EP0557734A1 - Method of dyeing a wholly aromatic polyamide fiber material - Google Patents
Method of dyeing a wholly aromatic polyamide fiber material Download PDFInfo
- Publication number
- EP0557734A1 EP0557734A1 EP93101363A EP93101363A EP0557734A1 EP 0557734 A1 EP0557734 A1 EP 0557734A1 EP 93101363 A EP93101363 A EP 93101363A EP 93101363 A EP93101363 A EP 93101363A EP 0557734 A1 EP0557734 A1 EP 0557734A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dye
- fibers
- heat
- dyeing
- fiber material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004760 aramid Substances 0.000 title claims abstract description 32
- 229920003235 aromatic polyamide Polymers 0.000 title claims abstract description 25
- 238000004043 dyeing Methods 0.000 title claims description 68
- 238000000034 method Methods 0.000 title claims description 63
- 239000002657 fibrous material Substances 0.000 title description 23
- 239000000835 fiber Substances 0.000 claims abstract description 51
- 229920006283 heat-resistant synthetic fiber Polymers 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000003595 spectral effect Effects 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000004696 Poly ether ether ketone Substances 0.000 claims abstract description 9
- 229920002530 polyetherether ketone Polymers 0.000 claims abstract description 9
- 239000000975 dye Substances 0.000 claims description 115
- 239000006185 dispersion Substances 0.000 claims description 27
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000004697 Polyetherimide Substances 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 10
- 229920001601 polyetherimide Polymers 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 7
- 239000000986 disperse dye Substances 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 7
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 7
- OVARTBFNCCXQKS-UHFFFAOYSA-N propan-2-one;hydrate Chemical compound O.CC(C)=O OVARTBFNCCXQKS-UHFFFAOYSA-N 0.000 claims description 6
- 238000002834 transmittance Methods 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 4
- WRDNCFQZLUCIRH-UHFFFAOYSA-N 4-(7-azabicyclo[2.2.1]hepta-1,3,5-triene-7-carbonyl)benzamide Chemical group C1=CC(C(=O)N)=CC=C1C(=O)N1C2=CC=C1C=C2 WRDNCFQZLUCIRH-UHFFFAOYSA-N 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 claims description 2
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 claims description 2
- 239000004695 Polyether sulfone Substances 0.000 claims description 2
- 239000000980 acid dye Substances 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 230000001747 exhibiting effect Effects 0.000 claims description 2
- 239000000983 mordant dye Substances 0.000 claims description 2
- 229920006393 polyether sulfone Polymers 0.000 claims description 2
- 239000000984 vat dye Substances 0.000 claims description 2
- 239000011112 polyethylene naphthalate Substances 0.000 abstract description 3
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 abstract description 2
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 28
- 229920006231 aramid fiber Polymers 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 16
- 241000531908 Aramides Species 0.000 description 15
- 239000002609 medium Substances 0.000 description 11
- 238000005406 washing Methods 0.000 description 11
- 229920001494 Technora Polymers 0.000 description 8
- 239000004950 technora Substances 0.000 description 8
- MHXFWEJMQVIWDH-UHFFFAOYSA-N 1-amino-4-hydroxy-2-phenoxyanthracene-9,10-dione Chemical compound C1=C(O)C=2C(=O)C3=CC=CC=C3C(=O)C=2C(N)=C1OC1=CC=CC=C1 MHXFWEJMQVIWDH-UHFFFAOYSA-N 0.000 description 5
- -1 for example Substances 0.000 description 5
- 239000002759 woven fabric Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229920003366 poly(p-phenylene terephthalamide) Polymers 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 239000012209 synthetic fiber Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000002798 polar solvent Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229920012266 Poly(ether sulfone) PES Polymers 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000001000 anthraquinone dye Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000000987 azo dye Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical group C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 2
- 238000005562 fading Methods 0.000 description 2
- 239000012770 industrial material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 2
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 2
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
- ZCMWRFQVYXHUQN-UHFFFAOYSA-N 4,11-diamino-1-imino-2-(3-methoxypropyl)naphtho[2,3-f]isoindole-3,5,10-trione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(N)=C(C(N(CCCOC)C1=N)=O)C1=C2N ZCMWRFQVYXHUQN-UHFFFAOYSA-N 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- CIZVQWNPBGYCGK-UHFFFAOYSA-N benzenediazonium Chemical group N#[N+]C1=CC=CC=C1 CIZVQWNPBGYCGK-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229960000956 coumarin Drugs 0.000 description 1
- 235000001671 coumarin Nutrition 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 1
- LEGWLJGBFZBZSC-UHFFFAOYSA-N n-[2-[(2,6-dicyano-4-nitrophenyl)diazenyl]-5-(diethylamino)phenyl]acetamide Chemical compound CC(=O)NC1=CC(N(CC)CC)=CC=C1N=NC1=C(C#N)C=C([N+]([O-])=O)C=C1C#N LEGWLJGBFZBZSC-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/241—Polyamides; Polyurethanes using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/243—Polyamides; Polyurethanes using vat or sulfur dyes, indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/26—Polyamides; Polyurethanes using dispersed dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2044—Textile treatments at a pression higher than 1 atm
- D06P5/2055—Textile treatments at a pression higher than 1 atm during dyeing
Definitions
- the present invention relates to a method of dyeing a high heat-resistant synthetic fiber material. More particularly, the present invention relates to a method of dyeing a high heat-resistant synthetic fiber material at an enhanced leveling and in a high dye-adsorption so as to provide a dyed fiber material having a significantly improved washing fastness.
- synthetic fiber materials for example, fabrics
- synthetic fiber materials are employed not only for various types of clothes but also for various types of industrial materials.
- Almost all of the synthetic fiber materials are colored.
- a major portion of the colored fiber materials are produced by dyeing the fiber materials with a dye, whereas a minor portion of the colored fiber materials are produced from synthetic polymer material mixed with a pigment.
- the synthetic fiber material having a high heat-resistant for example, wholly aromatic polyamide (aramid) fibers, wholly aromatic polyester fibers, polyetheretherketone (PEEK) fibers, polyphenylenesulfide (PPS) fibers, polyethersulfone (PPS) fibers, polyethersulfone (PES) fibers and polyetherimide (PEI) fibers, have a dense fiber structure and thus are very difficult to dye with a dye in a usual dyeing manner. Therefore, the high heat-resistant synthetic fiber materials are usually employed only as industrial materials. In other words, a high degree of difficulty in dyeing is one of the reasons that the high heat-resistant synthetic fiber materials cannot be used for clothes.
- aramid wholly aromatic polyamide
- PEEK polyetheretherketone
- PPS polyphenylenesulfide
- PPS polyethersulfone
- PES polyethersulfone
- PEI polyetherimide
- JP-A-52-25,178 provides a new method in which an aramid fiber material is pretreated with an organic polar solvent, for example, dimethyl sulfone, and then dyed with a dye.
- JP-A-62-268,877 provides a new method in which an aramid fiber material is dyed with a dye, which being heated in an organic polar solvent.
- JP-A-2-99,674 discloses a new high temperature dyeing method in which a polyetherimide (PEI) fiber material is dyed at a temperature of 135°C to 140°C.
- PEI polyetherimide
- the above-mentioned new methods are unsatisfactory in that the dye can be adsorbed only in the surface portions of the fibers and thus in the form of a ring, and the dyed fiber material exhibits a poor washing fastness. Also, when the organic polar solvent is employed, the waste water discharged from the dyeing process pollutes the environment.
- JP-A-63-256,765 discloses a dyeing method in which an aramid fiber material is dyed with a dye in a vacuum, under which the aramid fibers are swollen.
- JP-A-1-111,014 and JP-A-2-41,414 discloses a dyeing method in which a dye or pigment is dispesed in a spinning dope solution of an aramid polymer and this dye or pigment-colored dope solution is subjected to a wet spinning process.
- JP-A-3-76,868 discloses a process for producing a poly(p-phenylene-terephthalamide) (PPTA) fiber capable of being dyed with cationic dyes, by immersing a PPTA fiber in an aqueous sulfuric acid solution and then bringing the sulfuric acid-treated PPTA fiber into contact with a specific dyeing promoter.
- PPTA poly(p-phenylene-terephthalamide)
- An object of the present invention is to provide a method of dyeing a high heat-resistant synthetic fiber material with an enhanced leveling and a high dye-adsorption, so as to produce a dyed high heat-resistant synthetic fiber material having an excellent washing fastness.
- the inventor of the present invention studied new dyeing methods for the high heat-resistant synthetic fiber material and found that when dyed with a specific dye dissolved or dispersed in a liquid medium and having a relatively low molecular weight and a high heat-resistance at a significantly high temperature, the dye can penetrate the inside of the high heat-resistant synthetic fibers, and thus the resultant dyed fiber material is capable of having a high color depth and a satisfactory washing fastness, which could not be obtained by any prior arts.
- the above-mentioned object can be attained by the dyeing method of the present invention in which a high heat-resistant synthetic fiber material is brought into contact with a dye, dissolved or dispersed in a liquid medium, comprising at least one dye compound with a molecular weight of 400 or less and exhibiting a spectral transmission loss of 20% or less, determined in such a manner that the dye is dissolved or dispersed at a concentration of 0.2% by weight in water; the pH of the resultant aqueous dye solution or dispersion was adjusted to a level of from 4 to 5 by adding an aqueous acetic acid solution thereto to provide an original aqueous dye solution or dispersion; the original aqueous dye solution is diluted with water in the same volume as that of the original aqueous dye solution or the original aqueous dye dispersion is diluted with acetone in the same volume as that of the original aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture;
- the high heat-resistant synthetic fibers to which the dyeing method of the present invention are applied have a long-term heat resistive temperature of 120°C or more, determined in accordance with UL746B, and preferably selected from the group consisting of wholly aromatic polyamide fibers, wholly aromatic polyester fibers, polyetheretherketone (PEEK) fibers, polyphenylenesulfide (PPS) fibers, polyethersulfone (PES) fibers and polyetherimide (PEI) fibers.
- PEEK polyetheretherketone
- PPS polyphenylenesulfide
- PES polyethersulfone
- PEI polyetherimide
- Most preferable high heat-resistant synthetic fibers are wholly aromatic polyamide (aramid) fiber.
- the high heat-resistant synthetic fibers optionally contain an additive comprising at least one member selected from the group consisting of stabilizers, antioxidants, flame retardants, antistatic agents, fluorescent brightening agents, catalysts, coloring agents, and inorganic particles, as long as it does not hinder the attainment of the object of the present invention.
- the high heat-resistant synthetic fiber material may be in any form, for example, fiber mass, yarns, for example, staple fiber-spun yarns, multifilament yarns, and monofilament yarns, and fabrics, for example, woven fabrics, knitted fabrics and nonwoven fabrics.
- the high heat-resistant synthetic fibers may be blended, blend-spun, union-woven or union-knitted with other fibers including natural fibers, for example, cotton fibers, regenerated fibers, for example, rayon fibers, and synthetic fibers, for example, polyester fibers.
- the dyes usable for the method of the present invention are preferably selected from the group consisting of disperse dyes, cationic dyes, vat dyes, naphthol dyes, acid dyes and mordant dyes, which should comprise at least one dye compound having a molecular weight of 400 or less and should exhibit a spectral transmission loss of 20% or less in water at a temperature of 150°C.
- the dyeing procedure for the high heat-resistant synthetic fiber material with the aqueous solution of the specific dye must be carried out at a temperature of 150°C or more.
- the molecular weight of the dye compound is more than 400, it is difficult for the dye to satisfactorily penetrate the inside of the fibers even when the dyeing procedure is carried out at a temperature of 150°C or more.
- the dyeing procedure at a temperature of 150°C or more causes the dye to deteriorate or change in dyeing color, and thus it is difficult to dye the fiber material to a desired color.
- the dye solution or dispersion in a liquid medium comprises the specific dye alone, or together with another dye, an ultraviolet ray-absorber, and/or an antioxidant.
- the high heat-resistant synthetic fiber material is scoured and heat-treated before the dyeing procedure.
- the high heat-resistant synthetic fiber material is treated in a solution or dispersion of the specific dye in a liquid medium at a temperature of 150°C or more, preferably 160°C or more, more preferably 160°C to 250°C, in a closed system, for example, a closed dyeing machine.
- the dyeing temperature is less than 150°C, it is difficult for the specific dye to satisfactorily penetrate the inside of the fibers and for the dyed fiber material to obtain a desired high color depth and washing fastness, even when the dye satisfies the above-mentioned molecular weight and spectral transmission loss.
- the dyeing temperature is preferably not more than 250°C.
- the liquid medium consists of at least one liquid compound that does not dissolve or decompose the high heat-resistant synthetic fiber material at the dyeing temperature.
- the most preferable liquid medium for the method of the present invention is water that can be easily handled during the dyeing procedure when the liquid medium consists of water that has a boiling point of 100°C under one atmosphere pressure. Therefore, the dyeing procedure in the aqueous medium must be carried out within a closed high pressure system, for example, a closed high pressure dyeing machine.
- the dyeing machine usable for the method of the present invention must have a high pressure resistance, preferably under 25 atmospheres or more.
- the concentration of the dye is in the range of from 1 to 50% by weight and the dyeing time is from 15 to 150 minutes.
- the dyed fiber material is subjected to an after-treatment, for example, reduction cleaning or heat treatment in the usual manner, if necessary.
- the high heat-resistant synthetic fiber material comprises wholly aromatic polyamide (aramid) fibers and the dyeing temperature is controlled to a level of 160°C or more.
- the wholly aromatic polyamide fibers comprise a copolymer consisting of recurring p-phenyleneterephthalamide units of the formula: and recurring 3,4'-oxydiphenyleneterephthalamide units of the formula:
- the above-mentioned aramid copolymer fibers are available under the trademark TECHNORA, from Teijin. This aramid copolymer molecules have a backbone chain having rigid p-phenylene groups and a soft diphenylether group, and thus the resultant aramid copolymer fibers exhibit a high disability under the dyeing conditions as defined in the present invention.
- Another type of aramid polymer composed of rigid p-phenyleneterephthalamide units, another para-aromatic cyclic structure and/or aromatic cyclic structures having valence-bonds extending parallel to the molecular axis of the aromatic cyclic structure, has a high molecular coagulating force and thus the rigid structural fibers formed by a coagulating step have a high degree of crystallinity and a dense structure. Therefore, it is difficult for the dye to penetrate the inside of the fibers.
- the semi-soft aramid fibers having a soft diphenyl ether structure have a specific crystalline structure in which a plurality of small crystals are combined with each other and thus allow the dye to diffuse into the inside of the fibers when the fibers are heated in a liquid medium at a temperature of 150°C or more, preferably 160°C or more.
- the semisoft aramid fibers having a soft structure can be drawn at a high draw ratio after coagulation, and thus have a high degree of orientation.
- These semisoft aramid fibers have high structural stability, and therefore, even when heated at a high temperature of 160°C or more during the dyeing procedure, the semisoft fibers exhibit a higher resistance to thermal deterioration than that of usual rigid aramid fibers.
- the aramid fibers and the wholly aromatic polyester fibers are usually capable of being dyed with disperse dyes.
- the disperse dyes have poor solubility in water and thus are used as a dispersion agent in an aqueous dyeing medium.
- the disperse dyes include benzene azo dye compounds (for example, monoazo and disazo dye compounds), heterocyclic azo dye compounds (for example, thiazole azo, benzothiazolazo, quinolinoazo, pyrizoneazo, imidazoleazo, and thiopheneazo dye compounds), anthraquinone dye compounds and condensed dye compounds (for example, quinophthalene, styryl and coumarin dye compounds).
- Preferable disperse dyes are anthraquinone dyes and quinophthaline dyes that have a high light fastness.
- the dyeing temperature is controlled to 160°C or more, preferably 170°C or more.
- the dyeing rate of the aramide fiber material is enhanced with a raise in the dyeing temperature.
- the excessively high dyeing temperature causes the aramid fiber material and the dye to deteriorate or decompose. Therefore, the dyeing temperature for the aramid fiber material is preferably in the range of from 160°C to 220°C, more preferably from 170°C to 200°C.
- the aramid fibers When the aramid fibers are heated at the dyeing temperature in the aqueous dyeing medium, molecular movement in the fine crystalline regions are promoted so as to allow the dye particles to penetrate and diffuse inside the fibers. When the aramid fiber material is cooled, the five crystalline structure is returned to the initial dense structure. Therefore, the dye particles contained inside the fibers are sealed within the fibers and thus the dyed aramid fiber material exhibits an excellent washing fastness.
- the original aqueous dye solution was diluted with water in the same volume as that of the original aqueous dye solution, or the original aqueous dye dispersion was diluted with acetone in the same volume as that of the original aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture.
- the resultant diluted original aqueous dye solution was subjected to a measurement of a spectral transmittance To in % at a wave length at which the diluted original aqueous dye solution exhibited a minimum spectral transmission.
- This original aqueous dye solution or dispersion was heat-treated in a closed, pressure-resistant stainless steel autoclave at a temperature of 150°C for 60 minutes.
- the heat-treated aqueous dye solution was diluted with water in the same volume as that of the heat-treated aqueous dye solution, or the heat-treated aqueous dye dispersion was diluted with acetone in the same volume as that of the heat-treated aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture.
- the resultant heat-treated, diluted aqueous dye solution was subjected to a measurement of a spectral transmittance Tt thereof in % at a wave length at which the heat-treated, diluted aqueous dye solution exhibited a minimum spectral transmission.
- the measurement of the spectral transmissions To and Tt was effected using an automatic spectrophotometric recorder (Type 330) made by Hitachi Seisakusho.
- K/S (1 - R)2/2R
- K/S (1 - R)2/2R
- the washing fastness of the dyed specimen was determined in accordance with JIS L 0844-1973, Method A-2.
- a white nylon 66 fabric and a white cotton fabric were attached to the dyed specimen in accordance with JIS L 803-1980.
- the light fastness of the dyed specimen was determined using a Eys-Super UV Tester (Trademark: Model SUV-W13, made by Iwasaki Electronic Co., Ltd.).
- the dyed specimen was exposed to ultraviolet ray irradiation at a black panel temperature of 89°C at a relative humidity of 50% for 2 hours.
- the degree of fading of the dyed specimen was observed visually and evaluated in the following five classes. Class Observation result 5 No fading was recognized 4 Slightly faded 3 Faded 2 Significantly faded 1 Substantially no color was recognized
- a plain weave was prepared from copoly(p-phenylene-3,4'-oxidiphenylene terephthalamide) (aramid) multifilament yarns having a yarn count of 1000 deniers/667 filaments (which are available under the trademark of TECHNORA, from Teijin) using a Lepia weaving machine.
- the resultant aramid woven fabric had a warp and weft density of 31 yarns/25.4 mm, a basis weight of 278 g/m2 and a thickness of 0.356 mm.
- the aramid woven fabric was scoured in a scouring aqueous solution containing 1 g/liter of a nonionic detergent available under the trademark of SCOUROL 400, from Kao, and 0.5 g/liter of sodium carbonate, at a temperature of 90°C for 20 minutes, and dried and heat-treated at a temperature of 190°C for 2 minutes.
- the resultant aramid woven fabric was immersed and dyed in an aqueous dye dispersion having the following composition: Disperse dye (as indicated in Table 1) (*)1 2% owf Acetic acid 0.2 ml/liter Dispersing and leveling agent (*)2 0.5 g/liter Liquor ratio: 1:10 Note: (*)1 Dye (1) ... CI Disperse Blue 56 having a molecular weight of 349 and an STL of 17%, and available under the trademark of Resoline Blue FBL. Dye (2) ... CI Disperse Red 60 having a molecular weight of 331 and an STL of 2%, and available under the trademark of Resoline Red FB. (*)2 ... Available under the trademark of Disper VG, from Meisei Kayaku.
- the aqueous dye dispersion was heated at a temperature-raising rate of 2°C/minute from room temperature to 170°C or 190°C and then maintained at a temperature of 170°C or 190°C as indicated in Table 1, for 60 minutes.
- the dyed woven fabric was subjected to a reduction cleaning procedure to remove a dye fraction adhered to the surfaces of the fibers.
- the reduction cleansing solution had the following composition:
- Example 1 Example No. Item Type of fibers Type of dye Dyeing temperature (°C) K/S value Washing fastness Light fastness Example 1 Technora CI Disperse Blue 56 170 4.6 5 5 2 " " 190 5.7 5 5 3 " CI Disperse Red 60 170 3.0 5 5 4 " " 190 4.3 5 5 Comparative Example 1 " CI Disperse Red 127 170 1.3 5 1 2 " " 190 2.0 5 1
- Example 2 The same procedures as in Example 1 were carried out with the following exceptions.
- the knitted fabric was placed together with an aqueous dye dispersion in a stainless steel vessel having a pressure resistance of 25 atmospheres or more.
- the aqueous dye dispersion had the following composition.
- Example 5 The same procedures as in Example 5 were carried out except that the dyeing temperature was changed from 170°C to 190°C.
- Example 5 The same procedures as Example 5 were carried out except that the aramid yarns were replaced by polyphenylenesulfide multifilament yarns having a yarn count of 1000 deniers/360 filaments.
- Example 5 The same procedures as in Example 5 were carried out except that the dyeing temperature was changed from 170°C to 130°C.
- Example 5 The same procedures as in Example 5 were carried out except that the CI Disperse Blue 56 was replaced by CI Disperse Blue 165 having a molecular weight of 405 and an STL of 5% and which is available under the trademark of Resoline Blue BBLS.
- Example 5 The same procedures as in Example 5 were carried out except that the CI Disperse Blue 56 was replaced by CI Disperse Blue 87 having a molecular weight of 393 and an STL of 65% and which is available under the trademark of Palanil Brilliant Blue BGF.
- the dyeing temperature was changed from 175°C to 190°C.
- the test results are shown in Table 2.
- the aramid (Technora) yarns were replaced by polyetheretherketone (PEEK) yarns each composed of parallel five PEEK multifilament yarns having a yarn count of 200 deniers/48 filaments.
- PEEK polyetheretherketone
- the CI Disperse Blue 56 was replaced by CI Disperse Red 60 having the molecular weight and the STL as shown in Table 2.
- the dyeing temperature was changed from 170°C to 140°C.
- the CI Disperse Blue 56 was replaced by CI Disperse Red 60 having the molecular weight and the STL as shown in Table 2.
- the dyeing temperature was changed from 170°C to 140°C.
- the dyeing temperature was changed from 170°C to 140°C.
- the dyeing temperature was changed from 170°C to 140°C.
- the dyeing temperature was changed from 170°C to 130°C.
- the dyeing temperature was changed from 170°C to 140°C.
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Abstract
Description
- The present invention relates to a method of dyeing a high heat-resistant synthetic fiber material. More particularly, the present invention relates to a method of dyeing a high heat-resistant synthetic fiber material at an enhanced leveling and in a high dye-adsorption so as to provide a dyed fiber material having a significantly improved washing fastness.
- It is well known that synthetic fiber materials, for example, fabrics, are employed not only for various types of clothes but also for various types of industrial materials. Almost all of the synthetic fiber materials are colored. Also, a major portion of the colored fiber materials are produced by dyeing the fiber materials with a dye, whereas a minor portion of the colored fiber materials are produced from synthetic polymer material mixed with a pigment.
- Further, it is known that the synthetic fiber material having a high heat-resistant, for example, wholly aromatic polyamide (aramid) fibers, wholly aromatic polyester fibers, polyetheretherketone (PEEK) fibers, polyphenylenesulfide (PPS) fibers, polyethersulfone (PPS) fibers, polyethersulfone (PES) fibers and polyetherimide (PEI) fibers, have a dense fiber structure and thus are very difficult to dye with a dye in a usual dyeing manner. Therefore, the high heat-resistant synthetic fiber materials are usually employed only as industrial materials. In other words, a high degree of difficulty in dyeing is one of the reasons that the high heat-resistant synthetic fiber materials cannot be used for clothes.
- To reduce the difficulty in dyeing, JP-A-52-25,178 provides a new method in which an aramid fiber material is pretreated with an organic polar solvent, for example, dimethyl sulfone, and then dyed with a dye. Also, JP-A-62-268,877 provides a new method in which an aramid fiber material is dyed with a dye, which being heated in an organic polar solvent. Further, JP-A-2-99,674 discloses a new high temperature dyeing method in which a polyetherimide (PEI) fiber material is dyed at a temperature of 135°C to 140°C. The above-mentioned new methods are unsatisfactory in that the dye can be adsorbed only in the surface portions of the fibers and thus in the form of a ring, and the dyed fiber material exhibits a poor washing fastness. Also, when the organic polar solvent is employed, the waste water discharged from the dyeing process pollutes the environment.
- JP-A-63-256,765 discloses a dyeing method in which an aramid fiber material is dyed with a dye in a vacuum, under which the aramid fibers are swollen.
- JP-A-1-111,014 and JP-A-2-41,414 discloses a dyeing method in which a dye or pigment is dispesed in a spinning dope solution of an aramid polymer and this dye or pigment-colored dope solution is subjected to a wet spinning process.
- JP-A-3-76,868 discloses a process for producing a poly(p-phenylene-terephthalamide) (PPTA) fiber capable of being dyed with cationic dyes, by immersing a PPTA fiber in an aqueous sulfuric acid solution and then bringing the sulfuric acid-treated PPTA fiber into contact with a specific dyeing promoter.
- The above-mentioned methods are unsatisfactory in that they can be utilized only for a limited color range, the reproducibility in dyeing is poor and the light fastness of the dyed fiber material is low.
- An object of the present invention is to provide a method of dyeing a high heat-resistant synthetic fiber material with an enhanced leveling and a high dye-adsorption, so as to produce a dyed high heat-resistant synthetic fiber material having an excellent washing fastness.
- The inventor of the present invention studied new dyeing methods for the high heat-resistant synthetic fiber material and found that when dyed with a specific dye dissolved or dispersed in a liquid medium and having a relatively low molecular weight and a high heat-resistance at a significantly high temperature, the dye can penetrate the inside of the high heat-resistant synthetic fibers, and thus the resultant dyed fiber material is capable of having a high color depth and a satisfactory washing fastness, which could not be obtained by any prior arts.
- Namely, the above-mentioned object can be attained by the dyeing method of the present invention in which a high heat-resistant synthetic fiber material is brought into contact with a dye, dissolved or dispersed in a liquid medium, comprising at least one dye compound with a molecular weight of 400 or less and exhibiting a spectral transmission loss of 20% or less, determined in such a manner that the dye is dissolved or dispersed at a concentration of 0.2% by weight in water; the pH of the resultant aqueous dye solution or dispersion was adjusted to a level of from 4 to 5 by adding an aqueous acetic acid solution thereto to provide an original aqueous dye solution or dispersion; the original aqueous dye solution is diluted with water in the same volume as that of the original aqueous dye solution or the original aqueous dye dispersion is diluted with acetone in the same volume as that of the original aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture; the resultant diluted original aqueous dye solution is subjected to a measurement of a spectral transmittance To thereof in % at a wave length at which the diluted original dye solution exhibits a minimum spectral transmission; separately the original aqueous dye solution or dispersion is heat-treated in a closed system at a temperature of 150°C for 60 minutes; the resultant heat-treated aqueous dye solution is diluted with water in the same volume as that of the heat-treated aqueous dye solution or the heat-treated aqueous dye dispersion is diluted with acetone in the same volume as that of the heat-treated aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture; the resultant heat-treated, diluted aqueous dye solution is subjected to a measurement of a spectral transmittance Tt thereof in % at a wave length at which the heat-treated, diluted dye solution exhibits a minimum spectral transmission; and the spectral transmission loss STL in % of the dye is calculated from the measured To and Tt in accordance with the equation (I):
at a dyeing temperature of 150°C or more within a closed system. - The high heat-resistant synthetic fibers to which the dyeing method of the present invention are applied have a long-term heat resistive temperature of 120°C or more, determined in accordance with UL746B, and preferably selected from the group consisting of wholly aromatic polyamide fibers, wholly aromatic polyester fibers, polyetheretherketone (PEEK) fibers, polyphenylenesulfide (PPS) fibers, polyethersulfone (PES) fibers and polyetherimide (PEI) fibers. Most preferable high heat-resistant synthetic fibers are wholly aromatic polyamide (aramid) fiber.
- The high heat-resistant synthetic fibers optionally contain an additive comprising at least one member selected from the group consisting of stabilizers, antioxidants, flame retardants, antistatic agents, fluorescent brightening agents, catalysts, coloring agents, and inorganic particles, as long as it does not hinder the attainment of the object of the present invention.
- The high heat-resistant synthetic fiber material may be in any form, for example, fiber mass, yarns, for example, staple fiber-spun yarns, multifilament yarns, and monofilament yarns, and fabrics, for example, woven fabrics, knitted fabrics and nonwoven fabrics.
- In the fiber material, the high heat-resistant synthetic fibers may be blended, blend-spun, union-woven or union-knitted with other fibers including natural fibers, for example, cotton fibers, regenerated fibers, for example, rayon fibers, and synthetic fibers, for example, polyester fibers.
- The dyes usable for the method of the present invention are preferably selected from the group consisting of disperse dyes, cationic dyes, vat dyes, naphthol dyes, acid dyes and mordant dyes, which should comprise at least one dye compound having a molecular weight of 400 or less and should exhibit a spectral transmission loss of 20% or less in water at a temperature of 150°C.
- Also, the dyeing procedure for the high heat-resistant synthetic fiber material with the aqueous solution of the specific dye must be carried out at a temperature of 150°C or more.
- If the molecular weight of the dye compound is more than 400, it is difficult for the dye to satisfactorily penetrate the inside of the fibers even when the dyeing procedure is carried out at a temperature of 150°C or more.
- Also, if the spectral transmission loss of the dye in water at a temperature of 150°C is more than 20%, the dyeing procedure at a temperature of 150°C or more causes the dye to deteriorate or change in dyeing color, and thus it is difficult to dye the fiber material to a desired color.
- The dye solution or dispersion in a liquid medium comprises the specific dye alone, or together with another dye, an ultraviolet ray-absorber, and/or an antioxidant.
- If necessary, the high heat-resistant synthetic fiber material is scoured and heat-treated before the dyeing procedure.
- In the method of the present invention, the high heat-resistant synthetic fiber material is treated in a solution or dispersion of the specific dye in a liquid medium at a temperature of 150°C or more, preferably 160°C or more, more preferably 160°C to 250°C, in a closed system, for example, a closed dyeing machine.
- If the dyeing temperature is less than 150°C, it is difficult for the specific dye to satisfactorily penetrate the inside of the fibers and for the dyed fiber material to obtain a desired high color depth and washing fastness, even when the dye satisfies the above-mentioned molecular weight and spectral transmission loss.
- By carrying out the dyeing procedure at a temperature of 150°C or more, preferably 160°C or more, the dye is satisfactorily diffused throughout the inside of the fibers and the fixed dye in the fibers exhibits a high washing fastness. However, an excessively high dyeing temperature sometimes causes the fiber material to deteriorate and exhibit reduced physical properties. Therefore, the dyeing temperature is preferably not more than 250°C.
- In the method of the present invention, the liquid medium consists of at least one liquid compound that does not dissolve or decompose the high heat-resistant synthetic fiber material at the dyeing temperature. The most preferable liquid medium for the method of the present invention is water that can be easily handled during the dyeing procedure when the liquid medium consists of water that has a boiling point of 100°C under one atmosphere pressure. Therefore, the dyeing procedure in the aqueous medium must be carried out within a closed high pressure system, for example, a closed high pressure dyeing machine.
- The dyeing machine usable for the method of the present invention must have a high pressure resistance, preferably under 25 atmospheres or more.
- There is no restriction in dye concentration in the liquid medium and in the dyeing time. Preferably, the concentration of the dye is in the range of from 1 to 50% by weight and the dyeing time is from 15 to 150 minutes. After the dyeing procedure is completed, the dyed fiber material is subjected to an after-treatment, for example, reduction cleaning or heat treatment in the usual manner, if necessary.
- In an embodiment of the method of the present invention, the high heat-resistant synthetic fiber material comprises wholly aromatic polyamide (aramid) fibers and the dyeing temperature is controlled to a level of 160°C or more.
- Preferably, the wholly aromatic polyamide fibers comprise a copolymer consisting of recurring p-phenyleneterephthalamide units of the formula:
and recurring 3,4'-oxydiphenyleneterephthalamide units of the formula:
The above-mentioned aramid copolymer fibers are available under the trademark TECHNORA, from Teijin. This aramid copolymer molecules have a backbone chain having rigid p-phenylene groups and a soft diphenylether group, and thus the resultant aramid copolymer fibers exhibit a high disability under the dyeing conditions as defined in the present invention. - Another type of aramid polymer composed of rigid p-phenyleneterephthalamide units, another para-aromatic cyclic structure and/or aromatic cyclic structures having valence-bonds extending parallel to the molecular axis of the aromatic cyclic structure, has a high molecular coagulating force and thus the rigid structural fibers formed by a coagulating step have a high degree of crystallinity and a dense structure. Therefore, it is difficult for the dye to penetrate the inside of the fibers.
- Compared to the rigid aramid fibers, the semi-soft aramid fibers having a soft diphenyl ether structure have a specific crystalline structure in which a plurality of small crystals are combined with each other and thus allow the dye to diffuse into the inside of the fibers when the fibers are heated in a liquid medium at a temperature of 150°C or more, preferably 160°C or more. Also, the semisoft aramid fibers having a soft structure can be drawn at a high draw ratio after coagulation, and thus have a high degree of orientation. These semisoft aramid fibers have high structural stability, and therefore, even when heated at a high temperature of 160°C or more during the dyeing procedure, the semisoft fibers exhibit a higher resistance to thermal deterioration than that of usual rigid aramid fibers.
- The aramid fibers and the wholly aromatic polyester fibers are usually capable of being dyed with disperse dyes. The disperse dyes have poor solubility in water and thus are used as a dispersion agent in an aqueous dyeing medium. The disperse dyes include benzene azo dye compounds (for example, monoazo and disazo dye compounds), heterocyclic azo dye compounds (for example, thiazole azo, benzothiazolazo, quinolinoazo, pyrizoneazo, imidazoleazo, and thiopheneazo dye compounds), anthraquinone dye compounds and condensed dye compounds (for example, quinophthalene, styryl and coumarin dye compounds).
- Preferable disperse dyes are anthraquinone dyes and quinophthaline dyes that have a high light fastness.
- In the dyeing method of the aramid fiber material, the dyeing temperature is controlled to 160°C or more, preferably 170°C or more. The dyeing rate of the aramide fiber material is enhanced with a raise in the dyeing temperature. However, the excessively high dyeing temperature causes the aramid fiber material and the dye to deteriorate or decompose. Therefore, the dyeing temperature for the aramid fiber material is preferably in the range of from 160°C to 220°C, more preferably from 170°C to 200°C.
- When the aramid fibers are heated at the dyeing temperature in the aqueous dyeing medium, molecular movement in the fine crystalline regions are promoted so as to allow the dye particles to penetrate and diffuse inside the fibers. When the aramid fiber material is cooled, the five crystalline structure is returned to the initial dense structure. Therefore, the dye particles contained inside the fibers are sealed within the fibers and thus the dyed aramid fiber material exhibits an excellent washing fastness.
- The present invention will be further explained using the following examples.
- In the examples, the following test was carried out.
- This test was carried out us follows:
A dye is dissolved or dispersed at a concentration of 0.2% by weight in water. The pH of the aqueous dye solution or dispersion was adjusted to a value of from 4.0 to 5.0 by adding an aqueous solution of acetic acid thereto. - The original aqueous dye solution was diluted with water in the same volume as that of the original aqueous dye solution, or the original aqueous dye dispersion was diluted with acetone in the same volume as that of the original aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture.
- The resultant diluted original aqueous dye solution was subjected to a measurement of a spectral transmittance To in % at a wave length at which the diluted original aqueous dye solution exhibited a minimum spectral transmission.
- This original aqueous dye solution or dispersion was heat-treated in a closed, pressure-resistant stainless steel autoclave at a temperature of 150°C for 60 minutes.
- The heat-treated aqueous dye solution was diluted with water in the same volume as that of the heat-treated aqueous dye solution, or the heat-treated aqueous dye dispersion was diluted with acetone in the same volume as that of the heat-treated aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture.
- The resultant heat-treated, diluted aqueous dye solution was subjected to a measurement of a spectral transmittance Tt thereof in % at a wave length at which the heat-treated, diluted aqueous dye solution exhibited a minimum spectral transmission.
- The measurement of the spectral transmissions To and Tt was effected using an automatic spectrophotometric recorder (Type 330) made by Hitachi Seisakusho.
-
- By using Macbeth Color-Eye Model M-2020PL, (trademark) a dyed specimen was placed on white paper and the light reflection R of the dyed specimen was measured at a wave length at which the dyed specimen exhibited a minimum absorption of light.
-
- The washing fastness of the dyed specimen was determined in accordance with JIS L 0844-1973, Method A-2. In this washing fastness test, a white nylon 66 fabric and a white cotton fabric were attached to the dyed specimen in accordance with JIS L 803-1980.
- The light fastness of the dyed specimen was determined using a Eys-Super UV Tester (Trademark: Model SUV-W13, made by Iwasaki Electronic Co., Ltd.). The dyed specimen was exposed to ultraviolet ray irradiation at a black panel temperature of 89°C at a relative humidity of 50% for 2 hours. The degree of fading of the dyed specimen was observed visually and evaluated in the following five classes.
Class Observation result 5 No fading was recognized 4 Slightly faded 3 Faded 2 Significantly faded 1 Substantially no color was recognized - In each of the examples, a plain weave was prepared from copoly(p-phenylene-3,4'-oxidiphenylene terephthalamide) (aramid) multifilament yarns having a yarn count of 1000 deniers/667 filaments (which are available under the trademark of TECHNORA, from Teijin) using a Lepia weaving machine.
- The resultant aramid woven fabric had a warp and weft density of 31 yarns/25.4 mm, a basis weight of 278 g/m² and a thickness of 0.356 mm.
- The aramid woven fabric was scoured in a scouring aqueous solution containing 1 g/liter of a nonionic detergent available under the trademark of SCOUROL 400, from Kao, and 0.5 g/liter of sodium carbonate, at a temperature of 90°C for 20 minutes, and dried and heat-treated at a temperature of 190°C for 2 minutes.
- The resultant aramid woven fabric was immersed and dyed in an aqueous dye dispersion having the following composition:
Disperse dye (as indicated in Table 1) (*)1 2% owf Acetic acid 0.2 ml/liter Dispersing and leveling agent (*)2 0.5 g/liter Liquor ratio: 1:10 Note: (*)1
Dye (1) ... CI Disperse Blue 56 having a molecular weight of 349 and an STL of 17%, and available under the trademark of Resoline Blue FBL.
Dye (2) ... CI Disperse Red 60 having a molecular weight of 331 and an STL of 2%, and available under the trademark of Resoline Red FB.(*)2 ... Available under the trademark of Disper VG, from Meisei Kayaku. - During the dyeing procedure, the aqueous dye dispersion was heated at a temperature-raising rate of 2°C/minute from room temperature to 170°C or 190°C and then maintained at a temperature of 170°C or 190°C as indicated in Table 1, for 60 minutes.
-
- The test results are shown in Table 1.
- In each of the comparative examples, the same procedures as in Example 1 were carried out except that the dye was placed by CI Disperse Red 127 having a molecular weight of 431 and an STL of 10%, and the dyeing temperature was as indicated in Table 1.
Table 1 Example No. Item Type of fibers Type of dye Dyeing temperature (°C) K/S value Washing fastness Light fastness Example 1 Technora CI Disperse Blue 56 170 4.6 5 5 2 " " 190 5.7 5 5 3 " CI Disperse Red 60 170 3.0 5 5 4 " " 190 4.3 5 5 Comparative Example 1 " CI Disperse Red 127 170 1.3 5 1 2 " " 190 2.0 5 1 - The same procedures as in Example 1 were carried out with the following exceptions.
(1) The copoly(p-phenylene-3,4'-oxidiphenylene terephthalamide) multifilament yarns (Technora) having a yarn count of 1000 deniers/667 filaments were knitted into a tubular knitted fabric using a 20 gage-tubular knitting machine (trademark: Model TN-21, made by Koike Seisakusho)
(2) The knitted fabric was placed together with an aqueous dye dispersion in a stainless steel vessel having a pressure resistance of 25 atmospheres or more.
The aqueous dye dispersion had the following composition.CI Disperse Blue 56 6% owf Disper VG 0.5 g/liter Acetic acid 0.2 ml/liter Liquor ratio: 1:40
After sealing, the stainless steel vessel was placed in a heating silicone oil bath, heated in the heating bath at a temperature-raising rate of 2°C/minute from room temperature to 170°C and maintained at 170°C for 60 minutes, while shaking so as to obtain uniform dyeing of the knitted fabric.
(3) The dyed knitted fabric was reduction-cleansed in the same manner as in Example 1. - The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out except that the dyeing temperature was changed from 170°C to 190°C.
- The test results are shown in Table 2.
- The same procedures as Example 5 were carried out except that the aramid yarns were replaced by polyphenylenesulfide multifilament yarns having a yarn count of 1000 deniers/360 filaments.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out except that the dyeing temperature was changed from 170°C to 130°C.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out except that the CI Disperse Blue 56 was replaced by CI Disperse Blue 165 having a molecular weight of 405 and an STL of 5% and which is available under the trademark of Resoline Blue BBLS.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out except that the CI Disperse Blue 56 was replaced by CI Disperse Blue 87 having a molecular weight of 393 and an STL of 65% and which is available under the trademark of Palanil Brilliant Blue BGF.
- The test results are shown in Table 1.
- The same procedures as in Example 5 were carried out with the following exceptions.
- (1) The CI Disperse Blue 56 was replaced by CI Disperse Red 60 having the molecular weight and the STL as shown in Table 2.
- (2) The dyeing temperature was changed from 170°C to 175°C.
- The test results are shown in Table 2.
- The same procedures as in Example 8 were carried out with the following exception.
- The dyeing temperature was changed from 175°C to 190°C.
The test results are shown in Table 2. - The same procedures as in Example 5 were carried out with the following exception.
- The aramid (Technora) yarns were replaced by polyetheretherketone (PEEK) yarns each composed of parallel five PEEK multifilament yarns having a yarn count of 200 deniers/48 filaments.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out with the following exceptions.
- (1) The aramid (Technora) yarns were replaced by polyetherimide (PEI) yarns each composed of parallel five PEI multifilament yarns having a yarn count of 200 deniers/18 filaments.
- (2) The dyeing temperature was changed from 170°C to 155°C.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out with the following exceptions.
- (1) The aramid (Technora) yarns were replaced by polyethylenenaphthalate (PEN) yarns each composed of four parallel PEN multifilament yarns having a yarn count of 258 deniers/48 filaments.
- (2) The dyeing temperature was changed from 170°C to 155°C.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out with the following exceptions.
- (1) The Technora yarns were replaced by para-type aramid multifilament yarns having a yarn count of 1500 deniers/1000 filaments and available under the trademark of Kevler 119, from Du Pont.
- (2) The dyeing temperature was changed from 170°C to 185°C.
- The test results are shown in Table 2.
- The same procedures as in Example 13 were carried out with the following exception.
- The CI Disperse Blue 56 was replaced by CI Disperse Red 60 having the molecular weight and the STL as shown in Table 2.
- The test results are shown in Table 2.
- The same procedures as in Example 5 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 140°C.
- The test results are shown in Table 2.
- The same procedures as in Comparative Example 6 were carried out with the following exception.
- The CI Disperse Blue 56 was replaced by CI Disperse Red 60 having the molecular weight and the STL as shown in Table 2.
- The test results are shown in Table 2.
- The same procedures as in Example 7 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 140°C.
- The test results are shown in Table 2.
- The same procedures as in Example 10 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 140°C.
- The test results are shown in Table 2.
- The same procedures as in Example 11 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 140°C.
- The test results are shown in Table 2.
- The same procedures as in Example 12 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 130°C.
- The test results are shown in Table 2.
- The same procedures as in Example 13 were carried out with the following exception.
- The dyeing temperature was changed from 170°C to 140°C.
- The test results are shown in Table 2.
-
Claims (6)
- A method of dyeing a high heat-resistant synthetic fiber material, comprising bringing a high heat-resistant synthetic fiber material into contact with a dye dissolved or dispersed in a liquid medium, comprising at least one dye compound with a molecular weight of 400 or less and exhibiting a spectral transmission loss of 20% or less determined in such a manner that the dye is dissolved or dispersed at a concentration of 0.2% by weight in water; the pH of the resultant aqueous dye solution or dispersion was adjusted to a level of from 4 to 5 by adding an aqueous acetic acid solution to provide an original aqueous dye solution or dispersion; the original aqueous dye solution is diluted with water in the same volume as that of the original aqueous dye solution or the original aqueous dye dispersion is diluted with acetone in the same volume as that of the original aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture; the resultant diluted dye solution is subjected to a measurement of a spectral transmittance To in % thereof at a wave length at which the diluted dye solution exhibits a minimum spectral transmission; separately the original aqueous dye solution or dispersion is heat-treated in a closed system at a temperature of 150°C for 60 minutes; the heat-treated aqueous dye solution is diluted with water in the same volume as that of the heat-treated aqueous dye solution or the heat-treated aqueous dye dispersion is diluted with acetone in the same volume with the heat-treated aqueous dye dispersion and the dispersed dye is dissolved in the resultant water-acetone mixture; the resultant heat-treated, diluted dye solution is subjected to a measurement of a spectral transmittance Tt in % thereof at a wave length at which the heat-treated, diluted dye solution exhibits a minimum spectral transmission; and the spectral transmission loss STL in % of the dye is calculated from the measured To and Tt in accordance with the equation (I):
at a dyeing temperature of 150°C or more within a closed system. - The method as claimed in claim 1, wherein the high heat-resistant synthetic fiber material comprises at least one member selected from the group consisting of wholly aromatic polyamide fibers, wholly aromatic polyester fibers, polyetheretherketone fibers, polyphenylenesulfide fibers, polyethersulfone fibers, and polyetherimide fibers.
- The method as claimed in claim 1, wherein the high heat-resistant synthetic fiber material is in the form of a fiber mass, yarn or fabric.
- The method as claimed in claim 1, wherein the high heat-resistant synthetic fiber material comprises wholly aromatic polyamide fibers, and the dyeing temperature is controlled to a level of 160°C or more.
- The method as claimed in claim 4, wherein the wholly aromatic polyamide fibers comprise a copolymer consisting of recurring p-phenyleneterephthalamide units and recurring 3,4'-oxydiphenylterephthalamide units.
- The method as claimed in claim 1, wherein the dye comprises at least one member selected from disperse dyes cationic dyes, vat dyes, naphthol dyes, acid dyes, and mordant dyes.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01501792A JP3295118B2 (en) | 1992-01-30 | 1992-01-30 | Aramid fiber dyeing method |
| JP15017/92 | 1992-01-30 | ||
| JP4256609A JPH06108371A (en) | 1992-09-25 | 1992-09-25 | High-performance synthetic fiber dyeing method |
| JP256609/92 | 1992-09-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0557734A1 true EP0557734A1 (en) | 1993-09-01 |
| EP0557734B1 EP0557734B1 (en) | 1996-08-28 |
Family
ID=26351081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP93101363A Expired - Lifetime EP0557734B1 (en) | 1992-01-30 | 1993-01-29 | Method of dyeing a wholly aromatic polyamide fiber material |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0557734B1 (en) |
| KR (1) | KR100190932B1 (en) |
| DE (1) | DE69304221T2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008141060A3 (en) * | 2007-05-08 | 2008-12-31 | Southern Mills Inc | Systems and methods for dyeing inheretently flame resistant fibers without using accelerants or carriers |
| US8209785B2 (en) | 2010-02-09 | 2012-07-03 | International Textile Group, Inc. | Flame resistant fabric made from a fiber blend |
| US8793814B1 (en) | 2010-02-09 | 2014-08-05 | International Textile Group, Inc. | Flame resistant fabric made from a fiber blend |
| US8932965B1 (en) | 2008-07-30 | 2015-01-13 | International Textile Group, Inc. | Camouflage pattern with extended infrared reflectance separation |
| US10433593B1 (en) | 2009-08-21 | 2019-10-08 | Elevate Textiles, Inc. | Flame resistant fabric and garment |
| CN121022070A (en) * | 2025-08-05 | 2025-11-28 | 江苏君华特种高分子材料股份有限公司 | A color masterbatch, polyaryletherketone solution-dyed fiber and its preparation method |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100743079B1 (en) | 2006-08-28 | 2007-07-26 | 한국생산기술연구원 | Method for dyeing polyarylene-1,3,4-oxadiazole fibers |
| US20180251939A1 (en) * | 2016-11-07 | 2018-09-06 | Milliken & Company | Textile materials containing dyed polyphenylene sulfide fibers and methods for producing the same |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1244255A (en) * | 1969-01-25 | 1971-08-25 | Yorkshire Dyeware & Chem Co | Improvements in the dyeing of synthetic fibres |
-
1993
- 1993-01-29 DE DE69304221T patent/DE69304221T2/en not_active Expired - Lifetime
- 1993-01-29 KR KR1019930001178A patent/KR100190932B1/en not_active Expired - Fee Related
- 1993-01-29 EP EP93101363A patent/EP0557734B1/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1244255A (en) * | 1969-01-25 | 1971-08-25 | Yorkshire Dyeware & Chem Co | Improvements in the dyeing of synthetic fibres |
Non-Patent Citations (1)
| Title |
|---|
| DATABASE WPIL Week 8703, Derwent Publications Ltd., London, GB; AN 87-017958 & JP-A-61 275 487 (URASE GODO KOGYO KK, TEIJIN KK) 5 December 1986 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008141060A3 (en) * | 2007-05-08 | 2008-12-31 | Southern Mills Inc | Systems and methods for dyeing inheretently flame resistant fibers without using accelerants or carriers |
| US8932965B1 (en) | 2008-07-30 | 2015-01-13 | International Textile Group, Inc. | Camouflage pattern with extended infrared reflectance separation |
| US10288385B2 (en) | 2008-07-30 | 2019-05-14 | International Textile Group, Inc. | Camouflage pattern with extended infrared reflectance separation |
| US10433593B1 (en) | 2009-08-21 | 2019-10-08 | Elevate Textiles, Inc. | Flame resistant fabric and garment |
| US8209785B2 (en) | 2010-02-09 | 2012-07-03 | International Textile Group, Inc. | Flame resistant fabric made from a fiber blend |
| US8528120B2 (en) | 2010-02-09 | 2013-09-10 | International Textile Group, Inc. | Flame resistant fabric made from a fiber blend |
| US8793814B1 (en) | 2010-02-09 | 2014-08-05 | International Textile Group, Inc. | Flame resistant fabric made from a fiber blend |
| CN121022070A (en) * | 2025-08-05 | 2025-11-28 | 江苏君华特种高分子材料股份有限公司 | A color masterbatch, polyaryletherketone solution-dyed fiber and its preparation method |
Also Published As
| Publication number | Publication date |
|---|---|
| KR930016598A (en) | 1993-08-26 |
| KR100190932B1 (en) | 1999-06-01 |
| DE69304221T2 (en) | 1997-04-03 |
| EP0557734B1 (en) | 1996-08-28 |
| DE69304221D1 (en) | 1996-10-02 |
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