EP0496555B1 - Corrosion-inhibiting coating compositions - Google Patents

Corrosion-inhibiting coating compositions Download PDF

Info

Publication number
EP0496555B1
EP0496555B1 EP92300459A EP92300459A EP0496555B1 EP 0496555 B1 EP0496555 B1 EP 0496555B1 EP 92300459 A EP92300459 A EP 92300459A EP 92300459 A EP92300459 A EP 92300459A EP 0496555 B1 EP0496555 B1 EP 0496555B1
Authority
EP
European Patent Office
Prior art keywords
alkyl
composition according
hydrogen
optionally substituted
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP92300459A
Other languages
German (de)
French (fr)
Other versions
EP0496555A3 (en
EP0496555A2 (en
Inventor
William Paul Armstrong
Emyr Phillips
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Schweiz AG
Original Assignee
Ciba Geigy AG
Ciba Spezialitaetenchemie Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ciba Geigy AG, Ciba Spezialitaetenchemie Holding AG filed Critical Ciba Geigy AG
Publication of EP0496555A2 publication Critical patent/EP0496555A2/en
Publication of EP0496555A3 publication Critical patent/EP0496555A3/en
Application granted granted Critical
Publication of EP0496555B1 publication Critical patent/EP0496555B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/44Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
    • C09D5/448Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications characterised by the additives used
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/185Saturated compounds having only one carboxyl group and containing keto groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/235Saturated compounds containing more than one carboxyl group
    • C07C59/347Saturated compounds containing more than one carboxyl group containing keto groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/40Unsaturated compounds
    • C07C59/76Unsaturated compounds containing keto groups
    • C07C59/80Unsaturated compounds containing keto groups containing rings other than six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/40Unsaturated compounds
    • C07C59/76Unsaturated compounds containing keto groups
    • C07C59/84Unsaturated compounds containing keto groups containing six membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/40Unsaturated compounds
    • C07C59/76Unsaturated compounds containing keto groups
    • C07C59/90Unsaturated compounds containing keto groups containing singly bound oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C61/00Compounds having carboxyl groups bound to carbon atoms of rings other than six-membered aromatic rings
    • C07C61/16Unsaturated compounds
    • C07C61/22Unsaturated compounds having a carboxyl group bound to a six-membered ring
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C62/00Compounds having carboxyl groups bound to carbon atoms of rings other than six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C62/30Unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C65/00Compounds having carboxyl groups bound to carbon atoms of six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C65/32Compounds having carboxyl groups bound to carbon atoms of six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups containing keto groups
    • C07C65/34Compounds having carboxyl groups bound to carbon atoms of six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups containing keto groups polycyclic
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/66Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
    • C07C69/73Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of unsaturated acids
    • C07C69/738Esters of keto-carboxylic acids or aldehydo-carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/3804Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)] not used, see subgroups
    • C07F9/3808Acyclic saturated acids which can have further substituents on alkyl
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/3804Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)] not used, see subgroups
    • C07F9/3882Arylalkanephosphonic acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/082Anti-corrosive paints characterised by the anti-corrosive pigment
    • C09D5/086Organic or non-macromolecular compounds

Definitions

  • the present invention relates to coating compositions, in particular those containing, as corrosion inhibitors, certain metal or amine salts of ketoacids, as well as to those salts which are novel.
  • the barrier function of the coating composition can be improved, in order to keep corrosive agents, such as oxygen, water and ions, away from the metal surface.
  • corrosion-inhibiting pigments which intervene chemically or electrochemically in the corrosion process, for example by the formation of insoluble deposits with corrosion products or by passivation (polarisation) of the metal surface.
  • Metal chromates and lead compounds rank amongst the most effective corrosion inhibiting pigments. Much use has been made of metal chromates, particularly because they inhibit both anodic and cathodic corrosion.
  • lead compounds owing to their chronic toxicity.
  • Some amine salts of benzoyl benzoic acids are known in the literature and described e.g. by S. Takenaka et al., J. Chem. Soc., Perkin Transaction 2, 1978, 95-99. JP-A-62 062 837 discloses cyclic amine salts of for example 2-benzoyl benzoic acid or 2-acetyl benzoic acid as antistatic agents for synthetic polymers.
  • EP-A-0 041 927 discloses some 5-ketocarboxylic acid derivatives in compositions comprising a functional fluid in contact with a ferrous metal.
  • the present invention provides coating compositions comprising
  • R 1 , R 2 , R 3 or R 4 may be straight or branched and include methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, n-pentyl, n-hexyl, n-octyl, n-decyl, n-dodecyl, n-tetradecyl and n-pentadecyl groups.
  • C 2 -C 15 Alkenyl groups A, R 1 , R 2 , R 3 or R 4 include vinyl, 2-propenyl (allyl), but-1-en-3-yl, but-3-en-1-yl, (2-methyl)-prop-2-en-1-yl (isobutenyl), pent-1-enyl, (5-methyl) but-2-en-1-yl, hex-1-enyl, oct-1-enyl, dec-1-enyl, dodec-1-enyl and pentadec-1-enyl.
  • C 3 -C 12 cycloalkyl groups A, R 1 , R 2 , R 3 or R 4 include cyclopropyl, cyclopentyl, cyclohexyl, cyclooctyl and cyclododecyl groups.
  • C 2 -C 15 alkyl groups A, R 1 , R 2 , R 3 or R 4 which are interrupted by one or more O-, N- or S-atoms include methoxymethyl, ethoxymethyl, ethoxyethyl, 2-ethoxypropyl, 1-methoxybutyl, n-butoxymethyl, 1-methoxyoctyl, 1-methoxydecyl, 1-methoxypentadecyl, methylthiomethyl, ethylthiomethyl, ethylthioethyl, 2-ethylthiopropyl, 1-methylthiobutyl, n-butylthiomethyl, 1-methylthiododecyl, 1-methylthiopentadecyl, methylaminomethyl, ethylaminomethyl, ethylaminoethyl, 2-ethylaminopropyl, 1-methylaminodecyl and 1-methylaminopentadecy
  • Aryl groups A, R 1 , R 2 , R 3 or R 4 are naphthyl or, preferably, phenyl groups.
  • Optional substitutents on such groups are e.g. chlorine or bromine atoms; nitro; cyano; CF 3 ; methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, n-hexyl, n-decyl, n-dodecyl or n-pentadecyl groups; cyclopentyl or cyclohexyl groups; vinyl, allyl, isobutenyl, hex-1-enyl, oct-1-enyl, dodec-1-enyl or pentadec-1-enyl groups; chloromethyl, chloroethyl, chlorobutyl, chlorohexyl, chlorodecyl, chloropentade
  • Heterocyclic residues A include, e.g. pyridyl, furyl, thiophenyl and pyrrolyl residues.
  • R 1 , R 2 , R 3 and R 4 are a group O-C 1 -C 15 alkyl
  • examples of such groups include methoxy, ethoxy, propoxy, butoxy, octoxy, decoxy, and pentadecoxy groups
  • examples of groups -NH(C 1 -C 15 alkyl) and N-(C 1 -C 15 alkyl) 2 are methylamino, dimethylamino, ethylamino, diethylamino and dipentadecylamino groups
  • examples of groups -CO 2 (C 1 -C 15 alkyl) include methylcarboxy, ethylcarboxy, decylcarboxy and pentadecylcarboxy groups
  • examples of groups P(O)(OH)(O-C 1 -C 15 alkyl) are methyl phosphonate, ethyl phosphonate and pentadecyl phosphonate, of P(O
  • cation bases include sodium, potassium and lithium (Group IA), copper, silver and gold (Group IB); magnesium, calcium, strontium and barium (Group IIA); zinc, cadmium and mercury (Group IIB); scandium and yttrium (Group IIIA); aluminium (Group IIIB); titanium and zirconium (Group IVA); tin and lead (Group IVB); vanadium (Group VA); chromium, molybdenum and tungsten (Group VIA); manganese (Group VIIA); and cobalt (Group VIII A), using the IUPAC 1970 Periodic Table convention.
  • C 1 -C 24 alkyl radicals X, Y and Z include methyl, ethyl, n-propyl, iso-propyl, n-butyl, n-hexyl, n-octyl, n-decyl, n-tetradecyl, n-eicosyl and tetraeicosyl radicals.
  • C 4 -C 24 alkyl radicals X, Y and Z which are interrupted by one or more oxygen atoms include, e.g.
  • C 7 -C 9 phenylalkyl groups X, Y and Z are, e.g., benzyl, 1-phenylethyl, 2-phenylethyl, alpha-methylbenzyl, alpha, alpha-dimethylbenzyl or 3-phenylpropyl.
  • C 7 -C 9 Alkylphenyl groups X, Y and Z include, e.g., tolyl, xylyl, ethylphenyl and propylphenyl.
  • Heterocyclic groups formed by two of X, Y and Z are preferably saturated heterocyclic groups, especially 6-membered saturated heterocyclic groups such as piperidino, morpholino, thiomorpholino, piperazino or 4-(C 1 -C 4 alkyl)-piperazino groups.
  • Guanidine base components ii) of salts b) include guanidine, methylguanidine, ethylguanidine, n-butylguanidine, n-octylguanidine, n-decylguanidine and n-pentadecylguanidine.
  • Amidine base components ii) of salts b) include amidine, methylamidine, ethylamidine, n-butylamidine, n-hexylamidine, n-octylamidine, n-decylamidine and n-pentadecylamidine.
  • A, R 1 , R 2 , R 3 or R 4 preferably contain up to 4 carbon atoms.
  • a group A, R 1 , R 2 , R 3 or R 4 is interrupted by an atom, or is substituted by a substituent group, preferably one or two of such interrupting atoms or substituent groups are present.
  • Preferred groups A are C 1 -C 15 alkyl, C 2 -C 15 alkenyl, C 1 -C 15 alkyl optionally interrupted by one O-, N- or S-atom, C 5 -C 10 cycloalkyl or C 6 - or C 10 aryl each optionally substituted by one or two halogen, nitro, cyano, CF 3 , C 1 -C 4 alkyl, C 5 -C 6 cycloalkyl, C 2 -C 4 alkenyl, C 1 -C 4 halogenoalkyl, C 1 -C 4 alkoxy, C 1 -C 4 thioalkyl, phenyl, phenoxy, C 1 -C 4 alkylphenyl, carboxy, carboxy-C 1 -C 4 alkyl, C 1 -C 4 alkylcarbonyl, C 1 -C 4 alkylaminocarbonyl or di (C 1 -C 4 alkyl) aminocarbonyl groups.
  • A is C 6 or C 10 aryl, C 4 -C 10 alkyl or C 5 -C 10 cycloalkyl, each optionally substituted with one or more halogen atoms, in particular a chlorine or fluorine atom which is preferably in the 4-position when A is phenyl; C 1 -C 3 alkyl groups; or C 1 -C 3 alkoxy groups.
  • R 1 ,R 2 ,R 3 and R 4 are preferably hydrogen or a group which has been indicated as a preferred group A.
  • R 3 and R 4 are hydrogen.
  • n + n is an integer ranging from 2 to 8, especially 2, 3 or 4.
  • Preferred metal cations ii) a) are Mg, Ca, Ba, Ti, Mn, Fe, Co, Ni, Cu, Zn, Zr and Mo.
  • Preferred amines ii b) are primary C 8 -C 14 alkylamines which preferably have branching at the alpha C-atom of the alkyl chain.
  • ketoacids of formula I and the amines of formula II are known compounds, and many are available commercially.
  • ketoacids of formula: in which A 1 is optionally substituted phenyl and a is 2 or 3 are described, along with related compounds.
  • This German patent specification indicates that the disclosed ketoacids, or their water-soluble alkali-, ammonium-, ammonia- or alkanolamine salts, are useful as corrosion inhibitors in aqueous systems, e.g. in detergents, coolants, hydraulic fluids, or cooling waters.
  • ketoacids or the specified salts, could find use in specific aqueous systems such as paints. No mention is made of water-insoluble metal or amine salts of said ketoacids.
  • ketoacids of formula (I) are 2-benzoyl cyclopropane carboxylic acid, 2-benzoyl; 3-(2-thenoyl)propionic acid; 3-(2-pyridoyl) propionic acid; 1,2,3-Dihydro-3-oxo 1H indene-1-carboxylic acid; 3-(4-methylbenzoyl)-2-methyl propionic acid; 3-(4-methyl benzoyl)-3-methyl propionic acid; 4-(4-methyl benzoyl)-3-carboxy-butanoic acid; 3-(benzoyl)-2-hydroxy-propanoic acid; 3-(4-methylbenzoyl)-2-bromo-propanoic acid; 3-(2-furoyl)-propanoic acid; 4-oxo cyclohexane butanoic acid; 4-oxo-decanoic acid; 1,2,3,4-tetrahydro-1-oxo-2-naphthalene acetic
  • the water-insoluble metal salt component b) of coating compositions of the invention may be prepared by adding an appropriate soluble metal ion, in aqueous solution, to an aqueous solution of an alkali metal salt of the ketoacid; and then filtering off the precipitated metal salt.
  • the water-insoluble amine salt component b) of the coating composition of the invention may be prepared by heating a ketoacid of formula I and an amine of formula II, or a guanidine or amidine carbonate, at 30-130°C, preferably 50-60°C, optionally in a solvent e.g. methanol, xylene or tetrahydrofuran.
  • a solvent e.g. methanol, xylene or tetrahydrofuran.
  • Preferred compounds and substituents are the same as described above in the compositions of this invention.
  • the organic film-forming binder component a) of the coating compositions of the present invention may be any film-former suitable for solvent-based, but in particular for aqueous-based coating compositions.
  • film-forming binders are epoxide resins, polyurethane resins, aminoplast resins or mixtures of such resins; or a basic aqueous dispersion, or solution of an acidic resin.
  • organic film-forming binders for aqueous-based coating compositions e.g. alkyd resins; acrylic resins; two-pack epoxy resins; polyester resins which are usually saturated; water-dilutable phenolic resins or dispersions thereof; water-dilutable urea resins; and vinyl/acrylic copolymer resins.
  • the alkyd resins may be water-dilutable alkyds such as air-drying or bake systems which may be used in combination with water-dilutable melamine resins; or alkyd emulsions either oxidatively- or air-drying or bake systems, optionally used in combination with water-borne acrylics or copolymers thereof, or vinyl acetates.
  • water-dilutable alkyds such as air-drying or bake systems which may be used in combination with water-dilutable melamine resins
  • alkyd emulsions either oxidatively- or air-drying or bake systems, optionally used in combination with water-borne acrylics or copolymers thereof, or vinyl acetates.
  • Acrylic resins may be straight acrylics; acrylic acid ester copolymers; combinations or copolymers with vinyl resins e.g. vinyl acetate, or with styrene. These systems may be air-drying or bake systems.
  • Water-dilutable epoxide resins in combination with suitable polyamine curing agents have good mechanical and chemical stability.
  • thermosets are obtained having very high film hardness.
  • organic solvents is not necessary when liquid epoxy-based resins are used for aqueous systems.
  • Preferred epoxide resins are those based on aromatic polyols, in particular bisphenols.
  • the epoxide resins are used in conjunction with a curing agent.
  • the latter can be, in particular, an amino or hydroxy compound or an acid or an acid anhydride or a Lewis acid.
  • examples of these are polyamines, polyaminoamides, polysulfide polymers, polyphenols, boron fluoride and complexes thereof, polycarboxylic acids, 1,2-dicarboxylic acid anhydrides or pyromellitic dianhydride.
  • the coating compositions of the invention can also contain further components, for example pigments, dyes, extenders and other additives such as are customary for coating compositions.
  • the pigments can be organic, inorganic or metallic pigments, for example titanium dioxide, iron oxide, aluminium bronze, phthalocyanine blue etc. It is also possible to use concomitantly anti-corrosion pigments, for example pigments containing phosphates or borates, metal pigments and metal oxide pigments (see Park und Lack 88 (1982, 183) or the pigments described in European Patent A 54,267.
  • Examples of extenders which can be used concomitantly are talc, chalk, alumina, barytes, mica or silica.
  • further additives are flow control auxiliaries, dispersing agents, thixotropic agents, adhesion promoters, antioxidants, light stabilisers or curing catalysts.
  • basic extenders or pigments In certain binder systems, for example in acrylic and alkyd resins, these produce a synergistic effect on the inhibition of corrosion.
  • basic extenders or pigments are calcium carbonate, magnesium carbonate, zinc oxide, zinc carbonate, zinc phosphate, magnesium oxide, aluminium oxide, aluminium phosphate or mixtures thereof.
  • pigments are those based on aminoanthraquinone.
  • Suitable carriers are, in particular, pulverulent extenders or pigments. This technique is described in greater detail in German Offenlegungsschrift 3,122,907.
  • the coating composition can also contain another organic, metal-organic or inorganic corrosion inhibitors, for example salts of nitroisophthalic acid, tannin, phosphoric esters, technical amines, substituted benzotriazoles or substituted phenols, such as are described in German Offenlegungsschrift 3,146,265.
  • another organic, metal-organic or inorganic corrosion inhibitors for example salts of nitroisophthalic acid, tannin, phosphoric esters, technical amines, substituted benzotriazoles or substituted phenols, such as are described in German Offenlegungsschrift 3,146,265.
  • the coating compositions according to the invention are preferably used as a primer on metallic substrates, in particular on iron, steel, copper, aluminium, aluminium alloys or zinc.
  • they can function as so-called conversion coatings, in that chemical reactions take place at the interface between the metal and the coating.
  • the application of the coatings can be effected by the customary methods, such as spraying, brushing, roller coating, powder coating, dipping or electrodeposition, in particular cathodic deposition.
  • the film-former is a resin which dries physically or can be cured by heat or radiation
  • the curing of the coatings is carried out at room temperature, by stoving or by irradiation.
  • the corrosion inhibitors can be added to the coating composition during the preparation of the latter, for example during the distribution of the pigment by grinding.
  • the inhibitor is preferably used in an amount of 0.01-20% by weight, more preferably 0.5-5% by weight, based on the solids content of the coating composition.
  • water-insoluble salt component b) of the coating compositions of the present invention imparts excellent corrosive-inhibiting properties to both cathodic and anodic electrocoats.
  • an epoxy resin optionally crosslinked with a capped or blocked organic polyisocyanate
  • acrylic resins optionally and preferably crosslinked with a capped or blocked isocyanate
  • acrylic or other unsaturated resins crosslinked via double bonds e.g. an epoxy resin optionally crosslinked with a capped or blocked organic polyisocyanate
  • acrylic resins optionally and preferably crosslinked with a capped or blocked isocyanate
  • acrylic or other unsaturated resins crosslinked via double bonds adducts of epoxy resins with amines, polycarboxylic acids or their anhydrides or aminocarboxylic, mercaptocarboxylic or aminosulphonic acids; polyurethanes; polyesters; and reaction products of phenolic hydroxyl group-containing resins with an aldehyde and an amine or amino- or mercapto-carboxylic or aminosulphonic acid; as well as mixtures of these resins.
  • Preferred adducts of an epoxide resin with an amine are adducts of a polyglycidyl ether, which may be of a polyhydric phenol or a polyhydric alcohol, with a monoamine.
  • Suitable polyglycidyl ethers include those of dihydric alcohols such as butane-1, 4-diol, neopentyl glycol, hexamethylene glycol, oxyalkylene glycols and polyoxyalkylene glycols, and tri-hydric alcohols such as glycerol, 1,1,1-trimethylolpropane and adducts of these alcohols with ethylene oxide or propylene oxide.
  • polyglycidyl ethers of polyhydric alcohols are usually advanced, i.e. converted into longer chain higher molecular weight polyglycidyl ethers, for example by reaction with a dihydric alcohol or phenol, so that the resulting polyglycidyl ethers given adducts with suitable electrodepositable film-forming properties on reaction with the secondary monoamine.
  • Preferred polyglycidyl ethers are those of polyhydric phenols, including bisphenols such as bisphenol F, bisphenol A and tetrabromobisphenol A and phenolic novolak resins such as phenol-formaldehyde or cresol-formaldehyde novolak resins.
  • polyglycidyl ethers of phenols may have been advanced, for example by reaction with dihydric alcohols or phenols such as those hereinbefore described.
  • Particularly preferred polyglycidyl ethers are polyglycidyl ethers of bisphenol A advanced by reaction with bisphenol A.
  • Monoamines suitable for adduct formation with the polyglycidyl ethers include primary, secondary or tertiary amines.
  • Secondary amines are preferred e.g. dialkylamines such as diethylamine, di-n-propylamine, di-isopropylamine, di-n-butylamine, di-n-octylamine and di-n-dodecylamine or nitrogen heterocycles such as piperidine or morpholine.
  • Preferred secondary monoamines are secondary alkanolamines such as diethanolamine, N-methylethanolamine, N-butylethanolamine, diisopropanolamine, N-methylisopropanol-amine or di-n-butanolamine.
  • a particularly preferred secondary alkanolamine is diethanol-amine.
  • adducts of polyglycidyl ether with a secondary monoamine are adducts of a polyglycidyl ether of a polyhydric phenol, which may have been advanced, with secondary alkanolamine, while particularly preferred such adducts are those of a polyglycidyl ether of bisphenol A, advanced by reaction with bisphenol A, with diethanolamine.
  • the pigments can be organic, inorganic or metallic pigments, for example titanium dioxide, iron oxide, aluminium bronze, phthalocyanine blue etc. It is also possible to use concomitantly anti-corrosion pigments, for example pigments containing phosphates or borates, metal pigments and metal oxide pigments (see Park and Lack 88 (1982), 183) or the pigments described in European Patent 54,267.
  • the corrosion inhibitor component b) may be added to the electrodepositable coating system during the preparation of the latter, for example, during the distribution of the pigment by grinding e.g. by the methods disclosed in EP 107089.
  • the corrosion inhibitors can be incorporated into the non-emulsified resins and also into the grind resin.
  • the corrosion inhibitors are preferably used in an amount of 0.01 to 20% by weight, preferably 0.05 to 5% by weight, based on the solids content of the electrodepositable coating composition.
  • Electrodeposition for only a few minutes, usually one minute, at a voltage of up to 500 volts is sufficient in most cases.
  • voltage programs viz stepwise increase of the voltage, are used.
  • the coating compositions of the present invention may be applied to any electrically conductive substrate especially metals such as iron; steel; e.g. cold-rolled steel, optionally treated with zinc phosphate or galvanized; copper; zinc; and aluminium; more especially zinc or aluminium alloys.
  • electrically conductive substrate especially metals such as iron; steel; e.g. cold-rolled steel, optionally treated with zinc phosphate or galvanized; copper; zinc; and aluminium; more especially zinc or aluminium alloys.
  • the substrate is rinsed with de-mineralized water, air-blated and baked at elevated temperature e.g. up to 260°C (500°F).
  • This invention also comprises a method of applying a coating composition according to the present invention as a primer coating on metal substrates, in particular on iron, steel, copper, aluminium, aluminium alloys or zinc, thereby producing an organic, corrosion-resistant surface coating on a corrodable metal surface, comprising treating the corrodable metal surface with a composition according to this invention, then drying or curing the coating composition to produce a dried or cured surface coating on the metal surface.
  • Examples 1 to 3 relates to the production of known acid precursors useful in the production of new salts according to the present invention.
  • Aluminium trichloride (50.7g, 0.38 mol) is added, portionwise, over 15 min, to a solution of methylsuccinic anhydride (20g, 0.175 mol), toluene (32.3g, 0.35 mol) and nitrobenzene (100 ml).
  • the reaction mixture is stirred for 3 hours and then warmed to 80°C for half an hour. On cooling, it is quenched with water (75 ml) and then conc HCI (30 ml). The solid ppt.
  • Triethylamine (10.lg, 0.1 mol) is added to a solution of heptanal (11.4g, 0.1 mol), acrylonitrile (5.31g, 0.1 mol) and 3-benzyl-5-(2-hydroxyethyl)-4-methylthiazolium chloride (2.69g, 0.01 mol) and the mixture stirred for 8 hours.
  • the mixture is poured into 1% H 2 SO 4 (150 ml) and extracted with CHCl 3 (4 x 50 ml). This extract is washed with water, NaCO 3 solution, and dried over NaSO 4 to yield a brown oil.
  • 6-(4-methylphenyl)-4-oxo-hex-5-enoic acid (15.9g; 0.073 mol) is dissolved in tetrahydrofuran (100 ml) and treated with t-tridecylamine (14.5g, 0.073 mol). The resulting solution is evaporated to give 30.4g of t-tridecylammonium 6-(4-methylphenyl)-4-oxo-hex-5-enoate, as a pale yellow oil.
  • An aqueous alkaline paint formulation having a solids content of 56.15 wt% is prepared using the following formulation.
  • Each paint sample is applied on to cold rolled steel plates at a layer thickness of 55-60 ⁇ m and dried for 72 hours at 20°C.
  • the painted plates incorporating product from Examples 4 to 19 are scribed and then placed in a sealed chamber and exposed to condensed moisture for 840 hours at 40°C/100% relative humidity. (Followed by NaOH treatment as below*)
  • the painted plates incorporating the product from Examples 4, 5, 6, 10 and 12 to 16 18 and 19 are scribed and subjected to a saltspray test procedure (168 hours) as specified in ASTM B117. At the end of the test, the coating is removed by treatment with conc. *NaOH solution and the corrosion of the metal at the cross-cut (as specified in DIN 53, 167) and at the remainder of the surface is assured. In every case, the assessment is made on the basis of a 6-stage scale.
  • the corrosion Protection Factor, CPF is given by the sum at the assessment at the coating and metal surface. The higher the value the more effective the inhibitor under test.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Paints Or Removers (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Description

  • The present invention relates to coating compositions, in particular those containing, as corrosion inhibitors, certain metal or amine salts of ketoacids, as well as to those salts which are novel.
  • Protection against corrosion is one of the most important functions of organic coating compositions for metal substrates. Many suggestions for improving the protection of coatings against corrosion are to be found in the literature, for example in H. Kittel, Lehrbuch der Lacke und Beschichtungen ("Textbook of Paints and Coatings"), volume V, Stuttgart 1977, 46-103.
  • On the one hand, the barrier function of the coating composition can be improved, in order to keep corrosive agents, such as oxygen, water and ions, away from the metal surface. On the other hand, it is possible to employ corrosion-inhibiting pigments which intervene chemically or electrochemically in the corrosion process, for example by the formation of insoluble deposits with corrosion products or by passivation (polarisation) of the metal surface. Metal chromates and lead compounds rank amongst the most effective corrosion inhibiting pigments. Much use has been made of metal chromates, particularly because they inhibit both anodic and cathodic corrosion. Nowadays, there are certain objections to the use of chromates owing to their potential carcinogenic action. Similarly, there are objections to the use of lead compounds owing to their chronic toxicity.
  • Some amine salts of benzoyl benzoic acids are known in the literature and described e.g. by S. Takenaka et al., J. Chem. Soc., Perkin Transaction 2, 1978, 95-99. JP-A-62 062 837 discloses cyclic amine salts of for example 2-benzoyl benzoic acid or 2-acetyl benzoic acid as antistatic agents for synthetic polymers.
  • EP-A-0 041 927 discloses some 5-ketocarboxylic acid derivatives in compositions comprising a functional fluid in contact with a ferrous metal.
  • We have now found that certain metal or amine salts of ketoacids impart excellent corrosion inhibiting properties when incorporated into coating compositions.
  • Accordingly, the present invention provides coating compositions comprising
    • a) an organic film-forming binder; and
    • b) a corrosion-inhibiting amount of a water-insoluble mono-or polybasic salt of i) a ketoacid having the formula (I):
      Figure imgb0001
    in which m and n, independently, are 0 or an integer from 1 to 10 provided that the sum of m and n is at least 1; A is C1-C15 alkyl, C2-C15 alkenyl, optionally substituted C3-C12 cycloalkyl, C2-C15 alkyl interrupted by one or more O-, N- or S- atoms, optionally substituted C6-C10 aryl, optionally substituted C7-C12 aralkyl, optionally substituted C7-C12 aralkenyl, a heterocyclic residue, or a ferrocenyl residue; R1, R2, R3 and R4 are the same or different and each is A, hydrogen, OH, O-C1-C15 alkyl, NH2, NH(C1-C15 alkyl), N(C1-C15 alkyl)2, CO2H, CO2-(C1-C15 alkyl), SO3H, P(O) (OH)2, P(O)(OH)(O-C1-C15 alkyl), P(O) (O-C1-C15 alkyl)2, SH, S (C1-C15 alkyl), nitro, cyano, halogen, or two of R1 to R4, together with the carbon atoms to which they are bonded, may form a C3-C12 cycloalkyl ring or a C6- or C10 aryl ring, preferably a phenyl ring, or one of R1 to R4, together with the carbon atom to which it is attached, and with the group A-C(=O)- may form a ring, or R1 and R2, or R3 and R4 may form a carbonyl group or a C=C double bond, provided that A is not optionally substituted C6-C10 aryl when R1, R2, R3 and R4 are simultaneously hydrogen and provided that R1 and R2 or R3 and R4, respectively, are not simultaneous both OH or both NH2 and ii) a base selected from a) a cation of group Ia, Ib, IIa, IIb, IIIa, IIIb, IVa, IVb, Va, VIa, VIIa or VIIIa of the Periodic Table of Elements defined at the IUPAC 1970 convention; b) an amine of formula II:
    Figure imgb0002
    in which X, Y and Z are the same or different and each is hydrogen, C1-C24 alkyl optionally interrupted by one or more O-atoms, phenyl, C7-C9 phenylalkyl, C7-C9 alkylphenyl, or two of X, Y and Z, together with the N-atom to which they are attached, form a 5-, 6- or 7-membered heterocyclic residue which optionally contains a further O-, N- or S- atom and which is optionally substituted by one or more C1-C4 alkyl, amino, hydroxy, carboxy or C1-C4 carboxyalkyl groups, and the other one of X, Y and Z is hydrogen, provided that X, Y and Z are not simultaneously hydrogen; c) a guanidine of formula R-N=C(NH2)2 III in which R is hydrogen or C1-C15 alkyl and d) an amidine of formula R-C(=NH)NH2 IV in which R is hydrogen or C1-C15 alkyl.
  • Optional ring substituents on aryl, aralkyl and aralkenyl groups A are halogen; nitro; cyano; CF3; C1-C15 alkyl; C5-C12 cycloalkyl; C2-C15 alkenyl; C1-C12 halogenoalkyl; C1-C12 alkoxy; C1-C12 thioalkyl; C6-C12 aryl; C6-C10 aryloxy; C7-C12 alkaryl; CO2H; CO2-C1-C12 alkyl in which the alkyl group is optionally interrupted by one or more 0-, N- or S- atoms; CO2-C7-C12 alkaryl; CO2-C6-C12 aryl in which the aryl group is optionally substituted with one or more carboxy groups; -C(=O)H; -C(=O)-C1-C12 alkyl in which the alkyl group is optionally interrupted by one or more O-, N- or S-atoms; -C(=O)-C7-C12 alkaryl; -C(=O)-C6-C12 aryl in which the aryl group is optionally substituted with one or more carboxy groups; NH2; NH-C1-C15 alkyl or N(C1-C15 alkyl)2 in which the alkyl groups are optionally interrupted by one or more O-, N- or S- atoms.
  • C1-C15 Alkyl groups A, R1, R2, R3 or R4 may be straight or branched and include methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, n-pentyl, n-hexyl, n-octyl, n-decyl, n-dodecyl, n-tetradecyl and n-pentadecyl groups.
  • C2-C15 Alkenyl groups A, R1, R2, R3 or R4 include vinyl, 2-propenyl (allyl), but-1-en-3-yl, but-3-en-1-yl, (2-methyl)-prop-2-en-1-yl (isobutenyl), pent-1-enyl, (5-methyl) but-2-en-1-yl, hex-1-enyl, oct-1-enyl, dec-1-enyl, dodec-1-enyl and pentadec-1-enyl.
  • C3-C12 cycloalkyl groups A, R1, R2, R3 or R4 include cyclopropyl, cyclopentyl, cyclohexyl, cyclooctyl and cyclododecyl groups.
  • C2-C15 alkyl groups A, R1, R2, R3 or R4 which are interrupted by one or more O-, N- or S-atoms include methoxymethyl, ethoxymethyl, ethoxyethyl, 2-ethoxypropyl, 1-methoxybutyl, n-butoxymethyl, 1-methoxyoctyl, 1-methoxydecyl, 1-methoxypentadecyl, methylthiomethyl, ethylthiomethyl, ethylthioethyl, 2-ethylthiopropyl, 1-methylthiobutyl, n-butylthiomethyl, 1-methylthiododecyl, 1-methylthiopentadecyl, methylaminomethyl, ethylaminomethyl, ethylaminoethyl, 2-ethylaminopropyl, 1-methylaminodecyl and 1-methylaminopentadecyl.
  • C6-C10 Aryl groups A, R1, R2, R3 or R4 are naphthyl or, preferably, phenyl groups. Optional substitutents on such groups are e.g. chlorine or bromine atoms; nitro; cyano; CF3; methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, n-hexyl, n-decyl, n-dodecyl or n-pentadecyl groups; cyclopentyl or cyclohexyl groups; vinyl, allyl, isobutenyl, hex-1-enyl, oct-1-enyl, dodec-1-enyl or pentadec-1-enyl groups; chloromethyl, chloroethyl, chlorobutyl, chlorohexyl, chlorodecyl, chloropentadecyl, bromomethyl, bromoethyl, bromopropyl, bromodecyl or bromopentadecyl groups; methoxy ethoxy, propoxy, butoxy, octoxy or dodecoxy groups; thiomethyl, thioethyl, thiopropyl, thiohexyl, or thiododecyl groups; phenyl groups; phenoxy groups; tolyl groups; carboxy groups; carboxymethyl, carboxyethyl, carboxydecyl, carboxypentadecyl, carboxymethoxymethyl, carboxymethylthiomethyl, carboxymethylaminomethyl groups, carboxymethylphenyl or carboxy-phenyl, carboxy (4-carboxyphenyl), carboxy (4-acetylphenyl) or carboxy (4-aminophenyl) groups.
  • Heterocyclic residues A include, e.g. pyridyl, furyl, thiophenyl and pyrrolyl residues.
  • When one or more of R1, R2, R3 and R4 is a group O-C1-C15 alkyl, examples of such groups include methoxy, ethoxy, propoxy, butoxy, octoxy, decoxy, and pentadecoxy groups, examples of groups -NH(C1-C15 alkyl) and N-(C1-C15 alkyl)2 are methylamino, dimethylamino, ethylamino, diethylamino and dipentadecylamino groups; examples of groups -CO2(C1-C15 alkyl) include methylcarboxy, ethylcarboxy, decylcarboxy and pentadecylcarboxy groups; examples of groups P(O)(OH)(O-C1-C15alkyl) are methyl phosphonate, ethyl phosphonate and pentadecyl phosphonate, of P(O) (O-C1-C15 alkyl)2 are dimethyl phosphonate, diethyl phosphonate and dipentadecyl phosphonate groups; and examples of groups S-(C1-C15 alkyl) are methylthio, ethylthio, decylthio and pentadecyl thio groups.
  • With respect to the base, component ii) of the salts b) used in the compositions of the present invention, cation bases include sodium, potassium and lithium (Group IA), copper, silver and gold (Group IB); magnesium, calcium, strontium and barium (Group IIA); zinc, cadmium and mercury (Group IIB); scandium and yttrium (Group IIIA); aluminium (Group IIIB); titanium and zirconium (Group IVA); tin and lead (Group IVB); vanadium (Group VA); chromium, molybdenum and tungsten (Group VIA); manganese (Group VIIA); and cobalt (Group VIII A), using the IUPAC 1970 Periodic Table convention.
  • When the base component ii) of the salts b), is an amine of formula II:
    Figure imgb0003
    C1-C24 alkyl radicals X, Y and Z, include methyl, ethyl, n-propyl, iso-propyl, n-butyl, n-hexyl, n-octyl, n-decyl, n-tetradecyl, n-eicosyl and tetraeicosyl radicals. C4-C24 alkyl radicals X, Y and Z which are interrupted by one or more oxygen atoms include, e.g. 2-ethoxypropyl, 1-methoxybutyl, n-butoxymethyl, 1-methoxyoctyl, 1-methoxydecyl, 1-methoxydodecyl, 1-methoxyhexadecyl, 1-methoxyeicosyl, 1-methoxytetraeicosyl and 2-methoxyethoxymethyl. C7-C9 phenylalkyl groups X, Y and Z are, e.g., benzyl, 1-phenylethyl, 2-phenylethyl, alpha-methylbenzyl, alpha, alpha-dimethylbenzyl or 3-phenylpropyl. C7-C9 Alkylphenyl groups X, Y and Z include, e.g., tolyl, xylyl, ethylphenyl and propylphenyl. Heterocyclic groups formed by two of X, Y and Z are preferably saturated heterocyclic groups, especially 6-membered saturated heterocyclic groups such as piperidino, morpholino, thiomorpholino, piperazino or 4-(C1-C4 alkyl)-piperazino groups.
  • Guanidine base components ii) of salts b) include guanidine, methylguanidine, ethylguanidine, n-butylguanidine, n-octylguanidine, n-decylguanidine and n-pentadecylguanidine.
  • Amidine base components ii) of salts b) include amidine, methylamidine, ethylamidine, n-butylamidine, n-hexylamidine, n-octylamidine, n-decylamidine and n-pentadecylamidine.
  • Alkyl, alkenyl, halogenoalkyl, alkoxy, thioalkyl, carboxyalkyl, alkylcarbonyl or alkylamino-carbonyl groups A, R1, R2, R3 or R4, preferably contain up to 4 carbon atoms. When a group A, R1, R2, R3 or R4 is interrupted by an atom, or is substituted by a substituent group, preferably one or two of such interrupting atoms or substituent groups are present.
  • Preferred groups A are C1-C15 alkyl, C2-C15 alkenyl, C1-C15 alkyl optionally interrupted by one O-, N- or S-atom, C5-C10 cycloalkyl or C6- or C10 aryl each optionally substituted by one or two halogen, nitro, cyano, CF3, C1-C4 alkyl, C5-C6 cycloalkyl, C2-C4 alkenyl, C1-C4 halogenoalkyl, C1-C4 alkoxy, C1-C4 thioalkyl, phenyl, phenoxy, C1-C4 alkylphenyl, carboxy, carboxy-C1-C4 alkyl, C1-C4 alkylcarbonyl, C1-C4 alkylaminocarbonyl or di (C1-C4 alkyl) aminocarbonyl groups.
  • More preferably, A is C6 or C10 aryl, C4-C10 alkyl or C5-C10 cycloalkyl, each optionally substituted with one or more halogen atoms, in particular a chlorine or fluorine atom which is preferably in the 4-position when A is phenyl; C1-C3 alkyl groups; or C1-C3 alkoxy groups.
  • R1,R2,R3 and R4 are preferably hydrogen or a group which has been indicated as a preferred group A. Preferably R3 and R4 are hydrogen.
  • Preferably m + n is an integer ranging from 2 to 8, especially 2, 3 or 4.
  • Preferred metal cations ii) a) are Mg, Ca, Ba, Ti, Mn, Fe, Co, Ni, Cu, Zn, Zr and Mo.
  • Preferred amines ii b) are primary C8-C14 alkylamines which preferably have branching at the alpha C-atom of the alkyl chain.
  • The ketoacids of formula I and the amines of formula II are known compounds, and many are available commercially. In German Offenlegungsschrifft 3338953, ketoacids of formula:
    Figure imgb0004
    in which A1 is optionally substituted phenyl and a is 2 or 3 are described, along with related compounds. This German patent specification indicates that the disclosed ketoacids, or their water-soluble alkali-, ammonium-, ammonia- or alkanolamine salts, are useful as corrosion inhibitors in aqueous systems, e.g. in detergents, coolants, hydraulic fluids, or cooling waters.
  • No hint is given that the disclosed ketoacids, or the specified salts, could find use in specific aqueous systems such as paints. No mention is made of water-insoluble metal or amine salts of said ketoacids.
  • Specific examples of ketoacids of formula (I) are 2-benzoyl cyclopropane carboxylic acid, 2-benzoyl; 3-(2-thenoyl)propionic acid; 3-(2-pyridoyl) propionic acid; 1,2,3-Dihydro-3-oxo 1H indene-1-carboxylic acid; 3-(4-methylbenzoyl)-2-methyl propionic acid; 3-(4-methyl benzoyl)-3-methyl propionic acid; 4-(4-methyl benzoyl)-3-carboxy-butanoic acid; 3-(benzoyl)-2-hydroxy-propanoic acid; 3-(4-methylbenzoyl)-2-bromo-propanoic acid; 3-(2-furoyl)-propanoic acid; 4-oxo cyclohexane butanoic acid; 4-oxo-decanoic acid; 1,2,3,4-tetrahydro-1-oxo-2-naphthalene acetic acid; benzoyl butanedioic acid-1-ethyl ester, 2-(4-methyl benzoyl)-1-carboxy-ethyl phosphonic acid; α,ε-dioxo-benzene hexanoic acid; cis-2-(4-methyl benzoyl)-cyclohexane carboxylic acid; 4-oxo-hex-5-enoic acid; and 2-benzoyl benzoic acid.
  • The water-insoluble metal salt component b) of coating compositions of the invention may be prepared by adding an appropriate soluble metal ion, in aqueous solution, to an aqueous solution of an alkali metal salt of the ketoacid; and then filtering off the precipitated metal salt.
  • The water-insoluble amine salt component b) of the coating composition of the invention may be prepared by heating a ketoacid of formula I and an amine of formula II, or a guanidine or amidine carbonate, at 30-130°C, preferably 50-60°C, optionally in a solvent e.g. methanol, xylene or tetrahydrofuran.
  • The water-insoluble salts derived from a ketoacid of formula I, provided that A is not methyl or C4-C15alkyl, while R1, R3 and R4 are simultaneously hydrogen, n is 2, m is 1 and R2 is hydrogen or C3-C15alkyl; provided that the group A-C(=O)- does not form a C5-C15cycloalkanone ring with R2, while R1, R3 and R4 are simultaneously hydrogen, n is 2 and m is 1 ; and 2-benzoyl benzoic acid, 4-benzoyl benzoic acid and 2-acetyl benzoic acid are excluded; and an amine of formula II or a guanidine of formula III or an amidine of formula IV are new and are a further object of this invention. Preferred compounds and substituents are the same as described above in the compositions of this invention.
  • The organic film-forming binder component a) of the coating compositions of the present invention may be any film-former suitable for solvent-based, but in particular for aqueous-based coating compositions. Examples of such film-forming binders are epoxide resins, polyurethane resins, aminoplast resins or mixtures of such resins; or a basic aqueous dispersion, or solution of an acidic resin.
  • Of particular interest are organic film-forming binders for aqueous-based coating compositions e.g. alkyd resins; acrylic resins; two-pack epoxy resins; polyester resins which are usually saturated; water-dilutable phenolic resins or dispersions thereof; water-dilutable urea resins; and vinyl/acrylic copolymer resins.
  • More specifically, the alkyd resins may be water-dilutable alkyds such as air-drying or bake systems which may be used in combination with water-dilutable melamine resins; or alkyd emulsions either oxidatively- or air-drying or bake systems, optionally used in combination with water-borne acrylics or copolymers thereof, or vinyl acetates.
  • Acrylic resins may be straight acrylics; acrylic acid ester copolymers; combinations or copolymers with vinyl resins e.g. vinyl acetate, or with styrene. These systems may be air-drying or bake systems.
  • Water-dilutable epoxide resins, in combination with suitable polyamine curing agents have good mechanical and chemical stability. By the polyaddition of epoxide resin with amine, thermosets are obtained having very high film hardness. The addition of organic solvents is not necessary when liquid epoxy-based resins are used for aqueous systems.
  • When using epoxide-solid resin dispersions, a minor amount of solvent is necessary for improved film formation.
  • Preferred epoxide resins are those based on aromatic polyols, in particular bisphenols. The epoxide resins are used in conjunction with a curing agent. The latter can be, in particular, an amino or hydroxy compound or an acid or an acid anhydride or a Lewis acid. Examples of these are polyamines, polyaminoamides, polysulfide polymers, polyphenols, boron fluoride and complexes thereof, polycarboxylic acids, 1,2-dicarboxylic acid anhydrides or pyromellitic dianhydride.
  • In addition to the components a) and b), the coating compositions of the invention can also contain further components, for example pigments, dyes, extenders and other additives such as are customary for coating compositions. The pigments can be organic, inorganic or metallic pigments, for example titanium dioxide, iron oxide, aluminium bronze, phthalocyanine blue etc. It is also possible to use concomitantly anti-corrosion pigments, for example pigments containing phosphates or borates, metal pigments and metal oxide pigments (see Farbe und Lack 88 (1982, 183) or the pigments described in European Patent A 54,267. Examples of extenders which can be used concomitantly are talc, chalk, alumina, barytes, mica or silica. Examples of further additives are flow control auxiliaries, dispersing agents, thixotropic agents, adhesion promoters, antioxidants, light stabilisers or curing catalysts.
  • Particular importance attaches to the addition of basic extenders or pigments. In certain binder systems, for example in acrylic and alkyd resins, these produce a synergistic effect on the inhibition of corrosion. Examples or such basic extenders or pigments are calcium carbonate, magnesium carbonate, zinc oxide, zinc carbonate, zinc phosphate, magnesium oxide, aluminium oxide, aluminium phosphate or mixtures thereof. Examples of pigments are those based on aminoanthraquinone.
  • Finally, the corrosion inhibitor can also be applied to a neutral carrier. Suitable carriers are, in particular, pulverulent extenders or pigments. This technique is described in greater detail in German Offenlegungsschrift 3,122,907.
  • In addition to the component b), the coating composition can also contain another organic, metal-organic or inorganic corrosion inhibitors, for example salts of nitroisophthalic acid, tannin, phosphoric esters, technical amines, substituted benzotriazoles or substituted phenols, such as are described in German Offenlegungsschrift 3,146,265.
  • The coating compositions according to the invention are preferably used as a primer on metallic substrates, in particular on iron, steel, copper, aluminium, aluminium alloys or zinc. Here they can function as so-called conversion coatings, in that chemical reactions take place at the interface between the metal and the coating. The application of the coatings can be effected by the customary methods, such as spraying, brushing, roller coating, powder coating, dipping or electrodeposition, in particular cathodic deposition. Depending on whether the film-former is a resin which dries physically or can be cured by heat or radiation, the curing of the coatings is carried out at room temperature, by stoving or by irradiation.
  • The corrosion inhibitors can be added to the coating composition during the preparation of the latter, for example during the distribution of the pigment by grinding. The inhibitor is preferably used in an amount of 0.01-20% by weight, more preferably 0.5-5% by weight, based on the solids content of the coating composition.
  • Recently, there has been an increased commercial interest in the production of surface coatings by electrodeposition viz. the deposition of a film-forming material under the influence of an applied electrical potential. Various coating materials have been developed for this method of application, but the technique is often associated with various disadvantages. In particular, it is difficult to attain desired levels of corrosion inhibition using this method of applying surface coatings.
  • We have now found that the water-insoluble salt component b) of the coating compositions of the present invention imparts excellent corrosive-inhibiting properties to both cathodic and anodic electrocoats.
  • As component a) of the electrodepositable cathodic aqueous coating compositions of the present invention, there may be used e.g. an epoxy resin optionally crosslinked with a capped or blocked organic polyisocyanate; acrylic resins optionally and preferably crosslinked with a capped or blocked isocyanate; acrylic or other unsaturated resins crosslinked via double bonds; adducts of epoxy resins with amines, polycarboxylic acids or their anhydrides or aminocarboxylic, mercaptocarboxylic or aminosulphonic acids; polyurethanes; polyesters; and reaction products of phenolic hydroxyl group-containing resins with an aldehyde and an amine or amino- or mercapto-carboxylic or aminosulphonic acid; as well as mixtures of these resins.
  • Preferred adducts of an epoxide resin with an amine are adducts of a polyglycidyl ether, which may be of a polyhydric phenol or a polyhydric alcohol, with a monoamine. Suitable polyglycidyl ethers include those of dihydric alcohols such as butane-1, 4-diol, neopentyl glycol, hexamethylene glycol, oxyalkylene glycols and polyoxyalkylene glycols, and tri-hydric alcohols such as glycerol, 1,1,1-trimethylolpropane and adducts of these alcohols with ethylene oxide or propylene oxide. It will be understood by those skilled in the art that these polyglycidyl ethers of polyhydric alcohols are usually advanced, i.e. converted into longer chain higher molecular weight polyglycidyl ethers, for example by reaction with a dihydric alcohol or phenol, so that the resulting polyglycidyl ethers given adducts with suitable electrodepositable film-forming properties on reaction with the secondary monoamine. Preferred polyglycidyl ethers are those of polyhydric phenols, including bisphenols such as bisphenol F, bisphenol A and tetrabromobisphenol A and phenolic novolak resins such as phenol-formaldehyde or cresol-formaldehyde novolak resins. These polyglycidyl ethers of phenols may have been advanced, for example by reaction with dihydric alcohols or phenols such as those hereinbefore described. Particularly preferred polyglycidyl ethers are polyglycidyl ethers of bisphenol A advanced by reaction with bisphenol A.
  • Monoamines suitable for adduct formation with the polyglycidyl ethers include primary, secondary or tertiary amines. Secondary amines are preferred e.g. dialkylamines such as diethylamine, di-n-propylamine, di-isopropylamine, di-n-butylamine, di-n-octylamine and di-n-dodecylamine or nitrogen heterocycles such as piperidine or morpholine.
  • Preferred secondary monoamines are secondary alkanolamines such as diethanolamine, N-methylethanolamine, N-butylethanolamine, diisopropanolamine, N-methylisopropanol-amine or di-n-butanolamine. A particularly preferred secondary alkanolamine is diethanol-amine.
  • Thus preferred adducts of polyglycidyl ether with a secondary monoamine are adducts of a polyglycidyl ether of a polyhydric phenol, which may have been advanced, with secondary alkanolamine, while particularly preferred such adducts are those of a polyglycidyl ether of bisphenol A, advanced by reaction with bisphenol A, with diethanolamine.
  • Electrodeposition of the organic resin may be carried out using conventional procedures. The pigments can be organic, inorganic or metallic pigments, for example titanium dioxide, iron oxide, aluminium bronze, phthalocyanine blue etc. It is also possible to use concomitantly anti-corrosion pigments, for example pigments containing phosphates or borates, metal pigments and metal oxide pigments (see Farbe and Lack 88 (1982), 183) or the pigments described in European Patent 54,267.
  • The corrosion inhibitor component b) may be added to the electrodepositable coating system during the preparation of the latter, for example, during the distribution of the pigment by grinding e.g. by the methods disclosed in EP 107089. Alternatively, the corrosion inhibitors can be incorporated into the non-emulsified resins and also into the grind resin. The corrosion inhibitors are preferably used in an amount of 0.01 to 20% by weight, preferably 0.05 to 5% by weight, based on the solids content of the electrodepositable coating composition.
  • Electrodeposition for only a few minutes, usually one minute, at a voltage of up to 500 volts is sufficient in most cases. Usually, voltage programs, viz stepwise increase of the voltage, are used.
  • The coating compositions of the present invention may be applied to any electrically conductive substrate especially metals such as iron; steel; e.g. cold-rolled steel, optionally treated with zinc phosphate or galvanized; copper; zinc; and aluminium; more especially zinc or aluminium alloys.
  • After electrodeposition of the organic resin film, the substrate is rinsed with de-mineralized water, air-blated and baked at elevated temperature e.g. up to 260°C (500°F).
  • This invention also comprises a method of applying a coating composition according to the present invention as a primer coating on metal substrates, in particular on iron, steel, copper, aluminium, aluminium alloys or zinc, thereby producing an organic, corrosion-resistant surface coating on a corrodable metal surface, comprising treating the corrodable metal surface with a composition according to this invention, then drying or curing the coating composition to produce a dried or cured surface coating on the metal surface.
  • The following Examples further illustrate the present invention. Examples 1 to 3 relates to the production of known acid precursors useful in the production of new salts according to the present invention.
  • Example 1
  • 4-Tolualdehyde (39.6g, 0.33 mol) and 2M NaOH solution (230 ml) are added to a solution of levulinic acid (39.5g, 0.34 mol) in EtOH (85 ml) over 1 hour. The resulting clear solution is poured into ice and acidified with 6M HCl. The resulting gum obtained is crystallised with acetone/water and recrystallised from CH2Cl2 to yield 14.0 g of 6-(4 methylphenyl)-4-oxo-hex-5-enoic acid as colourless crystals m.p. 129-130.
    Calculated C, 71.5; H, 6.5
    Found C, 71.2; H, 6.4
  • Example 2
  • Aluminium trichloride (50.7g, 0.38 mol) is added, portionwise, over 15 min, to a solution of methylsuccinic anhydride (20g, 0.175 mol), toluene (32.3g, 0.35 mol) and nitrobenzene (100 ml). The reaction mixture is stirred for 3 hours and then warmed to 80°C for half an hour. On cooling, it is quenched with water (75 ml) and then conc HCI (30 ml). The solid ppt. is filtered, dissolved in Na2CO3 solution, washed with CH2Cl2, re-acidified and the product filtered to yield 23.4g of 3-(4-methylbenzoyl)-2-methyl-propionic acid as a white solid, m.p. 168-170°.
    Calculated C, 69.9; H, 6.8
    Found C, 68.9; H, 7.0
  • Example 3
  • Triethylamine (10.lg, 0.1 mol) is added to a solution of heptanal (11.4g, 0.1 mol), acrylonitrile (5.31g, 0.1 mol) and 3-benzyl-5-(2-hydroxyethyl)-4-methylthiazolium chloride (2.69g, 0.01 mol) and the mixture stirred for 8 hours. The mixture is poured into 1% H2SO4 (150 ml) and extracted with CHCl3 (4 x 50 ml). This extract is washed with water, NaCO3solution, and dried over NaSO4 to yield a brown oil. After distillation, (bp 150-175/0.08 mbar), the colourless oil obtained (9.5g) is hydrolysed with 2.5 M NaOH (100 ml) to yield 4.5 g of 4-oxodecanoic acid as a pale brown semi-solid.
    Calculated C, 64.5; H, 9.7
    Found C, 63.7; H, 9.8
  • Example 4
  • 6-(4-methylphenyl)-4-oxo-hex-5-enoic acid (15.9g; 0.073 mol) is dissolved in tetrahydrofuran (100 ml) and treated with t-tridecylamine (14.5g, 0.073 mol). The resulting solution is evaporated to give 30.4g of t-tridecylammonium 6-(4-methylphenyl)-4-oxo-hex-5-enoate, as a pale yellow oil.
  • Examples 5 - 19
  • In a manner similar to that described in Example 4, further salts are prepared as summarised in Table 1. Yields are quantitative in every case.
    Figure imgb0005
    Figure imgb0006
  • Examples 20-44
  • An aqueous alkaline paint formulation having a solids content of 56.15 wt%, is prepared using the following formulation.
    • 60.03 wt% Bayhydrol B® (alkyd resin 30% in water)
    • 0.14 wt% Servosyn WEB® (8%; cobalt drier)
    • 0.28 wt% Ascinin v® (aliphatic oxime)
    • 18.18 wt% Bayferrox 130M® (micronised red iron oxide)
    • 5.15 wt% Heladol 10® (surfactant)
    • 10.6 wt% micronised talc
    • 0.2 wt% Aerosil 300® (silica-based thixotropic agent)
    • 1.06 wt% ZnO
    • 0.9 wt% butylglycol
    • 0.05 wt% aluminium octoate
    • 0.46 wt% water
    1.12 wt% (2% by weight on solids content) of a product of Examples 4 to 19 is dispersed in separate samples of the paint formulation.
  • Each paint sample is applied on to cold rolled steel plates at a layer thickness of 55-60 µm and dried for 72 hours at 20°C.
  • The painted plates incorporating product from Examples 4 to 19 are scribed and then placed in a sealed chamber and exposed to condensed moisture for 840 hours at 40°C/100% relative humidity. (Followed by NaOH treatment as below*)
  • The results are summarised in Table 2.
  • The painted plates incorporating the product from Examples 4, 5, 6, 10 and 12 to 16 18 and 19 are scribed and subjected to a saltspray test procedure (168 hours) as specified in ASTM B117. At the end of the test, the coating is removed by treatment with conc. *NaOH solution and the corrosion of the metal at the cross-cut (as specified in DIN 53, 167) and at the remainder of the surface is assured. In every case, the assessment is made on the basis of a 6-stage scale.
  • The corrosion Protection Factor, CPF is given by the sum at the assessment at the coating and metal surface. The higher the value the more effective the inhibitor under test.
  • The results are summarised in Table 3. TABLE 2 -
    HUMIDITY RESULTS
    Example Additive % Additive Assessment of coating Assessment of metal CPF
    Control 0 3.6 0.6 4.2
    20 Product of Example 6 2 5.4 5.3 10.7
    21 Product of Example 7 2 4.8 2.6 7.4
    22 Product of Example 8 2 5.4 4.6 10.0
    23 Product of Example 9 2 4.4 4.0 8.4
    24 Product of Example 10 1 6.0 5.0 11.0
    25 Product of Example 11 2 4.0 5.5 9.5
    26 Product of Example 12 1 4.4 2.3 6.7
    27 Product of Example 13 2 3.6 2.6 6.2
    28 Product of Example 14 2 6.0 3.0 9.0
    29 Product of Example 15 2 5.6 3.6 9.2
    30 Product of Example 16 2 6.0 2.7 8.7
    31 Product of Example 17 2 4.2 3.5 7.7
    32 Product of Example 18 2 6.0 3.6 9.6
    33 Product of Example 19 2 4.8 3.8 8.6
    TABLE 3 -
    SALT SPRAY RESULTS
    Example Additive % Additive Assessment of Coating Assessment of Metal CPF
    Control 0 2.8 0.6 3.4
    34 Product of Example 4 2 4.0 2.7 6.7
    35 Product of Example 5 2 3.6 0.6 4.2
    36 Product of Example 6 2 2.6 3.0 5.6
    37 Product of Example 10 2 4.0 2.0 6.0
    38 Product of Example 12 2 2.0 1.6 3.6
    39 Product of Example 13 1 3.2 1.3 4.5
    40 Product of Example 14 2 3.0 2.6 5.6
    41 Product of Example 15 2 2.6 1.3 3.9
    42 Product of Example 16 2 2.0 2.0 4.0
    43 Product of Example 18 2 4.6 3.1 7.7
    44 Product of Example 19 2 2.8 1.3 4.1

Claims (28)

  1. A coating composition comprising a) an organic film-forming binder; and b) a corrosion-inhibiting amount of a water-insoluble mono- or poly-basic salt of:
    i) a ketoacid having the formula 1:
    Figure imgb0007
    in which m and n, independently, are 0 or an integer from 1 to 10 provided that the sum of m and n is at least 1; A is C1-C15 alkyl, C2-C15 alkenyl, optionally substituted C3-C12 cycloalkyl, C2-C15 alkyl interrupted by one or more O-, N- or S-atoms, optionally substituted C6-C10 aryl, optionally substituted C7-C12 aralkyl, optionally substituted C7-C12 aralkenyl, a heterocyclic residue or ferrocenyl residue: R1, R2, R3 and R4 are the same or different and each is a substituent A, hydrogen, OH, O-C1-C15 alkyl, NH2, NH(C1-C15 alkyl), N(C1-C15 alkyl)2, CO2H, CO2 (C1-C15 alkyl), SO3H, P(O) (OH)2 P(O)(OH)(O-C1-C15 alkyl),P(O) (O-C1-C15 alkyl)2, SH, S(C1-C15 alkyl), nitro, cyano, halogen or two of R1, R2, R3 and R4, together with the carbon atoms to which they are attached, form a C3-C12 cycloalkyl ring or C6- or C10 aryl ring, or one of R1, R2, R3 and R4 together with the carbon atom to which it is attached, and with the group A-C(=O)-, forms a ring, or R1 and R2, or R3 and R4 form a carbonyl group or a C=C double bond, provided that A is not optionally substituted C6-C10 aryl when R1, R2, R3 and R4 are simultaneously hydrogen and provided that R1 and R2, or R3 and R4, respectively, are not simultaneously both OH or both NH2; and
    ii) a base selected from
    a) a cation of Group Ia, Ib, IIa, IIb, IIIa, IIIb, IVa, IVb, Va, VIa, VIIa or VIIIa of the Periodic Table of Elements defined at the IUPAC 1970 convention;
    b) an amine of formula II:
    Figure imgb0008
    in which X, Y and Z are the same or different and each is hydrogen, C1-C24 alkyl optionally interrupted by one or more O-atoms, phenyl, C7-C9 phenylalkyl, C7-C9 alkylphenyl, or two or X, Y and Z, together with the N-atom to which they are attached form a 5-, 6- or 7- membered heterocyclic residue which optionally contains a further O-, N- or S- atom, and which is optionally substituted by one or more C1-C4 alkyl, amino, hydroxy, carboxy or C1-C4 carboxy alkyl groups, and the other one of X, Y and Z is hydrogen, provided that X, Y and Z are not simultaneously hydrogen;
    c) a guanidine of formula R-N=C(NH2)2 in which R is hydrogen or C1-C15 alkyl; and
    d) an amidine of formula R-C(=NH) NH2 in which R is hydrogen or C1-C15 alkyl.
  2. A composition according to claim 1 in which A is C1-C155 alkyl, C2-C155 alkenyl, C1-C15 alkyl optionally interrupted by one O-, N- or S-atom, C5-C10 cycloalkyl or C6- or C10 aryl each optionally substituted by one or two halogen, nitro, cyano, CF3, C1-C4 alkyl, C5-C6 cycloalkyl, C2-C4 alkenyl, C1-C4 halogenoalkyl, C1-C4 alkoxy, C1-C4 thioalkyl, phenyl, phenoxy, C1-C4 alkylphenyl, carboxy, carboxy-C1-C4 alkyl, C1-C4 alkylcarbonyl, C1-C4 alkylaminocarbonyl or di-(C1 -C4 alkyl) aminocarbonyl groups.
  3. A composition according to claim 2 in which A is C6- or C10 aryl, C5-C10 cycloalkyl or C4-C10 alkyl, each optionally substituted by one or more halogen atoms or C1-C3 alkyl or C1-C3 alkoxy groups.
  4. A composition according to claim 3 in which the halogen substituent is chlorine or fluorine.
  5. A composition according to claim 4 in which A is phenyl and the substituent is chlorine or fluorine in the 4-position of the phenyl ring.
  6. A composition according to any of the preceding claims in which R1, R2, R3 and R4 are hydrogen or C1-C15 alkyl, C2-C15 alkenyl, C1-C15 alkyl optionally interrupted by one O-, N- or S-atom, C5-C10 cycloalkyl or C6- or C10 aryl each optionally interrupted by one or two halogen, nitro, cyano, CF3, C1-C4 alkyl, C5-C6 cycloalkyl, C2-C4 alkenyl, C1-C4 halogenoalkyl, C1-C4 alkoxy, C1-C4 thioalkyl, phenyl, phenoxy, C1-C4 alkylphenyl, carboxy, carboxy- C1-C4 alkyl, C1-C4 alkylcarbonyl, C1-C4 alkylaminocarbonyl or di(C1-C4 alkyl) aminocarbonyl groups.
  7. A composition according to claim 6 in which R1, R2, R3 and R4 are hydrogen or C6-C10 aryl, C5-C10 cycloalkyl or C4-C10 alkyl, each optionally substituted by one or more halogen atoms or C1-C3 alkyl or C1-C3 alkoxy groups.
  8. A composition according to claim 7 in which the halogen substitutent is chlorine or fluorine.
  9. A composition according to claim 8 in which R1, R2, R3 and R4 are hydrogen or phenyl having a chlorine or fluorine atom in the 4-position of the phenyl ring.
  10. A composition according to any of the preceding claims in which R3 and R4 are each hydrogen.
  11. A composition according to any of the preceding claims in which the sum of m and n is an integer ranging from 2 to 8.
  12. A composition according to claim 11 in which the sum of m and n is 2, 3 or 4.
  13. A composition according to any of the preceding claims in which the base ii) is Mg, Ca, Ba, Ti, Mn, Fe, Co, Ni, Cu, Zn, Zr or Mo.
  14. A composition according to any of claims 1 to 12 in which the base ii) is a primary C8-C14 alkylamine.
  15. A composition according to claim 14 in which the amine has branching at the alpha carbon atom of the alkyl chain.
  16. A composition according to any of the preceding claims in which the organic from-forming binder component a) is an epoxy resin, a polyurethane resin, an aminoplast resin, an acrylic resin, an acrylic copolymer, a polyvinyl resin, a phenolic resin, a styrene-butadiene copolymer, a polyester resin, an alkyd resin, a mixture of such resins, or an aqueous basic or acid dispersion of such resins, or an aqueous emulsion of such resins.
  17. A composition according to claim 16 in which the epoxy resin is one based on aromatic polyols.
  18. A composition according to claim 16 in which the acrylic polymer is a vinyl acrylic polymer or a styrene acrylic polymer.
  19. A composition according to any of the preceding claims in which there are present, in addition to components a) and b), one or more of a pigment, dye, extender and other conventional coating composition additives.
  20. A composition according to claim 19 in which a basic extender or pigment is present.
  21. A composition according to any of the preceding claims in which a further organic, metal-organic or inorganic corrosion inhibitor is present.
  22. A composition according to any of the preceding claims in which component b) is present in an amount ranging from 0.01 to 20% by weight, based on the solids content of the coating compositions.
  23. An aqueous electrodepositable coating composition according to claim 1 comprising a) an aqueous film-forming binder, and b) a corrosion-inhibiting amount of a water-insoluble salt as defined in claim 1.
  24. A composition according to claim 23 in which the binder a) is an acrylic polymer, a polybutadiene copolymer or an adduct of an epoxide resin with an amine.
  25. A composition according to any of the preceding claims for use as a primer coating on a metal substrate.
  26. A composition according to claim 25 in which the metal substrate is iron, steel, copper, aluminium, an aluminium alloy or zinc.
  27. A method of producing an organic, corrosion-resistant surface coating on a corrodable metal surface, comprising treating the corrodable metal surface with a composition according to any of the preceding claims; and then drying or curing the coating composition to produce a dried or cured surface coating on the metal surface.
  28. Salts derived from
    i) a ketoacid having the formula I as defined in claim 1 provided that A is not methyl or C4-C15alkyl, while R1, R3 and R4 are simultaneously hydrogen, n is 2, m is 1 and R2 is hydrogen or C3-C15alkyl; provided that the group A-C(=O)- does not form a C5-C15cycloalkanone ring with R2, while R1, R3 and R4 are simultaneously hydrogen, n is 2 and m is 1; and 2-benzoyl benzoic acid, 4-benzoyl benzoic acid and 2-acetyl benzoic acid are excluded; and
    ii) a base selected from
    a) an amine of formula II as defined in claim 1;
    b) a guanidine of formula R-N=C(NH2)2 in which R is hydrogen or C1-C15alkyl: and
    c) an amidine of formula R-C(=NH)NH2 in which R is hydrogen or C1-C15alkyl.
EP92300459A 1991-01-23 1992-01-20 Corrosion-inhibiting coating compositions Expired - Lifetime EP0496555B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB919101468A GB9101468D0 (en) 1991-01-23 1991-01-23 Coating compositions
GB9101468 1991-01-23

Publications (3)

Publication Number Publication Date
EP0496555A2 EP0496555A2 (en) 1992-07-29
EP0496555A3 EP0496555A3 (en) 1993-06-23
EP0496555B1 true EP0496555B1 (en) 1997-11-19

Family

ID=10688881

Family Applications (1)

Application Number Title Priority Date Filing Date
EP92300459A Expired - Lifetime EP0496555B1 (en) 1991-01-23 1992-01-20 Corrosion-inhibiting coating compositions

Country Status (6)

Country Link
US (1) US5277709A (en)
EP (1) EP0496555B1 (en)
JP (1) JP3261623B2 (en)
CA (1) CA2059739C (en)
DE (1) DE69223164T2 (en)
GB (1) GB9101468D0 (en)

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE143936T1 (en) * 1993-04-07 1996-10-15 Ciba Geigy Ag ALKALINE EARTH METAL SALTS, TRANSITION METAL SALTS AND TRANSITION METAL COMPLEXES OF KETOCARBONIC ACIDS AS CORROSION INDHIBITORS
GB2279344B (en) * 1993-06-25 1997-08-13 Ciba Geigy Ag Carrier-bound ketocarboxylic acids as corrosion inhibitors
EP0634460A2 (en) 1993-07-13 1995-01-18 ALBRIGHT & WILSON UK LIMITED Anticorrosive pigments
TW327189B (en) * 1994-01-18 1998-02-21 Ciba Sc Holding Ag Complexes of morpholine derivatives with keto-acids as corrosion inhibitors
GB2290789B (en) * 1994-07-01 1998-09-16 Ciba Geigy Ag Titanium and zirconium complexes of carboxylic acids as corrosion inhibitors
TW428018B (en) * 1995-06-29 2001-04-01 Ciba Sc Holding Ag Aminosilane salts and silanamides of carboxylic acids as corrosion inhibitors
US6040054A (en) * 1996-02-01 2000-03-21 Toyo Boseki Kabushiki Kaisha Chromium-free, metal surface-treating composition and surface-treated metal sheet
DK12497A (en) * 1996-02-12 1997-08-13 Ciba Geigy Ag Corrosion inhibiting coating compositions for metals
CO5011071A1 (en) * 1996-05-15 2001-02-28 Bayer Corp INHIBITION OF METALOPROTEINAS OF MATRIX BY ACIDS 2- (W / AROILALQUIL) -4-BIARIL-4-OXOBUTIRICOS AND PHARMACEUTICAL COMPOSITIONS CONTAINING THEM
US5932763A (en) * 1997-05-15 1999-08-03 Bayer Corporation Inhibition of matrix metalloproteases by 2-(ω-arolalkyl)-4-biaryl-4-oxobutyric acids
US6190525B1 (en) * 1999-04-22 2001-02-20 Ppg Industries Ohio, Inc. Electrodeposition baths containing yttrium
US6736908B2 (en) 1999-12-27 2004-05-18 Henkel Kommanditgesellschaft Auf Aktien Composition and process for treating metal surfaces and resulting article
US6488990B1 (en) * 2000-10-06 2002-12-03 Chemetall Gmbh Process for providing coatings on a metallic surface
US20030054193A1 (en) * 2001-02-05 2003-03-20 Mccollum Gregory J. Photodegradation-resistant electrodepositable coating compositions and processes related thereto
JP4180269B2 (en) * 2001-11-19 2008-11-12 日本ペイント株式会社 Aqueous coating agent for steel, coating method and coated steel
US20040191555A1 (en) * 2003-02-06 2004-09-30 Metal Coatings International Inc. Coating systems having an anti-corrosion layer and a powder coating layer
US8070927B2 (en) * 2007-08-15 2011-12-06 Ppg Industries Ohio, Inc Stabilizing aqueous anionic resinous dispersions with chelating agents
US8323470B2 (en) * 2007-08-15 2012-12-04 Ppg Industries Ohio, Inc. Electrodeposition coatings for use over aluminum substrates
US8877029B2 (en) * 2007-08-15 2014-11-04 Ppg Industries Ohio, Inc. Electrodeposition coatings including a lanthanide series element for use over aluminum substrates
US20090047092A1 (en) * 2007-08-15 2009-02-19 Ppg Industries Ohio, Inc. Coated fasteners
EP2611764A4 (en) 2010-08-30 2016-12-14 Arzeda Corp Fermentation route for the production of levulinic acid, levulinate esters, valerolactone, and derivatives thereof
US9029437B2 (en) 2011-09-14 2015-05-12 Prc-Desoto International, Inc. Coating/sealant systems, aqueous resinous dispersions, methods for making aqueous resinous dispersions, and methods of electrocoating
US9181628B2 (en) 2011-09-14 2015-11-10 Prc-Desoto International, Inc. Coating/sealant systems, aqueous resinous dispersions, and methods of electrocoating
MD4310C1 (en) * 2013-07-17 2015-06-30 Институт Химии Академии Наук Молдовы Inhibitor of steel corrosion in water

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4131583A (en) * 1977-12-01 1978-12-26 Northern Instruments Corporation Corrosion inhibiting compositions
US4366076A (en) * 1980-06-11 1982-12-28 Ciba-Geigy Corporation Corrosion inhibited compositions
US4376000A (en) * 1980-11-28 1983-03-08 Occidental Chemical Corporation Composition for and method of after-treatment of phosphatized metal surfaces
DE3046698A1 (en) * 1980-12-11 1982-07-15 Goslarer Farbenwerke Dr. Hans Heubach GmbH & Co KG, 3394 Langelsheim ALUMINUM ZINC PHOSPHATE HYDRATE OR BASIC ALUMINUM ZINC PHOPHATHYDRATES, METHOD FOR THE PRODUCTION THEREOF AND THEIR USE IN PAINTING AGENTS
DE3338953A1 (en) * 1983-10-27 1985-05-09 Henkel KGaA, 4000 Düsseldorf USE OF CORROSION INHIBITORS IN AQUEOUS SYSTEMS
DE3416120A1 (en) * 1984-04-30 1985-10-31 Henkel KGaA, 4000 Düsseldorf BENZOYLALANINE AND THEIR USE AS CORROSION INHIBITORS FOR AQUEOUS SYSTEMS
JPS6262837A (en) * 1985-09-14 1987-03-19 Nissha Printing Co Ltd Antistatic agent having anti-corrosive effect
GB8918086D0 (en) * 1989-08-08 1989-09-20 Ciba Geigy Coating compositions

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
Ullmanns Encyclopädie der technischen Chemie, Band 15 (1978), Seite 54. *
Ullmanns Encyclopädie der technischen Chemie, Band 15 (1978), Seiten 704-706. *

Also Published As

Publication number Publication date
JP3261623B2 (en) 2002-03-04
CA2059739C (en) 2002-05-21
CA2059739A1 (en) 1992-07-24
DE69223164D1 (en) 1998-01-02
EP0496555A3 (en) 1993-06-23
DE69223164T2 (en) 1998-03-19
JPH0570715A (en) 1993-03-23
US5277709A (en) 1994-01-11
EP0496555A2 (en) 1992-07-29
GB9101468D0 (en) 1991-03-06

Similar Documents

Publication Publication Date Title
EP0496555B1 (en) Corrosion-inhibiting coating compositions
US5250325A (en) Corrosion inhibitors
RU2032767C1 (en) Agent for coating
US5128396A (en) Coating compositions containing water-insoluble salts of keto-acids
JP2565862B2 (en) Heterocyclic corrosion inhibitor
CA1315792C (en) Compositions containing heterocyclic corrosion inhibitors
US5458678A (en) Alkaline earth metal salts, transition metal salts and transition metal complexes of ketocarboxylic acids as corrosion inhibitors
US5612093A (en) Titanium and zirconium complexes of carboxylic acids as corrosion inhibitors
US5183842A (en) Method of producing an organic, corrosion-resistant surface coating
EP0669328B1 (en) Complexes of morpholine derivatives and ketocarboxylic acids as corrosion inhibitors
US5198482A (en) Corrosion-inhibiting coating compositions
GB2279344A (en) Carrier-bound ketocarboxylic acids as corrosion inhibitors
EP0375614B1 (en) Corrosion-inhibiting coating compositions

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 19920205

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): BE DE FR GB IT NL

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Kind code of ref document: A3

Designated state(s): BE DE FR GB IT NL

17Q First examination report despatched

Effective date: 19940519

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: CIBA SC HOLDING AG

GRAG Despatch of communication of intention to grant

Free format text: ORIGINAL CODE: EPIDOS AGRA

RAP3 Party data changed (applicant data changed or rights of an application transferred)

Owner name: CIBA SPECIALTY CHEMICALS HOLDING INC.

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

ITF It: translation for a ep patent filed
AK Designated contracting states

Kind code of ref document: B1

Designated state(s): BE DE FR GB IT NL

REF Corresponds to:

Ref document number: 69223164

Country of ref document: DE

Date of ref document: 19980102

ET Fr: translation filed
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
REG Reference to a national code

Ref country code: GB

Ref legal event code: IF02

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 20040130

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 20040224

Year of fee payment: 13

REG Reference to a national code

Ref country code: GB

Ref legal event code: 732E

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED.

Effective date: 20050120

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20050131

BERE Be: lapsed

Owner name: *CIBA SPECIALTY CHEMICALS HOLDING INC.

Effective date: 20050131

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20050801

NLV4 Nl: lapsed or anulled due to non-payment of the annual fee

Effective date: 20050801

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20060328

Year of fee payment: 15

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20061108

Year of fee payment: 16

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20070801

BERE Be: lapsed

Owner name: *CIBA SPECIALTY CHEMICALS HOLDING INC.

Effective date: 20050131

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20070126

Year of fee payment: 16

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20080120

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20081029

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20080120

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20080131