime
- 1993-01-28 DE DE69310972T patent/DE69310972T2/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE69310972T2 (de) | 1998-07-09 |
ITBO920032A1 (it) | 1993-08-04 |
IT1257637B (it) | 1996-02-01 |
ITBO920032A0 (it) | 1992-02-04 |
EP0562234A1 (fr) | 1993-09-29 |
ES2104969T3 (es) | 1997-10-16 |
DE69310972D1 (de) | 1997-07-03 |
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