EP0511547B1 - Gesteinsbohrmeissel - Google Patents
Gesteinsbohrmeissel Download PDFInfo
- Publication number
- EP0511547B1 EP0511547B1 EP92106450A EP92106450A EP0511547B1 EP 0511547 B1 EP0511547 B1 EP 0511547B1 EP 92106450 A EP92106450 A EP 92106450A EP 92106450 A EP92106450 A EP 92106450A EP 0511547 B1 EP0511547 B1 EP 0511547B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- inserts
- gage
- insert
- heel
- borehole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/08—Roller bits
- E21B10/16—Roller bits characterised by tooth form or arrangement
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/50—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type
- E21B10/52—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
Definitions
- the present invention relates generally to a rock bit of the type as described in the preamble of claim 1.
- Earth boring rock bits for drilling oil and gas wells typically have three rotatable cutters that roll over the bottom of a borehole as the bit rotates. Each cutter is generally conical and has a frustoconical heel surface that passes near the borehole sidewall as the cutter rotates.
- One type of rock bit known as a tungsten carbide insert bit or TCI bit, has wear resistant inserts secured in holes formed in the cutters. Such inserts are usually made of tungsten carbide.
- the inserts are arranged in circumferential rows on the conical surface of the rotatable cutter at various distances from the heel surface.
- the row nearest, but not on the heel surface is known as the gage row.
- the gage row of inserts cuts rock at the gage of the hole.
- the heel surface extends upwardly along the wall of the hole drilled by the gage row.
- certain cutters have gage row structure that includes staggered rows located thereon.
- the staggered rows comprise two rows of inserts alternately spaced so that the grip portion of the inserts do not interfere.
- the inserts on the gage row are oriented in such a manner to cause the cutting elements to cut both the borehole bottom and sidewall.
- This combined cutting action compromises the insert because the cutting action operating on the borehole bottom is usually a crushing and gouging action while the cutting action operating on the sidewall is a scraping action.
- the crushing action calls for a tough insert while the scraping action calls for a hard insert.
- one grade of tungsten carbide cannot ideally perform both functions.
- the inserts of the heel rows of these prior art bits cannot be as hard as that recommended for the sidewall scraping action because they must be tough enough to crush the bottom hole formation.
- the gage row of inserts cannot be as tough as the interior rows of inserts because they must perform a large portion of scraping action on the borehole sidewall.
- the present invention as defined in claim 1 minimizes the above-mentioned shortcomings by providing a rolling cone rock bit with a plurality of cutters each mounted on the body of the bit to rotate about an axis.
- Each cutter has a generally frusto-conical support surface for rolling contact with the bottom of a borehole, and a heel surface at the base of the cutter adjacent to the sidewall of the borehole.
- a plurality of wear resistant inserts positioned on the support surface are arranged in circumferential rows, each insert being generally cylindrical with a projected crown area profile and having a central axis.
- each gage insert is oriented to have its axis extend partiallly radially outward to enable the gage insert to engage the borehole bottom.
- Each gage insert defines a cutting surface projected crown area profile taken through a section through the centerline of the cone.
- a plurality of heel inserts located near the gage inserts are at an acute angle with respect to the gage inserts in a direction away from the apex of the cone.
- Each insert defines a cutting surface projected crown area profile taken through a section through the centerline of the cone. The crown area profile of a heel insert, when rotated around the cone to the same plane as a gage insert crown area profile, overlaps the gage insert crown area profile to enable the heel inserts to slidably engage the borehole sidewall.
- the heel row inserts scrape against the wall, they are made of a harder grade of tungsten carbide than the gage row inserts, and the gage row inserts are tougher than the heel row inserts.
- the heel row insert crown area profiles are located up the borehole sidewall within three millimeters of the gage row insert crown area profiles.
- FIGURE 1 illustrates a drill bit or rock bit, generally indicated by an arrow 10, having a threaded pin section 11 for securing to the bottom end of a drill string.
- the rock bit further includes a main body 12 having a plurality of legs 13, 14 and 15 extending downwardly therefrom. Each leg includes a bearing pin (not shown in FIGURE 1) extending toward the center of the bit.
- Three cone shaped cutters 16 are rotatably mounted on the bearing pins and are adapted to roll along the bottom of a borehole as the bit is rotated.
- the cutters 16 tend to roll along the hole bottom much like a wheel except that because the axes of the bearing pins are offset from the axis of the bit, and because of the geometry of the cones, a true roll of the cones is not possible. Therefore, in addition to the rolling motion, a small sliding motion is imparted thereto which would be analogous to the movement of an automobile tire that is out of alignment.
- Each cutter cone 16 has a plurality of wear resistant inserts 20 interferingly secured by the insert grip 90 in mating holes drilled in the support surface of the cutter cone.
- the inserts 20 are constructed from sintered tungsten carbide.
- the inserts 20 are located in rows that extend circumferentially around the generally conical surface of each cutter. Certain of the rows are arranged to intermesh with other rows of the other cutters so that the entire bottom of the hole is drilled.
- each cutter is generally conically shaped with a nose area 21 at the apex of the cone and a heel surface 22 at the base of the cone.
- the heel surface 22 is frustoconical and is adapted to pass near the wall of the borehole as the cutters rotate about the borehole bottom.
- the row of inserts 20 closest to the heel surface 22 is called the gage row 23.
- the gage row inserts are further separated into a first row of gage inserts 24 and a second row of heel inserts 25.
- each of the gage inserts 24 is oriented with its axis extending radially outwardly and downwardly to engage the borehole bottom.
- the cutting profiles of the inserts are illustrated in a cross section as seen in FIGURE 3.
- Each of the heel inserts 25, on the other hand, is with its axis oriented outwardly and downwardly at a greater angle from the centerline of the cone.
- the heel inserts are oriented at an acute angle to the gage inserts in a direction away from the apex of the cutter cone to more closely face the sidewall of the borehole.
- the inserts 20 must be made of an extremely tough grade of tungsten carbide.
- gage row of inserts 24 also contact the hole bottom in a similar manner. However, prior to the present invention, these inserts 24 also performed a scraping action along the borehole sidewall before they make their imprint on the borehole bottom (see FIGURE 4). As mentioned previously, this necessitated making the gage row inserts harder to accommodate the scraping function and minimize wear which can cause the hole to be drilled under the desired gage or diameter. Unfortunately, when one makes a tungsten carbide insert harder, it necessarily becomes less tough.
- the present invention minimizes such a problem by having the heel row inserts 25 interleaved between the the gage inserts with their cutting surface profiles being overlapped.
- the crowns of the gage row inserts and heel row inserts are separated by only a distance D 1 in the cutting surface profile as illustrated in FIGURE 3. This enables the heel inserts 25 to engage the borehole sidewall at points much lower in the borehole and much sooner in the cutting cycle than previous heel inserts.
- the distance D 1 is preferably within four millimeters in a 20 cm diameter rock bit.
- the crown of the insert is the part of the projected area of the insert that contacts the intact rock formation, as illustrated in FIGURE 3.
- the insert is a gage insert
- the same planetary motion occurs except that the planetary orbit is the largest.
- the same type of movement is involved, i.e. the insert rolls over the spot with a small sliding motion.
- the gage insert would also contact a portion of the sidewall during a portion of its travel. This, of course, results in almost pure scraping, and the gage insert normally would have to be harder than an inner row insert because of the large abrasive forces acting thereon.
- each alternate gage row insert 24 oriented toward the hole bottom to cut the hole bottom while the other of each alternate heel row insert 25 being oriented to the sidewall to cut the sidewall.
- the first set can be made of a hard material and the second set of a tough material.
- this is accomplished by two means, i.e. the orientation of the two inserts (one toward the hole bottom and the other toward the sidewall) and the close proximity of the insert projection profiles.
- the closeness is shown by dimension D 1 in Figure 3, which is preferably less than four millimeters.
- the heel row inserts 25 are restricted to mostly scraping, they can be made of a very hard tungsten carbide or they can also be coated with super hard abrasives such as polycrystalline diamond.
- inserts 24 are shown as hemispherical, they can also be constructed of different conventional shapes such as chisels.
- the heel row inserts 25 can have their abrasive surfaces be slightly spherical, flat, or some other configuration and still come within the invention.
Claims (9)
- Gesteinsbohrmeißel (10) zum Bohren eines Bohrloches mit einem Meißelkörper (12), einer Vielzahl von Schneidköpfen (16), die jeweils am Meißelkörper (12) zum Drehen um eine Achse montiert sind, wobei jeder Schneidkopf (16) eine im allgemeinen kegelstumpfförmige Tragfläche für einen rollenden Kontakt mit dem Boden eines Bohrloches aufweist, jeder Schneidkopf (16) ferner eine rückwärtige Oberfläche (22) an seiner Basis benachbart der Seitenwand des Bohrloches sowie eine Vielzahl von verschleißfesten Einsätzen (20, 24) aufweist, die an der Tragfläche positioniert und in Umfangsreihen angeordnet sind, wobei jeder Einsatz (20, 24) im wesentlichen zylindrisch mit einem vorstehenden, gewölbten Flächenprofil ausgebildet ist und eine zentrale Achse aufweist, wobei eine der Einsatzreihen benachbart der rückwärtigen Oberfläche (22) angeordnet ist und eine Reihe (23) von Kalibereinsätzen definiert, wobei jeder Kalibereinsatz (24) so ausgerichtet ist, daß seine Achse teilweise radial nach außen weist, damit der Kalibereinsatz (24) mit dem Boden des Bohrloches in Eingriff treten kann, wobei jeder Kalibereinsatz (24) ferner ein vorstehendes, gewölbtes Flächenprofil einer Schneidfläche definiert, bezüglich eines Schnitts durch die Mittellinie des Kegels, und mit einer Mehrzahl von rückwärtigen Einsätzen (25), die nahe den Kalibereinsätzen (24) unter einem spitzen Winkel bezüglich der Kalibereinsätze (24) in einer Richtung weg vom Scheitelpunkt des Kegels angeordnet sind, dadurch gekennzeichnet, daß jeder rückwärtige Einsatz (25) ferner ein vorstehendes, gewölbtes Flächenprofil der Schneidfläche im Schnitt durch die Mittellinie des Kegels aufweist, wobei das gewölbte Flächenprofil der rückwärtigen Einsätze (25), wenn sie um den Kegel zur gleichen Ebene wie ein gewölbtes Flächenprofil des Kalibereinsatzes gedreht wird, das gewölbte Flächenprofil des Kalibereinsatzes überlappt, so daß die rückwärtigen Einsätze (25) gleitend mit der Seitenwand des Bohrloches in Eingriff treten können.
- Gesteinsmeißel nach Anspruch 1, wobei die rückwärtigen Einsätze (25) zwischen die Kalibereinsätze (24) eingefügt sind.
- Gesteinsmeißel nach einem der vorangegangenen Ansprüche, wobei die Einsätze (20, 24, 25) aus Wolframcarbid hergestellt sind.
- Gesteinsmeißel nach Anspruch 3, wobei die Einsätze (25) der rückwärtigen Reihe aus einem Wolframcarbid eines höheren Härtegrades als die Einsätze (24) der Kaliberreihe hergestellt sind.
- Gesteinsmeißel nach Anspruch 4, wobei die Einsätze (24) der Kaliberreihe aus dem gleichen Hochleistungs-Wolframcarbid wie die anderen Reihen der Einsätze (20) hergestellt sind.
- Gesteinsmeißel nach einem der vorstehenden Ansprüche, wobei die gewölbten Flächenprofile der Einsätze der rückwärtigen Reihe bezüglich der Seitenwand des Bohrloches innerhalb von 4 mm höher angeordnet sind als die gewölbten Flächenprofile der Einsätze der Kaliberreihe.
- Gesteinsmeißel nach einem der vorstehenden Ansprüche, wobei die rückwärtigen Einsätze (25) mit einer äußeren Schicht aus polykristallinem Diamant beschichtet sind.
- Gesteinsmeißel nach einem der vorstehenden Ansprüche, wobei die Drehachsen der Schneidköpfe (16) jeweils gegenüber der Achse des Meißelkörpers (12) versetzt sind.
- Gesteinsmeißel nach einem der vorstehenden Ansprüche, wobei die Schneidköpfe (16) bei ihrer Drehung eine im wesentlichen flache Oberfläche, die dem Boden eines Bohrlochs entspricht, und eine im wesentlichen zylindrische Oberfläche definieren, die der Seitenwand eines Bohrlochs entspricht.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US69390091A | 1991-05-01 | 1991-05-01 | |
US693900 | 1996-04-29 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0511547A2 EP0511547A2 (de) | 1992-11-04 |
EP0511547A3 EP0511547A3 (en) | 1993-04-14 |
EP0511547B1 true EP0511547B1 (de) | 1996-12-11 |
Family
ID=24786590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92106450A Expired - Lifetime EP0511547B1 (de) | 1991-05-01 | 1992-04-14 | Gesteinsbohrmeissel |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0511547B1 (de) |
CA (1) | CA2066296A1 (de) |
DE (1) | DE69215746D1 (de) |
MX (1) | MX9201958A (de) |
NO (1) | NO921667L (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7729895B2 (en) | 2005-08-08 | 2010-06-01 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment with desired drill bit steerability |
US7860693B2 (en) | 2005-08-08 | 2010-12-28 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment using predictions of rotary drill bit walk |
US7860696B2 (en) | 2005-08-08 | 2010-12-28 | Halliburton Energy Services, Inc. | Methods and systems to predict rotary drill bit walk and to design rotary drill bits and other downhole tools |
US9493990B2 (en) | 2004-03-02 | 2016-11-15 | Halliburton Energy Services, Inc. | Roller cone drill bits with optimized bearing structures |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5323865A (en) * | 1992-09-23 | 1994-06-28 | Baker Hughes Incorporated | Earth-boring bit with an advantageous insert cutting structure |
US5341890A (en) * | 1993-01-08 | 1994-08-30 | Smith International, Inc. | Ultra hard insert cutters for heel row rotary cone rock bit applications |
US5668092A (en) * | 1993-04-07 | 1997-09-16 | Smith International, Inc. | Rock bit grease composition |
US5542485A (en) * | 1993-07-08 | 1996-08-06 | Baker Hughes Incorporated | Earth-boring bit with improved cutting structure |
US5351768A (en) * | 1993-07-08 | 1994-10-04 | Baker Hughes Incorporated | Earth-boring bit with improved cutting structure |
US5819861A (en) * | 1993-07-08 | 1998-10-13 | Baker Hughes Incorporated | Earth-boring bit with improved cutting structure |
US5589443A (en) * | 1995-12-21 | 1996-12-31 | Smith International, Inc. | Rock bit grease composition |
SE523853C2 (sv) | 1997-06-30 | 2004-05-25 | Smith International | Borrkrona med stora insatser |
US20040045742A1 (en) | 2001-04-10 | 2004-03-11 | Halliburton Energy Services, Inc. | Force-balanced roller-cone bits, systems, drilling methods, and design methods |
ZA200104086B (en) * | 2000-05-18 | 2003-02-18 | Smith International | Rolling cone bit with elements fanned along the gage curve. |
US6374930B1 (en) * | 2000-06-08 | 2002-04-23 | Smith International, Inc. | Cutting structure for roller cone drill bits |
RU2473770C1 (ru) * | 2011-10-05 | 2013-01-27 | Дмитрий Юрьевич Сериков | Буровое шарошечное долото |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2990025A (en) * | 1958-06-16 | 1961-06-27 | Dresser Ind | Bit |
CA938605A (en) * | 1969-01-28 | 1973-12-18 | Dresser Industries | Soft formation insert bits |
US3727705A (en) * | 1972-01-21 | 1973-04-17 | Hughes Tool Co | Drill bit with improved gage compact arrangement |
-
1992
- 1992-04-14 EP EP92106450A patent/EP0511547B1/de not_active Expired - Lifetime
- 1992-04-14 DE DE69215746T patent/DE69215746D1/de not_active Expired - Lifetime
- 1992-04-16 CA CA002066296A patent/CA2066296A1/en not_active Abandoned
- 1992-04-28 MX MX9201958A patent/MX9201958A/es unknown
- 1992-04-29 NO NO92921667A patent/NO921667L/no unknown
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9493990B2 (en) | 2004-03-02 | 2016-11-15 | Halliburton Energy Services, Inc. | Roller cone drill bits with optimized bearing structures |
US7729895B2 (en) | 2005-08-08 | 2010-06-01 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment with desired drill bit steerability |
US7778777B2 (en) | 2005-08-08 | 2010-08-17 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment using predictions of rotary drill bit walk |
US7827014B2 (en) | 2005-08-08 | 2010-11-02 | Halliburton Energy Services, Inc. | Methods and systems for design and/or selection of drilling equipment based on wellbore drilling simulations |
US7860693B2 (en) | 2005-08-08 | 2010-12-28 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment using predictions of rotary drill bit walk |
US7860696B2 (en) | 2005-08-08 | 2010-12-28 | Halliburton Energy Services, Inc. | Methods and systems to predict rotary drill bit walk and to design rotary drill bits and other downhole tools |
US8145465B2 (en) | 2005-08-08 | 2012-03-27 | Halliburton Energy Services, Inc. | Methods and systems to predict rotary drill bit walk and to design rotary drill bits and other downhole tools |
US8296115B2 (en) | 2005-08-08 | 2012-10-23 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment using predictions of rotary drill bit walk |
US8352221B2 (en) | 2005-08-08 | 2013-01-08 | Halliburton Energy Services, Inc. | Methods and systems for design and/or selection of drilling equipment based on wellbore drilling simulations |
US8606552B2 (en) | 2005-08-08 | 2013-12-10 | Halliburton Energy Services, Inc. | Methods and systems for designing and/or selecting drilling equipment using predictions of rotary drill bit walk |
Also Published As
Publication number | Publication date |
---|---|
NO921667L (no) | 1992-11-02 |
MX9201958A (es) | 1992-11-01 |
DE69215746D1 (de) | 1997-01-23 |
EP0511547A2 (de) | 1992-11-04 |
EP0511547A3 (en) | 1993-04-14 |
NO921667D0 (no) | 1992-04-29 |
CA2066296A1 (en) | 1992-11-02 |
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