EP0543014A1 - Six-stage rolling mill - Google Patents
Six-stage rolling mill Download PDFInfo
- Publication number
- EP0543014A1 EP0543014A1 EP92910178A EP92910178A EP0543014A1 EP 0543014 A1 EP0543014 A1 EP 0543014A1 EP 92910178 A EP92910178 A EP 92910178A EP 92910178 A EP92910178 A EP 92910178A EP 0543014 A1 EP0543014 A1 EP 0543014A1
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- EP
- European Patent Office
- Prior art keywords
- roll
- rolling mill
- sheet
- crown
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
- B21B13/142—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls by axially shifting the rolls, e.g. rolls with tapered ends or with a curved contour for continuously-variable crown CVC
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/028—Sixto, six-high stands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
- B21B2027/022—Rolls having tapered ends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
- B21B2027/103—Lubricating, cooling or heating rolls externally cooling externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2267/00—Roll parameters
- B21B2267/18—Roll crown; roll profile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/02—Roll bending; vertical bending of rolls
- B21B2269/04—Work roll bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/02—Roll bending; vertical bending of rolls
- B21B2269/06—Intermediate roll bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/12—Axial shifting the rolls
- B21B2269/14—Work rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/12—Axial shifting the rolls
- B21B2269/16—Intermediate rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
Definitions
- This invention relates to a hot rolling mill, in particular to a hot finish rolling mill for hot rolling a sheet bar rolled by a rough rolling mill into a thickness of a product, and to a six high rolling mill for cold rolling strip sheet rolled by the hot finish rolling mill, in particular, to precisely control a sheet crown which is defined as a difference in the sheet thickness between a central portion in sheet width and portions in the vicinity of edges, thereby preventing the sheet edges from extremely reducing to thin thickness by edge drop.
- JP-A-62-10722 discloses a six high rolling mill to be installed in a post-stage stand, wherein a rolling mill array includes intermediate rolls having a constant diameter over the full length thereof arranged between backup rolls and work rolls, respectively, and these intermediate rolls are adapted to shift in the mutually opposite axial direction, thereby the ability to control the sheet crown is enhanced.
- JP-A-57-91807 discloses a rolling mill in which an S-shaped crown is formed on any one of a work roll, an intermediate roll or a backup roll, and the roll having the S-shaped crown is shifted in the axial direction, thereby the ability for controlling the sheet crown is enhanced.
- the length of the intermediate roll is made approximately the same as each length of the backup roll and the work roll, so that when the intermediate roll is shifted in order to make the sheet crown small, the length of contact of the intermediate roll with the backup roll and the work roll becomes short, and the mill rigidity of the rolling mill decreases, and hence, there has been such a problem that when the rolling load changes due to temperature deviation in the sheet bar or the like, the roll gap between a pair of work rolls greatly changes, and no predetermined accuracy in the sheet thickness can be provided, and there has been such a problem that when the center in sheet width deviates from the center of the rolling mill due to deviation of the sheet bar or the like, meanderings resulting from the difference in rigidity of right and left portions of the rolling mill take place, sometimes it is fallen into impossibility of rolling from occurring of reduction ears caused by miss rolling.
- This invention solves all such problems in the prior art and provides a six high rolling mill adapted for controlling both the sheet crown and edge drop of sheet to prevent decrease in mill rigidity of the rolling mill and meander of sheet resulting from the great shifting of the intermediate roll and to attain increase in service life of rolls.
- a six high rolling mill comprising pairs of upper and lower work rolls, intermediate rolls and backup rolls, at least the intermediate rolls among the intermediate and backup rolls being adapted for shifting in mutually opposite axial directions, wherein each of the intermediate rolls has a barrel length longer than that of the backup roll such that the opposite ends of the barrel of the intermediate roll protrude beyond the opposite end of the barrel of the backup roll still in the maximum and minimum shifting positions of the intermediate roll, and has a roll crown such that roll crowns of the pair of the upper and lower intermediate rolls are in point symmetry relationship.
- the barrel length of the intermediate roll may be 1.2 ⁇ 2.5 times longer than that of the backup roll and the barrel length of the work roll must be longer than that of the intermediate roll and preferably 1.4 ⁇ 2.5 times longer than that of the backup roll.
- the shape of the roll crown in the intermediate roll may be advantageously selected from S shape, one end taper shape by which the barrel diameter is gradually reduced toward one end of the roll barrel and opposite ends taper shape by which the barrel diameter is gradually reduced toward the opposite ends from the center of the barrel length.
- the "S" shaped roll crown may be defined by one pitch portion of a high order curve formed by a high order function not lower than a third order function, a since curve or approximate curves of the high order curve or the sine curve.
- the work roll may be provided with a roll crown having a shape such as the one end taper shape defined by that the barrel diameter is gradually reduced toward one end of the roll barrel or the opposite ends taper shape defined by that the barrel diameter is gradually reduced toward the opposite ends from the center of the barrel length.
- a roll crown having a shape such as the one end taper shape defined by that the barrel diameter is gradually reduced toward one end of the roll barrel or the opposite ends taper shape defined by that the barrel diameter is gradually reduced toward the opposite ends from the center of the barrel length.
- the six high rolling mill according to the invention is able to reduce a load affected between rolls, in particular, barrel end portions of the intermediate and work rolls by providing the roll crown for the intermediate rolls, thereby improving the ability for controlling the crown.
- the "S" shaped roll crown can effectively reduce the rolling load applied on the both edge portions of the sheet, and when the intermediate roll are respectively shifted in the opposite directions relative to each other in the spot symmetry relationship, the aforementioned function is more remarkably attained and as a result a greater crown control ability can be attained.
- the intermediate roll since the intermediate roll has a barrel length longer than that of the backup roll as mentioned above, even if the intermediate roll is greatly shifted, the intermediate roll can always effectively contact the backup roll over the full length thereof so that the mill rigidity of the rolling mill is effectively prevented from decreasing due to profile control, therefore accuracy of the sheet thickness is greatly improved without any affection caused by variation in width of the sheet to be rolled. Furthermore, even if the sheet to be rolled has camber, the sheet is subjected to uniform reduction through the whole sheet width so that occurring of meander can be effectively reduced.
- the roll barrel of the intermediate roll has a length as long as the roll barrel of the backup roll, it is necessary to use a large roll crown so as to provide a large difference between the maximum diameter and minimum diameter of the roll barrel of the intermediate roll in order to attain a necessary crown control.
- a contact pressure generated between rolls which are contacted with each other in a line increases to occur spalling on the surfaces of the rolls and also reduce the service life of the rolls.
- a sheet bar has a relatively narrow width and a rolling load is small, non-contact portions are generated between roll barrels of the intermediate and backup rolls or between roll barrels of the intermediate and work rolls.
- the mill rigidity of the rolling mill reduces and as a result , a necessary accuracy of the sheet thickness can not be obtained. Therefore, in order to remove the aforementioned problems, it is preferable that the barrel length of the intermediate roll is 1.2 ⁇ 2.5 times as long as the back roll.
- the barrel length of the work roll must be longer than that of the intermediate roll, and preferably the barrel length of the work roll is 1.4 ⁇ 2.5 times as long as the backup roll so that the work roll always effectively contacts the intermediate roll in spite of a shift amount of the intermediate roll to improve the mill rigidity of the rolling mill and particularly reduce meandering of the sheet.
- the service lift of the roll is improved by increasing the contact range between rolls and restraining the contact pressure between rolls from increasing.
- Fig. 1 illustrates a six high rolling mill according to the present invention.
- a housing 1 is provided with pairs of upper and lower work rolls 2, intermediate rolls 3 and backup rolls 4, respectively.
- the both work rolls 2 are made capable of shifting in mutually opposite direction toward each of the axial directions thereof by means of shifting units 5 for each of them, and the both intermediate rolls 3 are also made capable of shifting in mutually opposite direction toward each of the axial directions by means of other shifting units 6 for each of them.
- Each of the backup rolls 4 is constituted by so-called plain roll having a constant barrel diameter throughout the entire length, and each of the intermediate rolls 3 is constituted by a roll having a barrel length longer than that of the backup roll and a "S" shaped roll crown.
- a forming curve of "S" shaped roll crown may be selected from curves which are represented by one pitch of a high order curve formed by a high order function not lower than a third order function, a sine curve and approximate curves of the high order curve or the sine curve. It is preferred that the "S" shaped roll crown to be applied for the intermediate rolls has a difference between maximum and minimum roll diameters not larger than 1 mm.
- the intermediate rolls 3 with such a roll crown are arranged in mutually opposite position as shown in Fig. 1 and shifted in mutually opposite direction between maximum and minimum shift positions shown in Fig. 3(a) and (b) by means of shifting units 6.
- one barrel end 3a of the intermediate roll 3 is just aligned to one barrel end 4a of the backup roll 4, while in the maximum shift position shown in Fig. 3(b) the other barrel end 3b of the intermediate roll 3 is just aligned to the other barrel end 4b of the backup roll 4.
- the work rolls 2 are plain rolls having a constant diameter and the same barrel length as that of the barrel length of the backup rolls.
- each of the work rolls 2 is joined to a reduction gear 10 attached to a motor 9 successively through a spindle 7 and a pinion stand 8.
- a position detecting unit 11 which can be, for example, a magnet scale
- another position detecting unit 12 which can be also, for example, a magnet scale, respectively.
- 13, 14 and 15 indicate a rolled sheet as a product, a work roll bender and an intermediate roll bender, respectively, and 16 indicates a load cell.
- Fig. 4 is a diagrammatic view of a control system of the rolling mill as described above.
- 21 indicates an arithmetic unit, and into this arithmetic unit 21 are inputted beforehand rolling conditions in one cycle such as a shape and a size of the tapered portion of the work roll 2, a roll crown and size of the intermediate roll 3, a plate width, a draft of each roll stand, a finish plate thickness, a target sheet crown, a target sheet shape and the like, and the arithmetic unit 21 calculates setting values of a shifting amount of the intermediate roll 3 and bending force of each of the roll benders 14 and 15 on the basis of such information and a cyclic shifting amount of the work roll 2 in order to provide a sheet crown and a sheet shape as the target.
- each of a shifting control unit 22 and a bender control unit 23 controls the operations of the shifting unit 6 and the roll benders 14 and 15 there by each of the shifting amount of the intermediate roll 3 and the roll bending force is made as setting values to wait for the start of rolling in such a state.
- the arithmetic unit 21 calculates corrected values of the intermediate roll shifting amount and the roll bending force, and the shifting control unit 22 and bender control unit 23 adjust the shift amount of the intermediate roll 3 and the bending force of the roll benders 14, 15 in accordance with the correction values.
- the upper roll profile of the intermediate roll 3 being in point symmetry to the lower roll profile with respect to a point can be expressed as following equation (2).
- y2(x) -a[ ⁇ x + ( ⁇ + OF) ⁇ /L]3 +b(x/L) (2)
- a gap ⁇ y between the upper and lower rolls is expressed by the following equation.
- Composite roll crown CR formed by the upper and lower intermediate rolls can be expressed by the following equation (4), wherein the mill center is set to be zero (0).
- ⁇ max L - L B (5) where L B : 1/2 of the barrel length of the backup roll.
- OF L - L B (6)
- the minimum crown amount may be when the composite crown of the upper and lower rolls is zero.
- the barrel length is 1.5L B (solid line)
- the work roll is bent along the intermediate roll, so that the sheet crown is reduced as compared with a case in which the barrel crown is 1.1L B .
- Table 1 Length of intermediate roll Line pressure (kgf/mm) between intermediate and backup rolls Line pressure (kgf/mm) between intermediate and work rolls 1.5L B 911 986 1.1L B 1140 1155
- the barrel length of a work roll used was 2300 mm, its diameter was 680 mm, the barrel length of a backup roll used was 2300 mm, and its diameter was 1330 mm.
- the barrel length of an intermediate roll was variously changed in which the third order coefficient "a" of equation (8) was 0.833. Sheet bars, having width of 1500 mm and thickness of 5.2 mm, were rolled to the thickness of 4.16 mm, and various investigations were made.
- Fig. 6 shows a relation between the ratio (L/L B ) of the intermediate and backup roll barrel lengths, and the maximum pressure between the intermediate and backup rolls.
- the ratio (L/L B ) is increased not less than 1.2 times, the pressure is gently lowered, so that it is apparent that the intermediate roll of long barrel length is favorable.
- Fig. 7 shows a contact condition between the intermediate and backup rolls with respect to a ratio of barrel length under the condition that the same sheet crown is obtained.
- the ratio is increased not less than 1.2 times, the occurrence of a noncontact region can be prevented, and it is effective to improve the sheet thickness accuracy and to inhibit the occurrence of meander and reduction ears of sheet.
- a deflection is generated in the intermediate roll 2 as shown in Fig. 8(a).
- Fig. 9 shows a relation between the horizontal deflection amount t and the ratio (L/L B ) of barrel length of the intermediate and backup rolls under the condition that the aforementioned gap is 3 mm, wherein the maximum displacement amount t between the chocks shown in Fig. 8(b) is defined as the horizontal deflection amount.
- the intermediate roll length is preferred to be short.
- the horizontal bending amount is to the extent of 0.45 mm, it has little influence on the sheet crown and profile, so that it causes no problem in a normal rolling operation.
- the aforementioned gap is usually controlled to be not more than 3 mm. Therefore, it is apparent that when the barrel of the intermediate roll is not more than 2.5 times as long as the backup roll, the rolling can be carried out.
- a comparative example will be explained as follows in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the rolling mill of the present invention when used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown close to a target sheet crown was able to be carried out even when the target crown was changed.
- the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- lubricant supplying nozzles 26 are arranged to direct lubricant from these nozzles to a gap between the backup roll 4 and the intermediate roll 3 and a gap between the intermediate roll 3 and the work roll 2.
- the lubricant is supplied to the lubricant supplying nozzles 26 through supply pipes 29 from a lubricant tank 27 by means of a pump 28.
- coolant is supplied to the intermediate rolls 3 and the work rolls 2 from cooling nozzles 32 through coolant supply pipes 31 by means of a coolant pump 30.
- the preferred lubricant is highly concentrated emulsion of basic oil including a high pressure agent, but when the lubricant is also used for cooling the rolls, a lubricant having a low concentration may be used.
- the distance between the lubricant supply nozzles 26 for the barrel portion having large diameter of the intermediate roll 3 is preferably smaller than that for the barrel portion having small diameter to increase the supply amount of lubricant.
- the concentration of the lubricant may be varied in the axial direction of the intermediate roll to obtain the same effect as mentioned above.
- the rolling mill shown in Fig. 1 was used to roll the sheet bars as mentioned above with use of lubricant of 10% emulsion and coolant of industrial water in a manner as shown in Fig. 11 and at least 120 strips were rolled without occurring of roll seizure.
- the sheet bars were rolled in the same manner as mentioned above with using only industrial water as coolant, the roll seizure occurred on the work roll and the intermediate roll when 100 strips have been rolled and rolling operation was stopped.
- the amount of crown control is not varied by the change of rolling load. Accordingly, when the diameter of the work roll is small, the deflection amount of the center line of the work roll is greatly varied so that the amount of crown control generated by shifting the intermediate roll becomes large. While, when the diameter of the work roll is large, change in the deflection amount of the center line of the work roll is small so that the amount of crown control generated by shifting the intermediate roll becomes small.
- Results of test carried on rolled sheets of 1500 mm width with respect to the diameter of work roll and the amount of crown control are shown in Fig. 13.
- the diameter of the work roll is small, preferably not more than 700 mm, the amount of crown control becomes large, but when the diameter of the work roll is smaller than 400 mm, the amount of horizontal bending of the work roll becomes large and the roll profile becomes wrong so that the work roll is difficult to be driven and the effect caused by bending of the work roll is decreased. Accordingly, the diameter of the work roll of at least of 400 mm is desirable.
- Fig. 14 shows a rolling mill which is improved in the mill rigidity by extending the roll barrel of the work roll 2 to make its barrel length longer than that of the intermediate roll 3 in the six high rolling mill shown in Fig. 1.
- the mill rigidity of the rolling mall is determined by an amount of gap between work rolls when the rolling load is changed.
- the amount of gap is influenced by the deflection of the backup rolls, the elastic deformation of the housing and others and the flat deformation between rolls.
- the work roll having a long roll barrel is effective for preventing from meandering of sheet occurring of reduction ears.
- a preferred range of the barrel length is 1.5 ⁇ 2.5 times as long as that of the backup roll as described above, and a reason of such limited range is substantially the same as the aforementioned reason for the intermediate roll.
- a comparative test will be explained in connection with a crown distribution with respect to the number of rolled sheets and others which were investigated in a case using the rolling mill according to this example and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a cold rolling mill train consisting of four rolling stands in which the six high rolling mills structured as shown in Fig. 1 were arranged in the first rolling stand, sheet bars of 900 to 1600 mm width and 2 ⁇ 3 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 0.5 mm finished thickness, and then the sheet thickness deviation was investigated at a position spaced from the edge by 100 mm.
- the barrel length of the work roll was 2000 mm
- that of the intermediate roll was 2700 mm
- that of the backup roll was 2000 mm.
- a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a six high mill is arranged in the first rolling stand and provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2000 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet thickness deviation was measured in the same manner.
- the six high rolling mill for cold rolling sheet, in particular for controlling the edge drop in the sheet, since deformation of the sheet in a direction of sheet width decreases as the sheet passes through the rear stands in the cold rolling mill train, the six high rolling mill should be arranged in the first stand, and preferably the six high rolling mills are applied for the rear stands in order from the first stand.
- the strip sheet is subjected to a tension between the stands of the cold rolling mill train so that the meander of the sheet is restrained, but if the hot rolled sheet has a large camber and wedge, the reduction ear sometimes occurs owing to the camber and wedge.
- the intermediate roll has a long roll barrel to secure the mill rigidity so that it is possible to prevent the reduction ear from occurring in the sheet.
- Fig. 17 illustrates a rolling mill having a construction similar to the rolling mill shown in Fig. 1, except that each of intermediate rolls 3 has a roll crown which is tapered toward one end of the roll barrel. That is each of the intermediate roll 3 has a tapered barrel end portion 3a at mutually opposite side and a plain barrel portion 3b extending over the greater part of the barrel length from the tapered barrel end portion a and having a constant diameter.
- each of the intermediate roll 3 has such a barrel length that the roll barrel contacts with the roll barrel of the backup roll 4 over the full length thereof in the maximum shifted position of the intermediate roll and the tapered barrel end portion 3a of the intermediate roll 3 extends beyond the barrel end of the backup roll 4 in no shift position of the intermediate roll.
- the tapered barrel end portion 3a contacts with at least the backup roll 4, usually both the work roll 2 and backup roll 4 even if the work roll 2 is shifted to effectively reduce the contact pressure between these rolls.
- the sheet crown can be controlled by appropriately selecting positions contacting the tapered barrel end portion 3a with the work roll 2 and the backup roll 4 by shifting the intermediate roll 3, if necessary.
- the contour shape of the tapered portion 3a of the intermediate roll 3 may be made not only the tapered shape shown in Fig. 17, but also a sine or cosine curve shape as shown in Fig. 18(a), or a curve shape defined by a high order function such as second order, fourth order, sixth order or more high order function as shown in Fig. 18(b) depending on a required sheet crown, the maximum shift amount of the intermediate roll or the like.
- the contact pressure of the barrel portion of each of the roll 2 and 4 which contacts with the tapered portion 3a of the intermediate roll 3 can be reduced extremely effectively, and owing to this fact, in combination with the action of the roll benders 14 and 15, the plate crown can be optionally controlled over a wide range.
- Fig. 20 is a graph showing a distribution of contact pressure between the upper side work roll 2 and the intermediate roll 3, wherein in the contact state of the both rolls 2 and 3, the pressure acting from the intermediate roll 3 to the work roll 2 at the contact portion of the work roll 2 with the tapered portion 3a decreases as its diameter becomes small corresponding to the tapered shape of the tapered portion 3a, which becomes the smallest value at the barrel end of the work roll 2. Therefore, the work roll 2 is curved into a shape forming a convex form downwardly all over the roll, the sheet crown of the sheet 13 is effectively reduced as compared with a case in which the intermediate roll 3 is not shifted.
- the intermediate roll 3 has the length which is longer than that of the backup roll 4, and even when the intermediate roll 3 is shifted, the contact length of the intermediate roll 3 between the backup roll 3 and the intermediate roll 3 between the work roll 2 do not change, and the mill rigidity of the rolling mill does not change, so that the sheet thickness accuracy of the hot finish rolling is greatly improved, and even when the center of a sheet bar has deviated from the center line of the rolling mill, the change in pressure at the right and left side portions of the rolling mill becomes smaller than that in the prior art, and the change in roll flattening amount between rolls becomes small further the sheet wedge becomes small, so that the camber of the sheet can be effectively reduced.
- the tapered portion 3a of the intermediate roll 3 contacts with the barrel end portion of each of the work roll 2 and the backup roll 4, so that the occurrence of the sheet crown can be effectively reduced.
- a comparative test will be explained hereinafter, in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel lengths of the work roll and backup roll were 2300 mm respectively, and that of the intermediate roll was 3000 mm.
- a tapered portion of the intermediate roll was tapered by 1.6 ⁇ 10 ⁇ 3 (0.32 mm/200 mm per diameter), and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- Fig. 22 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 17, except that the barrel length of the work roll 2 is longer than that of the intermediate roll 3.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- the intermediate roll is provided with the same taper shaped crown as in the Example 4, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 4.
- Fig. 24 illustrates a rolling mill having a construction similar to the rolling mill shown in Fig. 1, except that each of intermediate rolls 3 has a roll crown which is tapered from the center of the roll barrel toward the opposite barrel ends. That is, each of the intermediate rolls has a tapered end portion 3a and a gently tapered end portion 3b to form an asymmetric convex roll crown.
- Each of the intermediate roll 3 has such a barrel length that the roll barrel contacts with the roll barrel of the backup roll 4 over the full length thereof in the maximum shifted position of the intermediate roll.
- the tapered portion 3a contacts with at least the backup roll 4, usually, both the work roll 2 and backup roll 4 even if the work roll 2 is shifted to effectively reduce the contact pressure between these rolls.
- the sheet crown can be controlled by appropriately selected a position of a boundary between the tapered portions 3a and 3b by shifting the intermediate roll 3, if necessary.
- the contour shape of the roll crown of the intermediate roll may be made not only the tapered shape shown in Fig. 24, but also a sine or cosine curve shape as shown in Fig. 25(a) or a curve shape defined by a high order function such as second order, fourth order, sixth order or more high order function as shown in Fig. 25(b) depending on a required sheet crown, the maximum shift amount of the intermediate roll or the like.
- the contour shape of both the tapered portions may be a similar shape or different shape.
- the contact pressure of the barrel portion of each of the rolls 2 and 4 which contacts with the tapered portions 3a and 3b of the intermediate roll 3 can be reduced extremely effectively, and owing to this fact, in combination with the action of the roll benders 14 and 15, the sheet crown can be optionally controlled over a wide range, if necessary.
- the boundary between the tapered portions 3a and 3b can coincide with the center in the axial direction of the roll barrel of the backup roll 4 in the maximum shift position in which the barrel end 4a of the backup roll 4 coincides with the barrel end 3c of the intermediate roll 3 as shown in Fig. 26, thereby causing the rigidity of the rolling mill in the axial direction of the roll to make uniform.
- a distribution of contact pressure between the upper work roll 2 and the upper intermediate roll 3 in this rolling mill is the same as that shown in Fig. 20, that is, the pressure acting from the intermediate roll 3 to the work roll 2 at the contact portion of the work roll 2 with the tapered portion 3a decreases as its diameter becomes small corresponding to the tapered shape of the tapered portion 3a, which becomes the smallest value at the barrel end of the work roll 2. Therefore, the work roll 2 is curved into a shape forming a convex form downwardly all over the roll, and the sheet crown of the sheet 13 is effectively reduced as compared with a case in which the intermediate roll 3 is not shifted.
- a comparative test will be explained hereinafter, in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel lengths of the work roll and backup roll were 2300 mm, respectively, and that of the intermediate roll was 3000 mm.
- tapered portions 3a and 3b of the intermediate roll were tapered by 1.6 ⁇ 10 ⁇ 3 (0.32 mm/200 mm per diameter) and 0.1 ⁇ 10 ⁇ 3 (0.02 mm/200 mm per diameter), respectively, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- Fig. 28 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 24, except that the barrel length of the work roll 2 is longer than that of the intermediate roll 3.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention an also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- the intermediate roll is provided with the same taper shaped crown as in the Example 6, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It it noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 6.
- Fig. 30 illustrates a six high rolling mill in which the intermediate rolls 3 are provided with the "S" shape roll crowns, respectively, and the work rolls 2 are provided with the one end taper shape roll crowns, respectively.
- the edge drop can be modified by regulating a distance EL from the starting point of the tapered portion 2a to the edge of the sheet (referring to Fig. 31) so that the edge drop can be controlled in accordance with a predetermined target amount of edge drop.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel lengths of the work roll and backup roll were 2300 mm respectively, and that of the intermediate roll was 3000 mm.
- a difference between the maximum and minimum diameters of "S" shape roll crown formed on the intermediate roll was 0.8 mm, the tapered portion 2a of the work roll was tapered by a 8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter) and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- the barrel length of the work roll was 2000 mm
- that of the intermediate roll was 2700 mm
- that of the backup roll was 2000 mm.
- a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a six high mill is arranged in the first rolling stand and provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2000 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet thickness deviation was measured in the same manner.
- Fig. 35 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 30, except that each of the work rolls 2 is provided with a roll crown tapered toward opposite ends.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the opposite tapered barrel portions 2a and 2b of the work roll were tapered by 0.4 ⁇ 10 ⁇ 3 (0.08 mm/200 mm per diameter). Also, a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 8.
- Fig. 37 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 35, except that the barrel length of the work roll 2 is longer than that of the intermediate roll 3.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- the intermediate roll is provided with the same taper shaped crown as in the Example 4, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 4.
- Fig. 39 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 37, except that each of the work rolls 2 is provided with a roll crown tapered toward opposite ends.
- a comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the opposite tapered barrel portions 2a and 2b of the work roll were tapered by 0.8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter) and 0.01 ⁇ 10 ⁇ 3 (0.02 mm/200 mm per diameter), respectively, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 11.
- Fig. 41 illustrates an example of the six high rolling mill, wherein each of the intermediate rolls 3 and the work rolls is provided with a roll crown tapered toward one end of the roll barrel.
- a comparative test is carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel lengths of the work roll and backup roll were 2300 mm, and that of the intermediate roll was 3000 mm.
- the tapered portion 3a of the intermediate roll is tapered by 1.6 ⁇ 10 ⁇ 3 (0.32 mm/200 mm per diameter) and the tapered portion 2a of the work roll is tapered by 0.8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter) and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- Table 14 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 14 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Fig. 43 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 41, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions.
- a comparative test is carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the size of the rolls is the same as that of the Example 14 and the shape of the intermediate rolls is the same as that of the Example 13, but the work roll 2 has tapered barrel portions 2a and 2b tapered by 0.4 ⁇ 10 ⁇ 3 (0.8 mm/200 mm per diameter), and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 13.
- Table 15 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 15 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence or reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Table 15 Average Crown E25 ( ⁇ m) Sheet thickness accuracy 1 ⁇ ( ⁇ m) Amount of edge drop ( ⁇ m) Frequency of ears (time) Inventive rolling mill 37 ⁇ 47 27 7 Conventional rolling mill 50 ⁇ 60 39 12
- Fig. 45 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 41, except that the barrel length of the work roll 2 is longer than that of the intermediate roll 3.
- a comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- each of the intermediate and work rolls is provided with a roll crown tapered toward one end of the roll barrel similar to that of the Example 11, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of Example 13.
- Table 16 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 16 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Fig. 47 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 43, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions thereof.
- a comparative test is carried out in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the size and shape of the rolls are the same as those of the Example 15 and the work roll 2 has tapered barrel portions 2a and 2b tapered by 0.8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter) and 0.1 ⁇ 10 ⁇ 3 (0.02 mm/200 mm per diameter), respectively.
- the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a specification of the conventional rolling mill used in this comparative test is the same as those in the case of the Example 13.
- Results of measurement of the sheet crown are shown in the graph of Fig. 48. According to the results shown in Fig. 48 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- Table 17 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 17 in the case where 100,00 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Fig. 49 illustrates an embodiment of the six high rolling mill having intermediate rolls 3 provided with the roll crown tapered toward to the opposite ends of the roll barrel and work rolls 2 provided with the roll crown tapered at one end portion of the roll barrel.
- a comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 2300 mm
- that of the backup roll was 2300 mm
- the tapered portion 3a and 3b of the roll barrel of the intermediate roll are tapered by 1.6 ⁇ 10 ⁇ 3 (0.32 mm/200 mm per diameter) and 0.1 ⁇ 10 ⁇ 3 (0.02 mm/200 mm per diameter), respectively
- the tapered portion 2a of the roll barrel of the work roll is tapered by 0.8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter).
- the intermediate roll was shifted within a range from 0 mm to 700 mm.
- Results of measurement are shown in the graph of Fig. 50. According to the results shown in Fig. 50 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- the frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 18 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills.
- Fig. 51 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 49, except that each of the work rolls 2 is provided with a roll crown tapered at the opposite end portions.
- a comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the tapered portions 3a and 3b of the intermediate roll 3 and the tapered portion 2a of the work roll are tapered similarly as in the aforementioned Example 17 and the other tapered portion 2b of the work roll 2 is tapered by 0.4 ⁇ 10 ⁇ 3 (0.08 mm/200 mm per diameter).
- the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 17.
- Table 19 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 19 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill. Table 19 Average Crown E25 ( ⁇ m) Sheet thickness accuracy 1 ⁇ ( ⁇ m) Amount of edge drop ( ⁇ m) Frequency of ears (time) Inventive rolling mill 35 ⁇ 46 26 9 Conventional rolling mill 50 ⁇ 60 39 12
- Fig. 53 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 49, except that the barrel length of the work roll 2 is longer than that of the intermediate roll 3.
- a comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the barrel length of the work roll was 3400 mm
- that of the intermediate roll was 3000 mm
- that of the backup roll was 2300 mm.
- each of the intermediate rolls is provided with a roll crown tapered toward opposite ends of the roll barrel similar to that of the Example 17 and each of the work rolls is provided with a roll crown tapered toward one end of the roll barrel similar to that of the Example 17.
- the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as that in the case of Example.
- Table 20 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 20 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Table 20 Average Crown E25 ( ⁇ m) Sheet thickness accuracy 1 ⁇ ( ⁇ m) Amount of edge drop ( ⁇ m) Frequency of ears (time) Inventive rolling mill 39 ⁇ 49 22 5 Conventional rolling mill 50 ⁇ 60 39 12
- Fig. 55 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 51, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions thereof.
- a comparative test is carried out in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- the size and shape of the intermediate rolls are the same as those of the Example 19 and the work roll 2 has tapered barrel portions 2a and 2b tapered by 0.8 ⁇ 10 ⁇ 3 (0.16 mm/200 mm per diameter) and 0.1 ⁇ 10 ⁇ 3 (0.02 mm/200 mm per diameter), respectively.
- the intermediate roll was shifted within a range from 0 mm to 700 mm.
- a specification of the conventional rolling mill used in this comparative test is the same as those in the case of the Example 17.
- Table 21 The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 21 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
- Table 21 Average Crown E25 ( ⁇ m) Sheet thickness accuracy 1 ⁇ ( ⁇ m) Amount of edge drop ( ⁇ m) Frequency of ears (time) Inventive rolling mill 35 ⁇ 46 26 7 Conventional rolling mill 50 ⁇ 60 39 12
- rolled sheets having a target sheet shape of desired sheet crown and edge drop can be rolled in high accuracy.
- the yield in the after process can be improved and the rolling operation can be carried out in stable condition.
- the life of intermediate roll and the work roll can be improved.
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Abstract
Description
- This invention relates to a hot rolling mill, in particular to a hot finish rolling mill for hot rolling a sheet bar rolled by a rough rolling mill into a thickness of a product, and to a six high rolling mill for cold rolling strip sheet rolled by the hot finish rolling mill, in particular, to precisely control a sheet crown which is defined as a difference in the sheet thickness between a central portion in sheet width and portions in the vicinity of edges, thereby preventing the sheet edges from extremely reducing to thin thickness by edge drop.
- Generally, when a hot rolled steel sheet is produced by means of a hot finish rolling mill, rolls are deflected due to rolling load, thereby sheet thickness at a central portion in sheet width becomes thicker than sheet thickness at portions in the vicinity of opposite edges of the rolled sheet, that is a sheet crown is formed in the rolled sheet. By the way, the sheet crown, if the sheet crown becomes large, makes it difficult to provide an adequate sheet profile in cold rolling in the next step, which also provides deficiency in the shape and unavoidably results in reduction in yield, so that it is required for the hot finish rolling mill to make the sheet crown as small as possible.
- Thus, for a purpose of controlling the shape of sheet to reduce the sheet crown, for example, JP-A-62-10722 discloses a six high rolling mill to be installed in a post-stage stand, wherein a rolling mill array includes intermediate rolls having a constant diameter over the full length thereof arranged between backup rolls and work rolls, respectively, and these intermediate rolls are adapted to shift in the mutually opposite axial direction, thereby the ability to control the sheet crown is enhanced. Furthermore, JP-A-57-91807 discloses a rolling mill in which an S-shaped crown is formed on any one of a work roll, an intermediate roll or a backup roll, and the roll having the S-shaped crown is shifted in the axial direction, thereby the ability for controlling the sheet crown is enhanced.
- However, in the former prior art disclosed in JP-A-62-10722, the length of the intermediate roll is made approximately the same as each length of the backup roll and the work roll, so that when the intermediate roll is shifted in order to make the sheet crown small, the length of contact of the intermediate roll with the backup roll and the work roll becomes short, and the mill rigidity of the rolling mill decreases, and hence, there has been such a problem that when the rolling load changes due to temperature deviation in the sheet bar or the like, the roll gap between a pair of work rolls greatly changes, and no predetermined accuracy in the sheet thickness can be provided, and there has been such a problem that when the center in sheet width deviates from the center of the rolling mill due to deviation of the sheet bar or the like, meanderings resulting from the difference in rigidity of right and left portions of the rolling mill take place, sometimes it is fallen into impossibility of rolling from occurring of reduction ears caused by miss rolling.
- In addition, there has been such another problem that spalling occurs on the surfaces of rolls resulting from the increase in pressure between rolls on account of the short length of contact of the intermediate roll, and the service life of the rolls decrease.
- It is noted that the problem mentioned above can be avoided by decreasing the shift amount of the intermediate rolls, but the ability for controlling the crown of the work rolls in the rolling mill is greatly limited.
- And also in the later prior art disclosed in JP-A-57-91807, there has been such a problem, when the profile control is performed by shifting intermediate rolls provided with an S-shaped crown, the control of crown becomes impossible due to the abrasion of rolls.
- Furthermore, when the profile control is performed by producing a curved roll crown on the intermediate roll or the backup roll, it becomes necessary to enlarge the roll crown in order to ensure a large control amount for the crown, but when a sheet bar having a relatively narrow width is rolled with small rolling load by providing such a large roll crown, non-contact portions are generated between the backup roll and the intermediate roll or between the backup roll and the work roll, and the mill rigidity of the rolling mill becomes low, which unavoidably results in the decrease in accuracy of the sheet thickness. In addition, there has been another problem that when the non-contact portions are generated, meander and reduction ears occur in the rolled sheet as a result of a difference of rigidity in the axial direction of the rolls and as a result sometimes rolling of sheet becomes impossible.
- This invention solves all such problems in the prior art and provides a six high rolling mill adapted for controlling both the sheet crown and edge drop of sheet to prevent decrease in mill rigidity of the rolling mill and meander of sheet resulting from the great shifting of the intermediate roll and to attain increase in service life of rolls.
- A six high rolling mill according to the present invention comprising pairs of upper and lower work rolls, intermediate rolls and backup rolls, at least the intermediate rolls among the intermediate and backup rolls being adapted for shifting in mutually opposite axial directions, wherein each of the intermediate rolls has a barrel length longer than that of the backup roll such that the opposite ends of the barrel of the intermediate roll protrude beyond the opposite end of the barrel of the backup roll still in the maximum and minimum shifting positions of the intermediate roll, and has a roll crown such that roll crowns of the pair of the upper and lower intermediate rolls are in point symmetry relationship.
- In a preferred embodiment of the present invention, the barrel length of the intermediate roll may be 1.2∼2.5 times longer than that of the backup roll and the barrel length of the work roll must be longer than that of the intermediate roll and preferably 1.4∼2.5 times longer than that of the backup roll.
- The shape of the roll crown in the intermediate roll may be advantageously selected from S shape, one end taper shape by which the barrel diameter is gradually reduced toward one end of the roll barrel and opposite ends taper shape by which the barrel diameter is gradually reduced toward the opposite ends from the center of the barrel length. The "S" shaped roll crown may be defined by one pitch portion of a high order curve formed by a high order function not lower than a third order function, a since curve or approximate curves of the high order curve or the sine curve.
- The work roll may be provided with a roll crown having a shape such as the one end taper shape defined by that the barrel diameter is gradually reduced toward one end of the roll barrel or the opposite ends taper shape defined by that the barrel diameter is gradually reduced toward the opposite ends from the center of the barrel length. Such work rolls and the intermediate rolls having one of the one end taper shaped roll crown and the opposite ends taper shaped roll crown as mentioned above may be appropriately combined to constitute the six high rolling mill.
- The six high rolling mill according to the invention is able to reduce a load affected between rolls, in particular, barrel end portions of the intermediate and work rolls by providing the roll crown for the intermediate rolls, thereby improving the ability for controlling the crown. Particularly, the "S" shaped roll crown can effectively reduce the rolling load applied on the both edge portions of the sheet, and when the intermediate roll are respectively shifted in the opposite directions relative to each other in the spot symmetry relationship, the aforementioned function is more remarkably attained and as a result a greater crown control ability can be attained.
- In the rolling mill according to the invention, since the intermediate roll has a barrel length longer than that of the backup roll as mentioned above, even if the intermediate roll is greatly shifted, the intermediate roll can always effectively contact the backup roll over the full length thereof so that the mill rigidity of the rolling mill is effectively prevented from decreasing due to profile control, therefore accuracy of the sheet thickness is greatly improved without any affection caused by variation in width of the sheet to be rolled. Furthermore, even if the sheet to be rolled has camber, the sheet is subjected to uniform reduction through the whole sheet width so that occurring of meander can be effectively reduced.
- It should be noted that when the roll barrel of the intermediate roll has a length as long as the roll barrel of the backup roll, it is necessary to use a large roll crown so as to provide a large difference between the maximum diameter and minimum diameter of the roll barrel of the intermediate roll in order to attain a necessary crown control. As a result, a contact pressure generated between rolls which are contacted with each other in a line increases to occur spalling on the surfaces of the rolls and also reduce the service life of the rolls. Furthermore, when a sheet bar has a relatively narrow width and a rolling load is small, non-contact portions are generated between roll barrels of the intermediate and backup rolls or between roll barrels of the intermediate and work rolls. Thus, the mill rigidity of the rolling mill reduces and as a result , a necessary accuracy of the sheet thickness can not be obtained. Therefore, in order to remove the aforementioned problems, it is preferable that the barrel length of the intermediate roll is 1.2∼2.5 times as long as the back roll.
- Furthermore, the barrel length of the work roll must be longer than that of the intermediate roll, and preferably the barrel length of the work roll is 1.4∼2.5 times as long as the backup roll so that the work roll always effectively contacts the intermediate roll in spite of a shift amount of the intermediate roll to improve the mill rigidity of the rolling mill and particularly reduce meandering of the sheet. Moreover, the service lift of the roll is improved by increasing the contact range between rolls and restraining the contact pressure between rolls from increasing.
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- Fig. 1 is a schematic front view of a rolling mill according to the present invention;
- Fig. 2 is a diagrammatic view illustrating a roll crown for an intermediate roll;
- Fig. 3 is a schematic view illustrating the intermediate rolls in shifted positions;
- Fig. 4 is a block diagram of a control system of the rolling mill;
- Fig. 5 shows graphs showing a relationship between the pressure between rolls and the sheet crown;
- Fig. 6 is a graph showing a relationship between ratio of barrel length of the intermediate and backup rolls and the maximum pressure between rolls;
- Fig. 7 is a graph showing contact conditions between rolls with respect to the ratio of barrel length of the intermediate and backup rolls;
- Fig. 8 is a diagrammatic view illustrating a bending of the intermediate roll;
- Fig. 9 is a graph showing a relationship between the ratio of barrel length of the intermediate and backup rolls and the deflection amount of the intermediate roll;
- Fig. 10 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 11 is a diagrammatic view illustrating a supply of lubricant;
- Fig. 12 is a diagrammatic view illustrating a supply of lubricant;
- Fig. 13 is a graph showing a relationship between the diameter of the work roll and crown control amount;
- Fig. 14 is a schematic front view illustrating a rolling mill;
- Fig. 15 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 16 is a graph showing amount of occurred edge drops;
- Fig. 17 is a schematic front view illustrating a rolling mill;
- Fig. 18 is a diagrammatic view illustrating a tapered portion of a roll;
- Fig. 19 is a schematic view illustrating intermediate rolls in shifted position;
- Fig. 20 is a graph showing a distribution of pressure between rolls;
- Fig. 21 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 22 is a schematic front view illustrating a rolling mill;
- Fig. 23 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 24 is a schematic front view illustrating a rolling mill;
- Fig. 25 is a diagrammatic view illustrating a tapered portion of a roll;
- Fig. 26 is a schematic view illustrating intermediate rolls in shifted position;
- Fig. 27 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 28 is a schematic front view illustrating a rolling mill;
- Fig. 29 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 30 is a schematic front view illustrating a rolling mill;
- Fig. 31 is a diagrammatic view illustrating the work rolls in shifted position;
- Fig. 32 is a graph showing a variation of the edge drop;
- Fig. 33 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 34 is a graph showing an amount of occurred edge drop;
- Fig. 35 is a schematic front view illustrating a rolling mill;
- Fig. 36 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 37 is a schematic front view illustrating a rolling mill;
- Fig. 38 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 39 is a schematic front view illustrating a rolling mill;
- Fig. 40 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 41 is a schematic front view illustrating a rolling mill;
- Fig. 42 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 43 is a schematic front view illustrating a rolling mill;
- Fig. 44 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 45 is a schematic front view illustrating a rolling mill;
- Fig. 46 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 47 is a graph showing a distribution of sheen crown with respect to the number of rolled sheets;
- Fig. 48 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 49 is a schematic front view illustrating a rolling mill;
- Fig. 50 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 51 is a schematic front view illustrating a rolling mill;
- Fig. 52 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 53 is a schematic front view illustrating a rolling mill;
- Fig. 54 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets;
- Fig. 55 is a schematic front view illustrating a rolling mill; and
- Fig. 56 is a graph showing a distribution of sheet crown with respect to the number of rolled sheets.
- This invention will be explained hereinafter on the basis of examples shown in drawings.
- Fig. 1 illustrates a six high rolling mill according to the present invention.
- Referring to Fig. 1, a
housing 1 is provided with pairs of upper and lower work rolls 2,intermediate rolls 3 and backup rolls 4, respectively. The both work rolls 2 are made capable of shifting in mutually opposite direction toward each of the axial directions thereof by means of shiftingunits 5 for each of them, and the bothintermediate rolls 3 are also made capable of shifting in mutually opposite direction toward each of the axial directions by means of other shiftingunits 6 for each of them. - Each of the backup rolls 4 is constituted by so-called plain roll having a constant barrel diameter throughout the entire length, and each of the
intermediate rolls 3 is constituted by a roll having a barrel length longer than that of the backup roll and a "S" shaped roll crown. - In this case, a forming curve of "S" shaped roll crown may be selected from curves which are represented by one pitch of a high order curve formed by a high order function not lower than a third order function, a sine curve and approximate curves of the high order curve or the sine curve. It is preferred that the "S" shaped roll crown to be applied for the intermediate rolls has a difference between maximum and minimum roll diameters not larger than 1 mm.
- The
intermediate rolls 3 with such a roll crown are arranged in mutually opposite position as shown in Fig. 1 and shifted in mutually opposite direction between maximum and minimum shift positions shown in Fig. 3(a) and (b) by means of shiftingunits 6. - In the minimum shift position shown in Fig. 3(a), one
barrel end 3a of theintermediate roll 3 is just aligned to onebarrel end 4a of thebackup roll 4, while in the maximum shift position shown in Fig. 3(b) the other barrel end 3b of theintermediate roll 3 is just aligned to the other barrel end 4b of thebackup roll 4. - As can be seen from Figs. 1 and 3, the work rolls 2 are plain rolls having a constant diameter and the same barrel length as that of the barrel length of the backup rolls.
- Referring to Fig. 1, in the rolling mill with
rolls reduction gear 10 attached to amotor 9 successively through aspindle 7 and apinion stand 8. In this case, the shifting position of thework roll 2 by the shiftingunit 5 joined to thework roll 2 through thespindle 7 and thepinion stand 8 is detected by a position detecting unit 11 which can be, for example, a magnet scale, and the shifting position of theintermediate roll 3 by the shiftingunit 6 joined to theintermediate roll 3 is detected by anotherposition detecting unit 12 which can be also, for example, a magnet scale, respectively. - Incidentally, in the figure, 13, 14 and 15 indicate a rolled sheet as a product, a work roll bender and an intermediate roll bender, respectively, and 16 indicates a load cell.
- Fig. 4 is a diagrammatic view of a control system of the rolling mill as described above.
- In the figure, 21 indicates an arithmetic unit, and into this
arithmetic unit 21 are inputted beforehand rolling conditions in one cycle such as a shape and a size of the tapered portion of thework roll 2, a roll crown and size of theintermediate roll 3, a plate width, a draft of each roll stand, a finish plate thickness, a target sheet crown, a target sheet shape and the like, and thearithmetic unit 21 calculates setting values of a shifting amount of theintermediate roll 3 and bending force of each of theroll benders work roll 2 in order to provide a sheet crown and a sheet shape as the target. - And on the basis of the calculation result, each of a shifting
control unit 22 and abender control unit 23 controls the operations of the shiftingunit 6 and theroll benders intermediate roll 3 and the roll bending force is made as setting values to wait for the start of rolling in such a state. - On the other hand, during the rolling, on the basis of feedback signals from a sheet
shape detecting unit 24 and a platecrown detecting unit 25 to thearithmetic unit 21, in order to realize the target sheet shape and the target sheet crown with high accuracy, thearithmetic unit 21 calculates corrected values of the intermediate roll shifting amount and the roll bending force, and the shiftingcontrol unit 22 andbender control unit 23 adjust the shift amount of theintermediate roll 3 and the bending force of theroll benders - When rolling is carried out by the aforementioned rolling mill, especially under the function of the roll crown acting on the
intermediate roll 3, the rolling load given to the side edge portions of a sheet bar from the work roll can be very effectively lowered. Therefore, in addition to the actions of theroll benders intermediate roll 3, its control range can be sufficiently extended. - Next, a method to give a roll crown to the
intermediate roll 3 will be explained, by way of an example in which a roll crown is given in accordance with an equation of the third order as shown in Fig. 2. -
- y :
- generating line of the roll crown,
- a :
- coefficient of the third order,
- b :
- coefficient of the first order,
- x :
- coordinate of the barrel center,
- L :
- 1/2 of the barrel length of the intermediate roll,
- δ :
- shift amount of the intermediate roll (The start point is x = LB.), and
- OF:
- offset amount in the axial direction.
- On the other hand, the upper roll profile of the
intermediate roll 3 being in point symmetry to the lower roll profile with respect to a point can be expressed as following equation (2).
From the aforementioned equations (1) and (2), a gap Δy between the upper and lower rolls is expressed by the following equation.
Composite roll crown CR formed by the upper and lower intermediate rolls can be expressed by the following equation (4), wherein the mill center is set to be zero (0).
The maximum shift amount δmax to give the maximum composite roll crown can be expressed as follows.
where LB: 1/2 of the barrel length of the backup roll. In order to make the composite crown of the upper and lower intermediate rolls to be zero when the shift amount is the minimum value of
In a normal hot rolling process, the minimum crown amount may be when the composite crown of the upper and lower rolls is zero. However, when it is necessary to make the minimum composite crown larger or smaller than zero, offset amount OF using the position where the shift amount of the intermediate roll is zero (
where C is a constant. - In order to reduce difference between the maximum and minimum diameters of the intermediate roll without changing the composite roll crown, it is effective to use the following equation obtained when equations (5) and (6) are substituted for equation (4).
and to make the third order coefficient "a" to be minimum, therefore to make (L - LB)/L³ to be maximum in the aforementioned equation. In order to make (L-LB)/L³ to be maximum, the following equation is applied.
Accordingly, when the barrel length of the intermediate roll is made 1.5 times as long as that of the backup roll, the maximum and minimum diameter differences of the intermediate roll can be made small, that is, when an S-shaped roll crown is formed on the intermediate roll, the grinding amount can be reduced, so that the life of the intermediate roll can be lengthened in the process of roll grinding. - Fig. 5 shows the result of a comparison of the pressure distribution between rolls and the sheet crown with a case using intermediate roll of L = 1.1LB. As shown in Fig. 5, when the barrel length is 1.5LB (solid line), the work roll is bent along the intermediate roll, so that the sheet crown is reduced as compared with a case in which the barrel crown is 1.1LB. Also, as shown in Table 1, it is apparent that the maximum pressure is smaller when the barrel length is 1.5LB, so that it contributes to improve the roll life.
Table 1 Length of intermediate roll Line pressure (kgf/mm) between intermediate and backup rolls Line pressure (kgf/mm) between intermediate and work rolls 1.5LB 911 986 1.1LB 1140 1155 - Next, the results of an experiment about an intermediate roll especially barrel length will be explained as follows.
- That is the barrel length of a work roll used was 2300 mm, its diameter was 680 mm, the barrel length of a backup roll used was 2300 mm, and its diameter was 1330 mm. The barrel length of an intermediate roll was variously changed in which the third order coefficient "a" of equation (8) was 0.833. Sheet bars, having width of 1500 mm and thickness of 5.2 mm, were rolled to the thickness of 4.16 mm, and various investigations were made.
- First, Fig. 6 shows a relation between the ratio (L/LB) of the intermediate and backup roll barrel lengths, and the maximum pressure between the intermediate and backup rolls. As shown in the drawing, when the ratio (L/LB) is increased not less than 1.2 times, the pressure is gently lowered, so that it is apparent that the intermediate roll of long barrel length is favorable.
- Fig. 7 shows a contact condition between the intermediate and backup rolls with respect to a ratio of barrel length under the condition that the same sheet crown is obtained. As can be seen from Fig. 7, when the ratio is increased not less than 1.2 times, the occurrence of a noncontact region can be prevented, and it is effective to improve the sheet thickness accuracy and to inhibit the occurrence of meander and reduction ears of sheet.
- In general, when a gap is formed between a block installed in a mill housing for shifting an intermediate roll, and a chock of the intermediate roll (this gap is formed due to abrasion caused by the slide of the intermediate roll, and also due to defective accuracy of the machine), a deflection is generated in the
intermediate roll 2 as shown in Fig. 8(a). Fig. 9 shows a relation between the horizontal deflection amount t and the ratio (L/LB) of barrel length of the intermediate and backup rolls under the condition that the aforementioned gap is 3 mm, wherein the maximum displacement amount t between the chocks shown in Fig. 8(b) is defined as the horizontal deflection amount. - As shown in Fig. 9, the more the ratio is increased, the more the horizontal deflection amount is increased. When the horizontal deflection amount is increased, a gap between the upper and lower work rolls is changed, a gap between the upper and lower work rolls is changed, and when the horizontal deflection amount of the upper intermediate roll and that of the lower intermediate roll becomes different, a roll gap between the upper and lower work rolls becomes varied in the axial direction, therefore the sheet crown and the sheet profile fluctuate during the rolling operation. For that reason, in order to reduce the barrel length ratio, the intermediate roll length is preferred to be short. However, in the case where the horizontal bending amount is to the extent of 0.45 mm, it has little influence on the sheet crown and profile, so that it causes no problem in a normal rolling operation. Further, the aforementioned gap is usually controlled to be not more than 3 mm. Therefore, it is apparent that when the barrel of the intermediate roll is not more than 2.5 times as long as the backup roll, the rolling can be carried out.
- A comparative example will be explained as follows in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 1 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work rolls as 2300 mm, that of the intermediate roll was 3450 mm, and that of the backup roll was 2300 mm. Also, a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 10.
- According to the results shown in Fig. 10, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 2 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 2 Average crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 40 ±46 2 Conventional rolling mill 45 ±60 11 - In the rolling mill as described above, it is preferable to supply lubricant to gaps between the backup and intermediate rolls and/or the intermediate and work rolls.
- Referring to Fig. 11,
lubricant supplying nozzles 26 are arranged to direct lubricant from these nozzles to a gap between thebackup roll 4 and theintermediate roll 3 and a gap between theintermediate roll 3 and thework roll 2. The lubricant is supplied to thelubricant supplying nozzles 26 throughsupply pipes 29 from alubricant tank 27 by means of apump 28. Furthermore, coolant is supplied to theintermediate rolls 3 and the work rolls 2 from coolingnozzles 32 throughcoolant supply pipes 31 by means of acoolant pump 30. The preferred lubricant is highly concentrated emulsion of basic oil including a high pressure agent, but when the lubricant is also used for cooling the rolls, a lubricant having a low concentration may be used. - Referring to Fig. 12, the distance between the
lubricant supply nozzles 26 for the barrel portion having large diameter of theintermediate roll 3 is preferably smaller than that for the barrel portion having small diameter to increase the supply amount of lubricant. Instead of increasing of lubricant supply amount, the concentration of the lubricant may be varied in the axial direction of the intermediate roll to obtain the same effect as mentioned above. - The rolling mill shown in Fig. 1 was used to roll the sheet bars as mentioned above with use of lubricant of 10% emulsion and coolant of industrial water in a manner as shown in Fig. 11 and at least 120 strips were rolled without occurring of roll seizure. In comparison example using only industrial water as coolant, the sheet bars were rolled in the same manner as mentioned above with using only industrial water as coolant, the roll seizure occurred on the work roll and the intermediate roll when 100 strips have been rolled and rolling operation was stopped.
- In the rolling mill including the intermediate roll provided with the roll crown, distribution of the contact pressure between rolls is varied to vary the bending of the work roll, thereby being possible to control the sheet crown, therefor the shape of sheet. Thus, the amount of crown control is not varied by the change of rolling load. Accordingly, when the diameter of the work roll is small, the deflection amount of the center line of the work roll is greatly varied so that the amount of crown control generated by shifting the intermediate roll becomes large. While, when the diameter of the work roll is large, change in the deflection amount of the center line of the work roll is small so that the amount of crown control generated by shifting the intermediate roll becomes small.
- Results of test carried on rolled sheets of 1500 mm width with respect to the diameter of work roll and the amount of crown control are shown in Fig. 13. As can be seen from Fig. 13, when the diameter of the work roll is small, preferably not more than 700 mm, the amount of crown control becomes large, but when the diameter of the work roll is smaller than 400 mm, the amount of horizontal bending of the work roll becomes large and the roll profile becomes wrong so that the work roll is difficult to be driven and the effect caused by bending of the work roll is decreased. Accordingly, the diameter of the work roll of at least of 400 mm is desirable.
- Fig. 14 shows a rolling mill which is improved in the mill rigidity by extending the roll barrel of the
work roll 2 to make its barrel length longer than that of theintermediate roll 3 in the six high rolling mill shown in Fig. 1. The mill rigidity of the rolling mall is determined by an amount of gap between work rolls when the rolling load is changed. The amount of gap is influenced by the deflection of the backup rolls, the elastic deformation of the housing and others and the flat deformation between rolls. When the barrel length of the work roll is long and then the region contacting the work roll and the intermediate roll is long, the mill rigidity of the rolling mill is great since the contacting pressure between rolls is smaller than that of the case of a shorter contacting region even if the rolling load is changed. Therefor, when the barrel length of the work roll is long, even if the sheet passes in a position deviated from the center of the rolling mill, the variation in the pressure between rolls is small and then the difference between the amounts of deformation at the left and right side with respect to the center line of the sheet is small. Accordingly the work roll having a long roll barrel is effective for preventing from meandering of sheet occurring of reduction ears. - It should be noted that a preferred range of the barrel length is 1.5∼2.5 times as long as that of the backup roll as described above, and a reason of such limited range is substantially the same as the aforementioned reason for the intermediate roll.
- A comparative test will be explained in connection with a crown distribution with respect to the number of rolled sheets and others which were investigated in a case using the rolling mill according to this example and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 14 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the aforementioned Example 1, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 1.
- Results of measurement are shown in the graph of Fig. 15. According to the results shown in Fig. 15, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 3 in the case where 100,000 tones of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 3 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 45 ±38 1 Conventional rolling mill 50 ±60 11 - In a cold rolling mill train consisting of four rolling stands in which the six high rolling mills structured as shown in Fig. 1 were arranged in the first rolling stand, sheet bars of 900 to 1600 mm width and 2∼3 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 0.5 mm finished thickness, and then the sheet thickness deviation was investigated at a position spaced from the edge by 100 mm.
- In this case, the barrel length of the work roll was 2000 mm, that of the intermediate roll was 2700 mm, and that of the backup roll was 2000 mm. Also, a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- A six high mill is arranged in the first rolling stand and provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2000 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet thickness deviation was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 16. According to the results shown in Fig. 16, when the rolling mill of the present invention was used, it is apparent that occurring of edge drop is reduced.
- The frequency of occurring of reduction ears and amount of edge drop are shown in Table 4 in the case where 100,000 tons of sheets were rolled by use of the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill. The amount of edge drop is defined by thickness deviations at positions spaced from the edge by 100 mm and 7.5 mm.
Table 4 Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 12 0 Conventional rolling mill 15 3 - In case of applying the six high rolling mill according to the present invention for cold rolling sheet, in particular for controlling the edge drop in the sheet, since deformation of the sheet in a direction of sheet width decreases as the sheet passes through the rear stands in the cold rolling mill train, the six high rolling mill should be arranged in the first stand, and preferably the six high rolling mills are applied for the rear stands in order from the first stand. The strip sheet is subjected to a tension between the stands of the cold rolling mill train so that the meander of the sheet is restrained, but if the hot rolled sheet has a large camber and wedge, the reduction ear sometimes occurs owing to the camber and wedge. In the rolling mill of the present invention, however the intermediate roll has a long roll barrel to secure the mill rigidity so that it is possible to prevent the reduction ear from occurring in the sheet.
- Next, a six high rolling mill including intermediate rolls having a roll crown which is tapered toward one end or both ends will be described.
- Fig. 17 illustrates a rolling mill having a construction similar to the rolling mill shown in Fig. 1, except that each of
intermediate rolls 3 has a roll crown which is tapered toward one end of the roll barrel. That is each of theintermediate roll 3 has a taperedbarrel end portion 3a at mutually opposite side and aplain barrel portion 3b extending over the greater part of the barrel length from the tapered barrel end portion a and having a constant diameter. - Furthermore, the roll barrel of each of the
intermediate roll 3 has such a barrel length that the roll barrel contacts with the roll barrel of thebackup roll 4 over the full length thereof in the maximum shifted position of the intermediate roll and the taperedbarrel end portion 3a of theintermediate roll 3 extends beyond the barrel end of thebackup roll 4 in no shift position of the intermediate roll. - Under a rolling load, the tapered
barrel end portion 3a contacts with at least thebackup roll 4, usually both thework roll 2 andbackup roll 4 even if thework roll 2 is shifted to effectively reduce the contact pressure between these rolls. Therefor, the sheet crown can be controlled by appropriately selecting positions contacting the taperedbarrel end portion 3a with thework roll 2 and thebackup roll 4 by shifting theintermediate roll 3, if necessary. - The contour shape of the tapered
portion 3a of theintermediate roll 3 may be made not only the tapered shape shown in Fig. 17, but also a sine or cosine curve shape as shown in Fig. 18(a), or a curve shape defined by a high order function such as second order, fourth order, sixth order or more high order function as shown in Fig. 18(b) depending on a required sheet crown, the maximum shift amount of the intermediate roll or the like. - In such a rolling mill, when the
intermediate roll 3 is shifted in point symmetry, for example, as shown in Fig. 19, the contact pressure of the barrel portion of each of theroll portion 3a of theintermediate roll 3 can be reduced extremely effectively, and owing to this fact, in combination with the action of theroll benders - Fig. 20 is a graph showing a distribution of contact pressure between the upper
side work roll 2 and theintermediate roll 3, wherein in the contact state of the bothrolls intermediate roll 3 to thework roll 2 at the contact portion of thework roll 2 with the taperedportion 3a decreases as its diameter becomes small corresponding to the tapered shape of the taperedportion 3a, which becomes the smallest value at the barrel end of thework roll 2. Therefore, thework roll 2 is curved into a shape forming a convex form downwardly all over the roll, the sheet crown of thesheet 13 is effectively reduced as compared with a case in which theintermediate roll 3 is not shifted. - Thus, according to this rolling mill, especially the
intermediate roll 3 has the length which is longer than that of thebackup roll 4, and even when theintermediate roll 3 is shifted, the contact length of theintermediate roll 3 between thebackup roll 3 and theintermediate roll 3 between thework roll 2 do not change, and the mill rigidity of the rolling mill does not change, so that the sheet thickness accuracy of the hot finish rolling is greatly improved, and even when the center of a sheet bar has deviated from the center line of the rolling mill, the change in pressure at the right and left side portions of the rolling mill becomes smaller than that in the prior art, and the change in roll flattening amount between rolls becomes small further the sheet wedge becomes small, so that the camber of the sheet can be effectively reduced. - Also in this case, even in a state in which the
intermediate roll 3 is not shifted at all, the taperedportion 3a of theintermediate roll 3 contacts with the barrel end portion of each of thework roll 2 and thebackup roll 4, so that the occurrence of the sheet crown can be effectively reduced. - A comparative test will be explained hereinafter, in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 17 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel lengths of the work roll and backup roll were 2300 mm respectively, and that of the intermediate roll was 3000 mm. Also, a tapered portion of the intermediate roll was tapered by 1.6×10⁻³ (0.32 mm/200 mm per diameter), and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 21. According to the results shown in Fig. 21, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target sheet crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 5 in the case where 100,000 tons of sheets were rolled. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 5 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 44 ±43 5 Conventional rolling mill 50 ±60 12 - Fig. 22 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 17, except that the barrel length of the
work roll 2 is longer than that of theintermediate roll 3. - A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 22 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same condition as in the aforementioned Example 4, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, the intermediate roll is provided with the same taper shaped crown as in the Example 4, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 4.
- Results of measurement are shown in the graph of Fig. 23. According to the results shown in Fig. 23, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 6 in the case where 100,000 tons of sheets were rolled by using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 6 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 46 ±36 3 Conventional rolling mill 50 ±60 12 - Fig. 24 illustrates a rolling mill having a construction similar to the rolling mill shown in Fig. 1, except that each of
intermediate rolls 3 has a roll crown which is tapered from the center of the roll barrel toward the opposite barrel ends. That is, each of the intermediate rolls has a taperedend portion 3a and a gently taperedend portion 3b to form an asymmetric convex roll crown. Each of theintermediate roll 3 has such a barrel length that the roll barrel contacts with the roll barrel of thebackup roll 4 over the full length thereof in the maximum shifted position of the intermediate roll. - Under a rolling load, the tapered
portion 3a contacts with at least thebackup roll 4, usually, both thework roll 2 andbackup roll 4 even if thework roll 2 is shifted to effectively reduce the contact pressure between these rolls. Therefor, the sheet crown can be controlled by appropriately selected a position of a boundary between thetapered portions intermediate roll 3, if necessary. - The contour shape of the roll crown of the intermediate roll may be made not only the tapered shape shown in Fig. 24, but also a sine or cosine curve shape as shown in Fig. 25(a) or a curve shape defined by a high order function such as second order, fourth order, sixth order or more high order function as shown in Fig. 25(b) depending on a required sheet crown, the maximum shift amount of the intermediate roll or the like. Moreover, the contour shape of both the tapered portions may be a similar shape or different shape.
- In such a rolling mill, when the
intermediate roll 3 is shifted in point symmetry, for example, as shown in Fig. 26, the contact pressure of the barrel portion of each of therolls tapered portions intermediate roll 3 can be reduced extremely effectively, and owing to this fact, in combination with the action of theroll benders - Particularly, in case of providing the roll crown tapered toward the opposite ends of the roll barrel, the boundary between the
tapered portions backup roll 4 in the maximum shift position in which thebarrel end 4a of thebackup roll 4 coincides with thebarrel end 3c of theintermediate roll 3 as shown in Fig. 26, thereby causing the rigidity of the rolling mill in the axial direction of the roll to make uniform. - A distribution of contact pressure between the
upper work roll 2 and the upperintermediate roll 3 in this rolling mill is the same as that shown in Fig. 20, that is, the pressure acting from theintermediate roll 3 to thework roll 2 at the contact portion of thework roll 2 with the taperedportion 3a decreases as its diameter becomes small corresponding to the tapered shape of the taperedportion 3a, which becomes the smallest value at the barrel end of thework roll 2. Therefore, thework roll 2 is curved into a shape forming a convex form downwardly all over the roll, and the sheet crown of thesheet 13 is effectively reduced as compared with a case in which theintermediate roll 3 is not shifted. - A comparative test will be explained hereinafter, in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 24 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel lengths of the work roll and backup roll were 2300 mm, respectively, and that of the intermediate roll was 3000 mm. Also, tapered
portions - In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 27. According to the results shown in Fig. 27, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target sheet crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 7 in the case where 100,000 tons of sheets were rolled. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 7 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 42 ±40 4 Conventional rolling mill 50 ±60 12 - Fig. 28 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 24, except that the barrel length of the
work roll 2 is longer than that of theintermediate roll 3. - A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention an also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 28 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same condition as in the aforementioned Example 1, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, the intermediate roll is provided with the same taper shaped crown as in the Example 6, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It it noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 6.
- Results of measurement are shown in the graph of Fig. 29. According to the results shown in Fig. 29, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 8 in the case where 100,000 tons of sheets were rolled by using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 8 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Frequency of ears (time) Inventive rolling mill 45 ±39 2 Conventional rolling mill 50 ±60 12 - Various rolling mills having roll crowns of "S" shape, one end taper shape and both ends taper shape formed on the intermediate roll have been described, but various roll crowns can be combined as will be described hereinafter.
- Fig. 30 illustrates a six high rolling mill in which the
intermediate rolls 3 are provided with the "S" shape roll crowns, respectively, and the work rolls 2 are provided with the one end taper shape roll crowns, respectively. - In this rolling mill, when the work rolls 2 are shifted from positions shown in Fig. 31(a) to positions shown in Fig. 31(b), respectively, roll gaps between the
tapered portions 2a of the upper and lower work rolls 2 are directly increased at both edge portions of thesheet 13 to be rolled so that the edge drop can be reduced. As can be seen from Fig. 32, the edge drop can be modified by regulating a distance EL from the starting point of the taperedportion 2a to the edge of the sheet (referring to Fig. 31) so that the edge drop can be controlled in accordance with a predetermined target amount of edge drop. - A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 30 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel lengths of the work roll and backup roll were 2300 mm respectively, and that of the intermediate roll was 3000 mm. Also, a difference between the maximum and minimum diameters of "S" shape roll crown formed on the intermediate roll was 0.8 mm, the tapered
portion 2a of the work roll was tapered by a 8×10⁻³ (0.16 mm/200 mm per diameter) and the intermediate roll was shifted within a range from 0 mm to 700 mm. - In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 33. According to the results shown in Fig. 33, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target sheet crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, amount of edge drop, accuracy of sheet thickness, and average value of sheet crown are shown in Table 9 in the case where 100,000 tons of sheets were rolled. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill. The amount of edge drop is measured by a different between sheet thickness at positions spaced from one sheet edge by 100 mm and 25 mm.
Table 9 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 38 ±43 26 6 Conventional rolling mill 50 ±60 39 12 - In a cold rolling mill train consisting of four rolling stands in which the six high rolling mills structured as shown in Fig. 30 were arranged in the first rolling stand, sheet bars of 900 to 1600 mm width and 2∼3 mm thickness, were rolled to a low carbon steel thin sheet of 0.5 mm finished thickness, and then the sheet thickness deviation was investigated at a position spaced from the edge by 100 mm.
- In this case, the barrel length of the work roll was 2000 mm, that of the intermediate roll was 2700 mm, and that of the backup roll was 2000 mm. Also, a difference between the maximum and minimum diameters of the intermediate roll was 0.8 mm, and the intermediate roll was shifted within a range from 0 mm to 700 mm.
- A six high mill is arranged in the first rolling stand and provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2000 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet thickness deviation was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 34. According to the results shown in Fig. 34, when the rolling mill of the present invention was used, it is apparent that occurring of edge drop is greatly reduced.
- The frequency of occurring of reduction ears and amount of edge drop are shown in Table 10 in the case where 100,000 tons of sheets were rolled by use of the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention far superior to those of the conventional rolling mill.
Table 10 Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 3 0 Conventional rolling mill 15 3 - Fig. 35 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 30, except that each of the work rolls 2 is provided with a roll crown tapered toward opposite ends.
- A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 35 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the aforementioned Example 8, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the opposite
tapered barrel portions - Results of measurement are shown in the graph of Fig. 36. According to the results shown in Fig. 36, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 11 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 11 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 40 ±40 28 7 Conventional rolling mill 50 ±60 39 12 - Fig. 37 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 35, except that the barrel length of the
work roll 2 is longer than that of theintermediate roll 3. - A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 37 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same condition as in the aforementioned Example 10, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, the intermediate roll is provided with the same taper shaped crown as in the Example 4, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 4.
- Results of measurement for the sheet crown are shown in the graph of Fig. 38. According to the results shown in Fig. 38, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 12 in the case where 100,000 tons of sheets were rolled by using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 12 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 41 ±42 25 5 Conventional rolling mill 50 ±60 39 12 - Fig. 39 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 37, except that each of the work rolls 2 is provided with a roll crown tapered toward opposite ends.
- A comparative test was carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 39 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the aforementioned Example 11, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the opposite
tapered barrel portions - Results of measurement are shown in the graph of Fig. 40. According to the results shown in Fig. 40, when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 13 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 13 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 40 ±46 24 2 Conventional rolling mill 45 ±60 39 11 - Fig. 41 illustrates an example of the six high rolling mill, wherein each of the
intermediate rolls 3 and the work rolls is provided with a roll crown tapered toward one end of the roll barrel. - A comparative test is carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 41 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel lengths of the work roll and backup roll were 2300 mm, and that of the intermediate roll was 3000 mm. Also, the tapered
portion 3a of the intermediate roll is tapered by 1.6×10⁻³ (0.32 mm/200 mm per diameter) and the taperedportion 2a of the work roll is tapered by 0.8×10⁻³ (0.16 mm/200 mm per diameter) and the intermediate roll was shifted within a range from 0 mm to 700 mm. - In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 42. According to the results shown in Fig. 42 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 14 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 14 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 36 ±45 26 8 Conventional rolling mill 50 ±60 39 12 - Fig. 43 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 41, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions.
- A comparative test is carried out in which a crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 43 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the Example 12, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the size of the rolls is the same as that of the Example 14 and the shape of the intermediate rolls is the same as that of the Example 13, but the
work roll 2 has taperedbarrel portions - Results of measurement are shown in the graph of Fig. 44. According to the results shown in Fig. 44 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 15 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence or reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 15 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 37 ±47 27 7 Conventional rolling mill 50 ±60 39 12 - Fig. 45 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 41, except that the barrel length of the
work roll 2 is longer than that of theintermediate roll 3. - A comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 45 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same condition as in the aforementioned Example 1. The sheet crown of rolled sheet was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, each of the intermediate and work rolls is provided with a roll crown tapered toward one end of the roll barrel similar to that of the Example 11, and the intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as in the case of Example 13.
- Results of measurement are shown in the graph of Fig. 46. According to the results shown in Fig. 46 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 16 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 16 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 35 ±46 22 3 Conventional rolling mill 50 ±60 39 12 - Fig. 47 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 43, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions thereof.
- A comparative test is carried out in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 47 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the Example 13, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the size and shape of the rolls are the same as those of the Example 15 and the
work roll 2 has taperedbarrel portions
The intermediate roll was shifted within a range from 0 mm to 700 mm. A specification of the conventional rolling mill used in this comparative test is the same as those in the case of the Example 13. - Results of measurement of the sheet crown are shown in the graph of Fig. 48. According to the results shown in Fig. 48 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 17 in the case where 100,00 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 17 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 38 ±45 26 4 Conventional rolling mill 50 ±60 39 12 - Fig. 49 illustrates an embodiment of the six high rolling mill having
intermediate rolls 3 provided with the roll crown tapered toward to the opposite ends of the roll barrel and work rolls 2 provided with the roll crown tapered at one end portion of the roll barrel. - A comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a rolling mill train in which the six high rolling mills structured as shown in Fig. 49 were arranged in three rolling stands in the rear stage, sheet bars of 900 to 1600 mm width and 40 mm thickness, were rolled to a low carbon steel thin sheet of 1.6 to 3.2 mm finished thickness, and then the sheet crown was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 2300 mm, that of the intermediate rolls as 3000 mm, and that of the backup roll was 2300 mm. Also, the tapered
portion portion 2a of the roll barrel of the work roll is tapered by 0.8×10⁻³ (0.16 mm/200 mm per diameter). The intermediate roll was shifted within a range from 0 mm to 700 mm. - In a rolling mill train in which six high mills were arranged in three rolling stands in the rear stage including the final rolling stand, provided with work rolls, intermediate rolls and backup rolls, all of them being plain rolls and the barrel length of them being 2300 mm while the intermediate rolls were being shifted, rolling operations were carried out in the same manner as the rolling mill of the invention, and the sheet crown was measured in the same manner.
- Results of measurement are shown in the graph of Fig. 50. According to the results shown in Fig. 50 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
the frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 18 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.Table 18 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 39 ±49 23 7 Conventional rolling mill 50 ±60 39 12 - Fig. 51 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 49, except that each of the work rolls 2 is provided with a roll crown tapered at the opposite end portions.
- A comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 51 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the Example 17, and then the sheet crown was measured very 5 coils at a position spaced from the edge by 25 mm.
- In this case, the
tapered portions intermediate roll 3 and the taperedportion 2a of the work roll are tapered similarly as in the aforementioned Example 17 and the othertapered portion 2b of thework roll 2 is tapered by 0.4×10⁻³ (0.08 mm/200 mm per diameter). The intermediate roll was shifted within a range from 0 mm to 700 mm. A specification of the conventional rolling mill used in this comparative test is the same as in the case of the Example 17. - Results of measurement are shown in the graph of Fig. 52. According to the results shown in Fig. 52 when the rolling mill of the present invention was used, it is apparent that a high accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 19 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 19 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 35 ±46 26 9 Conventional rolling mill 50 ±60 39 12 - Fig. 53 illustrates a rolling mill similar to the six high rolling mill shown in Fig. 49, except that the barrel length of the
work roll 2 is longer than that of theintermediate roll 3. - A comparative test was carried out as follows in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 53 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same condition as in the aforementioned Example 17. The sheet crown of rolled sheet was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the barrel length of the work roll was 3400 mm, that of the intermediate roll was 3000 mm, and that of the backup roll was 2300 mm. Also, each of the intermediate rolls is provided with a roll crown tapered toward opposite ends of the roll barrel similar to that of the Example 17 and each of the work rolls is provided with a roll crown tapered toward one end of the roll barrel similar to that of the Example 17. The intermediate roll was shifted within a range from 0 mm to 700 mm. It is noted that a specification of the conventional rolling mill used in this comparative test is the same as that in the case of Example.
- Results of measurement are shown in the graph of Fig. 54. According to the results shown in Fig. 54 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed. In this case, the rolling schedule with respect to the sheet width of the rolling mill of the present invention was set to be the same as that of the rolling mill of the prior art.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 20 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 20 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 39 ±49 22 5 Conventional rolling mill 50 ±60 39 12 - Fig. 55 illustrates a rolling mill having a construction similar to that of the six high rolling mill shown in Fig. 51, except that each of the work rolls is provided with a roll crown tapered at the opposite end portions thereof.
- A comparative test is carried out in which a sheet crown distribution with respect to the number of rolled sheets and others were investigated in a case using a rolling mill according to the present invention and also in a case using a conventional rolling mill.
- In a hot finish rolling mill train in which the six high rolling mills structured as shown in Fig. 55 were arranged in three rolling stands in the rear stage, sheet bars were rolled under the same conditions as in the Example 17. The sheet crown of rolled sheet was measured every 5 coils at a position spaced from the edge by 25 mm.
- In this case, the size and shape of the intermediate rolls are the same as those of the Example 19 and the
work roll 2 has taperedbarrel portions - Results of measurement are shown in the graph of Fig. 56. According to the results shown in Fig. 56 when the rolling mill of the present invention was used, it is apparent that a highly accurate sheet rolling operation to obtain a sheet crown extremely close to a target sheet crown was able to be carried out even when the target crown was changed.
- The frequency of occurring of reduction ears, accuracy of sheet thickness, and average value of sheet crown are shown in Table 21 in the case where 100,000 tons of sheets were rolled in a thin cycle rolling schedule using the aforementioned rolling mills of the invention and conventional rolling mills. According to this table, both the sheet thickness accuracy and the pass property (decrease in the occurrence of reduction ears) of the rolling mill of the invention are far superior to those of the conventional rolling mill.
Table 21 Average Crown E₂₅ (µm) Sheet thickness accuracy 1σ (µm) Amount of edge drop (µm) Frequency of ears (time) Inventive rolling mill 35 ±46 26 7 Conventional rolling mill 50 ±60 39 12 - According to the present invention, rolled sheets having a target sheet shape of desired sheet crown and edge drop can be rolled in high accuracy. Thus, the yield in the after process can be improved and the rolling operation can be carried out in stable condition. Furthermore, the life of intermediate roll and the work roll can be improved.
Claims (12)
- A six high rolling mill comprising each pair of upper and lower work rolls, intermediate rolls and backup rolls, at least the intermediate rolls of the work rolls and intermediate rolls being adapted for shifting in axial directions thereof, wherein each of the intermediate rolls has a barrel length longer than that of the backup roll such that barrel ends of the intermediate roll extend beyond barrel ends of the backup roll at maximum and minimum shifted positions of the intermediate roll, and the pair of the upper and lower intermediate rolls are provided with roll crowns in point symmetry positions.
- The six high rolling mill claimed in claim 1, wherein the barrel length of the intermediate is 1.2∼2.5 times as long as that of the backup roll.
- The six high rolling mill claimed in claim 1 or 2, wherein the barrel length of the work roll is not less than that of the intermediate roll.
- The six high rolling mill claimed in claim 3, wherein the barrel length of the work roll is 1.4∼2.5 times as long as that of the backup roll.
- The six high rolling mill as claimed in claim 1 or 2, wherein the intermediate roll has a roll crown selected from a group of "S" shape, taper shape which is tapered toward one of the barrel ends, and both taper shape which is tapered toward both the barrel ends.
- The six high rolling mill as claimed in either one of claims 1, 2, 3 and 4, wherein the pair of upper and lower work rolls have taper shaped roll crowns which are tapered toward one of barrel ends, respectively, in point symmetry position.
- The six high rolling mill claimed in either one of claims 1, 2, 3 and 4, wherein the upper and lower intermediate rolls are provided with "S" shaped roll crowns, and the upper and lower work rolls are provided with taper shaped roll crowns which are tapered toward the opposite barrel ends from intermediate regions of the work roll barrels, at point symmetry positions, respectively.
- The six high rolling mill, claimed in either one of claims 1, 2, 3, and 4, wherein the upper and lower intermediate rolls are provided with taper shaped roll crowns which are tapered toward one of the barrel ends, respectively, and the upper and lower work rolls are provided with taper shaped roll crowns which are tapered toward one of the barrel ends, at point symmetry positions, respectively.
- The six high rolling mill claimed in either one of claims 1, 2, 3 and 4, wherein the upper and lower intermediate rolls are provided with taper shaped roll crowns which are tapered toward one of the barrel ends, and the upper and lower work rolls are provided taper shaped roll crowns which are tapered toward both the barrel ends in point symmetry positions, respectively.
- The six high rolling mill claimed in either one of claims 1, 2, 3 and 4, wherein the upper and lower intermediate rolls are provided with roll crowns which are tapered toward both barrel ends, and the upper and lower work rolls are provided with roll crowns which are tapered toward one of barrel ends, in point symmetry positions, respectively.
- The six high rolling mill claimed in either one of claim 1, 2, 3 and 4, wherein upper and lower intermediate rolls are provided with a taper shaped roll crowns which are tapered toward both barrel ends, and the upper and lower work roll are provided with roll crowns which are tapered toward both barrel ends, in point symmetry positions, respectively.
- The six high rolling mill claimed in either one of claim 1∼11, wherein the work roll has a barrel diameter in a range of 400∼700 mm.
Applications Claiming Priority (25)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13943191 | 1991-05-16 | ||
JP13942891 | 1991-05-16 | ||
JP13943191 | 1991-05-16 | ||
JP13942891 | 1991-05-16 | ||
JP139428/91 | 1991-05-16 | ||
JP139431/91 | 1991-05-16 | ||
JP144152/91 | 1991-05-21 | ||
JP14415291 | 1991-05-21 | ||
JP14415291 | 1991-05-21 | ||
JP18946791 | 1991-07-04 | ||
JP189469/91 | 1991-07-04 | ||
JP189470/91 | 1991-07-04 | ||
JP18946991 | 1991-07-04 | ||
JP18947091 | 1991-07-04 | ||
JP18947091 | 1991-07-04 | ||
JP189468/91 | 1991-07-04 | ||
JP18946891 | 1991-07-04 | ||
JP18946891 | 1991-07-04 | ||
JP189467/91 | 1991-07-04 | ||
JP18946791 | 1991-07-04 | ||
JP18946991 | 1991-07-04 | ||
JP94292 | 1992-01-07 | ||
JP94292 | 1992-01-07 | ||
JP942/92 | 1992-01-07 | ||
PCT/JP1992/000639 WO1992020471A1 (en) | 1991-05-16 | 1992-05-18 | Six-stage rolling mill |
Publications (4)
Publication Number | Publication Date |
---|---|
EP0543014A1 true EP0543014A1 (en) | 1993-05-26 |
EP0543014A4 EP0543014A4 (en) | 1995-05-24 |
EP0543014B1 EP0543014B1 (en) | 1998-08-19 |
EP0543014B2 EP0543014B2 (en) | 2004-10-27 |
Family
ID=27571416
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92910178A Expired - Lifetime EP0543014B2 (en) | 1991-05-16 | 1992-05-18 | Six-stage rolling mill |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0543014B2 (en) |
JP (1) | JP2654313B2 (en) |
KR (1) | KR100216299B1 (en) |
CA (1) | CA2087156C (en) |
DE (1) | DE69226690T3 (en) |
WO (1) | WO1992020471A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005063417A1 (en) * | 2003-12-19 | 2005-07-14 | Sms Demag Ag | Combined operating modes and frame types in tandem cold rolling mills |
WO2005065853A2 (en) * | 2003-12-23 | 2005-07-21 | Sms Demag Ag | Method and roll stand for multiply influencing profiles |
CN103118813A (en) * | 2011-09-20 | 2013-05-22 | 三菱日立制铁机械株式会社 | Cold rolling mill, tandem rolling facility, reversing rolling facility, method for modifying rolling facility, and method for operating cold rolling mill |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7757531B2 (en) | 2004-09-14 | 2010-07-20 | Sms Siemag Aktiengesellschaft | Convex roll used for influencing the profile and flatness of a milled strip |
FR3006211B1 (en) | 2013-05-28 | 2015-05-15 | Fives Dms | METHOD FOR CHANGING THE CONFIGURATION OF A ROLLING MILL AND ROLLING MILL FOR IMPLEMENTING THE METHOD |
JP6470134B2 (en) | 2015-07-08 | 2019-02-13 | Primetals Technologies Japan株式会社 | Rolling mill and rolling method |
JP7342831B2 (en) * | 2020-09-29 | 2023-09-12 | Jfeスチール株式会社 | Hot rolling mill and hot rolled steel sheet manufacturing method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0049798A2 (en) † | 1980-10-15 | 1982-04-21 | Sms Schloemann-Siemag Aktiengesellschaft | Rolling mill |
JPS62151203A (en) * | 1985-12-25 | 1987-07-06 | Kawasaki Steel Corp | Rolling method and rolling mill for sheet material |
JPS6316802A (en) * | 1986-07-10 | 1988-01-23 | Kawasaki Heavy Ind Ltd | Rolling method |
EP0258482A1 (en) * | 1985-04-16 | 1988-03-09 | Sms Schloemann-Siemag Aktiengesellschaft | Rolling mill stand with axially shiftable rolls |
DE3638331A1 (en) * | 1986-11-10 | 1988-05-19 | Schloemann Siemag Ag | Rolling stand for rolling flat stock with a pair of axially displaceable work rolls |
DE3712043A1 (en) † | 1987-04-09 | 1988-10-27 | Schloemann Siemag Ag | ROLLING MILLS WITH AXIAL SLIDING ROLLS |
JPH03294006A (en) * | 1990-04-11 | 1991-12-25 | Kawasaki Steel Corp | Hot finishing mill and hot finishing mill line |
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JPS5220018B2 (en) * | 1973-05-16 | 1977-06-01 | ||
JPS5413442A (en) * | 1977-07-01 | 1979-01-31 | Hitachi Ltd | Rolling mill series for controlling sheet crown and shape |
JPS5944125B2 (en) * | 1978-08-03 | 1984-10-26 | 新日本製鐵株式会社 | 6-high rolling mill |
JPS55161512A (en) * | 1979-06-06 | 1980-12-16 | Hitachi Ltd | Roll shifter for rolling mill |
JPS573401U (en) * | 1980-06-09 | 1982-01-08 | ||
JPS6018243B2 (en) * | 1980-07-07 | 1985-05-09 | 株式会社日立製作所 | rolling roll |
DE3213496A1 (en) * | 1982-04-10 | 1983-10-20 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | ROLLING MILLS WITH AXIAL SLIDING ROLLS |
JPS5956905A (en) * | 1982-09-28 | 1984-04-02 | Kawasaki Steel Corp | Six-stages rolling mill for temper rolling |
JPH0688053B2 (en) * | 1986-05-30 | 1994-11-09 | 川崎重工業株式会社 | Rolling method |
JPS6360006A (en) * | 1986-08-29 | 1988-03-16 | Kawasaki Heavy Ind Ltd | Rolling stand |
JPH01118804U (en) * | 1988-02-01 | 1989-08-11 | ||
JPH0313220A (en) * | 1989-06-09 | 1991-01-22 | Kawasaki Steel Corp | Rolling mill |
-
1992
- 1992-05-18 CA CA002087156A patent/CA2087156C/en not_active Expired - Fee Related
- 1992-05-18 JP JP4125081A patent/JP2654313B2/en not_active Expired - Lifetime
- 1992-05-18 EP EP92910178A patent/EP0543014B2/en not_active Expired - Lifetime
- 1992-05-18 WO PCT/JP1992/000639 patent/WO1992020471A1/en active IP Right Grant
- 1992-05-18 DE DE69226690T patent/DE69226690T3/en not_active Expired - Lifetime
- 1992-05-18 KR KR1019930700100A patent/KR100216299B1/en not_active IP Right Cessation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0049798A2 (en) † | 1980-10-15 | 1982-04-21 | Sms Schloemann-Siemag Aktiengesellschaft | Rolling mill |
EP0258482A1 (en) * | 1985-04-16 | 1988-03-09 | Sms Schloemann-Siemag Aktiengesellschaft | Rolling mill stand with axially shiftable rolls |
JPS62151203A (en) * | 1985-12-25 | 1987-07-06 | Kawasaki Steel Corp | Rolling method and rolling mill for sheet material |
JPS6316802A (en) * | 1986-07-10 | 1988-01-23 | Kawasaki Heavy Ind Ltd | Rolling method |
DE3638331A1 (en) * | 1986-11-10 | 1988-05-19 | Schloemann Siemag Ag | Rolling stand for rolling flat stock with a pair of axially displaceable work rolls |
DE3712043A1 (en) † | 1987-04-09 | 1988-10-27 | Schloemann Siemag Ag | ROLLING MILLS WITH AXIAL SLIDING ROLLS |
JPH03294006A (en) * | 1990-04-11 | 1991-12-25 | Kawasaki Steel Corp | Hot finishing mill and hot finishing mill line |
Non-Patent Citations (4)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 11, no. 380 (M-650) 11 December 1987 & JP-A-62 151 203 (KAWASAKI) 6 July 1987 * |
PATENT ABSTRACTS OF JAPAN vol. 12, no. 218 (M-711) 22 June 1988 & JP-A-63 016 802 (KAWASAKI) 23 January 1988 * |
PATENT ABSTRACTS OF JAPAN vol. 16, no. 132 (M-1229) 3 April 1992 & JP-A-03 294 006 (KAWASAKI) 25 December 1991 * |
See also references of WO9220471A1 † |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005063417A1 (en) * | 2003-12-19 | 2005-07-14 | Sms Demag Ag | Combined operating modes and frame types in tandem cold rolling mills |
WO2005065853A2 (en) * | 2003-12-23 | 2005-07-21 | Sms Demag Ag | Method and roll stand for multiply influencing profiles |
WO2005065853A3 (en) * | 2003-12-23 | 2006-11-30 | Sms Demag Ag | Method and roll stand for multiply influencing profiles |
US8210015B2 (en) | 2003-12-23 | 2012-07-03 | Sms Siemag Aktiengesellschaft | Method and roll stand for multiply influencing profiles |
CN103118813A (en) * | 2011-09-20 | 2013-05-22 | 三菱日立制铁机械株式会社 | Cold rolling mill, tandem rolling facility, reversing rolling facility, method for modifying rolling facility, and method for operating cold rolling mill |
CN103118813B (en) * | 2011-09-20 | 2016-01-20 | 普锐特冶金技术日本有限公司 | Cold-rolling mill, tandem rolling equipment, reversible rolling equipment, the remodeling method of rolling equipment and the method for operation of cold-rolling mill |
Also Published As
Publication number | Publication date |
---|---|
JPH05245506A (en) | 1993-09-24 |
KR930701244A (en) | 1993-06-11 |
KR100216299B1 (en) | 1999-08-16 |
EP0543014B1 (en) | 1998-08-19 |
DE69226690D1 (en) | 1998-09-24 |
EP0543014A4 (en) | 1995-05-24 |
DE69226690T2 (en) | 1999-01-07 |
DE69226690T3 (en) | 2005-02-10 |
EP0543014B2 (en) | 2004-10-27 |
CA2087156A1 (en) | 1992-11-17 |
WO1992020471A1 (en) | 1992-11-26 |
JP2654313B2 (en) | 1997-09-17 |
CA2087156C (en) | 2000-12-26 |
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