EP0485773B1 - Petroleum middle distillate with improved cold flow characteristics - Google Patents

Petroleum middle distillate with improved cold flow characteristics Download PDF

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EP0485773B1
EP0485773B1 EP91118116A EP91118116A EP0485773B1 EP 0485773 B1 EP0485773 B1 EP 0485773B1 EP 91118116 A EP91118116 A EP 91118116A EP 91118116 A EP91118116 A EP 91118116A EP 0485773 B1 EP0485773 B1 EP 0485773B1
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copolymers
alkyl
mol
meth
copolymer
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French (fr)
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EP0485773A1 (en
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Gerd Dr. Konrad
Bernd Dr. Wenderoth
Klaus Dr. Barthold
Erich Dr. Schwartz
Hans-Juergen Raubenheimer
Heinrich Dr. Hartmann
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BASF SE
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BASF SE
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/236Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
    • C10L1/2364Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/146Macromolecular compounds according to different macromolecular groups, mixtures thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1963Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof mono-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/197Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
    • C10L1/1973Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic

Definitions

  • the present invention relates to petroleum middle distillates which contain small amounts of a conventional flow improver based on ethylene and copolymers of ethylenically unsaturated carboxylic acid esters of long-chain n-alkanols and ethylenically unsaturated dicarboxylic acid derivatives and which are characterized by improved flow properties in the cold.
  • Middle distillates such as gas oils, diesel oils or heating oils, which are obtained from petroleum by distillation, have different paraffin contents depending on the origin of the crude oil and the processing method in the refinery.
  • the proportion of long-chain n-paraffins in particular determines the cold flow behavior of such distillates.
  • the n-paraffins Upon cooling, the n-paraffins separate out as platelet-shaped, interlocking crystals that build up a three-dimensional network (house of cards structure), in which large quantities of still liquid distillate are enclosed and immobilized.
  • the crystallization of the n-paraffins is parallel to a decrease in fluidity and an increase in viscosity. This makes it difficult to supply middle distillates to the combustion units, the failed paraffins clog upstream filters, so that in extreme cases the supply can completely stop.
  • ethylene copolymers especially copolymers of ethylene and unsaturated esters, such as those e.g. are described in DE-A 21 02 469 or EP-A 84 148.
  • DE-A 16 45 785 discloses the use of polymers with unbranched, saturated side chains with at least 18 carbon atoms to lower the pour point of heating oil containing wax.
  • DE-A 25 31 234 recommends the addition of alternating copolymers containing maleic acid diamide or maleimide structures as stabilizers in mineral oils, i.e. the carboxyl groups are completely reacted with amines to give the diamides or imides.
  • reaction products of monoamines with maleic anhydride polymers to the corresponding imides are also described, wherein when using less than one mole of amine per mole of maleic anhydride unit, remaining carboxyl groups are converted into metal salts by neutralization.
  • alkyl vinyl ether and monovinyl hydrocarbons are preferably used.
  • FR-A2 592 658 describes mixtures of an ethylene polymer and a reaction product of a primary amine with a copolymer of e.g. Acrylic acid alkyl esters, diisobutene and maleic anhydride and their use as an additive to middle distillates.
  • EP-A 283 293 discloses the use of polymers with at least one amide group from a secondary amine and a carboxyl group as an additive to middle distillates.
  • the polymers can include by copolymerization of unsaturated esters with maleic anhydride and subsequent reaction with the secondary amine.
  • the unsaturated ester monomers include Dialkyl fumarates and vinyl acetate are described.
  • the copolymers B consist of 10 to 95 mol%, preferably 40 to 95 mol% and particularly preferably 60 to 90 mol-1% of alkyl (meth) acrylates and 5 to 90 mol%, preferably 5 to 60 mol% and particularly preferably 10 to 40 mol% from the olefinically unsaturated dicarboxylic acid derivatives.
  • the weight ratio of flow improver A to copolymer B is between 40:60 and 95: 5, preferably between 60:40 and 95: 5 and particularly preferably between 70:30 and 90:10.
  • alkyl groups of the alkyl (meth) acrylates consist of 1 to 26, preferably 4 to 22 and particularly preferably 8 to 18 carbon atoms. They are preferably straight-chain and unbranched. However, up to 20% by weight of cyclic and / or branched portions can also be present.
  • alkyl (meth) acrylates examples include n-octyl (meth) acrylate, n-decyl (meth) arylate, n-dodecyl (meth) acrylate, n-tetradecyl (meth) acrylate, n-hexadecyl (meth) acrylate and n-octadecyl (meth) acrylate and mixtures thereof.
  • ethylenically unsaturated dicarboxylic acids are maleic acid, tetrahydrophthalic acid, citraconic acid and itaconic acid or their anhydrides and fumaric acid.
  • Maleic anhydride is preferred.
  • R 1 is a straight-chain or branched alkyl radical having 1 to 30, preferably 8 to 26 and particularly preferably 16 to 24 carbon atoms and R 1 is hydrogen or C 1 - to Cao-alkyl, preferably hydrogen or C 8 - to C 26 Alkyl and particularly preferably hydrogen or C 16 to C 24 alkyl, where R 1 and R 2 together can also form a 5 to 6-membered ring which optionally contains a heteroatom from the group consisting of oxygen, nitrogen and sulfur.
  • morpholine piperidine, 2-ethylhexylamine, n-octadecylamine, oleylamine, tallow fatty amine, N-methyloctadecylamine and preferably behenylamine, dibehenylamine and hydrogenated ditallow fatty amine may be mentioned.
  • Examples of flow improvers A are the polymers already mentioned, described in DE-A 21 02 469 and EP-A 84 148, such as copolymers of ethylene with vinyl acetate, vinyl propionate, vinyl butyrate, vinyl pivalate or with esters of (meth) acrylic acid, which can be derived from alkanols with 1 to 12 carbon atoms.
  • Mixtures of several copolymers of ethylene and vinyl acetate (EP-A 261 951, additive A), copolymers of ethylene with ⁇ -olefins (EP-A261 957, additive D) and the mixtures specified in DE-A 36 24 147 are also suitable Terpolymers of ethylene, vinyl acetate and diisobutene with oxidized polyethylene wax. Copolymers of ethylene with vinyl acetate or vinyl propionate or ethylhexyl acrylate are particularly preferred.
  • the alkyl (meth) acrylates are easily accessible. They can be obtained by the known esterification processes. For example, a solution of (meth) acrylic acid and an alkanol or a mixture of different alkanols is heated in an organic solvent with the addition of the usual polymerization inhibitors, e.g. Hydroquinone derivatives and esterification catalysts such as sulfuric acid, p-toluenesulfonic acid or acidic ion exchangers at the boil and remove the water of reaction formed by azeotropic distillation.
  • the esterification products can usually be used unpurified for the polymerization. If a purer ester is required, this can be obtained by washing the ester solution with alkaline agents and water and by distillation.
  • alkyl (meth) acrylates are the reaction of (meth) acrylic acid chloride or anhydride with the corresponding alkanols and the reaction of lower (meth) acrylic acid esters known as transesterification with the corresponding C 8 to C ls alkanols with addition acidic or basic catalysts and distillative removal of the lower alkanol.
  • the dicarboxylic acids in the form of the anhydrides, if available, in the copolymerization, for example maleic anhydride, itaconic anhydride, citraconic anhydride and tetrahydrophthalic anhydride, since the anhydrides generally copolymerize better with the (meth) acrylates.
  • the anhydride groups of the copolymers can then be reacted directly with the amines.
  • the reaction of the polymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours.
  • the amine is in amounts of about one to two moles per mole of polymerized dicarboxylic anhydride, i.e. about 0.9 to 2.1 mol / mol applied. The use of larger or smaller amounts is possible, but has no advantage. If more than two moles are used, free amine is present. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.
  • the amide / ammonium salt structure is built up from two different amines.
  • a copolymer of lauryl acrylate and maleic anhydride can first be reacted with a secondary amine such as hydrogenated ditallow fatty amine to give the amide, after which the free carboxyl group derived from the anhydride can be reacted with another amine, e.g. 2-ethylhexylamine is neutralized to the ammonium salt.
  • a secondary amine such as hydrogenated ditallow fatty amine
  • another amine e.g. 2-ethylhexylamine is neutralized to the ammonium salt.
  • the reverse procedure is also conceivable: First the reaction with ethylhexylamine to form the monoamide, then with ditallow fatty amine to the ammonium salt.
  • At least one amine is preferably used which has at least one straight-chain, unbranched alkyl group with more than 16 carbon atoms. It is immaterial whether this amine is present in the structure of the amide structure or as the ammonium salt of dicarboxylic acid.
  • the copolymers B are prepared by known batch or continuous polymerization processes such as bulk, suspension, precipitation or solution polymerization and initiation with customary radical donors such as acetylcyclohexanesulfonyl peroxide, diacetyl peroxidicarbonate, dicyclohexyl peroxidicarbonate, di-2-ethylhexyl peroxidicylate, 2,2'-dodecarboxylate, tert.
  • customary radical donors such as acetylcyclohexanesulfonyl peroxide, diacetyl peroxidicarbonate, dicyclohexyl peroxidicarbonate, di-2-ethylhexyl peroxidicylate, 2,2'-dodecarboxylate, tert.
  • -Azobis (4-methoxy-2,4-dimethylvaleronitrile), tert-butyl perpivalate, tert-butyl per-2-ethylhexanoate, tert-butyl permaleinate, 2,2'-azobis (isobutyronitrile), bis- ( tert-butyl peroxide) cyclohexane, tert-butyl peroxyisopropyl carbonate, tert-butyl peracetate, dicumyl peroxide, di-tert-amyl peroxide, di-tert-butyl peroxide, p-menthane hydroperoxide, cumene hydroperoxide or tert-butyl hydroperoxide and mixtures with one another.
  • these initiators are used in amounts of 0.1 to 20% by weight, preferably 0.2 to 15% by weight, based on the monomers.
  • the polymerization is generally carried out at temperatures of 40 to 400 ° C, preferably 70 to 300 ° C, with the use of solvents with boiling temperatures below the polymerization temperature is advantageously carried out under pressure.
  • the polymerization is conveniently carried out in the absence of air, i.e. if it is not possible to work under boiling conditions, e.g. performed under nitrogen or carbon dioxide, since oxygen delays the polymerization.
  • the reaction can be accelerated by using redox coinitiators such as benzoin, dimethylaniline, ascorbic acid and organically soluble complexes of heavy metals such as copper, cobalt, manganese, iron, nickel and chromium.
  • the amounts usually used are 0.1 to 2000 ppm by weight, preferably 0.1 to 1000 ppm by weight.
  • regulators are, for example, allyl alcohols, such as but-1-en-3-ol, organic mercapto compounds, such as 2-mercaptoethanol, 2-mercaptopropanol, mercaptoacetic acid, mercaptopropionic acid, tert-butyl mercaptan, n-butyl mercaptan, n-octyl mercaptan, n-dodecyl mercaptan and tert-dodecyl mercaptan, which are generally used in amounts of 0.1 to 10 wt .-%.
  • allyl alcohols such as but-1-en-3-ol
  • organic mercapto compounds such as 2-mercaptoethanol, 2-mercaptopropanol, mercaptoacetic acid, mercaptopropionic acid, tert-butyl mercaptan, n-butyl mercaptan, n-octyl mercaptan, n
  • Equipment suitable for the polymerization is e.g. Conventional stirred kettles with, for example, anchor, blade, impeller or multi-stage impulse countercurrent stirrers and for the continuous production of stirred kettle cascades, tubular reactors and static mixers.
  • the simplest method of polymerization is bulk polymerization.
  • the monomers are polymerized in the presence of an initiator and in the absence of solvents.
  • all monomers are mixed in the desired composition and a small part, e.g. about 5 to 10%, in the reactor before, heated to the desired polymerization temperature with stirring and metered in the remaining monomer mixture and the initiator and optionally coinitiator and regulator evenly within 1 to 10 hours, preferably 2 to 5 hours. It is expedient to meter in the initiator and the coinitiator separately in the form of solutions in a small amount of a suitable solvent.
  • the copolymer can then be converted directly into the melt or after being taken up in a suitable solvent to the flow improver according to the invention.
  • a continuous high-pressure process which permits space-time yields of 1 to 50 kg of polymer per liter of reactor and hour is also suitable for producing the desired copolymers.
  • Polymerisa tion apparatus for example, a pressure vessel, a pressure vessel cascade, a pressure tube or a pressure vessel with a downstream reaction tube, which is provided with a static mixer, can be used.
  • the monomers of (meth) acrylic acid esters and unsaturated dicarboxylic acids or their anhydrides are preferably polymerized in at least two polymerization zones connected in series.
  • One reaction zone can consist of a pressure-tight vessel, the other of a heatable static mixer. You get sales of more than 99%.
  • a copolymer of (meth) acrylic acid esters and maleic anhydride can be prepared, for example, by continuously feeding the monomers and a suitable initiator to a reactor or two reaction zones connected in series, for example a reactor cascade, and the reaction product after a residence time of from 2 to 60, preferably from 5 to 30 minutes, continuously discharged from the reaction zone at temperatures between 200 and 400 ° C.
  • the polymerization is expediently carried out at pressures of more than 1 bar, preferably between 1 and 200 bar.
  • the copolymers obtained have solids contents of over 99% and can then be further converted to the corresponding amides or amide / ammonium salts.
  • copolymers B Another simple method for producing the copolymers B is solution polymerization. It is carried out in solvents in which the monomers and the copolymers formed are soluble. All solvents that meet this requirement and that do not react with the monomers are suitable for this. For example, these are toluene, xylene, ethylbenzene, cumene, high-boiling aromatic mixtures such as Solvesso® 100, 150 and 200, aliphatic and cycloaliphatic hydrocarbons such as e.g.
  • n-Hexane cyclohexane, methylcyclohexane, n-octane, iso-octane, paraffin oils, Shellsol® TD, T and Ksie as well as tetrahydrofuran and dioxane, tetrahydrofuran and dioxane being particularly suitable for achieving low molecular weight copolymers.
  • solvent and part of the monomer mixture e.g. about 5 to 20%
  • the monomers can also be metered in individually at different rates.
  • the concentrations of the monomers to be polymerized are between 10 and 80% by weight, preferably 30 and 70% by weight.
  • the solid copolymer can easily be obtained by evaporating the solvent.
  • Solution polymerization is the preferred form of preparation for the copolymers of (meth) acrylates and dicarboxylic acid (anhydrides).
  • polymers A and B should be present together in the form of a concentrate, since the use of 2 concentrates - one each for polymer A and polymer B - makes handling more difficult. Due to the possible incompatibility of the polymers A and B, phase separation can occur when the two polymers are mixed in a common solvent. This can optionally be suppressed by suitable solvents and / or additives. Suitable are e.g.
  • Alkanols such as iso-butanol, n-hexanol, 2-ethylhexanol, iso-decanol and their adducts with ethylene oxide, propylene oxide and / or butylene oxide as well as half esters or diesters of dicarboxylic acids with alkanols or (oligo) alkylene oxide semi-ethers such as mono- or dibutyl phthalate, mono- or Di-2-ethylhexyl phthalate or di (2-methoxyethyl) phthalate.
  • Another method of avoiding possible phase separation is to graft copolymer B at least in part onto the flow improver.
  • Bulk or solution polymerization is preferably used for the grafting.
  • the polymerization can be carried out according to the "batch" or feed procedure.
  • the total amount of flow improver A to be grafted is initially introduced together with the monomers and initiator and, if appropriate, coinitiator and regulator are metered in.
  • the total amount of flow improver A to be grafted is optionally introduced together with some of the monomers and the rest of the monomers, initiator and, if appropriate, coinitiator and regulator are metered in. After the end of the polymerization, the reaction with the amines then takes place.
  • the copolymer B As already mentioned, it is not necessary to graft the copolymer B onto the entire proportion of the flow improver A. For example, at a ratio A: B of 90:10, for reasons of space-time yield, the copolymer B will only be grafted to a proportion of 2 to 20% by weight of the total amount of A. With an A: B ratio of 40:60, however, in a proportion of 30 to 100% by weight of the total amount of A.
  • copolymer B may also be present in the concentrates described.
  • the K values (according to H. Fikentscher, Celulosechemie Volume 13, pages 58 to 64 and 71 to 74 (1932)), determined in 2% (w / v) xylene solution of the copolymers B, are between 10 and 50, preferably between 10 to 40 and particularly preferably between 13 and 30.
  • the particularly preferred range corresponds to molecular weights between approximately 5000 and 25,000 g / mol (number average values, determined by gel permeation chromatography against polystyrene standards).
  • the additives A and B according to the invention are added to the petroleum middle distillates in amounts of altogether 50 to 5000 ppm, preferably 100 to 2000 ppm.
  • the middle distillates according to the invention containing small amounts of a flow improver A and a copolymer B, can, depending on the intended use, other additives or additives such as dispersants, anti-foam additives, corrosion inhibitors, antioxidants, dyes and others. contain.
  • Example 3 As in Example 3, but instead of lauryl acrylate, an n-alkyl acrylate mixture, prepared from a commercially available fatty alcohol mixture of the following composition, was used.
  • a clear, light yellow, viscous, approximately 50% by weight polymer solution was obtained.
  • the K value of the polymer was 23.8; the molar ratio of acrylate to maleic anhydride is approximately 80:20.
  • the reaction was carried out by adding the appropriate amount of the amine to the above polymer solutions and stirring at 100 ° C. until the anhydride band had disappeared in the infrared spectrum.
  • Example 18 As in Example 18, but with 76 g of the polymer solution from Example 16, 121.1 g of FI (A) and 121.1 g of Solvesso® 150.
  • Example 7 25 g of a 50% by weight polymer solution according to Example 7 were stirred with 0.99 g of 2-ethylhexylamine and 0.99 g of Solvesso® 150 at 40 ° C. for 30 minutes. The polymer is thereby converted into the amide / ammonium salt.
  • the monoamide is formed by means of amine A, the ammonium salt with 2-ethylhexylamine.
  • the flow improvers FI (A) and FI (B) are commercially available products, e.g. the Keroflux® brands from BASF.

Abstract

Petroleum distillates with improved properties contain minor amts. of a conventional ethylene-based flow improver (I) and a copolymer (II) comprising 10-95 mol.% of one or more 1-26C alkyl (meth)acrylates and 5-90 mol.% of one or more ethylenically unsatd. dicarboxylic acids or anhydrides, post-reacted with one or more primary or sec. amines to form the corresp. monoamide or amide/ammonium salt. (I):(II) wt. ratio is 40-95:60-5. - Pref. (I) is a copolymer of ethylene with vinyl acetate, vinyl propionate or ethylhexyl acrylate. (II) is a copolymer of 40-95% lauryl acrylate or 8-18C alkyl acrylate and 5-60% maleic anhydride, post-reacted with di(hydrogenated tallow) amine (DHTA), behenylamine or n-octadecylamine. (II) is opt. grafted onto (I). The distillates contain 50-5,000 ppm (I)+(II).

Description

Die vorliegende Erfindung betrifft Erdölmitteldestillate, die geringe Mengen eines herkömmlichen Fließverbesserers auf Ethylenbasis und Copolymere aus ethylenisch ungesättigten Carbonsäureestern langkettiger n-Alkanole und ethylenisch ungesättigten Dicarbonsäurederivaten enthalten und sich durch verbesserte Fließeigenschaften in der Kälte auszeichnen.The present invention relates to petroleum middle distillates which contain small amounts of a conventional flow improver based on ethylene and copolymers of ethylenically unsaturated carboxylic acid esters of long-chain n-alkanols and ethylenically unsaturated dicarboxylic acid derivatives and which are characterized by improved flow properties in the cold.

Mitteldestillate wie Gasöle, Dieselöle oder Heizöle, die durch Destillation aus Erdölen gewonnen werden, haben je nach Herkunft des Rohöls und in Abhängigkeit von der Verarbeitungsweise in der Raffinerie unterschiedliche Gerhalte an Paraffinen. Insbesondere der Anteil an langkettigen n-Paraffinen bestimmt das Kältefließverhalten derartiger Destillate. Beim Abkühlen scheiden sich die n-Paraffine als plättchenförmige, miteinander verzahnte Kristalle aus, die ein dreidimensionales Netzwerk aufbauen (Kartenhausstruktur), worin große Mengen noch flüssigen Destillats eingeschlossen und immobilisiert werden. Der Kritallisation der n-ParaffinegehteineAbhnahmederFließfähigkeitundZunahmederViskositätparallel. Dadurch wird die Zufuhr von Mitteldestillaten zu den Verbrennungsaggregaten erschwert, die ausgefallenen Paraffine verstopfen vorgeschaltete Filter, so daß es im Extremfall zum völligen Erliegen der Zufuhr kommen kann.Middle distillates such as gas oils, diesel oils or heating oils, which are obtained from petroleum by distillation, have different paraffin contents depending on the origin of the crude oil and the processing method in the refinery. The proportion of long-chain n-paraffins in particular determines the cold flow behavior of such distillates. Upon cooling, the n-paraffins separate out as platelet-shaped, interlocking crystals that build up a three-dimensional network (house of cards structure), in which large quantities of still liquid distillate are enclosed and immobilized. The crystallization of the n-paraffins is parallel to a decrease in fluidity and an increase in viscosity. This makes it difficult to supply middle distillates to the combustion units, the failed paraffins clog upstream filters, so that in extreme cases the supply can completely stop.

Es ist seit langem bekannt, daß durch Zusatz sogenannter Fließverbesserer dem Verstopfen der Filter bei tiefen Temperaturen begegnet werden kann. Die Additive sorgen durch Keimbildung für die Ausbildung vieler kleiner anstelle weniger großer Paraffinkristalle. Gleichzeitig ändern sie deren Kristallmodifikation, so daß es nicht zur Ausbildung der oben beschriebenen Plättchen kommt. Die bei Anwesenheit von Fließverbesserern gebildeten Paraffinkristalle sind so klein, daß sie die Filter passieren können oder sie bauen einen Filterkuchen auf, der für den noch flüssigen Anteil des Mitteldestillats durchlässig ist, so daß auch bei tiefen Temperaturen ein störungsfreier Betrieb sichergestellt wird.It has long been known that by adding so-called flow improvers, the clogging of the filters can be counteracted at low temperatures. The additives nucleate the formation of many small instead of less large paraffin crystals. At the same time they change their crystal modification so that the platelets described above do not form. The paraffin crystals formed in the presence of flow improvers are so small that they can pass through the filters or they build up a filter cake which is permeable to the still liquid portion of the middle distillate, so that trouble-free operation is ensured even at low temperatures.

In zunehmendem Maße treten in den Raffinerien Mitteldestillat-Schnitte auf, bei denen die Standard-Fließverbesserer ungenügend wirken oder sogar ganz versagen. Dies trifft besonders bei sogenannten hochgeschnittenen Ölen also Fraktionen mit hohem Siedeende (S.E. > 370°C) zu. Das Siedeverhalten ist jedoch nicht das einzige Kriterium. So kommt es vor, daß bei zwei Fraktionen mit ähnlicher Siedekurve aber unterschiedlicher Provinienz des Basis-Rohöls der Standard-Fließverbesserer in einem Öl gut anspricht, im anderen Öl jedoch nicht. Die Wirksamkeit der Fließverbesserer wird nach DIN 51 428 indirekt durch Messung des "Cold Filter Plugging Points" (CFPP) ausgedrückt.Middle distillate cuts are increasingly appearing in refineries where the standard flow improvers are insufficient or even fail completely. This applies particularly to so-called high-cut oils, i.e. fractions with a high boiling point (S.E.> 370 ° C). However, boiling behavior is not the only criterion. So it happens that in two fractions with a similar boiling curve but different provinces of the base crude the standard flow improver responds well in one oil, but not in the other oil. The effectiveness of the flow improver is expressed indirectly according to DIN 51 428 by measuring the "Cold Filter Plugging Point" (CFPP).

Als Standard-Kältefließverbesserer werden an sich bekannte Ethylencopolymere, vor allem Copolymere aus Ethylen und ungesättigten Estern, wie sie z.B. in der DE-A 21 02 469 oder der EP-A 84 148 beschrieben werden, verwendet.Known per se as standard cold flow improvers are ethylene copolymers, especially copolymers of ethylene and unsaturated esters, such as those e.g. are described in DE-A 21 02 469 or EP-A 84 148.

In der Technik werden jedoch neue Fließverbesserer oder Kombinationen benötigt, die auch bei den oben beschriebenen kritischen Ölen gute Wirksamkeit zeigen.In the art, however, new flow improvers or combinations are required which also show good effectiveness with the critical oils described above.

Aus der DE-A 16 45 785 ist die Verwendung von Polymeren mit unverzweigten, gesättigten Seitenketten mit mindestens 18 Kohlenstoffatomen zum Herabsetzen des Fließpunktes von wachshaltigem Heizöl bekannt. Genannt werden u.a. "Reaktionsprodukte von Copolymeren von Säureanhydriden ungesättigter Dicarbonsäuren und Monoolefinen oder anderen olefinisch ungesättigten Verbindungen mit einem aliphatischen, eine lange Kohlenwasserstoffkette enthaltenden Amin". Bevorzugt sind dabei Copolymere mit Monoolefinen.DE-A 16 45 785 discloses the use of polymers with unbranched, saturated side chains with at least 18 carbon atoms to lower the pour point of heating oil containing wax. Among others, "Reaction products of copolymers of acid anhydrides of unsaturated dicarboxylic acids and monoolefins or other olefinically unsaturated compounds with an aliphatic amine containing a long hydrocarbon chain". Copolymers with monoolefins are preferred.

In DE-A 25 31 234 wird der Zusatz von alternierenden Copolymeren, die Maleinsäurediamid- bzw. Maleinimidstrukturen enthalten als Stabilisator in Mineralölen empfohlen, d.h. die Carboxylgruppen sind vollständig mit Aminen zu den Diamiden oder Imiden umgesetzt.DE-A 25 31 234 recommends the addition of alternating copolymers containing maleic acid diamide or maleimide structures as stabilizers in mineral oils, i.e. the carboxyl groups are completely reacted with amines to give the diamides or imides.

Gemäß US-A 3 506 625 sind ebenfalls Umsetzungsprodukte von Monoaminen mit Maleinsäureanhydridpolymeren zu den entsprechenden Imiden beschrieben, wobei bei Anwendung von weniger als ein Mol Amin pro Mol Maleinsäureanhydrideinheit noch verbleibende Carboxylgruppen durch Neutralisation in Metallsalze überführt werden. Zur Copolymerisation mit Maleinsäureanhydrid werden bevorzugt Alkylvinylether und Monovinylkohlenwasserstoffe eingesetzt.According to US Pat. No. 3,506,625, reaction products of monoamines with maleic anhydride polymers to the corresponding imides are also described, wherein when using less than one mole of amine per mole of maleic anhydride unit, remaining carboxyl groups are converted into metal salts by neutralization. For the copolymerization with maleic anhydride, alkyl vinyl ether and monovinyl hydrocarbons are preferably used.

Die FR-A2 592 658 beschreibt Mischungen aus einem Ethylenpolymeren und einem Umsetzungsprodukt eines primären Amins mit einem Copolymeren aus z.B. Acrylsäurealkylestern, Diisobuten und Maleinsäureanhydrid und deren Verwendung als Zusatz zu Mitteldestillaten.FR-A2 592 658 describes mixtures of an ethylene polymer and a reaction product of a primary amine with a copolymer of e.g. Acrylic acid alkyl esters, diisobutene and maleic anhydride and their use as an additive to middle distillates.

Aus der EP-A 283 293 ist die Verwendung von Polymeren mit mindestens einer Amidgruppe aus einem sekundären Amin und einer Carboxylgruppe als Zusatz zu Mittelodestillaten bekannt. Die Polymeren können u.a. durch Copolymerisation ungesättigter Ester mit Maleinsäureanhydrid und nachfolgender Umsetzung mit dem sekundären Amin erhalten werden. Als ungesättigte Estermonomere werden u.a. Dialkylfumarate und Vinylacetat beschrieben.EP-A 283 293 discloses the use of polymers with at least one amide group from a secondary amine and a carboxyl group as an additive to middle distillates. The polymers can include by copolymerization of unsaturated esters with maleic anhydride and subsequent reaction with the secondary amine. The unsaturated ester monomers include Dialkyl fumarates and vinyl acetate are described.

Bezüglich ihrer Wirksamkeit als Kältefließverbesserer in Mitteldestillation lassen diese Polymeren jedoch zu wünschen übrig.However, these polymers leave something to be desired in terms of their effectiveness as a cold flow improver in middle distillation.

Es bestand deshalb die Aufgabe, Zusätze zu Mitteldestillation zu finden, die eine bessere Wirksamkeit als Kältefließverbesserer besitzen.It was therefore the task to find additives to middle distillation that are more effective than Have cold flow improvers.

Demgemäß wurde nun gefunden, daß Erdölmitteldestillate, enthaltend geringe Mengen von A bekannten Fließverbesserern auf Ethylenbasis und B Copolymeren, bestehend aus 10 bis 95 Mol-% eines oder mehrerer Alkylacrylate oder Alkylmethacrylate mit C1- bis C26-Alkylketten und aus 5 bis 90 Mol-1 % einer oder mehrerer ethylenisch ungesättigter Dicarbonsäuren oder deren Anhydriden, wobei das Copolymere weitgehend mit einem oder mehreren primären oder sekundären Aminen zum Monoamid oder Amid/Ammoniumsalz der Dicarbonsäure umgesetzt ist, diese Forderung erfüllen.Accordingly, it has now been found that petroleum middle distillates containing small amounts of A known flow improvers based on ethylene and B copolymers consisting of 10 to 95 mol% of one or more alkyl acrylates or alkyl methacrylates with C 1 - to C 26 -alkyl chains and from 5 to 90 mol -1% of one or more ethylenically unsaturated dicarboxylic acids or their anhydrides, the copolymer having been largely reacted with one or more primary or secondary amines to form the monoamide or amide / ammonium salt of dicarboxylic acid, meet this requirement.

Die Copolymeren B bestehen zu 10 bis 95 Mol-%, bevorzugt zu 40 bis 95 Mol-% und besonders bevorzugt zu 60 bis 90 Mol-1 % aus Alkyl(meth)acrylaten und zu 5 bis 90 Mol-%, beorzugt zu 5 bis 60 Mol-% und besonders bevorzugt zu 10 bis 40 Mol-% aus den olefinisch ungesättigten Dicarbonsäurederivaten.The copolymers B consist of 10 to 95 mol%, preferably 40 to 95 mol% and particularly preferably 60 to 90 mol-1% of alkyl (meth) acrylates and 5 to 90 mol%, preferably 5 to 60 mol% and particularly preferably 10 to 40 mol% from the olefinically unsaturated dicarboxylic acid derivatives.

Das Gewichtsverhältnis von Fließverbesserer A zu Copolymer B liegt zwischen 40 : 60 und 95 : 5, bevorzugt zwischen 60 : 40 und 95 : 5 und besonders bevorzugt zwischen 70 : 30 und 90 : 10.The weight ratio of flow improver A to copolymer B is between 40:60 and 95: 5, preferably between 60:40 and 95: 5 and particularly preferably between 70:30 and 90:10.

Die Alkylgruppen der Alkyl(meth)acrylate bestehen aus 1 bis 26, bevorzugt aus 4 bis 22 und besonders bevorzugt aus 8 bis 18 Kohlenstoffatomen. Sie sind bevorzugt geradkettig und unverzweigt. Es können jedoch auch bis zu 20 Gew.-% cyclische und/oder verzweigte Anteile enthalten sein.The alkyl groups of the alkyl (meth) acrylates consist of 1 to 26, preferably 4 to 22 and particularly preferably 8 to 18 carbon atoms. They are preferably straight-chain and unbranched. However, up to 20% by weight of cyclic and / or branched portions can also be present.

Beispiele für besonders bevorzugte Alkyl(meth)acrylate sind n-Octyl(meth)acrylat, n-Decyl(meth)arylat, n-Dodecyl(meth)acrylat, n-Tetradecyl(meth)acrylat, n-Hexadecyl(meth)acrylat und n-Octadecyl(meth)acrylat sowie Mischungen davon.Examples of particularly preferred alkyl (meth) acrylates are n-octyl (meth) acrylate, n-decyl (meth) arylate, n-dodecyl (meth) acrylate, n-tetradecyl (meth) acrylate, n-hexadecyl (meth) acrylate and n-octadecyl (meth) acrylate and mixtures thereof.

Beispiele ethylenisch ungesättigter Dicarbonsäuren sind Maleinsäure, Tetrahydrophthalsäure, Citraconsäure und Itaconsäure bzw. deren Anhydride sowie Fumarsäure. Bevorzugt ist Maleinsäureanhydrid.Examples of ethylenically unsaturated dicarboxylic acids are maleic acid, tetrahydrophthalic acid, citraconic acid and itaconic acid or their anhydrides and fumaric acid. Maleic anhydride is preferred.

Als Amine kommen Verbindungen der Formel

Figure imgb0001
in Betracht, in der R1 einen geradkettigen oder verzweigten Alkylrest mit 1 bis 30, bevorzugt 8 bis 26 und besonders bevorzugt 16 bis 24 Kohlenstoffatomen und R1 Wasserstoff oder C1- bis Cao-Alkyl, bevorzugt Wasserstoff oder C8- bis C26-Alkyl und besonders bevorzugt Wasserstoff oder C16- bis C24-Alkyl bedeuten, wobei R1 und R2 zusammen auch einen 5 bis 6-gliedrigen Ring bilden können, der gegebenenfalls ein Heteroatom aus der Gruppe Sauerstoff, Stickstoff und Schwefel enthält. Im einzelnen seien Morpholin, Piperidin, 2-Ethylhexylamin, n-Octadecylamin, Oleylamin, Talgfettamin, N-Methyloctadecylamin und vorzugsweise Behenylamin, Dibehenylamin und hydriertes Ditalgfettamin genannt.Compounds of the formula come as amines
Figure imgb0001
into consideration, in which R 1 is a straight-chain or branched alkyl radical having 1 to 30, preferably 8 to 26 and particularly preferably 16 to 24 carbon atoms and R 1 is hydrogen or C 1 - to Cao-alkyl, preferably hydrogen or C 8 - to C 26 Alkyl and particularly preferably hydrogen or C 16 to C 24 alkyl, where R 1 and R 2 together can also form a 5 to 6-membered ring which optionally contains a heteroatom from the group consisting of oxygen, nitrogen and sulfur. In particular, morpholine, piperidine, 2-ethylhexylamine, n-octadecylamine, oleylamine, tallow fatty amine, N-methyloctadecylamine and preferably behenylamine, dibehenylamine and hydrogenated ditallow fatty amine may be mentioned.

Beispiele für die Fließverbesserer A sind die bereits erwähnten, in DE-A 21 02 469 und EP-A 84 148 beschriebenen Polymeren, wie Copolymere aus Ethylen mit Vinylacetat, Vinylpropionat, Vinylbutyrat, Vinylpivalat bzw. mit Estern der (Meth)acrylsäure, die sich von Alkanolen mit 1 bis 12 Kohlenstoffatomen ableiten. Ebenfalls geeignet sind Mischungen mehrerer Copolymerer aus Ethylen und Vinylacetat (EP-A 261 951, Additiv A), Copolymere aus Ethylen mit a-Olefinen (EP-A261 957, Additiv D) sowie die in der DE-A 36 24 147 angegebenen Mischungen aus Terpolymeren aus Ethylen, Vinylacetat und Diisobuten mit oxidiertem Polyethylenwachs. Besonders bevorzugt sind Copolymere aus Ethylen mit Vinylacetat oder Vinylpropionat oder Ethylhexylacrylat.Examples of flow improvers A are the polymers already mentioned, described in DE-A 21 02 469 and EP-A 84 148, such as copolymers of ethylene with vinyl acetate, vinyl propionate, vinyl butyrate, vinyl pivalate or with esters of (meth) acrylic acid, which can be derived from alkanols with 1 to 12 carbon atoms. Mixtures of several copolymers of ethylene and vinyl acetate (EP-A 261 951, additive A), copolymers of ethylene with α-olefins (EP-A261 957, additive D) and the mixtures specified in DE-A 36 24 147 are also suitable Terpolymers of ethylene, vinyl acetate and diisobutene with oxidized polyethylene wax. Copolymers of ethylene with vinyl acetate or vinyl propionate or ethylhexyl acrylate are particularly preferred.

Die Alkyl(meth)acrylate sind leicht zugänglich. Sie können nach den bekannten Verfahren der Veresterung erhalten werden. Beispielsweise erhitzt man eine Lösung aus (Meth)acrylsäure und einem Alkanol oder einer Mischung verschiedener Alkanole in einem organischen Lösungsmittel unter Zusatz der üblichen Polymerisationsinhibitoren, z.B. Hydrochinonderivaten und Veresterungskatalysatoren wie Schwefelsäure, p-Toluolsulfonsäure oder sauren lonenaustauschern zum Sieden und entfernt das gebildete Reaktionswasser durch azeotrope Destillation. Die Veresterungsprodukte können meist ungereinigt zur Polymerisation eingesetzt werden. Wird ein reinerer Ester verlangt, kann dieser durch Waschen der Esterlösung mit alkalischen Mitteln und Wasser sowie durch Destillation erhalten werden.The alkyl (meth) acrylates are easily accessible. They can be obtained by the known esterification processes. For example, a solution of (meth) acrylic acid and an alkanol or a mixture of different alkanols is heated in an organic solvent with the addition of the usual polymerization inhibitors, e.g. Hydroquinone derivatives and esterification catalysts such as sulfuric acid, p-toluenesulfonic acid or acidic ion exchangers at the boil and remove the water of reaction formed by azeotropic distillation. The esterification products can usually be used unpurified for the polymerization. If a purer ester is required, this can be obtained by washing the ester solution with alkaline agents and water and by distillation.

Weitere Möglichkeiten zur Herstellung der Alkyl(meth)acrylate ist die Umsetzung von (Meth)acrylsäurechlorid oder-anhydrid mit den entsprechenden Alkanolen sowie die als Umesterung bekannte Umsetzung von niederen (Meth)acrylsäureestern mit den entsprechenden C8- bis Cls-Alkanolen unter Zusatz saurer oder basischer Katalysatoren und destillativer Entfernung des niederen Alkanols.Further possibilities for the production of the alkyl (meth) acrylates are the reaction of (meth) acrylic acid chloride or anhydride with the corresponding alkanols and the reaction of lower (meth) acrylic acid esters known as transesterification with the corresponding C 8 to C ls alkanols with addition acidic or basic catalysts and distillative removal of the lower alkanol.

In der Regel ist es von Vorteil, die Dicarbonsäuren in Form der Anhydride, soweit verfügbar, bei der Copolymerisation einzusetzen, z.B. Maleinsäureanhydrid, Itaconsäureanhydrid, Citraconsäureanhydrid und Tetrahydrophthalsäureanhydrid, da die Anhydride in der Regel besser mit den (Meth)-acrylaten copolymerisieren. Die Anhydridgruppen der Copolymeren können dann direkt mit den Aminen umgesetzt werden. 3As a rule, it is advantageous to use the dicarboxylic acids in the form of the anhydrides, if available, in the copolymerization, for example maleic anhydride, itaconic anhydride, citraconic anhydride and tetrahydrophthalic anhydride, since the anhydrides generally copolymerize better with the (meth) acrylates. The anhydride groups of the copolymers can then be reacted directly with the amines. 3rd

Die Umsetzung der Polymeren mit den Aminen erfolgt bei Temperaturen von 50 bis 200°C im Verlauf von 0,3 bis 30 Stunden. Das Amin wird dabei in Mengen von ungefähr einem bis zwei Mol pro Mol einpolymerisiertem Dicarbonsäureanhydrid, d.i. ca. 0,9 bis 2,1 Mol/Mol, angewandt. Die Verwendung größerer oder geringerer Mengen ist möglich, bringt aber keinen Vorteil. Werden größere Mengen als zwei Mol angewandt, liegt freies Amin vor. Werden geringere Mengen als ein Mol angewandt, findet keine vollständige Umsetzung zum Monoamid statt und man erhält eine dementsprechend verringerte Wirkung.The reaction of the polymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours. The amine is in amounts of about one to two moles per mole of polymerized dicarboxylic anhydride, i.e. about 0.9 to 2.1 mol / mol applied. The use of larger or smaller amounts is possible, but has no advantage. If more than two moles are used, free amine is present. If amounts less than one mole are used, there is no complete conversion to the monoamide and a correspondingly reduced effect is obtained.

In einigen Fällen kann es von Vorteil sein, wenn die Amid/Ammoniumsalzstruktur aus zwei unterschiedlichen Aminen aufgebaut wird. So kann beispielsweise ein Copolymer aus Laurylacrylat und Maleinsäureanhydrid zuerst mit einem sekundären Amin, wie hydriertem Ditalgfettamin zum Amid umgesetzt werden, wonach die aus dem Anhydrid stammende freie Carboxylgruppe mit einem anderen Amin, z.B. 2-Ethylhexylamin zum Ammoniumsalz neutralisiert wird. Genauso ist die umgekehrte Vorgehensweise denkbar: Zuerst wird mit Ethylhexylamin zum Monoamid, dann mit Ditalgfettamin zum Ammoniumsalz umgesetzt. Vorzugsweise wird dabei mindestens ein Amin verwendet, welches mindestens eine geradkettige, unverzweigte Alkylgruppe mit mehr als 16 Kohlenstoffatomen besitzt. Es ist dabei nicht erheblich, ob dieses Amin am Aufbau der Amidstruktur oder als Ammoniumsalz der Dicarbonsäure vorliegt.In some cases it may be advantageous if the amide / ammonium salt structure is built up from two different amines. For example, a copolymer of lauryl acrylate and maleic anhydride can first be reacted with a secondary amine such as hydrogenated ditallow fatty amine to give the amide, after which the free carboxyl group derived from the anhydride can be reacted with another amine, e.g. 2-ethylhexylamine is neutralized to the ammonium salt. The reverse procedure is also conceivable: First the reaction with ethylhexylamine to form the monoamide, then with ditallow fatty amine to the ammonium salt. At least one amine is preferably used which has at least one straight-chain, unbranched alkyl group with more than 16 carbon atoms. It is immaterial whether this amine is present in the structure of the amide structure or as the ammonium salt of dicarboxylic acid.

Anstelle der nachträglichen Umsetzung der Carboxylgruppen bzw. des Dicarbonsäureanhydrids mit Aminen zu den entsprechenden Amiden oderAmid/Ammoniumsalzen, kann es manchmal von Vorteil sein, die Monoamide bzw. Amid/Ammoniumsalze der Monomeren herzustellen und dann bei der Polymerisation direkt einzupolymerisieren. Meist ist das jedoch technisch viel aufwendiger, da sich die Amine an die Doppelbindung der monomeren Dicarbonsäure anlagern können und dann keine Copolymerisation mehr möglich ist.Instead of the subsequent reaction of the carboxyl groups or the dicarboxylic acid anhydride with amines to give the corresponding amides or amide / ammonium salts, it can sometimes be advantageous to prepare the monoamides or amide / ammonium salts of the monomers and then to copolymerize them directly during the polymerization. In most cases, however, this is technically much more complex, since the amines can attach to the double bond of the monomeric dicarboxylic acid and then copolymerization is no longer possible.

Die Herstellung der Copolymeren B erfolgt nach bekannten diskontinuierlichen oder kontinuierlichen Polymerisationsverfahren wie Masse-, Suspensions-, Fällungs- oder Lösungspolymerisation und Initiierung mit üblichen Radikalspendern wie Acetylcyclohexansulfonylperoxid, Diacetylperoxidicarbonat, Dicyclohexylperoxidicarbonat, Di-2-ethylhexylperoxidicarbonat, tert.-Butylperneodecanoat, 2,2'-Azobis(4-methoxi-2,4-dime- thylvaleronitril), tert.-Butylperpivalat, tert.-Butylper-2-ethylhexanoat, tert.-Butylpermaleinat, 2,2'-Azobis(iso- butyronitril), Bis-(tert.-butylperoxid)cyclohexan, tert.-Butylperoxiisopropylcarbonat, tert.-Butylperacetat, Dicumylperoxid, Di-tert.-amylperoxid, Di-tert.-butylperoxid, p-Menthanhydroperoxid, Cumolhydroperoxid oder tert.-Butylhydroperoxid und Mischungen untereinander. Im allgemeinen werden diese Initiatoren in Mengen von 0,1 bis 20 Gew.-%, vorzugsweise 0,2 bis 15 Gew.-% berechnet auf die Monomeren, eingesetzt.The copolymers B are prepared by known batch or continuous polymerization processes such as bulk, suspension, precipitation or solution polymerization and initiation with customary radical donors such as acetylcyclohexanesulfonyl peroxide, diacetyl peroxidicarbonate, dicyclohexyl peroxidicarbonate, di-2-ethylhexyl peroxidicylate, 2,2'-dodecarboxylate, tert. -Azobis (4-methoxy-2,4-dimethylvaleronitrile), tert-butyl perpivalate, tert-butyl per-2-ethylhexanoate, tert-butyl permaleinate, 2,2'-azobis (isobutyronitrile), bis- ( tert-butyl peroxide) cyclohexane, tert-butyl peroxyisopropyl carbonate, tert-butyl peracetate, dicumyl peroxide, di-tert-amyl peroxide, di-tert-butyl peroxide, p-menthane hydroperoxide, cumene hydroperoxide or tert-butyl hydroperoxide and mixtures with one another. In general, these initiators are used in amounts of 0.1 to 20% by weight, preferably 0.2 to 15% by weight, based on the monomers.

Die Polymerisation erfolgt in der Regel bei Temperaturen von 40 bis 400°C, vorzugsweise 70 bis 300°C, wobei bei Verwendung von Lösungsmitteln mit Siedetemperaturen unterhalb der Polymerisationstemperatur zweckmäßig unter Druck gearbeitet wird. Die Polymerisation wird zweckmäßig unter Luftausschluß, d.h. wenn nicht unter Siedebedingungen gearbeitet werden kann, z.B. unter Stickstoff oder Kohlendioxid durchgeführt, da Sauerstoff die Polymerisation verzögert. Durch Mitverwendung von Redox-Coinitiatoren wie Benzoin, Dimethylanilin, Ascorbinsäure sowie organisch löslichen Komplexen von Schwermetallen wie Kupfer, Kobalt, Mangan, Eisen, Nickel und Chrom kann die Reaktion beschleunigt werden. Die üblicherweise eingesetzten Mengen liegen bei 0,1 bis 2000 Gew.-ppm, vorzugsweise 0,1 bis 1000 Gew.-ppm. Bei der Wahl des Initiators bzw. Initiatorsystems ist es zweckmäßig, bei der gewählten Polymerisationstemperatur darauf zu achten, daß die Halbwertszeit des Initiators oder Initiatorsystems weniger als 3 Stunden beträgt.The polymerization is generally carried out at temperatures of 40 to 400 ° C, preferably 70 to 300 ° C, with the use of solvents with boiling temperatures below the polymerization temperature is advantageously carried out under pressure. The polymerization is conveniently carried out in the absence of air, i.e. if it is not possible to work under boiling conditions, e.g. performed under nitrogen or carbon dioxide, since oxygen delays the polymerization. The reaction can be accelerated by using redox coinitiators such as benzoin, dimethylaniline, ascorbic acid and organically soluble complexes of heavy metals such as copper, cobalt, manganese, iron, nickel and chromium. The amounts usually used are 0.1 to 2000 ppm by weight, preferably 0.1 to 1000 ppm by weight. When choosing the initiator or initiator system, it is advisable to ensure at the chosen polymerization temperature that the half-life of the initiator or initiator system is less than 3 hours.

Zur Erzielung niedermolekularer Copolymerer ist es oftmals zweckmäßig, in Gegenwart von Reglern zu arbeiten. Geeignete Regler sind beispielsweise Allylalkohole, wie But-1-en-3-ol, organische Mercaptoverbindungen, wie 2-Mercaptoethanol, 2-Mercaptopropanol, Mercaptoessigsäure, Mercaptopropionsäure, tert.-Butylmercaptan, n-Butylmercaptan, n-Octylmercaptan, n-Dodecylmercaptan und tert.-Dodecylmercaptan, die im allgemeinen in Mengen von 0,1 bis 10 Gew.-% eingesetzt werden.To achieve low molecular weight copolymers it is often advisable to work in the presence of regulators. Suitable regulators are, for example, allyl alcohols, such as but-1-en-3-ol, organic mercapto compounds, such as 2-mercaptoethanol, 2-mercaptopropanol, mercaptoacetic acid, mercaptopropionic acid, tert-butyl mercaptan, n-butyl mercaptan, n-octyl mercaptan, n-dodecyl mercaptan and tert-dodecyl mercaptan, which are generally used in amounts of 0.1 to 10 wt .-%.

Für die Polymeriation geeignete Apparaturen sind z.B. übliche Rührkessel mit beispielsweise Anker-, Blatt- , Impeller- oder Mehrstufenimpuls-Gegenstrom-Rührer und für die kontinuierliche Herstellung Rührkesselkaskaden, Rohrreaktoren und statische Mischer.Equipment suitable for the polymerization is e.g. Conventional stirred kettles with, for example, anchor, blade, impeller or multi-stage impulse countercurrent stirrers and for the continuous production of stirred kettle cascades, tubular reactors and static mixers.

Die einfachste Polymerisationsmethode ist die Massepolymerisation. Dabei werden die Monomeren in Gegenwart eines Initiators und in Abwesenheit von Lösungsmitteln polymerisiert. Zweckmäßigerweise mischt man alle Monomeren in der gewünschten Zusammensetzung und legt einen kleinen Teil, z.B. ca. 5 bis 10 %, im Reaktor vor, erhitzt unter Rühren auf die gewünschte Polymerisationstemperatur und dosiert die restliche Monomerenmischung und den Initiator und gegebenenfalls Coinitiator sowie Regler innerhalb von 1 bis 10 Stunden, vorzugsweise 2 bis 5 Stunden, gleichmäßig zu. Es ist dabei zweckmäßig, den Initiator sowie den Coinitiator getrennt in Form von Lösungen in einer kleinen Menge eines geeigneten Lösungsmittels zuzudosieren. Das Copolymere läßt sich dann direkt in der Schmelze oder nach Aufnahme in einem geeigneten Lösungsmittel zum erfindungsgemäßen Fließverbesserer umzusetzen.The simplest method of polymerization is bulk polymerization. The monomers are polymerized in the presence of an initiator and in the absence of solvents. Advantageously, all monomers are mixed in the desired composition and a small part, e.g. about 5 to 10%, in the reactor before, heated to the desired polymerization temperature with stirring and metered in the remaining monomer mixture and the initiator and optionally coinitiator and regulator evenly within 1 to 10 hours, preferably 2 to 5 hours. It is expedient to meter in the initiator and the coinitiator separately in the form of solutions in a small amount of a suitable solvent. The copolymer can then be converted directly into the melt or after being taken up in a suitable solvent to the flow improver according to the invention.

Geeignet zur Herstellung der gewünschten Copolymeren ist auch ein kontinuierliches Hochdruckverfahren, das Raum-Zeit-Ausbeuten von 1 bis 50 kg Polymer pro Liter Reaktor und Stunde zuläßt. Als Polymerisationsapparatur kann z.B. ein Druckkessel, eine Druckkesselkaskade, ein Druckrohr oder auch ein Druckkessel mit einem nachgeschalteten Reaktionsrohr, das mit einem statischen Mischer versehen ist, verwendet werden. Vorzugsweise polymerisiert man die Monomeren aus (Meth)acrylsäureestern und ungesättigten Dicarbonsäuren bzw. deren Anhydriden in mindestens zwei hintereinander geschalteten Polymerisationszonen. Dabei kann die eine Reaktionszone aus einem druckdichten Kessel, die andere aus einem heizbaren statischen Mischer bestehen. Man erhält dabei Umsätze von mehr als 99 %. Ein Copolymerisat aus (Meth)acrylsäureestern und Maleinsäureanhydrid kann beispielsweise dadurch hergestellt werden, daß man die Monomeren und einen geeigneten Initiator einem Reaktor oder zwei hintereinander geschalteten Reaktionszonen, beispielsweise eine Reaktorkaskade, kontinuierlich zuführt und das Reaktionsprodukt nach einerVerweilzeitvon 2 bis 60, vorzugsweise von 5 bis 30 Minuten, bei Temperaturen zwischen 200 und 400°C kontinuierlich aus der Reaktionszone ausschleust. Die Polymerisation wird zweckmäßig bei Drücken von mehr als 1 bar, vorzugsweise zwischen 1 und 200 bar durchgeführt. Die erhaltenen Copolymeren weisen Feststoffgehalte von über 99 % auf und können dann weiter zu den entsprechenden Amiden bzw. Amid/Ammoniumsalzen umgesetzt werden.A continuous high-pressure process which permits space-time yields of 1 to 50 kg of polymer per liter of reactor and hour is also suitable for producing the desired copolymers. As Polymerisa tion apparatus, for example, a pressure vessel, a pressure vessel cascade, a pressure tube or a pressure vessel with a downstream reaction tube, which is provided with a static mixer, can be used. The monomers of (meth) acrylic acid esters and unsaturated dicarboxylic acids or their anhydrides are preferably polymerized in at least two polymerization zones connected in series. One reaction zone can consist of a pressure-tight vessel, the other of a heatable static mixer. You get sales of more than 99%. A copolymer of (meth) acrylic acid esters and maleic anhydride can be prepared, for example, by continuously feeding the monomers and a suitable initiator to a reactor or two reaction zones connected in series, for example a reactor cascade, and the reaction product after a residence time of from 2 to 60, preferably from 5 to 30 minutes, continuously discharged from the reaction zone at temperatures between 200 and 400 ° C. The polymerization is expediently carried out at pressures of more than 1 bar, preferably between 1 and 200 bar. The copolymers obtained have solids contents of over 99% and can then be further converted to the corresponding amides or amide / ammonium salts.

Eine weitere einfache Methode zur Herstellung der Copolymeren B ist die Lösungspolymerisation. Sie wird durchgeführt in Lösungsmitteln, in denen die Monomeren und die gebildeten Copolymeren löslich sind. Es sind hierfür alle Lösungsmittel geeignet, die diese Vorgabe erfüllen und die mit den Monomeren keine Reaktion eingehen. Beispielsweise sind dies Toluol, Xylol, Ethylbenzol, Cumol, hochsiedende Aromatengemische wie z.B. Solvesso® 100, 150 und 200, aliphatische und cycloaliphatische Kohlenwasserstoffe wie z.B. n-Hexan, Cyclohexan, Methylcyclohexan, n-Octan, iso-Octan, Paraffinöle, Shellsol® TD, T und Ksowie Tetrahydrofuran und Dioxan, wobei zur Erzielung niedermolekularer Copolymerer Tetrahydrofuran und Dioxan besonders gut geeignet sind. Bei der Durchführung der Lösungspolymerisation ist es zweckmäßig, Lösungsmittel und einen Teil der Monomerenmischung (z.B. ca. 5 bis 20 %) vorzulegen und den Rest der Monomerenmischung mit dem Initiator und gegebenenfalls Coinitiator, Regler und Lösungsmittel zuzudosieren. Die Monomeren können auch einzeln, mit unterschiedlicher Geschwindigkeit, zudosiertwerden. Dies empfiehlt sich bei Monomeren mit stark unterschiedlicher Reaktivität, wie dies bei (Meth)acrylaten und ungesättigten Dicarbonsäure(anhydride)n der Fall ist und wenn eine besonders gleichmäßige Verteilung des weniger reaktiven Monomeren im Polymer gewünscht wird. Dabei wird das weniger reaktive Monomer schneller und das reaktivere Monomer langsamer zudosiert. Es ist auch möglich die gesamte Menge eines Monomeren, vorzugsweise des weniger reaktiven Anhydrids, vorzulegen und nur das (Meth)acrylat zuzudosieren. Schließlich ist es auch möglich die gesamten Monomere und das Lösungsmittel vorzulegen und nur den Initiator und gegebenenfalls Coinitiator und Regler zuzudosieren ("Batch"-Fahrweise). Bei der Durchführung dieser Fahrweise in größerem Maßstab können jedoch Probleme mit der Wärmeabführung auftreten, so daß diese Fahrweise nur bei geringen Konzentrationen der zu polymerisierenden Monomeren angewendet werden sollte. Die Konzentrationen der zu polymerisierenden Monomeren liegen zwischen 10 und 80 Gew.-%, bevorzugt 30 und 70 Gew.-%. Das feste Copolymer kann problemlos durch Verdampfen des Lösungsmittels gewonnen werden. Es ist jedoch zweckmäßig ein Lösungsmittel zur Polymerisation zu wählen, in welchem die Umsetzung mit den Aminen erfolgen kann und welches mit dem Mitteldestillat verträglich ist, so daß die Polymerisatlösung dem Mitteldestillat direkt zugesetzt kann. Die Lösungspolymerisation ist die bevorzugte Herstellungsform für die Copolymeren aus (Meth)acrylaten und Dicarbonsäure(anhydride)n.Another simple method for producing the copolymers B is solution polymerization. It is carried out in solvents in which the monomers and the copolymers formed are soluble. All solvents that meet this requirement and that do not react with the monomers are suitable for this. For example, these are toluene, xylene, ethylbenzene, cumene, high-boiling aromatic mixtures such as Solvesso® 100, 150 and 200, aliphatic and cycloaliphatic hydrocarbons such as e.g. n-Hexane, cyclohexane, methylcyclohexane, n-octane, iso-octane, paraffin oils, Shellsol® TD, T and Ksie as well as tetrahydrofuran and dioxane, tetrahydrofuran and dioxane being particularly suitable for achieving low molecular weight copolymers. When carrying out the solution polymerization, it is advisable to add solvent and part of the monomer mixture (e.g. about 5 to 20%) and to meter in the rest of the monomer mixture with the initiator and, if appropriate, coinitiator, regulator and solvent. The monomers can also be metered in individually at different rates. This is recommended for monomers with very different reactivities, as is the case with (meth) acrylates and unsaturated dicarboxylic acids (anhydrides) n and when a particularly uniform distribution of the less reactive monomer in the polymer is desired. The less reactive monomer is metered in faster and the more reactive monomer more slowly. It is also possible to present the entire amount of a monomer, preferably the less reactive anhydride, and to meter in only the (meth) acrylate. Finally, it is also possible to initially charge all of the monomers and the solvent and to meter in only the initiator and, if appropriate, coinitiator and regulator ("batch" procedure). When carrying out this procedure on a larger scale, problems with heat dissipation can occur, so that this procedure should only be used at low concentrations of the monomers to be polymerized. The concentrations of the monomers to be polymerized are between 10 and 80% by weight, preferably 30 and 70% by weight. The solid copolymer can easily be obtained by evaporating the solvent. However, it is advisable to choose a solvent for the polymerization in which the reaction with the amines can take place and which is compatible with the middle distillate, so that the polymer solution can be added directly to the middle distillate. Solution polymerization is the preferred form of preparation for the copolymers of (meth) acrylates and dicarboxylic acid (anhydrides).

In der Technik besteht die Notwendigkeit, die erfindungsgemäßen Additive, bestehend aus einem Fließverbesserer A und einem Copolymeren B, in leicht handhabbarer Form bereitzustellen. Dazu sollten die Polymeren A und B zusammen in Form eines Konzentrats vorliegen, da die Verwendung von 2 Konzentraten - je eins für Polymer Aund Polymer B - die Handhabung erschwert. Aufgrund der möglichen Unverträglichkeit der Polymeren Aund B, kann es bei der reinen Abmischung der beiden Polymeren in einem gemeinsamen Lösungsmittel zur Phasenseparation kommen. Diese kann gegebenenfalls durch geeignete Lösungsmittel und/oderZusatzstoffe unterdrückt werden. Geeignet sind z.B. Alkanole wie iso-Butanol, n-Hexanol, 2-Ethylhexanol, iso-Decanol und deren Addukte mit Ethylenoxid, Propylenoxid und/oder Butylenoxid sowie Halbester oder Diester von Dicarbonsäuren mit Alkanolen oder (Oligo)alkylenoxidhalbethern wie Mono- oder Dibutylphthalat, Mono-oder Di-2-ethylhexylphthalat oder Di-(2-methoxiethyl)phthalat.There is a need in industry to provide the additives according to the invention, consisting of a flow improver A and a copolymer B, in an easily manageable form. For this purpose, polymers A and B should be present together in the form of a concentrate, since the use of 2 concentrates - one each for polymer A and polymer B - makes handling more difficult. Due to the possible incompatibility of the polymers A and B, phase separation can occur when the two polymers are mixed in a common solvent. This can optionally be suppressed by suitable solvents and / or additives. Suitable are e.g. Alkanols such as iso-butanol, n-hexanol, 2-ethylhexanol, iso-decanol and their adducts with ethylene oxide, propylene oxide and / or butylene oxide as well as half esters or diesters of dicarboxylic acids with alkanols or (oligo) alkylene oxide semi-ethers such as mono- or dibutyl phthalate, mono- or Di-2-ethylhexyl phthalate or di (2-methoxyethyl) phthalate.

Eine weitere Methode, eine eventuelle Phasenseparation zu vermeiden, besteht darin, das Copolymer B zumindest zum Teil auf den Fließverbesserer zu pfropfen. Zur Pfropfung wird vorzugsweise die Masse- oder Lösungspolymerisation verwendet. Die Polymerisation kann nach der "Batch"-oder Zulauffahrweise erfolgen. Bei der "Batch"-Fahrweise wird die gesamte Menge an Fließverbesserer A, auf die gepfropft werden soll, zusammen mit den Monomeren vorgelegt und Initiator sowie gegebenenfalls Coinitiator und Regler zudosiert. Bei der Zulauffahrweise wird die gesamte Menge an Fließverbesserer A, auf die gepfropft werden soll, gegebenenfalls zusammen mit einem Teil der Monomeren vorgelegt und der Rest der Monomeren, Initiator sowie gegebenenfalls Coinitiator und Regler zudosiert. Nach Beendigung der Polymerisation erfolgt dann die Umsetzung mit den Aminen.Another method of avoiding possible phase separation is to graft copolymer B at least in part onto the flow improver. Bulk or solution polymerization is preferably used for the grafting. The polymerization can be carried out according to the "batch" or feed procedure. In the "batch" procedure, the total amount of flow improver A to be grafted is initially introduced together with the monomers and initiator and, if appropriate, coinitiator and regulator are metered in. In the feed procedure, the total amount of flow improver A to be grafted is optionally introduced together with some of the monomers and the rest of the monomers, initiator and, if appropriate, coinitiator and regulator are metered in. After the end of the polymerization, the reaction with the amines then takes place.

Wie bereits erwähnt, ist es nicht nötig das Copolymer B auf den gesamten Anteil des Fließverbesserers A zu pfropfen. Beispielsweise wird man bei einem Verhältnis A : B von 90 : 10 aus Gründen der Raum-ZeitAusbeute das Copolymer B nur auf einen Anteil von 2 bis 20 Gew.-% der Gesamtmenge von A pfropfen. Bei einem Verhältnis A : B von 40 : 60 jedoch auf einen Anteil von 30 bis 100 Gew.-% der Gesamtmenge von A.As already mentioned, it is not necessary to graft the copolymer B onto the entire proportion of the flow improver A. For example, at a ratio A: B of 90:10, for reasons of space-time yield, the copolymer B will only be grafted to a proportion of 2 to 20% by weight of the total amount of A. With an A: B ratio of 40:60, however, in a proportion of 30 to 100% by weight of the total amount of A.

Auch ist es nicht nötig, das Copolymer B vollständig auf einen Teil des Fließverbesserers A zu pfropfen. Dies ist ohnehin schwierig, da die Pfropfausbeute im allgemeinen 100 % nicht erreicht, so daß in den beschriebenen Konzentraten neben Pfropfcopolymerisaten und unumgesetztem oderzugemischtem Fließverbesserer A auch nicht gepfropftes Copolymer B vorliegen kann.It is also not necessary to graft the copolymer B completely onto part of the flow improver A. This is difficult anyway, since the grafting yield generally does not reach 100%, so that in addition to graft copolymers and unconverted or admixed flow improver A, copolymer B may also be present in the concentrates described.

Die K-Werte (nach H. Fikentscher, Celulosechemie Band 13, Seiten 58 bis 64 und 71 bis 74 (1932)), bestimmt in 2 %iger (Gew./Vol.) xylolischer Lösung der Copolymerisate B liegen zwischen 10 und 50, vorzugsweise zwischen 10 bis 40 und besonders bevorzugt zwischen 13 und 30. Der besonders bevorzugte Bereich entspricht Molekulargewichten zwischen ca. 5000 und 25 000 g/Mol (Zahlenmittelwerte, bestimmt durch Gelpermeationschromatographie gegen Polystyrol-Standards).The K values (according to H. Fikentscher, Celulosechemie Volume 13, pages 58 to 64 and 71 to 74 (1932)), determined in 2% (w / v) xylene solution of the copolymers B, are between 10 and 50, preferably between 10 to 40 and particularly preferably between 13 and 30. The particularly preferred range corresponds to molecular weights between approximately 5000 and 25,000 g / mol (number average values, determined by gel permeation chromatography against polystyrene standards).

Die erfindungsgemäßen Additive A und B werden den Erdölmitteldestillaten in Mengen von zusammen 50 bis 5000 ppm, bevorzugt 100 bis 2000 ppm, zugesetzt.The additives A and B according to the invention are added to the petroleum middle distillates in amounts of altogether 50 to 5000 ppm, preferably 100 to 2000 ppm.

Die erfindungsgemäßen Mitteldestillate, enthaltend gerine Mengen eines Fließverbesserers A und eines Copolymeren B, können, je nach Verwendungszweck, noch andere Additive oder Zusatzstoffe wie Dispergatoren, Anti-Schaum-Additive, Korrosionsschutzmittel, Antioxidantien, Farbstoffe u.a. enthalten.The middle distillates according to the invention, containing small amounts of a flow improver A and a copolymer B, can, depending on the intended use, other additives or additives such as dispersants, anti-foam additives, corrosion inhibitors, antioxidants, dyes and others. contain.

Die Erfindung wird durch die folgenden Beispiele erläutert:The invention is illustrated by the following examples:

Herstellung der erfindungsgemäßen Copolymeren BPreparation of the copolymers B according to the invention Beispiel 1example 1

In einem Reaktor, der versehen war mit Rührer, Heizung und Zulaufvorrichtung, wurden 177,5 Laurylacrylat (n-Alkylacrylat-Mischung, hergestellt aus einer handelsüblichen Fettalkoholmischung, bestehend aus max. 1,5 Gew.-% n-Decanol, 51 bis 57 Gew.-% n-Dodecanol, 41 bis 47 Gew.-% n-Tetradecanol und max. 1,5 Gew.-% n-Hexadecanol), 28,5 g Maleinsäureanhydrid und 88,3 g Solvesso® 150 (hochsiedendes Aromatengemisch der Firma Esso) im schwachen Stickstoffstrom unter Rühren auf 80°C erhitzt und innerhalb von 4 Stunden eine Lösung von 0,6 g Azoisobutyronitril in 38,3 g Solvesso® 150 gleichmäßig zudosiert. Anschließend wurde eine Lösung von 0,4 g Azoisobutyronitril in 11,5 g Solvesso® 150 zugegeben, eine Stunde bei 80°C nacherhitzt und mit 69 g Solvesso® 150 verdünnt. Man erhielt eine klare, gelbliche ca. 50 gew.-%ige Lösung. Der K-Wert des Polymeren betrug 22,9; das Molverhältnis Acrylat zu Maleinsäureanhydrid ca. 70 : 30.In a reactor which was provided with a stirrer, heating and feed device, 177.5 lauryl acrylate (n-alkyl acrylate mixture, produced from a commercially available fatty alcohol mixture consisting of max. 1.5% by weight n-decanol, 51 to 57 % By weight n-dodecanol, 41 to 47% by weight n-tetradecanol and max.1.5% by weight n-hexadecanol), 28.5 g maleic anhydride and 88.3 g Solvesso® 150 (high-boiling aromatic mixture of Esso) heated to 80 ° C. in a gentle stream of nitrogen with stirring and a solution of 0.6 g of azoisobutyronitrile in 38.3 g of Solvesso® 150 was metered in uniformly within 4 hours. A solution of 0.4 g of azoisobutyronitrile in 11.5 g of Solvesso® 150 was then added, the mixture was reheated at 80 ° C. for one hour and diluted with 69 g of Solvesso® 150. A clear, yellowish, approximately 50% by weight solution was obtained. The K value of the polymer was 22.9; the molar ratio of acrylate to maleic anhydride is about 70:30.

Beispiel 2Example 2

In einem Reaktor gemäß Beispiel 1 wurden 84,4 g Laurylacrylat, 17,6 g Maleinsäureanhydrid und 102 g Solvesso® 150 im schwachen Stickstoffstrom unter Rühren auf 100°C erhitzt und innerhalb von 4 Stunden eine Lösung von 0,6 g tert.-Butylper-2-ethylhexanoat in 17,6 g Solvesso® 150 sowie innerhalb von zwei Stunden eine Lösung von 97,8 g Laurylacrylat in 13,6 g Solvesso® 150 gleichmäßig zudosiert. Anschließend wurde eine Lösung von 0,4 g tert.-Butylper-2-ethylhexanoat in 5 g Solvesso® 150 zugegeben, eine Stunde bei 100°C nacherhitzt und mit 61,6 g Solvesso® 150 verdünnt. Es wurde eine klare, gelbliche ca. 50 gew.-%ige Polymerlösung erhalten. Der K-Wert des Polymeren betrug 16,0; das Molverhältnis Acrylat zu Maleinsäureanhydrid ca. 80 : 20.In a reactor according to Example 1, 84.4 g of lauryl acrylate, 17.6 g of maleic anhydride and 102 g of Solvesso® 150 were heated to 100 ° C. in a slow stream of nitrogen with stirring and a solution of 0.6 g of tert-butyl per was added within 4 hours 2-ethylhexanoate in 17.6 g Solvesso® 150 and, within two hours, a solution of 97.8 g lauryl acrylate in 13.6 g Solvesso® 150 evenly metered in. A solution of 0.4 g of tert-butyl per-2-ethylhexanoate in 5 g of Solvesso® 150 was then added, the mixture was reheated at 100 ° C. for one hour and diluted with 61.6 g of Solvesso® 150. A clear, yellowish, approximately 50% by weight polymer solution was obtained. The K value of the polymer was 16.0; the molar ratio of acrylate to maleic anhydride is approximately 80:20.

Beispiel 3Example 3

Wie Beispiel 2, jedoch wurde anstelle von Solvesso® 150 ein hochsiedendes n- und iso-Paraffingemisch der Firma Shell (Shellsol® K) als Lösungsmittel verwendet.Like example 2, but instead of Solvesso® 150, a high-boiling n- and iso-paraffin mixture from Shell (Shellsol® K) was used as the solvent.

Es wurde eine klare, hellgelbe, viskose, ca. 50 gew.-%ige Polymerlösung erhalten. Der K-Wert des Polymeren betrug 25,9; das Molverhältnis Acrylat zu Maleinsäureandhydrid ca. 80 : 20:A clear, light yellow, viscous, approximately 50% by weight polymer solution was obtained. The K value of the polymer was 25.9; the molar ratio of acrylate to maleic anhydride approx. 80:20:

Beispiel 4Example 4

Wie Beispiel 3, jedoch wurde anstelle von Laurylacrylat eine n-Alkylacrylatmischung, hergestellt aus einer handelsüblichen Fettalkoholmischung folgender Zusammensetzung verwendet.As in Example 3, but instead of lauryl acrylate, an n-alkyl acrylate mixture, prepared from a commercially available fatty alcohol mixture of the following composition, was used.

5 bis 8 Gew.-% n-Octanol, 5 bis 7 Gew.-% n-Decanol, 44 bis 50 Gew.-% n-Dodecanol, 14 bis 20 Gew.-% n-Tetradecanol, 8 bis 10 Gew.-% n-Hexadecanol und 8 bis 12 Gew.-% n-Octadecanol.5 to 8 wt% n-octanol, 5 to 7 wt% n-decanol, 44 to 50 wt% n-dodecanol, 14 to 20 wt% n-tetradecanol, 8 to 10% by weight n-hexadecanol and 8 to 12% by weight n-octadecanol.

Es wurde eine klare, hellgelbe, viskose, ca. 50 gew.-%ige Polymerlösung erhalten. Der K-Wert des Polymeren betrug 23,8; das Molverhältnis Acrylat zu Maleinsäureanhydrid ca. 80 : 20.A clear, light yellow, viscous, approximately 50% by weight polymer solution was obtained. The K value of the polymer was 23.8; the molar ratio of acrylate to maleic anhydride is approximately 80:20.

Beispiel 5Example 5

In einem Reaktor gemäß Beispiel 1 wurden 305 g Laurylacrylat, 176,4 g Maleinsäureanhydrid und 120 g Toluol im schwachen Stickstoffstrom unter Rühren auf 100°C erhitzt und innerhalb von 3 Stunden eine Lösung von 2,4 g tert.-Butylper-2-ethylhexanoat in 40 g Toluol gleichmäßig zudosiert. Anschließend wurde zum Sieden erhitzt und eine Lösung von 0,96 g tert.-Butylperbenzoat in 46 g Toluol zugegeben, zwei Stunden bei 125°C nacherhitzt und mit 270 g Toluol verdünnt. Es wurde eine klare, braune, ca. 50 gew.-%ige Polymerlösung erhalten. Der K-Wert des Polymeren betrug 32,2; das Molverhältnis Acrylat zu Maleinsäureanhydrid ca. 40 : 60.In a reactor according to Example 1, 305 g of lauryl acrylate, 176.4 g of maleic anhydride and 120 g of toluene were heated to 100 ° C. in a gentle stream of nitrogen with stirring, and a solution of 2.4 g of tert-butyl per-2-ethylhexanoate was added within 3 hours evenly metered in 40 g of toluene. The mixture was then heated to boiling and a solution of 0.96 g of tert-butyl perbenzoate in 46 g of toluene was added, the mixture was reheated at 125 ° C. for two hours and diluted with 270 g of toluene. A clear, brown, approximately 50% by weight polymer solution was obtained. The K value of the polymer was 32.2; the molar ratio of acrylate to maleic anhydride is approximately 40:60.

Beispiel 6Example 6

Pfropfung von Laurylacrylat und Maleinsäureandhydrid auf einen Fließverbesserer, bestehend aus 60 Gew.-% Ethylen und 40 Gew.-% Vinylpropionat mit einem mittleren Molekulargewicht von ca. 2500 (bestimmt durch Dampfdruckosmometrie) = FI(A).Grafting of lauryl acrylate and maleic anhydride onto a flow improver, consisting of 60% by weight of ethylene and 40% by weight of vinyl propionate with an average molecular weight of approx. 2500 (determined by vapor pressure osmometry) = FI (A).

In einem Reaktor gemäß Beispiel 1 wurden 196,8 g des Fließverbesserers FI(A), 34,5 g Maleinsäureanhydrid und 91,5 g Solvesso® 150 im schwachen Stickstoffstrom unter Rühren auf 100°C erhitzt. Dazu wurden 77 g einer Mischung aus 358,7 g Laurylacrylat und 40 g Solvesso® 150 und der Rest der Mischung in 2 Stunden gleichmäßig zudosiert. Gleichzeitig wurden 1,18 g tert.-Butylper-2-ethylhexanoat, gelöst in 65 g Solvesso® 150 innerhalb von 4 Stunden gleichmäßig zudosiert. Anschließend wurde eine Lösung von 0,38 g tert.-Butylper-2-ethylhexanoat in 14,8 g Solvesso® 150 zugegeben, eine Stunde nachgeheizt und mit 379 g Solvesso® 150 verdünnt. Es wurde eine ca. 50 gew.-%ige schwach trübe Polymerlösung vom K-Wert 25,4 erhalten.In a reactor according to Example 1, 196.8 g of the flow improver FI (A), 34.5 g of maleic anhydride and 91.5 g of Solvesso® 150 were heated to 100 ° C. in a gentle stream of nitrogen while stirring. For this purpose, 77 g of a mixture of 358.7 g of lauryl acrylate and 40 g of Solvesso® 150 and the rest of the mixture were metered in uniformly in 2 hours. At the same time, 1.18 g of tert-butyl per-2-ethylhexanoate, dissolved in 65 g of Solvesso® 150, were metered in uniformly over the course of 4 hours. A solution of 0.38 g of tert-butyl per-2-ethylhexanoate in 14.8 g of Solvesso® 150 was then added, the mixture was heated for one hour and diluted with 379 g of Solvesso® 150. An approximately 50% by weight slightly cloudy polymer solution with a K value of 25.4 was obtained.

Beispiele 7 bis 18Examples 7 to 18 Umsetzung der Copolymeren aus den Beispielen 1 bis 4 mit AminenReaction of the copolymers from Examples 1 to 4 with amines

Die Umsetzung wurde durchgeführt, indem die obigen Polymerlösungen mit der entsprechenden Menge des Amins versetzt und bei 100°C so lange gerührt wurden, bis im Infrarot-Spektrum die Anhydrid-Bande verschwunden war.

Figure imgb0002
The reaction was carried out by adding the appropriate amount of the amine to the above polymer solutions and stirring at 100 ° C. until the anhydride band had disappeared in the infrared spectrum.
Figure imgb0002

Beispiel 18Example 18

Von der Polymerlösung aus Beispiel 15 wurden 81,3 g mit 109,7 g FI(A) und 109,7 g Solvesso® 150 bei 60°C gemischt. Es wurde eine bei Raumtemperatur trübe Mischung erhalten, die aus insgesamt ca. 80 Teilen Fließverbesserer FI(A) und 20 Teilen Copolymer B besteht. Die Mischung ist mehr als 10 Wochen bei Raumtemperatur stabil.81.3 g of the polymer solution from Example 15 were mixed with 109.7 g of FI (A) and 109.7 g of Solvesso® 150 at 60 ° C. A mixture which was cloudy at room temperature and had a total of about 80 parts was obtained Flow improver FI (A) and 20 parts of copolymer B. The mixture is stable for more than 10 weeks at room temperature.

Beispiel 19Example 19

Wie Beispiel 18jedoch mit 76 g der Polymerlösung aus Beispiel 16,121,1 g FI(A) und 121,1 g Solvesso® 150.As in Example 18, but with 76 g of the polymer solution from Example 16, 121.1 g of FI (A) and 121.1 g of Solvesso® 150.

Beispiel 20Example 20

25 g einer 50 gew.-%igen Polymerlösung gemäß Beispiel 7 wurden mit 0,99 g 2-Ethylhexylamin und 0,99 g Solvesso® 150 bei 40°C 30 Minuten gerührt. Das Polymer wird dadurch in das Amid/Ammoniumsalz überführt. In diesem Beispiel wird das Monoamid mittels Amin A, das Ammoniumsalz mit 2-Ethylhexylamin gebildet.25 g of a 50% by weight polymer solution according to Example 7 were stirred with 0.99 g of 2-ethylhexylamine and 0.99 g of Solvesso® 150 at 40 ° C. for 30 minutes. The polymer is thereby converted into the amide / ammonium salt. In this example, the monoamide is formed by means of amine A, the ammonium salt with 2-ethylhexylamine.

Beispiel 21Example 21

100 g einer 50 gew.-%igen Polymerlösung gemäß Beispiel 1 wurden bei Raumtemperatur unter Rühren mit 9,1 g (ca. 1 Mol pro Mol Maleinsäureanhydrid) Ethylhexylamin versetzt, auf 100°C erhitzt und 30 Minuten gerührt, wonach die Bildung des Monoamids beendet war. Anschließend wurden 35,3 g Amin A (1 Mol pro Mol Maleinsäureanhydrid) zugegeben und 30 Minuten unter langsamer Kühlung auf Raumtemperatur gerührt. In diesem Beispiel wird das Monoamid mittels Ethylhexylamin, das Ammoniumsalz mit Amin A gebildet.

  • Amin A: handelsübliche Aminmischung eines hydrierten Ditalgfettamins mit folgender durchschnittlicher Kettenlängenverteilung: 1 % n-C12, 4 % n-C14, 31 % n-C16, 59 % n-C18, Rest ungesättigt
  • Amin B: handelsübliches Behenylamin mit folgender durchschnittlicher Kettenlängenverteilung: 1,3 % n-C14, 4,7 % n-C16, 42 % n-C18, 12 % n-C20 und 40 % n-C22
  • Amin O: n-Octadecylamin
100 g of a 50% by weight polymer solution according to Example 1 were mixed with 9.1 g (approx. 1 mol per mol maleic anhydride) of ethylhexylamine at room temperature with stirring, heated to 100 ° C. and stirred for 30 minutes, after which the formation of the monoamide was finished. Then 35.3 g of amine A (1 mol per mol of maleic anhydride) were added and the mixture was stirred for 30 minutes with slow cooling to room temperature. In this example, the monoamide is formed using ethylhexylamine and the ammonium salt with amine A.
  • Amine A: commercially available amine mixture of a hydrogenated ditallow fatty amine with the following average chain length distribution: 1% nC 12 , 4% nC 14 , 31% nC 16 , 59% nC 18 , the rest unsaturated
  • Amine B: Commercial behenylamine with the following average chain length distribution: 1.3% nC 14 , 4.7% nC 16 , 42% nC 18 , 12% nC 20 and 40% nC 22
  • Amine O: n-octadecylamine

VerwendungsbeispieleExamples of use

Im folgenden bedeuten:

  • FI= Fließverbesserer, im besonderen
  • FI(A) Ethylen/Vinylpropionat (mit ca. 40 Gew.% Vinylpropionat) mit einem mittleren Molekulargewicht von ca. 2500 (bestimmt durch Dampfdruckosmometrie)
  • FI(B) Ethylen/Vinylacetat (mit ca. 30 Gew.-% Vinylacetat) mit einem mittleren Molekulargewicht von ca. 2500
The following mean:
  • FI = flow improver, in particular
  • FI (A) ethylene / vinyl propionate (with approx. 40% by weight vinyl propionate) with an average molecular weight of approx. 2500 (determined by vapor pressure osmometry)
  • FI (B) ethylene / vinyl acetate (with approx. 30% by weight vinyl acetate) with an average molecular weight of approx. 2500

Bei den Fließverbesserern FI(A) und FI(B) handelt es sich um handelsübliche Produkte, z.B. die Keroflux®-Marken der BASF.The flow improvers FI (A) and FI (B) are commercially available products, e.g. the Keroflux® brands from BASF.

Als Mitteldestillate wurden Heizöle und Dieselkraftstoffe in handelsüblicher westdeutscher Raffineriequalität verwendet. Sie sind als Mitteldestillat I, II, III und IV bezeichnet.

Figure imgb0003

  • Testmethode: geprüft wurde der "Cold Filter Plugging Point" (CFPP) nach DIN 51 428. Die Ergebnisse sind in der folgenden Tabelle zusammengefaßt
    Figure imgb0004
    Figure imgb0005
    Figure imgb0006
Heating oils and diesel fuels in commercial West German refinery quality were used as middle distillates. They are referred to as middle distillate I, II, III and IV.
Figure imgb0003
  • Test method: The "Cold Filter Plugging Point" (CFPP) was tested according to DIN 51 428. The results are summarized in the following table
    Figure imgb0004
    Figure imgb0005
    Figure imgb0006

Wie die obigen Beispiele zeigen, wirken die herkömmlichen Fließverbesserer FI(A) und FI(B) in den Mitteldestillaten nur ungenügend. Alleiniger Zusatz der erfindungsgemäßen Copolymere verschlechtert den CFPP der Mitteldestillate eher noch. Die synergistische Wirkung von Fließverbesserer und erfindungsgemäßen Copolymeren wird durch die Beispiele 6 bis 22 verdeutlicht.As the above examples show, the conventional flow improvers FI (A) and FI (B) only work insufficiently in the middle distillates. The sole addition of the copolymers according to the invention rather worsens the CFPP of the middle distillates. The synergistic effect of flow improvers and copolymers according to the invention is illustrated by Examples 6 to 22.

Claims (8)

1. A process for preparing petroleum middle distillates having enhanced flow properties in the cold, which comprises adding to the petroleum distillations small amounts
A) of conventional flow enhancers based on ethylene and
B) copolymers, consisting of 10- 95 mol% of one or more alkyl acrylates or alkyl methacrylates having Ci- to C26-alkyl chains and of 5 - 90 mol% of one or more ethylenically unsaturated dicarboxylic acids or their anhydrides, the copolymer being largely reacted with one or more primary or secondary amines to give the monoamide or amide/ammonium salt of the dicarboxylic acid, the weight ratio ofAto B being 40 to 60 - 95 to 5.
2. A process as claimed in claim 1, wherein copolymers B are added which consist to 40 - 95 mol% of alkyl (meth)acrylates and to 5 - 60 mol% of ethylenically unsaturated dicarboxylic acid derivatives.
3. A process as claimed in claim 1, wherein the alkyl (meth)acrylates carry straight-chain, unbranched C4- to C22-alkyls.
4. A process as claimed in claim 1, wherein the ethylenically unsaturated dicarboxylic acids or their derivatives in the copolymers B used are reacted with primary or secondary alkylamines having at least one unbranched hydrocarbon chain containing at least 16 carbons largely to give the monoamide.
5. A process as claimed in claim 1, wherein the ethylenically unsaturated dicarboxylic acids or their derivatives in the copolymers B used are reacted with primary or secondary alkylamines having at least one unbranched hydrocarbon chain containing at least 16 carbons largely to give the amide/ammonium salt.
6. A process as claimed in claim 1, wherein, as conventional flow enhancers, copolymers of ethylene with vinyl acetate, vinyl propionate or ethyl hexylacrylate are added.
7. A process as claimed in claim 1, wherein copolymers are added which are grafted to 0 - 100% onto the conventional flow enhancers.
8. A process as claimed in claim 1, wherein the flow enhancers A and the copolymers B are added together in amounts from 50 to 5000 ppm.
EP91118116A 1990-11-14 1991-10-24 Petroleum middle distillate with improved cold flow characteristics Revoked EP0485773B1 (en)

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DE4036225A DE4036225A1 (en) 1990-11-14 1990-11-14 Petroleum distillates with improved cold flow - contg. ethylene-based flow improver and copolymer of alkyl acrylate] and unsatd. di:carboxylic acid in amide form

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