EP0514524B1 - Method and apparatus for applying toner to an electrostatic image - Google Patents
Method and apparatus for applying toner to an electrostatic image Download PDFInfo
- Publication number
- EP0514524B1 EP0514524B1 EP92901399A EP92901399A EP0514524B1 EP 0514524 B1 EP0514524 B1 EP 0514524B1 EP 92901399 A EP92901399 A EP 92901399A EP 92901399 A EP92901399 A EP 92901399A EP 0514524 B1 EP0514524 B1 EP 0514524B1
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- European Patent Office
- Prior art keywords
- applicator
- developing
- unit
- drum
- respect
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/18—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
- G03G21/1803—Arrangements or disposition of the complete process cartridge or parts thereof
- G03G21/1817—Arrangements or disposition of the complete process cartridge or parts thereof having a submodular arrangement
- G03G21/1821—Arrangements or disposition of the complete process cartridge or parts thereof having a submodular arrangement means for connecting the different parts of the process cartridge, e.g. attachment, positioning of parts with each other, pressure/distance regulation
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
- G03G15/0105—Details of unit
- G03G15/0126—Details of unit using a solid developer
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0896—Arrangements or disposition of the complete developer unit or parts thereof not provided for by groups G03G15/08 - G03G15/0894
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/1642—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements for connecting the different parts of the apparatus
- G03G21/1647—Mechanical connection means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/1661—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements means for handling parts of the apparatus in the apparatus
- G03G21/1671—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements means for handling parts of the apparatus in the apparatus for the photosensitive element
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/1603—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts for multicoloured copies
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/163—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts for the developer unit
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/1651—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts for connecting the different parts
- G03G2221/1654—Locks and means for positioning or alignment
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2221/00—Processes not provided for by group G03G2215/00, e.g. cleaning or residual charge elimination
- G03G2221/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements and complete machine concepts
- G03G2221/18—Cartridge systems
- G03G2221/183—Process cartridge
Definitions
- This invention relates to the development of electrostatic images. It is particularly useful in developing a series of electrostatic images with different toners, for example, different color toners.
- U.S. Patent 4,928,146 issued to Yamada on May 22, 1990 is illustrative of a number of references which show the development of a series of electrostatic images carried on a photoconductive drum with different colored toners at a single development position. See also, U.S. 3,797,930, Tanaka et al, issued March 17, 1974; U.S. 4,275,134, Knechtel, issued June 23, 1981; Japanese Kokai 1-244477 (1989); U.S. 4,728,983, Zwaldo, issued March 1, 1988.
- a series of four development stations are moved one after another to the development position. Each station develops an image and is replaced by another station as the series of stations is indexed to apply a different color toner to the next image.
- the series of stations are arranged side-by-side and moved linearly through a position in which the station to be used is aligned with the development position. After or as it is aligned, a cam is rotated to push the entire station toward the development position, generally moving transverse to the motion of the series of stations.
- Other references show the stations arranged on a rotary support with the stations being rotated through alignment with the development position.
- This general approach has the advantage of utilizing only a single development position for applying four different color toners to electrostatic images. This permits the use of development stations whose size and number would prohibit them being spaced around the periphery of a relatively small photoconductive drum. It thus also permits the use of a small photoconductive drum in multicolor imaging.
- the use of a small drum has many advantages including reduced expense, reduced size of the apparatus and convenience in cartridge type replacement.
- the structure shown in the prior art requires two motions on the part of each development unit.
- the four units are moved as one linearly in one direction and the unit opposite the development position is moved relative to the others transverse to that motion into operative relationship with the photoconductive drum.
- This second movement requires that the units be mounted so that they are movable relative to each other and also requires a separate moving mechanism for moving them, which moving mechanism must be properly timed and driven, and must be powered sufficiently to move an entire unit.
- the applicator is fed by a rotating paddle positioned below the applicator which both mixes developer and supplies it to the applicator.
- Toner is periodically supplied to the mixture from a toner supply portion of the station. New toner is supplied by replacing the station.
- a development unit which includes an applicator for applying developer to an electrostatic image which applicator is movable toward a development position with respect to the rest of the unit.
- this invention is incorporated in apparatus in which a plurality of such units are fixed with respect to each other and moved linearly to align the respective units one after another with a development position. The applicator of an aligned unit is then moved toward the development position with respect to the rest of the unit to facilitate development of an electrostatic image.
- the moving means does not need to move the entire unit, thereby requiring considerably less energy to accomplish that objective.
- the units themselves can be fixed with respect to each other, a structure which has many advantages in design and in reliability (and which advantages are discussed in more detail with respect to the preferred embodiments below). Preciseness in positioning of the applicator with respect to a surface carrying an electrostatic image is facilitated, which is illustrated in the preferred embodiments below.
- Fig. 1 is a front schematic of a portion of a color printer with many parts eliminated for clarity of illustration.
- Fig. 2 is a top view, partially schematic, of a developing device of the printer shown in Fig. 1 with many parts eliminated for clarity of illustration and a few parts changed for variety of illustration.
- Fig. 3 is a right side view of a portion of the developing device shown in Fig. 2 with parts eliminated for clarity of illustration.
- Fig. 4 is a front schematic similar to Fig. 1 showing an alternative construction of some portions.
- Fig. 5 is a perspective view of a portion of the apparatus shown in Figs. 1 and 2 illustrating an alternative structure for positioning an applicator with respect to an image member.
- Fig. 6 is an enlarged view of a portion of the apparatus shown in Fig. 5.
- Figs. 7 and 8 are front views of the portion shown in Fig. 5 with some parts eliminated for clarity of illustration.
- Fig. 9 is a perspective view of a positioning pin shown in Figs. 5 and 6.
- Figs. 10 and 11 are left side views of positioning pin 110 together with a portion of its cooperating structure, including a cross-section of hole 114.
- Fig. 12 is a rear view of pin 111 and a cross-section of hole 115.
- Fig. 13 is a front view similar to Fig. 7 illustrating an alternative sealing structure for applicator 71 to that shown in Fig. 7.
- Fig. 14 is a front view similar to Fig. 7 illustrating gearing for the drive for the applicator shown in Fig. 5.
- Fig. 15 is a front view illustrating a preferred lifter mechanism for the structure shown in Fig. 5.
- an electrophotographic color printer 1 includes a photoconductive drum 2 mounted for rotation past a series of stations to create multicolor toner images on a transfer roller 3 or a receiving sheet carried by transfer roller 3, according to a process well-known in the art. More specifically, drum 2 is uniformly charged at a charging station 6, imagewise exposed at an exposure station, for example, a laser exposure station 5 to create a series of electrostatic images. The electrostatic images are developed by developing device 4 which applies a different color toner to each of the series of images to form a series of different color toner images. The series of toner images are then transferred in registration to a surface associated with transfer roller 3 to create a multicolor toner image.
- the surface associated with roller 3 can either be the surface of transfer roller 3 or the outside surface of a receiving sheet secured to the surface of roller 3. If the multicolor image is formed directly on the surface of transfer roller 3, it is best utilized by being transferred to a receiving sheet at a position remote from drum 2 by a means not shown. If the multicolor image is formed on the surface of a receiving sheet carried by roller 3, that sheet is separated from roller 3, also at a position remote from drum 2, also by a means not shown.
- Photoconductive drum 2 is made quite small, its periphery being substantially smaller than a single image.
- a small photoconductive drum allows it to be easily replaced, for example, replaced as part of a process cartridge which can also include charging station 6 and a cleaning station 8. It also contributes to a reduction of the size and cost of the printer 1.
- printer 1 solves this problem by moving a series of four development units 10, 20, 30 and 40 through a development position 9 allowing each of the electrostatic images to be toned by a different developing unit but using only a single developing position 9 associated with the drum 2.
- Fig. 1 the development units 10, 20, 30, and 40 are all fixed in a laterally moveable carriage 50.
- Carriage 50 is supported on guide rails 51 for linear movement in a horizontal direction below drum 2.
- Carriage 50 is driven by a motor 52 through a metal drive tape 53 fixed to carriage 50 at 54.
- developing unit 10 is shown aligned with development position 9.
- carriage 50 has a start position to the left of the position shown in Fig. 1 and moves to the position shown in Fig. 1 to develop the first electrostatic image of a series.
- the carriage again is moved to align developing unit 20 for toning the second electrostatic image.
- Units 30 and 40 are similarly aligned with position 9 to tone the third and fourth electrostatic images.
- the carriage 50 is then returned to its start position.
- Developing unit 10 includes an applicator 11, a mixing device, for example, paddle 12 and augers 13.
- the mixing device is located in a development chamber 14 which includes a mixture of hard magnetic carrier particles and insulating toner particles.
- a supply of toner is contained in a toner chamber 15. Toner is fed from the toner chamber 15 to the development chamber 14 by a toner feed roller 16.
- each unit Construction and operation of each unit is essentially the same as the unit described in U.S. Patent 4,797,704, referred to above.
- rotation of paddle 12 and augers 13 cause both the mixing of developer in chamber 14 and a raising of the level of that developer making it accessible to the magnetic field of applicator 11.
- Applicator 11 as described more thoroughly in the above patent, includes a rotatable magnetic core 17 and a stationary sleeve 18. Hard magnetic carrier particles move around the sleeve 18 in response to rotation of the core bringing the developer through developing position 9. The developer is moved by the rotating core at essentially the same speed as the electrostatic image is moving on rotating drum 2 providing high quality development of the electrostatic image.
- Development units 20, 30 and 40 are of essentially the same construction, although note that the toner chamber 45 of developing unit 40 is larger than the other toner chambers.
- the development unit 40 contains black toner which is used more often than the color toners in units 10, 20, and 30.
- Units 10, 20 and 30 can have cyan, magenta and yellow toners for doing full color reproductions or could hold highlight color toners, for example, red, blue and yellow.
- the development system utilized by development units 10, 20, 30 and 40 requires a small precise spacing between the sleeve 18 of applicator 11 and the drum 2. This is accomplished, according to Fig. 1, by four rollers 60, one on each side of the applicator on each end of unit 10. Rollers 60 are precisely positioned and sized so that, when urged against drum 2 as shown in Fig. 1 with unit 10, they precisely space applicator 11 with respect to drum 2.
- each developing unit is aligned with a developing position. Either after it is aligned or as it is aligned, the unit is moved with respect to the other units toward the development position to engage a photoconductive drum. This latter movement requires that each of the developing units be movable with respect to each other. It requires a separate driving means such as a rotatable cam for moving each separate unit, which means must be timed with the drive means for the aligning movement.
- the developing device 4 according to Fig. 1 substantially improves on this prior apparatus by fixing the development units 10, 20, 30 and 40 with respect to each other in the carriage 50. As each developing unit becomes aligned with developing position 9, the applicator 11 is moved with respect to the rest of the unit toward drum 2 to seat rollers 60 on drum 2.
- applicator 11 is mounted on an applicator block 71 to form with applicator 11 and rollers 60, an applicator assembly.
- Applicator block 71 has an opening 72 in which applicator 11 is mounted. Opening 72 is larger than applicator 11 allowing developer from chamber 14 to move around sleeve 18 during development of an image.
- Applicator block 71 is loosely mounted in side walls 75 and 76 by mounting means 77 which allow limited movement of block 71 in a vertical direction. The side walls of block 71 fit loosely against side walls 75 and 76 allowing some lateral and tilting movement of block 71.
- a pair of lifters 80 are pivotably attached to opposite ends of the applicator block 71 and loosely attached to the ends of unit 10. Similar lifters are associated with units 20, 30 and 40.
- Engaging pin 83 includes a sleeve 84, a pin core 85 mounted within sleeve 84 and a spring 86 within sleeve 84 urging pin core 85 in a downward direction.
- a pair of wedges 90 are pivotally secured to the base of the printer by pivots 91 and are aligned with the front and rear series of engaging pins, respectively.
- each of engaging pins 83 engages one wedge 90 as developing unit 10 becomes aligned with developing position 9. Engagement of pin 83 with wedge 90 forces core 85 in an upward direction against the force of spring 86. Spring 86 then urges the top of sleeve 84 against lifter 80 to urge lifter 80 in an upward direction against applicator block 71. Block 71 is moved upward until rollers 60 rest against drum 2 to position applicator 11 at the development position accurately spaced from drum 2. After development of a first electrostatic image, motor 52 is actuated again to drive carriage 50 further to the right. Gravity and two of rollers 60 urge block 71 and lifter 80 down to its original position.
- wedge 90 can be made symmetrical and a set of images toned on the return movement. This would require that every other set of images be exposed in an order reverse of the other sets of images. Alterations of this nature in the order of exposures in an electronic printer involves programming design well within the skill of the art.
- Fig. 2 illustrates some of the advantages of moving only the applicator relative to the rest of the unit to finally position the applicator with respect to the drum at the development position 9.
- the applicator 11 has a rotatable magnetic core which must be driven during development. Typically it is driven at a speed of 1000 to 1300 revolutions per minute. Paddle 12 is driven at a much slower speed, for example, 50 to 300 revolutions per minute. Augers 13 are generally geared to paddle 12 within the unit itself. Toner feed roller 16 is rotated a few rotations when toner is fed according to a program or demand from a toner monitor or pixel count of the printer. Development units such as these typically have three separate connections to one or more drive means to rotate these components; see, for example, U.S.
- Applicator 11 includes a shaft 45 for driving rotatable magnetic core piece 17 (Fig. 1) which is connected by a universal coupling 46 through a loose fitting in a coupling wall 79 to a drive train 61. Note that seating of rollers 60 on drum 2 may cause some tilting or skewing of applicator block 71 with respect to side walls 75 and 76. Universal coupling 46 must absorb that possible movement as well as the more substantial vertical movement as the block is pushed up by engagement of the engaging pins 83 with the wedges 90 (Fig. 1).
- the drive couplings to the paddles, for example, paddle 12, and the feed rollers, for example, feed roller 16 can be made as less expensive fixed couplings.
- shafts 47 driving feed rollers 16 can extend from each development unit through walls 79 to drive train 61 without the need for a universal coupling or a loose fit with wall 79.
- shafts 48 (shown in Fig. 2 only with respect to unit 40) are connected by a similarly fixed coupling to drive train 61.
- Drive train 61 is driven by a single motor 62 and includes clutches for each of shafts 47 to control toner feed according to program or demand.
- units 10, 20, 30 and 40 are made as a single integral component. It is removable as a unit from carriage 50. Walls between stations serve as a single wall for both stations. While this has many advantages in cost, weight, space and simplicity, it may be advantageous to have the black toner station 40 separately replaceable from the other three stations, since consumption of black toner is likely to be substantially different from consumption of the other three toners. Thus, one or all of the stations can be made separately removable. In such instance, a single wall would not be common for two stations and the carriage 50 would be provided with sufficient structure to nest each of the separately removable stations. This is best illustrated in Fig. 1 where units 10, 20 and 30 are a single removable integral unit containing cyan, magenta and yellow (for example) toners. Station 40 has its own separate walls and is separately removable and contains black toner.
- Each applicator assembly, including an applicator block and an applicator is a small fraction of the weight of the entire developing unit including developer.
- spring 86 which provides the force for moving the applicator assembly into engagement with drum 2 can be of an appropriate modest strength.
- the utilization of wedges 90 in combination with engaging pins 83 to raise the applicator assembly is a scheme that could also be used to raise the entire unit if the units are constructed generally according to the prior art in which the entire unit has to be moved for final transverse positioning.
- spring 86 must be of much greater magnitude.
- wedges 90 provide an advantage of using the energy from motor 52 to provide the transverse movement of the unit, thus eliminating the separate drive conventionally used for that movement (and as shown in Fig. 15).
- the wedge 90 and engaging pin 83 concept can be used both in the structure shown in all the Figs. and also with the prior art structures. However, because of the lightness of the applicator assembly compared to the weight of the entire unit, this concept has particular application to the structure shown in the Figs.
- Fig. 4 illustrates an alternative embodiment in which applicator blocks 71 are each pivotally mounted between a pivot 79 and a stopping lug 78.
- Fig. 4 also illustrates a different concept for positioning applicator 11 with respect to drum 2.
- Applicator 11 (and each of the other applicators) includes a disk 19 which can be mounted concentrically with the magnetic core shaft 45 (Fig. 1) which seats on a pair of shafts 64 at each end of drum 2.
- Shafts 64 have rollers 65 mounted on them and are urged toward drum 2 by means not shown. Rollers 64 roll on drum 2 and provide a permanent means for engagement of disks 19 as applicator block 71 is pushed in its transverse direction.
- Pivot 79 should be a relatively loose pivot between a thin pin and a substantially larger hole which permits some adjustment for slight misalignments of the position of block 71 in response to contact of disks 19 and shafts 65.
- Shafts 64 and rollers 65 are not part of the development device 4, but can be part of the printer and/or drum structure.
- Figs. 5-15 illustrate an alternative preferred embodiment for positioning applicator 11 with respect to drum 2. It also illustrates a preferred seating mechanism between block 71 and side walls 75 and 76 which can also be employed in the Fig. 1 embodiment.
- block 71 is movably positioned between walls 75, 76, 109 and 120.
- a labyrinth seal is provided by felt members 107 and 108 which completely encircle block 71.
- Felt member 107 is attached to walls 75, 76, 109 and 120 and felt member 108 is attached to block 71 (as best illustrated with respect to walls 75 and 76 in Fig. 5).
- Felt members 107 and 108 prevent toner from escaping around block 71 and also frictionally hold block 71 between walls 75, 76, 109 and 120 while permitting a full range of movement as the applicator 11 is positioned in operative position with respect to drum 2.
- pads or seals 107 and 108 each have surfaces which slide on either wall 75, 76, 109 and 120 or on the side walls of block 71. Those surfaces that slide can be coated with a polytetrafluoroethylene or similar low surface adhesion material to permit easy movement of block 71 and less wear to pads 107 and 108.
- Fig. 13 illustrates another embodiment in which the foam pads 107 and 108 are replaced by a bellows 130 which, like the pads 107 and 108, extend completely around applicator block 71.
- Bellows 130 can be made of any suitable rubber, plastic or cardboard bellows material and secured by adhesives to both applicator block 71 and side walls 75, 76, 109 and 120.
- pins 110 and 111 enter holes 114 and 115, respectively.
- Pins 110 and 111 are shown in more detail in Figs. 9-12.
- Each pin includes a conical point 121, a washer 122 which slides on a cylindrical portion 128 and a spring 123 which spring is mounted between washer 122 and a housing 129 for drum 2 to which the pin is fixed.
- the cylindrical portion 128 of each pin is slotted to prevent washer 122 from sliding off point 121.
- Pins 110 and 111 are mounted to be accurately aligned with each other and the axis of rotation of drum 2. In the preferred embodiment shown, they are vertically oriented, with the development position at the bottom of drum 2.
- Hole 114 is circular in cross-section and sized to fit the cylindrical portion of pin 110. As seen in Fig. 11, the walls of hole 114 have a minimal depth and thus do not constrain the direction of pin 110 and therefore do not overconstrain the positioning system. Pin 110 thus can be skewed with respect to the top of block 71.
- Hole 115 is a slot with its long dimension running parallel to the axis of rotation of drum 2 and with a dimension across the slot that also fits the cylindrical portion of pin 111. As shown in Fig. 12, and unlike hole 114, hole 115 has side walls with sufficient depth to control the direction of pin 111 with respect to the walls. Holes 114 and 115 are centered on the axis of rotation of rotatable magnetic core 17 (Fig. 1). Thus, when the pins are seated in the holes the axes of rotation of the drum and core will be parallel.
- Rollers 112 and 113 are mounted on the portion of the end faces of applicator 11 that extend above applicator block 71 and have an axis of rotation spaced directly above the axis of rotation of the rotatable magnetic core 17. Thus, as shown in Fig. 8, all of the key mounting elements are vertically aligned.
- Fig. 5 includes reference axes x, y and z for describing the positioning of the applicator 11 with respect to drum 2.
- the z axis is parallel to the axis of rotation of drum 2.
- the x axis is orthogonal to the z axis in a plane including the axis of rotation of drum 2 and the development position. In the Fig. 5 embodiment it is vertical.
- the y axis is orthogonal to the x and z axes.
- pins 110 and 111 enter holes 114 and 115 until rollers 112 and 113 engage drum 2.
- pin 110 and hole 114 have established the linear position of applicator 11 in the y and z directions and with pin 111 and hole 115 have established its rotational position about the x axis.
- Engagement of rollers 112 and 113 with the drum have established the spacing between the applicator and the drum, that is, the linear position of the applicator 11 in the x direction as well as rotation about the y axis.
- Rotation about the z axis is established by pin 111 and the deep side walls of hole 115 (Fig. 12). The axes of rotation of the drum and core are parallel.
- the spring 123 urging separation of washer 122 and a drum cartridge 129 is weaker than the springs 86 urging lifters 80 in an upward direction.
- the force of springs 123 urging washers 122 in a downward direction assist gravity in pushing applicator block 71 also in a downward direction to move rollers 112 and 113 away from drum 2 and begin to remove pins 110 and 111 from holes 114 and 115 so that carriage 50 can move to bring the next unit to a position aligned with development position 9.
- Pins 110 and 111 should be mounted on the same structure on which drum 2 is mounted. As shown in Fig. 11, if drum 2 is enclosed in a cartridge 129 allowing easy replacement of drum 2 when worn out, pins 110 and 111 should be secured in a wall of that cartridge and accurately positioned in manufacture of the cartridge 129 with respect to the axis of rotation of drum 2. This is illustrated schematically in Fig. 11. Notice that one of the dimensions most critical for operation of the development mechanism, the separation between the applicator 11 and the drum 2 is maintained by direct contact between rollers 112 and 113 and the drum periphery itself. The accuracy of this separation is dependent upon accuracy in the location of rollers 112 and 113 with respect to applicator 11.
- rollers 112 and 113 can be applied to applicator 11 as part of its manufacturing process, thereby assuring this critical spacing.
- Fig. 8 illustrates the condition in which applicator 11 is operatively positioned with respect to drum 2 with its separation controlled by rollers 112 and 113 (only roller 112 being shown in Fig. 8).
- the other positioning means, pins 110 and 111 and holes 114 and 115 are also important to the spacing between the applicator and the drum. For example, if the applicator is skewed around the x axis with respect to the drum (the drum and magnetic core axes are not parallel), the applicator will be closer to the drum in its middle compared to its ends. Rotation about the z axis also affects drum-applicator spacing because of the flat portion of the applicator facing the drum.
- the shaft 45 for rotatable magnetic core 17 extends along the same axis through universal coupling 46 to gear box 61. As shown in Figs. 5 and 8, such an extended shaft would encounter either pin 110 or pin 111.
- This problem can be handled in at least two ways.
- block 71 can be raised to a position substantially above shaft 45 with shaft 45 exiting through it and holes 114 and 115 being positioned above shaft 45.
- a second solution is shown in Figs. 5 and 14. Referring to Fig. 14, rotatable magnetic core 17 is driven by a coaxial gear 117 fixed to its shaft. Gear 117 in turn is driven by a drive shaft 145 through a coaxial gear 118 fixed to it. This allows shaft 145 to be offset from pin 110 as shown in Fig. 5.
- Fig. 15 illustrates a preferred lifter 80 particularly useable with highly accurate positioning mechanism such as that shown in Figs. 5-11.
- block 71 For highest accuracy, block 71 must be free for some rotary and linear movement with respect to all three axes (see Fig. 5).
- lifter 80 includes a rod 180 having a stationary ball 181 fixed to its end. Ball 181 fits in a spherical socket in socket member 182 to form a ball joint permitting universal angular movement of socket member 182.
- the top of socket member 182 is smooth and flat and slides on the bottom surface of block 71.
- Lifter 80 is moved in an upward direction in response to rotation of a separately driven cam 200 which engages engaging pin 83.
- Block 71 is free to adjust both rotationally and linearly with respect to all three axes as socket member 182 maintains its flat sliding contact with block 71. As shown in Fig. 15, block 71 seats accurately with respect to drum 2 using the positioning means shown in Figs. 5 through 11. Pins 110 and 111 are eliminated from Fig. 15 for clarity of illustration, but roller 112 is shown in engagement with drum 2. Block 71 has adjusted slightly to the right and tilted slightly with respect to side walls 75 and 76 as permitted by ball 181 and socket member 182. Use of a separately driven cam 200 for moving lifters 80 upward is preferred for the Figs. 5-15 embodiment, because any translational movement of pins 110 and 111 before withdrawal is prevented by holes 114 and 115.
- the applicators shown in these embodiments include a rotatable magnetic core and stationary shell.
- Other known applicators both magnetic and nonmagnetic, touching drum 2 in operation or spaced from it can be used.
- a stationary magnetic core and rotating shell system or a single component nonmagnetic toning system which typically involves applicator contact with drum 2 could be used. Precise location of the axis of rotation of such a contacting applicator with respect to the image member is important in such systems because that determines the pressure between the contacting surfaces and especially the evenness of such pressure.
- the supply of toner is shown as part of the development station. This requires replacement of the station when the supply of toner is exhausted or, alternatively, hand replacement of toner.
- An alternative approach is to have a separate supply of toner above an extended end of each unit which supply is replaceable without replacing the unit. This approach is conventional in copying apparatus. Obviously, the supply for the black unit 40 could be larger than the supply for the other three units.
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Abstract
Description
- This invention relates to the development of electrostatic images. It is particularly useful in developing a series of electrostatic images with different toners, for example, different color toners.
- U.S. Patent 4,928,146 issued to Yamada on May 22, 1990, is illustrative of a number of references which show the development of a series of electrostatic images carried on a photoconductive drum with different colored toners at a single development position. See also, U.S. 3,797,930, Tanaka et al, issued March 17, 1974; U.S. 4,275,134, Knechtel, issued June 23, 1981; Japanese Kokai 1-244477 (1989); U.S. 4,728,983, Zwaldo, issued March 1, 1988. A series of four development stations are moved one after another to the development position. Each station develops an image and is replaced by another station as the series of stations is indexed to apply a different color toner to the next image. The series of stations are arranged side-by-side and moved linearly through a position in which the station to be used is aligned with the development position. After or as it is aligned, a cam is rotated to push the entire station toward the development position, generally moving transverse to the motion of the series of stations. Other references show the stations arranged on a rotary support with the stations being rotated through alignment with the development position.
- This general approach has the advantage of utilizing only a single development position for applying four different color toners to electrostatic images. This permits the use of development stations whose size and number would prohibit them being spaced around the periphery of a relatively small photoconductive drum. It thus also permits the use of a small photoconductive drum in multicolor imaging. The use of a small drum has many advantages including reduced expense, reduced size of the apparatus and convenience in cartridge type replacement.
- The structure shown in the prior art requires two motions on the part of each development unit. The four units are moved as one linearly in one direction and the unit opposite the development position is moved relative to the others transverse to that motion into operative relationship with the photoconductive drum. This second movement requires that the units be mounted so that they are movable relative to each other and also requires a separate moving mechanism for moving them, which moving mechanism must be properly timed and driven, and must be powered sufficiently to move an entire unit.
- U.S. Patents 4,922,302, issued to Hill et al, on May 1, 1990; 4,884,109, issued to Hill et al, on November 28, 1989; and 4,797,704, issued to Hill et al, on January 10, 1989; show a development station having an applicator with a rotating magnetic core and a stationary nonmagnetic sleeve around which a developer mixture is moved by rotation of the core to pass the developer through a development position. The applicator is fed by a rotating paddle positioned below the applicator which both mixes developer and supplies it to the applicator. Toner is periodically supplied to the mixture from a toner supply portion of the station. New toner is supplied by replacing the station.
- It is the object of the invention to provide both method and apparatus for developing a series of electrostatic images with different color toners with a simplified design.
- These and other objects are accomplished by providing a development unit which includes an applicator for applying developer to an electrostatic image which applicator is movable toward a development position with respect to the rest of the unit.
- According to a preferred embodiment, this invention is incorporated in apparatus in which a plurality of such units are fixed with respect to each other and moved linearly to align the respective units one after another with a development position. The applicator of an aligned unit is then moved toward the development position with respect to the rest of the unit to facilitate development of an electrostatic image.
- With this structure, the moving means does not need to move the entire unit, thereby requiring considerably less energy to accomplish that objective. The units themselves can be fixed with respect to each other, a structure which has many advantages in design and in reliability (and which advantages are discussed in more detail with respect to the preferred embodiments below). Preciseness in positioning of the applicator with respect to a surface carrying an electrostatic image is facilitated, which is illustrated in the preferred embodiments below.
- In the detailed description of the preferred embodiment of the invention presented below, reference is made to the accompanying drawings, in which:
- Fig. 1 is a front schematic of a portion of a color printer with many parts eliminated for clarity of illustration.
- Fig. 2 is a top view, partially schematic, of a developing device of the printer shown in Fig. 1 with many parts eliminated for clarity of illustration and a few parts changed for variety of illustration.
- Fig. 3 is a right side view of a portion of the developing device shown in Fig. 2 with parts eliminated for clarity of illustration.
- Fig. 4 is a front schematic similar to Fig. 1 showing an alternative construction of some portions.
- Fig. 5 is a perspective view of a portion of the apparatus shown in Figs. 1 and 2 illustrating an alternative structure for positioning an applicator with respect to an image member.
- Fig. 6 is an enlarged view of a portion of the apparatus shown in Fig. 5.
- Figs. 7 and 8 are front views of the portion shown in Fig. 5 with some parts eliminated for clarity of illustration.
- Fig. 9 is a perspective view of a positioning pin shown in Figs. 5 and 6.
- Figs. 10 and 11 are left side views of positioning
pin 110 together with a portion of its cooperating structure, including a cross-section ofhole 114. - Fig. 12 is a rear view of pin 111 and a cross-section of
hole 115. - Fig. 13 is a front view similar to Fig. 7 illustrating an alternative sealing structure for
applicator 71 to that shown in Fig. 7. - Fig. 14 is a front view similar to Fig. 7 illustrating gearing for the drive for the applicator shown in Fig. 5.
- Fig. 15 is a front view illustrating a preferred lifter mechanism for the structure shown in Fig. 5.
- According to Fig. 1 an electrophotographic color printer 1 includes a
photoconductive drum 2 mounted for rotation past a series of stations to create multicolor toner images on atransfer roller 3 or a receiving sheet carried bytransfer roller 3, according to a process well-known in the art. More specifically,drum 2 is uniformly charged at a charging station 6, imagewise exposed at an exposure station, for example, alaser exposure station 5 to create a series of electrostatic images. The electrostatic images are developed by developingdevice 4 which applies a different color toner to each of the series of images to form a series of different color toner images. The series of toner images are then transferred in registration to a surface associated withtransfer roller 3 to create a multicolor toner image. The surface associated withroller 3 can either be the surface oftransfer roller 3 or the outside surface of a receiving sheet secured to the surface ofroller 3. If the multicolor image is formed directly on the surface oftransfer roller 3, it is best utilized by being transferred to a receiving sheet at a position remote fromdrum 2 by a means not shown. If the multicolor image is formed on the surface of a receiving sheet carried byroller 3, that sheet is separated fromroller 3, also at a position remote fromdrum 2, also by a means not shown. -
Photoconductive drum 2 is made quite small, its periphery being substantially smaller than a single image. A small photoconductive drum allows it to be easily replaced, for example, replaced as part of a process cartridge which can also include charging station 6 and a cleaning station 8. It also contributes to a reduction of the size and cost of the printer 1. Unfortunately, smallness in the photoconductive drum makes application of different color toners to consecutive electrostatic images difficult to accomplish geometrically. Similar to the prior art cited above, printer 1 solves this problem by moving a series of fourdevelopment units drum 2. - According to Fig. 1 the
development units moveable carriage 50. Carriage 50 is supported onguide rails 51 for linear movement in a horizontal direction belowdrum 2.Carriage 50 is driven by amotor 52 through a metal drive tape 53 fixed tocarriage 50 at 54. - In Fig. 1, developing
unit 10 is shown aligned with development position 9. Preferably,carriage 50 has a start position to the left of the position shown in Fig. 1 and moves to the position shown in Fig. 1 to develop the first electrostatic image of a series. When that image is toned, the carriage again is moved to align developingunit 20 for toning the second electrostatic image.Units carriage 50 is then returned to its start position. - Developing
unit 10 includes an applicator 11, a mixing device, for example, paddle 12 and augers 13. The mixing device is located in adevelopment chamber 14 which includes a mixture of hard magnetic carrier particles and insulating toner particles. A supply of toner is contained in atoner chamber 15. Toner is fed from thetoner chamber 15 to thedevelopment chamber 14 by atoner feed roller 16. - Construction and operation of each unit is essentially the same as the unit described in U.S. Patent 4,797,704, referred to above. In operation, rotation of paddle 12 and augers 13 cause both the mixing of developer in
chamber 14 and a raising of the level of that developer making it accessible to the magnetic field of applicator 11. Applicator 11, as described more thoroughly in the above patent, includes a rotatablemagnetic core 17 and astationary sleeve 18. Hard magnetic carrier particles move around thesleeve 18 in response to rotation of the core bringing the developer through developing position 9. The developer is moved by the rotating core at essentially the same speed as the electrostatic image is moving onrotating drum 2 providing high quality development of the electrostatic image.Development units toner chamber 45 of developingunit 40 is larger than the other toner chambers. Thedevelopment unit 40 contains black toner which is used more often than the color toners inunits Units - The development system utilized by
development units sleeve 18 of applicator 11 and thedrum 2. This is accomplished, according to Fig. 1, by fourrollers 60, one on each side of the applicator on each end ofunit 10.Rollers 60 are precisely positioned and sized so that, when urged againstdrum 2 as shown in Fig. 1 withunit 10, they precisely space applicator 11 with respect to drum 2. - In the prior art cited above, each developing unit is aligned with a developing position. Either after it is aligned or as it is aligned, the unit is moved with respect to the other units toward the development position to engage a photoconductive drum. This latter movement requires that each of the developing units be movable with respect to each other. It requires a separate driving means such as a rotatable cam for moving each separate unit, which means must be timed with the drive means for the aligning movement.
- The developing
device 4 according to Fig. 1 substantially improves on this prior apparatus by fixing thedevelopment units carriage 50. As each developing unit becomes aligned with developing position 9, the applicator 11 is moved with respect to the rest of the unit towarddrum 2 toseat rollers 60 ondrum 2. - To accomplish this objective, applicator 11 is mounted on an
applicator block 71 to form with applicator 11 androllers 60, an applicator assembly.Applicator block 71 has anopening 72 in which applicator 11 is mounted.Opening 72 is larger than applicator 11 allowing developer fromchamber 14 to move aroundsleeve 18 during development of an image.Applicator block 71 is loosely mounted inside walls means 77 which allow limited movement ofblock 71 in a vertical direction. The side walls ofblock 71 fit loosely againstside walls block 71. A pair oflifters 80 are pivotably attached to opposite ends of theapplicator block 71 and loosely attached to the ends ofunit 10. Similar lifters are associated withunits - Directly below each
lifter 80 incarriage 50 is an engagingpin 83. Engagingpin 83 includes asleeve 84, a pin core 85 mounted withinsleeve 84 and aspring 86 withinsleeve 84 urging pin core 85 in a downward direction. A pin and slot in pin core 85 andsleeve 84, respectively, prevent movement of pin core 85 out ofsleeve 84. A pair ofwedges 90 are pivotally secured to the base of the printer bypivots 91 and are aligned with the front and rear series of engaging pins, respectively. - As
carriage 50 is moved from left to right as shown in Fig. 1, each of engagingpins 83 engages onewedge 90 as developingunit 10 becomes aligned with developing position 9. Engagement ofpin 83 withwedge 90 forces core 85 in an upward direction against the force ofspring 86.Spring 86 then urges the top ofsleeve 84 againstlifter 80 to urgelifter 80 in an upward direction againstapplicator block 71.Block 71 is moved upward untilrollers 60 rest againstdrum 2 to position applicator 11 at the development position accurately spaced fromdrum 2. After development of a first electrostatic image,motor 52 is actuated again to drivecarriage 50 further to the right. Gravity and two ofrollers 60urge block 71 andlifter 80 down to its original position. This movement can be assisted by a cantilever spring (not shown) urgingblock 71 downward againstspring 86.Motor 52drives carriage 50 to the right untilapplicator 21 of developingunit 20 becomes aligned with exposure position 9 and engagingpins 94 engagewedges 90 to moveapplicator 21 into appropriate position for toning a second electrostatic image. The process is repeated for developingunits applicators 31 and 41 being moved into position in response to engagement ofwedges 90 by engagingpins - Note that if a slight amount of misalignment of
unit 10 occurs, the loose mounting ofblock 71 betweenside walls block 71 tolifter 80 allows some tilting and lateral movement of the block to accurately spaceapplicators roller 60 on the surface ofdrum 2. -
Motor 52 is reversed after all four images have been toned and thecarriage 50 is returned to the left to its original position. During that return movement, to avoid interaction between the developing units and the drum,wedges 90 are pivoted out of the path of engagingpins - Alternatively,
wedge 90 can be made symmetrical and a set of images toned on the return movement. This would require that every other set of images be exposed in an order reverse of the other sets of images. Alterations of this nature in the order of exposures in an electronic printer involves programming design well within the skill of the art. - Fig. 2 illustrates some of the advantages of moving only the applicator relative to the rest of the unit to finally position the applicator with respect to the drum at the development position 9. The applicator 11 has a rotatable magnetic core which must be driven during development. Typically it is driven at a speed of 1000 to 1300 revolutions per minute. Paddle 12 is driven at a much slower speed, for example, 50 to 300 revolutions per minute. Augers 13 are generally geared to paddle 12 within the unit itself.
Toner feed roller 16 is rotated a few rotations when toner is fed according to a program or demand from a toner monitor or pixel count of the printer. Development units such as these typically have three separate connections to one or more drive means to rotate these components; see, for example, U.S. 4,797,704 referred to above. An alternative to separate drives would be to gear the components together within each unit with a clutch actuable for occasional engagement of the toner feed roller. This latter approach would make each development unit unduly complex, especially with the substantial gear reductions required. - However, if the entire unit is moved with respect to the other units for final positioning of the applicator, each of the drive couplings for the moving station would have to absorb that movement. Moving only the applicator means that only one coupling for each unit need be of this complexity.
- This is illustrated in Fig. 2. Applicator 11 includes a
shaft 45 for driving rotatable magnetic core piece 17 (Fig. 1) which is connected by auniversal coupling 46 through a loose fitting in acoupling wall 79 to adrive train 61. Note that seating ofrollers 60 ondrum 2 may cause some tilting or skewing ofapplicator block 71 with respect toside walls Universal coupling 46 must absorb that possible movement as well as the more substantial vertical movement as the block is pushed up by engagement of the engagingpins 83 with the wedges 90 (Fig. 1). Because theunits roller 16, can be made as less expensive fixed couplings. For example,shafts 47 drivingfeed rollers 16 can extend from each development unit throughwalls 79 to drivetrain 61 without the need for a universal coupling or a loose fit withwall 79. Similarly, shafts 48 (shown in Fig. 2 only with respect to unit 40) are connected by a similarly fixed coupling to drivetrain 61. Drivetrain 61 is driven by asingle motor 62 and includes clutches for each ofshafts 47 to control toner feed according to program or demand. - As illustrated in Fig. 2,
units carriage 50. Walls between stations serve as a single wall for both stations. While this has many advantages in cost, weight, space and simplicity, it may be advantageous to have theblack toner station 40 separately replaceable from the other three stations, since consumption of black toner is likely to be substantially different from consumption of the other three toners. Thus, one or all of the stations can be made separately removable. In such instance, a single wall would not be common for two stations and thecarriage 50 would be provided with sufficient structure to nest each of the separately removable stations. This is best illustrated in Fig. 1 whereunits Station 40 has its own separate walls and is separately removable and contains black toner. - Each applicator assembly, including an applicator block and an applicator is a small fraction of the weight of the entire developing unit including developer. Thus,
spring 86 which provides the force for moving the applicator assembly into engagement withdrum 2 can be of an appropriate modest strength. However, the utilization ofwedges 90 in combination with engagingpins 83 to raise the applicator assembly is a scheme that could also be used to raise the entire unit if the units are constructed generally according to the prior art in which the entire unit has to be moved for final transverse positioning. In this instance,spring 86 must be of much greater magnitude. In each instance,wedges 90 provide an advantage of using the energy frommotor 52 to provide the transverse movement of the unit, thus eliminating the separate drive conventionally used for that movement (and as shown in Fig. 15). Thus, thewedge 90 and engagingpin 83 concept can be used both in the structure shown in all the Figs. and also with the prior art structures. However, because of the lightness of the applicator assembly compared to the weight of the entire unit, this concept has particular application to the structure shown in the Figs. - Fig. 4 illustrates an alternative embodiment in which applicator blocks 71 are each pivotally mounted between a
pivot 79 and a stoppinglug 78. Fig. 4 also illustrates a different concept for positioning applicator 11 with respect to drum 2. Applicator 11 (and each of the other applicators) includes adisk 19 which can be mounted concentrically with the magnetic core shaft 45 (Fig. 1) which seats on a pair ofshafts 64 at each end ofdrum 2.Shafts 64 haverollers 65 mounted on them and are urged towarddrum 2 by means not shown.Rollers 64 roll ondrum 2 and provide a permanent means for engagement ofdisks 19 asapplicator block 71 is pushed in its transverse direction.Pivot 79 should be a relatively loose pivot between a thin pin and a substantially larger hole which permits some adjustment for slight misalignments of the position ofblock 71 in response to contact ofdisks 19 andshafts 65.Shafts 64 androllers 65 are not part of thedevelopment device 4, but can be part of the printer and/or drum structure. - Figs. 5-15 illustrate an alternative preferred embodiment for positioning applicator 11 with respect to drum 2. It also illustrates a preferred seating mechanism between
block 71 andside walls walls members block 71.Felt member 107 is attached towalls member 108 is attached to block 71 (as best illustrated with respect towalls Felt members block 71 and alsofrictionally hold block 71 betweenwalls - As shown in Fig. 7, pads or seals 107 and 108 each have surfaces which slide on either
wall block 71. Those surfaces that slide can be coated with a polytetrafluoroethylene or similar low surface adhesion material to permit easy movement ofblock 71 and less wear topads - Fig. 13 illustrates another embodiment in which the
foam pads bellows 130 which, like thepads applicator block 71.Bellows 130 can be made of any suitable rubber, plastic or cardboard bellows material and secured by adhesives to bothapplicator block 71 andside walls - Accurate positioning of applicator 11 with respect to drum 2 is accomplished in the embodiment shown in Figs. 5-15 by a pair of
pins 110 and 111 which are fixed with respect to drum 2 and a pair ofrollers holes block 71 which are also fixed with respect to applicator 11. - As
applicator block 71 is moved upward by lifter 80 (Fig. 1) pins 110 and 111 enterholes Pins 110 and 111 are shown in more detail in Figs. 9-12. Each pin includes aconical point 121, awasher 122 which slides on acylindrical portion 128 and aspring 123 which spring is mounted betweenwasher 122 and ahousing 129 fordrum 2 to which the pin is fixed. Thecylindrical portion 128 of each pin is slotted to preventwasher 122 from sliding offpoint 121.Pins 110 and 111 are mounted to be accurately aligned with each other and the axis of rotation ofdrum 2. In the preferred embodiment shown, they are vertically oriented, with the development position at the bottom ofdrum 2. -
Hole 114 is circular in cross-section and sized to fit the cylindrical portion ofpin 110. As seen in Fig. 11, the walls ofhole 114 have a minimal depth and thus do not constrain the direction ofpin 110 and therefore do not overconstrain the positioning system.Pin 110 thus can be skewed with respect to the top ofblock 71. -
Hole 115 is a slot with its long dimension running parallel to the axis of rotation ofdrum 2 and with a dimension across the slot that also fits the cylindrical portion of pin 111. As shown in Fig. 12, and unlikehole 114,hole 115 has side walls with sufficient depth to control the direction of pin 111 with respect to the walls.Holes -
Rollers applicator block 71 and have an axis of rotation spaced directly above the axis of rotation of the rotatablemagnetic core 17. Thus, as shown in Fig. 8, all of the key mounting elements are vertically aligned. - Fig. 5 includes reference axes x, y and z for describing the positioning of the applicator 11 with respect to drum 2. The z axis is parallel to the axis of rotation of
drum 2. The x axis is orthogonal to the z axis in a plane including the axis of rotation ofdrum 2 and the development position. In the Fig. 5 embodiment it is vertical. The y axis is orthogonal to the x and z axes. - As lifters 80
push block 71 in an upward direction, pins 110 and 111 enterholes rollers drum 2. At this point, pin 110 andhole 114 have established the linear position of applicator 11 in the y and z directions and with pin 111 andhole 115 have established its rotational position about the x axis. Engagement ofrollers - The
spring 123 urging separation ofwasher 122 and adrum cartridge 129 is weaker than thesprings 86 urginglifters 80 in an upward direction. When engaging pins 83 are no longer displaced upward and springs 86 are no longer urginglifters 80 in an upward direction, the force ofsprings 123 urgingwashers 122 in a downward direction assist gravity in pushingapplicator block 71 also in a downward direction to moverollers drum 2 and begin to removepins 110 and 111 fromholes carriage 50 can move to bring the next unit to a position aligned with development position 9. -
Pins 110 and 111 should be mounted on the same structure on whichdrum 2 is mounted. As shown in Fig. 11, ifdrum 2 is enclosed in acartridge 129 allowing easy replacement ofdrum 2 when worn out, pins 110 and 111 should be secured in a wall of that cartridge and accurately positioned in manufacture of thecartridge 129 with respect to the axis of rotation ofdrum 2. This is illustrated schematically in Fig. 11. Notice that one of the dimensions most critical for operation of the development mechanism, the separation between the applicator 11 and thedrum 2 is maintained by direct contact betweenrollers rollers Rollers rollers 112 and 113 (onlyroller 112 being shown in Fig. 8). - The other positioning means, pins 110 and 111 and
holes - In the Fig. 1 embodiment, the
shaft 45 for rotatablemagnetic core 17 extends along the same axis throughuniversal coupling 46 togear box 61. As shown in Figs. 5 and 8, such an extended shaft would encounter either pin 110 or pin 111. This problem can be handled in at least two ways. First, block 71 can be raised to a position substantially aboveshaft 45 withshaft 45 exiting through it and holes 114 and 115 being positioned aboveshaft 45. A second solution is shown in Figs. 5 and 14. Referring to Fig. 14, rotatablemagnetic core 17 is driven by acoaxial gear 117 fixed to its shaft.Gear 117 in turn is driven by adrive shaft 145 through acoaxial gear 118 fixed to it. This allowsshaft 145 to be offset frompin 110 as shown in Fig. 5. - Fig. 15 illustrates a
preferred lifter 80 particularly useable with highly accurate positioning mechanism such as that shown in Figs. 5-11. For highest accuracy, block 71 must be free for some rotary and linear movement with respect to all three axes (see Fig. 5). According to Fig. 15,lifter 80 includes arod 180 having astationary ball 181 fixed to its end.Ball 181 fits in a spherical socket insocket member 182 to form a ball joint permitting universal angular movement ofsocket member 182. The top ofsocket member 182 is smooth and flat and slides on the bottom surface ofblock 71.Lifter 80 is moved in an upward direction in response to rotation of a separately drivencam 200 which engages engagingpin 83.Block 71 is free to adjust both rotationally and linearly with respect to all three axes assocket member 182 maintains its flat sliding contact withblock 71. As shown in Fig. 15, block 71 seats accurately with respect to drum 2 using the positioning means shown in Figs. 5 through 11.Pins 110 and 111 are eliminated from Fig. 15 for clarity of illustration, butroller 112 is shown in engagement withdrum 2.Block 71 has adjusted slightly to the right and tilted slightly with respect toside walls ball 181 andsocket member 182. Use of a separately drivencam 200 for movinglifters 80 upward is preferred for the Figs. 5-15 embodiment, because any translational movement ofpins 110 and 111 before withdrawal is prevented byholes - The applicators shown in these embodiments include a rotatable magnetic core and stationary shell. Other known applicators, both magnetic and nonmagnetic, touching
drum 2 in operation or spaced from it can be used. For example,, a stationary magnetic core and rotating shell system or a single component nonmagnetic toning system, which typically involves applicator contact withdrum 2 could be used. Precise location of the axis of rotation of such a contacting applicator with respect to the image member is important in such systems because that determines the pressure between the contacting surfaces and especially the evenness of such pressure. - In the Figs. 1 and 2 embodiments, the supply of toner is shown as part of the development station. This requires replacement of the station when the supply of toner is exhausted or, alternatively, hand replacement of toner. An alternative approach is to have a separate supply of toner above an extended end of each unit which supply is replaceable without replacing the unit. This approach is conventional in copying apparatus. Obviously, the supply for the
black unit 40 could be larger than the supply for the other three units. - The invention has been described in detail with particular reference to a preferred embodiment thereof, but it will be understood that variations and modifications can be effected within the scope of the invention as defined in the appended claims.
Claims (13)
- A developing device for applying toner to an electrostatic image carried on an image member (2) as said electrostatic image moves through a developing position (9), said developing device comprising a plurality of developing units (10, 20, 30, 40), each unit including an applicator (11, 21, 31, 41) and a housing which housing includes means (12) for supplying developer to said applicator, characterized in that each of said units (10, 20, 30, 40) is movable to a position aligned with said developing position, and each of said applicators (11, 21, 31, 41) is movable toward said developing position with respect to said housing.
- A developing device according to claim 1 wherein said developing units (10, 20, 30, 40) are movable as a unitary component through a path which aligns each unit with the developing position (9) one after another to tone a series of electrostatic images with different toners.
- A developing device according to claim 2 including means (83, 89, 90) for moving the applicator of a developing unit (10, 20, 30, 40) toward said developing position (9) in response to its unit (10, 20, 30, 40) becoming aligned with said developing position (9).
- A developing device according to claim 2 wherein each unit (10, 20, 30, 40) includes a toner of a color different from that of each other unit.
- A developing device according to claim 3 wherein said means for moving the applicator (80, 83, 90) includes a ramp (90) generally opposite said developing position along the path of said units and means (83) associated with each unit for engaging said ramp as said unit becomes aligned with said development position and for moving said applicator (11) toward said development position in response to such engagement.
- A developing device according to claim 1 wherein the housing of each unit includes a chamber for holding developer, said chamber (14) having an opening in which said applicator is positioned, and said chamber further including means (12, 13) for mixing developer in said chamber and for supplying developer to said applicator.
- A developing device according to claim 6 wherein said applicator includes a magnetic core (17) and a non-magnetic shell (18), at least one of said core (17) and shell (18) being rotatable to move developer having a magnetic component around said shell and through the development position (9) in developing relation with an electrostatic image carried by said image member (2).
- A developing device according to claim 6 wherein said mixing means (12, 13) includes a rotatable paddle (12) which paddle (13) is positioned below said applicator (11) and rotation of which causes the level of developer in said chamber to rise making developer available to said applicator (11).
- An electrostatographic apparatus having a photoconductive drum (2) rotatable past a series of stations including charging (6) and exposing (5) stations for creating a series of electrostatic images on said drum (2) and a development station (19) for toning said series of electrostatic images with toners of different colors to create a series of single color toner images of different color and a transfer station for transferring said color toner images to a receiving surface in registration to create a multicolor toner image, said developing station including a developing device according to claim 1, with said image member taking the form of a photoconductive drum (2).
- Apparatus according to claim 9 further including means (64) associated with said photoconductive drum for spacing the applicator (11) of a positioned developing unit (19) a predetermined distance from said drum (2) at said development position (9) and further wherein each of said applicators (11, 21, 31, 41) includes means (19) for engaging said spacing means in response to movement of said applicator (11, 21, 31, 41) toward said drum (2) to space said applicator from said drum.
- Apparatus according to claim 9 further including positioning apparatus for positioning the applicator (11) of a development unit (19) with respect to a surface of the photoconductive drum (2) at the developing position (9), said surface having a generally cylindrical shape at least at said development position, said cylindrical shape having an axis of rotation, and said positioning apparatus positioning said applicator (11) and surface with respect to three orthogonal axes, a z axis parallel to the axis of rotation of the image member, an x axis parallel to a line between the development position and the axis of rotation, and a y axis orthogonal to the x and z axes, said apparatus including:- positioning means (110, 111) fixed with respect to said surface,- positioning means (114, 115) fixed with respect to and movable with said applicator (11) for engaging said means (110, 111) fixed with respect to said surface to position said applicator (11) parallel to said z axis, and- means (112) fixed with respect to said applicator for engaging said surface to control the relative positions of said surface and said applicator (11) rotationally with respect to the y axis and linearly with respect to the x axis.
- A method of developing an electrostatic image carried on a surface (2) utilizing a plurality of developing units (10) having an applicator (11) and a housing for the applicator (11), a developer supply means (13) for supplying developer from said chamber (14) to said applicator (11), said method comprising:- moving said surface (2) to transport said electrostatic image through a development position (9),- moving said applicator (11) away from said housing and into developing relation with said electrostatic image at said development position (9) and actuating said applicator (11) and supply means to move developer through said development position to develop said electrostatic image.
- The method according to claim 12 further including the step of aligning said development unit (19) with said development position (9).
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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US07/621,681 US5182608A (en) | 1990-12-03 | 1990-12-03 | Method and apparatus for applying toner to an electrostatic image |
US621686 | 1990-12-03 | ||
US07/621,686 US5111245A (en) | 1990-12-03 | 1990-12-03 | Apparatus for positioning a development unit with respect to an image member |
US621681 | 1990-12-03 | ||
PCT/US1991/008766 WO1992009938A2 (en) | 1990-12-03 | 1991-11-26 | Method and apparatus for applying toner to an electrostatic image |
Publications (2)
Publication Number | Publication Date |
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EP0514524A1 EP0514524A1 (en) | 1992-11-25 |
EP0514524B1 true EP0514524B1 (en) | 1995-02-01 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92901399A Expired - Lifetime EP0514524B1 (en) | 1990-12-03 | 1991-11-26 | Method and apparatus for applying toner to an electrostatic image |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0514524B1 (en) |
JP (1) | JP3122134B2 (en) |
DE (1) | DE69107198T2 (en) |
WO (1) | WO1992009938A2 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5577765A (en) * | 1978-12-08 | 1980-06-11 | Canon Inc | Developing device |
US4746951A (en) * | 1985-11-11 | 1988-05-24 | Konishiroku Photo Industry Co., Ltd. | Color image forming apparatus having an improved arrangement for mounting developing devices thereon |
JPH01253770A (en) * | 1988-04-01 | 1989-10-11 | Minolta Camera Co Ltd | Image forming device |
US5243395A (en) * | 1989-02-03 | 1993-09-07 | Canon Kabushiki Kaisha | Color image forming apparatus with developing unit moving means |
US5168318A (en) * | 1989-10-18 | 1992-12-01 | Konica Corporation | Color image forming apparatus having a predetermined space maintained between a photosensitive belt and developing devices |
-
1991
- 1991-11-26 DE DE69107198T patent/DE69107198T2/en not_active Expired - Lifetime
- 1991-11-26 JP JP04501555A patent/JP3122134B2/en not_active Expired - Lifetime
- 1991-11-26 EP EP92901399A patent/EP0514524B1/en not_active Expired - Lifetime
- 1991-11-26 WO PCT/US1991/008766 patent/WO1992009938A2/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
JP3122134B2 (en) | 2001-01-09 |
DE69107198D1 (en) | 1995-03-16 |
JPH05504010A (en) | 1993-06-24 |
WO1992009938A2 (en) | 1992-06-11 |
DE69107198T2 (en) | 1995-08-31 |
WO1992009938A3 (en) | 1992-09-17 |
EP0514524A1 (en) | 1992-11-25 |
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