EP0498030A2 - Method and device for correctly positioned delivery of objects from a conveyor belt - Google Patents
Method and device for correctly positioned delivery of objects from a conveyor belt Download PDFInfo
- Publication number
- EP0498030A2 EP0498030A2 EP91112580A EP91112580A EP0498030A2 EP 0498030 A2 EP0498030 A2 EP 0498030A2 EP 91112580 A EP91112580 A EP 91112580A EP 91112580 A EP91112580 A EP 91112580A EP 0498030 A2 EP0498030 A2 EP 0498030A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- web
- stg
- elements
- notch
- carrier tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
Definitions
- the present invention relates to a method according to the preamble of claim 1 and an apparatus for performing the method.
- contact elements When manufacturing a connector or an electrical coupling, contact elements are normally inserted mechanically into an insulating body.
- the contacts are either delivered loose or connected with a carrier tape, picked up in the desired number by an assembly tool and then inserted into the insulating body.
- the delivery of the isolated, loose contact elements has the disadvantage that they have to be brought into a certain position before being picked up by the assembly tool. This is largely possible through the use of masks that allow correctly aligned contact elements to pass through, but cannot be achieved with a regularity that is required for serial assembly in large numbers.
- a carrier tape is usually used to deliver the contact elements, to which the uniformly aligned contact elements are connected. If the contact elements are already in the desired orientation, they can be gripped by the assembly tool, separated from the carrier tape and inserted into an insulating body without further manipulation. However, if the contact elements are not in the desired orientation, further manipulation before insertion into the insulating body is necessary. After separation from the carrier tape, the contact elements are therefore rotated by the assembly tool until the desired alignment is achieved and they can be used.
- an assembly tool that can accommodate, align and use several contact elements at the same time is very complex. The multifunctional gripping or rotating elements of this assembly tool would naturally have to be very fine and would show signs of wear after just a few assembly processes.
- the present invention is therefore based on the object of providing a method and a device for carrying it out, with which elements, in particular contact elements, are released from a carrier tape in such a way that they are picked up by an assembly tool and released in the correct position without additional manipulation or into an insulating body can be used.
- the method according to the invention removes elements, in particular contact elements, from a carrier tape in such a way that they can be picked up in the correct position by an assembly tool.
- the assembly tool used only performs simple functions and can therefore be manufactured simply and inexpensively.
- the assembly tool which is normally exposed to high mechanical loads when inserting contact elements in an insulating body, will hardly show any signs of wear thanks to its simple structure.
- the device for delivering the elements in the correct position is also simple and inexpensive.
- Fig. 1a shows a contact element KE, which consists of two contact tongues KZ, which are attached to a bracket HB.
- the right contact tongue KZ is provided with a solder connection LA for electrical contacting.
- the bracket HB is part of a web STG, which connects the contact element KE with a carrier tape TB.
- the contact element KE, the web STG and the carrier tape TB can easily be formed from a single metal tape by punching and bending.
- the contact element KE which is to be inserted into an insulating body by an assembly tool after being detached from the web, is often not in the required position. Before inserting the KE contact element, it must therefore not only be separated from the web STG but also brought into the desired position.
- the following descriptions apply not only to contact elements KE, but can also be applied to any elements connected via a web STG to a carrier tape TB, which elements must be separated from the web STG and taken over by an assembly tool.
- the web STG is provided with an incision S and a notch K as shown in FIG. 1b).
- the incision S extends up to and preferably orthogonally to one preferably along the web STG along the bending axis a about which the web STG and the contact element KE are to be rotated.
- the incision S is also preferably to be made in the vicinity of the carrier tape TB so that the web STG can be bent precisely.
- the order of making the incision S and the notch K is arbitrary.
- a point A1 at which the bending pressure is to be exerted on the web STG directly adjoins the incision S.
- the notch K is preferably embossed on both sides of the web STG and close to the holding bracket HB, for example with a plier-like tool.
- the incision S and the notch K can of course also be provided for the production of the carrier tape TB before delivery to the assembly department.
- Fig. 1c shows the web STG and the attached contact elements KE after a 90 degree bend.
- a bending punch BS is pressed onto position A1 until the web STG bends downward by the desired amount.
- On the lower contact tongue there is also shown a position A2 that is suitable for later fixing of the contact element KE.
- FIG. 2 shows a carrier tape TB with four contact elements KE and three tool parts BK, NS and ZB assigned to the contact elements KE.
- the KE contact elements shown have already been brought into the desired position by bending the web STD by 90 degrees and only have to be separated from the web STG and installed using the assembly tool.
- centering blocks ZB are first pushed between the individual contact elements KE in order to bring them against one another at the predetermined same distance. This ensures that the assembly tool can later hold all the contact elements KE at the correct mutual distance.
- the KE contact elements are fixed. In the present example, this is done by pressing a hold-down stamp NS onto position A2.
- the lower contact tongue KZ is pressed onto a base plate in such a way that the contact element KE can no longer be moved.
- a breaking wedge BK is placed on the side of the notch K facing the carrier tape TB and moved against the contact element KE.
- the web STG is divided into two at the notch location and the contact element KE is detached from the carrier tape TB.
- the contact elements KE remain fixed by the hold-down stamp NS and are ready for removal by the assembly tool in the correct position.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Packages (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren nach dem Oberbegriff des Patentanspruchs 1 sowie eine Vorrichtung zur Durchführung des Verfahrens.The present invention relates to a method according to the preamble of claim 1 and an apparatus for performing the method.
Bei der Herstellung eines Steckverbinders oder einer elektrischen Kupplung werden Kontaktelemente normalerweise maschinell in einen Isolierkörper eingesetzt. Die Kontakte werden dabei entweder lose oder verbunden mit einem Trägerband angeliefert, in gewünschter Anzahl von einem Montagewerkzeug aufgenommen und dann in den Isolierkörper eingesetzt. Die Anlieferung der vereinzelten, losen Kontaktelemente weist den Nachteil auf, dass diese vor der Aufnahme durch das Montagewerkzeug in eine bestimmte Lage gebracht werden müssen. Dies ist durch die Anwendung von Masken, die korrekt ausgerichtete Kontaktelemente passieren lassen, zwar weitgehend möglich, lässt sich jedoch nicht mit einer Regelmässigkeit erreichen, die bei serieller Montage mit hohen Stückzahlen gefordert ist.When manufacturing a connector or an electrical coupling, contact elements are normally inserted mechanically into an insulating body. The contacts are either delivered loose or connected with a carrier tape, picked up in the desired number by an assembly tool and then inserted into the insulating body. The delivery of the isolated, loose contact elements has the disadvantage that they have to be brought into a certain position before being picked up by the assembly tool. This is largely possible through the use of masks that allow correctly aligned contact elements to pass through, but cannot be achieved with a regularity that is required for serial assembly in large numbers.
Zur Anlieferung der Kontaktelemente wird daher meist ein Trägerband verwendet, mit dem die einheitlich ausgerichteten Kontaktelemente verbunden sind. Falls die Kontaktelemente bereits in der gewünschten Ausrichtung vorliegen, können sie durch das Montagewerkzeug gefasst, vom Trägerband abgetrennt und ohne weitere Manipulation in einen Isolierkörper eingesetzt werden. Falls die Kontaktelemente jedoch nicht in der gewünschten Ausrichtung vorliegen, ist eine weitere Manipulation vordem Einsetzen in den Isolierkörper notwendig. Nach dem Abtrennen vom Trägerband werden die Kontaktelemente daher durch das Montagewerkzeug gedreht, bis die gewünschte Ausrichtung erreicht ist und sie eingesetzt werden können. Ein Montagewerkzeug, das gleichzeitig mehrere Kontaktelemente aufnehmen, ausrichten und einsetzen kann, ist jedoch sehr aufwendig. Die multifunktionalen Greif- bzw. Drehelemente dieses Montagewerkzeugs müssten naturgemäss sehr fein ausgebildet sein und würden schon nach wenigen Montagevorgängen Verschleisserscheinungen aufweisen.Therefore, a carrier tape is usually used to deliver the contact elements, to which the uniformly aligned contact elements are connected. If the contact elements are already in the desired orientation, they can be gripped by the assembly tool, separated from the carrier tape and inserted into an insulating body without further manipulation. However, if the contact elements are not in the desired orientation, further manipulation before insertion into the insulating body is necessary. After separation from the carrier tape, the contact elements are therefore rotated by the assembly tool until the desired alignment is achieved and they can be used. However, an assembly tool that can accommodate, align and use several contact elements at the same time is very complex. The multifunctional gripping or rotating elements of this assembly tool would naturally have to be very fine and would show signs of wear after just a few assembly processes.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zu dessen Durchführung zu schaffen, mit dem Elemente, insbesondere Kontaktelemente derart von einem Trägerband gelöst werden, dass sievon einem Montagewerkzeug aufgenommen und ohne zusätzliche Manipulation positionsrichtig wieder abgegeben bzw. in einen Isolierkörper eingesetzt werden können.The present invention is therefore based on the object of providing a method and a device for carrying it out, with which elements, in particular contact elements, are released from a carrier tape in such a way that they are picked up by an assembly tool and released in the correct position without additional manipulation or into an insulating body can be used.
Diese Aufgabe wird durch die im kennzeichnenden Teil des Patentanspruchs 1 angegebenen Massnahmen gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind in weiteren Ansprüchen angegeben.This object is achieved by the measures specified in the characterizing part of patent claim 1. Advantageous embodiments of the invention are specified in further claims.
Durch das erfindungsgemässe Verfahren werden Elemente, insbesondere Kontaktelemente derart von einem Trägerband abgelöst, dass sie von einem Montagewerkzeug positionsrichtig aufgenommen werden können. Das verwendete Montagewerkzeug führt nur einfache Funktionen aus und kann daher einfach und kostengünstig hergestellt werden. Das Montagewerkzeug, das beim Einsetzen von Kontaktelementen in einen Isolierkörper normalerweise hohen mechanischen Belastungen ausgesetzt ist, wird dank dem einfachen Aufbau kaum Verschleisserscheinungen aufweisen. Die Vorrichtung zum positionsrichtigen Abgeben der Elemente ist zudem einfach und kostengünstig aufgebaut.The method according to the invention removes elements, in particular contact elements, from a carrier tape in such a way that they can be picked up in the correct position by an assembly tool. The assembly tool used only performs simple functions and can therefore be manufactured simply and inexpensively. The assembly tool, which is normally exposed to high mechanical loads when inserting contact elements in an insulating body, will hardly show any signs of wear thanks to its simple structure. The device for delivering the elements in the correct position is also simple and inexpensive.
Die Erfindung wird nachfolgend anhand einer Zeichnung beispielsweise näher erläutert. Dabei zeigt:
- Fig. 1
- Ein an einem Trägerband befestigtes Kontaktelement
- Fig. 2
- Kontaktelemente bei der Bearbeitung im Trennwerkzeug
- Fig. 1
- A contact element attached to a carrier tape
- Fig. 2
- Contact elements when processing in the separating tool
Fig. 1a) zeigt ein Kontaktelement KE, das aus zwei Kontaktzungen KZ besteht, die an einem Haltebügel HB befestigt sind. Die rechte Kontaktzunge KZ ist dabei zur elektrischen Kontaktierung mit einem Lötanschluss LA versehen. Der Haltebügel HB ist Teil eines Steges STG, der das Kontaktelement KE mit einem Trägerband TB verbindet. Das Kontaktelement KE, der Steg STG und das Trägerband TB können durch Stanzen und Biegen leicht aus einem einzigen Metallband geformt werden. Das Kontaktelement KE, das nach dem Lösen vom Steg durch ein Montagewerkzeug in einen Isolierkörper werden soll, liegt oft nicht in der geforderten Positionierung vor. Vor dem Einsetzen des Kontaktelementes KE muss dieses daher nicht nur vom Steg STG abgetrennt sondern auch in die gewünschte Position gebracht werden. Selbstverständlich treffen die nachfolgenden Beschreibungen nicht nur auf Kontaktelemente KE zu, sondern können ebenso auf beliebige über einen Steg STG mit einem Trägerband TB verbundene Elemente angewendet werden, die vom Steg STG abgetrennt und durch ein Montagewerkzeug übernommen werden müssen.Fig. 1a) shows a contact element KE, which consists of two contact tongues KZ, which are attached to a bracket HB. The right contact tongue KZ is provided with a solder connection LA for electrical contacting. The bracket HB is part of a web STG, which connects the contact element KE with a carrier tape TB. The contact element KE, the web STG and the carrier tape TB can easily be formed from a single metal tape by punching and bending. The contact element KE, which is to be inserted into an insulating body by an assembly tool after being detached from the web, is often not in the required position. Before inserting the KE contact element, it must therefore not only be separated from the web STG but also brought into the desired position. Of course, the following descriptions apply not only to contact elements KE, but can also be applied to any elements connected via a web STG to a carrier tape TB, which elements must be separated from the web STG and taken over by an assembly tool.
In einer Vorbearbeitungsstufe wird der Steg STG wie in Fig. 1b) gezeigt mit einem Einschnitt S und einer Kerbe K versehen. Der Einschnitt S verläuft bis und vorzugsweise orthogonal zu einer vorzugsweise längs dem Steg STG entlanglaufenden Biegeachse a um die der Steg STG und das Kontaktelement KE gedreht werden sollen. Der Einschnitt S ist ferner bevorzugt in der Nähe des Trägerbandes TB anzubringen damit das Biegen des Steges STG präzise erfolgen kann. Die Reihenfolge des Anbringens des Einschnittes S und der Kerbe K ist beliebig Eine Stelle A1, an der der Biegedruck auf den Steg STG ausgeübt werden soll, schliesst dabei unmittelbar an den Einschnitt S an. Die Kerbe K wird vorzugsweise beidseitig des Steges STG und nahe beim Haltebügel HB z.B. mit einem zangenartigen Werkzeug eingeprägt. Der Einschnitt S und die Kerbe K können einfachheitshalber natürlich auch schon vor der Auslieferung an die Montageabteilung bei der Produktion des Trägerbandes TB vorgesehen werden.In a pre-processing stage, the web STG is provided with an incision S and a notch K as shown in FIG. 1b). The incision S extends up to and preferably orthogonally to one preferably along the web STG along the bending axis a about which the web STG and the contact element KE are to be rotated. The incision S is also preferably to be made in the vicinity of the carrier tape TB so that the web STG can be bent precisely. The order of making the incision S and the notch K is arbitrary. A point A1 at which the bending pressure is to be exerted on the web STG directly adjoins the incision S. The notch K is preferably embossed on both sides of the web STG and close to the holding bracket HB, for example with a plier-like tool. The incision S and the notch K can of course also be provided for the production of the carrier tape TB before delivery to the assembly department.
Fig. 1c) zeigt den Steg STG und das daran befestigte Kontaktelemente KE nach einer Biegung um 90 Grad. Zum Verdrehen bzw. Biegen des Steges STG wird dabei ein Biegestempel BS auf die Stelle A1 gedrückt, bis der Steg STG sich um das gewünschte Mass gegen unten verbiegt. Auf der unteren Kontaktzunge ist ferner eine in Frage kommende Stelle A2 gezeigt, die zum späteren Fixieren des Kontaktelementes KE geeignet ist.Fig. 1c) shows the web STG and the attached contact elements KE after a 90 degree bend. To twist or bend the web STG, a bending punch BS is pressed onto position A1 until the web STG bends downward by the desired amount. On the lower contact tongue there is also shown a position A2 that is suitable for later fixing of the contact element KE.
Fig. 2 zeigt ein Trägerband TB mit vier Kontaktelementen KE und je drei den Kontaktelementen KE zugeordneten Werkzeugteilen BK, NS und ZB. Die gezeigten Kontaktelemente KE sind dabei durch Biegung des Steges STD um 90 Grad bereits in die gewünschte Position gebracht worden und müssen nur noch vom Steg STG abgetrennt und durch das Montagewerkzeug montiert werden. Dabei werden zuerst Zentrierblöcke ZB zwischen die einzelnen Kontaktelemente KE geschoben um diese gegeneinander in den vorgegebenen gleichen Abstand zu bringen. Damit wird sichergestellt, dass das Montagewerkzeug später alle Kontaktelemente KE im korrekten gegenseitigen Abstand aufnehmen kann. Nach der Zentrierung werden die Kontaktelemente KE fixiert. Dies geschieht im vorliegenden Beispiel durch das Aufdrücken eines Niederhaltestempels NS auf die Stelle A2. Die untere Kontaktzunge KZ wird dabei derart auf eine Grundplatte gepresst, dass das Kontaktelement KE nicht mehr verschoben werden kann. Nach der Fixierung der Kontaktelemente KE wird ein Brechkeil BK auf der dem Trägerband TB zugewandten Seite der Kerbe K angesetzt und gegen das Kontaktelement KE verschoben. Durch diese Bewegung wird der Steg STG an der Kerbstelle zweigeteilt und das Kontaktelement KE vom Trägerband TB gelöst. Die Kontaktelemente KE bleiben durch den Niederhaltestempel NS weiterhin fixiert und stehen zur positionsrichtigen Entnahme durch das Montagewerkzeug bereit.2 shows a carrier tape TB with four contact elements KE and three tool parts BK, NS and ZB assigned to the contact elements KE. The KE contact elements shown have already been brought into the desired position by bending the web STD by 90 degrees and only have to be separated from the web STG and installed using the assembly tool. In this case, centering blocks ZB are first pushed between the individual contact elements KE in order to bring them against one another at the predetermined same distance. This ensures that the assembly tool can later hold all the contact elements KE at the correct mutual distance. After centering, the KE contact elements are fixed. In the present example, this is done by pressing a hold-down stamp NS onto position A2. The lower contact tongue KZ is pressed onto a base plate in such a way that the contact element KE can no longer be moved. After the contact elements KE have been fixed, a breaking wedge BK is placed on the side of the notch K facing the carrier tape TB and moved against the contact element KE. As a result of this movement, the web STG is divided into two at the notch location and the contact element KE is detached from the carrier tape TB. The contact elements KE remain fixed by the hold-down stamp NS and are ready for removal by the assembly tool in the correct position.
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH36991A CH682998A5 (en) | 1991-02-06 | 1991-02-06 | Method and apparatus for position correct delivery of elements from a carrier tape. |
CH369/91 | 1991-02-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0498030A2 true EP0498030A2 (en) | 1992-08-12 |
EP0498030A3 EP0498030A3 (en) | 1993-02-03 |
Family
ID=4185461
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19910112580 Withdrawn EP0498030A3 (en) | 1991-02-06 | 1991-07-26 | Method and device for correctly positioned delivery of objects from a conveyor belt |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0498030A3 (en) |
CH (1) | CH682998A5 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0572874A1 (en) * | 1992-06-02 | 1993-12-08 | Molex Incorporated | Dual thickness blade type electrical terminal |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2631107A1 (en) * | 1975-07-21 | 1977-02-10 | Elfab Corp | PLUG AND METHOD OF MANUFACTURING AND ASSEMBLING THE PLUG |
FR2389255A1 (en) * | 1977-04-29 | 1978-11-24 | Bunker Ramo | |
GB2130447A (en) * | 1982-11-05 | 1984-05-31 | Bicc Plc | Circuit board composite connectors |
DE3941773A1 (en) * | 1989-12-18 | 1991-06-20 | Grote & Hartmann | Electrical contact element - has one-piece stamping fitted with one-piece spring having projecting spring arms parallel to spring contact arms |
-
1991
- 1991-02-06 CH CH36991A patent/CH682998A5/en unknown
- 1991-07-26 EP EP19910112580 patent/EP0498030A3/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2631107A1 (en) * | 1975-07-21 | 1977-02-10 | Elfab Corp | PLUG AND METHOD OF MANUFACTURING AND ASSEMBLING THE PLUG |
FR2389255A1 (en) * | 1977-04-29 | 1978-11-24 | Bunker Ramo | |
GB2130447A (en) * | 1982-11-05 | 1984-05-31 | Bicc Plc | Circuit board composite connectors |
DE3941773A1 (en) * | 1989-12-18 | 1991-06-20 | Grote & Hartmann | Electrical contact element - has one-piece stamping fitted with one-piece spring having projecting spring arms parallel to spring contact arms |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0572874A1 (en) * | 1992-06-02 | 1993-12-08 | Molex Incorporated | Dual thickness blade type electrical terminal |
Also Published As
Publication number | Publication date |
---|---|
CH682998A5 (en) | 1993-12-31 |
EP0498030A3 (en) | 1993-02-03 |
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