EP0546152A1 - Catalysts for the production of carbon monoxide - Google Patents
Catalysts for the production of carbon monoxideInfo
- Publication number
- EP0546152A1 EP0546152A1 EP92914450A EP92914450A EP0546152A1 EP 0546152 A1 EP0546152 A1 EP 0546152A1 EP 92914450 A EP92914450 A EP 92914450A EP 92914450 A EP92914450 A EP 92914450A EP 0546152 A1 EP0546152 A1 EP 0546152A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oxide
- metal
- group
- catalyst
- methane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/386—Catalytic partial combustion
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/40—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/40—Carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/1516—Multisteps
- C07C29/1518—Multisteps one step being the formation of initial mixture of carbon oxides and hydrogen for synthesis
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
- C01B2203/1064—Platinum group metal catalysts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1082—Composition of support materials
Definitions
- This invention concerns a process for the partial catalytic oxidation of methane to carbon monoxide and either hydrogen or steam or a mixture of hydrogen and steam.
- Carbon monoxide is a very useful material for organic synthesis. Methane is widely available from natural gas deposits, but until now no practical
- a method of oxidising methane to carbon monoxide and either hydrogen or steam or a mixture of hydrogen and steam comprises contacting oxygen and excess methane with a catalyst comprising a platinum group metal and/or metal oxide supported on a lanthanide oxide, and/or an oxide of a metal from group IIIA and/or an oxide from a metal from group IVA of the Periodic Table and/or alumina.
- the platinum-group metal is preferably palladium, others are platinum, rhodium and iridium.
- One preferred lanthanide oxide is cerium oxide
- one preferred oxide of a metal from group IIIA of the Periodic Table is yttrium oxide
- one preferred oxide of a metal from group IVA of the Periodic Table is zirconium oxide.
- ABO3 where A is an alkaline earth metal and B is another metal such as Ti, Zr, Hf or Ce e.g. Ba may also be used, e.g. BaCeO 3 , SrCeO 3 , BaZrO 3 , SrZrO 3 and SrTiO 3 .
- the reaction is preferably carried out at around 750°C. At temperatures of around 500-600°C a mixture of CO and CO 2 is obtained . At higher temperatures the proportion of CO increases and at lower temperatures the proportion of CO 2 increases. In the case of CeO 2 almost no CO 2 is produced at a temperature of 750°C. The proportion of hydrogen to steam produced increases with increasing temperature.
- the palladium or other platinum group metal may preferably be deposited on an oxide as specified above and that metal oxide may, in turn, be coated onto any high surface area thermally-stable support, such as a ceramic material.
- Fig.1 is a graph showing the amounts of CO and CO 2 obtained from the oxidation of CH 4 using Pd/CeO 2 and CeO 2 catalysts and various temperatures;
- Fig.2 is a graph showing the percentages of CO and CO 2 at different space velocities using a Pd/CeO 2
- a thin layer of palladium metal was deposited on a number of catalyst supports. This was done by treating the supports with palladium nitrate and decomposing it by heating to 550°C. The initial decomposition produces a mixture of palladium metal and oxide. This may be used as it is or may be reduced e.g. with hydrogen, to convert some or all of the oxide to the metal.
- the Ceo 2 , Y 2 O 3 and Zr ⁇ 2 supports used were obtained commercially from
- TiO 2 was purchased from Tioxide Ltd.
- Al 2 O 3 was obtained commercially or prepared by standard preparative ceramic techniques or by the known hydroxide precipitation method.
- the BaCeO 3 and SrCeO 3 were obtained by standard ceramic methods from commercially-available oxides (e.g. those supplied by Johnson Matthey pic) or from nitrates (also available from Johnson Matthey pic).
- the resulting supported catalysts were then utilised to catalyse the reaction between excess methane and oxygen at 750°C.
- SiO 2 was particularly unsatisfactory. The use of SiO 2 is outside the scope of this invention.
- Fig. 1 is a graph comparing the yields of CO 2 and CO obtained by utilising a variety of supports at different temperatures.
- Fig. 1 shows clearly that as the temperature approaches 750°C, the amounts of CO 2 and CO produced fall and rise respectively, for a supported Pd catalyst as specified in this invention (i.e. Pd/CeO 2 ).
- Pd/CeO 2 a supported Pd catalyst as specified in this invention
- the use of the CeO 2 support alone as catalyst is shown by way of comparison only.
- a mixture of CO, CO 2 , H 2 O and H 2 is useful as such in the synthesis of methanol and other alcohols.
- a process for the production of methanol comprises passing methane and oxygen over a catalyst as defined above at a temperature such that a mixture of CO, CO 2 , H 2 O, H 2 , and possibly unreacted CH 4 is obtained in
- the oxygen may be supplied as air and the methane synthesis catalyst may be a commercially available one e.g. a copper oxide/zinc oxide/alumina catalyst, such as that available from ICI.
- Fig. 2 shows that the conversion to CO rather than CO 2 is favoured by carrying out the reaction at higher space velocities.
- the catalyst layer was obtained by the decomposition of palladium nitrate.
- Other known methods can also be used (e.g. decomposition of palladium acetate or chloramines) involving different preparative techniques, and supports from different sources can also be employed having different physical properties.
- the method of deposition and the exact nature of the support affect both the conversion and the selectivity of the catalyst.
- Other factors which affect the performance of the catalyst are the space velocity (see Fig. 2),
- methane:oxygen ratio the partial pressures of methane and oxygen in the gas being treated.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Catalysts (AREA)
Abstract
Procédé d'oxydation partielle de méthane en monoxyde de carbone comprenant la mise en contact de l'oxygène et du métal en surplus avec un catalyseur comprenant un métal du groupe platine et/ou un oxyde de métal supporté sur un oxyde de lanthanide et/ou un oxyde d'un métal du groupe IIIA et/ou un oxyde d'un métal du groupe IVA du tableau périodique et/ou de l'oxyde d'aluminium. Le métal du groupe platine est, de préférence, du palladium, les autres sont du platine, du rhodium et de l'iridium. Un oxyde de lanthanide préféré est l'oxyde de cérium, un oxyde préféré d'un métal du groupe IIIA du tableau périodique est l'oxyde d'yttrium et un oxyde préféré d'un métal du groupe IVA du tableau périodique est l'oxyde de zirconium.Process for the partial oxidation of methane to carbon monoxide comprising bringing oxygen and excess metal into contact with a catalyst comprising a metal of the platinum group and / or a metal oxide supported on a lanthanide oxide and / or an oxide of a metal from group IIIA and / or an oxide of a metal from group IVA of the periodic table and / or aluminum oxide. The platinum group metal is preferably palladium, the others are platinum, rhodium and iridium. A preferred lanthanide oxide is cerium oxide, a preferred oxide of a metal from group IIIA of the periodic table is yttrium oxide and a preferred oxide of a metal from group IVA of the periodic table is oxide of zirconium.
Description
Claims
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9114323 | 1991-07-02 | ||
GB919114323A GB9114323D0 (en) | 1991-07-02 | 1991-07-02 | Palladium catalyst for methane oxidation |
GB9118163 | 1991-08-22 | ||
GB919118163A GB9118163D0 (en) | 1991-08-22 | 1991-08-22 | Palladium catalyst for methane oxidation |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0546152A1 true EP0546152A1 (en) | 1993-06-16 |
Family
ID=26299176
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92914450A Withdrawn EP0546152A1 (en) | 1991-07-02 | 1992-07-02 | Catalysts for the production of carbon monoxide |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0546152A1 (en) |
WO (1) | WO1993001130A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1256227B (en) * | 1992-12-23 | 1995-11-29 | Snam Progetti | CATALYTIC PROCEDURE FOR THE PRODUCTION OF SYNTHESIS GAS |
EP0640561B1 (en) * | 1993-08-24 | 1998-11-11 | Shell Internationale Researchmaatschappij B.V. | Process for the catalytic partial oxidation of hydrocarbons |
MY131526A (en) * | 1993-12-27 | 2007-08-30 | Shell Int Research | A process for the preparation of carbon monoxide and/or hydrogen |
US5720901A (en) * | 1993-12-27 | 1998-02-24 | Shell Oil Company | Process for the catalytic partial oxidation of hydrocarbons |
US5753385A (en) * | 1995-12-12 | 1998-05-19 | Regents Of The University Of California | Hybrid deposition of thin film solid oxide fuel cells and electrolyzers |
US5753143A (en) * | 1996-03-25 | 1998-05-19 | Northwestern University | Process for the CO2 reforming of methane in the presence of rhodium zeolites |
ZA99313B (en) | 1998-01-20 | 1999-07-19 | Shell Int Research | Catalyst suitable for the preparation of hydrogen and carbon monoxide from a hydrocarbonaceous feedstock |
CA2368048A1 (en) * | 1999-03-24 | 2000-09-28 | Israel E. Wachs | Production of formaldehyde from ch4 and h2s |
US6458334B1 (en) * | 2000-03-02 | 2002-10-01 | The Boc Group, Inc. | Catalytic partial oxidation of hydrocarbons |
EP1134188A3 (en) * | 2000-03-02 | 2004-06-09 | The Boc Group, Inc. | Catalytic partial oxidation of hydrocarbons |
US20030007926A1 (en) * | 2000-03-02 | 2003-01-09 | Weibin Jiang | Metal catalyst and method of preparation and use |
WO2002020395A2 (en) | 2000-09-05 | 2002-03-14 | Conoco Inc. | Lanthanide-promoted rhodium catalysts and process for producing synthesis gas |
US7090826B2 (en) | 2002-12-23 | 2006-08-15 | The Boc Group, Inc. | Monolith based catalytic partial oxidation process for syngas production |
US7230035B2 (en) | 2002-12-30 | 2007-06-12 | Conocophillips Company | Catalysts for the conversion of methane to synthesis gas |
US7066984B2 (en) | 2003-09-25 | 2006-06-27 | The Boc Group, Inc. | High recovery carbon monoxide production process |
US7214331B2 (en) | 2004-02-26 | 2007-05-08 | The Boc Group, Inc. | Catalyst configuration and methods for syngas production |
US7351275B2 (en) | 2004-12-21 | 2008-04-01 | The Boc Group, Inc. | Carbon monoxide production process |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0291857A3 (en) * | 1987-05-18 | 1990-07-18 | Air Products And Chemicals, Inc. | Method of carbon monoxide production |
-
1992
- 1992-07-02 EP EP92914450A patent/EP0546152A1/en not_active Withdrawn
- 1992-07-02 WO PCT/GB1992/001200 patent/WO1993001130A1/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO9301130A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1993001130A1 (en) | 1993-01-21 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19930327 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): BE DE DK FR GB NL SE |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
|
18W | Application withdrawn |
Withdrawal date: 19940618 |