EP0523134B1

EP0523134B1 - Clinching tool for sheet metal joining

Info

Publication number: EP0523134B1
Application number: EP91907385A
Authority: EP
Inventors: Edward Leslie Theodore Webb
Original assignee: Individual
Current assignee: Individual
Priority date: 1990-04-03
Filing date: 1991-03-28
Publication date: 1995-09-06
Anticipated expiration: 2011-03-28
Also published as: WO1991015316A1; EP0523134A4; JPH05506617A; NZ237649A; DE69112824D1; EP0523134A1

Abstract

A clinching apparatus (1) for joining overlapping portions of sheet material (2). The apparatus includes a die (3) comprising a plurality of discrete forming elements (5). Guide means are provided to force the forming elements (5) into close abutment in a closed configuration in response to movement thereof in a first direction to define a void (16) bounded by an effectively continuous peripheral surface (17), and to permit the forming elements (5) to move apart into an open configuration in response to movement thereof in second opposite direction. The apparatus further includes a punch (20) operable in conjunction with the die (3) to force the sheet material (2) into the void (16) to form a clinch (21) fastening the overlapping portions together. The clinch (21) is releasable from the die (3) by movement of the forming elements (5) in the second direction toward the open configuration.

Description

The present invention relates to fastening tools and in particular to a clinching apparatus for and to a method of joining overlapping portions of sheet material without the need for independent fastening elements such as rivets or nails according to the preambles of claims 1 and 31.
The invention has been developed primarily for use with sheet metal and will be described hereinafter with reference to this application. However, it will be appreciated that the invention is not limited to this particular field of use.
Various clinching tools are known and usually comprise a punch operable in conjunction with a complementary die to plasticly deform the overlapping portions of metal and form a clinch which fastens the sheets together.
One such device includes a multi-segmented die bounded by a flexible restraining band permitting the die to resiliently open during the clinching operation. In the open configuration, however, particulate debris is permitted to migrate into the clearances between adjacent die segments. Repeated use causes the die to become clogged which prevents efficient operation of the tool.
Known clinching tools also suffer from an additional problem in that the wall thickness of the sheet material in the vicinity of the neck of the clinch tends to be significantly reduced because of the way in which the metal is extruded into the die. In some cases, the wall thickness in the region of the clinch can be reduced by in excess of 80% of the nominal gauge thickness of the metal, which significantly reduces the maximum shear strength of the clinch. In addition, the joint so formed is highly stressed in the vicinity of the clinch and therefore more susceptible to corrosion which directly affects the longevity of the joint. In many applications, for example in the building industry, these problems have prevented the widespread commercial acceptance of clinching as a viable means of assembly and construction in sheet metal because of the resultant difficulty encountered in meeting stringent safety requirements.
In addition to the problems of reduced wall thickness, inadequate shear strength, and reduced corrosion tolerance, the side walls of the die in so called "fixed die" tools must either be parallel or diverge outwardly in order to permit release of the clinch from the die. This inherent restriction in fixed die devices limits the maximum degree of interlocking mechanical engagement between the metal sheets forming the clinch and consequently limits the maximum "pull-out" strength of the joint.
It is therefore an object of the present invention to provide an improved clinching apparatus which overcomes or substantially ameliorates at least some of these disadvantages of the prior art.
This object is achieved by the invention claimed in claim 1.
Patent Specification GB-A-2069394 describes a clinching apparatus and a method of clinching according to the pre-characterising part of claims 1 and 31. However, such apparatus has a multi-segmented top die whose segments are integral with one another and remain slightly spaced apart from one another in the closed configuration. Further, the segments are maintained passively in the closed configuration, and move resiliently away from one another in the open configuration. This die suffers from clogging as described above. This problem is mitigated by the present invention by having the forming elements of the die as discrete elements which are positively forced by the guide into close abutment to define an effectively continuous peripheral surface to the interior of the die.
Further, in the apparatus of GB-A-2069394 the floating lower die does not effect a flattening and flaring of the clinch upon withdrawal of the punch and prior to disengagement of the clamping means. This is a highly advantageous aspect of the present invention which increases the degree of mechanical interlocking of the sheets prior to release of the clamping means.
Patent Specification JP-A-62-148034 discloses a top die similar to that claimed in claim 1. However, it uses a fixed bottom die and thus cannot provide the flattening and flaring effect provided by the present invention.
Preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:

Figure 1 is a cut-away sectional view of a clinching apparatus according to a first embodiment of the invention with the die in the open configuration;
Figure 2 shows the clinching apparatus of figure 1 in operation with the die in the closed configuration;
Figure 3 is a sectional view showing a clinch formed with the tool of figures 1 and 2;
Figure 4 shows a second embodiment of the clinching apparatus according to the invention;
Figure 5 is a cross-sectional view showing an alternative embodiment of the clamping member of figures 1 and 2, incorporating a convex clamping surface and outwardly protruding annular shoulder;
Figure 6 is a perspective view showing an alternative embodiment of the die, incorporating a plurality of lobes to form non-rotational joints;
Figure 7 shows another embodiment of the clinching apparatus wherein the die is retained for limited axial excursion within the guide block by a circlip;
Figure 8 is an exploded view of the punch and die assembly of the embodiment of figure 7;
Figure 9 is a diagrammatic cross-sectional view showing a further embodiment wherein the resilient compression means incorporates a compression spring and wedge assembly operable on the floating die;
Figure 10 is a cross sectional view similar to figure 9 but incorporating active hydraulic-mechanical drive means;
Figure 11 shows an alternative embodiment of the active hydraulic-mechanical drive means of figure 10;
Figure 12 is a cut-away sectional view showing a multi-cylinder actuating device;
Figure 13 is a sectional side elevation showing a support frame for the actuating device and clinching tool.

Referring generally to the drawings, wherein corresponding features are denoted by corresponding reference numerals, a clinching apparatus 1 for joining overlapping portions of sheet material 2 includes a top die 3 comprising a plurality of discrete mutually opposed forming elements in the form of complementary collets 5. The apparatus further includes guide means in the form of guide block 10 disposed within body 11 and defining an outwardly diverging frusto-conical socket 12. The collets 5 together define a complementary frusto-conical outer surface 15 nestably engageable with conical socket 12 of the guide block 10. In this way, movement of the top die into the socket forces the collets into close abutment in a closed configuration (as shown in figure 2) to define a void 16 bounded by an effectively continuous peripheral surface 17. Conversely, movement of the die outwardly from the socket 12 away from the guide block permits the collets to move apart into an open configuration as shown in figure 1. The sides of the socket 12 are preferably inclined at an angle of around 10° to the vertical. However, this angle can be varied to suit particular applications and material types and thicknesses. For example, with higher loads it is envisaged that an angle of around 15° would be used.
A selectively operable punch 20 having a domed head acts in conjunction with die 3 to force the sheet metal 2 into the void 16 to form a clinch 21 securely fastening the overlapping sheets together. The clinch 21 is released from the die by movement of the collets outwardly from the guide block toward the open configuration.
A floating bottom die member 22 coaxial with punch 20 is mounted for limited independent axial sliding movement within body 11 and between collets 5 to define a lower boundary 23 of the void 16. In the embodiments of figures 1 and 4, the degree of axial sliding movement is passively controlled by bias means in the form of a first deformable compression element 25 of controlled resiliency disposed intermediate the body 11 and the floating bottom die 22. The resilient compression element 25 preferably has a definite end point beyond which substantially no further compressive deformation is possible, and provides a restoring force tending to urge the floating die upwardly toward the void. Similarly, a second resilient annular compression element 26 is disposed effectively between the guide block 10 and a stepped shoulder of the body 11. Resilient compression elements 25 and 26 together provide a limited degree of independent relative movement between top die 3, guide block 10, floating bottom die 22, and body 11, thereby to accommodate surface irregularities in the sheet material and provide a degree of gauge tolerance for the tool. As shown in figure 4, an additional compression element 27 may also be interposed effectively between the floating die and the guide block if required.
The resilient elements are preferably formed from a suitable material such as urethane which can be appropriately trimmed or "tuned" to provide the required degree of resilient deformation. However, it will be appreciated that various configurations of packing elements or other means such as an adjustably damped viscous hydraulic circuit, or a compressible fluid or a spring, could also be used. For example, in the embodiment of figure 9, the floating die is urged upwardly toward the void by a spring biased conical wedge member acting against complementary split collets abutting the lower surface of the floating die, as described in more detail below.
The bias means may also comprise positive drive means such as an hydraulic cylinder acting in conjunction with a tapered wedge member as will be described below in relation to figure 10 whereby the floating bottom die may be actively driven upwardly into the void during the latter part of the clinching cycle to increase the "mushrooming" effect by flaring the neck of the clinch as the sheet material is driven into the void by the punch. The positive drive means also assists in automatically releasing the clinch from the die.
The apparatus further includes independently operable clamping means 30 to firmly clamp the sheet material between the punch and the die during the clinching operation. The clamping means includes a press having reciprocable clamping member 32 defining a generally annular clamping surface 33 coaxial with the punch 20 and cooperable with a corresponding opposed upper surface 35 of the top die 3. Selective actuation of the clamping press forces clamping member 32 downwardly toward die thereby securely clamping the sheet material between annular clamping surface 33 and the corresponding upper surface 35 of the die. This clamping action simultaneously drives the collets downwardly into the socket 12 formed in the guide block to tightly close the die prior to independent actuation of the punch to form the clinch.
As shown in figure 5, the clamping member is preferably formed with an outwardly protruding convex clamping surface incorporating a protruding annular shoulder 37 to urge material into the void during the clamping operation and thereby enhance the strength of the resultant clinch.
The die also includes restraining means to limit the maximum axial excursion of the collets with respect to the guide block. The restraining means in the embodiments of figures 1 and 4 comprises a pair of mutually opposed locating lugs 40 extending radially inwardly from the guide block into the conical socket 12 and engaging corresponding over-sized apertures 41 formed in the respective collets. This provides a limited degree of free play between the collets and the guide block, corresponding to the radial clearance defined between locating lugs 40 and respective apertures 41. The extreme positions of the collets relative to the guide block correspond respectively to the open and closed configurations of the die.
In the embodiments shown in figures 7 to 11, however, the retaining means comprises a circlip 42 extending around a lower cylindrical neck portion 43 of the die. In these embodiments, the maximum axial excursion of the die in the second direction corresponds to the point at which the circlip abuts the lower surface of the guide block, which is retained within the body with an interference fit. The circlip also serves to keep the die together and operating efficiently, particularly in embodiments where the die comprises three or more forming elements or collets, such as that as shown in figure 6.
The clinching apparatus is preferably operated by an independent multi-cylinder actuating device 45 including a first piston 46 reciprocably moveable by a first hydraulic or pneumatic cylinder 47 and a second piston 48 reciprocably moveable independently of the first piston 46 by a second hydraulic or pneumatic cylinder 49. The outer surface 50 of the first piston 46 forms a common inner surface of the second cylinder 49 such that the toroidal operating volume 51 of the second cylinder 49 is defined partly by the first piston. The actuating device 45 acts in cooperation with the clinching apparatus whereby the first piston 46 operates the punch 20 and the second piston 48 independently operates the clamping member 32. Advantageously, the independence of the punch cylinder 47 in relation to the clamping cylinder 49 permits a varying depth of clinch in the overlapping sheets related to sheet thickness and material type, which again increases the guage tolerance of the tool. The actuating device and clinching tool are held in relative coaxial alignment by a generally C-shaped steel support frame 52 as shown in figure 10, whereby the integrated clinching assembly can be conveniently transported and used by a single operator.
Turning now to describe the operation of the apparatus, the overlapping portions of sheet material are first inserted between the punch and the top die as best seen in figure 1. The clamping press is then actuated to clamp the sheet material between clamping surface 33 of the press and complementary upper surface 35 of the top die, and simultaneously wedge the collets tightly into the guide block to close the die. The clamping action also forces the overlapping sheets together into close abutment prior to actuation of the punch to ensure that an effective clinch is formed even in the event of local irregularities or surface defects in the sheet metal.
With the sheet material clamped firmly in place and the die tightly closed, the punch is then actuated by the first piston 46 under the action of hydraulic cylinder 47 to force the sheet material downwardly into void 16 and outwardly into forming engagement with peripheral surface 17 of the top die thereby to form the clinch 21. It will be appreciated that the outwardly converging tapered configuration of the peripheral surface 17 of the die increases the mechanical interlocking engagement between the overlapping sheets of metal to maximise the pull-out strength of the joint. The internal void angle α (figure 8) defined by peripheral surface 17 is preferably in the range of around 5° to 50° to maximise the "mushrooming" effect, particularly in softer materials. A three or four element die such as that shown in figure 6 is preferred in applications requiring higher internal void angles to facilitate release once the clinch has been formed. Additionally, the clamping press prevents undesirable local distortion of the metal immediately adjacent the joint during the formation of the clinch and thereby further contributes to the resultant strength of the joint.
In the embodiment of figures 1 and 4, the forming action of the punch simultaneously drives floating bottom die 22 downwardly in the first direction against an opposing force provided by the first compression element 25. Similarly, the guide block is provided with a limited degree of relative movement with respect to the body by means of the second resilient compression elements 26 or 27 to accommodate slight variations in gauge thickness and compliance of the sheet metal.
Once the clinch has been formed, the punch 20 is firstly withdrawn whereupon the first resilient compression element 25 provides a restoring force tending to urge the floating bottom die 22 upwardly toward the void against the lower face of the clinch. The upwardly directed force on the top die is reacted by the clamping assembly such that the die collets are held in the closed position. This action tends to flatten the clinch and further flare the neck outwardly within the void so as to increase the degree of interlocking engagement between the overlapping sheets and thereby maximise the strength of the joint. The clamping press is subsequently withdrawn in the second phase of what is essentially a two stage release cycle, whereby the then unrestrained restoring force provided by the resilient compression element(s) tends to urge the collets upwardly, away from the guide block and into the open configuration. This action provides an ejecting force tending automatically to release the clinch from the die. The maximum upward excursion of the collets in the second direction is limited by retaining lugs 40 acting in conjunction with respective apertures 41 which together define the open configuration for the die.
It will be appreciated that this arrangement provides the dual advantages of increased interlocking engagement provided by the outwardly converging tapered configuration of the void and the flaring function of the bottom die lacking in known fixed die devices, together with positive lateral dimensional control and a simple automatic release mechanism to increase the throughput in high rate production applications. This obviates the need for an independent releasing step which in some prior art devices can require a stripping force of the same order of magnitude as the shear strength of the joint.
The position of the floating die, the guide block, and the collets can be conveniently adjusted relative to the body by means of threaded adjustment plug 55 to accommodate sheet metal of varying thickness. In addition, the end point of the compression provided by the resilient packing elements can be conveniently adjusted by the incorporation of tuning slots or varying the available volume into which the resilient elements can expand.
In the embodiment of figure 9, the floating die is urged upwardly toward the void by a transverse spring biased conical wedge member 62 engaging complementary split collets 63 which abuttingly engage a lower surface 64 of the floating die. Compression spring 65 resiliently deforms to accommodate a degree of axial displacement of the floating die during the clinching cycle, and subsequently applies a corresponding restoring force to flare the clinch within the void. The position of the conical wedge member can be conveniently tuned using adjustment nuts 66.
As shown in figures 10 and 11, the passive resilient compression elements may be supplemented or replaced by positive drive means 70 such as an hydraulic cylinder 71 operable in conjunction with the tapered conical wedge member 62 and a suitable control system (not shown) whereby the floating die is actively driven upwardly into the void at the appropriate stage during the clinching cycle. As with the embodiments of figures 1, 4 and 9, this action tends to flatten the clinch and simultaneously flare the neck outwardly into the void to further increase the degree of interlocking engagement between overlapping sheets. It can also serve as an automatic release mechanism.
In figure 11, the conical wedge member 62 and split collets 63 are disposed symmetrically within the body so that the apparatus can be readily adapted to simultaneously operate a second opposed die assembly (not shown) for simultaneously clinching spaced apart beam flanges, for example. Again in this embodiment, the position and limits of excursion can be adjusted by nuts 66.
As shown in figure 6, the collets may be configured to define a plurality of lobes 80 in the die which effectively prevent relative rotation of the sheet material around the clinch. It will be appreciated, however, that any suitable non-circular die shapes, for example polygonal or elliptical, can be used to achieve this result.
The unique configuration of the collets, guide block, floating die and body are such that the wall thickness in the vicinity of neck of the clinch can approach 90% or more of the nominal gauge thickness of the sheet metal. This significantly increases the shear strength of the clinch relative to known devices and also provides a corresponding increase in corrosion tolerance. It has been found that the shear strength of a clinch formed by the invention can approach the maximum material strength of the constituent metal which represents a significant improvement over the prior art.

In this regard, Table "A" below shows preliminary test data for a clinching tool embodying the present invention and results obtained from a comparable prior art device. Controlled tests were conducted on samples prepared from elongate flat strips of sheet steel effectively 0.750 inches wide in a variety of thicknesses and joint configurations as outlined in the table. Overlapping strips were clinched to form samples of 100 mm effective overall length which were then tested to destruction in a tensile testing machine to determine the effective shear strengths of the joints.

TABLE A

TEST BATCH NUMBER	SHEET MATERIAL THICKNESSES (mm)	AVERAGE MAXIMUM SHEAR STRENGTH OF CLINCHED JOINT (N)
		CLINCHING TOOL ACCORDING TO THE PRESENT INVENTION	COMPARABLE PRIOR PRIOR ART DEVICE
1	1.2/1.2	6380	1800
2	1.6/1.6	6050	3250
3	1.6/1.2	>7480*	3200
4	1.2/1.2 (longitudinally aligned double clinch)	>7150*	N/A
5	1.0/1.0/1.0 (3 overlapping sheets - single clinch)	6825	N/A
Ultimate tensile strength of comparable test sample formed from sheet material of 1.2mm thickness = 7850N

* Shear strength of joint exceeded ultimate tensile strength of material in at least one case.

It will be seen from the above that the strength of the clinched joint closely approaches the maximum strength of the sheet material. Indeed in some cases, the test samples failed in tension away from the joint leaving the clinch intact, indicating a joint shear strength exceeding the ultimate tensile strength of the constituent sheet material.
These advantages make the clinching apparatus particularly suitable for use in the fabrication of structures from sheet metal, since the substantial increase in strength of the joints enables stringent safety requirements to be met comfortably without the need for supplementary fastening means such as welding, bolts, rivets, or screws. The invention has particular advantage in its application to the housing, construction and building service industries in which steel frame fabrication is beginning to take a prominent place over more conventional construction techniques.

Claims

A clinching apparatus for joining overlapping portions of sheet material, said apparatus including:
a top die (3) comprising a plurality of forming elements (5) having a closed configuration defining a void region (16) bounded by a peripheral surface (17) and adapted to move apart into an open configuration to permit ejection of sheet material from the void region after clinching,
a centrally disposed floating bottom die (22) defining a lower boundary of said void region and mounted for axial sliding movement intermediate said forming elements (5),
a punch (20) selectively operable in conjunction with said dies (3, 22) to force the sheet material (2) into the void region (16) so as to form a clinch fastening said overlapping portions together and thereby to displace the bottom die (22) in a first direction,
clamping means (30) engageable independently of the punch (20) to clamp the sheet material (2) against a corresponding upper surface of the top die (3) prior to operation of the punch,
and bias means (25) for controlling the displacement of the bottom die (22) in the first direction upon operation of the punch (20) and thereafter for providing a restoring force urging the bottom die (22) in a second opposite direction after axial displacement in the first direction to provide an ejecting force to cause the forming elements (5) to move into the open configuration upon disengagement of the clamping means (30) to release the clinch,
characterised in that:
the top die (3) comprises a plurality of discrete forming elements (5) which in the closed configuration are in close abutment to define an effectively continuous peripheral surface (17) to said void region (16),
guide means (10) are provided which are adapted to force said forming elements (5) into said closed configuration in response to movement of said forming elements in the first direction by engagement of the clamping means (30) and adapted to permit the forming elements to move apart into the open configuration in response to movement of said forming elements in the second direction upon disengagement of the clamping means, and
the bias means (25) operates on the bottom die (22) in conjunction with the clamping means (30) and the top die (3) to effect a flattening and flaring of the clinch upon withdrawal of the punch and prior to disengagement of the clamping means.
A clinching apparatus according to claim 1, wherein said guide means includes a guide block (10) disposed within a body (11) and defining an outwardly diverging generally frusto-conical socket (12).
A clinching apparatus according to claim 2 wherein said forming elements (5) comprise at least two complementary collets together defining a generally frusto-conical outer surface (15) slidably engageable with the socket (12) of the guide block such that the movement of the collets (5) into the socket (12) in the first direction causes the collets to be forced tightly together into the closed configuration, and movement of the collets (5) outwardly from the socket (12) in the second opposite direction permits the collets to move apart toward the open configuration to release the clinch from the die.
A clinching apparatus according to claim 2 or claim 3 wherein a side of the conical socket (12) is inclined at an angle of between approximately 5° and 30° to a longitudinal axis of the socket.
A clinching apparatus according to claim 4 wherein the side of the conical socket (12) is inclined at an angle of between approximately 8° and 15° to said longitudinal axis.
A clinching apparatus according to any one of the preceding claims wherein the peripheral surface (17) of the void (16) converges in the second direction and defines an internal angle of between approximately 5° and 50° to said longitudinal axis.
A clinching apparatus according to any one of the preceeding claims wherein said punch (20) is formed with a domed head.
A clinching apparatus according to claim 1 wherein said bias means includes resilient compression means (25) having a definite end point beyond which substantially no further compressive deformation is possible.
A clinching apparatus according to claim 8 wherein the resilient compression means comprises a first resilient compression element disposed effectively intermediate the body (11) and the bottom die (22).
A clinching apparatus according to claim 9, further including a second resilient compression element (26) disposed effectively between the guide block (10) and the bottom die (22) to permit a degree of independent relative movement between the top die (3), the guide block (10), the bottom die (22), and the body (11), thereby to accommodate surface irregularities in the sheet material (2) and provide a degree of gauge tolerance.
A clinching apparatus according to any one of claims 8 to 10 wherein the resilient compression means (25,26) are formed from urethane.
A clinching apparatus according to any one of claims 8 to 10 wherein the resilient compression means includes a compressible fluid.
A clinching apparatus according to any one of claims 1 to 7, wherein said bias means includes positive drive means (70) disposed such that the bottom die (22) is actively driven toward the void (16) during a clinching cycle to flatten and flair the clinch.
A clinching apparatus according to claim 13 wherein said drive means (70) includes an hydraulic or pneumatic actuator (71) cooperable with a tapered wedge member (62), whereby the bottom die (22) is urged toward the void (16).
A clinching apparatus according to claim 13 or 14, further including control means adapted to actuate said drive means (70) at a predetermined point during the clinching cycle.
A clinching apparatus according to any one of claims 2 to 15, further including restraining means (40) to limit the maximum axial excursion of the forming elements (5) in the second direction relative to the guide block (10).
A clinching apparatus according to claim 16 wherein said restraining means comprises a plurality of locating lugs (40) extending inwardly from the guide block (10) into the conical socket (12) and respectively engaging a corresponding plurality of oversized apertures (41) in the respective forming elements (5) to provide a limited degree of free play in the first and second directions corresponding to the radial clearance defined between the locating lugs (40) and the respective apertures (41).
A clinching apparatus according to claim 16 wherein the restraining means comprises a circlip (42) surrounding the forming elements (5) and protruding radially from a remote end (43) of the top die (3), such that the maximum axial excursion of the die in the second direction corresponds to a point at which the circlip abuts a corresponding abutment surface of the guide block (10).
A clinching apparatus according to claim 18 wherein the guide block (10) is retained within the body (11) with an interference fit.
A clinching apparatus according to any one of the preceding claims wherein said clamping means includes a press having a clamping member (32) defining a generally annular clamping surface (33) coaxial with the punch (20) and disposed such that selective actuation of the clamping press urges the clamping member (32) toward the die, thereby clamping the sheet material (2) between the clamping surface (33) and the upper surface of the top die (3) and simultaneously forcing the forming elements (5) into the guide block (10) to close the top die (3) prior to actuation of the punch (20) to form the clinch.
A clinching apparatus according to claim 20 wherein the clamping surface (33) is generally convex in configuration.
A clinching apparatus according to claim 21 wherein the clamping surface (33) incorporates an outwardly protruding generally annular shoulder (37) surrounding the punch (20) to force the sheet material into the void.
A clinching apparatus according to any one of the preceding claims wherein the void (16) defined by the top die (3) is non-circular in cross-sectional configuration, such that the clinch prevents relative rotation of the overlapping portions of sheet material.
A clinching apparatus according to claim 23 wherein the void incorporates at least one lobe (80) or protrusion to form a clinch adapted to resist relative rotation of the overlapping portions of sheet material.
A clinching apparatus according to claim 23 or claim 24 wherein the void (16) is generally polygonal in cross sectional configuration.
A clinching apparatus according to any one of claims 23 to 25 wherein the die (3) comprises at least four complementary collets (5).
A clinching apparatus according to claim 26 wherein the remote ends of the collets (5) together form a cylindrical end portion of the top die adapted for sliding engagement within a complementary cylindrical socket within the guide block (10) and wherein the collets are held together by a circlip (42).
A clinching assembly comprising a clinching apparatus as claimed in any preceding claim and a multi-cylinder actuating device including a first force exerting member (46) reciprocally movable by a first fluid cylinder (47), and a second force exerting member (48) reciprocally movable independently of said first member by a second fluid cylinder (49), an outer surface (50) of said first member forming an inner surface of said second cylinder such that an operating volume (51) of said second cylinder is defined partly by said first member, the first force exerting member (46) operating the punch (20) and the second force exerting member (48) independently operating the clamping means (30).
A clinching assembly as claimed in claim 28, wherein the first force exerting member operates the punch and the second force exerting member independently operates the clamping means.
A clinching assembly according to claim 29 wherein the actuating device and the clinching apparatus are maintained in relative coaxial alignment by a generally C-shaped support frame.
A method of joining overlapping portions of sheet material in a clinching apparatus, said method comprising the steps of:
engaging clamping means (30) to clamp said overlapping portions of sheet material (2) against an upper surface of a top die (3), said top die comprising a plurality of forming elements (5) in a closed configuration defining a void region (16) bounded by a peripheral surface (17),
operating a punch (20) to force the sheet material (2) into the void (16) so as to form a clinch fastening said overlapping portions together and thereby displacing a floating bottom die (22) in a first direction,
controlling the displacement of the bottom die (22) in the first direction upon operation of the punch (20) by a restoring force provided by a bias means (25),
withdrawing the punch (20) such that the restoring force provided by the bias means (25) urges the bottom die (22) in a second opposite direction, and
disengaging the clamping means (30) whereby said bias means (25) provides an ejecting force on the bottom die (22) displacing the forming elements (5) into an open configuration, thereby releasing the clinch,
characterised in that:
the top die (3) comprises a plurality of discrete forming elements (5) which in the closed configuration are in close abutment to define an effectively continuous peripheral surface (17) to said void region (16),
the top die (3) is forced into said closed configuration by guide means (10) in response to movement of said forming elements (5) in the first direction by engagement of the clamping means (30), the guide means (10) permitting the forming elements (5) to move apart into the open configuration in response to movement of said forming elements in the second direction upon disengagement of the clamping means (30), and
the bias means (25) operates on the bottom die (22) in conjunction with the clamping means (30) and the top die (3) to effect a flattening and flaring of the clinch upon withdrawal of the punch (20) and prior to disengagement of the clamping means (30).